Te43p Outdoor Auxiliary Enclosure

Installation & Operation Manual

with DC Heat Exchanger
Part # 0570011-J0
Effective: 05/2013

member of The Group™ Your Power Solutions Partner

 Te43p Outdoor Auxiliary Enclosure

Equipment number: 0570011-J0

The following documents and drawings are included in this manual to provide the necessary
information required for routine operation and fault diagnosis of the system:

CSA/NRTL Equivalence 048-554-10

Schematic 7400061-05
Outline Drawing 057-104-06
Cust Connect, Interface Kit, Power to Batt, with Cable 747-602-08
Cust Connect, Interface Kit, Batt to Batt, with Cable 747-603-08
Cust Connect, Interface Kit, Power to Batt without Cable 747-607-08
Cust Connect, Interface Kit, Nokia Bridge 747-595-08
Cust Assy, Kit, 9” Top Extension 747-531-F0
Cust Assy, Kit, Plinth w/ Mounting Hardware 747-592-F0
Cust Assy, Kit, 4x Cable Boot for Top Extension 747-627-F0
 Important Safety Instructions

Save These Instructions

This section contains important instructions that must be followed during the installation and maintenance of the
equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this
manual for future reference.
All electrical connections must be performed by licensed electricians only. Installation of the power supply and
batteries must be performed by, or under the direct supervision of, service personnel knowledgeable of the
required electrical and battery safety procedures.
If instructions in this manual conflict with the local electrical codes, follow the local codes.
The following safety symbols are found throughout this manual. Carefully read all information and abide by the
instructions:
DANGEROUS VOLTAGE
This symbol indicates a dangerous voltage
exists in this area of the product.

GAS HAZARD
This symbol indicates a gas hazard
exists in the area of vented batteries.

NO MATCHES OR OPEN FLAMES

This symbol indicates a fire or explosive hazard
exists in the area of the product.

The following warning levels are used in conjunction with the symbols:
DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.
WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.
CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Mechanical safety
Keep hands and tools clear of fans. Fans are thermostatically controlled and switch on automatically.
Power supplies can reach extreme temperatures under load.
Use caution around sheet metal components and sharp edges.
Electrical safety
WARNING: Hazardous voltages are present at the input of power systems. The DC output from rectifiers and batteries,
though not dangerous in voltage, has a high short-circuit current capacity that may cause severe burns and electrical arcing.
Before working with any live battery or power system, follow these precautions:
• Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.
• Wear safety glasses with side shields at all times during the installation.
• Use OSHA approved insulated hand tools.
DANGER: Lethal voltages are present within the power system. Always assume that an electrical connection or conductor is
energized. Check the circuit with a voltmeter with respect to the grounded portion of the enclosure (both AC and DC)
before performing any installation or removal procedure.
Do not work alone under hazardous conditions.
A licensed electrician is required to install permanently wired equipment. Input voltages can range up to 240 Vac. Ensure
that the utility power is disconnected and locked out before performing any installation or removal procedure.
Ensure that no liquids or wet clothes come into contact with internal components.
Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power is
disconnected.

Battery safety
Servicing and connection of batteries must be performed by, or under the direct supervision of, personnel
knowledgeable of batteries and the required safety precautions.
Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all
metallic objects from your hands and neck.
Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive harm. Battery
post terminals and related accessories contain lead and lead compounds. Wash your hands after handling
batteries.
WARNING: Follow battery manufacturer’s safety recommendations when working around battery systems.

WARNING: Do not smoke or introduce an open flame when batteries (especially vented batteries) are charging. When
charging, batteries vent hydrogen gas, which can explode.
Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult the battery
manufacturer for recommended local authorized recyclers.

Post installation weather proofing

After installing the conduits and removing any knockouts to accommodate conduit locations, ensure that any gaps
between the conduit fittings and the shroud are sealed. Apply a weatherproof caulking to gaps to prevent wind
driven rain from reaching the electrical equipment.
 Table of contents
1 Introduction ......................................................................................................................................................... 4
1.1 Scope of manual ........................................................................................................................................... 4
1.2 Product overview ......................................................................................................................................... 4
1.3 Recommended pre-installation training ...................................................................................................... 4
1.3.1 Cordex controller operation............................................................................................................... 4
1.3.2 Enclosure installation ......................................................................................................................... 4
2 Specifications ....................................................................................................................................................... 5
3 Features................................................................................................................................................................ 6
3.1 Equipment compartment ............................................................................................................................. 6
3.2 Heating, ventilating, and air conditioning (HVAC) ....................................................................................... 9
3.3 Security ......................................................................................................................................................... 10
3.4 Rear access panels........................................................................................................................................ 11
3.5 Removable solar shield and hatch plate ...................................................................................................... 12
4 Transportation and storage ................................................................................................................................. 13
4.1 Packaging...................................................................................................................................................... 13
4.2 Storage ......................................................................................................................................................... 13
4.3 Site Considerations....................................................................................................................................... 13
4.4 Inspection ..................................................................................................................................................... 13
5 Installation............................................................................................................................................................ 14
5.1 Pre-installation considerations..................................................................................................................... 14
5.1.1 Site selection ...................................................................................................................................... 14
5.1.2 Enclosure support .............................................................................................................................. 14
5.1.3 Base layout dimensions ..................................................................................................................... 15
5.1.4 Concrete slab ..................................................................................................................................... 16
5.1.5 Steel platform .................................................................................................................................... 17
5.2 Installation component requirements ......................................................................................................... 18
5.3 Installation tools and equipment ................................................................................................................. 19
5.3.1 Tools Required ................................................................................................................................... 19
5.3.2 Lifting equipment requirements ........................................................................................................ 19
5.4 Enclosure installation ................................................................................................................................... 20
5.4.1 Enclosure preparation........................................................................................................................ 20

