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P300H-1 Aftermarket Training> Maintenance Parts

P300H-1
P300H-1 Main
Main Parts
Parts Grouping
Grouping

Turbocharger, Manifold, Pipes

Maintenance Induction Manifold

High Pressure Fuel Fuel Filter Assembly

Generator
Cylinder Head Cover

Electrical System
Thermostat

Radiator Group

External Engine Core

Oil Cooler
Internal Engine Core

Timing Cover
Sump

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P300H-1 Aftermarket Training> Maintenance Parts
Filters, Belts, and Joints
Part No. a Des,c:ription a otya Freq II
1OGGCl-688 S.1 O ii Filter 1 SOOH
1 GGGCI- 71549 Fuel Filter Element 1 500H
1OGOCl-61205 Air Filter Element 1 SOOH
lOGOCl-60276 Fan Belt 1 1000H
lOGOCl-90398 Joint, CVlinder Head 1 1000H

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P300H-1 Aftermarket Training> Top Overhaul Parts
Camshaft
I
Pos Part Ne. I Description I
Qty
1 10000-60191 CAMSHAFT 1
3 10000-60192 PLATE 1
41 989-297 WOODRUFF KEY 1
5 10000-60193 CAMSHAFT GEAR 1
6 974-318 METRIC BOLT 2 .

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P300H-1 Aftermarket Training> Major Overhaul Parts
Connecting Rods & Big End Bearings
Posa Part No. a Description otya
1 10000- 76118 CON ROD ASSEMBLY 6
2 CON ROD 1
3 SMALL END BUSH 1
10000-45350
"5 10000-47145
CON ROD BOLT
BIG END BEARING KIT
12
6
(5) 10000-44962 BIG END BRG KIT - U/S 6
(5) 10000-47158 BIG END BRG KIT - U/S 6
(5) 10000-47159 BIG END BRG KIT - U/S 6
6 SHELL BEARING 1
7 SHELL BEARING 1

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P300H-1 Aftermarket Training> Major Overhaul Parts
Crankshaft
Po5D Part No. a De5cription a Qtya
1 100(10-8 2 9 64 CRANKSHAFT ASSEMBLY 1
2 CRANKSHAFT 1
3 10000-5 982 5 CRANKSHAFT GEAR 1
4 974- 329 OIL PUMP GEAR 1
I 5 974-340 PIN 1
I 6 10000-60186 DISC 1
7 10000-60187 PIN 1
8 100(10-60188 MAIN BEARING KIT 6
g CRANK MAIN BEARING 1
10 CRANK MAIN BEARING 1
11 10000-60189 MAIN BEARING KIT 1
12 CRANK MAIN BEARING 1
13 CRANK MAIN BEARING 1

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P300H-1 Aftermarket Training> Major Overhaul Parts
Idler Gears
Po5 Part No. De5cription Qty
1 1000()-47160 IDLER GEAR 1
6 10000-45351 BOLT 1
7 1000()-47161 IDLER GEAR 1
12 974-323 METRIC BOLT 1 .
3

6
5

7
11

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P300H-1 Aftermarket Training> Major Overhaul Parts
Push Rods and Tappets
Pos Part No. Description Qty
1 10000- 7 05 2 9 PUSHROD 12
2 10000-45566 TAPPET 12
3 905-123 GUIDE 6 .

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P300H-1 Aftermarket Training> Major Overhaul Parts
Push Rods and Tappets

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P300H-1 Aftermarket Training> Top Overhaul Parts
Rocker Shaft Assembly
Pos Part No. Description Qty
1 1 [1[1[1[1-6019 S ROCKER SHAFT ASSEMBLY 1
2 ROCKER SHAFT ASSY · MINOR 1
3 ROCKER SHAFT 1
4 10000-60196 PLUG 2
5 10000-60197 ROCKER ARM ASSEMBLY 6
6 ROCKER ARM 1
7 10000-47136 SCREW 1
8 10000-54702 NUT 1

