TM 55 4920 424 13 and P
TM 55 4920 424 13 and P
TECHNICAL MANUAL
OPERATOR'S,
AVIATION UNIT, AND INTERMEDIATE
MAINTENANCE MANUAL
DUAL PURPOSE MOBILE CHECK
AND
ADJUSTMENT/GENERATOR STAND
FOR
T62T-2A AND T62T-2A1 AUXILIARY POWER UNITS;
T62T-40-1 AND T62T-2B AUXILIARY POWER UNITS
PART NO.45977-100
NSN 4920-00-176-9236
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 2 WASHINGTON, D.C., 4 April 1994
Operator's
Aviation Unit, and Intermediate Maintenance Manual
Dual Purpose Mobile Check
and
Adjustment/Generator Stand
for
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the
margin. An illustration change is indicated by a miniature pointing hand.
i and ii i and ii
--------------------- E-1 through E-67/(E-68 blank)
Covers 1&2 Covers 1&2
GORDON R. SULLIVAN
General, United States Army
Official: Chief of Staff
MILTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
06918
DISTRIBUTION:
To be distributed in accordance with DA Form 12-31-E, block no. 2002, requirements for TM 55-4920-424-13&P.
TM 55-4920-424-13&P
C1
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 1 WASHINGTON, DC., 18 May 1981
Operator's
Aviation Unit and Intermediate
Maintenance Manual
2. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated
by a miniature pointing hand.
E. C. MEYER
General, United States Army
Official: Chief of Staff
J. C. PENNINGTON
Major General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-31 Operator Maintenance Requirements for All Fixed and Rotor
Wing Aircraft.
TM 55-4920-424-13&P
For artificial respiration and other first aid data, refer to FM-21-11.
WARNING
Exhaust duct and APU combustor section are hot during operation. Keep clear of
combustibles. Avoid physical contact to preclude personal injury.
WARNING
Deflate tire before separating wheel rims. Inflated tire pressure will separate rim
halves with extreme force.
WARNING
WARNING
WARNING
Operation of this equipment presents a noise hazard to personnel in the area. The
noise level exceeds the allowable limits for unprotected personnel; wear ear muffs
or earplugs which were fitted by a trained professional.
WARNING
a/(b blank)
TM 55-4920-424-13&P
GENERAL INFORMATION
MAINTENANCE FORMS, RECORDS, AND REPORTS. Department of the Army forms and procedures used for
equipment maintenance will be those prescribed by TM 38-750. The Army Maintenance Management System.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE. Procedures for destroying Army materiel to prevent
enemy use are listed in TM 750-244-1-4.
EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR). EIR can and must be submitted by anyone who is aware of
an unsatisfactory condition with the equipment design or use. It is not necessary to show a new design or list a better way
to do a procedure; just simply tell why the design is unfavorable or why a procedure is difficult. EIR may be submitted on
SF 368 (Quality Deficiency Report). Mail directly to Commander, US Army Troop Support and Aviation Materiel
Readiness Command, ATTN: DRSTS- MEM, 4300 Goodfellow Blvd., St. Louis, MO 63120. A reply will be furnished to
you.
NOTE
Except for the RPSTL, this manual has not been prepared according to military
specifications; but, despite the limitations of its contents, the publication does
provide the essential data needed to operate and maintain the equipment.
A/(B blank)
TM 55-4920-424-13&P
Operator's
Aviation Unit, and Intermediate
Maintenance Manual
You can help improve this manual. If you find any mistake or if you know of a way to improve the procedures, please let
us know. Mail your letter DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2
located in the back of this manual direct to: Commander US Army Aviation and Troop Command, ATTN: AMSAT-I-MP,
4300 Goodfellow Blvd., St. Louis, MO 63120-1798. A reply will be furnished directly to you.
Table of Contents
See Appendix E for data applicable to Operation and Checks of the T62T-40-1 and T62T-2B Auxiliary Power Units.
Paragraph Page
SECTION I. INTRODUCTION AND DESCRIPTION
Introduction ................................................................................................1-1 1-1
Purpose ....................................................................................................1-3 1-1
Arrangement of Manual ...............................................................................1-5 1-1
Description.................................................................................................1-7 1-1
Electrical System........................................................................................1-9 1-3
Battery .......................................................................................................1-11 1-3
Control Console..........................................................................................1-13 1-3
Instrument Panel.........................................................................................1-16 1-3
Thermocouple.............................................................................................1-17 1-7
Tachometer Generator ...............................................................................1-19 1-7
Fuel System ...............................................................................................1-21 1-7
Fuel Tank ...................................................................................................1-23 1-8
Boost Pump................................................................................................1-25 1-8
Fuel Filer....................................................................................................1-27 1-8
Air Inlet Silencer..........................................................................................1-29 1-9
Exhaust Duct Assembly .............................................................................1-31 1-9
Speed Increaser .........................................................................................1-33 1-9
Fire Extinguisher.........................................................................................1-35 1-9
Trailer Assembly.........................................................................................1-37 1-9
Change 2 i
TM 55-4920-424-13&P
Paragraph Page
ii
TM 55-4920-424-13&P
Page
APPENDIX A. REFERENCE .................................................................................................................... A-1
B. MAINTENANCE ALLOCATION CHART .............................................................................. B-1
C. REPAIR PARTS AND SPECIAL TOOLS LIST ..................................................................... C-1
D. EXPENDABLE SUPPLIES AND MATERIALS LIST .............................................................. D-1
LIST OF ILLUSTRATIONS
1-1 Dual Purpose Mobile Check and Adjustment/Generator Stand .............................................. 1-2
1-2 Table of Leading Particulars ............................................................................................... 1-4
1-3 Mobile Check Stand Major Components .............................................................................. 1-5
1-4 Console Instrument Panel .................................................................................................. 1-7
1-5 Fuel System Schematic ...................................................................................................... 1-8
2-1 Preservation, Packaging, Packing, And Marking Requirements.............................................. 2-5
3-1 Mounting and Connecting the APU....................................................................................... 3-2
3-2 Fuel-Control Adjustment ...................................................................................................... 3-5
4-1 Table of Periodic Lubrication................................................................................................ 4-1
4-2 Mobile Check Stand, Lubrication Diagram ............................................................................ 4-2
4-3 Draining the Speed Increaser Lubricating Oil ........................................................................ 4-2
4-4 Table of Periodic Inspection and Maintenance ..................................................................... 4-3
5-1 Dual Purpose Mobile Check and Adjustment/Generator Stand .............................................. 5-3
5-2 Control Console Assembly .................................................................................................. 5-12
5-3 Dual Purpose Mobile Check and Adjustment Stand Trailer ................................................... 5-18
5-4 Running Gear ..................................................................................................................... 5-22
5-5 Speed Increaser Assembly.................................................................................................. 5-28
5-6 Fuel Filter Assembly............................................................................................................ 5-30
6-1 Table of Troubleshooting Procedures .................................................................................. 6-1
FO-1 Wiring Diagram, Mobile Check Stand Part No. 45977-100.................................................... FO-1
FO-2 Schematic Diagram, Mobile Check Stand Part No. 45977-100 .............................................. FO-2
iii/(iv Blank)
TM 55-4920-424-13&P
SECTION I
1-1. INTRODUCTION.
1-2. This technical manual provides all instructions necessary for the operation and maintenance of the Dual Purpose
Mobile Check and Adjustment/Generator Stand, identified by Part Number 45977-100. The Mobile Check and
Adjustment/Generator Stand (figure 1-1), hereafter referred to as the Mobile Check Stand, is manufactured by the Solar
Division of International Harvester Company, 2200 Pacific Highway, San Diego, California.
1-3. PURPOSE.
1-4. The Mobile Check Stand provides the components and controls necessary to functionally test the Models T-62T-2A
and T-62T-2A1 Auxiliary Power Units (APU) prior to installation in the aircraft, or upon removal from the aircraft, or to
check and adjust the units after minor repair or overhaul. The Mobile Check Stand with either APU installed, can provide
the aircraft with ac power for checkout after aircraft repair, or for aircraft preflight checks.
1-6. The manual is divided into nine sections. Section I identifies the equipment and describes the components and their
functions. Section II gives the procedures necessary to prepare the equipment for use. Section III describes the
adjustments required and the connections necessary for operating the equipment. Section IV lists the inspections and
preventive maintenance procedures required to ensure efficient operation. Section V lists all replaceable parts,
assemblies, sub-assemblies, and detail parts of the mobile check stand. Section VI describes the troubleshooting
procedures and remedies. Section VII gives the instructions for removal, repair, and replacement of components.
1-7. DESCRIPTION.
1-8. The mobile check stand is an open-frame carrier, pivot-plated on two pairs of wheels mounted with pneumatic tires.
Mounting provisions for the models T-62T-2A, and T-62T-2A1 auxiliary power units are incorporated together with the
necessary electrical and fuel connections between the unit and the check stand components. The mobile check stand is
equipped with a steering towbar and a mechanical hand brake system. It is weatherproofed to provide protection of
critical components from the elements. The major assemblies mounted on the check stand are: the battery, control
1-1
TM 55-4920-424-13&P
1-2
TM 55-4920-424-13&P
console, thermocouple, tachometer generator, air inlet silencer, exhaust duct, speed increaser, and the fire extinguisher.
See figure 1-2 for Table of Leading Particulars.
1-10. The electrical system provides starting power for the APU, and the controls necessary for automatic operation. The
instrument panel and relays, within the control console, are connected by cables to the battery. Cable connections from
the console attach to the engine control harness receptacle, to the ac generator output power cable, and to the do starter-
generator for operation of the APU.
1-12. A 24-volt, 34-ampere hour, nickel-cadmium battery, conforming to the requirements of MS24498-1, furnishes dc
power for cranking the APU, and control power for the electrical controls. The battery is mounted on the right side of the
trailer, confined in a shallow frame (retainer), and secured to the retainer with studs and clamps. The battery is shipped
with electrolyte, and only a slight freshening charge prior to use is recommended. Bringing the battery up to full charge
can be accomplished during APU checkout operation. Refer to paragraph 7-45 for battery maintenance procedures.
1-14. The control console is located on the aft, left side of the trailer, and provides a weatherproof housing for the control
system components and the instrument panel. The check stand control system simulates the aircraft controls. The
console is bolted to two support channels which, in turn, are bolted to the top of the trailer frame. A door on the console
provides easy access to the electrical control system components. The top of the console houses the instrument panel; a
cover, hinged to the console structure, protects the instrument panel from the elements. Four engine control harness
assemblies are connected to the control components. The control system components include a reverse current cutour,
dc ammeter shunt, circuit breaker, rectifier, transformer, relays, contactor, resistors, voltage regulators, and wire
assemblies necessary to automatically control, regulate, and protect the APU through all phases of operation.
1-16. The instrument panel, housed in the top of the control console, simulates the aircraft controls. It contains manually-
actuated switches to operate the APU, and gages and lights to indicate conditions of the APU during operation. All
indicator lights and instruments are visible when the instrument panel cover is lifted. The panel is divided into three
groups of controls; ac generator control, turbine control, and dc generator control. The ac generator control group
contains the ac ammeter, voltmeter, frequency meter, LOAD CB OPEN light, LOAD CONTACTOR CLOSED light, AC
GEN FAILED light, VOLTS-AMPS phase selector switch, and the AC GEN ON-OFF-RESET-TEST switch. The turbine
control group contains the tachometer (percent speed indicator), pyrometer (exhaust temperature indicator),
OVERSPEED light, HIGH EXH TEMP light, LOW OIL PRESS light, 90% SEQ CHECK light, DC GEN CONTROLS circuit
breaker, TURBINE CONTROLS circuit breaker, TURBINE CONTROLS RESET switch, and the TURBINE START-ON-
OFF switch. The dc generator control group contains the dc volt-ammeter, OVERVOLTAGE DC light, DC GEN ON light,
and the DC GEN ON-OFF/RESET switch.
1-3
TM 55-4920-424-13&P
1-4
TM 55-4920-424-13&P
1-5/(1-6 Blank)
TM 55-4920-424-13&P
1-17. THERMOCOUPLE.
1-18. The thermocouple is stowed on the left side of the engine support frame. When in use, the thermocouple is
installed on the top side of the APU exhaust outlet. The thermocouple probe projects into the exhaust stream and senses
exhaust gas temperature at the chromel-alumel junction. A small voltage is generated and converted to an indication
(degrees centigrade) on the exhaust temperature indicator during engine operation.
1-20. The tachometer generator is stowed inside the hinged door of the control console. When in use, the tachometer
generator is mounted in tandem with the speed switch on the APU, and generates a small voltage which is converted to
an indication on the engine speed indicator instrument during engine operation.
1-22. The fuel system consists of a fuel tank, an electric motor-driven fuel boost pump, a disposable-element type fuel
filter, and connecting rigid and flexible plumbing. The filter and boost pump are mounted on a support bracket, which is
bolted to the engine support frame on the trailer. All components provide a complete and independent fuel system for the
operation of the APU while on the trailer. A flexible hose, connected to a dummy fitting during storage, connects the fuel
system to the APU.
1-7
TM 55-4920-424-13&P
1-24. The fuel tank is a 40-gallon-capacity aluminum tank built into the trailer frame. The tank has a four-inch diameter
filler neck, an overboard vent, and a drain fitting for draining condensation or for draining the tank prior to shipping or
storage. A standpipe and fitting connects to the fuel boost pump through rigid tubing. The tank filler cap incorporates a
dipstick fuel indicator.
1-26. The fuel boost pump is an electric motor-driven pump bolted to a support bracket on the right side of the trailer.
The boost pump draws fuel from the fuel tank and routes it through the fuel filter to the fuel control on the APU. A
minimum of 5 psig fuel boost pressure is sufficient to ensure fuel flow to the fuel system of the APU.
1-28. A replaceable-element, low-pressure fuel filter is bolted to a support bracket on the right side of the trailer. A
pressure relief valve within the filter head assembly is set to relieve at 10 to 12 psi differential pressure. The filter provides
10-micron filtration of the fuel before entry into the fuel system of the APU.
1-8
TM 55-4920-424-13&P
1-30. The air inlet silencer is a sound suppressor, bolted to thin blocks on the forward left side of the trailer. The silencer
consists of a labyrinth-type annular muffler, lined with acoustical material, a 90-degree adapter elbow, a flexible coupling,
and clamps. During engine operation, the air inlet silencer is clamped to the air inlet shroud of the APU. The labyrinth
formed by the insulated silencer assembly reduces the noise of intake air to the APU during engine operation.
1-32. The exhaust duct assembly is a welded assembly bolted to the frame at the forward end of the trailer. The exhaust
duct assembly consists of two duct halves, six support angles, and four mounting plates. The exhaust duct assembly
directs the APU exhaust and noise upward.
1-34. The speed increaser, mounted on a support frame that is bolted to the trailer, incorporates an axial (straight-
through), 6000-rpm pad on which the dc starter-generator is mounted, and a right-angle, 8000-rpm pad on which the ac
generator is mounted. The APU is mounted on the speed increaser, and through the APU output speed of 6000 rpm, the
speed increaser drives the generators at their respective speeds. The speed increaser is self-contained with an integral
oil sump and a splash oil lubricating system.
1-36. The portable, manually-operated, fire extinguisher is mounted in a support bracket at the aft, right end of the trailer,
and secured in place by a clamp attached to the fire extinguisher support bracket. The fire extinguisher is a 2.5-pound dry
chemical type extinguisher.
1-38. The trailer provides the base and mounting provisions for the check stand components and the APU. The chassis
frame consists of aluminum sheets welded into a platform on which the APU and speed increaser support frame is
mounted. The chassis frame is supported on the rear axle by a pivot plate bolted to the chassis frame, and with drag links
mounted in automotive-type rubber bushings. The chassis frame is supported on the front axle by a plate bolted to the
chassis frame and secured to the axle with U-bolts. A towbar, pivoting on the front axle and controlling tie rods to the front
wheels, provides steering for the trailer. The rear wheels are equipped with a mechanical parking brake system,
connected by linkage to a brake handle on the left side of the trailer. The parking brake mechanical linkage is welded to
the fuel tank. The four, split-rim wheels are mounted with pneumatic tires and tubes. Tiedown rings and reflectors are
bolted on the side of the chassis frame.
1-9/(1-10 Blank)
TM 55-4920-424-13&P
SECTION II
2-2. The check stand is preserved and packed for shipment and long-time storage. After uncrating, the fuel system must
be depreserved, and various stand components prepared for use. Preform the following inspections and preparations on
the check stand prior to immediate use.
b. Inspect air inlet silencer, elbow duct, flexible coupling, and clamps for damage.
c. Remove all packing material from control console. Inspect console, doors, and instruments for damage.
d. Inspect cables and harnesses for damage and for loose connections. Tighten all loose connections.
f. Inspect running gear, steering, towbar, and parking brake for operation.
2-4. The battery contains electrolyte when shipped, and must be given a freshening charge prior to use. Perform the
freshening charge in accordance with instructions in TM-11-6140-203-15-1-Connect the quick-disconnect power cable
connector to the terminal pins on the battery after the freshening charge.
2-5. PREPARING THE SPEED INCREASER FOR USE. (See figure 4-3.)
c. Remove, as a single unit, magnetic plug (1), O-ring (2), oil drain plug (3) and O-ring (4); drain oil from speed
increaser oil sump. Discard O-ring (4).