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 5.4.2 Lifting preparation ............................................................................................................................. 20
5.4.3 Mounting the enclosure..................................................................................................................... 21
5.4.4 Top hat installation ............................................................................................................................ 21
5.4.5 Enclosure compartment integrity ...................................................................................................... 22
5.5 Grounding..................................................................................................................................................... 23
5.5.1 Site ground wire entry ....................................................................................................................... 23
5.5.2 Master ground bus (MGB) ................................................................................................................. 23
5.5.3 Enclosure chassis ground ................................................................................................................... 23
6 System startup ..................................................................................................................................................... 24
6.1 Connecting the batteries .............................................................................................................................. 24
6.2 Test and commissioning overview ............................................................................................................... 24
6.2.1 System ................................................................................................................................................ 24
6.2.2 Environmental/intrusion .................................................................................................................... 24
6.3 Battery .......................................................................................................................................................... 24
6.4 Documentation ............................................................................................................................................ 25
6.5 Final cleanup ................................................................................................................................................ 25
7 Maintenance ........................................................................................................................................................ 26
7.1 General maintenance schedule.................................................................................................................... 26
7.2 Heat exchanger ............................................................................................................................................ 26
7.2.1 Heat exchanger bug screens .............................................................................................................. 26
7.2.2 High temperature alarms and heat exchanger failures ..................................................................... 26
8 HVAC default settings .......................................................................................................................................... 27
8.1 Heat exchanger ............................................................................................................................................ 27
8.2 Temperature alarms ..................................................................................................................................... 27
9 Warranty .............................................................................................................................................................. 28
9.1 Battery Warranty.......................................................................................................................................... 28
10 Acronyms ............................................................................................................................................................. 29

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 List of figures
Figure 1 - Tempest Te43p Outdoor Power Enclosure .................................................................................................. 4

Figure 2 - Miscellaneous compartment features ......................................................................................................... 6

Figure 3 - Utility panel .................................................................................................................................................. 7

Figure 4 - Alarm “Bix” block ......................................................................................................................................... 8

Figure 5 - Enclosure features ....................................................................................................................................... 9

Figure 6 - Front door handle security .......................................................................................................................... 10

Figure 7 - Top cover and rear panel intrusion alarm switch ........................................................................................ 10

Figure 8 - Slam latch panel release .............................................................................................................................. 11

Figure 9 - Rear panels................................................................................................................................................... 11

Figure 10 - Base layout drawing and mounting hole location for Te43p..................................................................... 15

Figure 11 - Concrete anchor bolt fastening detail ....................................................................................................... 16

Figure 12 - Installation on steel platform .................................................................................................................... 17

Figure 13 - Example of an insulated tool kit ................................................................................................................ 19

Figure 14 - Secure hooks in eyebolts ........................................................................................................................... 20

Figure 15 - Enclosure ground connections................................................................................................................... 23

0570011-J0 Rev C Page 3 of 29

1 Introduction
1.1 Scope of manual
• This instruction manual covers features, installation, startup, and maintenance of the Alpha Tempest Te43p
Outdoor Power Enclosure with DC heat exchanger.
• Enclosure specifications and drawings are included in this manual.
• Operation instructions for the system controller and related modules are provided in separate component
manuals.
• Separate manuals are provided for batteries and other accessory equipment, such as HVAC.
• Images contained in this document are for illustrative purposes only and may not exactly match your unit.

1.2 Product overview

The Te43p Outdoor Power Enclosure is designed to be used
in conjunction with other Alpha enclosures (Te4x) or other
stand-alone equipment.
A Te43p system typically includes:
• Zone 4 seismic enclosure design
• Mates with Alpha outdoor enclosures Te4x
• Front access, side-to-side inter-bay mating
• Alarm interface
• External utility panel with 12-position AC load center

1.3 Recommended pre-installation training

1.3.1 Cordex controller operation Figure 1 - Tempest Te43p Outdoor Power Enclosure

Go to http://www.alpha.ca/web2/services-and-support/training-programs

1.3.2 Enclosure installation

Courses are available on an “as needed” basis. Contact the factory for details.
Free emergency technical support:
North America 1-888-462-7487; Outside North America +604-436-5547

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2 Specifications
Electrical
Input Voltage: 120/240Vac, 60Hz single phase
120Vac for auxiliary equipment
208-240Vac for rectifiers
AC Distribution Panel: Main breaker 22 KAIC rated
Output Voltage: 48Vdc system
Output Power: 7.2kW (4x Cordex 48V rectifiers; Alpha #010-580-20)
Supplied Feeder Breakers
(integrated at AC distribution panel):
Per rectifier shelf: 2 AC feeds (2 rectifiers each feed) 2-pole, 30A (208-240Vac single
phase)
GFCI & Heater Mat Receptacles: 1 Pole, 15A, 120Vac

Mechanical
Dimensions (footprint): 2134mm H x 762mm W x 762mm D
(84" H x 30" W x 30" D)
Dimensions (enclosure): 2134mm H x 1003mm W x 1016mm D
(84" H x 39.5" W x 40" D)
Weight 340 kg (750 lb.), no batteries, no rectifiers
Mounting: Pad or platform
Cooling: 150W/°C (83W/°F) DC heat exchanger
Enclosure: Aluminum, 5052-H32
Internal Rack: 19"/23", 45RU

Environmental
Operating Temperature: -40 to +46°C
(-40 to 115°F)
Storage Temperature: -40 to +85°C
(-40 to +185°F)
Humidity: 0 to 95% non-condensing
Elevation: 3600m, see Operating Temperature
(12,000 feet)
Weather Tightness: NEMA Type 3R

Regulatory Approvals
Enclosure Ratings: CSA/UL Type 3R
Product Safety: CSA/UL 60950

The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.

0570011-J0 Rev C Page 5 of 29

3 Features
3.1 Equipment compartment
The power enclosure is equipped with alarm wiring, a GFCI outlet, heater mat outlet, and a master ground bar.
Four rails are installed in the enclosure. The rails are adjustable to a width of 19" or 23" (standard) and are also
adjustable front-to-back.