"i 9 PIVOT 1

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10 10000-60199 BOLT 6
11 10000-60200 ROCKER ARM ASSEMBLY ,5
12 ROCKER ARM 1

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5
13 10000-47136 SCREW 1

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14 10000-54702 NUT 1
•
15 PIVOT 1 I
16 10000-60199 BOLT 6 I
17 10000-60201 PEDESTAL 6 I
18 10000-60202 WASHER 6
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19 10000-60203 BRIDGE PIECE
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12 ,

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P300H-1 Aftermarket Training> Top Overhaul Parts
Injector
Pc5 Part No. Ducription Qty
1 1[}000-60362 INJECTOR KIT ,6
2 INJECTOR 1
3 INJECTOR NOZZLE 1
4 1[}0[10-60 3 6 3 SEAL KIT 1
5 10000-60364 INJECTOR CLAMP 6
6 BOLT 1
7 RETAINER 1
8 CLAMP 1 .

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P300H-1 Aftermarket Training> Top Overhaul Parts
Cylinder Head Assembly
Pesa Part Ne. Description I
otya
1 10000-60346 CYLINDER HEAD ASSEMBLY 1
2 CYLINDER HEAD 1

wi 3
4
5
6
1 (1(1(1(1-6(134 7
1 GGGCl-6Cl34B
1 (1(1(1(1-6(1349
1 (1(1(1(1-6(13 5 Cl
SLEEVE
KEY
ROTATOR
VALVE SPRING
6
4B
24
24
I 7 1(1(1(1(1-6(13 51 SEAL - VALVE STEM 24
I
2
8 1 (1(1(1(1-6(13 5 2 VALVE GUIDE 24
I 9 1 (1(1(1(1-6(13 5 3 VALVE SEAT INSERT 12
I 3
1(1 1 (1(1(1(1-6(13 54 INTAKE VALVE 12
I 11 1 (1(1(1(1-9 (148 5 VALVE SEAT INSERT 12
I
12 1 (1(1(1(1-6(13 5 6 EXHAUST VALVE 12
I 13 1(1(1(1(1-6(135 7 SLEEVE 6
14 1 (1(1(1(1-6(13 5 8 PLUG 24
15 973-3(18 METRIC BOLT 1
16 1 (1(1(1(1-6(13 5 9 PLUG 1 �
17 PLUG 1
I 18 1(1(1(1(1-6(1214 SEAL - 0 RING 1 •
II 19 1 (1(1(1(1-9 (13 9.S GASKET - CYLINDER HEAD 1
I 2() 1(1(1(1(1-6(13 61 CYLINDER HEAD BOLT 26

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P300H-1 Aftermarket Training> Major Overhaul Parts
Cylinder Overhaul Kit

o-·
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Po5

3
4
1
2
Part No.

10000-6033 9
929-440
PISTON
GUDGEON PIN
CIRCLIP
De5cription
10000-67638 PISTON AND LINER KIT
10000-60338
Qty
6
1
1
2
f------'
5 10000-60340 LINER KIT 1

C)--11 6 LINER - PRESS FIT 1

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7 10000-56856 SEAL 1
8 10000-66065 PISTON RING KIT 1
9 PISTON RING 1
10 PISTON RING 1
11 PISTON RING 1 .

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P300H-1 Aftermarket Training> Major Overhaul Parts
Piston Cooling Jets
PosD Part No. Description a Qty a
1 10000-83135 PISTON COOLING JET 6
2 BRACKET 1
3 PIPE 1
4 10000-60344 SEAL 1
5 10000-60345 BOLT 6

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P300H-1 Aftermarket Training> Major Overhaul Parts
Cranksase
Pos Part No. Description Qty
2 CRANKCASE 1
3 MAIN BEARING CAP 7
4 10000-60325 SCREW 14
5 10000-,6,0326 PLUG KIT 1
8 10(1(10--<60328 CONNECTION KIT 1
11 10000-60330 DOWEL 2
12 932-234 PLUG 1
13 1(100(1-6,(1331 CAMSHAFT BUSH 1
17 98.7-08.6, PLUG 1
1S 909-333 PLUG 1
19 987-001 PLUG 1
20 10000-60332 PLUG 2 .

