ILLUSTRATED PARTS LIST ‘SERIAL wows Bw |] PRO MAC 4900 Pot 9—T PRO MAC 700 CHAIN SAW Pro Mas 700 x McCulloch products are identfed by a modi ruber (iy this instance 800116 falowed by a suf number (05 or 08), Sux rutnbers dante vaio In pare 2 ascombies used in te tmanafactir ofthis produc. Iosratod Parts Lists (PLs) contain @ PART NUMBER, DE. SCRIPTION, UNITS por secombly and STOCKING CODE for tach part Stocking Codes are: Dealer stocked. Fast to medum moving part Dtibutr stocked. Medium to slow moving par. Factory stacked. Slow moving part Indeatos a MeCullocs sevice tol + Nolonger avaible. Replaced part NOTE: The following explain eymbolelotntas in this PL (-) Aaah preceding « PART NUMBER indicates hat ti anew part nomber torent rom te oe lcted inthe previous IPL for Sis unit iP (2) One oF more dots (« Spring Start) preceding « part DESCRIPTIONIndeatos he partis ncludedintheltorassomby ‘escrbed dolly above the dot). (= =) four dashes appear in place ofa PART NUMBER, the partis pot avadable igual but included in the next higher ‘suembly or ubascomby. © ® Cced numbers preceding a DESCRIPTION footnote the pat or assembly to adstionalintrmason n the page. (*) A astorisk draws attortion to general nfrmatin. “Tne pati of McCulloch Corporation is one «contin ingrove: Inent in design, manacrng and engineeing advancement taherever posible to assure stile power oc, Hence, speci Teatons, equipment colo, deagh and manacurer's 0 fected ist prcee are. eubject to change wihout notice CONTENTS FIGURE 1 Genecal Asombiy 2 FIGURE 2 Chain Brake Assembly 4 FIGURE Fen Housing/ Stare Assemy 5 FIGURE 4 Carburotr Assembly 8 FIGURES. Fue Tank Assembly 7 FIGURE 6” Powehoad Assombly e icCulch Corporation reserves the rghit make such changes FIGURE 7 one 1% vithout poor nection erebigaton t Bact or suply back FIGURE @ Tools and Accesses 10 ‘Soreporents or unt previously shipped fer tho factory. FIGURE. Ber/Chain Chain Sharpering Tools " JULY 1992 McCULLOCH CORPORATION P.O, Box 11990 + Tucson, Arizona 85734 216176-02 (© USA -MeCilloch Corporation 1992 + Pitedin US.AFIGURE 1 GENERAL ASSEMBLY [nar sre * PART. ‘Wars PER TEM SH PART "0. CODE MUMBER DESCRIPTION 216640 ‘Nun Flange 616-28 Foz Foe Fas skies 93859 2iekas 2130¢2 218682 Nut Lock (0-28 B18577 Sewn 10-244675 5. 00382 © Wather- 10 Pan 85727 Retaner Frame 21884 Some Ha 4.201150 0015s © WashorLece 250, 218589 Clamp Frame 214548 Frame A Grip Assy 220s N(CH 214901 Cen Assay es83 ‘eter Spring aszze Spring th 87233 KaCtch Shoe 214300 Reto. Clue 85165 Drum Sat Ay. 77 (375) 8061 Sprocket 7" (375°) 88955 © | Washer Shim 110871 © Bearing Nowe 8184 Cover Asy-Ar Cleaner ‘roses Ring etaing 8825 Keob-cover 216086 210885 iio7et ——_Serew-Pnd 1026450 B77) Seren Fan ausng Fig. Pan ous Startor Asy 21H058 