2-1
TM 55-4920-424-13&P
Note
When installing new O-rings on speed increaser, apply a light film of lubricating oil
(item 7, App D) on new O-ring prior to installation.
e. Remove breather cap and filler plug (6) and O-ring (7) and fill speed increaser oil sump with lubricating oil (item 4,
App D) to OIL LEVEL mark on sight glass (5).
f. Install breather cap and filler plug (6), and new O-ring (7). Wipe any spilled oil from speed increaser, and
surrounding area.
b. Remove drain fitting, and drain residual preservative oil from tank.
c. Flush tank with one gallon or more of clean fuel (items 9 and 10, App D) or with gasoline (item 10, App D). Drain
flushing fluid from tank, and reinstall drain plug.
d. Remove fuel filter bowl, and pour out any residual preservative oil. Reinstall filter bowl using new O-ring.
(2) Disconnect flexible fuel supply line from dummy fitting. Place open end of flexible line in a suitable waste
fuel container.
(4) Move START-ON-OFF switch to ON. Boost pump will operate and fuel will flow through flexible line.
(5) Move START-ON-OFF switch to OFF after clean fuel, free of air bubbles, flows out of flexible line.
(7) Connect flexible fuel supply line to dummy fitting, to maintain fuel system cleanliness.
2-2
TM 55-4920-424-13&P
2-10. The fuel system must be preserved prior to storage or shipment, as follows:
b. Remove drain fitting and drain all fuel from fuel tank. Reinstall drain fitting.
c. Put one to two gallons of lubricating oil (item 8, App D) into fuel tank.
d. Remove fuel filter bowl, and pour fuel from bowl; reinstall bowl.
e. Disconnect tank-to-pump fuel supply line at boost pump. Connect a flexible line to pump, and place open end of
line in a one-gallon-capacity container filled with lubricating oil (item 8, App D).
f. Disconnect flexible fuel supply line from dummy fitting. Place open end of flexible line in a suitable waste fuel
container.
h. Move START-ON-OFF switch to ON. Boost pump will operate and preservative oil will flow through flexible line.
i. Move START-ON-OFF switch to OFF when preservative oil flows out flexible line.
l. Disconnect flexible line from boost pump, and connect tank-to-pump fuel supply line to boost pump.
m. Remove fuel tank drain fitting and drain all preservative oil from tank. Reinstall drain fitting.
n. Wipe any spilled oil from stand surface and from stand components.
d. Remove fire extinguisher from stand; forward extinguisher to an applicable storage area.
2-3
TM 55-4920-424-13&P
e. Cover all cable connectors, and secure cables and harnesses to convenient structures, or to receptacles
provided.
f. Place a suitable container under oil drain plug on speed increaser. Remove plug and drain lubricating oil from
speed increaser. Reinstall drain plug.
Note
If anticipated storage is longer than 90 days, mount check stand on blocks and do
not set parking brakes.
2-14. The mobile check stand may be transported by land, air, or sea provided adequate safeguards are used. Prepare
the stand for shipment per figure 2-1 and as follows:
(2) Drain fuel tank and speed increaser oil sump. Refer to applicable steps in paragraph 2-12 for draining
procedure.
(3) Cover all openings, secure all loose items, and adequately protect all parts subject to damage during
transit.
(4) Secure check stand to shipping carrier by fastening lines to tiedown rings along sides of trailer.
(5) Use a canvas cover over check stand during inclement weather, and over dusty terrain.
(3) Crate check stand, using standard crating practices for sea transport.
2-4
TM 55-4920-424-13&P
2-5/(2-6 blank)
TM 55-4920-424-13&P
SECTION III
OPERATING INSTRUCTIONS
3-1. GENERAL.
3-2. The Mobile Check Stand is a control unit providing a mounting platform, electrical controls, and components
necessary for operating the models T-62T-2A and T-62T-2A1 auxiliary power units. The check stand, independent of the
APU, cannot be turned on or off. Its components function only as a part of the power unit. The starting and stopping
procedures given in this section are for the purpose of operating the auxiliary power unit, either for testing the APU, for
furnishing external ac power to the aircraft or for charging the battery.
CAUTION
Place removed APU components in a safe place to prevent loss. These parts will
be reinstalled on APU after removal of unit from check stand.
3-4. To mount the APU on the check stand, remove the thermocouple boss cap. Refer to TM 55-2835-203-24 for
removal procedures for this APU component.
a. Preparation.
(1) Position check stand and set hand brake (pull brake handle up).
(2) Prepare stand, battery, speed increaser, and fuel system for use. Refer to Section II for preparation
procedures.
(3) Remove metal cover from pad on speed increaser. Save nuts and washers for use in attaching APU to
speed increaser.
(4) Check APU output shaft spline drive adapter on speed increaser for damage. Wipe clean if necessary.
Note
A support for the aft section of the APU is provided on the forward section of the
trailer. Carefully rest APU on this support while engaging spline drive adapter.
3-1
TM 55-4920-424-13&P
(1) Using a suitable hoist assembly, or equivalent, position APU and engage spline drive adapter. Move APU
forward until it contacts face of speed increaser mounting pad.
(2) Secure APU to speed increases with nuts and washers removed in step a. (3), preceding.
(3) Secure APU to bracket assembly (122, figure 5-1) with wing bolt assembly (121).
(4) Install flexible duct section from air inlet silencer (4, figure 3-1) to air inlet shroud on APU. Secure flexible
duct with clamp provided.
(1) Remove protective cap from fuel inlet filter fitting on APU, and connect flexible fuel supply line (1) from
check stand. Install protective cap on check stand dummy fitting.
(2) Connect check stand control harness (3) to harness receptacle on APU. Tighten harness connector
securely.
(3) Install tachometer generator (6)(furnished with stand) on aft pad of APU speed switch, using coupling, nuts,
and washers furnished with stand.
3-2
TM 55-4920-424-13&P
(4) Remove thermocouple (7) from its stowage bracket on check stand, and connect it to thermocouple boss
on top of combustor exhaust outlet. Tighten thermocouple securely.
CAUTION
Do not transport mobile check stand over rough terrain with APU installed.
Vibrations and shock may damage vital APU parts.
3-6. The following checks should be made prior to operating the auxiliary power unit.
CAUTION
Do not operate APU with air inlet screen removed. Ensure operating area is clean
of loose items. The greatest hazard to a gas turbine engine is possible ingestion
of foreign material into the engine compressor.
e. Check speed increaser oil sight glass for full quantity of lubricating oil.
CAUTION
Jet thrust of APU may roll stand if parking brake is not applied (brake handle up).
h. Check that all switches on instrument panel are in the OFF position, and that circuit breakers are pulled.
i. Check APU oil sump for full quantity of engine lubricating oil (3 U. S. quarts).
j. Purge APU fuel system. Refer to paragraph 3-7 for purging procedure.
3-8. The following purging procedure is for the purpose of depreserving, or purging, the APU fuel system when a
preserved or repaired engine is to be operated.
3-3
TM 55-4920-424-13&P
a. Disconnect harness connector from APU ignition exciter input. Insulate connector to prevent accidental contact.
Note
If desired, fuel lines may be disconnected from fuel solenoid valves rather than
from fuel manifold and start fuel nozzle. Connect suitable drain lines to fuel
solenoid valves, and place open ends of drain lines into a waste fuel container
(one-quart minimum capacity).
b. Disconnect APU fuel lines from fuel manifold and from start fuel nozzle.
c. Connect suitable drain lines to disconnected lines, and place open ends of drain lines into a waste fuel container
(one-quart minimum capacity).
g. Move START-ON-OFF switch from ON to START, and motor APU until airfree fuel flows through drain lines; then,
move START-ON-OFF switch from START to OFF.
i. Disconnect drain lines, and connect APU fuel lines to fuel solenoid valves, or to fuel manifold and start fuel
nozzle.
3-9. ADJUSTMENT.
3-10. Only the adjustment procedure for the APU fuel control is given in this section. For procedures for other APU
components refer to TM 55-2835-203-24.
Note
(1) Insert a 3/32-inch hex-type wrench in setscrew. Loosen locknut and turn setscrew in required direction.
3-4
TM 55-4920-424-13&P
CAUTION
The rated speed setting adjusting setscrew can easily be damaged by over-
tightening locknut. Tighten locknut 1/8-turn beyond fingertight.
(3) Perform final adjustment with engine running. Tighten locknut after final adjustment.
3-5
TM 55-4920-424-13&P
Note
CAUTION
(a) Increase acceleration schedule fuel flow if engine hesitates during acceleration or if engine takes
longer than 15 seconds to obtain rated speed (100%).
(b) Decrease acceleration schedule fuel flow if maximum exhaust gas temperature is greater than
1090°F (588°C) during acceleration.
(c) Make a minimum of two starts between adjustments. Disregard characteristics of first start after
adjustment.
(2) With acceleration schedule adjustment lever located in the mid-position of adjustment plate slot, place lever
on acceleration adjustment screw. Install snap ring. Maintain screw adjustment obtained in (1) preceding;
lock wing nut.
(3) Maintain adjustments of (1) and (2) preceding throughout all testing of engine on test stand.
Note
(1) Adjust acceleration schedule adjustment screw to obtain 1050°F (566°C) maximum temperature during
starting.
(2) Place acceleration schedule adjustment lever in the minimum schedule position (full counterclockwise end
of slot in adjustment plate). Maintain adjustment of (1) preceding. Install snap ring, lock wing nut.
3-6
TM 55-4920-424-13&P
(3) Maintain adjustments of (1) and (2) preceding throughout all testing of the engine on test stand.
CAUTION
To avoid high exhaust gas temperature, do not operate APU on test stand with
acceleration schedule adjustment lever in mid-position of adjustment slot.
(4) Upon completion of testing, prior to removing APU from test stand, move acceleration schedule adjustment
lever to mid-position of adjustment slot.
WARNING
Operation of this equipment presents a noise hazard to personnel in the area. The
noise level exceeds the allowable limits for unprotected personnel; wear ear muffs
or earplugs which were fitted by a trained professional.
(2) HIGH EXHAUST TEMP, OVERSPEED, and LOW OIL PRESSURE indicator lights illuminate.
f. Move RESET switch to RESET, then release. 90% SEQ CHECK light illuminates.
Note
HIGH EXH TEMP, LOW OIL PRESSURE and OVER-SPEED lights extinguish as APU
accelerates. At 90 percent speed, the 90% SEQ CHECK light extinguishes.
3-7
TM 55-4920-424-13&P
Note
If APU does not light off because of entrapped air in APU fuel system, loosen
electrical connector from fuel pressure switch, but keep connector engaged.
Crank APU and disconnect pressure switch connector at 10 percent speed. As
soon as APU lights off, reconnect connector, and tighten securely.
WARNING
Exhaust duct and APU combustor section are hot during operation. Keep clear of
combustibles. Avoid physical contact to preclude personal injury.
i. To charge battery, allow APU to reach operating speed. Move DC GEN ON-OFF/RESET switch to ON. DO NOT
OVERCHARGE BATTERY. Press button on dc volt-ammeter to read dc volts. Refer to TM-11-6140-203-15-1 for
charging times.
j. If EXHAUST TEMP indicator indicates abnormally high (or low) temperatures during starting, adjust APU fuel
control unit. Refer to paragraph 3-10 for fuel control adjustment procedure.
k. If 90% SEQ CHECK light does not extinguish, or extinguishes before 90 percent engine speed is reached, adjust
speed switch. Refer to TM 55-2835-203-24 for adjustment procedure.
l. If LOW OIL PRESS light does not extinguish after APU cranking is initiated, APU lubricating oil system or low oil
pressure switch has malfunctioned. Stop cranking APU and correct malfunction before initiating another start.
Refer to TM 55-2835-203-24 to correct this malfunction.
m. If cranking cycle is accomplished without a lightoff, fuel control unit (fuel pump or acceleration control), ignition
exciter, spark plug, or fuel nozzles may be malfunctioning. Refer to TM 55-2835-203-24 for corrective
procedures.
CAUTION
Do not attempt to restart APU after a malfunction shutdown until malfunction has
been corrected.
n. If APU shuts down because of overspeed, the OVERSPEED light will illuminate. The APU fuel control unit, speed
switch, or main fuel solenoid valve may be malfunctioning. Refer to TM 55-2835-203-24 for corrective
procedures.
3-8
TM 55-4920-424-13&P
o. If APU shuts down because of high exhaust gas temperature, the HIGH EXH TEMP light will illuminate. The
reason for this shutdown may be due to loading APU prior to attaining 100 percent rated speed, residual fuel
remaining in combustor, a restriction in air inlet or exhaust outlet, or a failure in the engine (resulting in increased
drag). Correct these conditions accordingly. Also, the fuel control may be out of adjustment. Refer to
paragraph 3-10 for fuel control adjustment procedures.
p. If APU shuts down because of low oil pressure, the LOW OIL PRESS light will illuminate. This condition may be
caused by low oil level in the APU, malfunctioning oil pump, clogged oil filter, electrical discontinuity, or a
malfunctioning oil pressure switch. Refer to TM 55-2835-203-24 to correct these malfunctions.
Note
Rated speed (100 percent engine speed) corresponds to 4200 rpm of the
tachometer generator, 6000 rpm of the reduction drive output and 56,000 rpm of
the turbine.
3-13. APU Testing. After APU has automatically accelerated to rated speed, it is protected by three automatic safety
devices; a speed switch, a high exhaust temperature device, and a low oil pressure switch.
a. Speed Adjustment. After APU attains 100 percent rated speed (400-cycle ac) at no load, adjust fuel control rated
speed setting adjustment screw to obtain 102 percent engine speed. Run APU for approximately 10 minutes and
carefully check for fuel and oil leaks.
Note
Engine should shut down when rated speed is exceeded by 10 percent. The
ENGINE SPEED indicator registers in percent. The small hand makes one
revolution for each 10 percent.
b. Thermal Protective Device. It APU exceeds the temperature limit of 1120°F (604.4°C).
c. Low Oil Pressure Switch. The low oil pressure switch is set to shut down APU if decreasing oil pressure reaches
6 ± 1 psig.
3-15. The mobile check stand may be used to furnish 115/200-volt, 400-cycle; ac power for aircraft preflight operations, or
other needs. A 50-foot power cable is provided with the check stand, and is equipped with a connector to engage the ac
power input receptacle on the aircraft.
3-9
TM 55-4920-424-13&P
CAUTION
3-16. Before connecting power cable to aircraft, start APU. With APU at operating speed, move AC GEN switch to the
TEST position. Check voltages on all three phases using the ac selector switch.
3-17. Connect power cable to aircraft receptacle, and move AC GEN switch to ON. LOAD CONTACTOR CLOSED light
will illuminate. An AC FREQUENCY meter is provided on the instrument panel. AC volts and amperes may be read on
the AC VOLTS and AC AMPERES meters provided on the instrument panel by selecting the phase desired with the AC,
selector switch.
3-18. The ac overvoltage relay will operate to remove the ac generator from the line if an overvoltage condition exists.
The AC GEN FAILED light will illuminate. An engine malfunction shutdown will also cause the ac generator to go off the
line.
3-19. Move AC GEN switch to OFF before stopping APU after an ac power utilization tun. The CLOSED light will
extinguish.
3-22. Removal of the APU from the mobile check stand is the reverse of the installation procedures given in
paragraph 3-4. Perform the following steps after removal of the APU from the check stand.
a. Disconnect battery.
b. Install metal cover on pad of speed increaser. Secure cover to prevent loss of spline drive adapter.
c. Remove tachometer generator from APU speed switch, and stow in receiver inside control console door. Place
nuts, washers, and drive coupling adapter in a cloth bag and stow with tachometer generator for future use.
3-10
TM 55-4920-424-13&P
d. Connect flexible fuel line to dummy fitting, and tighten line securely.
e. Connect check stand control harness connector to dummy receptacle, and tighten connector securely.
f. Stow thermocouple to avoid damage to wire harness. Tighten thermocouple swivel nut securely.
3-11/(3-12 blank)
TM 55-4920-424-13&P
SECTION IV
MAINTENANCE INSTRUCTIONS
4-1. GENERAL.
4-2. Maintenance of the mobile check stand consists of periodic lubrication, specified in figure 4-1, and of performing the
inspection checks described in figure 4-4. Common repair procedures are not given; such repairs should be made in
accordance with standard practices. When an item is unique or sufficiently complex so as to require special instructions
and precautions, the repair procedures are given in Section VII.
4-3. CLEANING.
4-4. Clean metal parts with cleaning solvent (item 1, App D). Wipe clean with a clean dry cloth. Parts may be sprayed
or immersed in the solvent, whichever is convenient. Apply service-approved corrosion-preventive compounds on all
steel parts after cleaning. Clean all electrical parts with a soft-bristle brush or a lint-free cloth. Remove all traces of
corrosion or other deposits that may interrupt electrical continuity.
4-6. Perform periodic lubrication of the check stand in the manner and at the intervals prescribed in figure 4-1.
Figure &
Index No. Item Interval Method Lubricant
1, Fig. 4-2 Lube Fittings 180 Days Grease Gun Item 2, App D
2, Fig. 4-2 Wheel Bearings 180 Days Hand Pack Item 2, App D
3, Fig. 4-2 Moving Parts 180 Days Oil Can Item 3, App D
Fig. 4-3 Speed Increaser 180 Days Drain and Fill Item 4, App D
4-1
TM 55-4920-424-13&P
1. Lube Fittings
2. Wheel Bearings
3. Moving Parts
1. Magnetic Plug
2. O-ring
3. Drain Plug
4. O-ring
5. Sight Glass
6. Breather Cap and Oil Filler Plug
7. O-ring
4-2
TM 55-4920-424-13&P
4-8. Perform periodic inspection and maintenance of the items listed in figure 4-4 at the intervals indicated. During
periods of frequent use or of operation in severe climatic or environmental conditions, the inspection and maintenance
schedule should be altered accordingly.
