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21 24 02

CMM

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TECHNOFAN ~ (F495) COMPONENT MAINTENANCE MANUAL ' AES410CA1 IQ : ALL HOLDERS OF COMPONENT MAINTENANCE MANUAL 21-24-02 FILING INSTRUCTIONS ‘ NOTE : Before introducing this revision, make certain previous revisions are incorporated. - Affected pages are listed on the “List of Effpctive Pages” and designated as : = Revised (to be repladed) = New (to be introduceq) = Deleted (to be removdd) ozn - Make certain that the content of the manual is jin compliance with the "List of Effective Pages". ~ Update “Record of Revisions" page accordinglly. - Remove and destroy the pages which are affected by this revision. REASON FOR ISSUE The attached "Highlights", detail reasons for issue 21.24.02 | "kia 20/02 Printed in France TECHNOFAN (4057) COMPONENT MAINTENANCE MANUAL ‘AEIe10CAt HIGHLIGHTS Revision Pages which have been added, revised or deleted are outlined below together with the reason for change of the revisions. PAGES MVT REASON FOR CHANGE - HIGHLIGHTS 21.24.02 “is siise rrted in France TECHNOFAN Z.A.C du Grand Noble 10, place Marcel Dassault 31700 BLAGNAC - FRANCE F4957 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST EXHAUST FAN AE1410CA1 FURS UE : Aug 30/92 21 .24.02 Aug 30/92 Printed in France TECHNOFAN (F4957) c MAINTENANCE MANUAL AELAI0CAL RECORD OF REVISIONS REV | EDITION INSERTION REV | EDITION ihsertion No. DATE DATE BY No. DATE DA’ BY ROR Page 1 21.24.02 Aug 30/92 Prine in France TECHNOFAN (4957) COMPONENT MAINTENANCE MANUAL AEIA10CA1 LIST OF EFFECTIVE PAGES N, R or D indicates pages which are New, respectively. Remove and Insert the affected pages and fompleted the Record Of Revisions as necessary. Revise or Deleted Printed in France SUBJECT [PAGE|MVT] DATE suagect | PAGE |ftvT| DATE Title Page 1 Aug 30/92|/Testing and 101 Aug 30/92) Fault 102 Aug 30/92! Record Of 1 Aug 30/92]| Isolation 103 Aug 30/92) Revisions 104 Aug 30/92 List of 1 Aug 30/92||Disassembly 301 Aug 30/92! Effective 2 Aug 30/92) 302 Aug 30/92! Pages 303 Aug 30/92) Service 1 Aug 30/92)| Cleaning 401 Aug 30/92| Bulletin 402 Aug 30/92) List Checks 501 Aug 30/92 List of 1 Aug 30/92| 502 Aug 30/92) Approved 503 Aug 30/92) Repair Facilities Assembly 701 Aug 30/92| 702 Aug 30/92] List Of 1 Aug 30/92| 703 Aug 30/92) Material 2 Aug 30/92 704 Aug 30/92| 705 Aug 30/92 Table Of 1 Aug 30/92 706 ‘Aug 30/92} Contents 707 Aug 30/92) Introduction 1 Aug 30/92| Fits and 801 Aug 30/92) Clearances 802 Aug 30/92 Description 1 Aug 30/92] 803 Aug 30/92) and Operation| 2 Aug 30/92| 3 Aug 30/92|| Special 901 Aug 30/92| 4 Aug 30/92] Tools, Fixtures and Equipments LEP Page 1 21.24.02 rus 30/92 TECHNOFAN (F495: COMPONENT MAINTENANCE MANUAL AE(AS0CAT IST OF EFFECTIVE PAGES SUBJECT PAGE |MVT| DATE SUBJECT PAGE |AVT| DATE T)lustrated | TP1001) Aug 30/92 Parts List Introduction Aug 30/92 Aug 30/92 Aug 30/92 Aug 30/92 Aug 30/92 Aug 30/92 Aug 30/92 Aug 30/92 Aug 30/92 WOVRNLONE NI/ALPH/NUM Aug 30/92 2 Aug 30/92 Detailed 1001 Aug 30/92 Parts List {1001-0 Aug 30/92 1001-1 Aug 30/92 1001-2 Aug 30/92 1001-3 Blank 1002-0 Aug 30/92 1002-1 Aug 30/92 LEP 2424.02 | mS Pontes TECHNOFAN (F495) COMPONENT MAINTENANCE MANUAL AEIS10CA1 EI NOLL Rj INCLUDED STATEMENT SB E IN CMM oF DESCRIPTION v_ | REVISION APPLICABILITY SBL Page 1 21.24.02 Printed in France Aug 30/92 TECHNOFAN (F4957) (COMPONENT MAINTENANCE MANUAL T_OF APP! AEAI0CA1 Vi FA NAME ADDRESS TECHNOFAN S.A. Z.A.C. du Grand Noble 10, place Marcel Dassault 31700 BLAGNAC CEDEX