MAINTENANCE AND SERVICE PRODUCT

SPECIFICATION 2019
Truck
This publication was issued by:
MAN Truck & Bus SE
Dachauer Straße 667
80995 München
Germany
Telephone +49 89 1580-0
www.mantruckandbus.com
Copy deadline: 04/2019
We reserve the right to make technical modifications in the course of
further development.
© 2019 MAN Truck & Bus SE
The content of this document is protected by copyright. Any changes to
its contents shall require prior written consent from MAN Truck & Bus
SE.
This also applies to the reproduction, duplication, editing, dissemination
and translation of the publication in any form, either in whole or in part.
MAN Truck & Bus SE shall not be liable for any damage attributable to
unauthorised modifications made to this publication.

2 Edition May 2019

MAINTENANCE AND
SERVICE PRODUCT
SPECIFICATION 2019
Truck

Edition May 2019

4 Edition May 2019
 Content

CONTENT

Introduction Other hydraulic systems ........................................................... 43

General information about service literature .................................... 7 Refrigerants and refrigerator oils ................................................... 44
Solid lubricants ........................................................................... 45
Maintenance system Corrosion protection .................................................................... 49
Maintenance work ........................................................................ 9 Battery, wiper system, tyres and rims ............................................ 50
Maintenance scope and maintenance intervals for TGA ................. 10
Maintenance scope and maintenance intervals for TGL, Maintenance intervals
TGM, TGS, TGX ......................................................................... 11 General information about maintenance intervals ........................... 51
Maintenance interval calculator .................................................... 12 Diesel engines operated with diesel fuel
Special operating conditions ......................................................... 13 D0834 engine .......................................................................... 54
Engine D0836 ......................................................................... 56
Service products D1556 engine .......................................................................... 58
Fuels D2066 engine .......................................................................... 59
Mineral diesel fuel .................................................................... 16 D2676 engine .......................................................................... 61
FAME fuel (biodiesel) ............................................................... 18 D2868 engine .......................................................................... 63
Paraffinic diesel fuels ............................................................... 21 D2866, D2876 engines ............................................................. 64
Aviation turbine fuel (kerosene) ................................................. 22 D3876 engine .......................................................................... 65
Micro-organisms in the fuel system ........................................... 23 Diesel engines operated with FAME fuel
AdBlue ....................................................................................... 24 D20, D26, D28 engines ............................................................ 67
Service products in accordance with MAN company standard ......... 25 Cooling system ........................................................................... 69
Engine oils Gearbox
Engine oils for diesel engines ................................................... 28 Hydraulic gearbox (automatic gearbox) ..................................... 70
Further requirements for engine oils .......................................... 30 Manually operated gearbox ...................................................... 71
Coolants ..................................................................................... 31 MAN TipMatic (automated manually operated gearbox) .............. 73
Gearbox and axle oils .................................................................. 36 Transfer case
Hydraulic oils Change-over, initial fill of transfer case oil .................................. 78
Steering system ....................................................................... 38 G102, G103 ............................................................................ 79
Clutch ..................................................................................... 39 G172, G173, G252, G253 ......................................................... 80
Hydrostatic fan drive and semitrailer hydraulics for Euro Axles
4 to Euro 6 heavy-duty semitrailer tractors ................................. 40 Change-over, initial fill of axle oil ............................................... 81
Cab tilt mechanism .................................................................. 41 Hypoid axles ........................................................................... 82
MAN HydroDrive ...................................................................... 42 Planetary axles ........................................................................ 84

Edition May 2019 5

Content

Non-driven front axle ................................................................ 85 Indexes

Hydraulic systems List of abbreviations and index ................................................... 113
Lifetime fillings ......................................................................... 86
Hydrostatic fan drive and semitrailer hydraulics, Euro 6
heavy-duty semitrailer tractor .................................................... 87
MAN HydroDrive ...................................................................... 88
Air-conditioning systems .............................................................. 89
Greasing points ........................................................................... 90

Fill quantities
General information about fill quantities ......................................... 91
Engine oils .................................................................................. 93
Coolants ..................................................................................... 94
Gearbox oils
Hydraulic gearbox (automatic gearbox) ..................................... 96
Manually operated gearbox ...................................................... 97
MAN TipMatic (automated manually operated gearbox) .............. 98
Transfer case oils
G102, G103 .......................................................................... 100
G172, G173, G252, G253 ....................................................... 101
Axle oils
Hypoid axles ......................................................................... 102
Planetary axles ...................................................................... 103
Non-driven front axle .............................................................. 105
Hydraulic oils
Steering system ..................................................................... 106
Clutch ................................................................................... 107
Hydrostatic fan drive and semitrailer hydraulics for Euro
6 heavy-duty semitrailer tractors ............................................. 108
Cab tilt mechanism ................................................................ 109
MAN HydroDrive .................................................................... 110
Refrigerants and refrigerator oils ................................................. 111

6 Edition May 2019

 Introduction
General information about service literature

GENERAL INFORMATION ABOUT

SERVICE LITERATURE

MAN service outlets – on change intervals for service products www.asp.mantruckandbus.com

– on fill quantities
An MAN service outlet is a specialist workshop The Maintenance and Service Product Specifi-
Maintenance instructions
belonging to the MAN Truck & Bus SE service cation is not supplied with the vehicle.
network. The workshop works in accordance It is published in the freely accessible area of
with MAN Truck & Bus SE specifications and is the MAN After Sales Portal under the section
This describes the maintenance work to be
authorised to carry out warranty work. “Repair and maintenance”.
performed on the vehicle.
Information about MAN service outlets is avail- www.asp.mantruckandbus.com
The maintenance instructions are not supplied
able in the MAN After Sales Portal.
with the vehicle. After successful registration,
www.asp.mantruckandbus.com
they can be viewed and downloaded from the
Maintenance checklists MAN After Sales Portal under the section “Re-
Specialist workshop pair and maintenance”, after entering the vehi-
The maintenance checklists describe the scope cle identification number under the information
A specialist workshop is a workshop qualified of the maintenance work that must be per- type “Maintenance instructions”.
to carry out work on vehicles. The workshop formed on the vehicle after a fixed number of www.asp.mantruckandbus.com
must have technically qualified personnel plus kilometres or after a certain time interval.
the required tools and equipment to be able to The content of the maintenance checklists is
Maintenance record
perform the maintenance and repair work ac- regularly updated according to technical devel-
cording to MAN Truck & Bus SE specifications. opments. For this reason, you should always
MAN service outlets or specialist workshops
use the current maintenance checklists to per-
use the maintenance record to confirm that
form the maintenance work.
Maintenance and Service Product The maintenance checklists are not supplied
maintenance work has been carried out prop-
Specification erly and at the correct intervals by trained and
with the vehicle.
authorised technical personnel. The mainte-
After successful registration, they can be
The Maintenance and Service Product Specifi- nance record should therefore always be re-
viewed and downloaded from the MAN After
cations contain comprehensive information: tained in the vehicle.
Sales Portal under the section “Repair and
– on the maintenance system The maintenance record must be submitted
maintenance”, after entering the vehicle iden-
– on the service products specified and ap- for maintenance and repair works at an MAN
tification number (VIN) under the information
proved by MAN Truck & Bus SE service outlet or a specialist workshop.
type “Maintenance checklists”.

Edition May 2019 7

Introduction
General information about service literature

It must also be presented in the event of war- Registered trademarks MAN After Sales Portal
ranty claims.
In case of an existing repair and maintenance MAN SE, MAN Truck & Bus SE and/or other Access to the MAN After Sales Portal
contract, the cost shall only be covered if main- companies of the MAN group are holders of a
tenance and repair work which is part of the variety of registered trademarks (brand names) www.asp.mantruckandbus.com
MAN Truck & Bus SE service scope is carried in Germany, in other European countries and/or
out by an MAN service outlet with MAN genuine in many other nations worldwide. The MAN and
parts. TGE symbols are examples of these registered
The maintenance record contains information trademarks (brand names).
– on the maintenance system, You can find a list of registered trademarks used
– on liability for defects, in publications by MAN Truck & Bus SE in the
– on maintenance intervals for the units that freely accessible area of the MAN After Sales
can be relevant for a workshop appointment Portal.
prior to the first service (Inspection I), www.asp.mantruckandbus.com
– on the service products specified and ap- If a brand designation is not included in this
proved by MAN Truck & Bus SE that are list and/or is not characterised as a trademark
necessary for the driver to operate the vehi- (brand name) in a text, this cannot be inter-
cle. preted as an indication that said brand desig-
Information on other service products for main- nation is not a trademark (brand name) and/or
tenance and repair can be found in the Mainte- that said brand designation is allowed to be
nance and Service Product Specifications. used without the prior written consent of MAN
If any other service products are utilised, SE and/or MAN Truck & Bus SE.
MAN Truck & Bus SE will not be liable for
and/or accept any warranty claims.

8 Edition May 2019

 Maintenance system
Maintenance work

MAINTENANCE WORK

General and TGL series (not for HX models, but for TGX
Euro 6 heavy-duty semitrailer tractors).
Maintenance work is preventive in character. It Most of the specified maintenance intervals are
does not involve repairs. Repairs must be dealt based on Central European tests, trials and ex-
with separately. perience; this means they may not necessarily
The specified maintenance work must be per- apply to other countries.
formed at an MAN service outlet or special-
ist workshop by qualified specialist person-
Vehicle maintenance
nel. Having maintenance work performed at an
MAN service outlet or a specialist workshop is
To maintain the operational and road safety of
one of the best ways to ensure that the vehicle
the vehicle, it is essential to comply with the
retains its value.
maintenance appointments and the statutory
Properly completed maintenance records
inspections prescribed by MAN.
and the copies of the maintenance checklists
In addition, the maintenance work listed in the
handed over to the customer by the MAN
Operator's Manual must also be carried out.
service outlet or specialist workshop detailing
the maintenance work that has been carried
out and confirmed allow for complete docu-
mentation of the maintenance of the vehicle.
They are also a prerequisite for all warranty
claims to liability for defects.

Validity

The “ProFit-Check II” maintenance system is

applicable to vehicles of the TGA series (not HX
models and heavy-duty semitrailer tractors).
The “ProFit-Check III” maintenance system is
applicable to vehicles of the TGX, TGS, TGM

Edition May 2019 9

Maintenance system
Maintenance scope and maintenance intervals for TGA

MAINTENANCE SCOPE AND MAINTENANCE INTERVALS FOR TGA

Scope of maintenance and maintenance inter- This service covers all maintenance work that
vals are specified in the maintenance check- has to be carried out after a certain mileage.
lists. The reference variable for this service is the
Information about change intervals for the ser- maximum engine oil-change interval.
vice products can be found in the chapter
“Maintenance intervals” (see “General informa- Service with engine oil change and S12
tion about maintenance intervals”, Page 51). service
The work for the service with engine oil change
and for the S12 service is carried out simulta-
Maintenance checklists neously during a single workshop visit, after 12
months when the engine oil change is due.
Acceptance and oil change sheet
Winter service
The Acceptance and Oil Change Sheet con-
To maintain operational and vehicle safety, the
tains information on:
winter service is to be performed before the
– Oil-change intervals for all units
start of the cold season.
– Additional procedures
– Additional maintenance work
– Maintenance intervals for steering

First service
The first service must be performed between
1000 km and 5000 km.

S12 service
The S12 service must be carried out in each
operating year (after 12 months in each case).
The S12 service is independent of the service
with engine oil change.

Service with engine oil change

10 Edition May 2019

 Maintenance system
Maintenance scope and maintenance intervals for TGL, TGM, TGS, TGX

MAINTENANCE SCOPE AND MAINTENANCE INTERVALS FOR TGL, TGM, TGS, TGX

Scope of maintenance and maintenance inter- In addition, the due date of the next service is Inspection I, annually
vals are specified in the maintenance check- not entered in the maintenance record until the Inspection I is to be carried out in each year
lists. check has been performed. of operation, and at the latest after 12 months
Information about change intervals for the ser- each time.
vice products can be found in the chapter
“Maintenance intervals” (see “General informa- Inspection II, long-term service
tion about maintenance intervals”, Page 51). Inspection II includes all the maintenance work
that has to be performed every few years or
once a high mileage has been reached. This
Maintenance checklists includes replacing the coolant or maintenance
of the steering system for example.
Acceptance sheet
The acceptance sheet test contains information
Inspection III, depending on use
regarding:
Inspection III depends on the use of the vehicle.
– Customer
Individual maintenance packages can be se-
– Tractor vehicle
lected depending on country-specific require-
– Maintenance order
ments or depending on use.
Oil change sheet
Winter service
The oil change sheet contains information re-
To maintain operational and vehicle safety, the
garding:
winter service is to be performed before the
– Oil-change intervals for units
start of the cold season.
– Work performed at same time as oil changes
– Checking, setting the valve clearance

Check
Insofar as a check is prescribed, this must be
performed within the specified mileage in accor-
dance with the specification in the maintenance
record.

Edition May 2019 11

Maintenance system
Maintenance interval calculator

MAINTENANCE INTERVAL CALCULATOR

Maintenance interval calculator

switched on

The next service due is determined by a main-

tenance interval calculator in the vehicle and
appears on the driver's display. It is possible to
have statutory inspections displayed.
Exclusively the currently applicable mainte-
nance checklists are to be used to carry out
the maintenance work.
The completion of a service must be entered
in the vehicle's maintenance interval calculator.
This is only possible using the MAN diagnostic
software MAN-cats.
An entry is made on the relevant verification
page in the maintenance record that the time
of the next service is indicated on the driver's
display.

Maintenance interval calculator

switched off

Exclusively the currently applicable mainte-

nance checklists are to be used to carry out
the maintenance work.
The time of the next service (mileage, date) is
indicated on the relevant verification page in
the maintenance record.