Note
Refer to TM-11-6140-203-15-1
when performing further
battery maintenance.
4-3
TM 55-4920-424-13&P
4-4
TM 55-4920-424-13&P
4-5
TM 55-4920-424-13&P
4-6
TM 55-4920-424-13&P
Running Gear 180 Days Visual and a. Check wheels for align-
Operational ment and proper
training.
4-7
TM 55-4920-424-13&P
Running Gear 180 Days Visual and c. Remove wheel hub assem-
(Cont) Operational blies and check bearings
for damage, flat spots,
corrosion, and freedom
of movement.
4-8
TM 55-4920-424-13&P
4-10. Refer to figure 4-5 for a table listing the Government Specifications applying to the maintenance and restoration of
the check stand to service use.
4-9/(4-10 blank)
TM 55-4920-424-13&P
SECTION V
5-1. GENERAL.
5-2. This section contains an Illustrated Parts Breakdown (IPB) of the mobile check stand. Each illustration is
accompanied by a list containing the manufacturer's part number, nomenclature, and quantity per assembly.
5-3. Items that are purchased by Solar and used without alteration are identified by the vendor's part number. The
vendor's name and address is indicated by a five-digit number, following the part nomenclature. The codes for the listed
vendors are in accordance with the Federal Supply Code for Manufacturers, Cataloging Handbook H4-1.
5-4. This Illustrated Parts Breakdown provides supply information for all replaceable parts of the mobile check stand.
The exploded views of assemblies and component parts reflect engineering drawing breakdown and are not necessarily
suitable for use as guides to procedures for service or maintenance. However, procedures described in other sections of
this manual reference applicable illustrations in this section for identification and location of parts.
G88042 Army Air Force drawings under 14892 Brake and Steering Division
custodianship of the Air Force of The Bendix Corp.
South Bend, Indiana
05277 Westinghouse Electric Corp.
Semi-conductor Dept. 22573 Saginaw Products Corp.
Youngwood, Pennsylvania Gardena, California
5-1
TM 55-4920-424-13&P
5-2
TM 55-4920-424-13&P
Figure 5-1. Dual Purpose Mobile Check and Adjustment/Generator Stand (Sheet 1 of 3)
5-3
TM 55-4920-424-13&P
5-4
TM 55-4920-424-13&P
5-5
TM 55-4920-424-13&P
Figure 5-1. Dual Purpose Mobile Check and Adjustment/Generator Stand (Sheet 2 of 3)
5-6
TM 55-4920-424-13&P
*Loose parts
5-7/(5-8 blank)
TM 55-4920-424-13&P
5-9
TM 55-4920-424-13&P
Figure 5-1. Dual Purpose Mobile Check and Adjustment/Generator Stand (Sheet 3 of 3)
5-10
TM 55-4920-424-13&P
5-11
TM 55-4920-424-13&P
5-12
TM 55-4920-424-13&P
5-13
TM 55-4920-424-13&P
5-14
TM 55-4920-424-13&P
5-15
TM 55-4920-424-13&P
5-16
TM 55-4920-424-13&P
5-17
TM 55-4920-424-13&P
Figure 5-3. Dual Purpose Mobile Check and Adjustment Stand Trailer
5-18
TM 55-4920-424-13&P
5-19/(5-20 blank)
TM 55-4920-424-13&P
5-21
TM 55-4920-424-13&P
5-22
TM 55-4920-424-13&P
5-23
TM 55-4920-424-13&P
5-24
TM 55-4920-424-13&P
*Hub bolt, P/N 6440 must be removed and replaced with P/N 30796 at time of assembly.
5-25/(5-26 blank)
TM 55-4920-424-13&P
5-27
TM 55-4920-424-13&P
5-28
TM 55-4920-424-13&P
5-29
TM 55-4920-424-13&P
1. Case
2. Element
3. Back-up Ring
4. O-ring
5. Head
6. Relief Valve Plug
7. Gasket
8. Spring Guide
9. Relief Valve Spring
10. Relief Valve Piston
5-30
TM 55-4920-424-13&P
SECTION VI
TROUBLESHOOTING
6-1. GENERAL.
6-2. System troubles listed in figure 6-1 may be the result of the probable cause indicated. Many of the troubles listed are
based on practical experience; however, the causes listed are not the only faults that can cause the specified trouble.
Unique situations will require special approaches. Repair instructions recommended in the REMEDY column are
referenced in the applicable paragraph in Section VII. Figure 6-1 lists troubleshooting data in the following manner:
a. Trouble. Various troubles that may be encountered during check stand operation.
b. Probable Cause. The probable cause of a particular trouble are listed in the order In which they are most likely to
occur under standard operating conditions.
c. Remedy. Remedies are similarly arranged, but in order of complexity, starting with the simplest remedy. Refer to
the wiring diagram and electrical schematic enclosed in an envelope in back of this manual when performing
electrical checks.
1. Front wheels a. Wheels not aligned. Align wheels, using standard align-
do not track ment procedures.
with rear
wheels.
6-1
TM 55-4920-424-13&P
WARNING
6-2
TM 55-4920-424-13&P
5. Shimmy or a. Low tire air Check tires for proper air pressure
side sway pressure. (40 to 45 psig).
while towing.
WARNING
6-3
TM 55-4920-424-13&P
6. Fuel not a. Fuel supply low. Check fuel level, and add fuel if
reaching necessary.
APU.
6-4
TM 55-4920-424-13&P
6-4. Malfunctions in the APU controls should be traced only after it has been established that the battery is in good
condition and that all electrical connections are correctly and tightly connected. It is recommended that APU electrical
components be checked for proper operation before troubleshooting the check stand control components.
6-5. Before performing any troubleshooting procedures, always verify that the power supply components to the APU
controls are functioning properly, furnishing 24-volt dc power to the control circuits, and are charging the battery. The
following components comprise the power supply to the APU.
6-6. If fuel supply problems are encountered, first check switch S1, and then check the boost pump for proper operation.
6-7. If the fuel control system does not operate correctly, carefully check the function of each APU control component and
the corresponding relay contacts in the console.
6-5
TM 55-4920-424-13&P
6-8. Malfunctions are indicated by the low oil pressure indicator light DS1, high exhaust indicator light DS2, and
overspeed indicator light DS3, and controlled by the following corresponding relay contacts.
If malfunction circuits indicate faults, or if false APU shutdown occurs, carefully check all malfunction circuit components.
6-10. Malfunctions in the ac system should be traced by verifying that the ac power switch S101, auxiliary contacts of
relay K101, and the circuit breaker closed indicator light DS5 are functioning properly.
6-11. If power is not available at the aircraft terminals, the ac generator G101, voltage regulator Z101, ac power contactor
K101, and the ac power cable should be checked.
6-12. Problems with proper readouts of ac voltages and amperes should be traced by checking the ac selector switch
S102, current transformers CT101, CT102, and CT103, voltmeter M101, and ammeter M102.
6-14. Improper operation of the APU control system may be traced to the APU exhaust thermal switch. The switch may
be checked with a Jet-Cal test instrument, or equivalent. The normally closed switch contacts should open at 1120 to
1130°F (604 to 610°C).
6-6
TM 55-4920-424-13&P
SECTION VII
7-1. GENERAL.
7-2. The following maintenance data includes removal, inspection, disassembly, reassembly, and installation of the
mobile check stand components. When maintenance and inspection checks or troubleshooting remedies require the
repair of a component the following repair instructions apply.
a. Remove all electrical connections when accessible and feasible. Tag all parts to facilitate reinstallation.
b. Cap all lines, and seal all openings to prevent entry of dirt, chips, or other foreign material.
c. Replace all gaskets and O-rings. Lubricate gaskets, O-rings, flanges and oil seals with oil (item 4, App D).
d. All parts safetied with lockwire or cotter pins prior to removal or disassembly shall be resafetied in the same
manner upon reassembly or installation with new wire or new cotter pins.
a. Mount front of trailer on a suitable support with front tires clearing ground. Set parking brakes (brake handle up).
b. Remove cotter pin (12). Slide clevis pin (13) through forward arm of steering knuckle (46) and move tie rod (16)
away from steering knuckle.
c. Remove nut (40), lockwasher (41), and screw (42) securing king pin (43) in front axle (47).
d. Support tire, wheel, hub assembly, knuckle assembly, as a unit, and carefully slide king pin (43) through steering
knuckle (46) and front axle (47). Remove wheel and knuckle assembly from front axle.
7-1
TM 55-4920-424-13&P
a. Carefully position tire, wheel, hub assembly, and knuckle assembly, as a unit, over front axle (47).
b. Apply a light film of grease (item 2, App D) on a new king pin (43) and install in knuckle assembly and front axle.
c. Secure king pin in place with screw (42), lockwasher (41), and nut (40).
d. Position tie rod (16) over forward arm of knuckle assembly and install clevis pin (13). Secure clevis pin with new
cotter pin (12).
a. Mount front of trailer on a suitable support with front tires clearing ground. Set parking brakes (brake handle up).
b. Remove nuts (22) and lockwashers (23), and remove tire and wheel from hub (34).
c. Remove hub cap (25), cotter pin (26), nut (27), and tongued washer (28).
CAUTION
e. Remove bearing cones (29, 32), bearing cups (30, 33), and grease seal assembly (31) from hub (34).
CAUTION
7-7. Assembly and Installation of Front Wheel Bearings. (See figure 5-4.)
a. Assemble new bearing cones (29, 32) and new bearing cups (30, 33) as sets, and handpack with grease
(item 2, App D).
b. Install new bearing cone and bearing cup set (32, 33) in hub (34).
e. Install new bearing cone and bearing cup set (29, 30) over bearing surface of spindle (45), ensuring bearing cup
(30) is properly seated in hub.
7-2
TM 55-4920-424-13&P
f. Install tongued washer (28) and nut (27). Tighten nut (27) to seat entire hub assembly.
g. Position tire and wheel on hub and secure with lockwashers (23) and nuts (22).
h. Loosen nut (27) just enough to allow wheel to turn freely but with no side play.
a. Mount front of trailer on a suitable support with front tires clearing ground. Set parking brakes (brake handle up.)
b. Remove nuts (22) and lockwashers (23), and remove tire and wheel from hub (34).
c. Remove hub cap (25), cotter pin (26), nut (27), and tongued washer (28).
d. Slide hub (34) with bearing cones, cups, and seal, as an assembly, from knuckle assembly.
CAUTION
e. Remove cotter pin (12). Slide clevis pin (13) through forward arm of steering knuckle (46), and move tie rod (16)
away from steering knuckle.
f. Remove nut (40), lockwasher (41), and screw (42) securing king pin (43) in front axle (47).
g. Carefully slide king pin (43) through knuckle assembly and front axle. Remove knuckle assembly from front axle.
c. Apply a light film of grease (item 2, App D) on king pin (43) and install in knuckle assembly and front axle.
d. Secure king pin in place with screw (42), lockwasher (41), and nut (40).
7-3
TM 55-4920-424-13&P
e. Position tie rod (16) over forward arm of knuckle assembly, and install clevis pin (13). Secure clevis pin with new
cotter pin (12).
f. Lubricate king pin and knuckle assembly with grease (item 2, App D).
g. Slide hub (34) with bearing cones, cups, and seal, as an assembly, onto bearing surfaces of knuckle assembly.
h. Install tongues washer (28), and nut (27). Tighten nuts (27) to seat entire hub assembly.
i. Position tire and wheel on the hub and secure with lockwashers (23) and nuts (22).
j. Loosen nut (27) just enough to allow wheel to turn freely but with no side play.
a. Mount aft end of trailer on a suitable support with rear tires clearing ground. Block front tires.
c. Remove nuts (50) and lockwashers (51), and remove tire and wheel from hub (62).
d. Remove hub cap (53), cotter pin (54), nut (55), and tongued washer (56).
e. Slide hub (62) and brake drum (68), as an assembly, from rear axle (97).
CAUTION
f. Remove bearing cones (57, 60), bearing cups (58, 61), and grease seal assembly (58) from hub (62).
CAUTION
7-12. Assembly and Installation of Rear Wheel Bearings. (See figure 5-4.)
a. Assemble new bearing cones (57, 60) and new bearing cups (58, 61) as sets, and handpack with grease (item 2,
App D).
7-4
TM 55-4920-424-13&P
b. Install new bearing cone and bearing cup set (60, 61) in hub (63).
d. Slide hub and brake drum over aft bearing surface on rear axle.
e. Install new bearing cone and new bearing cup set (57, 60) on forward bearing, surface of rear axle, ensuring
bearing cup (60) is properly seated in hub.
h. Position tire and wheel on hub and secure with lockwashers (51) and nuts (50).
i. Loosen nut (55) just enough to allow wheel to turn freely, but with no side play.
7-13. Removal of Brake Shoe and Lining Assemblies. (See figure 5-4.)
a. Mount aft end of trailer on a suitable support with tires clearing ground. Block front tires.
c. Remove hub cap (53), cotter pin (54), nut (55), and tongued washer (56).
d. Slide tire and wheel, together with hub (62) and brake drum (68) from rear axle (97).
CAUTION
Cover bearing surfaces of shaft and open ends of hub assembly to prevent
contamination.
g. Remove nuts (73), lockwashers (74), anchor pins (75), anchor pin plate (76), and reinforcement plate (77).
Remove shoe and lining assemblies (78) from backing plate (85).
h. Remove brake actuating lever (83) and strut (84) from slot in backing plate (85).
7-5
TM 55-4920-424-13&P
7-14. Assembly and Installation of Brake Shoe and Lining Assemblies. Installation of the brake shoe and lining
assemblies is the reverse of the removal procedure given in paragraph 7-13, except as follows:
a. Apply a light film of Lubriplate (item 6, App D): (1) contact points of brake shoe and backing plate: (2) contact
points of brake actuating lever and backing plate: (3) contact surface of anchor pin plate and backing plate: and
(4) anchor pin threads.
Note
While performing adjustments, feeler gage must be a snug fit and must extend
through entire width of lining. Clearance is to be determined at closest point of full
width.
b. For initial adjustment of brake shoe and lining assemblies, insert a feeler gage between lining and drum nearest
shoe adjusting eccentric. Turn eccentric clockwise and obtain a 0.008-inch clearance between lining and drum.
Tighten eccentric nut.
c. Insert a feeler gage between lining and drum nearest anchor pins. Adjust anchor pins and obtain a 0.005-inch
clearance between lining and drum. Tighten anchor pin nut.
7-16. Proper brake action and proper brake lining contact is obtained by adjustment at three points. These are the
knurled brake handle, the brake shoe adjusting eccentrics (cams), and the rod and clevis connections of the brake
linkage. The following steps outline the procedure for complete adjustment of the brake system.
a. Mount aft end of trailer on a suitable support with tires clearing ground. Block front tires.
c. Turn knurled adjustment section of brake handle counterclockwise and release all tension in brake linkage.
d. Hold adjusting cam in position with an open-end wrench, and loosen cam locking nut.
e. Spin wheel and turn adjusting cam in proper direction to expand brake shoe until a heavy drag is reached, then
gradually turn back adjusting cam until wheel turns freely.
f. Make this adjustment at top and bottom cams for each brake shoe. Hold adjusting cam in position and tighten
cam locking nut.
g. Turn knurled section of brake handle clockwise, taking up slack in linkage, until brakes are fully applied when
brake handle is in "up" position.
7-6
TM 55-4920-424-13&P
h. Check that brakes are fully released when brake handle is in the "down" position.
i. If additional adjustments are required, make adjustments at rod and clevis connections of brake linkage, as
necessary.
b. Disconnect fuel lines (17, 20) from pump. Cover open ends of fuel lines.
d. Remove nuts (27), washers (28), and screws (29) securing pump to support bracket (38). Remove pump from
bracket.
7-19. Installation of Fuel Boost Pump. Installation of fuel boost pump is the reverse of removal. Refer to drawings
located in envelope at back of this manual when connecting electrical harness to fuel boost pump.
a. Disconnect fuel line (20) and hose assembly (22) from fuel filter (33). Cap open end of fuel line and hose.
b. Remove reducers (23) and O-rings (24). Cover open ports on filter.
c. Remove nuts (34), spacers (35), washers (36), and bolts (37) securing filter to support bracket (38). Remove filter
from bracket.
b. Remove filter element (2). Inspect element; discard if dirty, clogged, or damaged.
c. Remove back-up ring (3) and O-ring (4) from filter case. Discard O-ring (4).
d. If inspection of filter relief valves is necessary, remove plug (6), gasket (7), spring guide (8), spring (9), and piston
(10) of each relief valve from filter head. Discard gasket (7).
7-7
TM 55-4920-424-13&P
7-23. Assembly and Installation of Fuel Filter. (See figures 5-1 and 5-6.)
a. See figure 5-6. Assembly of the fuel filter is the reverse of disassembly. Use new gasket (7), new O-ring (4), and
new filter element (2). Tighten filter case to 20 to 30 pound-feet torque.
b. See figure 5-1. Installation of the fuel filter is the reverse of removal. Use new O-rings (24), reinstall reducers
(23).
