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Komatsu Cylinder Liner and Piston Guide

This document provides information on piston and cylinder liner types, technical terms, and design features. It discusses cast pistons, aluminum pistons, two-piece pistons, and pistons with cooling galleries. It also describes wet cylinder liners, semi-finished liners, and finished liners. Technical terms covered include piston ring configurations, fitting recommendations, and main dimensions for liners. Lastly, it recommends the use of liner kits for engine rebuilding and lists Komatsu part numbers.

Uploaded by

ahmedalgalo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Performance specifications,
  • Engine performance,
  • Pressure testing,
  • Floating pin,
  • Sealing rings,
  • Engimax Industrial Corp.,
  • Cooling systems,
  • Engine codes,
  • Piston ring configurations,
  • Engine block
100% found this document useful (2 votes)
852 views24 pages

Komatsu Cylinder Liner and Piston Guide

This document provides information on piston and cylinder liner types, technical terms, and design features. It discusses cast pistons, aluminum pistons, two-piece pistons, and pistons with cooling galleries. It also describes wet cylinder liners, semi-finished liners, and finished liners. Technical terms covered include piston ring configurations, fitting recommendations, and main dimensions for liners. Lastly, it recommends the use of liner kits for engine rebuilding and lists Komatsu part numbers.

Uploaded by

ahmedalgalo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Performance specifications,
  • Engine performance,
  • Pressure testing,
  • Floating pin,
  • Sealing rings,
  • Engimax Industrial Corp.,
  • Cooling systems,
  • Engine codes,
  • Piston ring configurations,
  • Engine block
  • Cover
  • Important Information
  • Design Features of Pistons
  • Technical Terms of the Piston
  • Types and Technical Terms of the Cylinder Liners
  • Types and Technical Terms of the Piston Ring
  • Liner Kit for KOMATSU
  • Komatsu New Development
  • Liner Kit Details

Important Information

The information provided in this catalog Names ,desriptions,numbers of vehicles or


has been carefully complied,but we may manufacturers etc. are only stated for
emphasize that it is non-committing.We reference.All figures,drawings and other
do not give any warranty for the data serve for explanatory and for
correctness.Particularly we do not illustration purposes only.Any
undertake any warranty for changes in reprint ,imitation and reproduction shall be
the equipment by the manufacturers of subject to our prior approval in writing with
vehicles or engines nor for changes in exact indication of the source.
the designation of the parts.Any
references to errors in the catalog which Subject to be changed without notice.
you may advise are welcome and will
lead to corrections in future issues of the
catalog.
1. Design feature of Pistons

Cast Piston Al-fin Piston Al-fin & cooling gallery piston

Distinguish itself with a long operating life Have a ring carrier made of special cast iron The piston is used in situations in which

and economic viability for gasoline and which is cast into piston.This provides particularly high operating temperature

diesel engines.In this piston ,the piston protection to the top ring groove from the occur.In order to reduce the high

crown,ring zone and skirt make a robust wear and tear which diesel engines in temperatures-which are caused by the

unit.Therefore the possibilities for use range particular are increase the loads to which the increased performance –in the piston crown

from a small to a large engine pin boss can be subjected. and in the ring area,intensive cooling is done

by circulating oil in the cooling gallery.

Al-fin, cooling gallery & head anodized Two pieces piston

piston

This design is used for highly loaded diesel Consist of a steel piston head and an

engines.For additional protection and in aluminum piston skirt which have a

order to avoid cracking in the combustion moveable connection to each other via the

chamber and the crown.the piston has a piston pin.Due to great strength and low

special hard anodized layer on the piston wear and tear,it is possible to achieve low

crown.(Head anodized) exhaust emission values for diesel engines

that are subjected to particularly high loads.


2. Technical Terms of the piston

Fitting recommendation
Shrink fit
Assembling pistons and pins with shrink fit in the con rod requires the greatest of care.It is particularly important that there is
freedom of movement between piston and pin after assembly.
Floating pin
For pistons with floating pins,the enclosed circlips serve to fix the piston in the piston pin bore.The circlips must be mounted with
a suitable tool.When this is done it should be ensured that the circlips fit completely into the slot for which they are intended and
that the impact is always in the stroke direction of the piston.
Never use old circlips and avoid pressing them together too much,otherwise permanent deformations canresult.
Installation of the piston
When the piston is installed,the installation direction must be observed.The impacts on the individual piston rings are to be
distributed evenly across their circumference.The pin locking device is to be installed in such a way that the impact is at the top or
the bottom.The cylinder bore or the pistons and the rings must be oiled.
In order to avoid damage when the piston is being fitted in the cylinder bore,a suitable tool is to be used for assembly.
In the case of Diesel engines,the clearance must be measured and the relevant instructions from the engine manufacturer must
be followed.The part of the engine (cylinder block,crankshaft,con rod and pil pan)must be cleaned carefully before assembly to
remove machining residues and deposits.
3. Types and technical terms of the cylinder liner

Main dimensions
A = maximum finished diameter for pre-machined liners(Fully-finished)
B = Fitting diameter
C =Total length
D =Flange diameter
E =Flange height
F =Fire protection rim height
Fitting recommendation

Wet cylinder liners


The location bores and particularly the running surfaces in the cylinder block must be
cleaned carefully.and they must be undamaged.Corroded surfaces must be reworked(use
flange liners and outer diameter oversize liners).As this is done,make sure that the liners
move in easily and that they take up the correct position(the projecting length of the liner
must be in accordance with the regulations of the engine manufacturer).After the liner has
been installed with the seal rings that belong to it(use slip agent),the cylinder diameter is to
be checked-particularly in the region of seal rings-so as to determine whether any
deformation has been caused by pinched sealing rings.Using the wrong sealing
rings(wrong diameter/wrong material) can a narrowing of the cylinder. which can lead to
engine damage. The cooling system should be pressure tested after the liners have been
installed.so as to determine whether there is any leakage before the engine is started.
Semi-finished cylinder liners
The surface which supports the flange must be vertical to the location bore and it must be
sufficiently and evenly beveled.If the liner flange is unevenly supported it can tear off.After
the installation of the liner,which is only semi-finished in its inside diameter,this cylinder
boring is finely bored and then finished by honing until it has the specified dimensions or ,in
the case of finely bored liner,it is only finished by honing (tolerance accordingly to DIN/ISO
H5).The surface of the liner must be flush to the sealing surface of the cylinder block ;if
necessary ,the block surface and the liner must be finished by surface grinding.

