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Mitsubishi Hishi Tank-GRP

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0% found this document useful (0 votes)
642 views31 pages

Mitsubishi Hishi Tank-GRP

Uploaded by

Fathy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Receiver Tank / Elevated Water Tank

G Panel Type
Bolt Assembly Model

HISHITANK ™ G PANEL
Easy to
Assemble
Bolt-on panels are easy
to assemble without
heavy machinery

Maintain Easy to
clean water Transport
GRP Panel prevents It comes in compact
rust and it’s easy to panels to fit any tight
clean inside the tank spase

G Panel Type
Contents
2 Preface

4 Roles of Water Tanks

6 Sanitation

8 Safety

9 Functionality

10 General Descriptions

11 Optional Designs

12 Panel List

14 Parts

16 Pipe Fitting Positions

19 Maintenance

21 Precautions

22 Frame/Foundation

24 GRP Heatwater Storage Tanks

26 GRP Seawater Storage Tanks


We at Mitsubishi Chemical Infratec
Preface

Preface
HISHITANK™ is a masterpiece water tank developed by MITSUBISHI CHEMICAL
INFRATEC CO., LTD., a comprehensive plastic manufacturer, through tireless basic
research and by combining its technologies.
With supplying water safely, securely, and hygienically as the top priority, we ensure
strict and consistent quality control in design, purchasing materials, manufacturing, and
shipping HISHITANK™ tanks.
To ensure the reliability of HISHITANK™ as a water storage tank, we use only parts
and components that meet all applicable standards.
Through more than 55 years of experience in studying and improving HISHITANK™ in
Japan, one of the world's most earthquake-prone countries, we make every effort to
prove ourselves worthy of the trust of customers.

The History of HISHITANK™


1962 Sales of GRP water tanks began.

1978 GRP panel assembly-type tanks were released.

1981 Overseas tank sales began (in Singapore).

1987 GRP panel-type heat-resistant tanks were released.

1997 New earthquake-resistant panel-type tanks were released.

2005 Seawater tanks and hot water tanks were released.

2
G Panel Type

HISHITANK Overseas Expansion ™

Preface
Turkey
U.S.A.

Kuwait India
Taiwan
Saudi Arabia Oman Myanmar Hong Kong
Vietnam
Qatar
UAE
Thailand Philippines North America
Middle East Brunei

Asia Singapore

MCIT has been marketing to more than 30 countries over 35 years, which are: China,
Taiwan, Hong Kong, Macao, Mongolia, Morocco, Singapore, Brunei, Myanmar, Laos,
Philippines, Thailand, Cambodia, Vietnam, Saint Vincent and the Grenadines, Grenada,
Palau, UAE, Oman, Qatar, Kuwait, Saudi Arabia, Algeria, Turkey, Djibouti, Egypt,
Tuvalu, Seychelles, Mauritania, Rwanda, Antigua and Barbuda and USA.

3
Roles of Water Tanks
Water tanks provide a steady
Roles of Water Tanks

supply of drinking water and


domestic water, which are
a crucial component of
comfortable living.

Feeling Secure with Water Tanks


Feeling secure with water tanks—the importance of this has not changed over
time. Reservoirs carved out of rock have turned into distribution reservoirs for
waterworks, and the water vessels where water is stored have transformed
into water tanks in office buildings and condominiums. These enable us to
use water daily with a sense of security. Water tanks that have water storage
functionality have become part of today's water supply systems. From behind
the scenes, they help enhance our everyday lives by serving as emergency
water supply tanks during disasters as well as in various other ways.

4
G Panel Type

Materials Used in Various Types of Water Tanks

Roles of Water Tanks


PE GRP Concrete Stainless Steel

Deterioration over time Weight problems Metal corrosion

“HISHITANK™ ”
GRP panel tanks solve these problems.

5
Sanitation
Keeping the water clean
Keeping water clean is first and foremost
function as well as its primary mission for
Sanitation

HISHITANK™.
HISHITANK™ meets the standards for
water tank structures. Moreover, it uses
the external reinforcement frame method
to preserve water quality, which facilitates
maintenance and inspections.

Manhole panel & Cover


The manhole can be opened and closed by hinge.
The manhole can also be attached and detached.
A 100 mm lip prevents the entry of rainwater and trash.
170 φ220
170
1000
178
55

67

Ventilation
The vents have 18 × 16 mesh insect nets to
prevent insect infestation.
Their height of 100 mm prevents rainwater inflow.

(50A)

6
G Panel Type

Products
1. Nylon powder reinforcing materials
Vapor phase areas inside the water tank have steel members that

Sanitation
are susceptible to rust due to the influence of free chlorine.
The HISHITANK™ enhances antirust performance by using
reinforcing materials in a protective coating.

2. Resin lining bolts


The HISHITANK™ employs a resin coating in order to enhance the
antirust performance of bolts and nuts in vapor phase areas.

3. Nylon Coated flange / Core flange


As optional parts for enhancing antirust performance, nylon
coated flanges and epoxy coated core flanges are available.

● Application areas inside tanks


Part Metal material Bolt type
Liquid phase Stainless steel Stainless steel
Vapor phase Resin coating on steel Resin coating on steel bolts

(Resin-coated reinforcement material used in the vapor phase area)

Designed to prevent algae


The illuminance ratio inside the HISHITANK™ is designed to achieve 0.05% or
less, thereby clearing the requirement for an illuminance ratio of 0.1% at which
algae occurs.

7
Safety
Start

Structure calculation procedure Setting of calculation variables

and water tank components Force calculation

Stress calculation

1 1 Panel
2 2 Ceiling beams
Stress
Safety

calculation 3 Side wall reinforcement


components 4 Main unit mounting bolts
3 5 Frame
6 Anchor bolt

6 Comparative evaluation of stress & tolerance


Stress < Tolerance
OUT Bend < Tolerance
4
5

Complete

Panel strength design


This panel has been created with the finite element method.
GRP panels that achieve both workability and strength are realized through SCM, our proprietary design.