FRANCE Phone : (33) 61.30.92.00 Telex : 530858F elefax : (33) 61.30.02.04 H.A.L.C. 100 CORPORATE ORIVE (HERMETIC AIRCRAFT HOLTSVILLE INTERNATIONAL CORPORATION) | NY 11742 USA Phone. : (516) 7584242 Telex : 0961329 Telefax : (516) 7581428 (516) 6548614 ASTRODYNE INTERNATIONAL 4640 IRONTON STREET INC. DENVER COLORADO 80239 USA Phone =: (303) 3714305 Telex : 9109320329 Tefax : (303) 3739790 21.24.02 Printed in France LARF Page 1 Aug 30/92 TECHNOFAN (F4957) COMPONENT MAINTENANCE MANUAL AEIA10CAt LIST OF MATERIALS NOTE : Equivalent subtitues may be used for listed itemg. UTPLIZATION Printed in France T CICIRIAIS e/ MES IE|S)7 DESIGNATION | FSCM FOR SH ATEIEIR PIG & SUPPLIERS, TRADE NAME T)SINIK IT] MIA INO. N TS |R|B)G SPECIFICATION ADDRESS G 4 t E CLEANING AGEN’ LIQUID SOAP 1 x COMMERCIALLY AVAILABLE METHYLETHYLKETONE | 2 x fami VACKER CHEMIE GNBA ELASTOSIL £43 3 | SPARTES x BP 08000 MUNICH 22-RFA LOCTITE 243 4 | FRAMET x BP 100 60304 SENLIS CEDEX FRANCE rT] SEALANT RHONE-POULENC INDUSTRIES x CAF7306 5 |Div.Specialistes Chimiques 18, rue d’Alsace 92097 PARIS LA DEFENSE CEDEX 29 FRANCE LOM Page 1 21.24.02 | aus 20/02 NOT: : Equivdlent subtitues may be used for listed items. UTILIZATION TPD[C]c RAS fabararacanipe DESTGNATKON FSCM FOR SISIEIE IE) 8 & MAT) SUPPLIERS, TRADE NAME Apaivig Aitia SPECIFICAKION — |NO- ADDRESS GIE|AI?| Lye Mist | | 8 L ¥ VARNISH LOCK VARNIS £5517 BLOC RONT 6 |SICERON K.F. SARL X BP 41 FRANCE F6220 x RAYCHEM S.A. RNF1O0-3/8 7 |2, Avenue du Vert Galant 95310 ST OUEN L*AUMONE FRANCE TORA T F2408 SILICAGEL 8 |ovoRa x DESSICANT 12, rue du Port de 1a Celle 77670 St. MAMMES FRANCE I 21.24.02 ined in France LOM Page 2 Aug 30/92 TECHNOFAN TABLE OF CONTENTS. SUBJECT INTRODUCTION DESCRIPTION AND OPERATION TESTING AND FAULT ISOLATION AUTOMATIC TEST REQUIREMENTS (Not applicable) DISASSEMBLY CLEANING CHECK REPAIR (Not applicable) ASSEMBLY (INCLUDING STORAGE) FITS AND CLEARANCES SPECIAL TOOLS, FIXTURES AND EQUIPMENTS ILLUSTRATED PARTS LIST 1 21.24.02 PAGE 101 201 301 401 501 601 701 801 1001 ToC Page 1 Aug 30/92 1. General TECHNOFAN (r4s5r) (COMPONENT MAINTENANCE MANUAL AEAI0CA1 INTRODUCTION A. This manual is written to the ATA Specification 190 Rev. 29. 8. The manual describes maintenance on the component in fhe workshop. It does not describe maintenance on the componeng when it is installed in the aircraft. C. The information contained in this manual, enables§the user to restor to proper operating condition, the equipment hat has been removed from service. D. The overhaul instructions are presented in the folowing sections = 1-99 101-199 201-299 301-399 401-499 501-599 601-699 701-799 801-899 901-999 1001-1099 Description and Operation Testing and Fault Isolation Automatic Test Requirements (ATLAS Disassembly Cleaning Check Repair Assembly (Including Storage) Fits and Clearances Special Tools, Fixtures and Equipments Illustrated Parts List E. Disassembly, Assembly, Testing and Trouble Shootirp procedures have been verified by simulation. 2. Revision Service A. We make revisions for this manual when necessary. INTRO 24.24.02 | 0'ie TECHNOFAN (F485?) ‘COMPONENT MAINTENANCE MANUAL AEIA10CAT DESCRIPTION AND OPERATION 1. General This vane axial blower moved by a 115V/400Hz electrigial motor ensures cooling ventilation of the cockpit avionics gisplays. 