12 Edition May 2019

 Maintenance system
Special operating conditions

SPECIAL OPERATING CONDITIONS

Shortened oil-change intervals for legal requirements of the relevant country, the Shortened oil-change intervals
engine emission standard and the exhaust system. for manually operated gearbox,
transfer case, axle and MAN
When the maintenance interval calculator is Engine oil change if vehicle is HydroDrive
switched off, the type of vehicle use (light,
operated at low temperatures
medium, heavy) is important for calculating
When operated at high temperatures, the maxi-
the oil-change interval. A fuel consumption is
For engine oil, engine oil filter and fuel filter, mum mileage of manually operated gearboxes,
assigned to each type of use.
shortened change intervals apply. axle, transfer case and MAN HydroDrive is re-
The higher the fuel consumption per 100 km,
Information on shortened oil-change intervals duced.
the shorter the engine oil-change intervals. In-
can be found in the chapter “Maintenance in- Information about shortened oil-change inter-
formation about this can be found in the chapter
tervals” (see “General information about main- vals can be found in the chapter “General infor-
“Maintenance intervals” (see “General informa-
tenance intervals”, Page 51). mation on maintenance intervals” (see “Gen-
tion about maintenance intervals”, Page 51).
eral information about maintenance intervals”,
Page 51).
Engine oil change if vehicle
Engine oil change if vehicle is
is operated with FAME fuel Oil-change intervals for the manually oper-
operated with high sulfur content
(biodiesel) ated gearbox in heavy-duty operation
in the diesel fuel The maximum mileage decreases in case of
For engine oil, engine oil filter and fuel filter, use in the heavy-duty operation.
For engine oil, engine oil filter and fuel filter,
shortened change intervals apply. Information about shortened oil-change inter-
shortened change intervals apply.
Information on shortened oil-change intervals vals can be found in the chapter “General infor-
Information on shortened oil-change intervals
can be found in the chapter “Maintenance in- mation on maintenance intervals” (see “Gen-
can be found in the chapter “Maintenance in-
tervals” (see “General information about main- eral information about maintenance intervals”,
tervals” (see “General information about main-
tenance intervals”, Page 51). Page 51).
tenance intervals”, Page 51).
The conditions for the use of FAME fuel are
Information on the maximum permissible sulfur
contained in the chapter “Service products”
content in the diesel fuel can be found in the
(see “FAME fuel (biodiesel)”, Page 18).
chapter “Service products” (see “Mineral diesel
fuel”, Page 16). The maximum permissible
sulphur content of diesel fuel depends on the

Edition May 2019 13

Maintenance system
Special operating conditions

14 Edition May 2019

 Service products
Fuels

FUELS

Note
Information on the marking of approved
fuels is provided in the Operator’s Man-
ual of the vehicle.

Edition May 2019 15

Service products
Mineral diesel fuel

Mineral diesel fuel If the sulphur content in the diesel fuel exceeds However, MAN Truck & Bus SE offers no as-
50 ppm, the engine oil change interval must be surance that the certified emission values of the
Diesel fuel quality requirements shortened. Information about increased sulphur respective emission standard are complied with
content in the diesel fuel is contained in the when using fuels with a higher sulphur content
In all countries of the European Union, the chapter “Maintenance system” (see “Special than in EN 590.
diesel fuel must comply with the standard EN operating conditions”, Page 13) and the chapter The use of such fuels is only permissible in
590. “General information on maintenance intervals” countries where such use complies with the
From the Euro 6 emission standard onwards, (see “General information about maintenance respective country-specific regulations.
the diesel fuel must comply with the standard intervals”, Page 51).
EN 590. The maximum permissible sulphur content in
Outside the European Union, for the emission the diesel fuel for vehicle configurations up to
standards up to and including Euro 5 and EEV, and including Euro 5 and EEV can be found in
the country-specific regulations must be ob- the following table:
served. This is merely technical approval.

Emission standard Sulphur content in diesel fuel

EGR AGN
(ppm)
Euro 2 No No Not limited
No No Not limited
Euro 3
Yes No Up to 500
Yes PM-KAT Up to 50
Euro 4 Yes CRT Up to 10
No SCR Not limited
Euro 4 D08 No SCR Up to 2,000
Yes PM-KAT Up to 50
Euro 5 Yes DOC Up to 50
No SCR Not limited
Euro 5 D08 No SCR Up to 2,000
Yes PM-KAT Up to 50
EEV Yes CRT Up to 10
No SCR Not limited

16 Edition May 2019

 Service products
Mineral diesel fuel

Water content and total contamination At ambient temperatures below -10 °C, MAN Therefore:
Truck & Bus SE recommends installing fuel fil- • Comply with the country-specific
The permitted water content in the diesel fuel ter heating for vehicles up to emission standard statutory and internal provisions
is at most 200 ppm. If this limit is exceeded, Euro 6c. regarding occupational and envi-
a water trap must be installed. The permitted ronmental protection.
total contamination of the diesel fuel must not Ambient tem- Fuel recommendation
exceed 24 ppm. perature up Diesel fuel additives
to
Fuel recommendation for winter operation WARNING
(°C) Danger of engine damage
At ambient temperatures of below 0 °C, diesel 0 Summer diesel Additives and engine starting aids of
fuel deposits paraffin crystals which increase -10 Winter diesel any kind can lead to engine damage.
the flow resistance in the fuel filter so much Therefore:
that an adequate fuel supply is no longer guar- Fuel filter heating and winter • Do not use additives or engine
-20
anteed. diesel starting aids.
To ensure trouble-free operation during winter, Arctic grade: Cloud point (CP) MAN Truck & Bus SE does not accept warranty
-30
you must use winter diesel fuel for which the < -25 °C claims for resulting damage.
fuel manufacturer guarantees operational re-
liability in addition to compliance with the EN From Euro 6d
standard! Decisive factors for ensuring oper- In the case of vehicles from emission standard
ational reliability in addition to the “cold filter Euro 6d, the fuel is pre-heated via a mixer valve
plugging point” (CFPP) usually specified in the in the fuel pre-filter. This secures the fuel supply
EN 590 standard include ensuring the lowest down to an ambient temperature of -20°C. For
possible cloud point (CP). lower ambient temperatures, electrical heating
WARNING of the fuel filter is available as an optional extra.
Danger of engine damage
Mixing petrol with diesel fuel can lead Hazard classes
to engine damage. WARNING
Therefore: Risks to humans and the environ-
• Do not add petrol to the diesel fuel. ment
Drain the fuel pre-filter and fuel tank as neces- Diesel fuel can be a risk to humans
sary before the onset of winter. and the environment.
Up to Euro 6c

Edition May 2019 17

Service products
FAME fuel (biodiesel)

FAME fuel (biodiesel) is available can be found in the information Vehicles equipped with a CRT filter are only
available to the sales organisations in the in- allowed to be operated using FAME following
FAME fuel in accordance with EN 14214 dividual countries. individual approval from MAN Truck & Bus SE.
A subsequent conversion from operation with Further information is available from the MAN
Fatty Acid Methyl Ester is an umbrella term for diesel fuel to operation with FAME is not possi- service outlets.
a variety of fatty acid methyl esters, including ble. If vehicles are operated without approval from
for example rapeseed methyl ester (RME). With respect to the FAME quality, these regula- MAN Truck & Bus SE, the liability for defects
The FAME fuel must comply with the European tions for the operation of auxiliary heaters and shall not apply to any resulting damage.
standard EN 14214. the general instructions for the operation of ve-
Note the following requirements and restric- hicles with FAME also apply to Euro 6 vehicles. Additional warranty
tions when using FAME.
Common rail engines can only be operated WARNING
Not approved for operation with FAME
when using FAME if an additional warranty for Exclusion of liability for defects
the injection components is obtained. – all Euro 6 engines that were purchased with- Operation with FAME without an ad-
out the “Operation with biodiesel” feature ditional warranty will void the liability
Vehicle operation with FAME up to and for defects.
including emission standard Euro 5 and Vehicles with CRT filter only upon approval Therefore:
EEV • When operating with FAME, obtain
In the case of vehicles equipped with a CRT an additional warranty.
If a vehicle is subsequently converted to FAME filter, the decision as to whether use with FAME If you obtain an additional warranty for a vehicle
operation, a function parameter (FUP) must be is possible or not depends heavily on the phos- that is used outside of the EU, you must prove
applied for and installed. phorous and alkali content of the FAME fuel that FAME fuel in compliance with EN 14214 is
If the vehicle is no longer operated with FAME, used as well as on the operating conditions. available in the respective country.
the FUP must be removed again. This may result in “contamination” of the cat- The additional warranty will be adjusted over a
alytic converter from sulphur due to the chemi- negative warranty claim.
Vehicle operation with FAME as of emission cals involved. The additional warranty must be obtained within
standard Euro 6 Physically, it may result in “blockages” (due to 3 months of delivery of the vehicle.
the pores becoming blocked with soot). This In the case of demonstration vehicles, it is
Vehicles that are to be operated with FAME problem depends on the engine type and en- possible obtain the additional warranty when
must be ordered with the “operation with gine/vehicle manufacturer. the vehicle is sold to end customers. However,
biodiesel” equipment. Close examination of the operating conditions this must be within 12 months after delivery of
In addition to this, an additional warranty must is therefore required to determine whether and, the vehicle at maximum.
be acquired for the engine. The vehicles for if applicable, under which circumstances / re- The additional warranty applies as follows:
which the “operation with biodiesel” equipment strictions it is possible to use FAME fuel.

18 Edition May 2019

 Service products
FAME fuel (biodiesel)

– 48 months after first registration of the vehi- system” (see “Special operating conditions”, Auxiliary heater
cle, Page 13).
– max. 600,000 km for D20, D26, D28 engines, Temperature, oxygen and water cause quicker The following auxiliary heaters are approved
– max. 400,000 km for D08 engines, ageing of FAME. The developing oxidation for FAME operation:
– for damage to injector with nozzle, products may cause the fuel filter to block. – Airtronic D4S
rail/pressure pipe and high-pressure pump. Especially when converting from diesel fuel to – Hydronic D5WSC
FAME operation, blocked fuel filters are ini- – D1LCC
FAME fuel in compliance with EN 14214 tially highly likely because FAME loosens any – D3LCC
added to diesel fuel in compliance with EN residues in the fuel system.
590 Fuel filters are wearing parts; therefore, they Warranty
can not be replaced under warranty. Fuel filters
All vehicles can be operated without restrictions The usual warranty applies to all engines ap-
must be replaced at every engine oil change at
using the mixtures of 7% FAME by vol. and proved for use with FAME except vehicles
the latest.
diesel fuel currently legally permitted in the EU. equipped with a CRT filter; however, in the case
Depending on the fuel quality, it is possible that
In the case of other mixtures, the restrictions of common-rail engines, an additional warranty
fuel filters must be replaced between change
and maintenance instructions are the same as must be purchased.
intervals because they are blocked. For such
those that apply to operation with pure FAME The agreements reached on a case-by-case
cases, there are larger fuel filters for engines
fuel. basis apply to vehicles equipped with a CRT
D20 and D26. If required, these fuel filters can
filter.
be retrofitted in MAN service outlets.
Alternating operation with FAME fuel in In case of damages to the injection system
compliance with EN 14214 and with EN 590 (high-pressure pump, common-rail injection
Injectors
diesel fuel system, injectors, injection pump, injection noz-
Some FAME fuels may cause injectors to be- zles), a fuel sample (about 0.5 litres from the
The same restrictions and maintenance instruc- come clogged. Do not replace the injectors middle of the fuel content) must be ensured.
tions apply as for continuous operation with straight away in this case, instead fill the ve- If required, the sample will be requested by
FAME fuel. hicle with two tanks of diesel fuel. the department in the plant that is inspect-
ing the case. Information on clogged injectors
Shortened engine oil-change intervals Decommissioning can be found in this chapter (see “FAME fuel
when operating with FAME fuel (biodiesel)”, Page 18).
Before decommissioning for longer than
Information on engine oil, engine oil filters and four weeks, the entire fuel system must be
fuel filters and their shortened change inter- flushed by driving with at least two tanks of
vals can be found in the chapter “Maintenance diesel fuel in accordance with EN 590.

Edition May 2019 19

Service products
FAME fuel (biodiesel)

Fuel recommendation for winter operation

WARNING
Danger of engine damage
Mixing petrol with diesel fuel can lead
to engine damage.
Therefore:
• Do not add petrol to the diesel fuel.
Drain the fuel pre-filter and fuel tank as neces-
sary before the onset of winter.
Up to Euro 6c
At ambient temperatures below -10 °C, MAN
Truck & Bus SE recommends installing fuel fil-
ter heating for vehicles up to emission standard
Euro 6c.

Ambient tem- Fuel recommendation

perature up
to
(°C)
0 Summer biodiesel
-10 Winter biodiesel
Fuel filter heating and winter
-20
biodiesel

From Euro 6d
In the case of vehicles from emission standard
Euro 6d, the fuel is pre-heated via a mixer valve
in the fuel pre-filter. This secures the fuel supply
up to an ambient temperature of -20°C.

20 Edition May 2019

 Service products
Paraffinic diesel fuels

Paraffinic diesel fuels Note

Vehicles which have been approved for
Paraffinic diesel fuels in accordance with use with paraffinic diesel fuel by MAN
EN 15940 Truck & Bus SE may also be operated
using diesel fuel in compliance with
Paraffinic diesel fuels must comply with the EN 590.
standard EN 15940. This standard specifies the
quality requirements for paraffinic diesel fuels. Oil change intervals for operation with
Examples of paraffinic diesel fuels: paraffinic diesel fuels
– HVO: Hydrotreated Vegetable Oils
– GTL: Gas to Liquid Engine oil, engine oil filters and fuel filters are
subject to the same change intervals as diesel
Miscibility fuel in compliance with EN 590 apply.

Paraffinic diesel fuels in accordance with Fuel recommendation for winter operation
EN 15940 and diesel fuel in accordance with
EN 590 can be mixed. The same fuel recommendations as for opera-
Mixed-fuel operation using paraffinic diesel fu- tion with diesel fuel in compliance with EN 590
els in compliance with EN 15940 and FAME apply. Information about this can be found in the
fuel in compliance with EN 14214 is not per- chapter (see “Mineral diesel fuel”, Page 16).
missible.

Possible uses

Vehicles may only be operated with paraffinic

diesel fuels following approval by MAN Truck &
Bus SE.
Vehicles for which an additional warranty
for use with FAME fuel in compliance with
EN 14214 has been acquired may not be oper-
ated using paraffinic diesel fuel in compliance
with EN 15940.