● Displacement diagram ● Stress diagram

● Stress corresponding to water shear stress


View from above View from a diagonal

8
G Panel Type

Functionality
Insulation design
The GRP composite panel structure type is a panel-structured water tank that features a three-
layered structure: a GRP panel layer, which has excellent insulation properties; a synthetic resin
foam layer; and a synthetic resin exterior panel with strong weather resistance and an aesthetically
pleasing appearance. It also has strong insulation to prevent condensation.

● Changes in tank water temperature

Functionality
20.0
18.0
Condition
16.0
Outside temperature: ℃ 30℃
Water temperature ℃

14.0
12.0
Initial water temperature: ℃ 10℃

10.0 wind speed: m 0m

8.0 The data posted here is calculation


It is not a guaranteed value
6.0
Insulation type
4.0
Non insulation type
2.0
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Elapsed time : hr

Insulation
GRP GRP
Plastic cover
TYPE PANEL
GE GRP
GSE GRP with insulation

GE GSE

①S
 et the insulation ② Place the
Panel
material (styrene). decorative cover.
Heat
insulating material
Decorative
cover

9
General Descriptions
Design Conditions
The design conditions of HISHITANK™ G Panel Type are as follows:

Hydrostatic pressure Water level (m) × 0.01 Mpa {0.1 kgf/cm2}


Design water level Tank height (nominal height) × 0.9
Snow accumulation 0.6 × 10−3 Mpa {60 kgf/m2}
Wind pressure 1160 N/m2
Roof load Short term central load per panel : 80 kg
Inlet water temperature Ordinary temperature
Water quality pH : 5.8 to 8.6
General Descriptions

Illumination factor 0.1% or less


Since the roof is exposed to ultraviolet light when
Weatherability installed outdoors, better weatherability is provided
by inserting non-woven fabric into the roof panel.

Physical Properties
The physical properties of the GRP panels of HISHITANK™ G Panel Type tanks are as follows:

Item Test value Testing standard


Tensile strength 113MPa JIS K 6911
Tensile elastic modulus 13.9GPa JIS K 7161
Bending strength 180Mpa JIS K 6911
Bending elastic modulus 14.5GPa JIS K 6911
Barcol hardness 52 JIS K 7060
Glass fiber content 37.7% JIS K 7052
Specific gravity 1.87 JIS K 6911
Water absorption rate 0.078% JIS K 7209
Compressive strength 340MPa JIS K 6911
Interlaminar shearing stress 20.2MPa JIS K 7057
Transverse shear strength 85.0MPa JIS K 7058
Poisson ratio 0.41 JIS K 7161
* The data are actual values of the samples and are not a guarantee level.

10
G Panel Type

Optional Designs
Special Order Specifications
A tank separated into two or more sections allows users to perform internal
inspections and cleaning of the tank without stopping the water supply.
Note: When cleaning the inside of one section of a tank that is separated into
two sections, lower the water level of the other section to half or less.
If you will only use one section of the tank for more than 1 week, you
will need to take additional measures.

■ 2-tank type ■T-shaped partition ■ Cross-shaped partition


Ladder Ladder
Ladder Ladder Ladder Ladder
Ladder Ladder

Optional Designs
Ladder Ladder Ladder
Ladder Ladder Ladder Ladder Ladder Ladder
Ladder Ladder Ladder
Ladder Ladder Ladder Ladder Ladder Ladder

*Current panels
You can set up Current panels to avoid the occurrence of stagnant water in a
large tank. Note, however, that the current panels will be set up parallel to the
partitions if the tank has partitions.

Plane view
Water
outlet
Current
panel

Current
panel
Water inlet

*shape tanks
Note that we cannot produce some shape
tanks depending on the height, size, and
shape of the tank.

●Since it is not possible for us to produce some


shape tanks depending on its height, contact
us when you wish to order shape tanks.

11
0.5×0.5m 0.5×1m
0.5×0.5m
0.5×0.5m
0.5×1m
0.5×1m
0.5×1m
0.5×0.5m
1×1m
0.5×1m
0.5×1m マンホール
0.5×1m1×1m
1×1m
0.5×1m マンホール
マンホール
1×1m

Panel Types
天井
天井 天井
パネル 側パネル 側パネル

① Side wall panels


220

220

220
62

62
145

145

145

1×1mマンホール マンホール
1×1m マンホール

220
220
62

62

62
62

145

145

145
145

.5×1m 1×1m
1m 1×1m マンホール
0.5×0.5m
0.5×0.5m0.5×1m
マンホール 0.5×1m 0.5×1m
0.5×1m 0.5×0.5m マンホ
1×1m
1×1m マン
0.5×
1×1m 1×1m 1×1m
m 1×1m
1×1m
1×1m 1×1m
1×1m
1×1m
1×1m 1×1m
1×1m
1×1m
(for single levels and
0.5×1m
(for piping)
the upper levels in multi-level stacking)
1×1m
0.5×1m
1×1.5m
0.5×1m
0.5×1m 0.5×1.5m
1×1.5m
1×1.5m
0.5×
(for the middle and lower
levels in multi-level stacking)

積み・ (単段用
(多段積み
(多段積み・・
・ (単段用
(単段用
(配管用)
(多段積み ・・
・ (単段用
(配管用)
(配管用) ・ (配管用)
・下段用) 中段
中段 ・
・下段用)側パネル
側パネル
多段積み上段用)
下段用) 中段 多段積み上段用)
多段積み上段用)
・下段用) 多段積み上段用) 側パネル

パネル 底パネル 底パネル


Panel List

天井天井 1×2m 天井
1×1.5m 0.5×1.5m 1×2m 0.5×2m
×1m
5m 0.5×1.5m
0.5×1m 1×1.5m
0.5×1m 1×2m
0.5×1m 1×1.5m
0.5×1.5m
1×1.5m
0.5×2m
0.5×1.5m
1×2m
0.5×1.5m 1×2m
0.5×2m 0.5×2m
0.5×2m
用)
配管用)
② Roof panels
1×1m1×1m 1×1m
1×1m1×1.5m
0.5×1m
0.5×1m 1×1m
1×1.5m1×1m 1×1m
1×1m
0.5×1.5m1×2m
0.5×1.5m 1×1m0.5×2m
1×2m 0.5×2m1×1
0.5×1m
0.5×1m
(配管用)
(配管用) (多段積み
(多段積み ・・ (単段用
(単段用 ・・ (配管用)
(配管用)
(多段積み・ (単段
approx. 190

approx. 190
190

approx. 190
approx.