High/low temperature
alarm thermostats

Spare utility box

GFCI outlet

Heater mat outlet

Master ground bar

Figure 2 - Miscellaneous compartment features

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 12-position AC load center

Ground bar

DC generator
breaker

AC service
entrance

DC generator
entrance

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 Figure 4 - Alarm “Bix” block

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3.2 Heating, ventilating, and air conditioning (HVAC)
A heat exchanger package is mounted on the front door of the enclosure. It provides cooling for the batteries and
customer equipment. Refer to the HVAC manual supplied with the unit for operation and maintenance details.
Battery heater mats are provided to keep the batteries warm in cooler environments.

HVAC intake

Three-point door latch

HVAC exhaust

Figure 5 - Enclosure features

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3.3 Security
The front door can be padlocked:

Once closed, the front door handle

can be secured with a padlock

Figure 6 - Front door handle security

Top cover intrusion alarm switch

Rear panel intrusion alarm switch

One per panel

Switches can be offset-mounted

Figure 7 - Top cover and rear panel intrusion alarm switch

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3.4 Rear access panels
There are four removable rear access panels, one top 8" panel and three 24" panels below. The 24" panel directly
below the 8" top panel is a slam latch panel. The top 8" panel uses internal wing-studs that must be removed to
lift off the panel. The two bottom panel can simply be lifted off once the slam latch panel has been removed.

Push on knob to release Figure 8 - Slam latch panel release Unclip cord and lift panel off
rear slam latch panel.

Top 8" panel

Slam latch 24" panel

When installing the rear panels, first

install the lower panel, then the next
one up, then the top 8" panel, and Lower 24" panels
finally the top 24" slam latch rear
panel.

Figure 9 - Rear panels

0570011-J0 Rev C Page 11 of 29

3.5 Removable solar shield and hatch plate

Remove eyebolts.

Remove solar shield exposing hatch plate.

To release hatch plate, pull the latch ring

toward the rear of the enclosure in the
direction shown by the large arrow.

To re-install:
• Ensure the inner hatch plate gasket is centered on the left and right side flanges along the top of the
enclosure.
• Then ensure the slam latch on the hatch plate is fully engaged.
• Re-install the solar shield by re-installing the eyebolts.

0570011-J0 Rev C Page 12 of 29

4 Transportation and storage
4.1 Packaging
The enclosure and components are shrink wrapped and shipped on individual pallets. The enclosures and
components must not be stacked on top of each other.
The pallet is approximately 0.15 m H x 1.22 m W x 1.22 m D (6" H x 48" W x 60" D). The overall height including
the pallet and enclosure is approximately 2.3 m (91").
Batteries are shipped on a separate pallet and packaged according to the manufacturer’s guidelines. Packaging
assemblies and methods have been tested to International Safe Transit Association standards.

4.2 Storage
The weight of the enclosure is written in the specifications. The equipment pallet can be moved using a forklift.

4.3 Site Considerations

The site should be ready for the enclosure installation before the enclosure arrives. A lift truck or crane is required
to lift and position the enclosure and its components. Make sure that there are no potential obstructions in the
transport path. Use safe lifting practices.

4.4 Inspection
Before unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and
inspect the exterior for damage. Continue the inspection for potential internal damage. Contact the carrier
immediately if internal damage is detected. Then contact Alpha Technologies for advice on the consequence of
any damage.

Verify that you have all the required parts before proceeding with the installation.

Call Alpha Technologies if you have any questions: 1-888-462-7487

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5 Installation
5.1 Pre-installation considerations
The information in this section is intended to be used as a guideline only. There may be site-specific requirements
and other factors that could require different procedures. For example, your jurisdictional codes and construction
covenants may require different procedures than those in this manual.

5.1.1 Site selection

The Te43p has been designed as an outdoor power system enclosure. The most common mounting structures
are:
• An at-grade concrete slab.
• A steel platform.
• An existing structure, such as a rooftop.
The mounting structure must be strong enough to support a fully equipped enclosure. Existing structures may
need to be reinforced. The mounting site must be built in accordance with local building practices and codes.
Consider the following before selecting a mounting site:
• The Alpha Te43p enclosure is designed for front, rear, and if necessary top access. Only front access is
required for maintenance.
• Avoid areas that may be subjected to hot air exhaust from nearby equipment or buildings.
• Find out if your intended area is subjected to architectural controls or environmental restrictions.
• Avoid areas that are prone to flooding.

5.1.2 Enclosure support

The empty enclosure weighs approximately 750 lb and has a base area of 6.25 ft². The supporting structure must
have a loading capacity capable of supporting this weight (120 lb/ ft²) plus the additional weight of all the
equipment installed inside the enclosure.

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5.1.3 Base layout dimensions

Figure 10 - Base layout drawing and mounting hole location for Te43p

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5.1.4 Concrete slab
Cast-in-place or pre-cast concrete slabs can be used.
Place the enclosure on the concrete slab. Use the enclosed Hilti HSL heavy-duty expansion anchor bolts or
approved equivalents to secure the enclosure. Follow the specific recommendations from the fastener
manufacturer to ensure that the securing device achieves its full structural capacity. Take into account the
embedment depth and clear edge distances. Refer to the following figure.

Figure 11 - Concrete anchor bolt fastening detail

Alternate mounting systems that are not provided directly with the enclosure must be reviewed by a registered
professional engineer that is qualified to practice within the jurisdiction where the enclosure is being installed.
An alternate mounting system could for example use a chemical anchoring system such as Hilti’s HY150 for
concrete or HY20 for masonry along with suitable threaded rods and inserts from the manufacturer. Follow the
manufacturer’s recommendations to determine the spacing and placement of the threaded rods.
The supporting structure must be designed to support a fully equipped enclosure. The concrete slab and any
existing structures must be properly reinforced to support the floor loading. The mounting site must be designed
and installed in accordance with local building practices and codes.

