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High-Performance Integrated EV Charger

This document describes high power, high reliability electric vehicle chargers ranging from 60-180kW. The chargers integrate 3 charging guns and use active power factor correction and soft switching three-level rectification for high efficiency of 94%. The chargers have overcurrent, overvoltage and other protection functions. They can be used indoors or outdoors with an IP54 rating and include a monitoring system.
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0% found this document useful (0 votes)
113 views14 pages

High-Performance Integrated EV Charger

This document describes high power, high reliability electric vehicle chargers ranging from 60-180kW. The chargers integrate 3 charging guns and use active power factor correction and soft switching three-level rectification for high efficiency of 94%. The chargers have overcurrent, overvoltage and other protection functions. They can be used indoors or outdoors with an IP54 rating and include a monitoring system.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

High Cost Performance and High Reliability Products

EVC16-DH60K7P3UE / EVC16-DH120K7P3UE / EVC16-DH180K7P3UE


Three Guns Integrated DC&AC Charger

Input: 260~48Vac; Output:200-1000Vdc;Power: 60~180kW

INVT Electric Vehicle Drive Technology (Shenzhen) Co.,Ltd.

INVT Guangming Technology Building,Songbai Road,


Matian,Guangming District,Shenzhen,China,518106
Specification
Version:V1.1

Catalogue
Statement ................................................................................................................................................................................................. 2
1. Charger Overview ...............................................................................................................................................................................3
1.1 EVC16-DH60~180K7P3UE Key Features ..........................................................................................................................3
1.2 EVC16-DH60~180K7P3UE System Configuration ........................................................................................................... 4
1.3 EVC16-DH60~180K7P3UE Charging Principle Overview ............................................................................................... 4
2. System Parameters ............................................................................................................................................................................5
3. Monitoring System ..............................................................................................................................................................................8
4. Charging Rectifier Module Description ........................................................................................................................................... 8
4.1 Parameters ...............................................................................................................................................................................8
4.2 The Charging Rectifier Module Installation .........................................................................................................................9
5. Indicator Statement .......................................................................................................................................................................... 10
5.1 Indicator Status ..................................................................................................................................................................... 10
5.2 Charging Gun Definition .......................................................................................................................................................11
6. Safety Use Instruction ......................................................................................................................................................................12
6.1 Unpack ....................................................................................................................................................................................12
6.2 General Rule ..........................................................................................................................................................................12
6.3 Safety Protection ...................................................................................................................................................................13
6.4 Attention ..................................................................................................................................................................................13
6.5 Package ..................................................................................................................................................................................13
6.6 Transportation ........................................................................................................................................................................13
6.7 Storage ................................................................................................................................................................................... 13
6.8 Guarantee Time .....................................................................................................................................................................14
7. Execution Standard ..........................................................................................................................................................................14

Statement
1 、 The specifications describe the performance of the EVC16-DH60~180K7P3UE integrated charger in detail.
Before performing all operations on the integrated charger, please read this specification carefully and comply with the
safety specifications of the relevant industry. The company shall not be responsible for damage caused by improper
operation or beyond the conditions of use specified in this specification.
2、We reserve the rights to change the content of this specification without notifying .
3、Safety regulations
The AC power input wire is working at a high-voltage , ensure that the AC input is powered
off before operation is necessary, and the switch that is not allowed to be used during the
operation,it should be added with a forbidden mark.

Page: 2 of 14
Specification
Version:V1.1
AC wire terminal connection and other unnecessary exposed wires, should be fully
insulated.

Ensure well grounded before powering on.

The module is not support hot plugging. Ensure that the AC power is off and all module
indicators are not illuminated before performing this operation.

Do not perform high voltage during thunderstorms.

1. Charger Overview

1.1 EVC16-DH60~180k7P3UE Key Features

● Three charging guns integrated in one DC charger ,charging power maximum 60~180kW.

● The charger controls by high performance ARM chip, and 7 inch LCD touch screen make it easily to achieve

human-machine interaction.

● Protection function: input over and under voltage protection, output over current protection, output over voltage

protection, output short circuit protection, over temperature protection, battery anti-reverse protection, insulation detection

protection, emergency stop protection.

● The charging rectifier module adopts active power factor compensation technology, and the value of power factor

reaches 0.99.

● The charging rectifier module adopts soft Switching Three-level technology, and the efficiency can reach 94%.

● Perfect AC side lightning protection design, suitable for thunderstorms areas;

● Ultra-low radiation, safe and reliable. The voltage withstand level, insulation level and EMC of the charger meet the

relevant requirements of the international regulations. The grade of dust proof and waterproof design up to IP54, meet the

requirements of indoor and outdoor charging. In outdoor operation, a ceiling need to be installed above the charger to

prevent rain from falling directly.