上段用)
用) 中段中段・下段用)
・下段用) 多段積み上段用)
多段積み上段用) 中段・下段用) 多 *Differs depending on the specifications. *Differs
*Differsdepending
dependingononthe
thespecifications.
specifications. *Differs depending on the specifications.

×0.5m 0.5×1m0.5×0.5m0.5×1m
0.5×0.5m 0.5×1m
0.5×1m 1×1m
0.5×0.5m 0.5×1m
0.5×1m 1×1m
1×1m
0.5×1m 排水パネル
0.5×1m 1×1m
排水パネル
排水パネル
220

220
62

62

62

62
145

145

145

145

1×1m
底パネル
底パネル
Manhole 0.5×1m 0.5×1m
底パネル
0.5×0.5m

×1m
0.5×1m 1×1m
1×1m マンホール
マンホール
0.5×0.5m
0.5×0.5m0.5×1m
0.5×1m 0.5×1m
0.5×1m 1×1m
0.5×0.5m
1×1m マンホ
マン
0.5×1m
③Bottom panels

側パネル
側パネル 側パネル
approx. 190

approx. 190

epending*Differs
on the specifications.
depending on the specifications.

×1m
1×1m
排水パネル排水パネル
排水パネル
approx. 190

approx. 190

approx. 190
approx. 190

*Differs depending*Differs
on the depending on the specifications.
specifications. *Differs*Differs
depending
depending
on the specifications.
on the specifications.

5×1m
m 1×1m
1×1m1×1m 0.5×0.5m
0.5×0.5m
排水パネル
排水パネル
Drainage panel 0.5×1m
0.5×1m 0.5×1m
0.5×1m 0.5×1m
0.5×1m 1×1m
1×1m
0.5×0.5m
0.5×0.5m 0.5×1
排水排
12
G Panel Type

Panel Assembly
1mH 1.5mH 2mH 2.5mH

With fitting panel With


With
With
fitting
With
fitting
fitting
fitting
panel
panel
panel
panel

Panel List
3mH 3.5mH 4mH

fitting
panel
nel panel With
Withfitting
fitting
Withpanel
fitting
panel panel With
Withfitting
fitting
With
panel
panel
fitting panel With
Withfitting
fitting
With
panel
panel
fitting panel

Precautions
This shows the basic side wall panel assembly.
The panels and reinforcement material used may change depending on the specifications.

13
Standard Parts
Note: Specifications and shapes may change without prior notice for improvement purposes.

Manhole External ladder Internal ladder


Unit: mm Cap

L2

L2
300×N=L1
340×N=L1

L
L

400
300
385
170 φ220
45

Unit: mm Unit: mm
Tank Tank
L N L1 L2 L N L1 L2
170

height height
1.0 1597 2 680 872 1.0 965 1 300 265
1.5 2097 4 1360 692 1.5 1465 2 600 465
1000

2.0 2597 5 1700 852 2.0 1965 4 1200 365


2.5 3117 7 2380 692 2.5 2467 6 1800 267
3.0 3617 8 2720 852 3.0 2967 7 2100 467
3.5 4137 10 3400 692 3.5 3467 9 2700 367
4.0 4637 11 3740 852 4.0 3967 11 3300 267

Material: SS hot-dip galvanized


178

*A tank height of 1 m is available as an option. Material: Polyvinyl chloride


55
Parts

67

*Stainless steel material is available as an option. *A tank height of 1 m is available as an option.

Note: Specifications and shapes may change without prior notice for improvement purposes.
Panel
Socket
Packing
Lock nut
Unit: mm Outlet unit
Parallel pipe thread
Nominal
φD
diameter
15 40
20 50
φD

25 60
32 70
40 80
Material : Copper alloy casting (CAC) 50 90
S i z e : 15 A to 65 A 65 120
A ball valve (screw-type) can be attached. Water tank interior
Water tank interior
With PVC core
Unit: mm
Nominal Nominal
φD L φD L
diameter diameter
Sealing material
20 100 25.5 65 175 39
25 125 29 80 185 41 Core
φD

32 135 31 100 210 48


40 140 32 125 250 53
50 155 35 150 280 53

Material : Cast iron epoxy powder coating


S i z e : 20 A to 150 A L

14
G Panel Type

Both end flange


Water tank interior
Unit: mm
Nominal Flange
φD L (JIS10K)
diameter
20 100
25 125
32 135
150

φD
40 140
50 155
65 175
80 185
Water inlet, water outlet, overflow outlet, drainage outlet 100 210
180 L
125 250
Material : Cast iron nylon powder coating 150 280
S i z e : 20 A to 200 A 200 330 250
Water tank interior
TS flange

Unit: mm
Nominal Nominal
φD L φD L
diameter diameter
15 95 35 80 185 73

φD
20 100 40 100 210 93
25 125 46 125 250 114
32 135 50.5 150 280 142
40 140 61.5 200 330 161
50 155 71 250 400 167 L
Material : Polyvinyl chloride 65 175 70 300 445 167
S i z e : 15 A to 300 A

Optional parts

Parts
Water Level Hoop guard Ceiling handrail
Indicator (outer ladder with backrest)

Material: SS hot-dip galvanized


*Available in different sizes depending on the combination.

TS flange with up pipe


*When gauging the overflow side height of the
overflow outlet riser, refer to the table below
(differs by water tank height.)