2. Characteristics . Turning speed 211500 Tr/min. {114900 RPM) . Direction of rotation lockwise viewed fom air inlet side . Air flow rate at standard conditions 2215 T/s (456 cfm) To = 15°C (59°F) Po = 1013 hPa (406.21 in. WG) » Weight 33.2 Kg (7.054 1b) . Total pressure rise at standard conditions 9.43 hPa (7.78 inf.WG) To = 15°C (59°F) Po = 1013 hPa (406.21 in, WG) . Estimed noise at 1 meter dB, . Operating temperature range 755°C to + 70°C (-67°F to +158°F) . Electrical supply 00 VAC - 400 Hz 43 phases . Current consumption .8A per phase » Start current :15A during 100 ms . Power required 00 W 3. Description A, Overall dimensions (Ref. Fig. 1) 8. The EXHAUST FAN AE1410CAl includes = - An electrical motor move axial wheel. - A straightener control the axial air flow. - A body supporting mouthed intake : + Speed detector. The connection with aircraft is realised by a connecfor with height pins. “nn21-24.02 | us 302 TECHNOFAN (COMPONENT MAINTENANCE MANUAL AEIA10CA1 S321 n614s0eK0R) 10028 (4350 =oo0stte) 250.92 (5.086 Booren ) 0148 # 0.1 65,7006 ¢ sor) 9180 82 (5.9054 Soorém) gor 35 "3 usr 3) 3328 arr 9 20035 (78789 Bosssn) Overall Dimensions Figure 1 Page 2 21.24.02 x5 30/2 Printed n France TECHNOFAN 4957) COMPONENT MAINTENANCE MANUAL AEIA10CAt 4. Operation AL The electrical motor move the fan wheel which sucks th air through the inlet casing. The straightener ensures on axial air flow. . The EXHAUST FAN AE1410CAl is equipped with an und@r speed detector : - Ground signal if N < 60 %, electrical circuit isf opened. - Ground signal if N > 60 %, electrical circuit ig’ closed. . Electrical Diagram (Ref. Fig. 2) “ene 2 1-24.02 | se 3122 TECHNOFAN COMPONENT MAINTENANCE MANUAL ‘AE410CA1 Electrical Diagram Figure 2 21.24.02 as 30/22 Printed in France TECHNOFAN (4957) COMPONENT MAINTENANCE MANUAL ‘AESA10CA1 TESTIN r 1. Checking the Physical Characteristics : Check for condition of corrosion protection. Check overall dimensions (Refer “DESCRIPTION AND OPEBATION” chapter, Figure 1). Check equipment weight : 3.2 Kg (7.054 1b). 2. Functional Test (Ref. Fig. 101) A, Aerodynamic measurements Connect the exhaust fan to test bench NFX10-200 (Refer Figure 101) fitted with a 90 mm (3.5432 in) diaphrpam. Supply the equipment with a 400 Hz, three phases Ap voltage 200 V between phases. Check for clockwise rotation of the fan impeller. B. Readings to be taken U (Volts) : Voltage between phases I (Amps) : Current absorbed by the motor per jhase W (Watts) : Power required N (RPM) : Speed rotation of the exhaust fan A P'e4 (hpa) : Static pressure increase in normalizBd test bench To (°k) : Ambient temperature Po (hpa) : Ambient pressure alculate A P'e4 at standard conditions To = 15°C (59°F) Po = 1013 hPa (406.21 in. WG) A Pe'4 = A Ped x 1013 x To Po 288 21.24.02 | aatoit TECHNOFAN (F457) COMPONENT MAINTENANCE MANUAL ‘AEI410CAT Check Jo be carried out Nominaf current 123A Power Ws 730 W Speed Jotation N > 11300 RPM A P'ed > 18.7 hPa (0.2618 PSI) ified measurements le fan disconnected from any aerodynamic system, supply it 00 VAC/400 Hz/three phases and record I, W and N. ‘or the following : A P< 550 W N > 11700 RPM ifg insulation resistance 00 Vdc between connected terminals A, B. C of the connector und. ulation resistance should be higher than 20 Megohms. 