Finished cylinder liners


Before theliner is installed,the locating bore in the cylinder block must be cleaned
carefully,and must be checked to ensure the accuracy of the dimensions and to determine
whether any distortion has occurred.Out-of –center or dmaged bores can be reworked for
the installation of oversize liners.It is important for this that the locating bore is cylindrical,as
this is what determines the geometrical shape of the inside of the pressed-in ,thin walled
liner.

Finned cylinders
In accordance with the instructions from the engine manufacturer,cast iron cylinders or light
alloy cylinders are used.Light alloy cylinders are separated into several groups due to the
small installation clearance in the standard cylinder dimensions.
4. Types and technical terms of the piston ring

Cross-section configurations
Sealing rings

Barrel-faced ring Rectangular ring Taper-faced ring

Half keystone ring Keystone ring Napier ring

Scraper ring(Stepped)

Oil control rings

Coil spring loaded beveled edge Steel-rail oil control ring


Bevelled edge oil control ring
oil control ring (multi piece)
Liner Kit For KOMATSU

For better retrieve of necessary spare parts in


engine rebuilding,We suggest our remarkable
clients & engineers to apply the Liner Kit in gaining
best fitting & tuning.The liner kit includes the
following important & useful components:
1.Piston Body
2.Piston Pin
3.Pin Bushing
4.Pin Retainer
5.Piston Ring
6.Cylinder Liner
7.Liner O-Ring & Seal(Wet Liner only).

© Engimax Industrial Corp.


KOMATSU NEW DEVELOPMENT
2010
No. Part No. Engine Code Category Application Available Remark
D-155A-X,D275AX-5,
SA6D140-E3
1. 6217-31-2130 Piston ,cast iron PC600,PC-750, 15-Aug
SDA6D140-E3
PC1800,WA-500

D-155A-X,D275AX-5,
SA6D140-E3 4mm Oil
2. 6217-31-2030 Piston Ring Set PC600,PC-750, October
SDA6D140-E3 PC1800,WA-500
Nitrided

PC128UU-6,D31EX-
3. 6208-31-2110 SAA4D95LE Piston ,Aluminum 22/PX-22,D37EX- Stock
22/PX-22 Dozers

4mm Oil
4. 6154-31-2030 S6D125 New Piston Ring Set October
Nitrided

5. 105217-6030 S6D125 Fuel Feed Pump PC400-6 July

6. 092100-1762 S6D108 Fuel Feed Pump July


Liner Kit For KOMATSU

Engine Bore 3A94F01 3L94F01 3P94F01 3B94F01 3R94F01


4D94E 94.0mm 129901-22081 6201-31-3130 YM129901-22050

4 cyl.,2940m3
Crawler Dozer:D21A-8,D21P-8

Cylinder Liner Piston Piston Ring

TL 187.0mm TL 103.7mm RN 2.0 HK

OD 96.1mm CH 59.7mm 2.0


Remark Piston Pin FM 3.0
Piston : Al-fin.
Liner : S/F. OD 30.0mm

TL 73.0mm

Engine Bore 3A95F04 3L95S01-FP 3P95S01-A 3B95S01 3R95S01


4D95L-1K,1L 95.0mm KMKT0421210 6207-21-2110 6204-31-2121 6204-31-3130 6204-31-2202
6207-21-2120 (Piston Body) 6204-31-2201/cyl.
4 cyl.,3260m³ 6207-21-2121 R18241
Excavator:PC60-3,PC60-5,PC60U-5
,PC75UU-1,PW60-3,PC60L-5,PC80-3
Cylinder Liner Piston Piston Ring

TL 180.0mm TL 94.1mm 2.0


51.3mm
OD 98.0mm CH 2.0
-18.8mm
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin. Round Combustion
Chamber 54mm FH 4.0mm OD 30.0mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-03012 TL 74.0mm
Gasket Cylinder Head:6204-11-1830 6204-31-2410

Engine Bore 3A95S01 3L95S01-FP 3P95S01-A 3B95S01 3R95S01


6D95L-1 95.0mm KMKT0421210 6207-21-2110 6204-31-2121 6204-31-3130 6204-31-2202
6207-21-2120 (Piston Body) 6204-31-2201/cyl.
6 cyl.,4890m³ 6207-21-2121 R18241
Dozer:D31E-18,D31P-18,D31Q-
18,D31S-18,D37E-2,D37E-P2
Excavator:PC100-3,PC100L-3,PC120- Cylinder Liner Piston Piston Ring
3,PW150-1
Loader:WA100-1,WA100-3,WA120-1 TL 180.0mm TL 94.1mm 2.0
51.3mm
OD 98.0mm CH 2.0
-18.8mm
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin. Round Combustion
Chamber 54mm FH 4.0mm OD 30.0mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-03012 TL 74.0mm
Gasket Cylinder Head:6206-11-1830 6204-31-2410

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-1 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A95F01 3L95S01-FP 3A95F01-A 3B95S01 3R95F01


4D95L-W-1 95.0mm KMKT0411610 6207-21-2110 6204-32-2161 6204-31-3130 6202-32-2202/cyl.
6207-21-2120 (Piston Body) R18572
4 cyl.,3260m3 6207-21-2121 6202-32-2120
Dozer:D20P-7A,D20PL-7,D21A-7,
D21AG-7,D21PG-7A,D21QG-7,D21S-7
Loader:WA40-1,WA70-1 Cylinder Liner Piston Piston Ring

TL 180.0mm TL 94.1mm 2.2 H


51.1mm
OD 98.0mm CH 2.0
-19.5
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin.
Liner : Fully-Finished & Phosphated . FH 4.0mm OD 30.0mm
Retainer#04065-03012
Gasket Cylinder Head:6204-11-1830 TL 74.0mm

6204-31-2410

Engine Bore 3A95F02 3L95S01-FP 3A95F02-A 3B95S01 3R95S01


4D95S-1H,IJ 95.0mm KMKT0211600 6207-21-2110 6202-33-2160 6204-31-3130 6204-31-2202
6207-21-2120 (Piston Body) 6204-31-2201/cyl.
4 cyl.,3260m3 6207-21-2121 6204-32-2111 R18241
Dozer:D20P-7A,D20PG-7A,D20PL-7
D21A-7,D21AG-7,D21PG-7A,D21QG-
7,D21S-7 Cylinder Liner Piston Piston Ring