Edition May 2019 21

Service products
Aviation turbine fuel (kerosene)

Aviation turbine fuel (kerosene)

Jet A 1, F-34, F-35, F-63
Density at 15 °C: 0.775 to 0.845 g/ml
Boiling range: 130 to 300 °C
Freezing point: -47 °C
Cetane index: not defined
In principle, MAN engines with oil-lubricated
inline injection pumps can be operated with
aviation turbine fuel.
The above mentioned fuels are not allowed
for use with mechanically and electrically
controlled distributor-type injection pumps
(VE..., VP 44 ...) and the Common Rail injec-
tion system.
The lower density and viscosity of the product
of distillation and the lack of lubricity compared
to diesel fuel mean that reduced engine power,
increased leakage at the injection pump and
shorter service life of the injection system are
all to be expected.
Further disadvantages include poorer engine
starting characteristics as well as worse emis-
sion levels.

22 Edition May 2019

 Service products
Micro-organisms in the fuel system

Micro-organisms in the fuel system – GrotaMar 71

– GrotaMar 82
Diesel fuels and FAME fuels may be contami- – Bakzid
nated with micro-organisms, which could mul- Please note that the fuel tanks or storage tanks
tiply under unfavourable circumstances. These need to be drained prior to the application of
micro-organisms may multiply when exposed disinfectants because the disinfectant binds
to condensation water, sulphur, phosphorus, with water. Water bound in the fuel can damage
nitrogen, oxygen, trace elements and fuel ad- the injection system.
ditives. Depending on the temperature condi-
Note
tions, the micro-organisms may multiply to var-
Always refer to the current safety data
ious extents. This leads to the formation of fi-
sheets and technical data sheets before
brous fungal braids and sludge, leading to mi-
using the disinfectants indicated.
crobial corrosion in the fuel tank and fuel lines.
The fuel filters then become blocked with rust
particles and biomass. The result is a reduction
in engine performance, ultimately ending in the
vehicle becoming immobilised. The fuel filters
then have to be replaced at relatively short in-
tervals.

Preventive measures

To prevent the formation of microorganisms in

the fuel system:
– Keep storage tanks clean
– Only park the vehicle for extended periods
when the fuel tank is full

Remedies

If the fuel system or storage tanks have already

been affected by micro-organisms, MAN Truck
& Bus AG recommends using one of the disin-
fectants listed below:

Edition May 2019 23

Service products
AdBlue

ADBLUE

Effect of AdBlue Environmental note

By adding a reducing agent (trade name Ad- AdBlue is easily decomposed by microbes. It
Blue) in the exhaust gas aftertreatment system, is therefore readily biodegradable. This means
pollutants in the exhaust gas (nitrogen oxide that AdBlue presents very little danger to the
NOx) are turned into eco-friendly substances environment.
(nitrogen and water vapour). Therefore, in Germany, AdBlue has been
placed in the lowest water hazard class WHC 1.
Note
AdBlue is an aqueous solution which poses no
If a vehicle is equipped with an AdBlue
significant risks according to the applicable EU
system, operation of this vehicle with a
chemical laws.
reducing agent is necessary in order to
comply with emissions standards, and is
therefore a condition for type approval
within the EU.

WARNING
Danger of engine damage
AdBlue is not an additive, and must
not be mixed with diesel fuel.
Therefore:
• Only use AdBlue without addi-
tives/auxiliary agents in accor-
dance with the following stan-
dards:
- ISO 22241
- DIN 70070
• Only use suitable storage and
filling systems in order to avoid
loss of quality.

24 Edition May 2019

 Service products
Service products in accordance with MAN company standard

SERVICE PRODUCTS IN ACCORDANCE WITH MAN COMPANY STANDARD

Approval of service products

The use of service products with an approval

according to MAN company standard is part of
the liability for defects and additional warranty.
Information provided by suppliers such as
“Meets/Exceeds MAN standard XXXX” on
products having no approval according to MAN
company standard is neither sufficient nor ver-
ifiable. MAN Truck & Bus SE does not accept
warranty claims for damage resulting from the
use of non-approved service products.
In these Maintenance and Service Product
Specifications and in the maintenance check-
lists, the specifications written in bold denote
the initial fill.
Note
Further information on service products
can be found in the service product
database or is available from the MAN
service outlets.

www.asp.mantruckandbus.com

Edition May 2019 25

Service products
Service products in accordance with MAN company standard

MAN Genuine Oil

MAN Genuine Oil – less friction, more efficiency.
Engine oil, gearbox oil, axle oil.

The most important thing when it comes to motorisation and technology is without a doubt the optimum coordination of all components. MAN
Genuine Parts fulfil this prerequisite. MAN Genuine Oil is the perfect supplement for the core components of an MAN vehicle, for engines,
gearboxes, driven axles and transfer cases. MAN Genuine Oils are proven to provide optimum protection against wear, and thus contribute to a
longer lifespan and reduce overall operating costs (TCO).

Only the best MAN oil is good enough for MAN vehicles. MAN Genuine Oil.

26 Edition May 2019

 Service products
Service products in accordance with MAN company standard

MAN Genuine Oil: Our favourites

MAN Genuine Oil is always the right choice. We recommend these favourites.
Excellence MAN 3677 5W-30
MAN Genuine Engine Oil
• Maintenance intervals of up to 140,000 km (for MAN D20 and D26 engines)
• Maintenance intervals for diesel particulate filters of up to 850,000 km
• longer service life, even under extreme loads
• high efficiency and performance with minimal oil consumption

Flexor MAN 341 Z5 75W-80 and Momentum MAN 341 GA2 75W-90
MAN Genuine Gearbox Oil
• high oxidation resistance and thermal stability, even with
long oil-change intervals
• optimum viscosity for unproblematic cold starts and smooth shifting
at low temperatures
• long service life of the gearbox, even under extreme operating conditions
and ambient temperatures
• high efficiency and performance
Nexus MAN 342 S1 75W-90
MAN Genuine Axle Oil
• high oxidation resistance and thermal stability, even with
long oil-change intervals
• prevention of oil sludge formation thanks to cleaning effect
• long service life of driven axles and transfer cases, even under extreme operating condi-
tions and ambient temperatures
• high efficiency and performance

Note: Specific approvals and other specifications in this Maintenance and Service Product Specification must be strictly observed!

Edition May 2019 27

Service products
Engine oils for diesel engines

ENGINE OILS

Engine oils for diesel engines

Diesel engines Sulphur content in diesel fuel Approved engine oil in accordance
with MAN company standard
(ppm) M 3277 M 3377 M 3477 M 3677
Euro 0
Not limited Yes Yes No No
Euro 1
Euro 2 D08 and D28 Not limited Yes Yes No No
Up to 50 Yes Yes Yes Yes
D20 and D26
Over 50 Yes Yes No No
without/with EGR Up to 50 Yes Yes Yes Yes
without EGR Over 50 Yes Yes No No
Euro 3
with EGR 51 to 500 Yes Yes No No
without/with EGR, with CRT filter Up to 10 No No Yes Yes
with EGR, with PM-KAT Up to 50 No No Yes Yes
with EGR, with CRT filter Up to 10 No No Yes Yes
without EGR, with SCR Up to 50 Yes Yes Yes Yes
Euro 4
without EGR, with SCR Over 50 Yes Yes No No
Up to 50 Yes Yes No Yes
D08 without EGR, with SCR
51 to 2,000 Yes Yes No No
D08 with EGR with DOC Up to 50 Yes Yes Yes Yes
D20, D26 with EGR, with DOC Up to 50 Yes Yes No No
with EGR, with PM-KAT Up to 50 No No Yes Yes
Euro 5 without EGR, with SCR Up to 50 Yes Yes Yes Yes
without EGR, with SCR Over 50 Yes Yes No No
Up to 50 Yes Yes No Yes
D08 without EGR, with SCR
51 to 2,000 Yes Yes No No

28 Edition May 2019

 Service products
Engine oils for diesel engines

Diesel engines Sulphur content in diesel fuel Approved engine oil in accordance
with MAN company standard
(ppm) M 3277 M 3377 M 3477 M 3677
with EGR, with PM-KAT Up to 50 No No Yes Yes
with EGR, with CRT filter Up to 10 No No Yes Yes
EEV
without EGR, with SCR Up to 50 Yes Yes Yes Yes
without EGR, with SCR Over 50 Yes Yes No No
Euro 6 b, c D08 with EGR, with SCR + CRT Up to 10 No Yes No Yes
Euro 6 a D20. D26 with EGR, with SCR + CRT Up to 10 No Yes No Yes
Euro 6 b D20. D26, D38 with EGR, with SCR + CRT Up to 10 No Yes No Yes
D08 without EGR, with SCR + CRT
Euro 6 c Up to 10 No No No Yes
D20. D26, D38 with EGR, with SCR + CRT
D08, D15 without EGR, with SCR + CRT
Euro 6 d Up to 10 No No No Yes
D26, D38 with EGR, with SCR + CRT

Edition May 2019 29

Service products
Further requirements for engine oils

Further requirements for engine Mixing engine oils

oils
Engine oils from different manufacturers, but in
accordance with the same specifications, can
Low-temperature limits
be mixed.
Mixing oils of different specifications is not
permissible.

Exception up to and including emission stan-

dard Euro 5 and EEV:
– M 3677 and M 3477 may be mixed.
– M 3377 and M 3277 may be mixed.

Shortened engine oil change intervals

depending on the sulphur content in the
diesel fuel

Engine oil change intervals may be reduced

depending on the sulphur content in the diesel
Engine oil additives
fuel. Information about increased sulphur con-
WARNING tent in the diesel fuel is contained in the chapter
Danger of engine damage “Maintenance system” (see “Special operating
Engine oil additives can lead to en- conditions”, Page 13).
gine damage. Information about calculating the shortened
Therefore: oil-change intervals can be found in the chapter
• Do not use engine oil additives. “Maintenance intervals” (see “General informa-
tion about maintenance intervals”, Page 51).
MAN Truck & Bus SE does not accept warranty
claims for damage resulting from engine oil
additives.

30 Edition May 2019

 Service products
Coolants

COOLANTS

MAN Genuine Corrosion

Protection and Antifreeze

Developed specially for the operation of MAN high-performance diesel engines, MAN Genuine
Corrosion Protection and Antifreeze offers protection against corrosion and cavitation at the
same time as providing antifreeze protection to ‐37 °C.
Pipe-constricting deposits or gas bubbles can result in extreme pressure and temperature peaks
that can permanently damage the system. MAN Genuine Corrosion Protection and Antifreeze is
optimally tuned to the cooling systems of MAN engines and to their seal materials and coatings,
and therefore provides maximum protection, optimum function and considerable cost advan-
tages due to longer engine service life.
MAN Genuine Corrosion Protection and Antifreeze meets the MAN 324 SI‐OAT and VW TL
774‐G specifications and is thus suitable for all MAN vehicles.
Exception for TGE: Approval according to VW TL 774-G (top up), not suitable for VW TL 774-J
(complete change).
Where available, use MAN Genuine Anti-corrosion Agent and Antifreeze.

Edition May 2019 31

Service products
Coolants

Anti-freeze and anti-corrosion

agent
Use and properties of anti-freeze and MAN 324 Type Si-OAT MAN 324 Type NF
anti-corrosion agent in accordance with
Company standard MAN 324
Colour Pink Not prescribed
Application for all emission standards and engines with up to and including Euro 5, EEV
PriTarder solely for vehicles with Euro 5 D08 engines and
Obligatory as of Euro 6 engines with PriTarder
Utilisation forbidden — From Euro 6
No mixing With types SNF and N-Arctic, N With types SNF and N-Arctic
Permissible coolant hoses Without restriction Without restriction
Standard mixing ratio antifreeze/water 50 % by vol. antifreeze/ 50 % by vol. antifreeze/
50 % by vol. water 50 % by vol. water
Antifreeze Below -37 °C Below -37 °C
Mixing ratio for antifreeze/water at low temper- 60 % by vol. antifreeze/ 60 % by vol. antifreeze/
atures (cold climate package): 40 % by vol. water (if temperatures remain 40 % by vol. water (if temperatures remain
higher than ‐37 °C, change to standard mixing higher than ‐37 °C, change to standard mixing
ratio) ratio)
Antifreeze Below -50 °C Below -50 °C

32 Edition May 2019

 Service products
Coolants

Use and properties of anti-freeze and MAN 324 type SNF MAN 324 type N-Arctic
anti-corrosion agent in accordance with
Company standard MAN 324
Colour Not prescribed Not prescribed
Application up to and including Euro 4 up to and including Euro 4
Utilisation forbidden as of Euro 5, EEV and engines with PriTarder as of Euro 5, EEV and engines with PriTarder
No mixing Mixing with other types not permissible Mixing with other types not permissible
Permissible coolant hoses Only EPDM hoses (black) Without restriction
No silicon hoses (blue)
Standard mixing ratio antifreeze/water 40 % by vol. antifreeze/ 50 % by vol. antifreeze/
60 % by vol. water 50 % by vol. water
Antifreeze Below -27 °C Below -37 °C
Mixing ratio for antifreeze/water at low temper- — 65 % by vol. antifreeze/
atures (cold climate package): 40 % by vol. water (if temperatures remain
higher than ‐37 °C, change to standard mixing
ratio)
Antifreeze — Below -65 °C

WARNING
Danger of engine damage
The ability of the coolant to protect
against corrosion may decrease over
the course of the service life, which
can lead to engine damage.
Therefore:
• Replace coolant when it turns
brown or becomes cloudy.

Edition May 2019 33

Service products
Coolants

Anti-corrosion agent without

anti-freeze according to company
standard MAN 248

If the use of anti-freeze is not possible for

certain utilisation cases, anti-corrosion agents
according to company standard MAN 248 are
to be used.
Note
Further information is available from the
MAN service outlets.

WARNING
Danger of engine damage
Use of anti-corrosion agents without
anti-freeze is not permissible in Euro
5, EEV, Euro 6 engines, and in en-
gines with PriTarder.
Therefore:
• Do not mix anti-freeze and
anti-corrosion agent according
to company standard MAN 248
with anti-freeze and anti-corrosion
agent according to company stan-
dard MAN 324.

34 Edition May 2019

 Service products
Coolants

Water quality – Information on anti-freeze and anti-corrosion

agents can be found in this chapter (see
To ensure reliable vehicle operation, the coolant “Coolants”, Page 31).
must meet the following minimum require- – Analysis values of water, see table
ments:

Analysis values of water

Appearance Colourless, clear, free from contamination
German hardness: maximum 20 °dH
Total hardness French hardness: maximum 35.6 °fH
British hardness: maximum 25 °e
Chlorides maximum 100 mg/l
Sulphates maximum 150 mg/l
pH value at 20 °C 6.5 to 8.5

If tap water with these values is not available, use fully desalinated, distilled or condensed water.