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5.1.5 Steel platform
Use 1.27 cm (½”) diameter A325 structural bolts in conjunction with a backing plate/clasp to grip the underside of
the grating. Once the enclosure is in place, secure the bolts on the inside using appropriate washers and bolts.
See the following figure:

Figure 12 - Installation on steel platform

CAUTION: Installation on a wood base is not recommended. The compressive strength of the base material would not be
able to maintain the load during a Type 4 seismic event.

0570011-J0 Rev C Page 17 of 29

5.2 Installation component requirements
Concrete and metal grating mounting hardware is not supplied with the enclosure.
AC electrical conduit, cable and fittings are not supplied with the enclosure.
External DC conduit, cable and fittings are not supplied with the enclosure.

A cable entry port fitting is available as an option:

Roxtec seal port 9 way assembly Alpha part number: 037-193-20-000

including boot, mounting collar and
hardware

Can be used for cable entry into the Te43p enclosure wherever there are 3”) knockouts.

See

www.roxtec.com for additional information

For multiple enclosure installations an interface kit is required.

Power to battery: 747-602-20
Battery to battery: 747-603-20
Power to battery without cables: 747-607-20.

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5.3 Installation tools and equipment
5.3.1 Tools Required
Insulated tools are essential for DC power system installation. Use this list as a guide:
• Electric drill with hammer action
• Digital voltmeter equipped with test leads
• Lap top computer with Internet Explorer 8 for communication with the Cordex controller (not required for
initial installation and test)
• Various crimping tools and dies, to match lugs used in installation
• Torque wrench: ¼" drive, 0-150 in-lb for battery post connections
• Torque wrench: 3/8" drive, 0-100 ft-lb for system connections
• Insulating canvases as required (2' x 2', 1' x 1', 3' x 3', etc.)
• Insulated hand tools:
-Combination wrenches -Ratchet and socket set
-Various screwdrivers -Electricians knife
-Fine tipped slot screwdrivers (“tweaker”) -Cable cutters
•
2
Cutters and wire strippers (#14 to #22 AWG) [2.5 – 34 mm ].

Figure 13 - Example of an insulated tool kit

5.3.2 Lifting equipment requirements

• Hoist or crane capable of lifting 1814 kg (4000 lb)
• The forklift should have a rated lifting capacity of 1814 kg (4000 lb) with a minimum fork length of 36”
• Four wire-rope slings at least 1.22 m (4') long with a capacity of 907 kg (2000 lb) each.
• Four clevises.
• Minimum 1.59 cm (5/8”) diameter rope to use as a tagline to guide the enclosure while lifting.

0570011-J0 Rev C Page 19 of 29

5.4 Enclosure installation
NOTE: The rubber installation mat, shipped inside the enclosure, can be used as a template to determine mounting bolt
hole locations on the mounting surface.

5.4.1 Enclosure preparation

NOTE: If the batteries are on a separate pallet, do not install them until after the enclosure has been secured and the
ground wires and other cable entries are connected. It is easier to route the cables when the batteries are not
installed.

Remove the protective covering from the system. The door is designed to be locked with a padlock and is
secured with tie-wraps for shipping. Cut the tie-wraps and open the doors. The inside of the enclosure contains
the installation hardware.
Inspect the packing slip to verify that you have received all the equipment that you ordered.
• All documentation is packed inside the equipment compartment.
• Inspect all moving parts, hardware, connectors, and other equipment.
• Report any damage to the shipper and Alpha Technologies.
• Remove and properly dispose of all packaging.
• Remove the rear panels to access the rear mounting bolts.
• Remove the four bolts that secure the enclosure to the pallet. These bolts are accessible from the inside of
the enclosure and are located in the corners of the enclosure. The enclosure is now ready for lifting.

5.4.2 Lifting preparation

WARNING: Follow all local safety practices and guidelines while lifting the enclosure. All personnel involved with lifting and
placing the enclosure must wear head, eye protection, gloves when required. Only properly trained and certified personnel
should operate the crane. Only properly trained and certified personnel should operate the forklift.

Figure 14 - Secure hooks in eyebolts

Make sure that the lifting eyes are securely fastened before lifting. Ensure that the clevises are correctly installed
and that the enclosure is approximately level when it is lifted. This will simplify the enclosure placement.
Close and latch the enclosure front door. The rear panels do not need to be installed.
Place the enclosed rubber mat onto the slab or platform. Orient the mat so that the mounting holes line up. If the
rubber mat is ribbed, the ribs should be against the concrete.

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5.4.3 Mounting the enclosure

Concrete slab
Use the tagline to guide the enclosure as it is lifted. As the enclosure is lowered, align the mounting bolts and
drop the enclosure into place.
CAUTION: Follow all local safety practices and guidelines while lifting the enclosure. As the enclosure is lowered, ensure
that it remains as level as possible and lines up with the anchoring bolt locations. Ensure the rubber mat is in the proper
position. Open the door and proceed with leveling the enclosure and securing it into place.

Steel platform
If the steel platform is located at ground level, the procedures are the same as those for the concrete slab.

Roof mounting
CAUTION: The mounting platform must be installed before the enclosure can be installed. All grounding must be
in place before the installation. Place the enclosure onto the roof using either a freight elevator with access to the
roof, or a crane or hoist on the roof. Do not remove the enclosure from its pallet until it is on the roof and is ready
to be placed.

5.4.4 Top hat installation

A top hat is an optional structure. See enclosed drawings for the top hat kit assembly. Install the top hat kit before
installing adjacent enclosures.