TL 180.0mm TL 104.3mm 2.0

OD 98.0mm CH 61.3mm 2.0


Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin. Round Combustion
Chamber 51mm FH 4.0mm OD 30.0mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-03012 TL 74.0mm
Gasket Cylinder Head:6205-11-1830 6204-31-2410

Engine Bore 3A95F03 3L95S01-FP 3A95F03-A 3B95S01 3R95F02


4D95S-W-1G-E 95.0mm KMKT 211400 6207-21-2110 6202-32-2140 6204-31-3130 6202-32-2300/cyl.
6207-21-2120 (Piston Body) R18571
4 cyl.,3260m3 6207-21-2121 6201-32-2121
Dozer:D20P-6,D20P-6A,D20Q-6,D20S-
6,D21P-6,D21P-6A,D20PL-6,D20PLL-
6,D21PL-6,D21A-6,D21E-6,D21P- Cylinder Liner Piston Piston Ring
6B,D21S-6,D21S-6A
TL 180.0mm TL 104.1mm 2.2 H
61.0mm
OD 98.0mm CH 2.2
-3.6
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin.
Liner : Fully-Finished & Phosphated . FH 4.0mm OD 30.0mm
Retainer#04065-03012
Gasket Cylinder Head:6204-11-1830 TL 74.0mm

6204-31-2410

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-2 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A95F05 3L95S01-FP 3P95S02-A 3B95S02 3R95S02


S4D95L-1A,AB,AG 95.0mm KMKT0711410 6207-21-2110 6207-31-2141 6207-31-3130 6207-31-2500
6207-21-2120 (Piston Body) 6207-31-3530 6207-31-2501
4 cyl.,3260m³ 6207-21-2121 6204-31-3130 SDK01-018ZZ
Excavator:PC100-5,PC100-5C,
PC120-5,PC120-5C,PC120-5M,
PC120-5Z,PC130-5 Cylinder Liner Piston Piston Ring

TL 180.0mm TL 94.1mm RN 2.5 K


51.2mm
OD 98.0mm CH RN2.2 H
-19.6mm
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin.Round Combustion
Chamber 56mm FH 4.0mm OD 30.0mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-03012 TL 74.0mm
Gasket Cylinder Head:6204-11-1830 6207-31-2420

Engine Bore 3A95S02 3L95S01-FP 3P95S02-A 3B95S02 3R95S02


S6D95L-1 95.0mm KMKT0711410 6207-21-2110 6207-31-2141 6207-31-3130 6207-31-2500
S6D95-5 6207-21-2120 (Piston Body) 6207-31-3530 SDK01-018ZZ
6 cyl.,4890m³ 6207-21-2121 6204-31-3130
Excavator PC150-5,PC150LC-5,
PC200-5C,PC200-5,PC200LC-5,
PC200-5T,PC200-5Z Cylinder Liner Piston Piston Ring

TL 180.0mm TL 94.1mm RN 2.5 K


51.2mm
OD 98.0mm CH RN2.2 H
-19.6mm
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin.Round Combustion
Chamber 56mm FH 4.0mm OD 30.0mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-03012 TL 74.0mm
Gasket Cylinder Head:6206-11-1830 6207-31-2420

Engine Bore 3A95S03 3L95S01-FP 3P95S03-A 3B95S02 3R95S03


SA6D95L-1MM 95.0mm KMKT0711800 6207-21-2110 6207-31-2180 6207-31-3530 6209-31-2400/Cyl.
S6D95-6 6207-21-2120 (Piston Body) 6207-31-3130 SDK04-023ZZ
6 cyl.,4890m3 6207-21-2121
Excavator:PC200-6 ,PC200-6A,
PC200-6H-A,PC200-6Z,PC200LC-6,
PC200LC-6A,PC200LC-6H, Cylinder Liner Piston Piston Ring
PC200LC-6H-A,PC200LC-6Z,PC210-6
TL 180.0mm TL 94.1mm RN 2.5 K
51.2mm
OD 98.0mm CH RN 2.2 K
-19.6mm
Remark FD 104.0mm Piston Pin FM 4.0
Piston : Al-fin.Round Combustion
Chamber 56mm FH 4.0mm OD 30.0mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-03012 TL 74.0mm
Gasket Cylinder Head:6206-11-1830 6207-31-2420

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-3 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A02F01 3L02S01-S 3P02S01-A 3B02S01 3R02S01


S4D102E-1 102.0MM KMKT3511100 6736-29-2110 6735-31-2111 6732-31-3131 6738-31-2030
4 cyl., (Piston Body) R42815
Excavator:PC60-7,PC60-7B,PC100-6,
6735-31-2140
PC100-6Z,PC100L-6,PC120-6,
PC120-6Z,PC120-LC-6,PC128US-1, (Piston Kit)
PC128UU-1,PC128US-2,PC128UU-2,
Cylinder Liner Piston Piston Ring
PC130-6K,PC138USLL-2
Dozer:D31E-20,D31P-20A,D37E-5, TL 200.0 TL 105.4mm RN 2.85 K
D37P-5A,D38E-1,D38P-1,D38E-1A, 71.6mm
D38P-1A,D39E-1,D39P-1,D39E-1A, OD 104.5 CH 2.4
-22.1mm
D39P-1A Piston Pin FM 4.0
Remark OD 40.0mm
Piston : Al-fin.Round combustion
Chamber 51mm. TL 83.0mm
Liner : Semi-Finished
6731-31-2410
Retainer#6732-31-2420
Gasket Cylinder Head:6732-11-1151

Engine Bore 3A02S01 3L02S01-S 3P02S01-A 3B02S01 3R02S01


S6D102E-1AB 102.0MM KMKT3511100 6736-29-2110 6735-31-2111 6732-31-3131 6738-31-2030
SA6D102E-1AB (Piston Body) R42815
6 cyl.,5900m3 6735-31-2140
Dozer:D41A-6/E-6/P-6/E-6K
Excavator:PC200-6/6A/6B/6H-A/6Z,
PC200CA-6/6-C1/6-U1, Cylinder Liner Piston Piston Ring
PC200LC-6/6H/6Z,PC200LL-6,
PC210-6,PC220-6,PC228US-1T, TL 200.0 TL 105.4mm RN 2.85 K
PC230-6,PC240-6K,PC250-6 71.6mm
OD 104.5 CH 2.4
Loader:WA180-3,WA250-3 -22.1mm
Piston Pin FM 4.0
Remark OD 40.0mm
Piston : Al-fin.Round combustion
Chamber 51mm. TL 83.0mm
Liner : Semi-Finished
6731-31-2410
Retainer#6732-31-2420
Gasket Cylinder Head:6206-11-1830