Changing coolant Follow the instructions issued by the relevant

local authority when disposing of used coolants
Information about the intervals specified for (mixture of antifreeze or anti-corrosion agent
changing the coolant can be found in the chap- with mains water).
ter “Maintenance intervals” (see “Cooling sys- There are disposal companies that specialise in
tem”, Page 69). the recycling of coolants containing antifreeze
and antifreeze concentrates. If you decide to
use these companies, you must collect the
Disposing of coolant
product groups separately and not mix them
with different types of service products (oils,
Environmental note
solvents, fuels).
Treat undiluted anti-freeze and anti-corrosion
agents as hazardous waste.

Edition May 2019 35

Service products
Gearbox and axle oils

GEARBOX AND AXLE OILS

Oil type designation and composed of a letter and a number and provide and oil performance level, while the highest
application the user with information about a suitable unit, number (e. g. Z5) signifies the highest oil per-
oil quality and performance level of the oil. formance level.
After the MAN company standard, the oil type Within an oil type, the lowest number (e. g. Z2) Currently, there are the following oil types:
designations are specified which are generally always signifies the lowest oil-change interval

Oil specification Oil type Application

in accordance with
MAN company stan-
dard
MAN 339 Z2, Z3, Z4 Automatic gearbox oils for hydraulic gearbox, retarder and converter
High-pressure gearbox oils for Ecosplit, Ecomid, Ecolite and automated manually operated
Z2, Z4, Z5
MAN 341 gearboxes MAN TipMatic AS/TX/TC, MAN TipMatic Mid/Lite
GA1, GA2 High-pressure gearbox oils for MAN TipMatic 14
M2, M3 Highest-pressure gearbox oils for axles and transfer cases; mineral base oil
MAN 342 Highest-pressure gearbox oils for axles and transfer cases; synthetic base oil
S1, S2
MAN 342 S2 factory filling only, not available from Sales.

Further information on oil specification and oil-change interval for gearbox, transfer case and axles can be found in the chapter “General informa-
tion on maintenance intervals” (see “General information about maintenance intervals”, Page 51), “gearbox” (see “Gearbox”, Page 70), “transfer
case” (see “Transfer case”, Page 78), “axles” (see “Axles”, Page 81).

36 Edition May 2019

 Service products
Gearbox and axle oils

Low-temperature limits

Miscibility

Oils that correspond to the same specifications

can be mixed (for example, MAN 342 type M3
and MAN 342 type S1). When mixing various
oil types (e.g. MAN 342 type M3 and MAN
342 type S1), the shortest oil-change interval
applies.
It is not permitted to mix oils of different specifi-
cations (for example, MAN 342 and MAN 341).

Edition May 2019 37

Service products
Steering system

HYDRAULIC OILS

Steering system
Steering system Oil specification
in accordance with
MAN company standard
All steering systems MAN 339 L1

38 Edition May 2019

 Service products
Clutch

Clutch
Clutch unit Ambient temperature Specification
(°C)
Shift clutch and hydraulic shift system (TGA) -35 to +75 Hydraulic oil M 3289
Clutch actuator for TipMatic 14 Brake fluid DOT 4
—
FMVSS 116, SAE J 1703

WARNING
Failure of the shift clutch
Mixing or refilling with brake fluids
causes significant damage to seals
and hoses, which can lead to clutch
unit failure.
Therefore:
• As per MAN company standard
M 3289 , do not mix hydraulic oils
with brake fluids

Edition May 2019 39

Service products
Hydrostatic fan drive and semitrailer hydraulics for Euro 4 to Euro 6 heavy-duty semitrailer tractors

Hydrostatic fan drive and semi-

trailer hydraulics for Euro 4 to Euro
6 heavy-duty semitrailer tractors
Heavy-duty semitrailer tractors Ambient temperature Oil specification
(°C)
Central hydraulics for Euro 4, 5 heavy-duty semitrailer tractors — MAN 339 Z1, Z2
Hydrostatic fan drive and semitrailer hydraulics for Euro 6 -20 to +80 HVLP 32 in accordance with DIN 51524-3
heavy-duty semitrailer tractors -15 to +70 HLP 32 in accordance with DIN 51524-2

40 Edition May 2019

 Service products
Cab tilt mechanism

Cab tilt mechanism

Cab tilt mechanisms Ambient temperature Oil specification
(°C)
Mechanical cab tilt mechanism BP Energol HLP HM 15
-25 to +80 Gulf Harmony HVI Plus 15
Total Elfmatic G2
Electric cab tilt mechanism Chevron Rando HDZ 15
-30 to +80 Mobil Univis HVI 26
Shell Tellus S2 V15
Chevron Hydraulic Oil 5606A
-40 to +80
Shell Aeroshell Fluid 41

Edition May 2019 41

Service products
MAN HydroDrive

MAN HydroDrive
Hydraulic system Oil specification
MAN HydroDrive HVLP 46 in accordance with DIN 51524-3
HLP 46 in accordance with DIN 51524-2
MAN HydroDrive PTO on synchromesh gearbox MAN 341 Z5

42 Edition May 2019

 Service products
Other hydraulic systems

Other hydraulic systems

Tipper hydraulics (not for heavy-duty

semitrailer tractors), refuse vehicle
hydraulics, central hydraulics, crane, cable
winch

Hydraulic systems Ambient temperature Oil specification Alternative oil specification

(°C)
Tipper hydraulics, refuse vehicle hydraulics, central hy- ATF Dexron II
-10 to +80 MAN 339 L1
draulics ATF Dexron III
Crane, winch (same oil circuit) Hydraulic oil HLP22 in
-15 to +80 accordance with DIN —
51524

WARNING
Danger of damage
When using the hydraulic system
below the above-mentioned ambient
temperature, there is a risk that parts
of it may be damaged.
Therefore:
• Before setting off, allow the hy-
draulic system to warm up/operate
at idling speed.

Edition May 2019 43

Service products
Refrigerants and refrigerator oils

REFRIGERANTS AND REFRIGERATOR OILS

Refrigerant
Air-conditioning system Specification
Auxiliary air-conditioning system, air-conditioning system R134a

Refrigerator oils

Refrigerant compressor Oil specification Alternative oil specification

Kiki Fuchs DEA Reniso PAG 46 Zexel 100 PG PAG oil
Nippodenso ND 8 PAG oil —
Sanden SD H 15 7982 Sanden SP 20 PAG oil —
Sanden SD H 15 8117, 8157, 8162, 8164, 8171 Sanden SP 10 PAG oil —
Unicla Unidap 7 PAG oil —
Zexel Zexel ZXL 100 PG PAG oil Fuchs DEA Reniso PAG 46

WARNING • No additives should be mixed into

Risk of damage to the air-condi- the refrigerator oil or the refrigerant
tioning system • Do not use additives such as flu-
Mixing refrigerator oils or using addi- orescing agents or contrasting
tives leads to damage to the refrig- agents for leakage checks or leak
erant compressor and the air-condi- tests
tioning system.
Therefore:
• Do not mix refrigerator oils with
each other

44 Edition May 2019

 Service products
Solid lubricants

SOLID LUBRICANTS

Periodic lubrication: Use up to

130 °C
Component Specification Alternative specification
All nipple-type and loose-type greasing points such as: Multi-purpose grease
Linkages and cables, engine control, clutch and gearshift, tipper pins, spare wheel (lithium-12-hydroxystearate
hoist, locking mechanism for cab tilt mechanism, pivot thread and mounts for type) + EP additives, NLGI
MAN 283 Li-P 2 multi-pur-
centring rollers on carrier frame for interchangeable body, brake camshaft bearings Class 2, drop point at least
pose grease
on the rear axle, linkage adjuster, spring bolts, ball joints, bolts of the axle load 180 °C
equalisation rocker arm, etc. without solid lubricants (e.g.
graphite, MoS2)
Annular spring trailer coupling:
Contact surface of the drawbar eye on the coupling jaw and on the coupling pin Penetrating oil with corrosion
—
protection (e.g. WD-40)
Grease nipple MAN 283 Li-P 2
Rockinger trailer coupling:
Contact surface of the drawbar eye on the coupling jaw and on the coupling pin Castrol Olista Longtime 3 EP —
Grease nipple MAN 283 Li-P 2
Lubrication of vehicle door locks, outside handle (locking cylinder grease) Water-resistant lubricating
Fuchs Renocal FN 745/94
grease, NLGI Class 1/2, drop
Castrol Optitemp TT1, Spray
point at least 120 °C

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Service products
Solid lubricants

Periodic lubrication: Use up to

150 °C
Component Specification Alternative specification
Gearbox input shaft keyway toothing (repair) Long-term lubricating grease
—
Drive toothing of the hydraulic/tandem pump (Euro 6 heavy-duty semitrailer tractor) Olista Longtime 3EP
Propshaft joints and propshaft intermediate propshaft bearing, twin propshafts,
Lithium complex grease with
eccentric shaft bearings on fan tensioning pulley MAN 284 Li-H 2 high-temper-
mineral oil, NLGI Class 2, drop
Long-life lubrication: Mount for brake camshaft bearings on the rear axle, brake ature grease
point at least 230 °C
shoe pins, steering knuckle
Low-maintenance brake camshaft Fuchs Renolit LX-NHU
2 in accordance with —
MAN 284 Li-H 2
Fifth-wheel coupling: Multi-purpose grease
Fifth-wheel pick-up plate, locking hook, sliding device on the tractor vehicle if (lithium-12-hydroxystearate
necessary, plate and kingpin on the semitrailer MAN 284 Li-H 2 type) + EP additives + MoS2,
(if without central lubrication system or maintenance-free) NLGI class 2, drop point at least
Sliding device on the fifth-wheel coupling (heavy-duty semitrailer tractor, E types) 180 °C

Periodic lubrication: Use from

-50 °C
Specification Alternative specification
Fuchs Renolit W2 Lithium complex grease with synthetic base oil, NLGI Class 2,
drop point at least 230 °C

46 Edition May 2019

 Service products
Solid lubricants

Lifetime lubrication: Use up to

200 °C
Component Specification Alternative specification
Brake shoe pins, brake shoe rollers, nozzle holders (pressure screw contact point), High-temperature lubricant Heat-resistant paste with
exhaust system (mounting bolts) TC 13-047 Cu solid lubricant
Constant-velocity shafts Castrol molub-alloy paste MP
—
3

Lifetime lubrication
Component Specification
Steering knuckle bearing Fuchs Renolit LX-OTP 2

Integrated lubrication system for

fifth-wheel couplings: Lubricating
grease
Fifth-wheel coupling Specification
Jost Fifth-wheel coupling grease
JSK 37, 38, 42 Jost NBC 300
Lubcon Turmogrease NBC 300
SAF-HOLLAND
HOLLAND Recolube Power SKX 372 high-performance
SK-S 36-20
grease
SK-HD 38.36

Edition May 2019 47

Service products
Solid lubricants

Central lubrication systems: Oil

Central lubrication system Oil specification Alternative oil specification
in accordance with
MAN company standard
Vogel MAN 341 Z2 high-pressure Same engine oil as diesel en-
gearbox oil gine

48 Edition May 2019

 Service products
Corrosion protection

CORROSION PROTECTION

Component Specification
in accordance with
MAN company standard
Destination indicators, (interior), painted outside surfaces M 3082-A paint-protecting wax
Cab cavities
Initial treatment M 3082-B1 cavity wax
Subsequent treatment M 3082-B3 cavity wax
Wheel arches, underbody, cab underside, front panel M 3082- C underbody wax
or
M 3082-Z two-coat wax

Edition May 2019 49

Service products
Battery, wiper system, tyres and rims

BATTERY, WIPER SYSTEM, TYRES AND RIMS

Battery Specification
Acid density with fully-charged battery 1.28 g/cm3 at 20 ºC
Battery fluid Distilled water
Terminal grease Technical Vaseline S-743
or
TL 9150-0042

Top up windscreen washers and

headlight cleaning system

Only use windscreen wiper water with a suitable cleaning additive.

Do not add detergent to the windscreen wiper water, since it
– has hardly any effect against diesel soot and contamination by insects,
– is only effective at temperatures that are not normally attained in the windscreen washer water and
– can cause damage to paintwork, plastic and rubber parts under certain circumstances.
At low ambient temperatures use antifreeze and observe temperature information from the manufacturer.
When using concentrates, observe the information about the mixing ratio with tap water.

Tyres and rims Specification

Assembly product, slip additive M 3224

50 Edition May 2019

 Maintenance intervals
General information about maintenance intervals

GENERAL INFORMATION ABOUT MAINTENANCE INTERVALS

Vehicle-specific units In the case of vehicles with a switched on main- Engine Usage Fuel consumption
tenance interval calculator, the oil-change inter- (litres per 100 km)
Information about the units installed in the ve- val which can be achieved depends on the con- D20, D26, light Up to 30
hicle is available under the vehicle data in the ditions for use. The indicated maximum mileage D28, D38 medium 31 to 50
MAN After Sales Portal. may be reduced. The message “Service due” heavy over 50
Each unit in a vehicle has a model plate. This on the driver's display is of key importance.
can also be used to identify the unit. The currently applicable maintenance check-
lists must be used to carry out the maintenance These adjusted mileages are listed in the col-
work. umn “Maintenance interval calculator off” in the
Oil specifications following tables.
In addition to these adjusted mileages, the
Details of approved and specified service prod- Shortened oil-change intervals for oil-change intervals must be reduced when the
ucts according to the MAN company standard diesel engines vehicle is operated:
for a certain unit can be found in the “Oil specifi- – with a high sulfur content in diesel fuel
cation in accordance with MAN company stan- The maximum mileages must be adjusted Information on the permissible sulfur content
dard” column in the following tables. depending on the application (light, medium, in the diesel fuel can be found in the chapter
The oil specifications written in bold corre- heavy). “Service products” (see “Mineral diesel fuel”,
spond to the initial fill. A fuel consumption is assigned for each appli- Page 16)
cation. – at low temperatures
Oil-change intervals – with FAME fuel. Information on FAME fuel
Engine Usage Fuel consumption and the conditions for the use of FAME are
The maintenance work is carried out after a (litres per 100 km) contained in the chapter “Service products”
specified time interval or mileage, depending D0834 light Up to 15 (see “FAME fuel (biodiesel)”, Page 18)
on which event occurs first. medium 16 to 25
The listed values are maximum values. They heavy over 25
depend on the quality of the approved oil, on D0836 light Up to 23
the type of unit installed and on the vehicle
medium 24 to 33
application.
It is also relevant whether the maintenance heavy Over 33
interval calculator is switched on or switched
off.