5 Vde between connected terminals D, F, E of the connector The resistance value should be identicat. jpg bonding any point of the exhaust fan and the bonding wire the ince should be lower than 0.025 ohm. ito of the speed detector (Ref.Fig.101) % of 11500 RPM, lamp put the light. Jectrically fan (200VAC) and check with a speedmeter when % of 11500 RPM, lamp put off the light. not correctly, remove electronic circuit board (1-380) inge the circuit. The maf imum starting time to reach 60 % of 11500 RPM must not exceed 21.24.02 ws s0/82 Printed in France TECHNOFAN 4957) COMPONENT MAINTENANCE MANUAL AELAIOCAT 3. Checking Damages If the wheel don’t turn in correct direction, check connections (Ref. Fig. 101). lectrical If electrical connections are correct and if the other fariables are not good (2C and 2D) check the fan. Page 103 mmm .24.02 Aug 30/92 TECHNOFAN 157) COMPONENT MAINTENANCE MANUAL AE(410CA1 Connections for Testing Figure 101 21.24.02 sis s0s2 Prined In France TECHNOFAN a 1, General The disassembly procedure of the exhaust fan is limited t detachable components. 2. Bri r A. Removal of the Exhaust Fan (Ref. IPL Fig.1) (1)Remove the 3 screws (1-130), the 3 washers (1-140 and advance the motor-wheel in the equipped body to have enoght outside Jength of the electrical wire bundle, to disconect the connector. (2)Remove the 4 screws (1-20) and remove the wash@rs (1-30). (3)Using the tools No 1, remove the contacts, the Fonnector (1-10) and the grommet (1-430). (4)Remove the retainer ring (1-40) and the belimouth (1-50). (5) Remove the screw (1-100),the washer (1-110) and fhe rear cone (1-90). (6)Disengage the motor (1-120), and recover the fan Mbdy (1-420). . Removal of the Electronic Card (1)Remove the screw (1-150) of the 3 collars (1-320), the nut (1-300) and the 3 washers (1-310). (2)Remove the 2 screws (1-150), remove the 2 wash@rs (1-310) the ogive support (1-330). (3)Remove the piece of the thermo shrinkable sleeve (special material No.7), and cut the wires to remove th@3 collars (1-350). (4)Remove the 6 screws (1-160), the washers (1-170), fthe terminal lugs (1-180) and the electrical wire bundle asgembly (1-340). 21.24.02 | ss s0rs2 Printed in France c (5)Rer (6)}Rel . Removi (1) Rer ta (2) 1F (3)Rer Amy (4)Rei (5) Rel 2 (6) Cu an wi (7) Rer br . Remov (1) Ret (2) 1F of (3) Rer (2 (4)Ret wa (5) Rel CLI (6) Re TECHNOFAN COMPONENT MAINTENANCE MANUAL AEIA10CA1 ve the 3 screws (1-370) and the washers (1-380). ve the electronic plate (1-360) and the 3 spacers (1-390) of the Electric Motor ve the screws (1-240), the washer (1-250) and the attach (1-260). ecessary disengage the grommet (1-190). ve the self locking nut (1-70), the washer (1-80) and the ler fan (1-60). ve the pin (1-410) and the phonic whee) (1-420). ve the 2 screws (1-230), the 2 washers (1-220) anc the its (1-210). the terminal lugs (1-180), the thermo shrinkable sleeve disengage the speed detector (1-200) with the electrical S. ve the 2 screws (1-280), the washers (1-290) and the switch ket (1-270). of the Motor ve the 6 screws (2-20) and the end cover (2-10). ecessary disengage the grommet (2-80)and remove the piece hermo shrinkable sleeve on the end of the cable tubing. ve the special material No.5 and the the blanking cap ). ve the circlip (2-70), the washer (2-60) and the adjusting ers (2-40) (2-50). ve the AFT bearing (2-90) and check (Refer "FITS AND RANCES" chapter). ve the rotor sub assy (2-100) and check. 21.24.02 — xie%i82 Printed in France TECHNOFAN (F4957) COMPONENT MAINTENANCE MANUAL AEIIOCAL (7)Remove the 4 screws (2-120). (8)Remove the FWD flange (2-110). (9)Remove the FWD ball bearing (2-130) and check. (10)Remove the body/stator sub assembly (2-140). The gtator cannot be separated from the casing. 