Engine Bore 3A05F01 3L05F01-FP 3P05F01 3B05F01 3R05F01


4D105-3C 105.0MM KMKT3021100 6130-22-2310 6130-32-2110 6130-31-3130 6130-32-2202
6130-32-2302/cyl.
4 cyl., 4330m3 6130-31-2202
Dozer:D31A-16,D31P-16,D31P-16A,
6130-32-2301/cyl.
D31PL-16,D31PLL-16,D31Q-16,
D31S-16 Cylinder Liner Piston Piston Ring

TL 223.0mm TL 107.5mm 3.0

OD 118.0mm CH 69.0mm 2.5


Remark FD 125.5mm Piston Pin FX 5.0
Piston : Round Combustion Chamber
10.0mm
60mm FH OD 38.0mm R18090
+1.0
Liner : Fully-Finished & Phosphated .
Retainer#6130-31-2510 TL 88.0mm
Liner O-ring#6130-21-2220,6130-21- 6130-31-2410
2230 Gasket
Cylinder Head:6131-11-1812

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-4 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A05F02 3L05F02-FP 3P05F02 3B05F02 3R05F02


4D105-5H,5J,5T 105.0MM KODKT0801 6137-22-2210 6136-32-2110 6136-32-3130 6136-31-2030/cyl.
6136-21-2210 6136-31-2010
4 cyl., 4330m3 R18530
Dozer:D31A-17,D31E-17,D31P-17/A,
D31Q/S
Cylinder Liner Piston Piston Ring

TL 223.0mm TL 107.7mm RN 3.0


Remark 69.2mm
OD 118.7mm CH 2.5
Piston : Round Combustion Chamber -22.8mm
58mm FD 127mm Piston Pin FX 5.0
Liner : Fully-Finished & Phosphated . 10.0mm
Retainer#04065-04018 FH OD 40.0mm
+1.0
Liner O-ring#6136-21-2230,6136-21- TL 84.0mm
2240 Liner
Seal#6136-21-2220 6136-31-2410
Gasket Cylinder Head:6135-12-1811

Engine Bore 3A05F03 3L05F02-FP 3P05F03-A 3B05F02 3R05F03


S4D105-5A/B 105.0MM KMKT3721100 6137-22-2210 6137-32-2110 6136-32-3130 6137-31-2202
6136-21-2210 (Piston Body) 6137-31-2032/Cyl.
4 cyl., 4330m³ 6137-32-2010 R18260
Excavator:PC100-1,PC100-2,PC120-
2,PW100-1 (Piston Kit)

Cylinder Liner Piston Piston Ring


Remark TL 223.0mm TL 107.7mm RN 3.0 K
Piston : Al-fin.Round Combustion
69.2mm
Chamber 59mm OD 118.7mm CH 2.5 H
-22.2mm
Liner : Fully-Finished & Phosphated .
Retainer#04065-04018 FD 127mm Piston Pin FX 5.0
Liner O-ring#6136-21-2230,6136-21- 10.0mm
FH OD 40.0mm
2240 +1.0
Liner Seal#6136-21-2220 TL 86.0mm
Gasket Cylinder Head:6135-12-1811
6137-31-2410

Engine Bore 3A05S01 3L05F02-FP 3P05S03 3B05S01 3R05F02


6D105-1 105.0MM KODKT1301 6137-22-2210 6136-31-2112 6136-31-3130 6136-31-2030/cyl.
6 cyl., 6490m³ 6136-21-2210 (Piston Body) 6136-31-2010
Dozer:D40A-3/AM-3,D40F-3,D40P-3/PF-
6136-31-2012 R18530
3A/PL-3/PLL-3,D41A-3/A-3A/A-
3C,D41E-3/P-3/Q-3/S-3 PC200- (Piston Kit)
1,PC200-2/LC-2
Cylinder Liner Piston Piston Ring
Excavator:PC200-1,PC200-2/LC-2
Grader:GD405A-1 TL 223.0mm TL 107.5mm RN 3.0
Remark 69.0mm
OD 118.7mm CH 2.5
Piston : Rectangle Combustion Chamber -22.6mm
49mm FD 127mm Piston Pin FX 5.0
Liner : Fully-Finished & Phosphated . 10.0mm
Retainer#04065-04018 FH OD 40.0mm
+1.0
Liner O-ring#6136-21-2230,6136-21- TL 84.0mm
2240 Liner
Seal#6136-21-2220 6136-31-2410
Gasket Cylinder Head:6137-12-1811

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-5 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A05S02 3L05F02-FP 3P05S01-A 3B05F02 3R05S01


S6D105-1 105.0MM KODKT1801 6137-22-2210 6137-32-2130 6136-32-3130 6137-31-2040
6136-21-2210 (Piston Body) R18070
6 cyl., 6490m³ 6137-32-2030
Graders:GD525A-1/A-1B/A-1C,GD515A-
1,GD611A-1,GD621A-1/R-1,GD655A- (Piston Kit)
5,GD661A-1 Loader:WA250-1,WA300- Cylinder Liner Piston Piston Ring
1/1A,WA320-1,WA320-1R
TL 223.0mm TL 107.7mm RN 3.0 K
Remark 69.2mm
OD 118.7mm CH 2.5 H
Piston : Al-fin.Round Combustion -23.7mm
Chamber 60mm FD 127mm Piston Pin FM 5.0
Liner : Fully-Finished & Phosphated . 10.0mm
Retainer#04065-04018 FH OD 40.0mm
+1.0
Liner O-ring#6136-21-2230,6136-21- TL 86.0mm
2240
Liner Seal#6136-21-2220 6137-31-2410
Gasket Cylinder Head:6136-11-1813

Engine Bore 3A05S03 3L05F02-FP 3P05S02-A 3B05F02 3R05S01


S6D105-5 105.0MM KMKT3710200 6137-22-2210 6137-31-2020 6136-31-3130 6137-31-2040
6136-21-2210 6136-32-3130 R18070
6 cyl., 6490m³
Excavator:PC200-3/LC-3/NLC-3,PC210-
3/LC-3,PC220-3/LC-3/NLC-3,PC240-
3K/LC-3K/NLC-3K,PF55L-1,PW210-1 Cylinder Liner Piston Piston Ring