Note
a. Disconnect electrical connector from receptacle on tachometer generator (58). Place a protective cap over
threads of receptacle.
b. Remove nuts (59) and washers (60) attaching tachometer generator to speed switch. Disengage tachometer
generator from speed switch.
c. Remove adapter (61) from either tachometer generator or speed switch. Place adapter (61), nuts (59), and
washers (60) in a cloth bag.
d. Stow tachometer generator and cloth bag in stowage compartment inside console door.
a. Remove tachometer generator (58) and cloth bag from stowage compartment inside console door. The cloth bag
contains coupling adapter and hardware to attach tachometer generator to speed switch.
b. Installation of the tachometer generator is the reverse of removal. Refer to figure FO-1 for harness installation.
7-27. THERMOCOUPLE.
a. Disconnect electrical wires from terminal posts of thermocouple (111). Reinstall nuts and washers on terminal
posts to prevent loss.
b. Remove thermocouple (111) from top side of combustor exhaust end by unscrewing integral swivel nut on
thermocouple from threaded mounting boss.
c. Carefully stow thermocouple in stowage bracket (112) by screwing swivel nut on thermocouple on threaded end
of stowage bracket. Reconnect electrical wires to terminal posts.
7-8
TM 55-4920-424-13&P
a. Disconnect electrical wires from terminal posts of thermocouple (111). Reinstall nuts and washers on terminal
posts to prevent loss.
b. Remove thermocouple from stowage bracket (112) by unscrewing integral swivel nut on thermocouple from
threaded end of stowage bracket.
c. Install thermocouple on top side of combustor exhaust end by screwing integral swivel nut on thermocouple on
threaded mounting boss.
d. Connect electrical wires to terminal posts on thermocouple. Refer to figure FO-2 for electrical wire connections.
7-30. AC GENERATOR.
b. Loosen attaching nuts (64) and washers (65) securing generator to mounting pad on speed increaser (75).
c. Support generator fore and aft. Rotate generator slightly counterclockwise so that holes in generator mounting
flange will clear nuts and washers loosened in step b, preceding.
d. Carefully slide generator away from speed increaser until generator drive shaft spline is clear of drive shaft in
speed increaser.
Note
b. Apply a light film of lubrication (item 4, App D) to both sides of new gasket (66) and to flange on output pad of
speed increaser.
d. Reconnect electrical cables to generator. Refer to figure FO-2 for electrical connections.
7-9
TM 55-4920-424-13&P
7-33. DC STARTER-GENERATOR.
b. Loosen attaching nuts (68) securing starter-generator to mounting pad on speed increaser (75).
c. Support starter-generator fore and aft; then remove attaching nuts (68) and washers (69).
d. Carefully slide starter-generator away from speed increaser until starter-generator drive shaft spline is clear of
drive shaft in speed increaser.
Note
b. Apply a light film of lubrication (item 4, App D) to both sides of new gasket (70), and to flange on output pad of
speed increaser.
d. Reconnect electrical cables to dc starter-generator. Refer to figure FO-2 for electrical connections.
a. Remove ac generator from output pad of speed increaser. Refer to paragraph 7-31 for the removal procedure.
b. Remove dc starter-generator from output pad of speed increaser. Refer to paragraph 7-34 for the removal
procedure.
c. See figure 5-1. Remove cover assembly (72) by removing nuts (73) and washers (74). Reinstall nuts and
washers on cover to prevent loss.
CAUTION
When removing oil seals, be careful not to nick drive shaft surfaces or sealing
surfaces on bearing bore. If these surfaces are nicked, an oil leak may result.
7-10
TM 55-4920-424-13&P
d. See figure 5-5. Using a machinist scribe, or equivalent too, insert scribe between metal part of seal (2) and
rubber part; then pry seal loose, and forward.
e. When seal, or metal cover of seal is pried sufficiently forward, use a needlenose pliers, or an equivalent tool, to
complete seal removal.
a. Lubricate inner lip of seal (2) with lubricating oil (item 7, App D).
CAUTION
To prevent damage to seals, always install seals with seal part number and
manufacturer's name facing outward.
b. Install seal on speed increaser using an insert tool, or equivalent driver tool, with a 1.5-inch ID and a 2.5-inch OD.
e. Ensure that seal is flush with recessed flange surface of housing within 0.010 inch.
a. Drain lubricating oil from speed increaser. Refer to paragraph 2-6, and perform the applicable steps.
b. Remove oil sight glass (5) by unscrewing assembly from speed increaser. Remove and discard O-ring (4).
Cover opening to prevent entry of foreign particles.
b. Apply a light film of lubricating oil (item 4, App D) to new O-ring (4). Install new oil sight glass and new O-ring (4)
on speed increaser.
c. Service speed increaser with lubricating oil. Refer to paragraph 2-6 for the servicing procedure.
7-11
TM 55-4920-424-13&P
7-42. BATTERY.
a. Release and remove multi-pin, quick-disconnect power cable connector (6) from terminal pins on battery (7).
b. Release and remove battery holddown clamp (8) from top of battery.
Note
7-44. Installation of Battery. (See figure 5-1.) Installation of the battery is the reverse of removal. Reconnect quick-
disconnect power cable connector to terminal pins on battery.
7-45. Charging the Battery on the Check Stand. The battery can be charged on the check stand during APU checkout.
When APU reaches operating speed, pressing the DC GEN CONTROLS circuit breaker will put the dc starter-generator
on the line and furnish power to charge the battery.
7-46. TIRES.
7-47. Repair of Tires. Tires may be repaired in accordance with standard procedures.
WARNING
Deflate tire before separating wheel rims. Inflated tire pressure will separate rim
halves with extreme force.
7-12
TM 55-4920-424-13&P
APPENDIX A
REFERENCES
A-1/(A-2 blank)
TM 55-4920-424-13&P
APPENDIX B
Section I. INTRODUCTION
B-1. Maintenance Allocation Chart. MAC or higher headquarters. Identify the cause of
equipment/system malfunctions using applicable
a. This Maintenance Allocation Chart (MAC) technical manual troubleshooting instructions, Built-In-
assigns maintenance functions in accordance with the Test Equipment (BITE), installed instruments, or easy to
Three Levels of Maintenance concept for army aircraft. use Test Measurement and Diagnostic Equipment
These maintenance levels: Aviation Unit Maintenance (TMDE). Replace worn or damaged
(AVUM), Aviation Intermediate Maintenance (AVIM) and modules/components which do not require complex
Depot Maintenance are depicted on the MAC as: adjustments or system alignment and which can be
removed/installed with available skills, tools and
AVUM which corresponds to the O code in the equipment. Perform operational and continuity checks
Repair Parts and Special Tools List (RPSTL). and make minor repairs. Perform servicing, functional
adjustments, and minor repair/replacement. Evacuate
AVIM which corresponds to the F code in the unserviceable modules/components and end items
Repair Parts and Special Tools List (RPSTL). beyond the repair capability of AVUM to the supporting
AVIM.
Depot which corresponds to the D code in the
Repair Parts and Special Tools List (RPSTL). (b) Less than Company Size Aviation
Units. Aviation elements organic to brigade, group,
b. The maintenance to be performed below depot battalion headquarters and detachment size units are
and in the field is described as follows: normally small and have less than ten aircraft assigned.
Maintenance tasks performed by the aircraft crew chief
(1) Aviation Unit Maintenance (AVUM). AVUM or assigned aircraft repairman will normally be limited to
activities will be staffed and equipped to perform high preventive maintenance inspections, servicing, spot
frequency "On-Equipment" maintenance tasks required painting, spot drilling, minor adjustments,
to retain or return equipment to a serviceable condition. module/component fault diagnosis and replacement of
The maintenance capability of the AVUM will be selected modules/components. Repair functions will
governed by the MAC and limited by the amount and normally be accomplished by the supporting AVIM unit.
complexity of support equipment, facilities required, and
number of spaces and critical skills available. The range (2) Aviation Intermediate Maintenance (AVIM).
and quantity of authorized spare modules/components AVIM provides mobile, responsive "One Stop"
will be consistent with the mobility requirements dictated maintenance support. (Maintenance functions which are
by the air mobility concept. (Assignment of maintenance not conducive to sustaining air mobility will be assigned
tasks to divisional company size aviation units will to depot maintenance.) Performs all maintenance
consider the overall maintenance capability of the functions authorized to be done at AVUM. Repair of
division, the requirement to conserve personnel and equipment for return to user will emphasize support or
equipment resources and air mobility requirements .) operational readiness requirements. Authorized
maintenance includes replacement and repair of
(a) Company Size Aviation Units. Perform modules/components and end items which can be
those tasks which consist primarily of preventive accomplished efficiently with available skills, tools, and
maintenance and maintenance repair and replacement equipment. Establishes the Direct Exchange (DX)
functions associated with sustaining a high level of program for AVUM units by repairing selected items for
equipment operational readiness. Perform maintenance return to stock when such repairs cannot be
inspections and servicing to include daily, intermediate, accomplished at the AVUM level. Inspects,
periodic and special inspections as authorized by the troubleshoots, tests, diagnoses, repairs, adjusts,
B-1
TM 55-4920-424-13&P
calibrates, and aligns system modules/components. not be construed as authorization to carry the associated
Module/component disassembly and repair will support repair parts in stock. Authority to requisition, stock, or
the DX program and will normally be limited to tasks otherwise secure necessary repair parts will be as
requiring cleaning and the replacement of seals, fittings specified in the repair parts and special tools list
and items of common hardware. Unserviceable appendix.
reparable modules/components and end items which are
beyond the capability of AVIM to repair will be evacuated f. Normally there will be no deviation from the
to Depot Maintenance. This level will perform special assigned level of maintenance. In cases of operational
inspections which exceed AVUM capability. Provides necessity, maintenance functions assigned to a
quick response maintenance support, on-the-job- maintenance level may, on a one-time basis and at the
training, and technical assistance through the use of request of the lower maintenance level, be specifically
mobile maintenance contact teams. Maintains authorized by the maintenance officer to the level of
authorized operational readiness float. Provides maintenance to which the function is assigned. The
collections and classification services for special tools, equipment, etc. required by the lower level
serviceable/unserviceable material. Operates a of maintenance to perform this function will be furnished
cannibalization activity in accordance with AR 750-50. by the maintenance level to which the function is
(The aircraft maintenance company within the assigned. This transfer of a maintenance function to a
maintenance battalion of a division will perform AVIM lower maintenance level does not relieve the higher
functions consistent with air mobility requirements and maintenance level of the responsibility of the function.
conservation of personnel and equipment resources. The higher level of maintenance will provide technical
Additional intermediate maintenance support will be supervision and inspection of the function being
provided by the supporting non-divisional AVIM unit.) performed at the lower level.
B-2. Use of the Maintenance Allocation Chart. g. Organizational through depot maintenance of
the US Army Electronics Command equipment will be
a. The MAC assigns maintenance functions to the performed by designated US Army Electronics
lowest level of maintenance based on past experience Command personnel.
and the following considerations:
h. Changes to the MAC will be based on continuing
(1) Skills available. evaluation and analysis by responsible technical
(2) Time required. personnel and on reports received from field activities.
(3) Tools and test equipment required and/or
available. B-3. Definitions.
b. Only the lowest level of maintenance authorized a. Inspect. To determine serviceability of an item
to perform a maintenance function is indicated. If the by comparing its physical, mechanical and electrical
lowest level of maintenance cannot perform all tasks of characteristics with established standards.
any single maintenance function (e.g., test, repair), then
b. Test. To verify serviceability and detect
the higher maintenance level(s) that can accomplish
incipient failure by measuring the mechanical or
additional tasks will also be indicated.
electrical characteristics of an item and comparing those
characteristics with prescribed standards.
c. A maintenance function assigned to a
maintenance level will automatically be authorized to be c. Service. To clean, to preserve, to charge, and
performed at any higher maintenance level. to add fuel, lubricants, cooling agents and air.
d. Adjust. To rectify to the extent necessary to
d. A maintenance function that cannot be bring into proper operating range.
performed at the assigned level of maintenance for any e. Aline. To adjust specified variable elements of
reason may be evacuated to the next higher an item to bring to optimum performance.
maintenance organization. Higher maintenance levels
f. Calibrate. To determine the corrections to be
will perform the maintenance functions of lower
made in the readings of instruments or test equipment
maintenance levels when required or directed by the
appropriate commander. used in precise measurement. Consists of the
comparison of two instruments, one of which is a
certified standard of known accuracy, to detect
e. The assignment of a maintenance function will
B-2
TM 55-4920-424-13&P
and adjust any discrepancy in the accuracy of the B-4. Functional Groups. Standard functional
instrument or test equipment being compared with the groupings are not considered feasible for aviation
certified standard. ground support equipment due to variation and
complexity. Therefore, variations to functional groupings
g. Install. To set up for use in an operational may occur.
environment such as an emplacement, site or vehicle.
B-5. Maintenance Categories and Work Times. The
h. Replace. To replace unserviceable items with maintenance categories (levels) AVUM, AVIM, and
serviceable assemblies, subassemblies or parts. DEPOT are listed on the Maintenance Allocation Chart
with individual columns that indicate the work times for
i. Repair. To restore an item to serviceable maintenance functions at each maintenance level. Work
condition through correction of a specific failure or time presentations such as 0.1 indicate the average time
unserviceable condition. This includes, but is not limited it requires a maintenance level to perform a specified
to, inspection, cleaning, preserving, adjusting, replacing, maintenance function. If a work time has not been
welding, riveting, and strengthening. established, the columnar presentation shall indicate
"—•—". Maintenance levels higher than the level of
j. Overhaul. To restore an item to a completely maintenance indicated are authorized to perform the
serviceable condition as prescribed by maintenance indicated function.
serviceability standards prepared and published for the
specific item to be overhauled. B-6. Tools and Test Equipment (Section III).
Common tool sets (not individual tools), special tools,
k. Rebuild. To restore an item to a standard as test and support equipment required to perform
nearly as possible to the original or new condition in maintenance functions are listed alphabetically with a
appearance, performance, and life expectancy. This is reference number to permit cross-referencing to column
accomplished through the maintenance technique of 5 in the MAC. In addition, the maintenance category
complete disassembly of the item, inspection of all parts authorized to use the device is listed along with the item
or components, repair or replacement of worn or National Stock Number (NSN) and, if applicable, the tool
unserviceable elements (items) using original number to aid in identifying the tool/device.
manufacturing tolerances and specifications, and
subsequent reassembly of the item.
B-3
TM 55-4920-424-13&P
03 CHASSIS
07 PNEUMATIC SYSTEM
B-4
TM 55-4920-424-13&P
09 ELECTRICAL SYSTEM
10 FUEL SYSTEM
B-5
TM 55-4920-424-13&P
SECTION III
B-6
TM 55-4920-424-13&P
APPENDIX C
Section I. INTRODUCTION
This Repair Parts and Special Tools List is divided PA --- Item procured and stocked for anticipated or
into the following sections: known usage.
a. Section II. Repair Parts List. A list of spares PB --- Item procured and stocked for insurance
and repair parts authorized for use in the performance of purpose because essentiality dictates that a
maintenance. Parts listed in figure end item number minimum quantity be available in the supply
sequence. systems.
b. Section III. Special Tools List. Not applicable. PC --- Item procured and stocked and which
otherwise would be coded PA except that it
c. Section IV. National Stock Number and Part is deteriorative in nature.
Number Index. A list, in National Item Identification
Number (NIIN) sequence of all National Stock Numbers XA --- Item is not procured or stocked because the
(NSN) appearing in the listings, followed by a list, in requirements for the item will result in the
alphameric sequence, of all part numbers appearing in replacement of the next higher assembly.
the listings. National stock numbers and part numbers
are cross-referenced to each illustration figure and item XB --- Item is not procured or stocked. If not
number appearance. available through salvage, requisition.
C-3. Explanation of Columns. XD --- A support item that is not stocked. When
required, item will be procured through
a. Illustration. This column is divided as follows: normal supply channels.
(1) Figure Number. Indicates the figure number of XC --- Installation drawing, diagram, instruction
the illustration on which the item is shown. sheet, field service drawing, that is identified
by manufacturers part number.
Change 1 C-1
TM 55-4920-424-13&P
D --- Support items that are removed, replaced, used D --- Reparable item. When beyond lower level
at depot, mobile depot, specialized repair activity repair capability, return to depot. Condemnation
only. and disposal not authorized below depot level.
(b) The maintenance code entered in c. National Stock Number. Indicates the National
the fourth position indicates whether the item is to be stock number assigned to the item and which will be
repaired and identifies the lowest maintenance level with used for requisitioning purposes.
the capability to perform complete repair (i.e., all
authorized maintenance functions). This position will d. Part Number. Indicates the primary number
contain one of the following maintenance codes: used by the manufacturer (individual, company, firm
corporation, or Government activity), which controls the
Code Application/Explanation design and characteristics of the item by means of its
engineering drawings, specifications standards and
O --- The lowest maintenance level capable of inspection requirements, to identify an item or range or
complete repair of the support item is the items.
Aviation Unit Maintenance level.
NOTE
F --- The lowest maintenance level capable of
complete repair of the support item is the When a stock numbered item is
Aviation Intermediate Maintenance level. requisitioned, the item received may
have a different part number than the
part being replaced.
C-2 Change 1
TM 55-4920-424-13&P
e. Federal Supply Code for Manufacturer C-5. How to Locate Repair Parts.
(FSCM). The FSCM is a 5-digit numeric code listed in
SB 708-42 which is used to identify the manufacturer, a. When National Stock Number or Part Number
distributor, or Government agency, etc. is Unknown:
f. Description. Indicates the Federal item name (1) First. Find the illustration covering the
and, if required, a minimum description to identify the assemble to which the item belongs.
item.