Cap Asp Fuel Wheto 216678 Styow Dual Hs 12282375, 01686 Scew-Oval Hs 10-261 ered) ——_—Spcer Ful Tank Cover 87877 Cover Fuel Tank B72 SerewisleAdpsmont 87685 Boot Cab. Ast ‘nts PeR| ast. NO CODE _ NUMER __ DESCRIPTION ast, 2 432A 8048 Gash Fuel Tek Cover 1 5 4A 2570 Honea Fut 1 1 4A 21574 "cup Ary. Fu 4 1 4 8 62852 —_Brackot Ar Cleaner 1 2 7A 1057 Batti fo 262 25 2 i ry Fo. Carburetor Assembly i 2 % A B81 Gasket Carburetor 1 2 5B 84073 ‘Spacer. Carburetor 1 2 SA Baoat Gasket Car Spacer ‘ 2 SA 110887 SuewiheHd 12ze125 2 2 5A 63582 Patel one 1 5 St A 1021S Whar Pain 254.089, 2 1 5K 110888 Screwed 2-201.12 1 : A 8518 Pala tece 1 1 SB 100352 Washar#10 Pan 1 1 53 -A 110713. Serew-Sit is 10.26.06, ' 1 53K $0003 Washer #10 an 1 1 6K go Speen Fuel Tank 1 2 81k areas Stewpn Hd 10-2601. 25, 1 2 @ Fos Fs Tan Asomely 1 t 6 A ease ashe usl Tan 1 1 4B eae) Inletor Fel Tank 1 1 25K 68536 Gasket Fun Tank 1 1 8 A 218879 Serewiie He 10264625, 1 1 7 A 6880s, PlatLoce 1 1 % A Z687e | SaewheMs 10240628 1 1 8 8 aor ——Brce-Frame 1 1 TB 2142 Shouse 1 1 ThA OS Sori Ho 6.82.25 2 1 mR gaee01 Sloped ‘ 4 TRA 8888501 Valeseod 1 1 4 A 101889 ScrowSieHa o0025 1 @ TSR 1089 Seow SitHg 24100 5 1 A S205 Cover Spark Arator 1 1 TK $2883 Scoen Aresior 1 1 7A 110559 Serewsitid 1026460 1 1 7B eBI7 Serene (026138 1 ic @ A Gretel 1 i 81 A Sata duet Ay. SIA 1 ’ 2 A BM007 Gasket ter 1 1 83 Fae Powered Assembly 1 PART NUMBER, © Whanwver Neale Searing, PIN 11071, sud a a serie replace tment, Wace, PIV 8695. MUST be used. Bath components ee avaebe 6 ecdeing Bearing Kt, FIN 215720 (CODE C). pelea __DESCAIPTION. LOCTITE KIT RETAINING COMPOUND 620 (10 ml) ‘THREAD LOCKER 242 (10 mi) GASKET ELIMINATOR 518 (60 mi) BLACK MAX ADHESIVE 380 (01 02) ‘KIT NCLUDES: LOCTITE PRODUCT GLIDE, POCKET GUIDE AND MSOS OATA SHEETSGEGEN CHAIN BRAKE ASSEMBLY gen FEE Ze _ = 2 a "E ya = Hie _eoree__E T= = ee ‘i ise | bear if oe ies © replacement of ether pio or atch is necessary, you MUST order PIN 222478 (tem 7) and repace both: FAN HOUSING / STARTER ASSEMBLY r OF Ten ST PART ‘ONS PER Tew ST PART ‘NTS PER NO. CODE MIMBER DESCRIPTION ay. NO. CODE NUMBER DESCRITIN ‘Ast. 78 26060 Fan Housing Sure Asy 7 oA os0ss ‘Shiels State Seng 7 2 216623 Seow-Oval B2.12 3 0B asras ‘Shah Sarr 1 SB toes (ove Sar 1 WA S755 Bushing Sarter 2 4K 278“ Seowtix1O24eS0Tor, 1 12 B 205059 “et Hoven Fartard 1 5 A oaiee Rope ster 1 OA pate ‘Guar Sawdust 1 8 A HOWTO Riwbope 1 4K 214s insert are 1 Tk sgiee ‘rum Asp tartar 1 48 A S817 ‘Handle Starr 1 BA aT Pig. Spiing Sure Rewind 1 aan 2CARBURETOR ASSEMBLY Pro Mae 4300 700 Carburetor Avy. (S0C4) 1 ; ! ‘Seen Pun Cover 1 2 2 over PU 4 4 3 8 | Gaston Cover 1 ; 1 4 = ©@ ‘Disphragn-CheckVahe 3 18 oo setering 1 5 208 ‘DaphragnFvel Pure 4 2 (03 | Gasket Diaphragm 1 8 G3 