Page: 3 of 14
Specification
Version:V1.1

1.2 EVC16-DH60~180K7P3UE System Configuration


The charger consists of outdoor cabinet, human-machine interface, power distribution unit, monitoring module and

charging rectifier module. The modules selection can be referred to the following table:

Selection Charging Module Power supply Monitor Remark


Module Quantity module

AC input:Three-phase five-wire , Air switch


For details,
400A/3P: 120~180kW
please check
200A/3P: 60kW Monitoring
Configuration 30kW 2~6 the charging
Surge protection:Three-phase C class system
module
20~40KA;
specifications
DC output:Maximum 200A(DC+、DC-)

Model Description

EVC16 — DH — 180K — 7P — 3 — UE — X

a — b — c — d — e — f — g

a: INVT Electric Vehicle Drive Technology(Shenzhen) Co., LTD

b: Integrate charger

c: Power output (DC) 180K—180kW

d: Hardware version 7P—Commercial

e: Charging gun quantity 1—Single, 2—Double, 3—Three

f: Execution standard UE:European Union criterion

g: Colour and silkscreen of enclosure(blank or 1~99)

1.3 EVC16-DH60~180K7P3UE Charging Principle Overview


1、The charger power adopts three-phase and five-wire input system. The power enters the charging rectifier module

according to main circuit breaker. The C-class surge protector is connected in parallel to the input end of the

charging rectifier module and provides AC surge protection with rated discharge current of 20KA. The charging

module converts the three-phase AC into high-voltage DC and connects it to the DC distribution unit. The

Page: 4 of 14
Specification
Version:V1.1
number of charging rectifier modules can be freely selected according to the capacity requirements.

2 、 The DC distribution unit output the high voltage DC current to the vehicle charging socket through the DC

charging gun to charge electric vehicle. The DC charger is composed of monitoring system, up to 2~6 charging

rectifier modules and human-machine operation monitoring interface. The maximum output power reaches

60~180kW and the output voltage is adjustable from 200 to 1000Vdc.

Modification Record

Version Editor Date Modify Update

V1.0 2023.6.12 First Clarify functions and specifications


V1.1 2023.08.09 Second Update model description

Foreword

Welcome to use EVC16-DH60~180K7P3UE fast DC charger that developed and produced by Shenzhen INVT

Electric Vehicle Drive Technology Co., LTD. The charger consists of cabinet, human-machine interface, power

distribution unit, monitoring module and charging rectifier module.

The power input of 60~180KW DC fast charger adopts three-phase five-wire system, the output voltage can

provide wide range of 200-1000Vdc , and the maximum current at full load can reach 200A when charging. The

dust-proof and waterproof grade of the charger reaches IP55, which can be used indoors and outdoors (outdoor

operation, the top of the charger should be installed a ceiling to prevent rain from falling directly on the charger) . The

humanized designed of charger make it easily installation and debugging, simple operation and maintenance, stable

performance, strong practicability, and 7 inch touch screen can achieve human-machine interactive more easily.

2. System parameters

Parameters Min Typical Max Unit Remark


Operating temperature -25 25 45 °C Certified within this temperature range
-20°C ~ 50°C can be started with load,
Limit temperature -30 25 55 °C and the module reduces the power
output after over temperature.

Page: 5 of 14
Specification
Version:V1.1
Protection Ratings IP55
Noise ≤70dB
Relative humidity 5 95 % No condensation on the surface
< 2000 m (2000 to 5000 m with power
Altitude 2000 m
derating)
Input parameters
Parameters Min Typical Max Unit Remark
Note: The charging module no need
AC input connection 3P+N+PE connect with neutral wire, net work type:
TN-S, TN-C
Rated voltage 323 400 437 Vac
Input voltage range 260 400 485 Vac 260±5V~323±5V, reduce power 50%
124A, 60kW+22kW
Max input AC current 216A, 120kW+22kW
310A,180kW+22kW
102KVA,60kW+22kW
Max input power 177KVA, 120kW+22kW
252KVA, 180KW+22kW
Rated input voltage range is powered on
Start time 3 8 S until the output voltage rises to the set
value
Operation frequency 45~65Hz
Power factor(> 50 % Load) >0.99 Rated input, full load output
THDi (> 50 % Load) Total harmonic current distortion<5% Rated input, full load output
Over voltage Category AC side (input) OVC: III
Output parameters
Parameters Min Typical Max Unit Remark
Command output is limited to more than
Rated output voltage 1000 Vdc
200V
DC output voltage 200 1000 Vdc CHAdeMO: 150 to 500 Vdc
Each charging gun can output 100A max
at the same time ,60KW
Each charging gun can output 200A max
at the same time , CCS2 Boost
Max output current 0 100 200 A 300A(Optional), 120KW
Each charging gun can output 200A max
at the same time , CCS2 Boost
300A(Optional), 180KW
60
Max output power 120 kW
180
Voltage regulate precision -0.5 +0.5 %
Voltage ripple value 1 %
Dynamic respond time 200 us
Dynamic overshoot -0.5 +0.5 %