(2) Second. Identify the item on the
g. Unit of Measure (U/M). Indicates the standard illustration and note the illustration figure and item
of the basic quantity of the listed item as used in number of the item.
performing the actual maintenance function. This
measure is expressed by a two-character alphabetical (3) Third. Using the Repair Parts Listing, find
abbreviation (e.g., ea, in., pr, etc.). When the unit of the figure and item number noted on the illustration.
measure differs from the unit of issue, the lowest unit of
issue that will satisfy the required units of measure will b. When National Stock Number or Part Number
be requisitioned. is known:
h. Quantity Incorporated in Unit. Indicates the (1) First. Using the Index of National Stock
quantity of the item used in the breakout shown on the Numbers and Part Numbers, find the pertinent National
illustration figure, which is prepared for a functional stock number or part number. This index is in ascending
group, subfunctional group, or an assembly. A "V" NIIN sequence followed by a list of part numbers in
appearing in this column in lieu of a quantity indicates alphameric sequence, cross-referenced to the illustration
that no specific quantity is applicable (e.g., shims, figure number and item number.
spacers, etc.).
(2) Second. After finding the figure and item
C-4. Special Information. Not applicable. number, locate the figure and item number in the repair
parts list.
Change 1 C-3
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
C-4 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-1 40 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 2
5-1 41 PBFZZ 5306-00-208-3636 AN6-10A 88044 BOLT, MACHINE .................................................................................... EA 2
5-1 42 PBFZZ 4730-00-949-7422 AN929-6 88044 CAP, TUBE............................................................................................ EA 1
5-1 43 PBFZZ 5310-00-282-7817 AN924-6 88044 NUT, PLAIN, HEXAGON........................................................................... EA 1
5-1 44 PBFZZ 4730-00-231-3028 AN833-6 88044 ELBOW, TUBE ....................................................................................... EA 1
5-1 45 PBFZZ 2990-01-073-3356 105438-0 55820 DUCT ASSEMBLY, EXHAU ...................................................................... EA 1
5-1 46 PBFZZ 5310-00-061-7325 MS21045-4 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 47 PBFZZ 5310-00-167-0835 AN960-416L 88044 WASHER, FLAT...................................................................................... EA 4
5-1 48 PBFZZ 5306-00-151-1424 AN4-10A 88044 BOLT, MACHINE .................................................................................... EA 3
5-1 49 PBFZZ 5306-00-151-1426 AN4-6A 88044 BOLT, MACHINE .................................................................................... EA 1
5-1 50 XDFZZ RS108-090 86831 CHAIN ASSY ......................................................................................... EA 1
5-1 51 XDFZZ 4920-00-849-3976 24304-300 55820 SILENCERAIR INTAKE ............................................................................ EA 1
5-1 52 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 53 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 4
5-1 54 PBFZZ 5306-00-616-1224 AN6-6A 88044 BOLT, MACHINE .................................................................................... EA 4
5-1 55 XDFZZ QS600M116W 08484 CLAMP ................................................................................................. EA 1
5-1 56 PBFZZ 4910-01-098-2402 45977-6 55820 CLAMP ................................................................................................. EA 1
5-1 57 PBFZZ 4720-00-226-1024 NAS1375A28SB020 80206 HOSE, AIR DUCT ................................................................................... EA 1
5-1 58 PBFZZ 6620-00-585-1503 GEU7A 23669 GENERATOR, TACHOMETE .................................................................... EA 1
5-1 59 PBFZZ 5310-00-061-7325 MS21045-4 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 60 PBFZZ 5310-00-167-0835 AN960-416L 88044 WASHER, FLAT...................................................................................... EA 4
5-1 61 PBFZZ 2835-00-015-8630 7923165 70040 ADAPTER, DRIVE................................................................................... EA 1
5-1 62 XDFZZ 90C615C1 55820 COVER, TERMINAL BLOC ....................................................................... EA 1
5-1 PBFZZ 5305-00-150-9220 AN503-10-16 88044 SCREW, MACHINE................................................................................. EA 4
5-1 63 PBFDD 6115-00-789-1536 31220-002 31435 GENERATOR, ALTERNATI REFER TO TM 55-6115-491-40 FOR BREAKDOWN . EA 1
5-1 64 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 8
5-1 65 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 8
5-1 66 PBFZZ 5330-00-934-8476 48616-1 55820 GASKET................................................................................................ EA 1
5-1 67 PBFDD 2925-00-912-3993 23032-020 31435 STARTER, GENERATOR, E REFER TO DMWR55-5925-245 FOR BREAKDOWN EA 1
5-1 68 PBFZZ 5310-00-982-4912 MS21045-5 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 69 PBFZZ 5310-00-167-0820 AN960-516 88044 WASHER, FLAT...................................................................................... EA 4
5-1 70 PBFZZ 5330-00-599-5989 AN4044-1 88044 GASKET................................................................................................ EA 1
5-1 71 XDFZZ RS161-100 86881 CHAIN ASSY ......................................................................................... EA 1
5-1 72 XDFZZ 4920-00-851-1441 47698-0 55820 PLATE ASSEMBLY, RETA........................................................................ EA 1
5-1 73 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 6
5-1 74 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 6
5-1 75 XDFDD 4920-00-851-5522 47954-0 55820 SPEED INCREASER SEE FIGURE 5-5 FOR BREAKDOWN ........................... EA 1
5-1 76 PBFZZ 5310-00-062-4954 MS21045-8 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 77 PBFZZ 5310-00-167-0823 AN960-816 88044 WASHER, FLAT...................................................................................... EA 4
Change 1 C-5
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-1 78 PBFZZ 5306-00-180-0202 AN8-21A 88044 BOLT, MACHINE .................................................................................... EA 4
5-1 79 XDFZZ 45977-1 81861 CABLE ASSEMBLY ................................................................................. EA 1
5-1 80 PBFZZ 47709-0 55820 HANGER, CABLE ................................................................................... EA 1
5-1 81 PBFZZ 5306-00-616-1224 AN6-6A 88044 BOLT, MACHINE .................................................................................... EA 3
5-1 82 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 3
5-1 83 XDFZZ 105439-100 55820 CONSOLE ASSEMBLY SEE FIGURE 5-2 BREAKDOWN ............................. EA 1
5-1 84 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 85 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 4
5-1 86 PBFZZ 5306-00-208-3636 AN6-10A 88044 BOLT, MACHINE .................................................................................... EA 4
5-1 87 XDFZZ 45977-3 55820 COVER AC CONTROL ............................................................................ EA 1
5-1 88 XDFZZ 45977-5 55820 COVER ENGINE CONTRO....................................................................... EA 1
5-1 89 XDFZZ 45977-2 55820 BASE AC CONTROL ............................................................................... EA 1
5-1 90 XDFZZ 45977-4 55820 BASE, ENGINE CONTROL ....................................................................... EA 1
5-1 91 PBFZZ 5310-00-811-3494 MS21044N08 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 92 PBFZZ 5310-00-167-0833 AN960-8L 88044 WASHER, FLAT...................................................................................... EA 4
5-1 93 XDFZZ AN505-8-11 88044 SCREW, MACHINE................................................................................. EA 4
5-1 94 PBFZZ 5340-00-296-9441 MS21919H4 96906 CLAMP, LOOP ....................................................................................... EA 2
5-1 95 PBFZZ 5340-00-291-5328 MS21919H12 96906 CLAMP, LOOP ....................................................................................... EA 1
5-1 96 PBFZZ 5310-00-061-7326 MS21045-3 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 3
5-1 97 PBFZZ 5310-00-167-0818 AN960-10 88044 WASHER, FLAT...................................................................................... EA 6
5-1 98 PBFZZ 5305-00-983-6652 MS16998-29 96906 SCREW, CAP, SOCKET HE...................................................................... EA 3
5-1 99 PBFZZ 5340-00-571-6044 MS21919H8 96906 CLAMP, LOOP ....................................................................................... EA 1
5-1 100 PBFZZ 5340-00-621-3297 MS21919H10 96906 CLAMP, LOOP ....................................................................................... EA 1
5-1 101 PBFZZ 5340-00-286-9441 MS21919H4 96906 CLAMP, LOOP ....................................................................................... EA 1
5-1 102 PBFZZ 5305-00-983-6651 MS16998-27 96906 SCREW, CAP, SOCKET HE...................................................................... EA 3
5-1 103 PBFZZ 5310-00-167-0662 MS35337-43 96906 WASHER, LOCK..................................................................................... EA 3
5-1 104 PBFZZ 5310-00-167-0818 AN960-10 88044 WASHER, FLAT...................................................................................... EA 3
5-1 105 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 1
5-1 106 XDFZZ AN935-616 88044 WASHER, LOCK..................................................................................... EA 2
5-1 107 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 2
5-1 108 PBFZZ 5310-00-579-0848 AN316-6 88044 NUT, PLAIN, HEXAGON........................................................................... EA 1
5-1 109 PBFZZ 5310-00-187-2400 AN960D616 88044 WASHER, FLAT...................................................................................... EA 2
5-1 110 PBFZZ 5305-00-983-9450 MS16998-76 96906 SCREW, CAP, SOCKET HE...................................................................... EA 1
5-1 111 PBFZZ 6685-00-963-7250 29217-1 55820 THERMOCOUPLE, IMMERS..................................................................... EA 1
5-1 112 XDFZZ 47708-0 55820 BRACKET, THERMOCOUPL .................................................................... EA 1
5-1 113 PBFZZ 5310-00-061-7326 MS21045-3 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 2
5-1 114 PBFZZ 5310-00-167-0818 AN960-10 88044 WASHER, FLAT...................................................................................... EA 2
5-1 115 PBFZZ 5306-00-274-2119 AN3-5A 88044 BOLT, MACHINE .................................................................................... EA 2
5-1 116 PBFZZ 5935-00-990-6295 MS3105-20 96906 DUMMY, CONNECTOR, REC ................................................................... EA 1
5-1 117 PBFZZ 5310-00-851-4944 MS21044N04 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
C-6 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-1 118 PBFZZ 5310-00-167-0831 AN960-4L 88044 WASHER, FLAT...................................................................................... EA 4
5-1 119 PBFZZ 5305-00-151-1380 AN515-4R10 88044 SCREW, MACHINE................................................................................. EA 4
5-1 120 XDFZZ RS161-080 86831 CHAIN ASSY ......................................................................................... EA 3
5-1 121 XDFZZ 104653-0 55820 BOLT WING ASSY .................................................................................. EA 1
5-1 122 XDFZZ 104652-0 55820 BRACKET SUPPORT .............................................................................. EA 1
5-1 123 XDFZZ 104654-0 55820 BOLT SHOULDER ASSY ......................................................................... EA 1
5-1 XDFZZ 104654-1 55820 . BOLT SHOULDER ................................................................................. EA 1
5-1 XDFZZ 104654-2 55820 . NUT WING........................................................................................... EA 1
5-1 124 XDFZZ 47696-100 55820 FRAME ASSY ........................................................................................ EA 1
5-1 125 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 126 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 4
5-1 127 PBFZZ 5306-00-208-3636 AN6-10A 88044 BOLT, MACHINE .................................................................................... EA 4
5-1 128 XDFZZ 47710-1 55820 CHANNEL SUPPORT.............................................................................. EA 2
5-1 129 PBFZZ 5310-00-982-4908 MS21045-6 96906 NUT, SELF-LOCKING, HE ........................................................................ EA 4
5-1 130 PBFZZ 5310-00-167-0821 AN960-616 88044 WASHER, FLAT...................................................................................... EA 4
5-1 131 PBFZZ 5306-00-531-8979 AN6-7A 88044 BOLT, MACHINE .................................................................................... EA 4
5-1 132 XDFZZ 47903-2 55820 PLATE I.D.............................................................................................. EA 1
5-1 PBFZZ 5320-00-140-4965 AD64AH 07707 RIVET, BLIND ........................................................................................ EA 4
5-1 133 XDFFF 47693-100 55820 TRAILER ASSY SEE FIGURE 5-3 FOR BREAKDOWN ................................. EA 1
Change 1 C-7
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
Change 8 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-2 38 PBFZZ 5310-00-061-7326 MS21045-3 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 2
5-2 39 PBFZZ 5310-00-823-8804 MS27183-9 96906 . WASHER, FLAT .................................................................................... EA 4
5-2 40 PBFZZ 5305-00-993-1851 MS35207-267 96906 . SCREW, MACHINE ............................................................................... EA 1
5-2 41 PBFZZ 51500-098 31435 . REGULATOR ....................................................................................... EA 1
5-2 42 PBFZZ 5310-00-061-7326 MS21045-3 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 4
5-2 43 PBFZZ 5310-00-823-8804 MS27183-9 96906 . WASHER, FLAT .................................................................................... EA 8
5-2 44 PBFZZ 5305-00-993-1848 MS35207-265 96906 . SCREW, MACHINE ............................................................................... EA 4
5-2 45 PBFZZ 13MC37-206-60 82647 . CIRCUIT BREAKER ............................................................................... EA 1
5-2 46 PBFZZ 5305-00-984-4988 MS35206-228 96906 . SCREW, MACHINE ............................................................................... EA 6
5-2 47 PBFZZ 5310-00-045-4007 MS35338-41 96906 . WASHER, LOCK................................................................................... EA 6
5-2 48 PBFZZ 5310-00-082-1404 MS27183-6 96906 . WASHER, FLAT .................................................................................... EA 6
5-2 49 XDFZZ 105795-1 55820 . BRACKET............................................................................................ EA 1
5-2 50 PBFZZ 5310-00-061-7326 MS21045-3 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 4
5-2 51 PBFZZ 5310-00-823-8804 MS27183-9 96906 . WASHER, FLAT .................................................................................... EA 8
5-2 52 PBFZZ 5305-00-993-1848 MS35207-265 96906 . SCREW, MACHINE ............................................................................... EA 4
5-2 53 PBFZZ 5950-00-645-7193 880-6-1001 65092 . TRANSFORMER, CURRENT................................................................... EA 3
5-2 54 PBFZZ 5310-00-061-7326 MS21045-3 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 6
5-2 55 PBFZZ 5310-00-823-8804 MS27183-9 96906 . WASHER, FLAT .................................................................................... EA 12
5-2 56 PBFZZ 5305-00-989-7434 MS35207-263 96906 . SCREW, MACHINE ............................................................................... EA 6
5-2 57 PBFZZ 5945-00-615-7493 B138FH 74063 . RELAY, ELECTROMAGNET.................................................................... EA 1
5-2 58 PBFZZ 5310-00-061-7324 MS21045-3 96906 . NUT, SELF-LOCKING ............................................................................ EA 4
5-2 59 PBFZZ 5310-00-823-8804 MS27183-9 96906 . WASHER, FLAT .................................................................................... EA 8
5-2 60 PBFZZ 5305-00-993-1848 MS35207-265 96906 . SCREW, MACHINE ............................................................................... EA 4
5-2 61 PBFZZ 5310-00-999-4031 MS20341-6S 96906 . NUT, PLAIN, HEXAGON ......................................................................... EA 10
5-2 62 PBFZZ 5310-00-045-4007 MS35338-41 96906 . WASHER, LOCK................................................................................... EA 10
5-2 63 PBFZZ 5310-00-082-1404 MS27183-6 96906 . WASHER, FLAT .................................................................................... EA 10
5-2 64 XDFZZ MS27212-1-5 96906 . BOARD TERMINAL ............................................................................... EA 2
5-2 65 PBFZZ 5310-00-889-2543 MS21045-04 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 4
5-2 66 PBFZZ 5310-00-950-1310 MS27183-4 96906 . WASHER, FLAT .................................................................................... EA 8
5-2 67 PBFZZ 5305-00-983-6730 MS35206-218 96906 . SCREW, MACHINE ............................................................................... EA 4
5-2 68 PBFZZ K2125 31822 . AMMETER A.C. .................................................................................... EA 1
5-2 69 PBFZZ K2123 31822 . VOLTMETER A.C. ................................................................................. EA 1
5-2 70 XDFZZ 4-033 50290 . METER FREQ ...................................................................................... EA 1
5-2 71 PBFZZ 5310-00-889-2544 MS21045-06 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 3
5-2 72 PBFZZ 5310-00-082-1404 MS27183-6 96906 . WASHER, FLAT .................................................................................... EA 3
5-2 73 PBFZZ 5305-00-984-4993 MS35207-233 96906 . SCREW, MACHINE ............................................................................... EA 6
5-2 74 PBFZZ 6210-00-926-6905 MS25041-6-327 96906 . LIGHT, INDICATOR ............................................................................... EA 6
5-2 75 PBFZZ 6220-00-557-3023 MIL-I-25623 TYPE . INDICATOR, ELECTRICA ....................................................................... EA 1
MU-1 81349
Change 1 C-9
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-2 76 XDFZZ MIL-I-9443 TYPE . INDICATOR TEMPERATURE.................................................................. EA 1
MU-1 81349
5-2 78 PBFZZ K2124 31822 . VOLT-AMMETER .................................................................................. EA 1
5-2 79 PBFZZ 5310-00-889-2544 MS21045-06 96906 . NUT, SELF-LOCKING, HE....................................................................... EA 3
5-2 80 PBFZZ 5310-00-082-1404 MS27183-6 96906 . WASHER, FLAT .................................................................................... EA 3
5-2 81 PBFZZ 5305-00-984-4993 MS35206-233 96906 . SCREW, MACHINE ............................................................................... EA 3