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P300H-1 Aftermarket Training> Major Overhaul Parts
Crankcase

designed
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P300H-1 Aftermarket Training> Major Overhaul Parts
Damper & Hub
Pos Part No. Description Qty
1 10000-60385 DAMPER 1
2 10000-60 3 8 6 HUB 1
12 10000-56838 PLATE KIT 1
15 902-120 WASHER 1
16 989-29', WOODRUFF KEY 1
17 994-851 BOLT 6 .

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P300H-1 Aftermarket Training> Major Overhaul Parts
Liner Kit & Camshaft Rear Seal

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P300H-1 Aftermarket Training> Repairs
External Engine Core and Parts
Pos
1
Part No.
100[1[1- 70166
a OIL PUMP
Description Qty
1
I 2 OIL PUMP 1
3 OIL PUMP HOUSING 1
4 OIL PUMP HOUSING 1
2
5 10000-13299' SEAL - OIL 1
3
14 7 982-529 DOWEL 1

0/i 8
9
10
ROTOR ASSEMBLY KIT
ROTOR
ROTOR
1
1
1
5 11 10000-60380 SEAL - OIL PUMP 1
I • e
I b 12
13
10000-64922
10000-603 80
PLATE.
SEAL - OIL PUMP
1
1
I/'< 14 10000-60381 SEAL 1
15 10000-60382 BOLT 2 i-
J,6 10000-60383 BOLT 4

16

12

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P300H-1 Aftermarket Training> Repairs
Water Pump & Pulley
Pos Part No. Description Qty
1 10000-603 8 7 WATER PUMP KIT 1
2 WATER PUMP 1
3 10000-60388 SEAL - WATER PUMP 1
4 10000-6038" WATER PUMP PULLEY 1
5 981-470 BOLT 1
6 974-337 NUT 1
7 929-352 METRIC BOLT 4
8 974-319 METRIC BOLT 2
973-308 1 .
" METRIC BOLT

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P300H-1 Aftermarket Training> Major Overhaul Parts
Oil Cooler
Auxiliary Feed Port Blanking

Coolant Drain Plug

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P300H-1 Aftermarket Training> Major Overhaul Parts
Oil Cooler

Oil Cooler Kit

� Uil··�
110000-6[13 �·lM·ii-iiH,�
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P300H-1 Aftermarket Training> Major Overhaul Parts
Oil Cooler

Pressure Regulator Valve

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P300H-1 Aftermarket Training> Major Overhaul Parts
Oil Cooler

Thermal Valve Assembly

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P300H-1 Aftermarket Training> Major Overhaul Parts
Oil Cooler

Turbo Oil Feed Pipe Connection

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P300H-1 Aftermarket Training> Major Overhaul Parts
Oil Cooler

Oil Coolant Return Pipe

Pos Part No. Description Qty
N/S 10000-60404 PIPE • COOLANT 1
N/S 10000-70527 HOSE · COOLANT 1
N/S 10000-60406 HOSE CLIP 1
N/S 10000-60407 PIPE · COOLANT 1
N/S 10000-60214 SEAL· 0 RING 1
N/S 909-299 SCREW 1 .