Edition May 2019 51

Maintenance intervals
General information about maintenance intervals

Calculation of reduced oil-change intervals – several correction factors for the engine Heavy duty operation exists for the following
– with a high sulfur content in diesel fuel oil change engines if the fuel consumption exceeds the
When several correction factors coincide, they specified values:
Sulphur content S in Correction factor must be multiplied together.
diesel fuel oil-change interval Example: Engine Fuel consumption
(ppm) D20 Euro 3 engine
(litres per 100 km)
Usage: medium
S < 50 1
Oil specification: M 3277 D0834 25
50 < S < 1,000 0.5 Oil change interval: 70,000 km
Use at low temperatures: Correction factor 0.7 D0836 33
S > 1,000 0.3
Sulphur content (S) > 1000 ppm: D15, D20, D26,
Correction factor 0.3 50
D28, D38
– when used at low temperatures Results in a shortened engine oil-change inter-
val of 14,700 km: The shortened oil-change intervals for the man-
Ambient tempera- Correction factor ually operated gearbox apply in case of use at
70,000 km x 0.7 x 0.3 = 14,700 km
ture for at least oil-change interval high temperatures and/or in heavy-duty opera-
3 months per year tion.
(°C) Shortened oil-change intervals for The gearbox oil type MAN 341 Z2 is not per-
gearbox, transfer case, axles, MAN missible for use at high temperatures and in
less than -20 0.7
HydroDrive heavy-duty operation.
The oil-change interval is limited to 12 months
when using at low temperatures. When operated at high temperatures, the maxi-
mum mileage (km value) of gearboxes, transfer
– with FAME operation cases and MAN HydroDrive is reduced.
The maximum mileage (km value) for the gear-
Maximum mileage
box is reduced in the case of heavy-duty oper-
(km) (months) ation.
30,000 12 Use at high temperatures exists:
- if the average monthly temperature in more
than 2 months in a year is higher than 25 °C
- or if temperatures higher than 40 °C occur on
more than 7 days in a year.

52 Edition May 2019

 Maintenance intervals
Diesel engines operated with diesel fuel

DIESEL ENGINES OPERATED WITH DIESEL FUEL

Note
Information on the assignment of ap-
proved engine oil, emission standard,
exhaust system and sulphur content in
the diesel fuel can be found in the chap-
ter “Service products” (see “Engine oils”,
Page 28).
Information on the correction factor for
use at low temperatures can be found
in the chapter “General information on
maintenance intervals” (see “General in-
formation about maintenance intervals”,
Page 51).
Euro 6 a, b: Specification M 3377 can
be used upon special request by the
customer, but the service life of the
diesel particulate filter is considerably
reduced. Not permissible for vehicles
with maintenance contract.

Edition May 2019 53

Maintenance intervals
D0834 engine

D0834 engine

Oil specifications and oil-change intervals

Diesel engine Sulphur con- Oil specification Maximum mileage

tent in diesel in accordance with
fuel MAN company
standard Maintenance Maintenance inter-
interval cal- val calculator off
culator on Usage
light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
M 3277, M 3377,
Up to 50 80,000 60,000 42,000 24,000
M 3477, M 3677
Euro 3 —
51 to 1,000 M 3277, M 3377 — 30,000 21,000 12,000 12
Over 1,000 M 3277, M 3377 — 18,000 12,600 7,200
Euro 4 with EGR, with PM-KAT Up to 50 M 3677, M 3477 80,000 60,000 42,000 24,000
M 3277, M 3377,
D0834LFL83/84/85/86/87/88 Up to 50 80,000 60,000 42,000 24,000
Euro 4, M 3477, M 3677
/89/90/91/92/93/94 18
Euro 5 51 to 1,000 M 3277, M 3377 — 30,000 21,000 12,000
without EGR, with SCR
1,001 to 2,000 M 3277, M 3377 — 18,000 12,600 7,200
M 3277, M 3377,
Euro 5 with EGR, with DOC Up to 50 80,000 60,000 42,000 24,000
M 3477, M 3677
EEV with EGR, with PM-KAT Up to 50 M 3677, M 3477 80,000 60,000 42,000 24,000 12
D0834LFL66/67/68/75/76 M 3677 60,000 45,000 32,000 18,000
Euro 6b Up to 10
with EGR, with SCR + CRT M 3377 80,000 60,000 42,000 24,000

54 Edition May 2019

 Maintenance intervals
D0834 engine

Diesel engine Sulphur con- Oil specification Maximum mileage

tent in diesel in accordance Maintenance interval calculator on
fuel with
MAN company
(ppm) standard (km) (months)
D0834LFLAA/AB/AC/AD/AE
with EGR, with SCR + CRT
Euro 6c
D0834LFL77/78/79/80/81/82
Up to 10 M 3677 80,000 18
without EGR, with SCR + CRT
D0834LFLAF/AG/AH/AI/AJ/AK
Euro 6d
without EGR, with SCR + CRT

Edition May 2019 55

Maintenance intervals
Engine D0836

Engine D0836

Oil specifications and oil-change intervals

Diesel engine Sulphur con- Oil specification Maximum mileage

tent in diesel in accordance with Maintenance Maintenance inter-
fuel MAN company interval cal- val calculator off
standard culator on Usage
light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
M 3277, M 3377,
Up to 50 80,000 60,000 42,000 24,000
M 3477, M 3677
Euro 3 —
51 to 1,000 M 3277, M 3377 — 30,000 21,000 12,000 12
Over 1,000 M 3277, M 3377 — 18,000 12,600 7,200
Euro 4 with EGR, with PM-KAT Up to 50 M 3677, M 3477 80,000 60,000 42,000 24,000
M 3277, M 3377,
D0836LFL86/87/88/89/90/91/92 Up to 50 80,000 60,000 42,000 24,000
Euro 4, M 3477, M 3677
/93/94/95/96/97 18
Euro 5 51 to 1,000 M 3277, M 3377 — 30,000 21,000 12,000
without EGR, with SCR
1,001 to 2,000 M 3277, M 3377 — 18,000 12,600 7,200
M 3277, M 3377,
Euro 5 with EGR, with DOC Up to 50 80,000 60,000 42,000 24,000
M 3477, M 3677
EEV with EGR, with PM-KAT Up to 50 M 3677, M 3477 80,000 60,000 42,000 24,000 12
D0836LFL66/67/68/75/76/77 M 3677 60,000 45,000 32,000 18,000
Euro 6b Up to 10
with EGR, with SCR + CRT M 3377 80,000 60,000 42,000 24,000

56 Edition May 2019

 Maintenance intervals
Engine D0836

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance interval calculator on
MAN company (km)
(ppm) standard (months)
D0836LFLAA/AB/AC/AD/AE
/AF
Euro 6c with EGR, with SCR + CRT
D0836LFL79/80/81/83/84/85
Up to 10 M 3677 80,000 18
without EGR, with SCR + CRT
Euro 6d D0836LFLAN/AO/AP/AQ/AR
/AS
without EGR, with SCR + CRT

Edition May 2019 57

Maintenance intervals
D1556 engine

D1556 engine

Oil specifications and oil-change intervals

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance interval calculator on
MAN company (km) (months)
(ppm) standard
D1556LF07/08/09/10/11/12
Euro 6d Up to 10 M 3677 120,000 18
without EGR, with SCR + CRT

58 Edition May 2019

 Maintenance intervals
D2066 engine

D2066 engine

Oil specifications and oil-change intervals

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance Maintenance interval calculator
MAN company interval cal- off
standard culator on Usage
light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
Up to 50 M 3277, M 3377 120,000 100,000 70,000 40,000
Euro 2 — 51 to 1,000 M 3277, M 3377 — 50,000 35,000 20,000
Over 1,000 M 3277, M 3377 — 30,000 21,000 12,000
M 3277, M 3377,
Up to 50 120,000 100,000 70,000 40,000
M 3477, M 3677
Euro 3 —
51 to 1,000 M 3277, M 3377 — 50,000 35,000 20,000
Over 1,000 M 3277, M 3377 — 30,000 21,000 12,000
with EGR, without OBD M 3677, M 3477 90,000 70,000 50,000 30,000
Euro 4 Up to 50
with PM-KAT with OBD M 3677, M 3477 120,000 100,000 70,000 40,000
M 3277, M 3377,
Up to 50 120,000 100,000 70,000 40,000 12
Euro 4, M 3477, M 3677
without EGR, with SCR
Euro 5 51 to 1,000 M 3277, M 3377 — 50,000 35,000 20,000
Over 1,000 M 3277, M 3377 — 30,000 21,000 12,000
Euro 5 with EGR, with DOC Up to 50 M 3277, M 3377 120,000 100,000 70,000 40,000
with EGR, with PM-KAT Up to 50 120,000 100,000 70,000 40,000
M 3677, M 3477
with EGR, with CRT Up to 10 120,000 100,000 70,000 40,000
M 3277, M 3377,
EEV Up to 50 120,000 100,000 70,000 40,000
M 3477, M 3677
without EGR, with SCR
51 to 1,000 M 3277, M 3377 120,000 100,000 70,000 40,000
Over 1,000 M 3277, M 3377 120,000 100,000 70,000 40,000

Edition May 2019 59

Maintenance intervals
D2066 engine

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance Maintenance interval calculator
MAN company interval cal- off
standard culator on Usage
light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
D2066LF80/81/83/84 M 3677 100,000 80,000 55,000 30,000
Euro 6a
with EGR, with SCR + CRT M 3377 140,000 100,000 70,000 40,000
Up to 10 12
D2066LF61/67/68/76/77/78 M 3677 100,000 80,000 55,000 30,000
Euro 6b
with EGR, with SCR + CRT M 3377 140,000 100,000 70,000 40,000

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance Maintenance interval calculator on
with
MAN company
(ppm) standard (km) (months)
D2066LF85/86/92/93
Euro 6c Up to 10 M 3677 140,000 18
with EGR, with SCR + CRT

60 Edition May 2019

 Maintenance intervals
D2676 engine

D2676 engine

Oil specifications and oil-change intervals

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance Maintenance Maintenance interval calculator
with interval cal- off
MAN company culator on Usage
standard light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
Up to 50 M 3277, M 3377 120,000 100,000 70,000 40,000
Euro 2 — 51 to 1,000 M 3277, M 3377 — 50,000 35,000 20,000
Over 1,000 M 3277, M 3377 — 30,000 21,000 12,000
M 3277, M 3377,
Up to 50 120,000 100,000 70,000 40,000
M 3477, M 3677
Euro 3 —
51 to 1,000 M 3277, M 3377 — 50,000 35,000 20,000
Over 1,000 M 3277, M 3377 — 30,000 21,000 12,000
Euro 4 with EGR, with PM-KAT Up to 50 M 3677, M 3477 120,000 100,000 70,000 40,000
M 3277, M 3377,
Up to 50 120,000 100,000 70,000 40,000
Euro 4, M 3477, M 3677 12
without EGR, with SCR
Euro 5 51 to 1,000 M 3277, M 3377 — 50,000 70,000 40,000
Over 1,000 M 3277, M 3377 — 30,000 21,000 12,000
Euro 5 with EGR, with DOC Up to 50 M 3277, M 3377 120,000 100,000 70,000 40,000
with EGR, with PM-KAT Up to 50 120,000 100,000 70,000 40,000
M 3677, M 3477
with EGR, with CRT Up to 10 120,000 100,000 70,000 40,000
M 3277, M 3377,
EEV Up to 50 120,000 100,000 70,000 40,000
M 3477, M 3677
without EGR, with SCR
51 to 1,000 M 3277, M 3377 120,000 100,000 70,000 40,000
Over 1,000 M 3277, M 3377 120,000 100,000 70,000 40,000

Edition May 2019 61

Maintenance intervals
D2676 engine

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance Maintenance Maintenance interval calculator
with interval cal- off
MAN company culator on Usage
standard light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
D2676LF45/46/47/48/49/50/56 M 3677 100,000 80,000 55,000 30,000
Euro 6a /57/58
M 3377 140,000 100,000 70,000 40,000
with EGR, with SCR + CRT Up to 10 12
D2676LF25/26/35/36 M 3677 100,000 80,000 55,000 30,000
Euro 6b
with EGR, with SCR + CRT M 3377 140,000 100,000 70,000 40,000

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance interval calculator on
MAN company
(km) (months)
(ppm) standard
D2676LF51/52/53/63/64/65/66
Euro 6c /67/68
with EGR, with SCR + CRT Up to 10 M 3677 140,000 18
D2676LF78/79/80/84/85/86/AB
Euro 6d
with EGR, with SCR + CRT

62 Edition May 2019

 Maintenance intervals
D2868 engine

D2868 engine

Oil specifications and oil-change intervals

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance Maintenance interval calculator
MAN company interval cal- off
standard culator on Usage
light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
M 3277, M 3377,
Euro 5 with SCR, with DOC Up to 50 120,000 80,000 55,000 30,000 12
M 3477, M 3677