Page: 6 of 14
Specification
Version:V1.1
Efficiency >95 >96 % Rated working condition
Test when the output current is more
Current sharing unbalance -5 5 %
than 50%
Heat dissipation mode Intelligent forced air cooling
Rated voltage 400Vac
AC Output Rated current ≤32A
Rated power 22 kW
Configuration
Cable length AC 4.5m , DC 5m
Charging
IEC/EN 62196-2016
interface standard
User authentication RFID Card,QR Code
Number
Three
of charging interface
Energy Metering Class A(DC), Class B(AC), (MID, PTB certificated optional)
Cool-down method Auto fan cooling
Weight 250Kg(60kW) 280Kg(120kW) 320Kg(180kW)
Size(mm) 550*750*1840(W*L*H)

30mA leakage protection; Over current; Short-circuit; Charging gun disconnected


Protection detect; Ground-detect; Over voltage; Under voltage; RCD protection; Over
temperature; Insulation monitor; Surge protection.

FDD:B1/3/5/7/8/20
TDD:B40
Cellular Communication
WCDMA:B1/5/8
GSM:900/1800
Connectivity Internet access via 4G (optional)/Ethernet (RJ45)
EMC standard EN61000-4-2; EN-61000-4-6; EN-61000-4-3; EN-61000-4-12
Certification CE
Efficiency ≥ 95 %
Short Circuit Current Rating ≥ 65 kA
User Interface 7.0-inch IPS-TFT-LCD Touchscreen
Communication Protocols OCPP 1.6 JSON
RFID Reader ISO14443 TypeA、MIFARE® ONE(MF1)Card
Emergency Button Yes
Software Update Location USB or OTA update via web portal
Protection Ratings IP55 outdoor use and IK-10
Enclosure Type Galvanizing plate
Cable Retraction System Optional
Warranty To be discussed on the contract

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Specification
Version:V1.1

3. Monitoring System

Monitoring Function

Function Statement
The HMI interface monitors Users can set parameters and control the system through the touch

system working condition screen to achieve the function

Monitoring management to The monitoring module issues commands of control adjustment or

charging rectifier module parameter acquisition to the charging module through CAN

communication

Control and management System output state detection, system output voltage and current

functions for monitoring system detection, system fan working state detection, charging gun state

detection, electronic lock state detection, output bus detection,

environmental temperature detection, charging gun temperature

detection, Surge protector state detection, CAN communication control

Monitoring system for vehicle According to the parameter instruction issued by BMS, the monitoring

control system implements the distribution of charging current and voltage,

real-time monitoring of charging current and voltage, and maintains

real-time communication with BMS

System remote update The DC charger can be connected to the INVT special platform through

4G network or Ethernet, which can achieve software remote update and

upgrade maintenance, and achieve charging cost operation and

management.

4. Charging Rectifier Module Description

4.1 Parameters
Item Unit Min Typical Max Test condition
AC input Vac 260 400 485
AC input frequency Hz 45 55 65 Rated load
THD ≤5

Page: 8 of 14
Specification
Version:V1.1
Input power factor ≥0.99 Rated output load
Max input current A <60A
Input over voltage
V 490±5V
protection
Input under voltage
V 255±5V
protection
Input efficiency >95 >96
Output voltage range Vdc 200 1000
Output current A 0 30 100
Voltage stabilized
≤±0.5%
accuracy
Current stabilized
≤±1%
accuracy
Output power kW 0 30
Input over voltage
Vac 485 490 495
protection
Input under voltage
Vac 250 255 260
protection
Output over voltage
Vdc 1005 1010 1015
protection
Output under voltage Vdc
190
protection
Over temperature When the environment temperature is >70±4 ℃ or <-40±4 ℃, the module is

protection powered off
Communication CAN
Constant power
V 300 1000 30kW
voltage range
Storage temperature ℃ -40 85

Max number of parallel

machines 60pcs

Charging rectifier module adopts power factor correction technology, its power factor up to 0.99, total ha

4.2 The Charging Rectifier Module Installation

① The system power must be cut off before module installation!

② Install the base of the rectifier module.

③ Open the side cabinet door of the charger

④ Push the module sideways slowly into the module shelf inside the cabinet, and pay attention to the output

Page: 9 of 14
Specification
Version:V1.1
and input terminals ,do not push hard to prevent damage from input and output wires.

⑤ Connect the input and output terminals to the module, and check whether any terminals touch the cabinet.

