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SAIC-U-7009 - Floating Cranes and Floating Derricks-2023

The document is a checklist for inspecting floating cranes and floating derricks used by Saudi Aramco. It lists over 25 acceptance criteria for items like equipment documentation, preventative maintenance records, safety markings, load ratings, controls, guards, and motor functionality that inspectors will check against standards and pass or fail each item. The purpose is to ensure floating cranes and derricks meet all relevant safety standards and specifications before use.
Copyright
© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
149 views7 pages

SAIC-U-7009 - Floating Cranes and Floating Derricks-2023

The document is a checklist for inspecting floating cranes and floating derricks used by Saudi Aramco. It lists over 25 acceptance criteria for items like equipment documentation, preventative maintenance records, safety markings, load ratings, controls, guards, and motor functionality that inspectors will check against standards and pass or fail each item. The purpose is to ensure floating cranes and derricks meet all relevant safety standards and specifications before use.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.

1 GENERAL REQUIREMENTS:

ASME B30.8
1.1 equipment documentation is available Sec: 8-3.1.3.1.2
(c-1)

ASME B 30.8
1.2 Previous inspection reports are checked
Sec : 8-2.1.5

GI 7.030
1.3 Daily pre-operational inspection checklists are checked (if applicable)
Para: 5.1.2

ASME B30.5
Preventive Maintenance is established and updated records are Sec:5-2.3.1
1.4
maintained ASME B 30.8
Sec :8-2.3.1

G.I. 7.025
1.5 Operator is certified (for the inspected crane type/model) and licensed
Para: 7.1

ASME B30.8
1.6 Operator manuals are available
Sec: 8-3.1.2 (e)

A sign is posted warning the operator not to rely solely on any automatic G.I. 7.030
1.7
device as a substitute for safe operating practice Para: 5.6.2

SAES-B067
1.8 Crane is painted safety yellow
Sec:4.4

SAES-B067
1.9 Crane is painted safety yellow-and-black stripes on offshore facilities
Sec:4.4

SAES-B067
1.10 Rated capacity of crane is marked (Arabic & English)
Sec:4.4

Means are provided for the operator to visually determine machine list ASME B 30.8
1.11
and machine trim. Sec : 8-1.4.4 (e)

A durable rating chart with legible letters and figures is provided and
ASME B 30.8
1.12 fixed at a location visible to the operator while seated at his control
Sec : 8-1.1.3
station

Load ratings at all operating radii and boom angles, and for all ASME B 30.8
1.13
permissible boom lengths, jib lengths, and angles are available Sec : 8-1.1.3 (a)

Recommended parts of hoist reeving, size, and type of rope for various ASME B 30.8
1.14
loads are shown either on the rating chart or in the operating manual Sec : 8-1.1.3 (c)

Essential precautionary or warning notes relative to limitations on


ASME B 30.8
1.15 equipment, operating procedures, and stability factors are provided on
Sec : 8-1.1.3 (d)
the rating chart or the operating manual

Structure integrity and capability are verified to withstand the proposed ASME B30.8
1.16
or actual duty Sec: 8-1.2.1 (a)

ASME B30.8
1.17 Protective guards are in place and Secured at areas of potential hazard
Sec :8-1.4.1 (c)

ASME B30.8
1.18 Navigational lights are provided
Sec : 8-1.4.4 (f)

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use
#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
ASME B30.8
1.19 Flame arrester on fill and of gasoline tank is provided
Sec : 8-3.4.2 (a)

ASME B30.8
1.20 Fuel tank is equipped with self-closing filler cap
Sec: 8-1.4.4 (d)

Vertical clearance between crane lowest point and floor level of boat or
ASME B30.8
1.21 barge is at least 7 feet(if less than 7 feet, barracading is to be provided
Sec : 8-1.5
to protect personnel from rotating Sections)

All controls are within the reach of operator and clearly marked with ASME B30.8
1.22
functions and modes of operation Sec: 8-1.8.2

Remote control of the crane is properly working and crane stops if ASME B30.8
1.23
control signal becomes ineffective (if fitted) Sec : 8-1.8.1 (c)

ASME B30.8 Sec


1.24 Electrical motors disconnect on power failure
: 8-1.8.1 (d)

ASME B30.8 Sec


1.25 Electrical motors do not start on power return
: 8-1.8.1 (d)

Over-speeding preventing device is provided for electric motor operated ASME B30.8 Sec
1.26
cranes : 8-1.8.1 (e)