TL 223.0mm TL 107.5mm RN 3.0 K


69.0mm
OD 118.7mm CH 2.5 H
-22.7mm
Remark FD 127mm Piston Pin FM 5.0
Piston : Al-fin. Rectangle combustion
10.0mm
Chamber 54mm. FH OD 40.0mm
+1.0
Liner : Fully-Finished & Phosphated .
Retainer#04065-04018 TL 86.0mm
Liner O-ring#6136-21-2230,6136-21- 6137-31-2410
2240
Liner Seal#6136-21-2220

Engine Bore 3A08S01 3L08S01-FP 3P08S01-A 3B08S01 3R08S01


SA6D108-1 108.0MM KMKT2211100 6222-21-2110 6222-31-2110 6221-31-3130 6221-31-2200
6222-23-2231 R18990
6 cyl.,
Excavator:PC300-5/LC-5,
PC300-5K/LC-5K/NLC-5K,
PC300-5T,PC300LC-5,PC300LC-5T, Cylinder Liner Piston Piston Ring
PC360LC-5
Loader:WA420-3,WA420-3X/3X-R TL 219.5mm TL 113.8mm 2.5 K
66.7mm
OD 111.5mm CH 2.53 K
-21.5mm
Remark FD 120.0mm Piston Pin FM 4.0
Piston : Al-fin.Round Combustion
5.0mm
Chamber 66mm FH OD 45.0mm
+1.0
Liner : Fully-Finished & Phosphated .
Retainer#04065-04518 TL 85.0mm
Gasket Cylinder Head:6221-17-1810 6221-31-2410

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-6 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A08S02 3L08S01-FP 3P08S02-AO 3B08S01 3R08S01


SAA6D108E-2A 108.0MM KMKT2211100 6222-21-2110 6222-33-2110 6221-31-3130 6221-31-2200
6222-23-2231 R18990
6 cyl.,
Excavator:PC300-6/6Z,PC300LC-6/6Z
,PC340LC-6K,PC340NLC-6K
,PC350-6/LC-6,PC380LC-6K Cylinder Liner Piston Piston Ring
,PC380LC-6K-J
TL 219.5mm TL 113.8mm 2.5 K
66.7mm
OD 111.5mm CH 2.53 K
-26.0mm
Remark FD 120.0mm Piston Pin FM 4.0
Piston : Al-fin & Oil Gallery.Round
5.0mm
Combustion Chamber ?mm FH OD 45.0mm
+1.0
Liner : Fully-Finished & Phosphated .
Retainer#04065-04518 TL 85.0mm
Gasket Cylinder Head:6221-17-1810 6221-31-2410

Engine Bore 3A10S01 3L10S01-FP 3P10S01-A 3B10S01 3R10S01


S6D110-1C 110.0MM KMKT3811100 6138-21-2211 6138-31-2110 6138-31-3133 6138-32-2200
S6D110-1G R18180
6 cyl.,7130m3
Loader:WA380-1,
WA400/420-1
Cylinder Liner Piston Piston Ring

TL TL 116.0mm RN 3.0 K
225.0mm
Remark OD 115.0mm CH 69.0mm 2.5 H
Piston : Al-fin. Rectangle Combustion
Chamber 62mm FD 120.0mm Piston Pin FM 5.0
Liner : Fully-finished & Phosphated. 5.0mm
Retainer#04065-04018 FH OD 40.0mm
+1.0
TL 90.0mm

6138-31-2410

Engine Bore 3A10S02 3L10S01-FP 3P10S02-A 3B10S01 3R10S01


S6D110-1C 110.0MM KMKT3821100 6138-21-2211 6138-32-2110 6138-31-3133 6138-32-2200
1G/1N/1P R18180
6 cyl.,7130m3
Wheel Loader:WA380-1,
WA400/420-1
Cylinder Liner Piston Piston Ring

TL TL 116.2mm RN 3.0 K
225.0mm
Remark 69.2mm
OD 115.0mm CH 2.5 H
Piston : Al-fin.Round Combustion -20.4mm
Chamber 62mm FD 120.0mm Piston Pin FM 5.0
Liner : Fully-finished & Phosphated. 5.0mm
Pin#6138-31-2410 FH OD 40.0mm
+1.0
Retainer#04065-04018 TL 90.0mm

6138-31-2410

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-7 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A10S03 3L10S01-FP 3P10S03-A 3B10S01 3R10S01


SA6D110-1J 110.0MM KMKT3821200 6138-21-2211 6138-32-2120 6138-31-3133 6138-32-2200
1Q/1R/1U/1W 6138-21-2220 (Piston Body) R18180
6 cyl.,7130m3
Dozer:D66S-1
Loader:WA380-1,WA400-1,WA420-1
Cylinder Liner Piston Piston Ring

TL TL 116.2mm RN 3.0 K
225.0mm
Remark 69.2mm
OD 115.0mm CH 2.5 H
Piston : Al-fin.Round Combustion -22.0mm
Chamber 66mm FD 120.0mm Piston Pin FM 5.0
Liner : Fully-finished & Phosphated. 5.0mm
Retainer#04065-04018 FH OD 40.0mm
+1.0
Gasket Cylinder Head:6138-19-1811 TL 90.0mm

6138-31-2410

Engine Bore 3A20F01 3L20F01-FP 3P20F01 3B30F01 3R20F01


4D120 120.0MM KODKT0201 6110-21-2212 6110-33-2132 6110-23-1442 6110-30-2303
6110-33-3120 6110-30-2403/cyl.
4 cyl.,7240m3 6110-30-2302
Bull-Dozer:D55S-3
R18900
Cylinder Liner Piston Piston Ring

TL 293.0mm TL 135.0mm RN 3.5


Remark OD 140.0mm CH 90.0mm 2.5
Piston : Al-fin & Tin Plated.
Liner : Fully-finished & Phosphated. FD 150.0mm Piston Pin FX 5.5
13.0mm
FH OD 44.0mm
+1.0
TL 102.0mm