Saw Pete 3 Fy © | Saewiever Pa 1 7 Plate Tate 1 2 © “Pinte 1 8 Cipshat + 2 © ‘Lever Metering 1 ° ‘Sha Aap Thote 4 2% ® $ 0 Pate. Choke 1 5 © | ValweNeede 1 " Sat ay Choke 1 Fa © Pugge 1 2 Bal. Chote ron 1 2 © Pug ae 1 8 Spring Choke 1 Ey = © | SeeenFue 1 4 © _Neede-tign Speed 1 2 83758 Ki Valve & Seat Asy 1 NOTE: Carburetor parts are shown foridentifcation snd sassemblyse- ‘uence purposes ony. Components are ot avalable seperti nls 8 Dart ruber Sted before the pet escrpton © Contin in alr Repair Kt, PIN 217080 (CODE A) 1 Contined in Gaske/asragm Kit, PIN 216736 (CODE C)Ey ro a 0070 FUEL TANK ASSEMBLY @yejes3ags) Tot SK Pant werspen] [men aaa wren Not COOE_MIMEER—_CSCHPTON ist | | Not Gooe_wngen —_vescarnon ics 1 A 883, howd Op 7 13 A242 Wire An eich 1 a Sct“ enn { $8 ts “Sta i 13 8 Ham: “SoreSep Sun ' {8 Fear Tew apr i ik us)“ Btsep Sue ' $6 foe Bhat aos ! % 8 ior Ratt ' foi ime ' mR Stary Seater | +k Hae ' 8 ars Be tre 2 88 tee ' a ed : $8 sai : Bok Wow btn Sino ' i Bh fos She ' fk Moo “Sewwmheteesosr | MOA ao Aoaimanannyro Mae 4200 / 700 Eycereissoggsp POWERHEAD ASSEMBLYFIGURE 6 POWERHEAD ASSEMBLY Tew Si Pan ‘UNTS PER TEM STK PART (NO. CODE MUABER DESCRIPTION "a8. NO. CODE MIMBER _DESCAPTION 1B ms Net 828 ! 38 A 105608. OFing 1144070 2 A BIBT Flywheel ASsombly 1 oA Serng ston a 8 Gor ‘Seow Pawi Pet 2 a Sieve Adjustment 4A $3108 Paw Starer 2 a6 Param SG Soe Washer Starter Pa 2 ae ‘Sleeve Fue Pump Boy 8 A 24402 © Spng Starter Paw 2 “a Saomiix 1026875 8. 7 A Tos Key Weodrat 1 6 Sping-Outet Valve 8 A RT SeewtirO-2e188 Sens 1 « Ba SC 22857 Spon, 210x404 12 2 aoc Serew-x 8-30.00 WSH 10 B 8512, Shu Specal 1 4K 286 tol Pump Retainer 11 A 225708 Ignition Assembly 1 6 Evel 12 Rese Ki Spark Pog We 1 0 (lp Salng 88 Wren ignitor 1 OA Serew.ner 12.2601.75, 4A R558 Conectr, Spare Plug 1 §2 AS11025 Washw-Sealng Aum, 15 A 8268 Boot. Spark Fug { 5A 110288 Seeweaaze 75 188 1a05 Grommet Spat Plug Wet St A BMBM——Oyinder0 Case Asy 8 215895.01 © Gronmat HT Lead 1 5 A 110288 Seow 832478 17 B 1h308 Sxews zx 58 2 SA 10818 Scowie 8824157 Wsh 1a B81 Washar #8 Hard 2 SA ez06s Sattar Mounng 12 8 Yoass NH Lock 32 i BC Toasr PinDowel 20K BAIEG——Houeing.O1 Pump 1 $3 A $#zr3——_Valv-Comp, Release 21K 218181 Capo Pump 3 A 214785 WasherValve 2B 62268. unger. Pump 1 SB Host Seew-st 1024425, 2% A Solera “ing 2800070 1 2 A c802~PinFison 2B Bele Spring Pungor 1 A 88259 ——Pston venbly 2 A S186 Gastat-ON Pump Hs, 1 OA Bors SetPston Fig 2 A 91868 Vahl 1 A iat Bear Noodle 2B T0081 Seew-Pn 1-262.82 i 8 A B52 Rod Astembiy Connecting 2 110801 Washer Sealing 1 ST A Bi6zr0t — Seew-cemectng Ros 2 8 28707 Cover Tank 1 A Baza Flr Noodi(Sat of 2) SA 68806. Gasket Cover Tank t A 210009 Crankshant Assembly SA 2i8082 © CapAsyor ‘ m A ore ‘Seat &@ ok tos OFing 7610409 