5-2 82 PBFZZ 6210-00-900-6744 MS25041-7-327 96906 . LIGHT, INDICATOR ............................................................................... EA 2
5-2 83 PBFZZ 5930-00-655-4241 MS24524-23 96906 . SWITCH, TOGGLE ................................................................................ EA 1
5-2 84 PBFZZ 5930-00-011-7872 MS27407-5 96906 . SWITCH, TOGGLE ................................................................................ EA 1
5-2 85 PBFZZ 5930-00-660-3955 MS24525-26 96906 . SWITCH, TOGGLE ................................................................................ EA 1
5-2 86 PBFZZ 5925-01-681-4952 MS25244-10 96906 . CIRCUIT BREAKER ............................................................................... EA 2
5-2 87 PBFZZ 6210-00-782-5606 MS25041-8-327 96906 . LIGHT, INDICATOR ............................................................................... EA 1
5-2 88 PBFZZ 5930-00-683-1625 MS24523-31 96906 . SWITCH, TOGGLE ................................................................................ EA 1
5-2 89 XDFZZ PN67A 82121 . SWITCH .............................................................................................. EA 1
5-2 90 PBFZZ 5305-00-984-6211 MS35206-264 96906 . SCREW, MACHINE ............................................................................... EA 4
5-2 91 PBFZZ 5310-00-045-3296 MS35338-43 96906 . WASHER, LOCK................................................................................... EA 4
5-2 92 PBFZZ 5310-00-823-8804 MS27183-9 96906 . WASHER, FLAT .................................................................................... EA 4
5-2 93 XDFZZ 105596-1 55820 . PANEL CONSOLE................................................................................. EA 1
5-2 94 PBFZZ 5305-00-984-6193 MS35206-245 96906 . SCREW, MACHINE ............................................................................... EA 6
5-2 95 PBFZZ 5310-00-809-8544 MS27183-7 96906 . WASHER, FLAT .................................................................................... EA 12
5-2 96 PBFZZ 5975-00-583-2960 2559 59730 . BOX CONNECTOR, ELECT .................................................................... EA 1
5-2 97 PBFZZ 5975-00-752-2703 1945 59730 . CHASE NIPPLE, CONDUI ....................................................................... EA 2
5-2 98 PBFZZ 5975-00-152-1071 144 59730 . LOCKNUT, ELECTRICAL........................................................................ EA 3
5-2 99 XDFZZ 105436-30 55820 . HARNESS ASSY ................................................................................... EA 1
5-2 100 XDFZZ 105436-30 55820 . HARNESS ........................................................................................... EA 1
5-2 101 XDFZZ 105595-1 55820 . PLATE INSTR....................................................................................... EA 1
5-2 102 XDFZZ 44163-2 55820 . PLATE I.D............................................................................................ EA 1
5-2 PBFZZ 5320-00-754-0822 MS20470AD4-5 96906 . RIVET, SOLID....................................................................................... EA 4
5-2 XDFZZ 105437-100 55820 . CONSOLE ASSY .................................................................................. EA 1
C-10 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
Change 1 C-11
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) NATIONAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-3 37 PBFZZ 5305-00-068-0523 MS24621-42 96906 . . SCREW, TAPPING, THREA ................................................................... EA 6
5-3 38 PBFZZ 5310-00-014-5850 MS27183-42 96906 . . WASHER, FLAT .................................................................................. EA 6
5-3 39 XDFZZ 107724-18 55820 . . GASKET ............................................................................................ EA 1
5-3 40 XDFZZ 107724-8 55820 . . TUBE ................................................................................................ EA 1
5-3 41 XDFZZ AN817-2D 88044 . . NUT, TUBE COUPLING ........................................................................ EA 1
5-3 42 PBFZZ 4730-00-186-9959 MS20822-2D 96906 . . ELBOW, PIPE TO TUBE........................................................................ EA 1
5-3 43 PBFZZ 5310-00-768-0318 MS51967-14 96906 . . NUT, PLAIN, HEXAGON........................................................................ EA 16
5-3 44 XDFZZ 107724-21 55820 . . PLATE ............................................................................................... EA 4
5-3 45 XDFZZ 107724-19 55820 . . U-BOLT ............................................................................................. EA 4
5-3 46 PBFZZ 5310-00-768-0318 MS51967-14 96906 . . NUT, PLAIN, HEXAGON........................................................................ EA 16
5-3 47 PBFZZ 5310-00-584-5272 MS35338-48 96906 . . WASHER, LOCK ................................................................................. EA 2
5-3 48 PBFZZ 5305-00-782-9495 MS90725-111 96906 . . SCREW, CAP, HEXAGON H .................................................................. EA 2
5-3 49 PBFZZ 5310-00-761-6882 MS51967-2 96906 . . NUT, PLAIN, HEXAGON........................................................................ EA 16
5-3 50 PBFZZ 5310-00-582-5965 MS35338-44 96906 . . WASHER, LOCK ................................................................................. EA 16
5-3 51 PBFZZ 5305-00-988-7304 MS24667-30 96906 . . SCREW, CAP, SOCKET HE................................................................... EA 24
5-3 52 XDFZZ 20672 52793 . . GEAR RUNNING SEE FIGURE 5-4 FOR BREAKDOWN ............................. EA 1
5-3 53 XDFZZ 107724-16 55820 . . MOUNT, FRONT.................................................................................. EA 1
5-3 54 XDFZZ 107724-1 55820 . . FRAME .............................................................................................. EA 1
C-12 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) FEDERAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
GROUP 04 RUNNING GEAR ASSEMBLY
Change 1 C-13
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) FEDERAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-4 39 XDFZZ 6408-2AL 52793 ..SHELL-HALF ........................................................................................ EA 1
5-4 40 XDFZZ AN315-6 88044 .NUT..................................................................................................... EA 2
5-4 41 XDFZZ MS35338-46 96906 .WASHER, LOCK.................................................................................... EA 2
5-4 42 XDFZZ 5305-00-269-2810 MS90726-68 96906 .SCREW, CAP, HEXAGON H .................................................................... EA 2
5-4 43 XDFZZ 6813 52793 .PIN, KING............................................................................................. EA 2
5-4 XDFZZ 20709 52793 .STEERING KNUCKLE............................................................................. EA 2
5-4 44 PBFZZ 4730-00-050-4208 1610B 57733 ..FITTING, LUBRICATION ......................................................................... EA 2
5-4 45 XDFZZ 20200 52793 ..SPINDLE ............................................................................................. EA 1
5-4 46 XDFZZ 6805 52793 ..KNUCKLE............................................................................................ EA 1
5-4 47 XDFZZ 20720 52793 .AXLE, FRONT ....................................................................................... EA 1
5-4 48 PBFZZ 2610-00-050-9840 08T11842000 80244 .TIRE, PNEUMATIC................................................................................. EA 2
5-4 49 PBFZZ 2610-00-269-7354 MS35392-52 96906 .INNER TUBE, PNEUMATI........................................................................ EA 2
5-4 PBFZZ 2530-00-893-0568 MS24328-1 96906 .HUB, BODY .......................................................................................... EA 2
5-4 50 PBFZZ 5310-00-685-2246 MS35690-822 96906 ..NUT, PLAIN, HEXAGON ......................................................................... EA 5
5-4 51 PBFZZ 5310-00-584-5272 AN935-816 88044 ..WASHER, LOCK................................................................................... EA 5
5-4 52 XDFZZ 30796 52793 ..STUD, HUB.......................................................................................... EA 5
5-4 53 XDFZZ 6394 52793 ..CAP, HUB............................................................................................ EA 1
5-4 54 PBFZZ 5315-00-298-1480 AN380-4-7 88044 ..PIN, COTTER ....................................................................................... EA 1
5-4 55 XDFZZ 5310-00-176-8117 AN320-16 88044 ..NUT, PLAIN, SLOTTED, H....................................................................... EA 1
5-4 56 XDFZZ 5310-00-639-3876 5316 52793 ..WASHER, KEY ..................................................................................... EA 1
5-4 57 XDFZZ 15123 52793 ..CONE, BEARING .................................................................................. EA 1
5-4 58 XDFZZ 15245 52793 ..CUP, BEARING..................................................................................... EA 1
5-4 59 XDFZZ 5330-00-725-2188 13021 52793 ..SEAL, PLAIN ENCAS ............................................................................. EA 1
5-4 60 XDFZZ 24720 52793 ..CONE, BEARING .................................................................................. EA 1
5-4 61 XDFZZ 24780 52793 ..CUP, BEARING..................................................................................... EA 1
5-4 62 XDFZZ 6404-AL 52793 ..CANTILEVER MOUNTING HUB, LARGE ................................................... EA 1
5-4 XDFZZ 6408-AL 52793 .SHELL ASSY ........................................................................................ EA 2
5-4 63 XDFZZ AN325-6 88044 ..NUT.................................................................................................... EA 8
5-4 64 XDFZZ MS35338-46 96906 ..WASHER, LOCK................................................................................... EA 16
5-4 65 XDFZZ 60-6-7 52793 ..BOLT, HEXAGON HEAD ........................................................................ EA 8
5-4 66 XDFZZ 6408-1AL 52793 ..SHELL-HALF ........................................................................................ EA 1
5-4 67 XDFZZ 6408-2AL 52793 ..SHELL-HALF........................................................................................ EA 1
5-4 68 XDFZZ 30447 52793 .DRUM, PARKING BRAKE........................................................................ EA 2
5-4 XDFFF 20694 52793 .BRAKE ASSY ........................................................................................ EA 1
5-4 XDFFF 302283 14892 ..BRAKE, LH .......................................................................................... EA 1
5-4 XDFFF 302284 14892 ..BRAKE, RH.......................................................................................... EA 1
5-4 72 XDFZZ 41545 14892 ...SPRING, SHOE RETURN ...................................................................... EA 1
5-4 73 XDFZZ 48069 14892 ...NUT, ANCHOR PIN............................................................................... EA 4
5-4 74 XDFZZ 41665 14892 ...WASHER, LOCK .................................................................................. EA 2
5-4 75 XDFZZ 39953 14892 ...PIN, ANCHOR ...................................................................................... EA 2
C-14 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) FEDERAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-4 76 XDFZZ 39956 14892 ...PLATE, ANCHOR PIN ........................................................................... EA 1
5-4 77 XDFZZ 41876 14892 ...CAM, ANCHOR PIN .............................................................................. EA 2
5-4 78 XDFZZ 41485 14892 ...SHOE & LINING ASSY .......................................................................... EA 1
5-4 79 XDFZZ 44489 14892 ...SHOE & LINING ASSY .......................................................................... EA 1
5-4 80 XDFZZ 901626-K6 14892 ...NUT, ECCENTRIC ................................................................................ EA 1
5-4 81 XDFZZ 901008 14892 ...WASHER, LOCK .................................................................................. EA 1
5-4 82 XDFZZ 45771 14892 ...ECCENTRIC, SHOE ADJUSTING............................................................ EA 1
5-4 83 XDFZZ 48646 14892 ...LEVER ASSY, BRAKE ACTUATING......................................................... EA 1
5-4 84 XDFZZ 48647 14892 ...STRUT, BRAKE ACTUATING LEVER, LH .................................................. EA 1
5-4 84 XDFZZ 48648 14892 ...STRUT, BRAKE ACTUATING LEVER, RH ................................................. EA 1
5-4 85 XDFZZ 47313 14892 ...PLATE ASSY, BACKING LH ................................................................... EA 1
5-4 85 XDFZZ 47314 14892 ...PLATE ASSY, BACKING RH................................................................... EA 1
5-4 86 XDFZZ 43886 14892 ....PLATE, REINFORCEMENT ................................................................... EA 1
5-4 XDFZZ 20712 52793 .STABILIZER ASSY ................................................................................. EA 2
5-4 87 XDFZZ 20712-5 52793 ..LOCKNUT, 5/8-18NF.............................................................................. EA 2
5-4 88 XDFZZ 20712-3 52793 ..WASHER 1-3/8X5/8 ID ........................................................................... EA 4
5-4 89 XDFZZ 20712-4 52793 ..BOLT, MACHINE................................................................................... EA 1
5-4 90 XDFZZ 20712-2 52793 ..BUSHING, RUBBER .............................................................................. EA 2
5-4 91 XDFZZ 20715 52793 ..U-BRAC KET......................................................................................... EA 1
5-4 92 XDFZZ 20714 52793 ..BAR, STABILIZER ................................................................................. EA 1
5-4 93 XDFZZ 5315-00-298-1499 MS24665-360 96906 .PIN, COTTER ........................................................................................ EA 1
5-4 94 PBFZZ 4730-00-050-4208 1610B 57733 .FITTING, LUBRICATION .......................................................................... EA 1
5-4 95 XDFZZ 20716 52793 .PIN, TRUNNION .................................................................................... EA 1
5-4 96 XDFZZ 20717 52793 .PLATE ASSY ........................................................................................ EA 2
5-4 97 XDFZZ 20723 52793 .AXLE, REAR ......................................................................................... EA 1
Change 1 C-15
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) FEDERAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
GROUP 05 SPEED INCREASER ASSEMBLY
C-16 Change 1
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) FEDERAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
5-5 39 XDFZZ 35BC10D3 70413 .BEARING BALL ..................................................................................... EA 1
5-5 40 XDFZZ RR243 80756 .RING RETAINING .................................................................................. EA 1
Change 1 C-17
SECTION II TM 55-4920-424-13&P
(1) (2) (3) (4) (5) (6) (7) (8)
ILLUSTRATION
(a) (b) FEDERAL DESCRIPTION QTY
FIG ITEM SMR STOCK PART FSCM U/M INC
NO. NO. CODE NUMBER NUMBER IN
USABLE ON CODES UNIT
C-18 Change 1
SECTION IV TM 55-4920-424-13&P
Change 1 C-19
SECTION IV TM 55-4920-424-13&P
NATIONAL STOCK NUMBER INDEX
FIGURE ITEM FIGURE ITEM
STOCK NUMBER NO. NO. STOCK NUMBER NO. NO.
C-20 Change 1
SECTION IV TM 55-4920-424-13&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
PART FIG. ITEM PART FIG. ITEM
NUMBER FSCM NO. NO. NUMBER FSCM NO. NO.
Change 1 C-21
SECTION IV TM 55-4920-424-13&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
PAR T FIG. ITEM PART FIG. ITEM
NUMBER FSCM NO. NO. NUMBER FSCM NO. NO.
C-22 Change 1
SECTION IV TM 55-4920-424-13&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
PART FIG. ITEM PART FIG. ITEM
NUMBER FSCM NO. NO. NUMBER FSCM NO. NO.
STOCK NUMBER FIGURE NO. ITEM NO. STOCK NUMBER FIGURE NO. ITEM NO.
APPENDIX D
EXPENDABLE SUPPLIES AND MATERIALS LIST
Section I. INTRODUCTION
b. Column 2 - Level. This column identifies the e. Column 5 - Unit of Measure (U/M). Indicates
lowest level of maintenance that requires the listed item. the measure used in performing the actual maintenance
function. This measure is expressed by a two-character
O - Aviation Unit Maintenance alphabetical abbreviation (e.g., ea, in, pr). If the unit of
F - Aviation Intermediate Maintenance measure differs from the unit of issue, requisition the
lowest unit of issue that will satisfy your requirements.
D-1
TM 55-4920-424-13&P
D-2
TM 55-4920-424-13&P
D-3/(D-4 Blank)
TM 55-4920-424-13&P
SECTION I
1-1. INTRODUCTION.
1-2. This technical manual Appendix provides all instructions necessary for the operation and maintenance of the Mobile
Check/Adjustment Stand, identified by Part Number 45977-100. The Mobile Check and Adjustment/Generator Stand
(figure E-1), hereafter referred to as the Mobile Check stand, is manufactured by the Solar Division of International
Harvester Company, 2200 Pacific Highway, San Diego, California. The Mobile Check Stand depicted in this Appendix
has been modified by Project OLR at Fort Lewis, Washington and is intended for use with the modern family of APUs as a
Check and Adjustment Stand. All differences between the existing configuration and the original are the result of this
effort. Direct any concerns to ATCOM, ATTN: AMSAT I-MEM, DSN: 693-1581.
1-3. PURPOSE.
1-4. The Mobile Check Stand provides the components and controls necessary to functionally test the Models
T- 62T40-1 and T-62T-2B Auxiliary Power Units (APU) prior to installation in the Aircraft, or upon removal from the
aircraft, or to Check and adjust the units after minor repair or overhaul.
1-6. The Appendix is divided into seven sections. Section I identifies the equipment and describes the components and
their functions. Section II gives the procedures necessary to prepare the equipment for use. Section III describes the
adjustments required and the connections necessary for operating the equipment, Section IV list the inspections and
preventive maintenance procedures required to ensure efficient operation. Section V lists all replaceable parts,
assemblies, sub-assemblies, and detail parts of the mobile check stand. Section VI describes the troubleshooting
procedures and remedies. Section VII gives the instructions for removal, repair, and replacement of components.
1-7. DESCRIPTION.
1-8. The mobile check stand is an open-frame carrier, pivot plated on two pairs of wheels mounted with pneumatic tires.
Mounting provisions for the models T-62T-40-1, and T-62T-2B auxiliary power units are incorporated together with the
necessary electrical and fuel connections between the unit and the check stand components. The mobile check stand is
equipped with a steering towbar and a mechanical hand brake system. It is weatherproofed to provide protection of
critical components from the elements. The major assemblies mounted on the check stand are: the battery, control
console, exhaust duct, and the fire extinguisher. See figure E-2 for Table of Leading Particulars.
Change 2 E-1
TM 55-4920-424-13&P
1-10. The electrical system provides starting power for the APU, and the controls necessary for automatic operation. The
instrument panel and relays, within the control console, are connected by cables to the battery, and dc starter-generator
for operation of the APU.