Power plant controls are provided to


• Control start, stop and lock in off position
ASME B30.8 Sec
1.27 • Control engine speed
: 8-1.8.2
• Stop diesel engines in emergency, and
• Shift selective transmissions

Controls’ forces are:


• Hand levers not greater than 35 lb (156 N) ASME B30.8
1.28
• Foot pedals not greater than 50 lb (222 N) or less than Sec : 8-1.8.3 (a)
8 lb (36 N) on foot pedals

ASME B30.8
1.29 Clutch is operating properly and within the reach of operator station
Sec : 8-1.8.4

Resistors and connectors are corrosion free, protected, ventilated and


ASME B30.8
1.30 installed to prevent the accumulation of combustible matter near hot
Sec : 8-1.8.6 (a)
parts

ASME B30.8
1.31 Resistor units are supported and do not vibrate
Sec : 8-1.8.6 (b)

ASME B30.8
1.32 Cab is provided with safety glazing glass
Sec : 8-1.10.1 (b)

Cab door swings out to open or slides rearward for sliding door type ASME B30.8
1.33
(door operation is restrained during machine operation) Sec : 8-1.10.1 (c)

ASME B30.8
1.34 Cab wipers are in good condition and operating
Sec : 8-1.10.1 (e)

A clear passageway is provided from operator's position to outside the ASME B30.8
1.35
cab Sec : 8-1.10.1 (d)

ASME B30.8
1.36 Platform to cab walkway is skid resistance
Sec : 8-1.10.2 (a)

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use
#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
ASME B30.8
1.37 Handholds/steps are provided to facilitate access to the cab
Sec : 8-1.10.2 (b)

Communication method is one of the following:


• Hand signals (standard chart is posted in visible location to the
operator)
ASME B30.8
1.38 • Radio/telephone
Sec : 8-3.3.1
• Bell signal
• Special signals (to be understood and agreed upon by operator and
signalperson)

2 HOISTING COMPONENTS

Wire rope clips attached with U-bolts are having the U-bolt over the ASME B30.8
2.1
dead end of the rope and the live rope resting in the clip saddle Sec: 8-1.9.3 (b)

ASME B30.8
The rope does not have more than 6 randomly distributed broken wires
2.2 Sec : 8-2.4.3
in 1 lay or 3 in 1 strand (for running ropes)
(b-1)
ASME B30.8
The rope does not have broken outer wire at the contact point with the
2.3 Sec : 8-2.4.3
rope core (for running ropes)
(b-3)
ASME B30.8
The rope wear does not exceed 1/3 of the original diameter of outside
2.4 Sec : 8-2.4.3
individual wires
(b-4)
The rope does not have kinking, crushing, birdcaging, evidence of heat ASME B30.8
2.5 damage, ubstranding, core corrosion, main strand displacement or any Sec : 8-2.4.3
other damages (b-5&6)
ASME B30.8
2.6 The reduction does not exceed 5% Sec : 8-2.4.3
(b-7)
The ropes does not have more than two broken wires in 1 lay in ASME B30.8
2.7 sections beyond end connections or more than 1 broken wire at an end Sec : 8-2.4.3
connection (for standing ropes) (b-8)
ASME B30.8
2.8 Wire rope is not corroded Sec: 8-2.4.2
(b-2)

ASME B30.8
2.9 Rope lubrication is adequate
Sec : 8-2.4.6 (e)

ASME B30.8
2.10 Sheaves and drums are not cracked or show worn surfaces Sec : 8-2.1.3
(a-3)
ASME B30.8
2.11 Bolts and rivets around the structure are tight Sec : 8-2.1.3
(a-2)
ASME B30.8
2.12 Clutch system parts, linings, pawls and ratchet are not excessively worn Sec : 8-2.1.3
(a-5)
ASME B30.8
2.13 Brake system parts are not excessively worn Sec : 8-2.1.3
(a-5)
ASME B30.8
2.14 Rope reeving is in compliance with manufacturer's recommendations Sec : 8-2.1.2
(a-7)

Sheave sizes are not less than 15 times the nominal rope diameter for ASME B30.8
2.15
boom hoist Sec : 8-1.9.5 (a)

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use
#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
sheave sizes are not less than 18 times the nominal rope diameter for ASME B30.8
2.16
load hoist Sec : 8-1.9.5 (b)

Load block sheaves shall have pitch diameters not ASME B30.8
2.17
less than 16 times the nominal diameter of the rope used Sec : 8-1.9.5 (c)