Remove solar shield and mounting

hardware including standoffs

Install top hat and fasten with eyebolts

Install standoffs on top edge of top hat

Prepare and install the hatch panel

Add Roxtec cable entry boots or conduits

If aligned with other top hats,

install feed through fittings

0570011-J0 Rev C Page 21 of 29

 Bolt the solar shield onto the enclosure

5.4.5 Enclosure compartment integrity

The Te43p enclosure compartment is cooled by a heat exchanger.
Use gaskets, boots, and other sealing materials to minimize air exchange between enclosures. These seals will
reduce the heat exchanger loading.
Similarly use gaskets, boots, and other sealing materials to prevent water from entering the enclosures. See the
enclosed drawings for more details.

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5.5 Grounding
DANGER: An enclosure that is not properly grounded presents an electrical hazard.
A proper grounding system that meets or exceeds the specifications of the equipment must be designed and
installed prior to or in conjunction with the construction of the mounting pad. The ground system must be bonded
to the enclosure to ensure a “common” or “single-point” ground.

Examples of grounds:
New builds – a buried ground ring with a bare, solid conductor going to ground rods.
Rooftop – a connection to the building’s steel structure, water pipes, etc.
Refer to local codes and practices for proper acceptable grounding arrangements. Only a licensed electrician
should install the grounding system. Use a dedicated ground rod for the AC panel.
CAUTION: Do not route AC and DC wiring in the same conduit.

5.5.1 Site ground wire entry

External ground studs are located at the bottom front and rear
of the enclosure. Use these to make the site ground wire
connections. Terminate either the front or rear connection to
the external ground ring with an exothermic connection. A
minimum of #2 AWG solid wire is required.

Ground studs

5.5.2 Master ground bus (MGB)

The master (main) ground bus is located at the lower left front corner of the enclosure. Terminate the MGB to the
external ground ring with an exothermic connection. A minimum of #2 AWG solid wire is required.

Ground wire that connects

the site ground to the
master ground bar

External chassis ground

connected to site ground.
There are two connection
points, one at the front of the
enclosure, and one at the MGB
rear. Only one connection is
required with an exothermic
connection.

Figure 15 - Enclosure ground connections

5.5.3 Enclosure chassis ground

The enclosure chassis ground is pre-installed at the factory. It is connected to the enclosure frame and equipment
racks and is terminated to the MGB inside the enclosure.

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6 System startup
After completing the enclosure installation and the power system wiring, perform the following startup and test
procedure:

6.1 Connecting the batteries

WARNING: Ensure battery breakers are off.

1. Check and verify the polarity of all the batteries.

2. Open all the DC breakers and temporarily remove all the DC fuses. The breakers must be closed and the
fuses reinstalled after the testing is complete.
3. Unplug all rectifiers except one.
4. Switch on the AC breakers to apply power to the rectifier shelf.
5. The controller will perform a short self-test as it boots up.
6. Alarm conditions will likely be present and will probably not clear because there is no DC load on the rectifiers
since all the loads are disconnected.
7. The system voltage will be visible on the controller display.
8. With the battery breakers off and the batteries disconnected, measure the voltage difference between the
power system and the battery string. The voltage difference should be less than 3 V. If the voltage difference
is greater than 3 V, check the cable connections and the conditions of the batteries. Correct the problems and
then proceed. If you are unable to correct the problem, switch off the AC input power and contact Alpha
Technologies.
9. Measure the battery voltage at the battery terminals and ensure that the polarity is correct. Connect the first
string of batteries by switching on the corresponding breaker. Repeat this step for the remaining string of
batteries.
10. Plug in the remaining rectifiers one at a time.
11. All the alarms should clear and the audible alarm will switch off provided the batteries are slightly discharged.
12. Switch on the all the remaining breakers.
13. Apply the DC loads by switching on the DC powered equipment.

6.2 Test and commissioning overview

6.2.1 System
All power system components undergo thorough factory testing. All levels and alarms are set to values according
to the information given in the component manuals, unless custom levels are specified. Check the operation of all
features and alarms and ensure that the power system levels are set in accordance with the specific requirements
of your system. See the component manuals for more details.

6.2.2 Environmental/intrusion
Check the operation of all enclosure features, such as the high/low temperature alarms and the intrusion alarm.
Check the operation of the heat exchanger fans by turning on the heat exchanger breaker.

6.3 Battery
After the batteries have been installed, the batteries must be “initially charged” to eliminate plate sulfation. Follow
the guidelines in the battery manual. Record the initial charge readings, which are: specific gravity, cell voltage,
charge current, and temperature. Battery warranty may be void if the batteries are not initially charged following
the manufacturer's guidelines and proper records maintained.
Some VRLA batteries do not require initial charging if they are placed on charge within 3-6 months of
manufacture. Check the battery manufacturer’s manual.
After the equalization period, reduce the battery voltage to the recommended float level.

0570011-J0 Rev C Page 24 of 29

 Once the batteries have been initially charged, perform a short duration high rate discharge test on the batteries
to verify that the cable connections are good and that there are no open or failed cells. Monitor the cell voltages
during this process:
1. Discharge for 15 minutes at the C/8 rate.
2. Record cell voltages every 5 minutes.
3. Check for overheating connections.

6.4 Documentation
Complete all the required commissioning documentation such as:
• Battery reports
• DC wiring lists
• AC distribution tables
• Floor plans
• Fill out tag wire identification strips
• Identify circuit breakers

6.5 Final cleanup

Vacuum clean all metal filings and other debris from inside and around the enclosure.
Ensure that:
• All cables and conduit are neatly secured.
• Access panels are installed correctly.
• All connections are tight.
• All breakers are on and the system is running without any alarms.
• Enclosure is locked and secure.

0570011-J0 Rev C Page 25 of 29

7 Maintenance
The equipment requires regular maintenance. The maintenance should be done by qualified service personnel
only.
WARNING: HIGH VOLTAGE AND SHOCK HAZARD.