Edition May 2019 63

Maintenance intervals
D2866, D2876 engines

D2866, D2876 engines

Oil specifications and oil-change intervals

Diesel engine Sulphur content Oil specification Maximum mileage
in diesel fuel in accordance with Maintenance Maintenance inter-
MAN company interval cal- val calculator off
standard culator on Usage
light medium heavy
(mont-
(ppm) (km) (km) (km) (km) hs)
Euro 2 — not limited M 3277, M 3377 100,000 80,000 55,000 30,000
M 3277, M 3377, 100,000 80,000 55,000 30,000
Up to 50
M 3477, M 3677
with green oil dipstick
51 to 1,000 M 3277, M 3377 — 40,000 27,500 15,000
Over 1,000 M 3277, M 3377 — 24,000 16,500 10,000
Euro 3
M 3277, M 3377,
Up to 50 75,000 60,000 45,000 25,000
M 3477, M 3677
with red oil dipstick
51 to 1,000 M 3277, M 3377 — 30,000 22,500 12,500
Over 1,000 M 3277, M 3377 — 20,000 15,000 7,500
with EGR, with PM-KAT M 3477 90,000 70,000 50,000 30,000
Up to 50
with green oil dipstick M 3677 120,000 100,000 70,000 40,000 12
M 3477, M 3277,
Up to 50 120,000 100,000 70,000 40,000
with SCR M 3377, M 3677
with green oil dipstick 51 to 1,000 — 50,000 35,000 20,000
M 3277, M 3377 —
Over 1,000 30,000 21,000 12,000
Euro 4
with EGR, with PM-KAT
Up to 50 M 3477, M 3677 90,000 70,000 50,000 30,000
with red oil dipstick
M 3477, M 3277,
Up to 50 90,000 70,000 50,000 30,000
with SCR M 3377, M 3677
with red oil dipstick 51 to 1,000 — 45,000 25,000 15,000
M 3277, M 3377 —
Over 1,000 21,000 15,000 9,000

64 Edition May 2019

 Maintenance intervals
D3876 engine

D3876 engine

Oil specifications and oil-change intervals

Diesel engine Sulphur con- Oil specification Maximum mileage

tent in diesel in accordance with Maintenance Maintenance interval calculator
fuel MAN company interval cal- off
standard culator on Usage
light medium heavy (mont-
(ppm) (km) (km) (km) (km) hs)
D3876LF01/02/03/04/05/06 M 3677 100,000 80,000 55,000 30,000
Euro 6b Up to 10 12
with EGR, with SCR + CRT M 3377 140,000 100,000 70,000 40,000

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with Maintenance interval calculator on
MAN company
(ppm) standard (km) (months)
D3876LF07/08/09
Euro 6c 100,000
with EGR, with SCR + CRT
Up to 10 M 3677 18
D3876LF10/11/12
Euro 6d 140,000
with EGR, with SCR + CRT

Edition May 2019 65

Maintenance intervals
D3876 engine

D3876 engine for heavy-duty semitrailer

tractor

Oil specifications and oil-change intervals

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance with
MAN company Mainte- Maintenance interval Oper-
standard nance inter- calculator off ating
val calcu- hours
lator on
medium heavy (mont-
(ppm) (km) (km) (km) hs) (h)
D3876LF01/03/04/06 M 3677 100,000 55,000 30,000
Euro 6b Up to 10 12 600
with EGR, with SCR + CRT M 3377 140,000 70,000 40,000

Diesel engine Sulphur content Oil specification Maximum mileage

in diesel fuel in accordance Maintenance interval calculator on
with
MAN company
(ppm) standard (km) (months)
D3876LF07/08/09
Euro 6c 100,000
with EGR, with SCR + CRT
Up to 10 M 3677 18
D3876LF10/11/12
Euro 6d 140,000
with EGR, with SCR + CRT

66 Edition May 2019

 Maintenance intervals
D20, D26, D28 engines

DIESEL ENGINES OPERATED WITH FAME FUEL

D20, D26, D28 engines

D2066, D2676, D2866, D2876 engines up to

Euro 5

Oil specifications and oil-change intervals

Diesel engine Annual mileage Oil specification Maximum mileage

in accordance with Maintenance inter-
MAN company standard val calculator off
(mont-
(km) (km)
hs)
Up to 45,000 20,000
Euro 2 — M 3277, M 3377
Over 45,000 30,000
Up to 45,000 20,000
Euro 3 — M 3277, M 3377
Over 45,000 30,000
Up to 45,000 20,000
with EGR, with PM-KAT M 3677, M 3477 12
Over 45,000 30,000
Euro 4
Up to 45,000 M 3277, M 3377, M 3477, M 20,000
without EGR, with SCR
Over 45,000 3677 30,000
with EGR, with DOC Up to 45,000 20,000
Euro 5 M 3277, M 3377
without EGR, with SCR Over 45,000 30,000

Edition May 2019 67

Maintenance intervals
D20, D26, D28 engines

D2676 engine from Euro 6

Oil specifications and oil-change intervals

Diesel engine Oil specification Maximum mileage Maximum mileage

in accordance with Maintenance inter- Maintenance inter-
MAN company standard val calculator on val calculator off
(km) (months) (km) (months)
D2676LF54/55
Euro 6a M 3677, M 3377 — — 30,000
with EGR, with SCR + CRT
12
D2676LF63/64/65
Euro 6c 30,000
with EGR, with SCR + CRT
M 3677 30,000 12
D2676LF81/82/83
Euro 6d —
with EGR, with SCR, with CRT

68 Edition May 2019

 Maintenance intervals
Cooling system

COOLING SYSTEM

Emission stan- Specification Maximum mileage

dard in accordance with
MAN company standard (km) (years)
Euro 3, MAN 324 type Si-OAT, MAN 324 type NF, MAN 324 type N-Arctic,
Euro 4 MAN 324 type SNF
Euro 5, 500,000 4
MAN 324 type Si-OAT, MAN 324 type NF
EEV
Euro 6 MAN 324 Type Si-OAT

WARNING
Danger of engine damage
The ability of the coolant to protect
against corrosion may decrease over
the course of the service life, which
can lead to engine damage.
Therefore:
• Replace coolant when it turns
brown or becomes cloudy.

Edition May 2019 69

Maintenance intervals
Hydraulic gearbox (automatic gearbox)

GEARBOX

Hydraulic gearbox (automatic

gearbox)

Ecomat

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance with Normal use Use at high temperatures and
MAN company stan- heavy-duty operation
dard
(operating (operating
(km) (months) hours) (km) (months) hours)
MAN 339 Z4 150,000 24 2,000 75,000 12 1500
Ecomat MAN 339 Z3 120,000 12 1500 60,000 12 1000
MAN 339 Z2 60,000 12 750 30,000 12 500

70 Edition May 2019

 Maintenance intervals
Manually operated gearbox

Manually operated gearbox

Ecolite, Ecomid

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance Normal use Use at high tem-
with peratures and
MAN company heavy-duty operation
standard
(km) (months) (km) (months)

MAN 341 Z2 120,000 12 — —

Ecolite S5-42, 6S–850 TO MAN 341 Z5 360,000 36 240,000 36
MAN 341 Z4 240,000 24 160,000 24
MAN 341 Z5 360,000 36 240,000 36
Ecolite 6S–800 TO, 6S–1000 TO
MAN 341 Z4 240,000 24 160,000 24
Ecomid 9S–1110 TD, 9S–1310 TO
MAN 341 Z2 120,000 12 — —

Edition May 2019 71

Maintenance intervals
Manually operated gearbox

Ecosplit

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance Normal use Use at high temperatures
with and extreme operation
MAN company
standard (mont- (oper-
hs) (months) ating
(km) (km) hours)
Ecosplit 16S–1820, 16S–1920, 16S–2220, 16S–2320, MAN 341 Z5 500,000 36 360,000 36 —
16S–2520, 16S–1821, 16S–1921, 16S–2221, 16S–2321,
16S–2521
Ecosplit 16S–2230, 16S–2330, 16S–2530, 16S–2231, MAN 341 Z4 320,000 24 210,000 24 —
16S–2331, 16S–2531, 16S–2533 (for MAN HydroDrive)
MAN 341 Z5 — — 200,000 24 10,000
Ecosplit 16S–2522 with engine-dependent PTO 221
MAN 341 Z4 — — 100,000 12 5,000

72 Edition May 2019

 Maintenance intervals
MAN TipMatic (automated manually operated gearbox)

MAN TipMatic (automated manu-

ally operated gearbox)

TipMatic Lite, TipMatic mid

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance Normal use Use at high tem-
with peratures and
MAN company heavy-duty operation
standard
(km) (months) (km) (months)

MAN 341 Z2 120,000 12 — —

TipMatic Lite 6AS850 MAN 341 Z4 240,000 24 160,000 24
MAN 341 Z5 360,000 36 240,000 36
MAN 341 Z5 360,000 36 240,000 36
TipMatic Lite 6AS800, 6AS1000
MAN 341 Z4 240,000 24 160,000 24
TipMatic Mid 12AS1210
MAN 341 Z2 120,000 12 — —

Edition May 2019 73

Maintenance intervals
MAN TipMatic (automated manually operated gearbox)

TipMatic 12AS, 12TX

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance Normal use Use at high tem-
with peratures and
MAN company heavy-duty operation
standard
(km) (months) (km) (months)

MAN 341 Z5 500,000 36 360,000 36

TipMatic 12AS2130, 12AS2330, 12AS2530, 12AS2540,
MAN 341 Z4 320,000 24 210,000 24
12AS2740 without Intarder
MAN 341 Z2 160,000 12 — —

TipMatic 12AS2131, 12AS2331, 12AS2531,12AS2541, MAN 341 Z5 500,000 36 360,000 36

12AS2741 with Intarder MAN 341 Z4 320,000 24 210,000 24
TipMatic 12TX2210, 12TX2416 (for MAN HydroDrive), MAN 341 Z5 500,000 36 360,000 36
12TX2610, 12TX2620, 12TX2820, 12TX2826 (for MAN
HydroDrive), 12TX3020, 12TX2211, 12TX2611, 12TX2621, MAN 341 Z4 320,000 24 210,000 24
12TX2821, 12TX3021

74 Edition May 2019

 Maintenance intervals
MAN TipMatic (automated manually operated gearbox)

TipMatic 14

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance with
MAN company standard (km) (months)
TipMatic 14 MAN 341 GA2 360,000 36
MAN 341 GA1 240,000 24
Retarder (R3500, R4100) Shell Rimula R5 LE 10W–30 (until
30.09.2018)
Total Rubia Tir 7900 FE 10W–30
Same time as the gearbox oil change
(from 01.10.2018)
MAN 339 Z2

Clutch actuator Brake fluid DOT 4, FMVSS 116, SAE

Same time as the gearbox oil change
J 1703
Shifting device Shell Spirax S2 ATF AX Check the fill level when changing the gear-
MAN 339 Z1, Z2, Z3, Z4 box oil

Edition May 2019 75

Maintenance intervals
MAN TipMatic (automated manually operated gearbox)

TipMatic 12TC with converter-clutch unit

Oil specifications and oil-change intervals

Gearbox Oil specification Maximum mileage

in accordance with Normal use Use at high temperatures and
MAN company heavy-duty operation
standard
(mont- (mont- Operating
(km) hs) (km) hs) hours (h)
Manually operated gearbox with converter-clutch unit for
Euro 5 heavy-duty semitrailer tractor and other applications
MAN 341 Z5 300,000 36 200,000 24 10,000
TipMatic 12TC2540, 12TC2740
MAN 341 Z4 200,000 24 100,000 12 5,000
MAN 339 Z4
TC2 converter-clutch unit MAN 339 Z3 120,000 12 120,000 12 —
MAN 339 Z2
Manually operated gearbox with converter-clutch unit for
Euro 6 heavy-duty semitrailer tractor
TipMatic 12TCHD3041 MAN 341 Z5 300,000 36 200,000 24 10,000
Converter-clutch unit TCHD MAN 341 Z5 300,000 36 200,000 24 10,000

76 Edition May 2019

 Maintenance intervals
MAN TipMatic (automated manually operated gearbox)

Initial fill Ecolite, TipMatic Lite, Ecomid, TipMatic Mid, Ecosplit, MAN TipMatic AS/TC/TX
The Ecolite, TipMatic Lite, Ecomid, TipMatic Mid, Ecosplit and MAN TipMatic AS/TC/TX gearboxes are initially filled with gearbox oil as per
MAN 341 Z5. These gearboxes are not allowed to have an oil change in the first two years following their first registration.
Exception: The gearbox oil must be changed if the upper mileage/km limit is reached before the first two years have passed.
Only oils in compliance with MAN 341 Z5 may be used when topping up the gearbox oil (retrofit, repair, etc.) within the first two years.

Topping up hydraulic oil for shift unit in TipMatic Lite 6AS800, 6AS850, 6AS1000
The shift unit (PowerPack) in the TipMatic Lite 6AS800, 6AS850 and 6AS1000 is permanently filled with Pentosin CHF 11 S hydraulic oil in
accordance with M 3289 ZHF. In the event of repairs, only Pentosin CHF 11 S is allowed to be used as hydraulic oil. Information on checking the
oil level and filling the shift unit can be found in the corresponding repair manual.