5. Indicator Statement
5.1 Indicator Status
Cabinet LED
Signal Color Description

Run Green The green light is on when the power standby

A/B/C Yellow When charging normally, the yellow light is on

Fault Red When the system have a fault, the red light is on

Charging module LED


Color status Fault description Suggestion

Not No AC power input Check whether the input is normal


Green
illuminated Internal module fault Return to factory

Check whether the environment temperature


The AC input voltage lack of phase
is too high or too low
On and temperature result in lower
or whether AC input power lack of phase.
Yellow power output

Run in manual mode works


Flashing Check whether get into manual mode
normally

Red On EEPROM fault Return to factory

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Specification
Version:V1.1
The fan driver fault

Internal over temperature

The communication between the


primary and secondary sides is
abnormal

Ac input over voltage or under Check whether the input is over voltage or
voltage (E03); under voltage

Ac input phase missing (E03); Check whether AC input is out of phase

Output over voltage (E06), Under Check whether output is over voltage or
voltage (E01) Under voltage

5.2 Charging Gun Definition


DC charger:

Signal Statement

PIN Definition Rated Current Diameter(mm²) Color


DC+ DC positive 250A 70 Red
DC- DC negative 250A 70 Black
PE Protective grounding / 35 Yellow/Green
PP Proximity pilot / / /
CP Control pilot 2A 0.75 White
T1+ Temperature sensor 2A 0.75 Brown
T1- Temperature sensor 2A 0.75 Gray
T2+ Temperature sensor 2A 0.75 Blue
T2- Temperature sensor 2A 0.75 Purple

Page: 11 of 14
Specification
Version:V1.1

AC charger:

Signal Statement

Pin Definition Rated current Diameter(mm²) Core color


L1 AC power L1 phase 32A 6 Brown
L2 AC power L2 phase 32A 6 Black
L3 AC power L2 phase 32A 6 Grey
N AC power neutral 32A 6 Blue
PE Protective grounding / 6 Yellow and green
CP Control pilot signal 2A 0.5 White
Confirmation of
PP 2A 0.5 /
charging connection

Note: The definition of the charging gun will be slightly different from the model what you have received , please refer to
the specification of the actual one.

6. Safety Use Instruction

6.1 Unpack
Check whether the charger is damage in transportation. Retain packaging materials until all modular units of the

charger have been registered and inspected.

6.2 General Rule


● The air passage of the module unit in the charger shall not be blocked.

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Specification
Version:V1.1

● The distance between any conductive part of the charger and the metal part must meet the relevant safety

standards.

6.3 Safety Protection


 Once the safety protection of the charger is damaged, the charger must stop working and refer to the relevant

maintenance regulations.

 Condensation can cause dangerous problems when the charger is switched from a cold to a warm environment,

so the grounding requirements must be strictly enforced. Only a qualified person can connect the charger to the

power supply.

 The charger must be shut down for four minutes before maintenance, so that the capacitor has sufficient

discharge time.

6.4 Attention
 The charger shall be used under the environmental conditions specified in the specification;

 The charger should keep good ventilation and heat dissipation . The emergency stop switch should

immediately press when smoke or bad smell out from cabinet.

 An air filter is needed due to the forced air cooling inside the charger. , The charger needs to be cleaned in time

due to the accumulation of dust, otherwise, it will affect the heat dissipation of the system, and there will be

overheat protection and load reduction. In areas with poor air quality, it is necessary to clean up at least once

every two months.

6.5 Package
The packing box have the product name, model, manufacturer's logo, inspection certificate of the manufacturer's

quality department, manufacturing date, etc.; There are product specifications and list of attachments inside the

package.

6.6 Transportation
The charger can be transport by vehicle, boat, aircraft , The charger should be covered, sun protection during

transportation , civilized loading and unloading.

6.7 Storage
The product should be placed in the packing box when storage, the environment temperature of the warehouse
should be between -45 ~ +70℃, relative humidity is 5% ~ 90%. The warehouse is not allowed to have harmful gases,

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Specification
Version:V1.1
flammable, explosive products and corrosive chemical products. And there is no strong mechanical vibration, shock and
strong magnetic field. The packing box should be at least 20cm high from the ground and at least 50cm away from the
wall, heat source and window air inlet. The storage period under these conditions is generally 2 years, and the inspection
should be carried out again after more than two years.

6.8 Guarantee Time


Any natural damage under normal use conditions within one year warranty period, INVT is responsible for free

repair, but if there is any of the following circumstances, it is not covered by the warranty:

● Damage caused by maintenance without permission of INVT.

● Any parts addition or modification without permission.

7. Execution Standard
 IEC/EN 61851-1

 IEC/EN 61851-23

 IEC/EN 62196 Series

 IEC/EN 61984 IEC/EN 60998

 IEC/EN 61851-21-2

 EN 50470 Series

 IEC/EN 60730-1 Annex H, IEC 61508 Series, EN ISO 13849

Page: 14 of 14

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