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P300H-1 Aftermarket Training> Repairs
Oil Cooler
Pos Part No. Description Qty
1 10000-60392 OIL COOLER KIT 1
2 OIL COOLER 1
3 10000-60394 FIXING KIT 1
4 10000-60395 SEAL - OIL 2
3 5 10000-60395 SEAL - OIL 2
6 10000-60397 SCREW 8
7 10000-60398 NUT 2 -

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P300H-1 Aftermarket Training> Major Overhaul Parts
Fuel Manifold and Fixings
Po5 Part No. De5cription Qty
1 1000()-(> 1681 GASKET 1
2 10000-60295 FUEL MANIFOLD 1
11 10000-60299 SEAL - 0 RING 1
12 930-529' METRIC BOLT 12 •

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P300H-1 Aftermarket Training> Repairs
High Pressure Fuel Pump
Posa Part No. a Description Qtya
1 10000-65823 HIGH PRESSURE FUEL PUMP 1
I 2 HIGH PRESSURE FUEL PUMP 1
3 10000-52363 FUEL INJECTION PUMP GEAR 1
4 10000-48824 SCREW 1
5 10000-602133 ELBOW 1
I 6 ELBOW 1
I 7 10000-602134 NUT 1
g 10000-602136 SEAL - 0 RING 1
10 10000-602135 SEAL - 0 RING 1
11 10000-602137 VALVE ASSEMBLY 1
12 VALVE ASSEMBLY 1
'
13 10000-602138 SEAL KIT 1
14 SEAL - 0 RING 1
15 SEAL - 0 RING 1 1-
I 1,6 SEAL 1
17 SEAL - 0 RING 1 �
113 SEAL - 0 RING 1 �
19 10000-42443 LIFT PUMP KIT 1
20 LIFT PUMP 1 �
21 10000-45352 SEAL - 0 RING 1 �
22 981-473 METRIC BOLT 3
23 10000-602@ ADAPTOR 2
24 ADAPTOR 1
25 10000-602 90 SEAL - 0 RING 1

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P300H-1 Aftermarket Training> Top Overhaul Parts
Exhaust Manifold
Pos Part No. Description Qty
1 10000-60438 EXHAUST MANIFOLD 1
3 10000-60439' EXHAIJST MANIFOLD 1
4 10000-82736 GASKET - EXHAUST MANIFOLD 1
5 10000-60441 STUD 2
B
6 10000-60442 BOLT 4
7 10000-60443 STUD 4
I 8 10000-60444 BOLT 6

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P300H-1 Aftermarket Training> Major Overhaul Parts
Turbocharger Gasket
Pos Part No. Description Qty
1 10000-60427 TURBOCHARGER 1
2 lOOOD-60428 GASKET - TURBOCHARGER 1
3 10000-00804 NUT 4
5
4 10000-60429 HOSE 1 ,

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P300H-1 Aftermarket Training> Top Overhaul Parts
Cylinder Head Cover
Pos Part No. Dncription Qty
1 10000- 70542 VALVE COVER 1
5 10000-50243 BOLT s
6 994-889 BOLT 1
7 GASKET 1 .

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P300H-1 Aftermarket Training> Repairs
Electrical / Sensors
Posa Part No. a Description a Qty D 10000-6113 3 CHARGING ALTERNATOR 1
1 622-312 LOE SENSOR 10000-00378 STARTING MOTOR 1
2 10000-65688 ENGINE HARNESS 10000-6 3 05 2 POWERWIZARD 2.1 CONTROLLER 1
3 10000-60267 WATER TEMPERATURE SENSOR 600A BREAKER 1
4 10000-61088 OIL TEMPERATURE SENSOR 10000-0012 2 SHUNT TRIP 1
s 10000-60269 OIL PRESSURE SENSOR 8 609-026 FOZMULA FUEL LEVEL SENSOR 1
6 10000-60273 AIR PRESSURE SENSOR g 917-992 EMERGENCY STOP 1
7 10000-61133 600/5 CURRENT TRANSFORMER 10 AC LOOM 1
10000-62455 ENGINE CONTROL MODULE 11 DC LOOM 1

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P300H-1 Aftermarket Training> Repairs
Camshaft Position Sensor
Pos Part No. Description Qty
1 10[1[1[}-6[12& 1 SENSOR 1
2 SENSOR 1
3 10000-502 52 SEAL - 0 RING 1
4 981-473 METRIC BOLT 1 ,