1 8 B3B8 Fig Soap 38 A at872 Howe As Ol Pictu 1 A 654m“ Baatg. Ba BB t808 Screen nake ‘ mB OR ons inser-desingAsy Nese 35 A 21899 kePump Tested 1 a Inset Bearing 8 ar ‘Sea Puss Purp ‘ 7k t10290 Selo 37 A 22re “Pit Any Ole 1 7B 104857 Bearing Needle mB ene Ring Piston Pe Oler 1 TA 6265 Spark Pg © Notiusrates. Included in Kt, Spark Pug Wie, PIN 229884 which Is't universal KL Plesse discard Gomme, H/T Lead and use Groat, Spark Plug Wie, PIN 11085 for stalin on Pro Mac £900 and Pro Mae 700.FIGURE 7 Rasen 16281 156s ‘43cuin, 2000 in x 1976 Hard Chrome Electronic 26 degrees B1.0.. 011-015 20-40 mm) 25 n (69mm) ‘71 375 ich, Floating Fin 2800-9000 rpm 260r, 24.00, ‘TORQUE VALUES 65.75in. tb, 100-170n. be. 285325 nba FIGURE 8 Lee UU eos eg es) PART NUMBER ‘STOCK CODE DESCRIPTION surat a Universal Carying Case 82008 c (Guard - Bar 18in 8640 T “Teing Guide oaiat T Kit Pressure Tet Adaptor 21Baa2 T Teal Pressure Test 3199 T ‘Adapter Pet, intake 63137 T ‘Adapee Plate, Exhaat eas T Kt Piston Too 2s a ‘Serench Burs a ‘Spark Plug, Standard Type eK 8 ‘Spark Plug, Cooler Type 91226 T Wrench, Cute Fhwhee! 2085 T Ki LocTITE: i)BAR / CHAIN / SHARPENING TOOLS Replacement Nose eserption Bar Description Fie wes 10.375 5 Speed Mae.57E 16" Speed Mao. 975 Nose Assembly Bar 375 kit rocket Nose Asy |325Piteh Nore Any: ee Avsembly Bar 375 _| i Sprocket Nowe Asy [219807 25 Pitch Nose Asy [216888 ‘Speed Mae.375 ‘Speed Mae.375 Msc 10,375 ‘Speed Mse.375 ee Assembly Bor. 375 [06000 it Sprocket Nove Asy [219807 Assembly Bar 375 it Sprocket Nove Asy Init Sprocket Nowe Aey —_| ot Nowe * Raplcern ose aatombles ere rat varie fore br ‘The Mac 1 series bar features» seit hard facing material welded fo the nose to increase bar ifs These bare se recommended for uae in ough or abrasive cenaions. ‘The Speed Mac series features a sold seal body, with het Beate, hardened bar rails for ranimom srengih and dural. This ber alao features s removable sprocket nose that can be replaced when worn or damaged, This Bar ie ideal fr use where conditions demand tong continual use. ‘cha il Pte Fie) Fl Chain Description | py : Fe pun a70 GUx sock —pieese-2. PM 370GX 60 CL tora laste se [atess1-12—_[atets0 [esas Innes 'SPRGX 71CL Issre-t2 > lovotse lseses hae PM S70GX 716L 8173-12 $10.GLX 71 CL [218068-12 $06 M0GLK 78.CL—_(2vess2.12 [219180 8028 Inge "SPR TOG BCL. ‘Chains identi with the leters GX ae recommended for the experienced chainsaw ver of the professional. For more information on chain, bare, and secessr suotTo eter- AYA McCULLOCH * MANUFACTURING * SALES « SERVICE « P.0. Box 11990 «Tucson, AZ 85734 ‘IF ADDITIONAL ASSISTANCE (S ‘\ REQUIRED, CALL THIS TOLL- FREE HOT-LINE MON. - FRI. 6:00 AM - 4:45 PM (MST) 1-800-423-6302 ARIZONA RESIDENTS CALL: 1-800-221-6507 =