Engine Bore 3A25S01 3L25S01-NP 3P25S01-A 3B25S01 3R25S01


6D125-1 125.0MM KMKT5021110 6150-21-2221 6150-31-2112 6150-31-3130 6150-31-2033 /cyl.
6 cyl.,11040m3 6151-22-2220 (Piston Body) R18211
Dozer : D50A-17,D50P/P-17/PL17,
6150-31-2012
D53A-17/P17,D58E-1/E1B,D58P-1/P1B,
D60A-8/P-8/S-8,D65A-8/E-8,D65E-12, (Piston Kit)
D65P-8/S-8,D68E-1,D68P-1, Cylinder Liner Piston Piston Ring
D70-LE/D70LE-12
TL 256.5mm TL 131.2mm RN 2.4
Remark OD 141.4mm CH 80.2mm RN 2.4
Piston :Al-fin.Round Combustion
Chamber 75mm FD 153.0mm Piston Pin FX 4.0
Liner : AB1 Nitrided & Phosphated. 10.0mm
Retainer#04065-04018 FH OD 48.0mm
+2.0
Liner O-ring#6150-21-2230,6150-21- TL 104.0mm
2240 Liner
Seal#6150-21-2250 6150-31-2410
Gasket Cylinder Head:6150-17-1813

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-8 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A25S02 3L25S01-NP 3P25S02-A 3B25S01 3R25S01


S6D125-1 125.0MM KMKT5111710 6150-21-2221 6151-31-2171 6151-31-3230 6150-31-2033 /cyl.
6151-22-2220 (Piston Body) 6151-31-3130 R18211
6 cyl.,11040m³ 6151-31-2071 (Trapezium)
Dozers:D83E-1,D83P-1,D85A-21,
(Piston kit)
D85A-21B,D85E-21,D85P-21
Piston
Excavators:PC300-3,PC300LC-3, Cylinder Liner Piston
Ring
PC360LC-3
TL 256.5mm TL 131.0 RN 2.4
Remark OD 141.4mm CH 80.1 RN 2.4
Piston :Al-fin.Round Combustion
Chamber 75mm FD 153.0mm Piston Pin FX 4.0
Liner : AB1 Nitrided & Phosphated. 10.0mm
Retainer#04065-04018 FH OD 48.0mm
+2.0
Liner O-ring#6150-21-2230,6150-21- TL 104.0mm
2240
Liner Seal#6150-21-2250 6151-31-2420
Gasket Cylinder Head:6150-17-1813

Engine Bore 3A25S03 3L25S01-NP 3P25S03-I 3B25S01 3R25S01


S6D125 125.0MM KMKT5111120 6150-21-2221 6151-31-2112 6150-31-3130 6150-31-2033 /cyl.
6151-22-2220 R18211
6 cyl.,11040m³

Piston
Cylinder Liner Piston
Ring
TL 256.5mm TL 122.3mm RN 2.4
Remark OD 141.4mm CH 80.3mm RN 2.4
Iron Piston :Round Combustion
Chamber 75mm FD 153.0mm Piston Pin FX 4.0
Liner : AB1 Nitrided & Phosphated. 10.0mm
Retainer#04065-04818 FH OD 48.0mm
+2.0
Liner O-ring#6150-21-2230,6150-21- TL 99.0mm
2240
Liner Seal#6150-21-2250 6151-31-2410

Engine Bore 3A25S04 3L25S01-NP 3P25S04-I 3B25S01 3R25S01


S6D125 125.0MM KMKT5115110 6150-21-2221 6151-31-2511 6150-31-3130 6150-31-2033 /cyl.
New 6151-22-2220 R18211
6 cyl.,11040m³

Piston
Cylinder Liner Piston
Ring
TL 256.5mm TL 117.3mm RN 2.4
Remark OD 141.4mm CH 80.3mm RN 2.4
Iron Piston :Round Combustion
Chamber 75mm FD 153.0mm Piston Pin FX 4.0
Liner :AB1 Nitrided & Phosphated. 10.0mm
Retainer#04065-04818 FH OD 48.0mm
+2.0
Liner O-ring#6150-21-2230,6150-21- TL 99.0mm
2240
Liner Seal#6150-21-2250 6151-31-2410

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-9 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A25S05 3L25S01-NP 3P25S05-I 3B25S01 3R25S01


S6D125E-2 125.0MM KMKT5215100 6150-21-2221 6152-32-2510 6150-31-3130 6150-31-2033 /cyl.
SA6D125E-2 , SA6D125E-3B-7 6151-22-2220 R18211
SAA6D125E-3
6 cyl.,11040m³ Dozer:D50A-
17,D50P/P17/PL17,D53A-17/P17,D58E- Piston
1/E1B,D58P-1/P1B,D60A-8/P-8/S- Cylinder Liner Piston
Ring
8,D65A-8/E-8,D65E-12,D65P-8/S- TL 256.5mm TL 117.3mm RN 2.4
8,D68E-1/P-1,D70-LE
OD 141.4mm CH 80.3mm RN 2.4
Remark FD 153.0mm Piston Pin FX 4.0
Iron Piston :Round Combustion
10.0mm
Chamber 63mm FH OD 48.0mm
+2.0
Liner : AB1 Nitrided & Phosphated.
Retainer#04065-04818 TL 99.0mm
Liner O-ring#6150-21-2230,6150-21- 6151-31-2410
2240
Liner Seal#6150-21-2250
G k t C li d H d 6150 17 1813
Engine Bore 3A30F01 3L30F01 3P30F01 3B30F01 3R30F01
4D130-1 130.0MM KMKT1421110 6115-21-2211 6114-31-2111 6110-23-1442 6114-30-2303
6110-33-3120 6114-30-2403/cyl.
4 cyl.,8490m³ R18400
Dozer:D50A-16,D50S-16,D50P-
16,D53A-16/P-16,D53S-16,D53S-17
Piston
Cylinder Liner Piston
Ring
TL 293.0mm TL 135.0mm RN 3.5
Remark 90.0mm
OD 146.0mm CH 2.5
Piston :Round Combustion Chamber -6.9mm
63mm FD 156.0mm Piston Pin FX 5.5
Liner : 13.0mm
Retainer#6110-31-2120 FH OD 44.0mm
+1.0
Liner O-ring#6610-21-2221,6610-21- TL 102.0mm
2250
Liner Seal#6610-21-2240 6114-31-2410
Gasket Cylinder Head:6114-11-1811