21.24.02 | ss"Sois2 Printed in France TECHNOFAN (F4957) COMPONENT MAINTENANCE MANUAL, AEIA10CAt CLEANING WARNING : CLEANING AGENT (TRICHLOROETHANE) IS DANGEROUS| BE CAREFUL WHEN YOU USE THE TRICHLOROETHANE ;| - PUT ON SAFETY GOGGLES AND PROTECTIVE CLOTH] - DO NOT BREATHE THE GAS. - DO THE WORK IN AN AREA WHICH HAS A GOOD FLO IF YOU ACCIDENTALLY BREATHE THE GAS KEEP AWAK| IF YOU GET TRICHLOROETHANE IN YOUR EYES OR ON - FLUSH YOUR EYES WITH WATER FOR AT LEAST 15 + CLEAN YOUR SKIN WITH SOAP AND WATER. - GET MEDICAL HELP. IF YOU ACCIDENTALLY DRINK OR EAT TRICHLOROETH - FLUSH YOUR MOUTH WITH WATER. - DRINK WATER BUT MAKE SURE YOU D0 NOT VOMIT. - GET MEDICAL HELP. THE TRICHLOROETHANE IS POISONOUS, IT GIVES OF| GAS WHEN IT BECOMES HOT. OF AIR. YOUR SKIN : INUTES, A POISONOUS AUTION : DO NOT TORQUE THE V-CLAMP(S) TO MORE THAN THEI VALUE. YOU CAN DAMAGE THE FLANGE SURFACES IF YOU DO, SPECIFIED CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS OR THEIR 1. Procedure A. Cleaning of the parts (1) Clean every part removed with artist’s brush, a bath of cleaning agent (Special material No. 2) does n@t include items : - ball bearings, which are all shielded and lif@ lubricated, - electrical components, - painted parts, + plastics parts (use liquid soap, commercially available). Page 401 21.24.02 | aus 3092 pment TECHNOFAN (F405) B. Blow the parts by using a low-pressure jet of deshydrated air. Wipe pprts witch a clean dry lint-free cotton cloth. C. Dry-brpish the electrical components and wipe them with a cotton cloth Page 402 21.24.02 sus 30/32 Printed In France TECHNOFAN (F 4957) COMPONENT MAINTENANCE MANUAL, (AEIA10CA1 CHECK 1. General A, Examine Make sure ‘the component is clean. After each disassembly. systematically discard alff screws, washers, seal, ball bearing or other parts found qamaged. For cracks, visually with a magnifying glass. For marks on the surface or damage by friction. For deterioration of the protective treatment : - corrosion, - loose or flaking paint. 2. Prt jury A, Fan Check for absence of cracks at attaching holes. Cfeck that parts do not show signs of friction or impacp. . Fan wheel Check for absence of cracks or signs of excessive ferosion hole at blades. By means of balancing tool No 2, check that unbaldnce residual torque is lower than 0,360 ar/mm (0.0000312 1b/in).§If required, grind on balancing areas to obtain correct batencgng (Refer Fig. 501). €.Motor sub assembly (1-120) 24.24.02 | TECHNOFAN 957) (COMPONENT MAINTENANCE MANUAL AEt4t0ca1 AgMwi0Ae0 - 0160 |ALANCING AREAS SPECIAL TOOLN 2 "AEIAYOBAI- 7600 BADANEING NAGE BOMENER RST” Wheel Balancing Figure 501 21.24.02 Printed n France Page 502 Aug 30/92 TECHNOFAN (F495?) (COMPONENT MAINTENANCE MANUAL AEIAI0CAt (1) Checking the rotor (2-100) Check if it has not rough running point when you tirn the rotor with the hand and end play of the rotor. Check the rotor for condition (sign of shock, iction, overheating). Check for absence of scratches or wear on the baring seats. (2)Checking the body/stator sub assembly (1-130). Check for correct attachment of stator in its qpsing. Check for absence of scratches, signs of shock ang friction of the stator inner part. Check the electrical wire insulation sheaths and pfotection for condition. Check : The straightener (corrosion or cracks). Bearing seat. The inner diameter of the bearing (Refer to "FITS AND CLEARANCES” chapter). D. Speed detector Visually, check condition of the speed detector, Check condition and connection of the wiring, Check of the electronic card (1-370) is not crack fpr break and absence signs of oxydation. Page 503 21 224.02 | aus 30792 Printed TECHNOFAN 4957) COMPONENT MAINTENANCE MANUAL, AEIA10CA1 ASSEMBLY AND STORAGE 1. General During repair or overhaul each part found defective musf be replaced by a new one. 2. lacement_of