Edition May 2019 77

Maintenance intervals
Change-over, initial fill of transfer case oil

TRANSFER CASE

Change-over, initial fill of transfer

case oil

Gearbox Date Oil speci-

type fication in
accordance
with MAN
Company
standard,
initial fill
Until
MAN 342 M1
31.10.2016
G102, G103
From
MAN 342 M3
01.11.2016
Until
MAN 342 S1
31.10.2016
G172, G173
From
MAN 342 S2
01.11.2016

78 Edition May 2019

 Maintenance intervals
G102, G103

G102, G103

Oil specifications and oil-change intervals

Transfer case Oil specification Maximum mileage

in accordance with Normal use Use at high tem-
MAN company peratures
standard
(km) (months) (km) (months)
MAN 342 M3 200,000 24 130,000 24
G102P26, G102Z, G103P26, G103Z MAN 342 S1 200,000 36 130,000 36
MAN 342 M2 125,000 24 80,000 24

Edition May 2019 79

Maintenance intervals
G172, G173, G252, G253

G172, G173, G252, G253

Oil specifications and oil-change intervals

Transfer case Oil specification Maximum mileage

in accordance with Normal use Use at high tem-
MAN company peratures
standard
(km) (months) (km) (months)
MAN 342 S2,
180,000 36 120,000 36
G172P22 / -L, G172P32 / -L, G172Z / -L, G173P22 / -L, G173P32 MAN 342 S1
/ -L,G173Z / -L MAN 342 M3 180,000 24 120,000 24
MAN 342 M2 90,000 24 60,000 24
MAN 342 S2,
G173P22-N / -LN, G173P32-N / -LN, G173Z-N / -LN 180,000 12 120,000 12
MAN 342 S1
G252Z-L, G252P22-L, G252P32-L, G252Z-L, G253P22-L, MAN 341 Z5,
180,000 24 120,000 24
G253P32-L, G253Z-L MAN 342 S1
G253P22-LN, G253P32-LN, G253Z-LN MAN 341 Z5,
180,000 12 120,000 12
MAN 342 S1
G253P22-L-H MAN 341 Z5 180,000 24 120,000 24

80 Edition May 2019

 Maintenance intervals
Change-over, initial fill of axle oil

AXLES

Change-over, initial fill of axle oil Type of axle Date Oil speci-
fication in
The driven axles are initially filled with axle oil accordance
in accordance with MAN 342 M3 as standard. with MAN
At the request of the customer, the driven axles company
are filled with axle oil in accordance with MAN standard,
342 S2 where possible. It is stated on page 5 of initial fill
the maintenance record as to which oil is used
Until
to initially fill the axle. MAN 342 S1
31.10.2016
MAN 342 S2 factory filling only, not available Hypoid rear
from Sales. axles From MAN 342
01.11.2016 M3, MAN
Type of axle Date Oil speci- 342 S2
fication in
accordance As of 01/01/2017, MAN 342 M1 is no longer
with MAN applicable.
company
standard,
initial fill
Until MAN 342
31.10.2016 M1
Planetary
axles From MAN 342
01.11.2016 M3, MAN
342 S2

Edition May 2019 81

Maintenance intervals
Hypoid axles

Hypoid axles

TGL, TGM

Oil specifications and oil-change intervals

Hypoid rear axles Oil specification Maximum mileage

in accordance with Normal use Use at high temperatures
MAN company standard
(km) (km) (months)
MAN 342 M3 200,000 130,000 24
Up to 15 t total weight: HY-0512, HY-0718, HY-0925, HY-1130 MAN 342 S1 300,000 200,000 36
MAN 342 M2 125,000 80,000 24
MAN 342 S2, MAN 342 S1 300,000 200,000 36
Over 15 t total weight: HY-1133, HYD-1160, HY-1350 MAN 342 M3 200,000 130,000 24
MAN 342 M2 125,000 80,000 24

82 Edition May 2019

 Maintenance intervals
Hypoid axles

TGA, TGS, TGX

Oil specifications and oil-change intervals

Hypoid rear axles Oil specification Maximum mileage

in accordance with Normal use Use at high temperatures
MAN company standard
(km) (km) (months)
MAN 342 M3 320,000 210,000 24
As a single axle: MAN 342 M2 160,000 110,000 24
HY-1344, HY-1350 MAN 342 S2 750,000 540,000 60
MAN 342 S1 500,000 360,000 36
MAN 342 M3 320,000 210,000 24
As a twin axle:
MAN 342 M2 160,000 110,000 24
HY-1133-02/-03, HY-1344, HY-1350, HYD-1160, HYD-1370
MAN 342 S2, MAN 342 S1 500,000 360,000 36

The wheel hubs of the hypoid rear axles are maintenance-free.

Edition May 2019 83

Maintenance intervals
Planetary axles

Planetary axles

TGL, TGM

Oil specifications and oil-change intervals

Planetary front axles, planetary rear axles Oil specification Maximum mileage
in accordance with Normal use Use at high temperatures
MAN company standard
(km) (km) (months)
MAN 342 M3 200,000 130,000 24
VP 06, VP 09
MAN 342 S1 200,000 130,000 36
HP-0728–E, HP-0928, HP-1333
MAN 342 M2 125,000 80,000 24

TGA, TGS, TGX

Oil specifications and oil-change intervals

Planetary front axles, planetary rear axles Oil specification Maximum mileage
in accordance with Normal use Use at high temperatures
MAN company standard
(km) (km) (months)
VP 09, VPD 09, VP 11, VPD 11 MAN 342 M3 180,000 120,000 24
HP-1333(–E), HP 1342–E, HP-1352, HP-1652, MAN 342 S2, MAN 342 S1 180,000 120,000 36
HPD-1353(–E), HPD 1372–E, HPD-1382, HPD-1682
HP-1352, HP–1652, HPD-1382, HPD–1682 MAN 342 M2 160,000 110,000 24

84 Edition May 2019

 Maintenance intervals
Non-driven front axle

Non-driven front axle

VOG 09

Oil specifications and oil-change intervals

Non-driven front axle Oil specification Maximum mileage

in accordance with
MAN company standard (km) (months)
MAN 342 M3 180,000 24
VOG 09 MAN 342 M2 160,000 24
MAN 342 S2, MAN 342 S1 180,000 36

Edition May 2019 85

Maintenance intervals
Lifetime fillings

HYDRAULIC SYSTEMS

Lifetime fillings

The following hydraulic systems are filled with

hydraulic oil for life:
– Front axle steering
– Leading/trailing steered axle
– Cab tilt mechanism
– Clutch unit
– Tipper hydraulics
– Crane, cable winch

86 Edition May 2019

 Maintenance intervals
Hydrostatic fan drive and semitrailer hydraulics, Euro 6 heavy-duty semitrailer tractor

Hydrostatic fan drive and

semitrailer hydraulics, Euro 6
heavy-duty semitrailer tractor

Oil specifications and oil-change intervals

Euro 6 heavy-duty semitrailer tractor Oil specification Maximum mileage

(km) (months)
HVLP 32 in ac-
cordance with DIN
Hydrostatic fan drive
51524–3, HLP 32 in — 36
Semitrailer hydraulics
accordance with DIN
51524–2

Edition May 2019 87

Maintenance intervals
MAN HydroDrive

MAN HydroDrive

Oil specifications and oil-change intervals

Hydraulically driven front axle Oil specification Maximum mileage

Normal use Use at high temperatures
(km) (km) (months)
Hydraulic system HVLP 46 in ac-
(60,000 (40,000
cordance with DIN (12)
first time) first time)
51524-3
HLP 46 in accor-
dance with DIN 120,000 80,000 24
51524-2
PTO on synchromesh gearbox MAN 341 Z5 60,000 40,000 12

88 Edition May 2019

 Maintenance intervals
Air-conditioning systems

AIR-CONDITIONING SYSTEMS

Lifetime fill

The air-conditioning systems are filled with

refrigerant for their lifetime, a refrigerant change
only takes place in the event of a repair. The
following refrigerant compressors are filled with
refrigerator oil for their lifetime, an oil change
only takes place in the event of a repair:
– Kiki
– Nippodenso
– Sanden SD H 15 7982, 8117, 8157, 8162,
8164, 8171
– Unicla
– Zexel

Edition May 2019 89

Maintenance intervals
Greasing points

GREASING POINTS

Periodic lubrication

Information about the intervals for periodic lubri-

cation can be found in the Operator’s Manual.

Lifetime lubrication

For components with lifetime lubrication, the

specifications are shown for greasing and lubri-
cating in the event of repairs.
The following components are equipped with
lifetime lubrication:
– Brake shoe bolt
– Brake shoe roller
– Nozzle holders (installation of pressure
screw)
– Exhaust system (mounting bolts)
– Constant-velocity shafts
– Steering knuckle bearing

90 Edition May 2019

 Fill quantities
General information about fill quantities

GENERAL INFORMATION ABOUT FILL QUANTITIES

Engine oils litres less for gearboxes with intarder, up to 15 Transfer case oils
litres less with Ecomat.
The fill quantities indicated are fill quantities for The decisive factor in obtaining the precise fill The decisive factors in obtaining the exact fill
the dry unit. The decisive factor in obtaining the quantity is to check the oil level. Information on quantity are filling the oil correctly and perform-
precise fill quantity is to check the oil level on checking the oil level and how to change the oil ing the subsequent oil level check properly. In-
the oil dipstick. Information on checking the oil can be found in the Maintenance Instructions. formation on checking the oil level and how to
level can be found in the Operator's Manual. The tables on the following pages indicate the change the oil can be found in the Maintenance
The procedure for changing the oil is described fill quantities for manually operated gearboxes Instructions.
in the Maintenance Instructions. without PTO.
The top-up quantity is the quantity between MIN Below is an overview of the fill quantities for
Axle oils
and MAX on the oil dipstick. PTO.
Clutch-dependent PTO NMV in conjunction
Especially for axles, the installation position
with Ecosplit 16S2522: 2 litres
Coolants Clutch-dependent PTO N1 = 0.2 litres, N2/4/5/6
in the vehicle must be taken into account to
determine the correct oil level.
= 0.5 litres, N10 = 1 litre; also for automated
The specified fill quantities apply for a stan- The decisive factor in obtaining the precise fill
manually operated gearboxes (TipMatic), not
dard mixing ratio of 50 vol. % anti-freeze and quantity is to check the oil level. Information on
for hydraulic gearboxes with converter, e.g.
anti-corrosion agent and 50 vol. % water. Filling checking the oil level and how to change the oil
Ecomat.
of the coolant expansion tank up to the MAX can be found in the Maintenance Instructions.
PTOs for MAN TipMatic 14 manually operated
marking is essential. Information on checking
gearboxes:
the coolant level can be found in the Opera-
– single PTO without gear reduction = 0 litres Hydraulic oils, refrigerator oils
tor’s Manual. The procedure for changing the
– single PTO with gear reduction = 0.4 litres
coolant is described in the Maintenance Instruc-
– double PTO with gear reduction = 0.7 litres The decisive factor in obtaining the precise fill
tions.
PTO for MAN HydroDrive with Ecosplit and quantity is to check the oil level. Information on
TipMatic 12TX: 3 litres checking the oil level and how to change the oil
Gearbox oils can be found in the Maintenance Instructions.

The fill quantities indicated are fill quantities for

the dry unit’s initial fill. When changing the oil,
the fill quantity can be a few litres lower, max.
1.5 litres for gearboxes without intarder, up to 5

Edition May 2019 91

Fill quantities
General information about fill quantities

Refrigerant

The fill quantities for the refrigerant are speci-

fied for each model series.

92 Edition May 2019

 Fill quantities
Engine oils

ENGINE OILS

Engine Fill quantity Refill quantity

(Litres) (Litres)
D0834 with EGR 15 4
D0834 with SCR 17 4
D0836 with EGR (240/250 hp) 20 4
D0836 with EGR (280/290/320/340 hp) 26 5
D0836 with SCR (road vehicles) 26 5
D0836 with SCR (off-road vehicles) 20 4
D15 39 5
D20, D26, D28 40 6
D38 45 6

Edition May 2019 93

Fill quantities
Coolants

COOLANTS

Engine Fill quantity

(Litres)
D0834 For all emissions standards and output stages 23
240 hp (176 kW), 250 hp (184 kW), 280 hp (206 kW) 25
D0836
290 hp (213 kW), 320 hp (235 kW), 340 hp (250 kW) 30
Without Intarder 45
D1556
With Intarder 57
Euro 2 to 5, without intarder 47
Euro 2 to 5, with intarder 59
Euro 2 to 5, with PriTarder 50.5
D2066, D2676
Euro 6a, b, c without intarder 64
Euro 6a, b, c with intarder 76
Euro 6a, b, c with PriTarder 67.5
Without Intarder 47
D2676 Euro 6d
With Intarder 59
D2676 Heavy-duty semitrailer tractor with rear cooling tower 75
With Intarder 57
D2868
Heavy-duty semitrailer tractor 80
Without Intarder 42.5
D2876
With Intarder 54

94 Edition May 2019

 Fill quantities
Coolants

Engine Fill quantity

(Litres)
Without intarder 68
With intarder 80
D3876 Heavy-duty semitrailer tractor with TipMatic 12TC HD-3041 SO 85
Heavy-duty semitrailer tractor with TipMatic 12TC HD-3041 SO and auxiliary cool- 99
ing

Edition May 2019 95

Fill quantities
Hydraulic gearbox (automatic gearbox)

GEARBOX OILS

Hydraulic gearbox (automatic

gearbox)

Hydraulic gearbox Fill quantity

(Litres)
Ecomat 30

96 Edition May 2019

 Fill quantities
Manually operated gearbox

Manually operated gearbox

Manually operated gearbox Fill quantity
(Litres)
Ecolite, S5-42 3.2
Ecolite, 6S800 TO, 6S850 9.8
Ecolite, 6S1000 TO 9.3
Ecomid, 9S1110 TO, 9S1310 TO 8.8
Ecosplit 16S1820 without intarder 11
Ecosplit 16S1920, 16S2220, 16S2320, 16S2520 13
Ecosplit 16S1821 with intarder 2 18.5
Ecosplit 16S1921, 16S2221, 16S2321, 16S2521 21.5
Ecosplit 16S1821 with intarder 2 and heat exchanger adapter (four-axle vehicles) 19.5
Ecosplit 16S1921, 16S2221, 16S2321, 16S2521, with heat exchanger adapter (four-axle vehicles) 22.5
Ecosplit 16S2522 with engine-dependent PTO 221 15
Ecosplit 4 16S2230, 16S2330, 16S2530 without intarder 12
Ecosplit 16S2533 for MAN HydroDrive (fill volume without PTO) 15.5
Ecosplit 4 16S2231, 16S2331, 16S2531 with intarder 3 as of 11.2016 25

Edition May 2019 97

Fill quantities
MAN TipMatic (automated manually operated gearbox)

MAN TipMatic (automated manu-

ally operated gearbox)
MAN TipMatic Fill quantity
(Litres)
TipMatic Lite, 6AS800 TO, 6AS850 TO 9.8
TipMatic Lite, 6AS1000 TO 9.3
TipMatic Mid, 12AS1210 7.8
TipMatic 12AS without intarder 12
TipMatic 12AS2131, 12AS2331, 12AS2531 with intarder 2/3 22
TipMatic 12AS2741 12AS3041, 12AS3141 with intarder 2 23.5
TipMatic 12AS2741 12AS3041, 12AS3141 with intarder 3 23
TipMatic 12TX2210, 12TX2610 without intarder 12.5
TipMatic 12TX2416 for MAN HydroDrive (fill volume without PTO) 15.5
TipMatic 12TX2826 for MAN HydroDrive (fill volume without PTO) 16.5
TipMatic 12TX2620, 12TX2820, 12TX3020 13.5
TipMatic 12TX2211, 12TX2416, 12TX2611 with intarder 22.5
TipMatic 12TX2621, 12TX2821, 12TX3021 23.5
TipMatic 14 14.5
Retarder (R3500, R4100D) 7.9
Clutch actuator 0.3
Shifting device 0.2
TipMatic 12TC–2540, 12TC–2740 12.5
TC2 converter-clutch unit 18.5

98 Edition May 2019

 Fill quantities
MAN TipMatic (automated manually operated gearbox)