Material : SS hot-dip
With protective pipe galvanized Material: Polyvinyl chloride Size: 15 A to 300 A

15
Pipe Fitting Positions
Side wall panels * All measurements below are to the fitting pipe center.

●Tank height : 1mH


Pipe outlet for ball valves Double-sided flange, TS flange, screw flange with core
Outlet type
Water inlet Water inlet, overflow outlet, etc. Overflow inlet (with riser), etc. Water outlet etc.
fitting position A B E A B E G H J K C F
EE
15 100 215 130 120 190 105 75 380 530 120 300 105
20 105 210 125 120 190 105 75 380 530 120 300 105
A
B

25 110 205 120 135 175 90 60 390 515 135 285 90


H

G G 32 115 200 115 140 170 85 55 400 510 140 280 85


J

Pipe diameter (A)

40 120 195 110 140 170 85 55 400 510 140 280 85


50 125 190 105 150 160 75 45 410 500 150 270 75
65 130 185 100 35 420 490 160 260 65
C

80 30 425 485 165 255 60


K

F F 100 20 435 475 175 245 50


Does not fit.
125 Use a flat panel. 0 455 455 195 225 30
150 210 210 15
200

● Tank height : 1.5mH


● Tank height : 2mH
Pipe outlet for ball valves Double-sided flange, TS flange, screw flange with core
E E Outlet type
Water inlet Water inlet, overflow outlet, etc. Overflow inlet (with riser), etc. Water outlet etc.
fitting position A B E A B E G H J K C F
A

15 100 425 185 120 385 160 95 610 800 120 385 160
B

20 105 420 180 120 385 160 95 610 800 120 385 160
H

G G 25 110 415 175 135 370 145 80 620 790 135 370 145
J

32 115 410 170 140 365 140 75 630 780 140 365 140
Pipe diameter (A)

40 120 405 165 140 365 140 75 630 780 140 365 140
Pipe Fitting Positions

50 125 400 160 150 355 130 65 640 770 150 355 130
65 130 395 155 160 345 120 55 650 760 160 345 120
80 165 340 115 50 655 755 165 340 115
C

100 175 330 105 40 665 745 175 330 105


K

F F 125 195 310 85 20 685 725 195 310 85


150 210 295 60 0 700 710 210 295 60
200 Does not fit. Use a flat panel.

● Tank height : 2.5mH


● Tank height : 3mH
E E Pipe outlet for ball valves Double-sided flange, TS flange, screw flange with core
Outlet type
Water inlet Water inlet, overflow outlet, etc. Overflow inlet (with riser), etc. Water outlet etc.
fitting position A B E A B E G H J K C F H1 H2 L
A
B

15 100 425 185 120 385 160 95 610 800 120 385 160 200 600 150
H

20 105 420 180 129 385 160 95 610 800 120 385 160 200 600 150
G G
J

25 110 415 175 135 370 145 80 620 790 135 370 145 215 585 135
32 115 410 170 140 365 140 75 630 780 140 365 140 220 580 130
Pipe diameter (A)

40 120 405 165 140 365 140 75 630 780 140 365 140 220 580 130
50 125 400 160 150 355 130 65 640 770 150 355 130 230 570 120
65 130 395 155 160 345 120 55 650 760 160 345 120 240 560 110
80 165 340 115 50 655 755 165 340 115 245 555 105
C

100 175 330 105 40 665 745 175 330 105 255 545 95
F F
K

125 195 310 85 20 685 725 195 310 85 275 525 75


150 210 295 70 0 700 710 210 295 60 290 510 60
200 315 485 35
Does not fit. Use a flat panel.
250 350 450 0
H2
H1

L L

16
G Panel Type

●Tank height : 3.5mH


E E unit:mm
Pipe outlet for ball valves Double-sided flange, TS flange, screw flange with core
Outlet type
A

Water inlet, Overflow inlet


Water inlet Water outlet etc.
B

overflow outlet, etc. (with riser), etc.


H

fitting position A B E A B E G H J K C F H1 H2 L
G G
J

15 100 425 185 120 385 160 95 610 800 120 385 160 200 600 150
20 105 420 180 120 385 160 95 610 800 120 385 160 200 600 150
25 110 415 175 135 370 145 80 620 790 135 370 145 215 585 135
32 115 410 170 140 365 140 75 630 780 140 365 140 220 580 130
Pipe diameter (A)

40 120 405 165 140 365 140 75 630 780 140 365 140 220 580 130
50 125 400 160 150 355 130 65 640 770 150 355 130 230 570 120
C

65 130 395 155 160 345 120 55 650 760 160 345 120 240 560 110
80 165 340 115 50 655 755 165 340 115 245 555 105
K

F F
100 175 330 105 40 665 745 175 330 105 255 545 95
125 195 310 85 20 685 725 195 310 85 275 525 75
150 210 295 60 0 700 710 210 295 60 290 510 60
H2

200 Does not fit. 315 485 35


250 Use a flat panel. 350 450 0
H1

L L
H2
H1

L L

●Tank height : 4.0mH


E E unit:mm
Pipe outlet for ball valves Double-sided flange, TS flange, screw flange with core
Outlet type
Water inlet Water inlet, overflow outlet, etc. Overflow inlet (with riser), etc. Water outlet etc.
A
B

G G fitting position A B E A B E G H J K C F H1 H2 L
J

15 100 215 130 120 190 105 75 380 530 120 300 105 200 600 150
20 105 210 125 120 190 105 75 380 530 120 300 105 200 600 150
25 110 205 120 135 175 90 60 390 515 135 285 90 215 585 135
32 115 200 115 140 170 85 55 400 510 140 280 85 220 580 130
C

Pipe diameter (A)

40 120 195 110 140 170 85 55 400 510 140 280 85 220 580 130
K

F F 50 125 190 105 150 160 75 45 410 500 150 270 75 230 570 120
65 130 185 100 35 420 490 160 260 65 240 560 110
80 30 425 485 165 255 60 245 555 105

Pipe Fitting Positions


100 20 435 475 175 245 50 255 545 95
H2

Does not fit.