Use extreme care when working inside the enclosure/shelf while the system is energized. Do not make contact with live
components or parts. Static electricity may damage circuit boards, including RAM chips. Always wear a grounded wrist
strap when handling or installing circuit boards.

7.1 General maintenance schedule

Description Interval
Clean ventilation openings 1-6 months
Inspect all cable connections, re-torque if necessary 1 year
Verify alarm/control settings 1 year
Verify alarm relay operation 1 year
Clean heat exchanger bug screens 2-6 months

7.2 Heat exchanger

7.2.1 Heat exchanger bug screens
Clean the bug screens periodically with water, compressed air, or a brush.

7.2.2 High temperature alarms and heat exchanger failures

The heat exchanger is not always thoroughly tested at the factory. If the heat exchanger fails to switch on when it
should, refer to the heat exchanger manual.
If the heat exchanger appears to be working properly but the Hi-Temp alarm is on, check that the enclosure's Hi-
Temp alarm thermostat is correctly set.

0570011-J0 Rev C Page 26 of 29

8 HVAC default settings
8.1 Heat exchanger
The heat exchanger is DC powered and has no programmable settings. The internal loop fan is on continuously.
It rotates at 700rpm from -40°C to 20°C (-40°F to 68°F), and then ramps up linearly to 2300rpm at 50°C (122°F).
The heat exchanger external loop fan is off below 18°C (64°F). It turns on at 20°C (68°F) and ramps up linearly to
2300rpm at 50°C (122°F).
In both cases, fan control is released above 50°C and the fans rotate as fast as they can based on the available
voltage.
Refer to the heat exchanger manual for further operation and maintenance details.

8.2 Temperature alarms

Compartment thermostat Setting

High temperature alarm (blue) 50°C (122°F)
Low temperature alarm (red) -5°C (23°F)

0570011-J0 Rev C Page 27 of 29

9 Warranty
Alpha Technologies Ltd. warrants all equipment manufactured by it to be free from defects in parts and labor, for
a period of two years from the date of shipment from the factory. The warranty provides for repairing, replacing or
issuing credit (at Alpha’s discretion) for any equipment manufactured by it and returned by the customer to the
factory or other authorized location during the warranty period. There are limitations to this warranty coverage.
The warranty does not provide to the customer or other parties any remedies other than the above. It does not
provide coverage for any loss of profits, loss of use, costs for removal or installation of defective equipment,
damages or consequential damages based upon equipment failure during or after the warranty period. No other
obligations are expressed or implied. Warranty also does not cover damage or equipment failure due to cause(s)
external to the unit including, but not limited to, environmental conditions, water damage, power surges or any
other external influence.
The customer is responsible for all shipping and handling charges. Where products are covered under warranty
Alpha will pay the cost of shipping the repaired or replacement unit back to the customer.
Visit http://www.alpha.ca for full warranty information.

9.1 Battery Warranty

Note that battery warranty terms and conditions vary by battery and by intended use. The most common battery
warranty provided by Alpha is a two year full replacement warranty with a pro-rated warranty for the following
three years. Pro rated warranty provides a credit applicable toward the purchase of new batteries from Alpha. The
credit is calculated as the purchase price multiplied by the percentage of the battery life that was not available (in
months). Battery warranty coverage is lost where the battery charge is not maintained for 6 months. Contact your
Alpha sales representative or the Technical Support team at the above number to understand your entitlements
under Battery Warranty.

0570011-J0 Rev C Page 28 of 29

10 Acronyms
The following acronyms are used in this manual:

Acronym Definition
AC Alternating current
AWG American wire gauge
BTU British thermal unit
CSA Canadian Standards Association
CX Cordex™ series; e.g., CXC for Cordex System Controller
DC Direct current
GFCI Ground fault circuit interrupter
HVAC Heating, ventilating, and air conditioning
MGB Master ground bus
NEMA National Electrical Manufacturers Association
RU Rack unit (1.75”)
UL Underwriters Laboratories
VRLA Valve regulated lead acid

0570011-J0 Rev C Page 29 of 29

CSA/NRTL — MARKS — BACKGROUND
What are the CSA and NRTL?
CSA (Canadian Standards Association also known as CSA International) was established in 1919 as
an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally
Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in
the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999,
and 2001. The specific notifications were posted on OSHA’s official website as follows:

Federal Register #: 59:40602 - 40609 [08/09/1994]

The product on which either of these marks appear
Federal Register #: 64:60240 - 60241 [11/04/1999] has been certified by CSA as meeting applicable
Federal Register #: 66:35271 - 35278 [07/03/2001] Canada/US standards.

When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is
certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)

Alpha rectifier and power system products, bearing the aforementioned CSA marks, are
certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.

Alpha UPS products, bearing the aforementioned CSA marks, are certified to CSA C22.2 No.
107.3 and UL 1778.

As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council The product on which this mark
appears has been certified by UL
of Canada (Canada’s national accreditation body) granted Underwriters Laboratories (UL) authority to as meeting applicable Canada/US
certify products for sale in Canada. (2) standards.

Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance
with both Canadian and US requirements. (3)

What are NRTLs and what do they do?

NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL
program.

The testing and certifications are based on product safety standards developed by US based standards
developing organizations and are often issued by the American National Standards Institute (ANSI). (4)

The NRTL determines that a product meets the requirements of an appropriate consensus-based
product safety standard either by successfully testing the product itself, or by verifying that a contract
laboratory has done so, and the NRTL certifies that the product meets the requirements of the product
safety standard. (4)

When was the NRTL started and who governs it?

In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove
specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation)
from its regulations.

In 1988, OSHA revised its regulations to remove those references and the NRTL program was
established.

The NRTL Program is both national and international in scope with foreign labs permitted.