MAN TipMatic Fill quantity

(Litres)
TipMatic 12TC HD–3041 SO 23
Converter-clutch unit TCHD 26.5

Edition May 2019 99

Fill quantities
G102, G103

TRANSFER CASE OILS

G102, G103
Transfer case Fill quantity
(Litres)
G102Z, G103Z 5.5
G102P26, G103P26 5.2

100 Edition May 2019

 Fill quantities
G172, G173, G252, G253

G172, G173, G252, G253

Transfer case Fill quantity
(Litres)
G172Z / -L, G173Z / -L 7.0
G172P22 / -L, G172P32 / -L 5.8
G173Z-N / -LN 7.2
G173P22-N / -LN, G173P32-N / -LN 6.0
G252Z-L, G253Z-L 9.3
G252P22-L, G252P32-L, G253P22-L, G253P32-L, G253P22-L-H 8.5
G253Z-LN 9.5
G253P22-LN, G253P32-LN 8.7

Edition May 2019 101

Fill quantities
Hypoid axles

AXLE OILS

Hypoid axles
Hypoid axle Fill quantity
(Litres)
HY-0512, HY-0718 5.25
HY-0925, HY-1130 10
HY-1133 10
HYD-1160 14
HY 1344 10.5
HY-1350 14.5
HYD-1370 18

102 Edition May 2019

 Fill quantities
Planetary axles

Planetary axles
Planetary front axles Fill quantity
(Litres)
total Final drive Planetary drive Steering knuckle
(each side)
VP 06 8.2 6.0 2 x 1.0 2 x 0.05
VP 09 9.2 6 2 x 1.5 2 x 0.05
VPD 09 10.7 5 (through drive 2 x 1.5 2 x 0.05
2.5)
VP 11 8.7 5.5 2 x 1.5 2 x 0.05
VPD 11 10.2 4.5 (through 2 x 1.5 2 x 0.05
drive 2.5)

Planetary rear axles Fill quantity

(Litres)
total Final drive Planetary drive
HP-0728–E 12.5 10.5 2 x 1.0
HP-0928 12.0 9.0 2 x 1.5
HP-1333 12.7 8.5 2 x 2.1
HP-1342–E 15.0 12.0 2 x 1.5
HP-1352 16.2 12.0 2 x 2.1
HP-1652 17.7 12.1 2 x 2.8
HPD-1353(–E) 14.7 10.5 2 x 2.1
HPD 1372–E 16.5 13.5 2 x 1.5
HPD-1382 17.7 13.5 2 x 2.1
HPD-1682 19.1 13.5 2 x 2.8

Edition May 2019 103

Fill quantities
Planetary axles

Planetary rear axles for heavy-duty semitrailer tractor Fill quantity

(Litres)
total Final drive Planetary drive
HP-1352 16.2 12 2 x 2.1
HP–1652 17.7 12.1 2 x 2.8
HPD-1382 17.7 13.5 2 x 2.1
HPD–1682 19.1 13.5 2 x 2.8

104 Edition May 2019

 Fill quantities
Non-driven front axle

Non-driven front axle

Non-driven front axle Fill quantity

(Litres)
total Final drive Planetary drive Steering knuckle
(each side)
VOG 09 3.2 – 2 x 1.5 2 x 0.05

Edition May 2019 105

Fill quantities
Steering system

HYDRAULIC OILS

Steering system
Steering system Fill quantity
(Litres)
Single-circuit steering 6 to 7 (TGA, TGS, TGX)
3 to 4 (TGL, TGM)
Dual-circuit steering system 15 to 16
Electronically steered leading or trailing axle 4
Mechanically steered leading or trailing axle 5

106 Edition May 2019

 Fill quantities
Clutch

Clutch

Clutch unit Fill quantity

(Litres)
Clutch unit 0.6
Shift clutch and hydraulic shift system (TGA) 2.8
Clutch actuator for TipMatic 14 0.3

Edition May 2019 107

Fill quantities
Hydrostatic fan drive and semitrailer hydraulics for Euro 6 heavy-duty semitrailer tractors

Hydrostatic fan drive and semi-

trailer hydraulics for Euro 6
heavy-duty semitrailer tractors
Euro 6 heavy-duty semitrailer tractor Fill quantity
(Litres)
Hydrostatic fan drive 33
Semitrailer hydraulics 145 (3-stage system)
100 (1-stage system)

108 Edition May 2019

 Fill quantities
Cab tilt mechanism

Cab tilt mechanism

Cab tilt mechanism Fill quantity
(Litres)
Mechanical cab tilt mechanism 0.5
Electric cab tilt mechanism 0.8

Edition May 2019 109

Fill quantities
MAN HydroDrive

MAN HydroDrive
MAN HydroDrive Fill quantity
(Litres)
Hydraulic system 17 (reservoir)
33 (total)
PTO on synchromesh gearbox 1.5

110 Edition May 2019

 Fill quantities
Refrigerants and refrigerator oils

REFRIGERANTS AND REFRIGERATOR OILS

Air-conditioning system designation R134a refrigerant fill quantity

(kg)
TGL and TGM (also with crew cab) 0.75
TGA 0.95
TGS and TGX Euro 2 to 4 0.95
TGS and TGX Euro 5 without AdBlue 0.80
TGS and TGX Euro 5 with AdBlue 0.95
TGS and TGX Euro 6 0.80
TGS with crew cab 0.95
TGX with auxiliary air-conditioning system 1.15

Topping up refrigerator oil when

repairing a component

Component designation Refrigerator oil top-up quantity

(cm)3
Refrigerant compressor No top-up required
Condenser 20
Refrigerant tank 10
Evaporator 30
Refrigerant hose 10 per m hose
If the system drains suddenly (e.g. due to a burst hose), top up with 50 cm3 refrigerator oil.

Edition May 2019 111

Fill quantities
Refrigerants and refrigerator oils

If the refrigerant compressor is replaced, the

air-conditioning system must be completely
emptied. Next, no refrigerator oil needs to be
replenished, since the refrigerant compressor
is already filled with the quantity of oil for the
entire air-conditioning system.
Exception: For TGX with auxiliary air-condition-
ing system and evaporator, 100 cm3 of refriger-
ator oil must be added.

112 Edition May 2019

 Indexes
List of abbreviations and index

LIST OF ABBREVIATIONS AND INDEX

ABBREVIATIONS

Abbreviation Meaning of abbreviation

AGN Exhaust gas aftertreatment
EGR Exhaust gas recirculation (EGR)
ATF Automatic Gearbox Fluid, hydraulic oil, use in hydraulic gearboxes for example
CRT Continuously Regenerating Trap, diesel oxidising catalytic converter and diesel particulate filter
DIN German Institute for Standardisation
DOC Diesel Oxidising Catalytic Converter
EEV Enhanced Environmentally Friendly Vehicle, emission standard for particularly environmentally friendly
vehicles
EN European standard
FAME Fatty acid methyl ester fuel composed of vegetable oils
FIN Vehicle identification number
GTL Gas to Liquid, synthetic fuel made of natural gas
HP Planetary rear axle
HPD Planetary rear axle with through drive
HVO Hydrogenated Vegetable Oils
HY Hypoid rear axle
HYD Hypoid rear axle with through drive
ISO International Organization for Standardization

Edition May 2019 113

Indexes
List of abbreviations and index

Abbreviation Meaning of abbreviation

Engine-dependent PTO Engine-dependent PTO retrofitted in front of the gearbox
OBD On-board diagnostics
PM-KAT Particulate Matter Catalytic Converter, diesel particulate filter with catalytic converter
ppm Parts per million, 1/1,000,000
RME Rapeseed oil methyl ester, fuel made from rapeseed oil
S Chemical symbol for sulfur
SAE Society of Automotive Engineers, an American organisation that defines industry standards
SCR Selective Catalytic Reduction, exhaust gas aftertreatment system with AdBlue
VE Distributor injection pump
VP Planetary front axle
VPD Planetary front axle with through drive
VP 44 Distributor injection pump 44

114 Edition May 2019

 Index

INDEX

A D
Abbreviations.................................................................................... 113 Diesel fuel
Acceptance sheet ............................................................................... 11 Additional information ..................................................................... 17
AdBlue ................................................................................................ 24 Engine oil change intervals............. 16, 30, 52, 54, 56, 58, 61, 63–66
Antifreeze Requirements and operating conditions ................................... 16–17
Coolants ......................................................................................... 32 Sulphur content .................. 16, 28, 30, 52, 54, 56, 58–59, 61, 63–66
MAN Genuine Anti-corrosion Agent and Antifreeze ....................... 31
Axle oil E
Additional information ..................................................................... 36 Engine oil
Change intervals....................................................................... 84–85 Additional information ..................................................................... 30
Fill quantities................................................................... 91, 102–103 Change intervals................. 30, 51–52, 54, 56, 58–59, 61, 63, 65–66
MAN Genuine Oil............................................................................ 27 Fill quantities............................................................................. 91, 93
Permissible service products .......................................................... 36 MAN Genuine Oil............................................................................ 26
Permissible service products .......................................................... 28
B Exhaust system
Battery ................................................................................................ 50 Exhaust gas aftertreatment, exhaust gas recirculation.................. 28,
Biodiesel (FAME fuel) 54, 56, 58–59, 61, 63–66
Additional information ..................................................................... 18
Engine oil change intervals....................................................... 67–68 F
Requirements and operating conditions ......................................... 18 FAME fuel (biodiesel)
Additional information ..................................................................... 18
C Engine oil change intervals....................................................... 67–68
Check Requirements and operating conditions ......................................... 18
Maintenance system....................................................................... 11 First service ........................................................................................ 10
Coolant Fuel
Additional information ..................................................................... 35 Aviation turbine fuel (kerosene) ...................................................... 22
Approved service products ............................................................. 32 Diesel fuel ....................................................................................... 16
Change intervals............................................................................. 69 FAME fuel (biodiesel) ..................................................................... 18
Fill quantities............................................................................. 91, 94 Paraffinic diesel fuels...................................................................... 21
MAN Genuine Anti-corrosion Agent and Antifreeze ....................... 31
Corrosion protection G
Approved service products ............................................................. 49 Gearbox oil

Edition May 2019 115

Index

Additional information ..................................................................... 36 Hydraulic systems .................................................................... 86–88

Change intervals..................................................... 52, 70–71, 73–76 Refrigerant compressor .................................................................. 89
Fill quantities............................................................................. 91, 96 Retarder........................................................................ 52, 71, 73–76
MAN Genuine Oil............................................................................ 27 Transfer case............................................................................ 79–80
Permissible service products .......................................................... 36 Maintenance record.................................................................. 7, 11–12
Grease-based lubricants MAN Genuine Anti-corrosion Agent and Antifreeze ........................... 31
Approved service products ............................................................. 45 MAN Genuine Oil................................................................................ 26
Greasing points
Maintenance intervals..................................................................... 90 O
Oil
H Axle oil .......................................................................... 36, 82, 84–85
Hydraulic oil Engine oil ........................................ 28, 30, 54, 56, 58–59, 61, 63–68
Change intervals....................................................................... 86–88 Gearbox oil ............................................................. 36, 70–71, 73–76
Fill quantities........................................................... 91, 106, 109–110 Hydraulic oil .................................................................. 38–43, 87–88
Permissible service products .................................................... 38–43 MAN Genuine Oil............................................................................ 26
Refrigerator oil .......................................................................... 44, 89
I Retarder oil ................................................................... 36, 72, 74–76
Inspections Transfer case oil ................................................................. 36, 79–80
Maintenance system....................................................................... 11 Oil change sheet................................................................................. 11
Oil-change intervals
M Axle oil ................................................................................ 82, 84–85
Maintenance and service product specifications ................................ 25 Engine oil .................................................... 54, 56, 58–59, 61, 63–68
Maintenance and Service Product Specifications .......................... 7, 27 Gearbox oil ................................................................... 70–71, 73–76
Maintenance checklists ................................................ 7, 11–12, 25, 51 Hydraulic oil .............................................................................. 86–88
Maintenance instructions...................................................................... 7 Refrigerator oil ................................................................................ 89
Maintenance interval calculator ................................................... 12–13, Retarder oil ..................................................................................... 75
29, 51, 53–54, 56, 58–59, 61, 63–68 Transfer case oil ....................................................................... 79–80
Maintenance intervals
Air-conditioning systems................................................................. 89 P
Axles ................................................................................... 82, 84–85 Paraffinic diesel fuels (e.g. HVO, GTL)
Cooling system ............................................................................... 69 Engine oil change intervals............................................................. 21
Engines....................................................... 54, 56, 58–59, 61, 63–68 Requirements and operating conditions ......................................... 21
Gearbox .................................................................................... 70–76
Greasing points .............................................................................. 90

116 Edition May 2019

 Index

R Water quality (coolant).................................................................... 35

Refrigerant Wiper system and headlight cleaning system ................................ 50
Approved service products ............................................................. 44 Winter operation
Change intervals............................................................................. 89 Coolant ........................................................................................... 32
Fill quantities..................................................................................111 Diesel fuel ....................................................................................... 17
Refrigerator oil FAME fuel ....................................................................................... 20
Fill quantities............................................................................91, 111 Paraffinic diesel fuels...................................................................... 21
Permissible service products .......................................................... 44 Wiper system and headlight cleaning system ................................ 50
Registered trademarks ......................................................................... 8 Winter service
Retarder oil Maintenance intervals..................................................................... 10
Additional information ..................................................................... 37 Maintenance system....................................................................... 11
Change intervals................................................................. 71, 74–76 Wiper system and headlight cleaning system .................................... 50
Fill quantities................................................................................... 96
Permissible service products .......................................................... 36

S
S12 service......................................................................................... 10
Scope of maintenance.............................................................. 7, 10–11
Service intervals
Transfer case.................................................................................. 79
Service products, approval by MAN ................................................... 25
Service with engine oil change ........................................................... 10
Service with engine oil change and S12 service ................................ 10

T
Transfer case oil
Additional information ......................................................... 36, 52, 79
Change intervals....................................................................... 79–80
Fill quantities......................................................................... 100–101
Permissible service products .......................................................... 36
Tyres and rims .................................................................................... 50

W
Water

Edition May 2019 117

MAN Truck & Bus AG
Dachauer Straße 667
80995 München, Germany
Telephone +49 89 1580-0, www.mantruckandbus.com

Edition May 2019

MAN Truck & Bus - A member of the MAN Group