1-12. A 24-volt, 34-ampere hour, nickel-cadmium battery, conforming to the requirements of MS24498-1, furnishes do
power for cranking the APU, and control power for the electrical controls. The battery is mounted on the right side of the
trailer, confined in a shallow frame (retainer) and secured to the retainer with studs and clamps. The battery is shipped
with electrolyte, and only a slight freshening charge prior to use is recommended. Bringing the battery up to full charge
can be accomplished during APU checkout operation.
1-14. The control console is located on the aft, left side of the trailer, and provides a weatherproof housing for the control
system components and the instrument panel. The check stand control system simulates the aircraft controls. The
console is bolted to two support channels which, in turn, are bolted to the top of the trailer frame. A door on the console
provides easy access to the electrical control system components. The top of the console houses the instrument panel; a
cover, hinged to the console structure, protects the instrument panel from the elements. Two engine control harness
assemblies are connected to the control component. The control system components include a reverse current relay,
engine crank relay, malfunction relay, ready-to-load relay, static voltage regulator, circuit breakers, monitor lights,
switches, DC voltage meter, electronic sequencing unit, OC shunt/resistor, terminal strip, and wire assemblies necessary
to automatically control, regulate, and protect the APU during operation. Space is also provided to install the Electronic
Sequencing Unit (ESU) multi-purpose test set (P/N 161226-200).
E-2 Change 2
TM 55-4920-424-13&P
NOTE
S410314 S410316
S410315 S410339
S410324 S410344
S410340 S410351
S410352 S410355
S410356 S410358
790001
790019
Change 2 E-3
TM 55-4920-424-13&P
E-4 Change 2
TM 55-4920-424-13&P
Wheels.....................................................................................Split-rim type
Change 2 E-5
TM 55-4920-424-13&P
Instrumentation:
E-6 Change 2
TM 55-4920-424-13&P
1-16. Small Console, OPEN DOOR for ACCESS (View A), and LARGE CONSOLE, LIFT COVER for ACCESS
(View B).
a. The Instrument panel has manually actuated switches to operate the APU and gages and lights to indicate
conditions of the APU during operation.
b. The instrument panel also contains a battery volt meter, indicator lamps for start fuel, main fuel, boost pump,
ready-to-load, and loaded; and switches for APU run/start, lites test/ESU reset and boost pump operation. The APU
tester box allows space for the auxiliary box to be connected into the system.
Change 2 E-7
TM 55-4920-424-13&P
1-18. The fuel system consists of a fuel tank, an electric motor-driven fuel boost pump, a disposable element type fuel
filter, and connecting rigid and flexible plumbing. The filter and boost pump are mounted on a support bracket, which is
bolted to the trailer just behind the control console. All components provide a complete and independent fuel system for
the operation of the APU while on the trailer. A flexible hose connects the fuel system to the APU.
E-8 Change 2
TM 55-4920-424-13&P
1-20. The fuel tank is a 40-gallon-capacity aluminum tank built into the trailer frame. The tank has a four-inch diameter
filler neck, an overboard vent, and a drain fitting for draining condensation or for draining the tank prior to shipping or
storage. A standpipe and fitting connects to the fuel boost pump through rigid tubing. The tank filler cap incorporates a
dipstick fuel indicator.
1-22. The fuel boost pump is an electric motor-driven pump mounted on the right side of the trailer. The boost pump
draws fuel from the fuel tank and routes it through the fuel filter to the fuel control on the APU. A minimum of 5 psig fuel
boost pressure is sufficient to ensure fuel flow to the fuel system of the APU.
1-24. A replaceable element, low-pressure fuel filter is mounted on the right side of the trailer. A pressure relief valve
within the filter head assembly is set to relieve at 10 to 12 psi differential pressure. The filter provides 10-micron filtration
of the fuel before entry into the fuel system of the APU.
1-26. The exhaust duct assembly is a welded assembly bolted to the frame at the forward end of the trailer. The exhaust
duct assembly consists of two duct halves, six support angles, and four mounting plates. The exhaust duct assembly
directs the APU exhaust and noise upward.
1-28. The portable, manually-operated, fire extinguisher is mounted in a support bracket at the aft, right end of the trailer,
and secured in place by a clamp attached to the fire extinguisher support bracket. The fire extinguisher is a 2.5 pound dry
chemical type extinguisher.
Change 2 E-9
TM 55-4920-424-13&P
1-30. The trailer provides the base and mounting provisions for the check stand components and the APU. The chassis
frame consists of aluminum sheets welded into a platform on which the APU support frame and control console are
mounted. The chassis frame is supported on the rear axle by a pivot plate bolted to the chassis frame, and with drag links
mounted in automotive-type rubber bushings. The chassis frame is supported on the front axle by a plate bolted to the
chassis frame and secured to the axle with U-bolts. A towbar, pivoting on the front axle and controlling tie rods to the front
wheels, provides steering for the trailer. The rear wheels are equipped with a mechanical parking brake system,
connected by linkage to a brake handle on the left side of the trailer. The parking brake mechanical linkage is welded to
the fuel tank. The four, split-rim wheels are mounted with pneumatic tires and tubes. Tiedown rings and reflectors are
bolted on the side of the chassis frame.
E-10 Change 2
TM 55-4920-424-13&P
SECTION II
2-2. The check stand is preserved and packed for shipment and long-time storage. After uncrating, the fuel system
must be depreserved, and various stand components prepared for use. Preform the following inspections and
preparations on the check stand prior to immediate use.
b. Remove all packing material from control console. Inspect console, doors, and instruments for damage.
c. Inspect cables and harnesses for damage and for loose connections. Tighten all loose connections.
e. Inspect running gear, steering, towbar, and parking brake for operation.
2-4. The battery contains electrolite when shipped, and must be given a freshening charge prior to use. Perform the
freshening charge in accordance with instructions in TM-11-6140-203-14-1.
b. Remove drain fitting, and drain residual preservative oil from tank, and reinstall drain plug.
c. Flush tank with one gallon or more of clean fuel. Drain flushing fluid from tank, and reinstall drain plug.
d. Remove fuel filter bowl, and pour out any residual preservative oil. Reinstall filter bowl using new O-ring.
Change 2 E-11
TM 55-4920-424-13&P
(2) Uncap flexible fuel supply line. Place open end of flexible line in a suitable waste fuel container.
(6) Move BOOST PUMP switch to ON. Boost pump will operate and fuel will flow out of line into container.
(7) Move BOOST PUMP switch to OFF when clean, bubble free fuel flows out of line.
(11) Securely cap fuel supply line to maintain fuel system cleanliness.
2-8. The fuel system must be preserved prior to storage or shipment, as follows:
b. Remove drain fitting and drain all fuel from fuel tank. Reinstall drain fitting.
c. Put one to two gallons of lubricating oil (item 8 App D) into fuel tank.
d. Remove fuel filter bowl, and pour fuel from bowl; reinstall bowl.
e. Disconnect tank-to-pump fuel supply line at tank. Place open end of line in a one-gallon-capacity container filled
with lubricating oil (item 8 App D).
f. Uncap APU fuel supply line and place open end in a suitable waste fuel container.
E-12 Change 2
TM 55-4920-424-13&P
g. Connect battery.
j. Move BOOST PUMP switch to ON. Boost pump will operate and preservative oil will flow through line.
k. Move BOOST PUMP switch to OFF when preservative oil flows out of line.
n. Disconnect battery.
q. Remove fuel tank drain fitting and drain all preservative oil from tank. Reinstall drain fitting.
r. Wipe any spilled oil from stand surface and from stand components.
d. Remove fire extinguisher from stand; forward extinguisher to an applicable storage area.
e. Cover all cable connectors, and secure cables and harnesses to convenient structures.
f. Remove both started generators from stand; forward starter generators to an appropriate storage area.
Change 2 E-13
TM 55-4920-424-13&P
Note
If anticipated storage is longer than 90 days, mount check stand on blocks and do
not set parking brakes.
2-12. The mobile check stand may be transported by land, air, or sea provided adequate safeguards are used. Prepare
the stand for shipment as follows:
(2) Cover all openings, secure two starter/generators to trailer and secure cover, secure all loose items, and
adequately protect all parts subject to damage during transit.
(3) Secure check stand to shipping carrier by fastening lines to tiedown rings along sides of trailer.
(4) Use a canvas cover over check stand during inclement weather, and over dusty terrain.
(3) Crate check stand, using standard crating practices for sea transport.
E-14 Change 2
TM 55-4920-424-13&P
3-1. GENERAL
3-2. The Mobile Check Stand is a control unit providing a mounting platform, electrical controls, and components
necessary for operating the models T-62T-40-1 and T-62T-2B auxiliary power units. The check stand, independent of the
APU, cannot be turned on or off. Its components function only as a part of the power unit. The starting and stopping
procedures given in this section are for the purpose of operating and testing the auxiliary power unit.
CAUTION
Place removed APU components in a safe place to prevent loss. These parts will
be reinstalled on APU after removal of unit from check stand.
a. Preparation.
(1) Prepare stand, battery, and fuel system for use. Refer to Section II for preparation procedures.
(2) Position check stand and set hand brake (pull brake handle up.)
(3) Select the appropriate front mounting bracket (Refer to Fig. E-5) for your APU and position on mounting rail.
Note
Before mounting the U/EH-60 APU with purge valve, disconnect the PCD air line, if
installed, and start fuel supply line from the Purge Valve assembly. Otherwise this
will prohibit exhaust end mounting.
(1) Using a suitable hoist assembly, or lifting device (refer to fig. E-6), APU over the test stand brackets.
Lower APU until aft (exhaust) mounting holes are aligned and loosely install mounting bolts. Continue lowering APU until
front support pins can be installed and secured with two bolts each.
Change 2 E-15
TM 55-4920-424-13&P
E-16 Change 2
TM 55-4920-424-13&P
(1) Remove protective cap from fuel inlet filter fitting on APU, and connect flexible fuel supply line refer to
(Fig. E-4) from check stand. Refer to Fig E-4.
NOTE
Reconnect PCD air supply line and fuel supply line (Refer to Fig E-8) to Purge
Valve Assembly.
(2) Connect check stand control harness (P301)(Fig E-8) to harness receptacle on APU. Tighten harness
connector securely.
(3) Cap the large customer air tube with a unit made cap and coupling clamp P/N 12J16-150 (UH-60)
(Fig. E-8.)
(4) (For U/EH-60 APU) Remove and plug the oil fitting attached to the accessory drive assembly next to the
fuel control system.
(5) Remove fuel control covering (Fig. E-9) to allow mounting of the starter generator.
(6) Install the appropriate auxiliary starter/generator (Fig. E-10) for your APU. (For U/EH-60 APU) First install
the starter/generator mounting bracket (Fig. E-9) to the accessory drive assembly with four nuts and washers, used to
hold the hydraulic starter on. With clamp, install starter/generator (P/N 23032-020) and tighten clamp nut. (For CH-47D)
First remove hydraulic starter and install electric starter/generator.
(8) Connect the four electrical leads from the control console to the starter/generator, observing proper
markings match.
(9) Install drain lines to the fuel drain and compressor drain. Route lines into a suitable waste fuel container.
CAUTION
Do not transport mobile check stand over rough terrain with APU installed.
Vibrations and Shock may damage vital APU parts.
Change 2 E-17
TM 55-4920-424-13&P
3-6. The following checks should be made prior to operating the auxiliary power unit.
CAUTION
Do not operate APU with air inlet screen removed. Ensure operating area is clean
of loose items. The greatest hazard to a gas turbine engine is possible ingestion
of foreign material into the engine compressor.
d. Check fuel tank dipstick for sufficient quantity of fuel (1/4 tank minimum).
CAUTION
Jet thrust of APU may cause stand to move if parking brake is not applied (brake
handle up).
g. Check that all switches on instrument panel are in the OFF position, and that circuit breakers are pulled.
h. Check APU oil sump for full quantity of engine lubricating oil according to appropriate TM.
i. Purge APU fuel system. Refer to paragraph 3-7 for purging procedure.
3-8. The following purging procedure is for the purpose of depreserving, or purging, the APU fuel system when a
preserved or repaired engine is to be operated.
a. Disconnect harness connector from APU ignition exciter input. Insulate connector to prevent accidental contact
NOTE
If desired, fuel lines may be disconnected from fuel solenoid valves rather than
from fuel manifold and start fuel nozzle. Connect suitable drain lines to fuel
solenoid valves, and place open ends of drain lines into a waste fuel container
(one-quart minimum capacity).
E-18 Change 2
TM 55-4920-424-13&P
b. Disconnect APU fuel lines from fuel manifold and from start fuel nozzle.
c. Connect suitable drain lines to disconnected lines, and place open ends of drain lines into a waste fuel container
(one-quart minimum capacity).
d. Connect Battery.
g. Move LITES TEST/ESU RESET switch to ESU RESET three times. Move FUEL BOOST PUMP switch to ON,
Let run approximately 30 seconds, and turn OFF.
h. Move START-RUN-OFF switch from RUN to START, and motor APU until air-free fuel flows from the drain lines;
then, move START-RUN-OFF switch to OFF.
j. Disconnect Battery.
k. Disconnect drain lines, and connect APU fuel lines to fuel solenoid valve; or to fuel manifold and start fuel nozzle.
3-9. ADJUSTMENT.
3-10. Adjustment procedures are contained in the engine manual for your type APU, refer to the appropriate Technical
Manual.
WARNING
Operation of this equipment presents a noise hazard to personnel in the area. The
noise level exceeds the allowable limits for unprotected personnel; wear ear muffs
or earplugs which were fitted by a trained professional.
3-12. Starting APU without APU Tester Box (P/N 161226-200) installed.
Change 2 E-19
TM 55-4920-424-13&P
b. Connect the Battery terminal, check Battery Voltmeter (on console) for 22 VDC minimum.
e. Move LITES TEST/ESU RESET switch to LITES TEST and hold. Check that all lights illuminate by pressing on
each indicator.
f. Move LITES TEST/ESU RESET switch to ESU RESET three times. Move FUEL BOOST PUMP switch to ON.
Let run approximately 30 seconds, and turn OFF. Check all fuel lines for leaks.
WARNING
CAUTION
CAUTION
If APU test stand is allowed to run out of fuel, the APU fuel control may be
damaged.
Note
Before starting engine, refer to items (g) through (j) below and read in its entirely.
g. Move START-RUN-OFF switch to START, hold for two seconds, then release.
Note
2. Main fuel Light ON at approximately 70% RPM, Start Fuel Light OFF at
approximately 30 seconds from sequence initiation, Rdy-to-Load light ON. (These
parameters are approximates, refer to appropriate TM.)
WARNING
Exhaust duct and APU combustor section are hot during operation. Keep clear of
combustibles. Avoid physical contact to preclude personal injury.
E-20 Change 2
TM 55-4920-424-13&P
i. Battery charging is automatic. Indications are, LOADED light ON and an increase in voltage, above 24 VDC on
the Battery voltmeter
CAUTION
If APU is to be restated or another start attempt tried, wait at least 30 seconds after
APU has stopped before placing the START-RUN-OFF switch to START. This
allows residual fuel to drain from APU, thereby preventing an overspeed or
overtemp condition.
j. If APU fails to start or automatically shuts down, note ESU BITE indicators and refer to appropriate TM for
troubleshooting procedures.
3-13. Starting APU with APU Tester Box installed (Fig E-11).
a. Ensure all switches on the instrument panel and APU Tester box are OFF or in the DOWN position.
b. Install the APU Tester box on the shelf in the Control Console and latch support arms.
c. Connect the Battery terminal, check Battery Voltmeter (on console) for 22 VDC minimum.
d. Push in MAIN POWER and LOAD RELAY circuit breakers, on instrument panel.
f. Move the LITES TEST/ESU RESET switch on the instrument panel to LITES TEST and hold. Check that all
lamps on instrument panel illuminate by pressing on each lamp.
Change 2 E-21
TM 55-4920-424-13&P
E-22 Change 2
TM 55-4920-424-13&P
h. Move the LOCAL/REMOTE switch on the APU Tester box to the UP (Remote) position.
i. Move the FUEL BOOST PUMP switch on the instrument panel to ON. Let run approximately 30 seconds, then
OFF. Check fuel system for leaks.
WARNING
j. Move the RUN-START-STOP switch on APU Tester box to the UP (RUN-START) position.
(1) Battery volts drop, %RPM increases, at approximately 5% RPM both START FUEL lights ON and EGT
starts to increase.
CAUTION
If any abnormal condition is observed/heard during APU operation, place the OFF-
RUN-START switch on instrument panel to OFF IMMEDIATELY. Do not turn off
master switch until engine speed RPM is zero.
CAUTION
CAUTION
If APU Test stand is allowed to run out of fuel the APU fuel control may be
damaged.
k. Refer to TM 55-4920-431-13, figure and table 2-1 for specific controls and indications of the APU Tester box.
Also refer to the appropriate TM for adjustment and trouble shooting procedures for your APU.
3-14. APU Testing. After APU has automatically accelerated to rated speed, it is protected by three automatic safety
devices; a speed switch, a high exhaust temperature device, and a low oil pressure switch. Refer to appropriate TM for all
adjustment procedures.
Change 2 E-23
TM 55-4920-424-13&P
a. Move START-RUN-OFF switch on instrument panel to OFF, (Reset APU Tester box switches to Down position if
installed)
b. Pull MAIN POWER and LOAD RELAY circuit breakers on instrument panel.
c. Disconnect battery.