Engine Bore 3A40S01 3L40S01-FP 3P40S01-INO 3B40S01 3R40S01


S6D140 140.0MM KMKT1121110 6211-21-2210 6211-31-2111 6211-31-3130 6211-31-2031
6211-22-2220 6211-31-2032/cyl.
6 cyl.,15200m3 R18970
Excavator:PC650-3
Bulldozer:D135A-2 ,D155AX-3
Piston
Wheel Loader:WA500-1 Cylinder Liner Piston
Ring
TL 293.0mm TL 130.3mm RN 2.4K
85.3mm
OD 146.0mm CH RN 2.4
-26.8mm
Iron Piston : Oil Gallery & Nitriding. FD 156.0mm Piston Pin FM 4.0
Round Combustion Chamber 92mm
13.0mm
Liner : Fully-Finished & Phosphated . FH OD 52.0mm
+1.0
Retainer#04065-05220
Liner O-ring#6210-21-2230,6210-21- TL 110.0mm
2240 6211-31-2410
Liner Seal#6210-21-2270

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-10 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A40S02 3L40S01-FP 3P40S02-INO 3B40S01 3R40S01


SA6D140-1 140.0MM KMKT1211700 6211-21-2210 6212-31-2170 6211-31-3130 6211-31-2031
SA12V140-1 6211-22-2220 6211-31-2410 6211-31-2032/cyl.
6 cyl.,15200m³ R18970
[SA6D140-1] Excavator:C650-3/SE-
3/5/E-5/LC-5/SE-5,PC750-5/SE-
Piston
5,PC1600-1 Dumper:HD325-5/6/6W Cylinder Liner Piston
Ring
[SA12V140-1] Dozer:D475A-2
Loader:WA800-2/2LC/3/3LC,WA900- TL 293.0mm TL 125.3mm RN 2.4K
1/1L/1LC/3/3LC Dumper:HD785- 85.3mm
OD 146.0mm CH RN 2.4
3/5,HD985-3/5 -28.4mm
FD 156.0mm Piston Pin FM 4.0
Iron Piston : Oil Gallery & Nitriding. 13.0mm
FH OD 52.0mm
Round Combustion Chamber 92mm +1.0
Liner : Fully-Finished & Phosphated . TL 110.0mm
Retainer#04065-05220
6211-31-2410
Liner O-ring#6210-21-2230,6210-21-
2240
Liner Seal#6210-21-2270
Engine Bore 3A40S03 3L40S01-FP 3P40S03-INO 3B40S01 3R40S01
S6D140 140.0MM KMKT1211510 6211-21-2210 6212-31-2151 6211-31-3130 6211-31-2031
6211-22-2220 6212-31-2130 6211-31-2032/cyl.
6 cyl.,15200m3 R18970
Excavator:PC650-3
Bulldozer:D135A-2 ,D155AX-3
Wheel Loader:WA500-1 Piston
Cylinder Liner Piston
Ring
TL 293.0mm TL 125.3mm RN 2.4K
85.3mm
OD 146.0mm CH RN 2.4
-31.3mm
Iron Piston : Oil Gallery & Nitriding. FD 156.0mm Piston Pin FM 4.0
Round Combustion Chamber 78mm
13.0mm
Liner : Fully-Finished & Phosphated . FH OD 52.0mm
+1.0
Retainer#04065-05220
Liner O-ring#6210-21-2230,6210-21- TL 110.0mm
2240 6211-31-2410
Liner Seal#6210-21-2270

Engine Bore 3A55S01 3L55S01-FNP 3P55S01-A 3B55S01 3R55S01


S6D155-4 155.0MM KMKT2711400 6128-21-2216 6127-31-2140 6127-31-3131 6128-31-2060
(Piston Body) 6128-31-2070/cyl.
6 cyl.,19260m³ 6127-31-2030 R18370
Dozer:D150A-1,D155A-1,D155A-2
(Piston kit)
D155S-1,D155W-1,D355A-3
Piston
Cylinder Liner Piston
Ring
TL 327.0mm TL 167.5mm RN 3.68 K
Remark OD 176.0mm CH 102.5mm RN 3.548 K
Piston :Al-fin , Round Combustion
Chamber 131mm FD 184.0mm Piston Pin FX 4.737
Liner : AB1 Nitrided & Phosphated.
Retainer #6120-31-2120 FH 14.0mm OD 60.0mm
Liner O-ring#6127-21-2221,6127-21- TL 130.0mm
2241
Liner Seal#6127-21-2252 6127-31-2410
Gasket Cylinder Head:6127-11-1087

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-11 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A55S02 3L55S01-FNP 3P55S02 3B55S01 3R55S01


SA6D155-4 155.0MM KMKT2811400 6128-21-2216 6128-31-2140 6127-31-3131 6128-31-2060
(Piston Body) 6128-31-2070/cyl.
6 cyl.,19260m³ 6128-31-2050 R18370
Dozer:D355A-3,D355A-5
(Piston Assy)
Piston
Cylinder Liner Piston
Ring
TL 327.0mm TL 170.0 RN 3.68 K
Remark OD 176.0mm CH 105.0 RN 3.548 K
Piston : Round Combustion Chamber
124mm FD 184.0mm Piston Pin FX 4.737
Liner :AB1 Nitrided & Phosphated.
Retainer #6120-31-2120 FH 14.0mm OD 60.0mm
Liner O-ring#6127-21-2221,6127-21- TL 130.0mm
2241
Liner Seal#6127-21-2252 6127-31-2410
Gasket Cylinder Head:6127-11-1087

Engine Bore 3A70S01 3L70S01-FN 3P70S01-ADO 3B70S01 3R70S01


SA8V170-1 170.0MM KMKT6411100 6162-23-2210 6164-31-2110 6162-33-3131 6162-33-2060
6162-23-2250 R64020
8 cyl. 6162-25-2210
Dozer:D475A-1(SA8V170-1A)
Dumper:HD785-2 (SA8V170-1B)
Piston
Loader:WA800-1(SA8V170-1C) Cylinder Liner Piston
Ring
TL 342.0mm TL 195.6mm RN 3.7K
Remark 120.6mm
OD 190.3mm CH RN 3.55K
Piston :Al-fin,Oil Gallery,Head Anodized -22.1mm
,Round Combustion Chamber 122mm FD 206.0mm Piston Pin RN 4.75
Liner : Nitrided 14.0mm
Retainer #6162-33-2420 FH OD 68.0mm
+2.0
Liner O-ring#6162-23-2220,6162-23- TL 142.0mm
2240, Liner
Seal#6162-23-2250 6162-33-2410
Gasket Cylinder Head:6164-11-1814