part: Replace screws, nuts,washers and al? parts which do notineet "CHECK" requirements. Repiace all wires and ball bearings each time these parts are removed. Refer to the list of materials for the materials which dre necessary during the assembly procedure 3. Bri Jur A. Motor sub assembly NOTE : Connect a1] the wires correctly according to phe fig. 702. (1)Install the FWD bearing (2-130) on the body/stagor assembly (2-140). (2)Install the FWD clip (2-110) and the 4 screws (P-120). (3) Install the rotor sub assembly (2-100) in the AND bearing (2-130), (4) Install the AFT bearing (2-90) on the end coverg (2-10). (S)Install the circlip (2-70) in the groove. (6)Adjustment of the end play of the rotor (Ref. g. 701). (a)Install the end cover (2-10) and the screws §j2-20). Page 701 21.24.02 | rs 30/92 Printed in France (b (c (d (e (fF eS TECHNOFAN 4957) COMPONENT MAINTENANCE MANUAL AE410CA1 nstall the rotor (2-100) to the extreme position "x". heck "A" between the end cover (2-10) and the ball bearing 2-90). heck if the circlip (2-70) is installed correctly. heck "B" between the end cover (2-10) and the circlip 2-70). C" is the thickness of the circlip (2-70) 1.3mm (0.051 in.) alculated "D" number of the adjusting washer (2-40) and 2-50) with the formula as follow : =A-(B+C + 0.6) ve the circlip (2-70). all the adjusting washers (2-40) (2-50) and the Borrelly er (260). all the circlip (2-70). tall the grommet (2-80) on the end cover (2-10). Pass stator electrical wire through the grommet (2-80) and tall on the end of the cable tubing a piece of special erial No.7 (length: 20 mm (0.79 in.)) tall the end cover (2-10) on the body/stator sub assembly 140) and the 6 screws (2-20). tall the blanking cap (2-30), and apply special material 5. nic card assembly (Ref. IPL Fig. 1, Fig.702 and Fig.703) tall the switch bracket (1-270) on the body/stator sub embly, the screws (1-280) and the washers (1-290). all the speed detector (1-200) on the switch bracket 70) by means of the screws (1-230), the washers (1-220) the nuts (1-210). Page 702 21.24.02 — ruc a0/92 Printed in France TECHNOFAN (r4957) (COMPONENT MAINTENANCE MANUAL AEIA10CA1 (3)Coat the washers with special material No.5. (4) Install the grommet (1-190) and pass the electricaf wire trough it. (5)Instal] the phonic wheel (1-410) on the axe rotog and install the pin (1-400). (6)Check that the phonic wheel (1-410) don’t touch{ the speed detector. (7) Install the impeller fan (1-60), the washer (1-80}and the self locking nut (1-70). (8)Install the 3 spacers (1-390) on the motor (1-1P0). (9)Install the electronic card (1-360) and secure py means of the washers (1-380) and the screws (1-370). (10)Crimp by means of a standart tool the 3 terminal flugs (1-180) and instal] them with the washers (1-170) and the screws (1-160). (11)Install the grommet (1-190). (12)Install the attach tab (1-260), the washer (1-P50) and the screw (1-240). (13)Install the ogive support (1-330), the washersf (1-310) and the screws (1-150). (14)Connect the electrical wire bundle (1-340) withthe 3 screws (1-160) and the 3 washers (1-170), and install fhe 3 collars (1-350) between the 3 connector wires and the 3 motor wires. NOTE : Install a piece of thermo shrinkable sld@eve (special material No.7)(length 20 mm (0.79 in.)