WARNING
Exhaust duct and APU combustor section are hot during operation. Keep clear of
combustibles. Avoid physical contact to preclude personal injury. Do no remove
APU until it has sufficiently cooled.
c. Disconnect drain lines and fuel supply lines and install protective caps\plugs.
j. Remove check valve from the APU customer air outlet. Remove blank off disk check valve. Reinstall check valve
on air outlet.
k. Disconnect check stand control harness (P301) from harness receptacle on APU.
E-24 Change 2
TM 55-4920-424-13&P
SECTION IV
MAINTENANCE INSTRUCTIONS
4-1. GENERAL.
4-2. Maintenance of the mobile check stand consists of periodic lubrication, specified in figure E-12 and E-13, and of
performing the inspection checks described in figure E-14. Common repair procedures are not given; such repairs should
be made in accordance with standard practices, When an item is unique or sufficiently complex so as to require special
instructions and precautions, the repair procedures are given in Section VII.
4-3. CLEANING
4-4. Clean metal parts with cleaning solvent (item 1 App D). Wipe clean with a clean dry cloth. Parts may be sprayed or
immersed in the solvent, whichever is convenient. Apply service-approved corrosion-preventive compounds on all steel
parts after cleaning. Clean all electrical parts with a softbristle brush or a lint-free cloth. Remove all traces of corrosion or
other deposits that may interrupt electrical continuity.
4-6. Perform periodic lubrication of the check stand in the manner and at the intervals prescribed in figure E-12.
Figure &
Index No. Item Interval Method Lubricant
1. Fig. E-13 Lube Fittings 180 Days Grease Gun Item 2, App D
2. Fig. E-13 Wheel Bearings 180 Days Hand Pack Item 2, App D
3. Fig. E-13 Moving Parts 180 Days Oil Can Item 3, App D
Change 2 E-27
TM 55-4920-424-13&P
1. Lube Fitting
2. Wheel Bearings
3. Moving Parts
E-28 Change 2
TM 55-4920-424-13&P
4-8. Perform periodic inspection and maintenance of the items listed in figure E-14 at the intervals indicated. During
periods of frequent use or of operation in severe climatic or environmental conditions, the inspection and maintenance
schedule should be altered accordingly.
NOTE
Refer to TM-11-6140-203-14-1
when performing further battery
maintenance.
Change 2. E-29
TM 55-4920-424-13&P
E-30 Change 2
TM 55-4920-424-13&P
Change 2 E-31
TM 55-4920-424-13&P
E-32 Change 2
TM 55-4920-424-13&P
Change 2 E-33
TM 55-4920-424-13&P
Running Gear 180 Days Visual and a. Check wheels for Operational
Operational alignment and proper
training.
i. Check steering
mechanism for freedom
of movement.
E-34 Change 2
TM 55-4920-424-13&P
4-10. Refer to figure E-15 for a table listing the Government Specifications applying to the maintenance and restoration of
the check stand to service use.
SECTION V
5-1. GENERAL.
5-2. This section contains an Illustrated Parts Breakdown (IPB) of the mobile check stand. Each illustration is
accompanied by a list containing the manufacturers part number, nomenclature, and quantity per assembly.
5-3. Items that are purchased by Solar and used without alteration are identified by the vendor’s part number. The
vendor’s name and address is indicated by a five digit number, following the part nomenclature. The codes for the listed
vendors are in accordance with the Federal Supply Code for Manufacturers, Cataloging Handbook H4-1.
5-4. This Illustrated Parts Breakdown provides supply information for all replaceable parts of the mobile check stand.
The exploded views of assemblies and component parts reflect engineering drawing breakdown and are not necessarily
suitable for use as guides to procedures for service or maintenance. However, procedures described in other sections of
this manual reference applicable illustrations in this section for identification and location of parts.
Change 2 E-37
TM 55-4920-424-13&P
E-38 Change 2
TM 55-4920-424-13&P
Change 2 E-39
TM 55-4920-424-13&P
NOTE
E-40 Change 2
TM 55-4920-424-13&P
Change 2 E-41
TM 55-4920-424-13&P
E-42 Change 2
TM 55-4920-424-13&P
E-43
TM 55-4920-424-13&P
E-44 Change 2
TM 55-4920-424-13&P
Change 2 E-45
TM 55-4920-424-13&P
LEGEND
ITEM DESCRIPTION
C1 SCREW, CLAMP
C2 WASHER
C3 CLAMP
C4 WASHER
C5 SPRING, CLAMP
E-46 Change 2
TM 55-4920-424-13&P
FIGURE & UNITS
INDEX PER
NUMBER PART NUMBER 1 2 3 4 5 6 7 DESCRIPTION ASSY
E-16 105439-0 • CONSOLE ASSEMBLY, Control Ref
(See figure E-5 for next assembly)
-1 MS21919WDG6 • CLAMP, CABLE 3
-2 MS21919WDG8 • CLAMP, CABLE 2
•3 MS21919WDG11 • CLAMP, CABLE 1
-4 MS21919WDG8 • CLAMP, CABLE 2
-5 MS21919WDG4 • CLAMP, CABLE 1
(ATTACHING PARTS)
-6 MS51985-65 • SCREW, MACHINE 9
-7 AN960-C10L • WASHER, FLAT 18
-8 MS20341-10C • NUT, HEX 9
-9 79NM-62 • NUT, SELFLOCKING 9
--*--
-10 51065-014 • REGULATOR, DC STATIC VOLTAGE 1
-11 163200-100-H • SEQUENCE UNIT, ELECTRONIC 1
-12 A700AW • CUTOUT, REVERSE CURRENT 1
-13 AM711CJ • RELAY, STARTER DROPOUT 1
-14 107682-7 • BAR, BUSS (MANUFACTURE) 1
(ATTACHING PARTS)
-15 MS27039C1-07 • SCREW, MACHINE 16
-16 AN960-C10L • WASHER, FLAT 16
-17 79NM 02 • NUT, CELL BLOCKING 16
--*--
-18 8200-120 • SHUNT, DC AMPMETER 1
(ATTACHING PARTS)
-19 MS27039-0814 • SCREW, MACHINE 2
-20 AW960-8L • WASHER, FLAT 2
-21 MS21044N08 • NUT, SELFLOCKING 2
--*--
-22 MS24568-D1 • RELAY 2
(ATTACHING PARTS)
-23 MS27039CI-07 • SCREW, MACHINE 8
-24 AN960-C10L • WASHER, FLAT 8
-25 79NM-02 • NUT, SELFLOCKING 8
-26 AN515C6R32 • SCREW, MACHINE (GROUND STUD) 1
-27 AN960-C10L • WASHER, FLAT 2
-28 MS35338-41 • WASHER, LOCK 1
-29 MS20341-10C • NUT, HEX 1
-30 79NM-62 • NUT, SELFLOCKING 1
--*--
-31 MS27212-1-5 • STRIP, TERMINAL (12 POSTS) 1
-32 AN960-C6L • WASHER, FLAT 12
-33 79NM-62 • NUT, SELFLOCKING 12
(ATTACHING PARTS)
-34 MS35206-218 • SCREW, MACHINE 2
-35 MS27183-4 • WASHER, FLAT 2
-36 MS21045-04 • NUT, SELFLOCKING 2
--*--
-37 83-14907 • METER, VOLTS DC 1
(FURNISHED WITH
ATTACHING HARDWARE)
Change 2 E-47
TM 55-4920-424-13&P
FIGURE & UNITS
INDEX PER
NUMBER PART NUMBER 1 2 3 4 5 6 7 DESCRIPTION ASSY
E-16
-38 MS35058-22 • SWITCH (S3) 1
-39 MS25244-10 • CIRCUIT BREAKER 2
-40 MS24523-277 • SWITCH (S2) 1
-41 MS27407-510 • SWITCH (S1) 1
-42 MS25041-7-327 • LIGHT 4
-43 MS25041-6-327 • LIGHT 1
-44 MS35206-228 • SCREW, MACHINE 1
-45 AN960-61 • WASHER, FLAT 1
-46 MS21044NO6 • NUT, LOCK 1
-47 See E-26 • PLATE, INSTRUMENT 1
-48 1945 • NIPPLE, INSULATED, CHASE 2
-49 144 • LOCKNUT 2
-50 See E-19 • HARNESS ASSEMBLY, ENGINE CONTROL 1
(LOCAL MANUFACTURE)
-51 See E-19 • HARNESS ASSEMBLY, STARTER/GENERATOR 1
(LOCAL MANUFACTURE)
-52 See E-25 • SHELF ASSEMBLY, APU TESTER BOX 1
(LOCAL MANUFACTURE)
-53 See E-25 • SUPPORT ASSEMBLY (LOCAL MANUFACTURE) 2
-54 105437-20 • COVER ASSEMBLY 1
-55 99785-2 • CROSS PIN, STUD 2
56 W98293-2-200 • STUD 2
-57 ZSP5-510 • GASKET 1
-58 MS35822-1D • HINGE 1
-59 47697-6 • HOOK 2
-60 HC265SS • CATCH 2
(ATTACHING PARTS)
-61 MS35206-228 • SCREW MACHINE 4
-62 AN960-6L • WASHER, FLAT 8
63 MS21044N06 • NUT, SELFLOCKING 4
--*--
-64 44163-2 • PLATE, IDENTIFICATION 1
-65 10537-10 • ENCLOSURE ASSEMBLY 1
-66 161226-200 • APU TESTER BOX (WHEN INSTALLED, 1
UNIT SUPPLIED)
-67 SS50890 • PLUG, BUTTON 1
-68 91307-400 • BRACKET ASSEMBLY, CLOSURE 2
-69 •• BOLT 2
-70 •• WASHER, FLAT 4
-71 •• SPRING, COMPRESSION 2
-72 • CLAMP 1
-73 14251-002 • GASKET (BULK)
E-48 Change 2
TM 55-4920-424-13&P
E-49/(50 blank)
TM 55-4920-424-13&P
SECTION VI
TROUBLESHOOTING
6-1. GENERAL
6-2. System troubles listed in figure E-18 may be the result of the probable cause indicated, Many of the troubles listed
are based on practical experience; however, the causes listed are not the only faults that can cause the specified trouble,
Unique situations will require special approaches. Repair instructions recommended in the REMEDY column are
referenced in the applicable paragraph in Section VII. Figure E-18 lists troubleshooting data in the following manner:
a. Trouble. Various troubles that may be encountered during check stand operation.
b. Probable Cause. The probable cause of a particular trouble are listed in the order in which they are most likely to
occur under standard operating conditions.
c. Remedy. Remedies are similarly arranged, but in order of complexity, starting with the simplest remedy. Refer to
the wiring diagram and electrical schematic enclosed in back of this manual when performing electrical checks.
1. Fuel not a. Fuel supply low. Check fuel level, and add
reaching fuel if necessary.
APU
b. Loose connections, Tighten loose connections.
crimps, or restrictions Clear restrictions, and
in fuel lines. replace all damaged lines
Change 2 E-51
TM 55-4920-424-13&P
6-4. Malfunctions in the APU controls should be traced only after it has been established that the battery is in good
condition and that all electrical connections are correctly and tightly connected. It is recommended that APU electrical
components be checked for proper operation before troubleshooting the check stand control components.
6-5. Before performing any troubleshooting procedures, always verify that the power supply components to the APU
controls are functioning properly, furnishing 24-volt dc power to the control circuits, and are charging the battery. The
following components comprise the power supply to the APU.
- Battery - DC starter-generator
- Circuit breaker CB1 - DC voltage regulator VRI
- Circuit breaker CB2
- Reverse current cutout
- Starter dropout relay
6-6. If fuel supply problems are encountered, check switch S3, K3 and then check the boost pump for proper
operation.
E-52 Change 2
TM 55-4920-424-13&P
SECTION VII
7-1. GENERAL.
7-2. The following maintenance data includes removal, inspection, disassembly, re-assembly, and installation of the
mobile check stand components. When maintenance and inspection checks or troubleshooting remedies require the
repair of a component the following repair instructions apply.
a. Remove all electrical connections when accessible and feasible. Tag all parts to facilitate reinstallation.
b. Cap all lines, and seal all openings to prevent entry of dirt, chips, or other foreign material.
c. Replace all gaskets and O-rings. Lubricate gaskets, O-rings, flanges and oil seals with oil (item 4, App D).
d. All parts safetied with lockwire or cotter pins prior to removal or disassembly shall be re-safetied in the same
manner upon re-assembly or installation with new wire or new cotter pins.
b. Disconnect fuel lines (17, 20) from pump. Cover open ends of fuel lines.
d. Remove nuts (27) washers (28) and screws (29) securing pump to support bracket (38). Remove pump from
bracket.
7-4. Installation of Fuel Boost Pump. Installation of fuel boost pump is the reverse of removal. Refer to E-19 when
connecting electrical harness to fuel boost pump.
Change 2 E-53
TM 55-4920-424-13&P
a. Disconnect fuel line (20) and hose assembly (22) from fuel filter (33). Cap open end of fuel line and hose.
b. Remove reducers (23) and O rings (24). Cover open ports on filter.
c. Remove nuts (34) spacers (35) washers (36) and bolts (37) securing filter to support bracket (38). Remove filter
from bracket.
b. Remove filter element (2). Inspect element; discard if dirty, clogged, or damaged.
c. Remove backup ring (3) and O-ring (4) from filter case. Discard O ring
d. If inspection of filter relief valves is necessary, remove plug (6), gasket (7) spring guide (8) spring (9) and piston
(10) of each relief valve from filter head. Discard gasket (7).
7-8. Assembly and Installation of Fuel Filter (See figures E-5 and E-7.)
a. See figure E-17. Assembly of the fuel filter is the reverse of disassembly. Use new gasket (7) new O-ring (4) and
new filter element (2). Tighten filter case to 20 to 30 pound-feet torque.
b. See figure E-5. Installation of the fuel filter is the reverse of removal. Use new O-rings (24), reinstall reducers
(23).
7-9. DC STARTER-GENERATOR.
c. Support starter-generator fore and at; then remove attaching nuts (53) and washers (54) or clamp (48).
d. Carefully slide starter-generator away until starter-generator drive shaft spline is clear of drive shaft in engine.
E-54 Change 2
TM 55-4920-424-13&P
b. Apply a light film of lubrication (item 4, App D) to both sides of new gasket (55), and to flange on engine,
d. Reconnect electrical cables to dc starter-generator. Refer to figure E-19 for electrical connections.
E-55
TM 55-4920-424-13&P
Change 2 E-57
TM 55-4920-424-13&P
NOTE:
STEEL OF EQUAL STRENGTH AND DIMEMSION MAY BE SUBSTITUTED
NOTE:
AFT MOUNTING BRACKET (-2B,-40-1)
E-58 Change 2
TM 55-4920-424-13&P
NOTE:
STEEL OF EQUAL STRENGTH AND DIMENSION MAY BE SUBSTITUTED
NOTE:
FRONT, T-62-2B
Change 2 E-59
TM 55-4920-424-13&P
NOTE:
STEEL OF EQUAL STRENGTH AND DIMENSION MAY BE SUBSTITUTED
NOTE:
FRONT MOUNTING BRACKET (T-62T-40-1)
E-60 Change 2
TM 55-4920-424-13&P
NOTE:
USE ORIGINAL APU MOUNTING RAIL (Remove cross pieces) MOUNT IN ORIGINAL
POSITION
NOTE:
BOOST PUMP MOUNT EXTENSION IS MADE FROM 4" X 1 5/8" X 1/4" ALUMUNUM
CHANNEL OR EQUIVELENT DRILL 3/8" HOLES
Change 2 E-61
TM 55-4920-424-13&P
NOTE:
FWD MOUNT USED ON T-62T-2B LH (MAKE 2)
E-62 Change 2
TM 55-4920-424-13&P
FRONT VIEW
Change 2 E-63
TM 55-4920-424-13&P
NOTE:
LINE SQUARE HOLE WITH PLASTIC GROMMET MS266-IN. SECURE WITH SUPER
GLUE.
E-64 Change 2
TM 55-4920-424-13&P
NOTE:
PRIME AND PAINT BLACK (Top Only). LETTERING AND LINES ARE WHITE.
Change 2 E-65
TM 55-4920-424-13&P
E-66 Change 2
TM 55-4920-424-13&P
NOTE:
DASHED LINES ARE WHERE INSTRUMENT PANEL FITS. CUT PANEL TO FIT, CUT
LINES ARE A STOPPER PLATE, FOR THE INSTRUMENT PANEL
E-67/(68 blank)
TM 55-4920-424-13&P
(FO-1 Sheet 1 of 2)
(FO-1 Sheet 2 of 2)
FO-1. Wiring Diagram, Mobile Check Stand Part No. 45977-100 (Sheet 1 of 2).
FO-1
TM 55-4920-424-13&P
FO-1. Wiring Diagram, Mobile Check Stand Part No. 45977-100 (Sheet 2 of 2)
FO-2
TM 55-4920-424-13&P
FO-3
TM 55-4920-424-13&P
E. C. MEYER
General, United States Army
Official: Chief of Staff
J. C. PENNINGTON
Major General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-31 Organizational Maintenance Requirements for All Fixed and
Rotor Wing Aircraft.
TM 55-4920-424-13&P
TM 55-4920-424-13&P
TM 55-4920-424-13&P
TM 55-4920-424-13&P
TM 55-4920-424-13&P
Temperature (Exact)
PIN: 032484-002
This fine document...
I am not asking you for donations, fees or handouts. If you can, please
provide a link to liberatedmanuals.com, so that free manuals come up first in
search engines:
– Sincerely
Igor Chudov
http://igor.chudov.com/
– Chicago Machinery Movers