Eye splices are in accordance with the manufacturer's ASME B30.8


2.18
recommendations and rope thimbles are used Sec : 8-1.9.3 (a)

Boom hoist drum is provided with an auxiliary a locking device


ASME B30.8
2.19 controllable from the operator’s station to hold the drum from rotating in
Sec : 8-1.6.1 (f)
the lowering direction and to hold the rated load
ASME B30.8
Boom hoist drum has at least 2 full wraps remaining on the drum when
2.20 Sec : 8-1.6.1
the boom is at lowest position
(g-1)

The load hoist mechanism is provided with a suitable clutching or power ASME B30.8
2.21
engaging device, unless directly coupled Sec : 8-1.6.2 (b)

ASME B30.8
2.22 Over hoist limit devices are operable (when provided) Sec : 8-2.2.1
(a-5)

3 BOOM COMPONENTS

ASME B30.8
All welded members and joints have no cracks, distortion, corrosion or
3.1 Sec : 8-2.1.3
other defects
(a-1)
Boom stops are provided and in good condition (one of the following;
ASME B30.8
3.2 fixed or telescopic bumper, shock absorbing bumber, hydraulic boom
Sec : 8-1.11.1 (a)
elevation cylinder, or derrick masts)

ASME B30.8
3.3 Boom angle indicator is provided and readable from operator's cab
Sec : 8-1.11.1 (C)

Boom hoist disconnect, shutoff, or hydraulic relief is provided to stop the


ASME B30.8
3.4 boom hoist automatically when the boom reaches a predetermined
Sec : 8-1.11.1 (d)
angle
ASME B30.8
3.5 Cords and lacings have no damage Sec : 8-2.1.2
(a-2)
ASME B30.8
3.6 Guy ropes are correctly tensioned Sec : 8-2.1.2
(a-9)
ASME B30.8
Derrick mast fittings and connections are in compliance with the
3.7 Sec : 8-2.1.2
manufacturer's recommendations
(a-10)
ASME B30.8
3.8 Clutch system parts, linings, pawls and ratchet are not excessively worn Sec : 8-2.1.2
(a-11)

ASME B30.8
3.9 Operational Aids are equipped and functioning
Sec: 8-1.4.3

ASME B30.8
3.10 Chain drive sprockets do not show excessive wear and is not stretched Sec : 8-2.1.3
(a-8)
ASME B30.8
3.11 Gudgeon pins do not have cracks, wear or distortion Sec : 8-2.1.3
(a-11)
ASME B30.8
Supports do not have any defects and have continued ability to sustain
3.12 Sec : 8-2.1.3
the imposed loads
(a-12)

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use
#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
ASME B30.8
Hydraulic and pneumatic hoses, fittings and tubes are not damaged and
3.13 Sec : 8-2.1.3
not leaking
(a-13)
ASME B30.8
3.14 Hydraulic/Pneumatic pumps and motors are correctly functioning Sec : 8-2.1.3
(a-14)
ASME B30.8
Hydraulic/Pneumatic pumps and motors have no leaks, excess
3.15 Sec : 8-2.1.3
vibrations, unusual noises, loss of pressure or loss of speed
(a-14)
ASME B30.8
3.16 Hydraulic/Pneumatic valves and motors are correctly functioning Sec : 8-2.1.3
(a-15)
ASME B30.8
Hydraulic/Pneumatic valves and motors have no leaks, corrosion,
3.17 Sec : 8-2.1.3
excess vibrations, unusual noises or loss of pressure
(a-15)
ASME B30.8
Hydraulic/ Pneumatic cylinders do not leak (external and internal) at
3.18 Sec : 8-2.1.3
seals and welded joints or any other locations
(a-16)
Hydraulic/ Pneumatic cylinders are free of scores, dents or nicks on ASME B30.8
3.19 piston rods or cylinder barrels and loose/deformed rod eyes or Sec : 8-2.1.3
connecting joints (a-16)
ASME B30.8
Hydraulic filters are clean and free from debris such as rubber or metal
3.20 Sec : 8-2.1.3
particles
(a-17)
ASME B30.8
3.21 Boom cradle is available and can secure the boom if required Sec: 8-3.2.7
(b-2)

4 SWING COMPONENTS

Pins, bearings, shafts, gears, rollers, and locking devices are free of ASME B30.8
4.1
wear, cracks, and distortion Sec : 8-1.7.1