Engine Bore 3A70S02 3L70S01-FN 3P70S02-AD 3B70S01 3R70S01


S6D170-1 170.0MM KMKT6231200 6162-23-2210 6162-33-2120 6162-33-3131 6162-33-2060
6162-23-2250 R64020
6 cyl. 6162-25-2210
Dozer:D275A-2(S6D170-1L/1LW)
Loader:WA600-1(S6D170-1D),WA600-
Piston
1L (S6D170-1),WD600-1(S6D170-1G) Cylinder Liner Piston
Ring
Excavators:PC650-1(S6D170-1A)
TL 342.0mm TL 195.6mm RN 3.7K
Remark 120.6mm
OD 190.3mm CH RN 3.55K
Piston : Alfin & Head Anodized ,Round -23.6mm
Combustion Chamber 112mm FD 206.0mm Piston Pin RN 4.75
Liner :Nitrided 14.0mm
Retainer #6162-33-2420 FH OD 68.0mm
+2.0
Liner O-ring#6162-23-2220,6162-23- TL 142.0mm
2240
Liner Seal#6162-23-2250 6162-33-2410
Gasket Cylinder Head:6162-13-1812

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-12 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A70S03 3L70S01-FN 3P70S03-AI 3B70S01 3R70S01


SA6D170E-2 170.0MM KMKT6251200 6162-23-2210 6162-35-2120 6162-33-3131 6162-33-2060
SAA6D170E-2A 6162-23-2250 R64020
SA12V170-1 6162-25-2210
6 cyl.Bull-Dozer:D275A-2,D375A-3,
D375A/3AD/3D,D575A-3(SA12V170-1) Piston
Loader:WA600-3/3C/3D,WA700-1L, Cylinder Liner Piston
Ring
WA700-3/3D/3L Excavator:PC1000-1/LC-
1/SE-1/SP-1,PC1100-6/LC-6 TL 342.0mm TL 176.0mm RN 3.7K
Dumper:HD645-5,HD605-5(SAA6D170E- 121.0mm
OD 190.3mm CH RN 3.55K
2A) -24.0mm
Iron Piston : Round Combustion FD 206.0mm Piston Pin RN 4.75
Chamber 118mm
14.0mm
Liner :Nitrided FH OD 68.0mm
+2.0
Retainer #6162-33-2420
Liner O-ring#6162-23-2220,6162-23- TL 126.0mm
2240 6161-31-2410
Liner Seal#6162-23-2250
Gasket Cylinder Head:6162-13-1812

Engine Bore 3A31S01 3L31S01-FNP 3P31S01-A 3B31S01 3R31S01


NH220-C1 130.18MM KODKT1601 6610-21-2213 6620-31-2110 6620-31-3120 6620-31-2030/cyl.
(Piston Body) 6620-31-2020
6 cyl.,12170m³ 6620-31-2010 R18320
Dozer:D60A-6/E-6/P-6/PL-6/S-6/A-7/E-7
(Piston Body)
/P-7/PL-7/S-7,D65A-6/E-6/P-6/S-6,
Piston
D65E-7/P-7/S-7,D65S-6,D68E-1A/ Cylinder Liner Piston
Ring
P-1A,D75S-2/3,D80A-12,D85A-12
TL 303.5mm TL 158.5mm RN 3.78K

OD 146.0mm CH 101.5mm RN 3.61K


Piston : Round Combustion Chamber FD 156.0mm Piston Pin RN 3.61
99mm
11.0mm
Liner : AB1 Nitrided & Phosphated. FH OD 50.8mm RN 6.12
+2.0
Retainer #6610-31-2130
Liner O-ring#6610-21-2221,6610-21- TL 110.0mm
2250 6620-31-2410
Liner Seal#6610-21-2240

Engine Bore 3A39S01 3L39S01-FNP 3P39S01-A 3B39S01 3R39S01


NT855-1 139.70MM KMKT1121100 6710-21-2210 3048808 6710-31-3120 6710-31-2033/cyl.
6710-31-2023
6 cyl., R18720

Piston
Cylinder Liner Piston
Ring
TL 288.0mm TL 155.0mm RN 3.595

OD 155.5mm CH 105.8mm RN 2.878


Piston :Top & 2nd Ring Grooves Al-fin, FD 167.0mm Piston Pin RN 2.878
Round Combustion Chamber 97.5mm
9.0mm
Liner : AB1 Nitrided & Phosphated. FH OD 50.8mm FX 4.75
+2.0
Retainer #6610-31-2130
Liner O-ring#6710-21-2230,6712-21- TL 119.0mm
2220 6710-31-2410
Liner Seal#6712-21-2240

Piston A=Alfin D=Head Anodizing M=MoS2 Coating N=Nitrided O=Oil Gallery T=Tin Plating TL=Total Length
Suffix Code : CH=Compression Height,Piston Pin OD=Outer Diameter TL=Total Length,Liner C=Chrome plating F=F/F IH=Induction Harden
N=Nitrided P=Phosphated S=S/F U=Copper plating TL=Total Length OD=Outer Diameter FD=Flange DiameterFH=Flange Height

Komatsu-13 ENGIMAX INDUSTRIAL CORP.


Liner Kit For KOMATSU

Engine Bore 3A39S02 3L39S01-NP 3P39S02-A 3B39S01 3R39S01


NT855 139.70MM KMKT2154200 6710-21-2210 215420 6710-31-3120 6710-31-2033/cyl.
6710-31-2023
6 cyl., R18720

Piston
Cylinder Liner Piston
Ring
TL 288.0mm TL 152.8mm RN 3.595

OD 155.5mm CH 95.8mm RN 2.878


Piston :Al-fin,Round Combustion FD 167.0mm Piston Pin RN 2.878
Chamber 105mm
9.0mm
Liner : AB1 Nitrided & Phosphated. FH OD 50.8mm FX 4.75
+2.0
Retainer #6610-31-2130
Liner O-ring#6710-21-2230,6712-21- TL 119.0mm
2220 6710-31-2410
Liner Seal#6712-21-2240

Komatsu-14 ENGIMAX INDUSTRIAL CORP.

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