# on the 3 coltars (1-350) to secure them. (15)Install the collar (1-320), the washer (1-310, the screw Page 703 21.24.02 | aus 30/82 Printed in France TECHNOFAN 49s) (COMPONENT MAINTENANCE MANUAL AEIS10CA1 (1150) and the self locking nut (1-300). (16)Infital] the cone rear (1-90), the washer (1-110) and self Jobking nut (1-100). . Instalfation of the Fan (Ref. IPL Fig. 1) (1)Insfal1 the motor-wheel in the equipped body (1-430). (2)Applly special material No 4 , install the grommet (1-430) and puif the electrical wire through it. (3)Advfince the motor-wheel in the equipped body to have enought outfide length of the electrical wire bundle, to install the eleftrical wires on the connector. (4)Confect by means of the special tool No.1, 7 electrical wires on Phe connector (1-10) observing the following position : CONTACT WIRE A Brown 8 Yellow c Green D Purple E Red F Blue G Black H Not used (5)Sechre the connector (1-10) on the body (1-420), the washers (1-B0) and the screws (1-20)(Ref Fig.?03 detail A). Page 704 21.24.02 — sus 30/92 Printed in France TECHNOFAN (F4987) COMPONENT MAINTENANCE MANUAL AEIA10CA1 a Safe iC Rotor Axial Play Figure 701 con oneen caeen YELLOW. YELLOW grown BROWN Wiring Diagram Figure 702 21.24.02 Page 705 Aug 30/92 TECHNOFAN 4957 Electrical Leads Routing Figure 703 21.24.02 Sut TECHNOFAN (4987) (COMPONENT MAINTENANCE MANUAL (AEV410CA1 (6)Install the motor-wheel in position in the equi ped body (1-420), the 3 washers (1-140) and the 3 screws§ (1-130). (T)Apply special material No 3 and install the bel and the retainer ring (1-40) 4. Storage Instructions A. Protect the EXHAUST FAN by means of a heat sealing do Material No. 8. 8. Store the equipment in dry premises at stable tem C. Under these conditions, maximum duration of storage 21.24.02 jouth (1-50) containing ature. ; two years. Page 707 Aug 30/92 TECHNOFAN (4957) (COMPONENT MAINTENANCE MANUAL AEII0CA1 FITS AND CLEARANCES 1. Genera’ A.This section gives data about the FITS AND CLEARANCES. B.How to use the Fits and Clearances Table (Refer topSample Table Heading in Paragraph 1. C.}. (1)Column 1 gives the figure number, the reference fetter of the section and the location number of the part. (2)Column 2 gives the figure and item numbers of thefmating parts in the IPL or separate CMM-IPC. (3)Column 3 gives the dimensions and the assembly the original MFR limits. earances of NOTE : For matched parts use selective fit to get§the assembly clearance. (4)Column 4 gives the dimensions limits and the mgx allowable clearance of the inservice wear limits. NOTE : Replace or repair the parts which are not Jn the limits (Refer to DISASSEMBLY, REPAIR and ASSEMBLY). C. Sample Table Heading of Fits and Clearances. 4 |2 original HER Limits 4. tn-Service Waar Limits | Mating 7 Fog) JPL Dimension (sso wee Max 801) Figure | millimeters millinotecs mitiintters | Allowable Ler and (inches) (inches) Cinehes) Clearance Item No. millimeters Min Max | Min Nax Min Max (inches) T T Page 801 21.24.02 | us 022 > TECHNOFAN COMPONENT MAINTENANCE MANUAL AEIA10CA1 r os a ce [a =e Lo Exhaust Fan Figure 801 Page 802 venonnatt 1-24.02 Aug 30/92 TECHNOFAN (F4057) COMPONENT MAINTENANCE MANUAL AEIMOCA1 2. Table of Fits and Clearances Original HFR Limits In-Service Whar Limits Fig] Mee? | Dimension Assembly Dimension Max 801) Figure | millimeters Clearance Limits Aliowable Ref and (inches) millimeters millimeters Clearance tr Ttem No. (inches) (inches) millimeters Min Max Min Max Min Cinches) 31 leo 2-150] 25.998 | 26.008 25,986 (1.0233) (1.0239) (2.0230) -0.006 | 0.016 9.032 -0.0002}(0..0006) (0.0012) 82 [to 2-190] 25.992] 26.000 26.0186 (1.0232)] (1.0236 (10243 83 oo 2-190| 9.993 | 10.000 9.985 (0.3934)] (0.3936)} (0.3931)] -0.002 | 0.011 0.022 (- 0007 | (0.0004) (0.0008) 34 |i 2-140] 9.989 | 9.995 