References:
Information in this document has been developed from the official websites of the respective
organizations.
(1) www.csa-international.org
(2) www.scc.ca
(3) www.ulc.ca
(4) www.osha.gov

048-554-10-I1 Rev D (2011/03)

www.alpha.ca
 REVISION
LTR DESCRIPTION DRW DATE CHK APP
B LOAD BREAKER CHANGES M.E. 12/10 J.K. M.E.
(REF. ECO #4367)
CHANGE GROUND WIRING
AC POWER DISTRIBUTION WIRING: C
FROM ENCL. MGB TO UTILITY H.K. 13/04 M.E. M.E.
PANEL MGB

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

AC POWER INPUT
CONNECTION

BLK - #2 AWG TYP.

LINE 1
120/240 VAC, 60Hz
SINGLE PHASE RED - #2 AWG TYP.
LINE 2
3 WIRE + GND BLK
WHT - #2 AWG TYP.
(CUSTOMER NEU
CONNECTION)
GRN - #2 AWG TYP.

WHT
GND
GFCI LINE
TERMINALS

'WHT'
NEU HOT CONVENIENCE
120 VAC GFCI DUPLEX
TEST RECEPTACLE

GRN
RESET

YEL
LOAD
TERMINALS
GND
TRANSIENT
GRN
VOLTAGE AC LOADCENTRE, 12 POS, 125 AMP, MAIN BREAKER, 120/240V, 1 PHASE
SURGE WHT BLK
SUPPRESSOR GRN
WHT - #2 AWG
40kA, 120/240V BONDING
RED - #2 AWG SCREW 15A/125V
BLK - #2 AWG
BLK - #14 AWG PIN & SLEEVE
LINE 1 'UTILITY BOX'
L2 L1 GENERATOR INLET
BLK - #14 AWG

GRN - #2 AWG
LINE 2 RECEPTACLE
WHT - #14 AWG 2P/100A
NEU CB1 100 AMP, 120/240V, 1 PHASE
MAIN BREAKER
GND OFF ON DISCONNECT

L1 L2
CB2 CB5 'GEN' 3
2P/15A #1 #2 2P/100A BLK - #2 AWG 1
2
#3 #4 RED - #2 AWG G
CB3
GRN /YEL - #14 AWG

CB6
2P/30A #5 #6 1P/15A BLK

#7 #8

WHT
NOT USED
CB4 STD
2P/30A #9 #10 HEATER MAT
NOT USED
NEUTRAL BUS BAR

120 VAC DUPLEX

#11 #12
NOT USED RECEPTACLE
NEU HOT
WHT - #2 AWG

GRN

YEL
BLK - #14 AWG
WHT - #14 AWG
GRN - #14 AWG GND
GRN

BLK - #10 AWG

BLK - #10 AWG BONDING
GRN - #10 AWG SCREW
15A/125V
BLK - #10 AWG
BLK - #10 AWG
'UTILITY BOX'
GRN - #10 AWG
GRN - #2 AWG C ALPHA TECHNOLOGIES
GRN - #2 AWG
GRN /YEL - #14 AWG LINE 1
GRN - #10 AWG
TO RECTIFIER SHELF
GRN - #10 AWG LINE 2
MDL 1 & 2 TERMINAL BLOCK
7 'UTILITY BOX'
P/N 8700060 GND (REFER TO SHEET 2)
EQUIPMENT GROUND BAR
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL
GRN - #18 AWG LINE 1
TO RECTIFIER SHELF REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
LINE 2 MDL 3 & 4 TERMINAL BLOCK NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
(REFER TO SHEET 2) DESIGN J.K. 2011/02 CHECKED M.E. 2011/05
GND
DRAWN J.K 2011/02 APPROVED J.K. 2011/05
TITLE
NOTES: SCHEMATIC, 84" ENCLOSURE,
GRN - #6 AWG FLEX TO ENCLOSURE MASTER GROUND BAR CX48-1.8kW, TX52, AC PNL
1.) USE 14/3 SJ FLEXIBLE CORD FOR AC POWER WIRING UNLESS OTHERWISE INDICATED (REFER TO SHEET 4)
(CABLE P/N 856-007-10).
ISSUE
DATE SHEET 1 of 5
GRN - #18 AWG FROM HEAT EXCHANGER GND CONNECTION
GND
(REFER TO SHEET 2) SIZE TYPE DWG NO. REV
B S5 7400061-05 C
 RECTIFIER SHELF, DC BREAKER DISTRIBUTION & HEAT EXCHANGER WIRING:

150W/C DC HEAT EXCHANGER

RETURN AIR

RED - #18 AWG

RED - #18 AWG BLK - #18 AWG

0VDC
BLK - #18 AWG
-48VDC BLK - #2 AWG FLEX
DC POWER
-48V 300A DC DISTRIBUTION
GRND TO BATTERY STRING #1 BLK - #2 AWG FLEX BREAKER PANEL
AND ALARM
(REFER TO SHEET 5) GND (020-702-20)
ALARM

GRN - #18 AWG

ALARM BLK - #2 AWG FLEX COM ( + )
-48V 21 18
TO BATTERY STRING #2 23

BRN - #18 AWG

WHT - #18 AWG

BLK - #2 AWG FLEX
(REFER TO SHEET 5) GND HOT ( - )
SUPPLY AIR ' BATTERY BREAKERS' 19
20 22 ' LOAD BREAKER OUTPUTS'
F1
BLK - #18 AWG
-V
TO LED LIGHT
TO AC LOADCENTER CB1-2: 100A
GND 1A/250V ASSEMBLY
EQUIPMENT GND BAR CB5-10: 80A
TO SYSTEM ALARM WIRING * RED - #18 AWG (REFER TO SHEET 4)
N.C. (REFER TO SHEET 1) CB17: 10A +V
'BIX' BLOCK

48 47 24 23 18 17 42 41 46 45 22 21 44 43 20 19
GP1 GP2 GP3 GP4
(REFER TO SHEET 3)

-+ - + - + - + - + - + - + - +
* CB18
COM RESERVED
CB1 CB4 CB5 CB18
FOR CUST.
CORDEX 48-1.8kW RECTIFIER SHELF EQUIP.
(P/N 030-747-20) ENCLOSURE AMBIENT
TEMPERATURE PROBE (6')
BACKPLANE CXCM2 SYSTEM CONTROLLER
INTERFACE CONNECTIONS
AC INPUT POWER NC 7
TERMINAL BLOCKS POWER POWER POWER POWER K1 RESERVED FOR TEMP.