125 Use a flat panel. 0 455 455 195 225 30 275 525 75
150 210 210 15 290 510 60
H1

L L 200 315 485 35


250 350 450 0
H2
H1

L L
H2
H1

L L

● Bottom panel (1 × 1 m) ● Drainage panel (1 × 1 m)


Double-sided flange:20 A to 65 A, Double-sided flange:20 A to 125 A,
TS flange:15 A to 65 A, TS flange: 15 A to 125 A,
screw flange with core:20 A to 65 A screw flange with core: 20 A to 125 A
*Please note that the panel center part Drainage outlet fitting position *Water tanks with a tank height of 3 mH
Water outlet fitting position 15 A to 125 A
Flange: 15 A to 65 A
has a bulge. 66mm h o r i z o n t a l s e i s m i c i n t e n s i t y 2.0 G
*It can only be attached to bottom panels, specification, 3.5 mH, and 4 mH water
approx. 190

drainage panel sets, and panel centers. tanks cannot use drainage panels, so panel
Panel partition is required if attaching to partition is required and flat panels must
parts other than panel centers, or if be attached.
attaching flanges with diameters other
than those listed above.

17
Pipe Fitting positions

Flat panel
These are the mountable ranges for 0.5-m-width panel parts. They are the
same for each side wall height, ceiling, and floor panel. With panel partition
(0.5-m-width double panel specification), the mountable range increases
compared to the 1-m-width Bsingle
B panel specification. (Additional fees apply.)
Unit: mm
A

●Panel partition image


500

BB
Pipe diameter Flange fitting position Socket fitting position
A

(A) B BA B A B
A
500

(Note)20 120(200) 130 90(170) 150


Water inlet, overflow outlet, water outlet, drainage outlet

25 135(215) 115 95(175) 145


A
A

BB 32 140(220) 110 100(180) 140


(Note) 40 140(220) 110 105(185) 135
1000
1500
2000

50 150(230) 100 110(190) 130


A

1000
1500
2000
65 160(240) 90 115(195) 125
80 165(245) 85
1000
1500
2000

100 175(255) 75

1000
1500
2000
A

125 195(275) 55
500 500 500
150 210(290) 40 1000
200 235(315) 15
250 270(350) 0
A

500 500 500


1000
Note: If partitioning the upper and middle level side wall
panels (width: 1.0 m) into two 0.5-m-width panels to
attach flanges for water tanks with a height in the
range of 2.0 mH to 3.0 mH, refer to the numbers in
parentheses in column A in the above table.

Ceiling parts
Pipe Fitting Positions

● Ceiling panel (1 × 1 m) ● Manhole panel (1 × 1 m)


50 A and 100 A vents and
electrode fitting stand position 170
170


Hinge side Lock side

Vent: 100 A fitting position


Socket: 15 A to 65 A Flange: 15 A to 50 A
Water inlet fitting position
Socket:15 A to 65 A Flange:15 A to 100 A
・Vent: 50 A and 100 A
・Electrode fitting stand Ball valve screw socket:15 A to 65 A
・B
 all valve screw socket:15 A to 65 A Double-sided flange:20 A to 100 A,
Double-sided flange:20 A to 50 A TS flange:15 A to 100 A,
TS flange:15 A to 50 A screw flange with core:20 A to 100 A
Screw flange with core: 20 A to 50 A * If you attach a flange of 80 A or more on the manhole
hinge side, it becomes difficult to open the manhole.
*Can only be attached to panel centers. Please be aware of the manhole's opening direction.
*Panel partition is required if attaching to parts other than panel
centers, or if attaching flanges with diameters of 65 A or more.

18
G Panel Type

Maintenance
① Manhole
⑥W
 ater tank interior ⑦ Partition panel ③ Electrode fitting stand
reinforcement
② Vent

④ Tank surface

⑤W
 ater tank interior
ceiling reinforcement

Problem to repair Measures


①Replace the packing.
①Deteriorated
*Our manhole packings come in two types: the manhole neck cover type (old type) and
packing
the lid plastered type (current model). Please carefully confirm the specifications.

①Manhole ②Replace the fittings.


*Depending on the extent of damage, the entire manhole may need to be
②Broken hinges replaced. Please carefully confirm the parts in the diagram.
*Manhole fitting varies by manhole specifications (old type or current type).
Please carefully confirm the diagram.

Maintenance
・Replace the vent.
*There are four types in total: the 50 A type and 100 A type for each of the two models
② Vent Torn insect net (old and current). Please carefully confirm the specifications shown in the diagram.
*We do not offer replacement of insect nets only. Please replace the entire vent.
*GRP water tanks require lining work. Please contact us for details.

・Replace the electrode cover.


Cracked
*There are two models: the old model and the current model.
③Electrode electrode stand
Please carefully confirm the specifications in the diagram.
cover
For the current model, we do not accept orders of covers only.

Exposed,
④Surface blackened Please consider performing coating.
glass fiber

⑤Ceiling Rusted ceiling This component is crucial to maintain durability. If the rusted part is left to deteriorate, it may rupture
reinforcement reinforcement and damage the water tank. Repair or replacement will be required, so please contact us.

⑥Water tank Rusted internal This component is crucial to maintain durability. If the rusted part is left to deteriorate, it may rupture
interior reinforcement stay and brace pipes and damage the water tank. Repair or replacement will be required, so please contact us.

If you drain water in a tank and clean it when it has cracks, it may destroy the
partition, which can be hazardous. The tank must be repaired before it can be used
・Cracking
⑦Partition panel again, so please contact us.
・Leakage
Even if there are no cracks, when cleaning a tank, ensure that the water levels of all
other tanks are less than half full.

19
GRP water tank repair model
"Early detection of defects and early measures are crucial."
We recommend cleaning and inspecting GRP water tanks at least once a year. We also
recommend replacing parts as follows.
Water tank repair model (designed service life of water tank unit: 15 years)

●:Replace (manufacturer recommendation)


Years elapsed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Periodic inspection ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Manhole cover, packing ● ●

Vent ● ●

Electrode cover ●
Emergency shut-off valve
● ● ● ●
control panel battery
Main unit coating ●

Main unit renovation ●

*A
 djust bolts, replace reinforcements, and perform other necessary repairs as needed according to inspection results.