The swing mechanism is controlling the swing of the rated load under ASME B30.8
4.2
all operating conditions Sec : 8-1.7.1

Swing braking operates and capable of restrict the movement of the ASME B30.8
4.3
rotating structure Sec : 8-1.7.2 (a)

Swing brake locking device is provided and capable of locking the ASME B30.8
4.4
rotation of rotating structure Sec : 8-1.7.2 (a)

ASME B30.8
4.5 Swing brakes are adjustable to compensate for wear
Sec : 8-1.7.2 (d)

ASME B30.8
4.6 All swing moving parts are lubricated
Sec : 8-2.3.4 (a)

5 CABIN

Exhaust pipes are insulated and gases are properly discharged away ASME B30.8
5.1
from the operator's cab Sec : 8-1.10.5

A portable fire extinguishers are in place inside cab and outside ASME B30.8
5.2
machinery (minimum rating of 10 BC) Sec : 8-1.4.4 (a)

ASME B30.8
5.3 A tool box with basic maintenance tools is placed inside the cab
Sec : 8-1.4.4 (b)

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use
#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
ASME B30.8
5.4 An audible warning device is in place and within reach of the operator
Sec : 8-1.4.4 (c)

The load moment indicator (LMI) is installed and properly working (if ASME B30.8
5.5
2720 kg or more) Sec : 8-1.4.3 (b)

ASME B30.8
5.6 The cab and operating enclosures have good housekeeping
Sec: 8-3.4.4

6 MACHINERY AND ELECTRICAL EQUIPMENT

The machinery and electrical equipment are located clear of deck ASME B30.8
6.1
loading areas Sec : 8-1.3.1 (a)

Work areas, companion ways and ladders are equipped with anti-slip ASME B30.8
6.2
surface materials Sec : 8-1.3.1 (b)

Electrical wiring and equipment are free of damages and of the ASME B30.8
6.3
specified type for shipboard Sec : 8-1.3.1 (c)

Manholes and hatches are not less than 15" x 22" (380 mm x 560 mm) ASME B30.8
6.4
and raised above the deck to prevent accidental entry of spilled liquids Sec : 8-1.3.3 (a)

7 HOOKS

ASME B30.10
7.1 Labeling and manufacturer data are available and legible
Sec : 10-1.8

ASME B30.10
7.2 Safe working load is clearly marked on the hook
Sec : 10-1.8

Hook is not bent or twisted


ASME B30.10
7.3 • Max. bending or twisting not to exceed 10 degrees from plane of
Sec : 10-1.10.5 (f)
unbent hook or as per manufacturer recommendations

Hook is not distorted in the throat opening ASME B30.10


7.4 • Max. allowable throat opening is 5% not to exceed 1∕4 in (6mm) or as Sec : 10-1.10.5
per manufacturer recommendations (g)
ASME B30.10
Maximum wear in the hook bowl is not exceeding 10% (compared to
7.5 Sec : 10-1.10.5
new hook) or as per manufacturer recommendations
(e)
ASME B30.10
7.6 Hook is not cracked, gouged or shows nicks Sec : 10-1.10.5
(d)
ASME B30.10
7.7 Hook can lock (if it is a self-locking hook) Sec : 10-1.10.5
(h)

Inoperative latch (if provided) — any damaged latch or malfunctioning ASME B30.10
7.8
latch that does not close the hook’s throat Sec : 10-1.10.5 (i)

REMARKS:

REFERENCE DOCUMENTS:
1- ASME B30.5 - 2021 Issue: Mobile & Locomotive Cranes
2- ASME B30.8 - 2020 Issue: Floating Cranes and Floating Derricks
3- ASME B30.10 - 2019 Issue: Hooks

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use
#

SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
FLOATING CRANES AND FLOATING DERRICKS SAIC-U-7009 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
4- SAES-B067 - 2020 Issue: Safety Identification and Safety Colors
5- SA GI 7.025 -2018 Issue: Heavy Equipment Operator and Rigger Testing and Certification
6- SA GI 7.030 - 2023 Issue: Inspection and Testing Requirements for Elevating/Lifting Equipment

Load Tested By (If Applicable):


Name, Signature, & Date:

□ Inspected □ Witnessed by 3rd Party Certified Inspector:


Name, Signature, Certificate No. & Company:

User Representative:
Name, Signature, & Date:

# Saudi Aramco: Company General Use Saudi Aramco: Company General Use

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