10.007 (0.39343) (0.3935) (0.3934 ct foo 2-050] 22.000] 22.021 21.983 (0.8661)] (0.8699) (0.865) o | 0,029 0.058 (0) | ¢0:0011) (0.0023) c2 |i 2-130] 21.992 } 22.000 22.04 (0.8658)} (0.8661) (0.8677 3 fon 2-130 7.993 | 8.000 7.986 (0.314) | (0.3149)} (0.3144) -0,002 | 0.011 0.022 - 00007} (0.0004) (0.0008) c4 |i 2-140] 7.989 | 7.995 8.007 (0.314) | (0.3147) (0.3152: D1 OD 2-100] 43.940 | 43.960 Jc1.7298)| (1.7306) 0.340 | 0.386 (0.0233) c0:0151) 02 {10 2-140] 44.300 | 44.325 (1.7440) (1.745) Page 803 21.24.02 | rus 30792 Print in France: TECHNOFAN (4957) COMPONENT MAINTENANCE MANUAL (AE1410CA1 Al FIXTU! 1. SPECIAL TOOLS AN! IPMENT LIST UTILIZATION T)O]C|c[R] ays E;I/LRVE| S]r REF Pala WEl A) 2] 2 No PART NUMBER DESIGNATION 1) s|N ik} T| Mek ey yee NIG y{é B E L ¥ T | 81969/14.02 CONNECTOR TOOL x x 2 | AE1410BA1-T600 BALANCING TOOL x Page 901 21 24.02 Aug 30/92 Pristed in France TECHNOFAN 4957) (COMPONENT MAINTENANCE MANUAL AE(A10CA1 21.24.02 "[ tis's0/02 Printed in France TECHNOFAN ILLUSTRATED PARTS LIST 1. General A. The methods recommended for finding a part number, pr details of a part are in paragraph 2 of this introduction. B. The Illustrated Parts List (IPL) contains : - illustrations that show an explosed view of the[parts, - the related detailed Parts Lists. 2. se the T11u: Pi i = A.To find a part with a known Part Number (P/N) in illustration : (1)Refer to the numerical index (NI/ALPHA) and fifd the P/N. (2) Find the related Fig. Item in the "CH-SECT-UNIF-FIG. ITEM" column. (3) Refer to the Parts List and find the first Fig Number that you found in the numerical index. (4) Find the Item number in the illustration. For more data about the Item refer the Parts Lit related to the illustration. When the first figure does not show the applicalffie part refer to the other figure numbers in the numerical ifdex. B.To find a part number when you only know the assefibly : (1) Find the illustration that shows the breakdown offthe assembly. (2)Find the part and its index number on the illuptration. This will also tel] you the description and the{part number. (3) Find the index number on the Parts List page rplated to the illustration. This will aiso tell you the description and thejpart number. IPL INTRO ee 21.24.02 | ns°30732 TECHNOFAN (4957) (COMPONENT MAINTENANCE MANUAL AEI410CA1 ind Numerical Indexes (NI/ALPH/NUM) : in al] the part numbers listed in the Detailed Parts List. phabetical and numerical order. the Parts List Locations, and tota} quantities necessary ach component and Location : The customer’s part number e added by the customer when required. re System of the Detailed Parts List ture system shows how parts and assemblies relate to their gher assemblies (NHA) 2s follows : y ng parts for assembly parts for assembly sembly ing parts for sub-assembly led parts for sub-assembly ub-assembly hing parts for sub-sub-assembly iled parts for sub-sub-assembly IPL INTRO 21.24.02 ro 30002 Printed in France TECHNOFAN (4957) ‘COMPONENT MAINTENANCE MANUAL AE(410CA1 C. Detailed composition of an IPL FIG NOMENCLATURE PART NUMBER Tem 1234567 1 - 1alv2Ter BUTTERFLY AIR VALVE 4 - 1B] v2Tél-1 BUTTERFLY AIR VALVE -10A] V2T61-200 -ACTUATOR- COUPLING - AXLE S.A. (NP) it, Attaching parts 1 —xgom|werias-os—=«* CLAMP, HALF 1 2_| COLLAR _____vF2560 lie xe tT 2 VRS030 .-ACTUATOR SUB ASSY 7 | SEE 21-23-24-02 FOR DET 3 408 | VR9030A .-ACTUATOR SUB ASSY 1 SEE 21-23-24-03 FOR DET 50A] VR9030-11 < SHIM, PEEL AR 4 60Aj V2T61-300 “BUSH (LH) 1 70] V2T61-300

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