Notes on Cleaning the Tank


・ For safety purposes, when cleaning the inside of one section of a tank that
is separated into two or more sections, lower the water level of the other
sections to half or less.
・The elevated portion of the panels may be slippery, so be careful when
walking on the roof or bottom panels for cleaning. Walk on the outer flat
Maintenance

portion of each panel.


・Never remove the internal and external reinforcement members.
・ When cleaning the tank, follow the rules and regulations of the country where
the tank is located and always keep safety in mind.

Tank Diagnosis
We design our GRP water tanks with a useful life-span of 15 years based on the
GRP water tank structure design calculation method. However, this useful life is
based on the assumption that the user performs maintenance and inspections
properly.
Since an GRP water tank may have problems such as water leakage or cracks
due to age deterioration after 15 years of use, we recommend that you
diagnose the level of deterioration based on the tank diagnosis checklist to
promptly renovate it or replace it with a new one.

20
G Panel Type

Inspection Points and Precautions


Maintenance Inspection, Renovation, and Replacement
Maintenance Inspection Items
Periodic inspection (once or twice a year)
Inspection item Remarks
Clean the tank with water to remove dust, foreign matter, rust,
Cleaning of the inside of the tank
and scales, etc.
Loose or missing bolts that secure Tighten the bolts securely if they are loose. Replace them with
the internal reinforcement members new ones if necessary.
Inspection of the metal members
including the external frames, Check for peeling paint and plating, rust, and loose bolts/nuts.
outside ladder, and connecting nuts Paint the relevant items in a systematic manner.
and bolts

Regular inspection (once a month)


Inspection item Remarks
Operation of the water-level control
In particular, check whether the alarm system works well.
equipment and the alarm system
Blocking of the ventilation holes,
Immediately remove any objects that are blocking the holes.
overflow holes, and other holes
Sealing condition of the manhole lid Lock the manhole lid.
Abnormal deformation of the tank body Contact your local agent.
Application of pressure (internal/
If any pressure other than hydrostatic pressure is being
external) other than hydrostatic
applied, remove it immediately.
pressure

Precautions

21
Frame/Foundation
Level frame Select materials according to the water tank's earthquake-resistant properties.

A ●T  able 2: Frame material list


L L (Standard foundation pitch with an interior distance of 1,700 mm) Unit: mm
Horizontal seismic
intensity 1.0
Tank height
Material A [100 × 50 × 5
1.0m
B Material B L65 × 65 × 6
Material A [125 × 65 × 6
1.5m
Material B [75 × 40 × 5
Material A [125 × 65 × 6
2.0m
Material B [75 × 40 × 5
Material B 2.5m
Material A [150 × 75 × 6.5
Material A Material B [75 × 40 × 5
Foundation concrete L must be 1,700 mm or less. 3.0m
Material A
Material B
[150 × 75 × 6.5
[75 × 40 × 5

Frame description ●Table 3: Frame material list


(If the interior distance of the standard foundation pitch is over 1,700 mm) Unit: mm
1.The basic frame for the HISHITANK™ G Panel Type is a grid pattern shape.
Tank Horizontal seismic
2.Basic frame dimensions for full-sized panels are 1,002 mm pitch, and half- intensity 1.0
height Foundation
interior distance
sized panels are 502 mm pitch.
1700 < L ≦ 2000 [125 × 65 × 6
3.The concrete foundation width should be 400 mm, and the height should be 500 mm. 1.0 2000 < L ≦ 2500 [150 × 75 × 6.5
4.The frame's external dimensions are as shown in Table 1. 2500 < L ≦ 3000 [180 × 75 × 7
1700 < L ≦ 2000 [150 × 75 × 6.5
5.The standard materials used for the frame (concrete foundation pitch with an interior distance
1.5 2000 < L ≦ 2500 H150 × 100 × 6 × 9
of 1,700 mm or less) are as shown in Table 2 (frame material table). Concrete foundation
2500 < L ≦ 3000 H194 × 150 × 6 × 9
pitch with an interior distance of over 1,700 mm is as shown in Table 3 (frame material table). 1700 < L ≦ 2000 [150 × 75 × 6.5
2.0 2000 < L ≦ 2500 H200 × 100 × 5.5 × 8
● Table 1: External dimensions of the level frame (A or B) Unit: mm
2500 < L ≦ 3000 H194 × 150 × 6 × 9
Nominal dimensions External dimensions (A or B) Nominal dimensions External dimensions (A or B) Nominal dimensions External dimensions (A or B) 1700 < L ≦ 2000 [180 × 75 × 7
1,000 1,104 4,500 4,612 8,000 8,118 2.5 2000 < L ≦ 2500 H200 × 100 × 5.5 × 8
2500 < L ≦ 3000 H300 × 150 × 6.5 × 9
1,500 1,606 5,000 5,112 8,500 8,620
1700 < L ≦ 2000 [180 × 75 × 7
2,000 2,106 5,500 5,614 9,000 9,120 3.0 2000 < L ≦ 2500 H194 × 150 × 6 × 9
2,500 2,608 6,000 6,114 9,500 9,622 2500 < L ≦ 3000 H300 × 150 × 6.5 × 9
3,000 3,108 6,500 6,616 10,000 10,122 *Due to the anchor casting, you may need to increase the
3,500 3,610 7,000 7,116 number of foundations depending on the water tank size.
4,000 4,110 7,500 7,618 Note:The above only shows Material A. For Material
B, please refer to the Table 2 specifications.
Note: The external dimensions of the 1.0-mH frame are the values listed above minus 30 mm.
The external dimensions of the 2.0-mH frame are the values listed above plus 20 mm.
The external dimensions of the 2.5-mH and 3.0-mH frames are the values listed above plus 20 mm.
Frame/Foundation

