AR05.20-W-6292G Remove/install camshaft 28.7.
09
ENGINE 541.9 in MODEL 930, 932, 933, 934
ENGINE 542.9 in MODEL 930, 932, 934
W05.20-0010-09
Shown on engine 541.9
1 Roller tappet 3 Camshaft with camshaft sprocket Arrows Markings
2 Push rods 4 Crankshaft sprocket
Shown on engine 541.9
1 Roller tappet
5 Clamp fixture
Arrow A Groove
Arrow B Guide
W05.20-1023-11
© Daimler AG, 10/28/09, G/09/09 / ar05.20-w-6292g / Remove/install camshaft Page 1/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
Shown on engine 541.9
3 Camshaft with camshaft sprocket
6 Guide sleeve
W05.20-1024-11
Remove/install
1.1 Remove engine Model 930, 932, 933, 934 AR01.10-W-2400G
1.2 Remove engine with transmission Model 934 without code (MP1) Rear cooling AR01.10-W-2401G
system or without code (G02) Torque
converter clutch (WSK)
Model 934 with code (MP1) Rear cooling AR01.10-W-2401GA
system and with code (G02) Torque
converter clutch (WSK).
2 Fit the engine with the fastening angle to the
engine assembly stand NFZ
3 Remove oil pan AR01.45-W-7500G
4 Remove timing case Engine 541.9 AR01.60-W-8200GA
Engine 542.9 for vehicles with code (MS4)
BlueTec 4 or with code (MS5) BlueTec 5
Engine 542.9 for vehicles without code AR01.60-W-8200GB
(MS4) BlueTec 4 or without code (MS5)
BlueTec 5
5 Remove oil filter housing AR18.20-W-3471G
6 Remove all MR/PLD unit pumps AR07.15-W-8950G
7 Remove all cylinder heads AR01.30-W-5800G
8 Remove tappet rods (2) When pulling out tappet rods (2), turn
them so that they detach from the roller
tappet (1) and the roller tappet (1) is not
pulled out of the crankcase.
Installation: Oil push rods (2) with
engine oil and ensure they are correctly
located in the roller tappet (1).
9 Use the clamping bracket (5) to pull the Mark roller tappets (1) to crankcase
roller tappet (1) out of the crankcase
Installation: Perform a visual inspection
of the surface of the roller tappet (1) and
check for wear and damage.
The roller tappet (1) can be used again if
there are minimal score marks or scratches.
If scratches, score marks or grinding marks
are deep, the affected roller tappet (1) must
be replaced.
Push in roller tappet (1) wit the clamping
bracket (5), in the process, pay attention to
the groove (arrow A) in the crankcase and
the guide (arrow B) on the roller tappet (1).
*541589006300
10 Fit guide sleeve (6) to the camshaft with the *541589001400
camshaft sprocket (3)
11 Remove camshaft with the camshaft Carefully pull camshaft with camshaft
sprocket (3) sprocket (3) out of the crankcase and in the
process, push back the guide sleeve (6).
© Daimler AG, 10/28/09, G/09/09 / ar05.20-w-6292g / Remove/install camshaft Page 2/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
Installation: Oil the camshaft with the
camshaft sprocket (3) and camshaft bearing
with engine oil. Carefully push the camshaft
with camshaft sprocket (3) with the guide
sleeve (6) into the crankcase, do not
damage the camshaft bearing. The markings
(arrows) on the camshaft must match those
on the camshaft sprocket (3) and on the
crankshaft gear (4).
Check
12 Perform a visual inspection of the cams of If scratches or scoring are minimal, the
the camshaft with camshaft sprocket (3) and camshaft with camshaft sprocket (3) can be
check for damage and wear reused.
If there are deep scores, scratches or
grinding marks, the camshaft with camshaft
sprocket (3) must be replaced.
13 Check camshaft with camshaft sprocket (3) AR05.20-W-6292-03B
for hardness, smooth operation and cam
elevation
Hardness of cams and journals *BE05.20-N-1006-04C
Camshaft smooth operation deviation *BE05.20-N-1007-04C
Cam elevation - intake and exhaust valve *BE05.20-N-1008-04C
cams
Cam elevation unit pump cams *BE05.20-N-1009-04C
*000589202100
*001589532100
*363589022100
14 Install in the reverse order
15 Fill the engine oil circuit AR18.00-W-1600G
Check values for camshaft
Number Designation Engine 541.9,
542.9
BE05.20-N-1006-04C Hardness of cams and journals HRC 58...62
BE05.20-N-1007-04C Camshaft radial runout when Cam base circle mm 0.050
mounted on outside bearing journals
Bearing point mm 0.050
BE05.20-N-1008-04C Cam elevation, valve cams over Inlet mm 8.0 to 8.3
base circle dia.
Outlet mm 8.3 to 8.5
BE05.20-N-1009-04C Cam elevation, unit pump over base mm 17.7 to 18.0
circle dia.
000 589 20 21 00 001 589 53 21 00 363 589 02 21 00 541 589 00 14 00
Hardness tester Dial indicator Dial indicator holder Guide sleeve
© Daimler AG, 10/28/09, G/09/09 / ar05.20-w-6292g / Remove/install camshaft Page 3/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
541 589 00 63 00
Clamping bracket
© Daimler AG, 10/28/09, G/09/09 / ar05.20-w-6292g / Remove/install camshaft Page 4/4
ENGINE 541.9 in MODEL 930, 932, 933, 934 ENGINE 542.9 in MODEL 930, 932, 934