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P300H-1 Aftermarket Training> Repairs
Crankshaft Position Sensor
Pcs Part No. Description Qty
1 10000-60263 SENSOR 1
2 SENSOR 1
3 10000-602 64 SEAL KIT 1
4 SEAL - 0 RING 1
5 SEAL - 0 RING 1
6 981-473 METRIC BOLT 1 ,

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P300H-1 Aftermarket Training> Repairs
Fuel Strainer

0-2
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P300H-1 Aftermarket Training> Repairs
Fuel Pressure Regulator Assembly
Pos Part No. Description Qty
1 100(10-60 3 2 2 PRESSURE VALVE 1
2 PRESSURE VALVE 1
3 SPRING 1
4 10000-60323 GASKET - FUEL FILTER 1 ,

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P300H-1 Aftermarket Training> Repairs
Generator
·�i�E�=�N�-� E.� iii���=j=Qty
- Descrip •
�� �=

D�
70 954-107 BORELLY RING
Pos
79 954-110 WOUND EXCITE R ARMATURE
100 954-117 DIODES KIT
343 922-246 MO. VARISTOR 1
347 954-131
AVR R450M 1
10000-47135
922-222 AVR FUSE

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P300H-1 Aftermarket Training> Top Overhaul Parts
Induction Manifold
Pcs. Part Ne. Description Qty
N/S 1
N/S 9
N/S 5
1 1
2 4

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P300H-1 Aftermarket Training> Repairs

Radiator Group
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Back

Pos Part No. Description Qty

9 10000-25377 WATER HOSE TOP 1
10 10000-54272 WATER HOSE BOTIOM 1
16 995-801 RADIATOR CAP 1
10000·17033jCOOLANT INHIBITOR 2 GAL.

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P300H-1 Aftermarket Training> Major Overhaul Parts
Sump
Pos Part No. · ti10 n
Descnp Qty
1 10000-61233 SUMP
9 981-474 BOLT
10 10000-60232 BRACKET 2
,. 11 10000-60233 BRACKET 2
12 981-483 BOLT 18

lOOOD-60234 GASKE�I� !��ON

13
14
10000-60235 PIPE -
15 10000-60236 GASKET - OIL SUCTION PIPE
16 973-183 BOLT 2 ...

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P300H-1 Aftermarket Training> Major Overhaul Parts
Thermostat Seal
Pos Part No. D es cription
1 10000-6-0205 THERMOSTAT ASSEMBLY 1
2
3 :::�:: ::�E-R 00:1;L�T CONNECTION 1
1
4 909_374 METRIC BOLT 2 ,

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P300H-1 Aftermarket Training> Major Overhaul Parts
Timing Cover Front and Rear
Po5 Part No. De5cription Qty
1 10000-60216 TIMING COVER 1
2 COVER 1
3 1000()-60217 SEAL -TIMING CASE COVER 1
4 1000()-60218 SEAL - TIMING CASE COVER 1
5 1000()-60219 SEAL -TIMING CASE COVER 1
6 10000--01505 PLUG 1
7 1000()-60220 SEAL - TIMING CASE COVER 1
8 1000()-60221 SEAL -TIMING CASE COVER 1
g 982-509' DOWEL 4
10 994-751 METRIC BOLT 8
11 10000-60222 TIMING COVER 1
12 TIMING COVER 1
13 1000()-60223 SEAL - TIMING C.ASE COVER 1

< 14 10000-60224 SEAL - TIMING CASE COVER 1

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15 974-338 SEAL - 0 RING 4 I
16 10000-60225 SEAL 1 I
12 17 974-320 METRIC BOLT g I

18
19
10000-60226
10000-60227
BOLT
BOLT 2
1
.
I

20 10000-60228 BOLT 6 I
21 974-337 NUT 11 .

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