● Standard frame example diagrams Unit: mm Unit: mm

Structural channel example H-type steel example

Anchor bolt hole


25

13×φ18
Hemmed metal 427 1002 1002 677
65

fitting mounting hole 150 L65×65×6


10×18
A 18
1053

(Hemmed bolt holes)


427

1053

2106

B B
A A A
1002

1926

2106

1053
1053
677

A
Material A Material B
1053 1002 1053
H150×100×6×9 H100×100×6×8
Material A 2928 Material B
125×65×6 75×40×5 3108
1053 1002 1053
3108 Frame diagram

22
G Panel Type

Concrete foundation intervals (Standard)


Unit: mm

Tank length 1.0mH 1.5mH,2.0mH 2.5mH,3.0mH


Concrete Foundation
(longest) L A B L A B L A B
1000 1034 - - 1044 - - 1064 - -
1500 1536 - - 1546 - - 1566 - -
L
2000 2036 - - 2046 - - 2066 - -
2500 2538 1519 1019 2548 1524 1024 2568 1534 1034
3000 2538 1519 1019 3048 1524 1524 3068 1534 1534
A B 3500 3540 1770 1770 3550 1775 1775 3570 1785 1785
L
4000 4040 2020 2020 4050 2025 2025 4070 2035 2035
4500 4542 1512 1518 4552 1517 1518 4572 1517 1518
5000 5042 1679 1684 5052 1684 1684 5072 1694 1684
A B A
L
5500 5544 1846 1852 5554 1851 1852 5574 1861 1852
6000 6044 2013 2018 6054 2018 2018 6074 2028 2018
6500 6546 1634 1639 6556 1639 1639 6576 1524 1764
7000 7046 1759 1764 7056 1764 1764 7076 1774 1764
A B B A
7500 7548 1885 1889 7558 1890 1889 7578 1900 1889
L
8000 8048 2010 2014 8058 2015 2014 8078 2025 2014
8500 8550 1710 1710 8560 1712 1712 8580 1722 1712
9000 9050 1807 1812 9060 1812 1812 9080 1822 1812
A B B B A 9500 9552 1908 1912 9562 1913 1912 9582 1923 1912
L
10000 10052 2008 2012 10062 2013 2012 10082 2023 2012

Foundation
● Precision level of finished foundation

5 mm or less

5 mm or less ●Foundation width: 400


5 mm or less mm or more
5 mm or less ●Foundation height:
Frame/Foundation
500 mm or more
●Ensure the foundation's
upper surface has a
smooth finish.

●Fixing the anchor bolt and the frame


Construction example Adjusting unevenness ●Use liner to adjust the level : fill any gaps with mortar.
Moveable between D/2 and D/2
100 No-contraction
mortar Liner Frame
Welding Frame Liner
Attach to the welding
and/or reinforcement.
Liner
Frame
Liner
D

●Attach the anchor bolt to the reinforcement * Put liner on both edges of the foundation.
and the welding, or just the reinforcement. * If the frame has a split, use liner on the split part as well.

23
GRP Heatwater Storage Tanks
Heat-Resistant GRP Panel-Type Thermal Storage Tank / Hot Water Tank

U Panel Type
These tanks feature a cold and heat-resistant
design that can withstand a maximum
temperature of 80° C. The seal packing uses EPDM
rubber, which is highly resistant to heat and
corrosion. Excellent heat insulation is achieved
with an especially effective heat insulating
material. It has been designed to have strong
heat-resistant properties.
Since we began sales of thermal storage tanks in 1987, we have earned a track
record of achievements and the trust of customers by answering society's needs
for energy efficiency and environmental friendliness. The HISHITANK™ U Panel
Type has a high reputation for its excellent heat-resistant properties, heat storage
capability, and ability to store both cold and hot water.
* Standard specifacation acccording with Japan seismic type.

Specifications
Item Thermal storage tank/hot water tank specifications
Tank height 1.0 1.5 2.0 2.5 3.0mH
Panel-fastening bolts Hot-dip galvanized (the vapor phase part uses resin lining bolts & nuts)
Vapor phase steel material SS 400 + nylon powder coating
Liquid phase steel material SUS304
Hydrostatic pressure Water level [m] × 0.01 MPa [0.1 kgf/cm2]
Design water level Tank height (designated height) × 0.9
Snow accumulation 0.6 × 10-3 MPa [60 kgf/m2] (vertical snow accumulation: 30 cm)
Wind pressure 1160 N/m2 (load considering major urban area factors based on the Building Standards Act revised in 2000)
GRP Heatwater Storage Tanks

Illumination factor 0.1% or less


Max water temperature 80 °
C
Water quality (pH) 5.8 to 8.6

● Precautions
*H  eat Resistant tanks cannot be designed with partitions.
* We cannot design water tanks exceeding 3.5mH.

24
G Panel Type

Structure
Excellent heat insulation
The structure employs heat-resistant panels that can withstand ● Heat insulation
water temperatures of up to 80°C. Highly effective heat
insulating materials are used, and two thicknesses (averages of
25 and 50 mm) are available. Heat can be insulated to match
the conditions of the environments where it is used, so hot
water and spring water can be supplied at all times. *These values are
estimates and not
guaranteed.

Heat resistance specifications


Two types of heat insulating materials are available: 25mm average insulation and
50mm average insulation. Either can be selected depending on the usage purpose.

Single panel structure Composite panel structure


<UF type/UH type> Standard type <USF type/USH type> High-grade type (USF type/USH type) (heat insulating material average thickness: 50 mm)
Heat insulating material Heat insulating material
Foam polystyrene Foam polystyrene
Heat insulating material 15mm Heat insulating material 15mm
Foam polystyrene Insulating cover Foam polystyrene
Insulating cover
Heat-resistant GRP Heat-resistant GRP
Average thickness Average thickness
: 25 mm : 50 mm

Insulating cover Insulating cover


AES/ABS resin Average thickness AES/ABS resin Average thickness
: 25 mm : 50 mm

* The form differs by installation location.

● Specifications
Hot spring tank design Cold spring tank design Thermal storage tank/hot water tank Thermal storage tank/hot water tank
Application
specifications: GRP specifications: GRP specifications: GRP specifications: SUS
Tank height 1.0 1.5 2.0 2.5 3.0mH
Hot-dip galvanized or SUS 304 (optional) SUS 304
Hot-dip galvanized
Panel-fastening bolts (the vapor phase part (the vapor phase part
(the vapor phase part uses resin lining bolts & nuts)
uses resin lining bolts & nuts) uses resin lining bolts & nuts)
GRP Heatwater Storage Tanks

Vapor phase steel material SS 400 + nylon powder coating SUS 304 + nylon powder coating
Liquid phase steel material SUS 304 + nylon powder coating SUS304
Hydrostatic pressure Water level [m] × 0.01 MPa [0.1 kgf/cm ] 2

Design water level Tank height (designated height) × 0.9


Horizontal seismic intensity by design: KH = 1.0, 1.5 / vertical seismic intensity by design = horizontal seismic intensity by design × 1/2
Earthquake resistance
Sloshing design velocity response spectrum value:Sv=150,375cm/sec
Snow accumulation 0.6×10-3MPa{60kgf/m2 }
(vertical snow accumulation: 30 cm)
Wind pressure 1160N/m2 (load considering major urban area factors based on the Building Standards Act revised in 2000)
Max water temperature 80℃ Room temperature (30°
C) 80℃
Illumination factor 0.1% or less
4 to 10
Water quality (pH) 5.8 to 8.6
(Please consult with us if it will exceed 10.)

25
GRP Seawater Storage Tanks
Rust-resistant with excellent sanitation properties
We began sales of GRP water tanks in 1962.
Since then, we have earned our customers' trust by constantly
improving our technologies as a pioneer in GRP tank manufacturing.
We developed the Seawater HISHITANK™ using the technology
and know-how we have accumulated over the past 40 years.
Please contact us to consult about your needs.
* Standard specifacation acccording with Japan seismic type.

● Specifications
Item Seawater tank design specifications
Tank height 1.0 1.5 2.0 2.5 3.0mH
Panel-fastening bolts Hot-dip galvanized (the vapor phase part uses resin lining bolts & nuts)
Vapor phase steel material SS 400 + nylon powder coating
Liquid phase steel material SUS 304 + nylon powder coating
Hydrostatic pressure Water level [m] × 0.01 MPa [0.1 kgf/cm2]
Design water level Tank height (designated height) × 0.9
Snow accumulation 0.6 × 10-3 MPa [60 kgf/m2] (vertical snow accumulation: 30 cm)
1160 N/m
Wind pressure
(load considering major urban area factors based on the Building Standards Act revised in 2000)
Water temperature Room temperature (30°
C or lower)
Water quality (pH) 5.8 to 8.6
Illumination factor 0.1% or less
Chloride ion concentration 19,000 ppm or less

Enhanced anti-rust performance


In addition to the rust-resistant GRP specification, all interior steel materials use a nylon
coating. Its highly rust-resistant properties make this a truly effective seawater tank.
GRP Seawater Storage Tanks

● Precautions
*S  eawater tanks cannot be
designed with partitions.
* We cannot design water
tanks exceeding 3.5mH.
Nylon coating Non-nylon coating
* Seawatar tanks cannot be designed with partitions.

26
memo
memo
1-2-2 Nihonbashi hongokucho, Chuo-ku, Tokyo 103-0021
Phone : 81-3-3279-3455

URL : http: / / www.mp-infratec.co.jp/setubi/eng/index.html

*Please read and understand “operating instruction” before using the water tank.
*Please proceed with maintenance of water tank in accordancce with “Operating Instruction” provid-
ed by our company.
CAUTION
*Damage to water tank may be caused if modification or change is made to it. If any modification or
UPON change is necessary, please call upon us.
USAGE *If any damage to the water tank is found by the periodical inspection, please be sure to contact our
distributor for determining if repair is necessary, etc. If any damage or accident is caused by the
continued use of water tank as it is or just by an emergency repair, it would fall into the it would not
be covered by the warranty.

●The information and data contained in this brochure are as of August, 2018.
●The content of this brochure may be changed without prior notice.
NO.523131
●Due to printing characteristics,the color tones may differ from the actual ones.
NO.523061B31201
●The transcription of any data or information contained in this brochure without prior
written consent is strictly prohibited. Printed in Japan 2019.1.25(E)

HISHITANK ™ G PANEL
Receiver Tank / Elevated Water Tank
 G Panel Type
Bolt Assembly Model
G Panel Type
Easy to
Assemble
Bolt-on panels are easy 
to assemble without 
heavy machinery
Easy to
Transport
It comes in co
Contents
2
Preface
4
Roles of Water Tanks
6
Sanitation
8
Safety
9
Functionality
10
General Descriptions
11
Optional Designs
1
We at Mitsubishi Chemical Infratec
Preface
HISHITANK™ is a masterpiece water tank developed by MITSUBISHI CHEMICAL 
INFRATEC
G Panel Type
3
Preface
HISHITANK
™ Overseas Expansion
U.S.A.
North America
Asia
Middle East
Taiwan
Philippines
Hong Kong
Tur
Water tanks provide a steady 
supply of drinking water and 
domestic water, which are 
a crucial component of 
comfortable li
G Panel Type
5
Roles of Water Tanks
Materials Used in Various Types of Water Tanks
PE
GRP
Deterioration over time
Concrete
W
Sanitation
Keeping the water clean
Keeping water clean is first and foremost 
function as well as its primary mission for 
HI
G Panel Type
●Application areas inside tanks
Part
Metal material
Bolt type
Liquid phase
Stainless steel
Stainless steel
Vapo
Start
Setting of calculation variables
Force calculation
Stress calculation
Panel
Ceiling beams
Side wall reinforcement
Main

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