FUSE/C.B. ALARM
C 8

T2
RECTIFIER RECTIFIER RECTIFIER RECTIFIER DB15 SYS. WIRING
N0 9 SENSOR 2

LVD MANUAL IN
RECTIFIER #1 & 2

TB1 MODULE #1 MODULE #2 MODULE #3 MODULE #4

DISTRIBUTION
DB25 TEMP.
(TB RIGHT REAR)

NC 31 ALARM

T1
(OPTIONAL) (OPTIONAL) (OPTIONAL)
33 BLK - #10 AWG C 32 K2 RELAY 2 SENSOR 1

LVD OPEN
LINE1 L1 NO 33 VOLTAGE

I2 V1
SYSTEM

SYSTEM
BATTERY TEMPERATURE COMPENSATION

ALARM
INPUT 1

MINOR

MAJOR
RELAY 3
FROM AC LOADCENTRE 34 BLK - #10 AWG

ALARM
LINE2 L2 PROBE (12')
BREAKER POS 5 & 7

FAIL
CONNECT TO NEGATIVE TERMINAL

AC
(REFER TO SHEET 1) 35 GRN - #10 AWG
GND GND IN MIDDLE OF BATTERY STRING
K3 K4 K5 K6 I1 (CUSTOMER CONNECTION)
1 2 3 25 26 27 4 5 6 28 29 30
D1 D2 D3 D4 D5 D6
36 35
NC C NONC C NONC C NONC C NO 40 39 16 15 38 37 14 13 12 11 34 10 - +
( - ) (+)
RECTIFIER #3 & 4

TB2 PROBE CABLE ASSEMBLY

(TB LEFT REAR)

36 BLK - #10 AWG P/N 747-028-20

LINE1 L1
FROM AC LOADCENTRE 'RESERVED FOR
37 BLK - #10 AWG DB9 'RESERVED FOR SYSTEM WIRING'
BREAKER POS 9 & 11 LINE2 L2 SYSTEM WIRING'
(REFER TO SHEET 1) 38 GRN - #10 AWG
GND GND CAN BUS TERMINATION RED - #22 AWG
9 10
JUMPER
GRN - #22 AWG
TERMINATED
YEL - #22 AWG

YEL - #22 AWG

GRN - #22 AWG

COPPER BUSBAR CONNECTION
RED - #22 AWG RED - #22 AWG 42
COPPER BUSBAR CONNECTION SYSTEM MINOR ALARM (N.C.)
GRN - #22 AWG 43
YEL - #22 AWG SYSTEM MINOR ALARM (COM)
BLK - #4/0 AWG

BLK - #4/0 AWG

YEL - #22 AWG 44

SYSTEM MINOR ALARM (N.O.)
GRN - #22 AWG

RED - #22 AWG

RED - #22 AWG 45
SYSTEM MAJOR ALARM (N.C.)
TO SYSTEM ALARM WIRING
GRN - #22 AWG 46
SYSTEM MAJOR ALARM (COM) 'BIX' BLOCK
( - ) HOT BUS BAR ( + ) GND BUS BAR YEL - #22 AWG 47
SYSTEM MAJOR ALARM (N.O.) (REFER TO SHEET 3)

9 10
RED - #22 AWG 48
RECTIFIER AC FAIL (N.C.)
GRN - #22 AWG 49
RECTIFIER AC FAIL (COM)
YEL - #22 AWG 50
RECTIFIER AC FAIL (N.O.)

C ALPHA TECHNOLOGIES

P/N 8700302
27 28 8

400A BUS BAR TERMINATION PANEL

(P/N 020-532-20)
OPTIONAL
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL
EXTERNAL PANEL
REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
DC BACK-UP NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
ANDERSON STYLE CONNECTOR TITLE
CB7
SCHEMATIC, 84" ENCLOSURE,
- 27 BLK - #2 AWG CX48-1.8kW, TX52, AC PNL
100A
ISSUE
TO ENCLOSURE DATE SHEET 2 of 5
+ 28 BLK - #2 AWG BLK - #2 AWG
SYS. REF MASTER GND BAR SIZE TYPE DWG NO. REV
(REFER TO SHEET 4)
B S5 7400061-05 C
 ENCLOSURE INTRUSION, TEMPERATURE, HEAT EXCHANGER & SYSTEM CONTROLLER ALARM WIRING: SYSTEM ALARM WIRING 'BIX' BLOCK
ALARM OUTPUT SIGNALS
TB1
ENCLOSURE ENCLOSURE
HIGH TEMPERATURE 50 °C 15 °C LOW TEMPERATURE P/N 8700302 POS #
ALARM THERMOSTAT ALARM THERMOSTAT RED - #22 AWG 1 1 1 N.O.
'ENCLOSURE HIGH TEMP ALARM'
BLK - #22 AWG 2 2 2 COM

20 °C 80 °C -15 °C 45 °C YEL - #22 AWG 3 3 3 N.O.

BLU RED 'ENCLOSURE LOW TEMP ALARM'
FACTORY DEFAULT SETTINGS: GRN - #22 AWG 4 4 4 COM
HIGH TEMP = 50 °C (122 °F)
RED - #22 AWG 5 5 5 N.C.
LOW TEMP = - 5 °C (23 °F) 1 2 1 2 'ENCLOSURE INTRUSION ALARM'
BLK - #22 AWG 6 6 6 COM

'CUSTOMER CONNECTIONS'
RED - #22 AWG 42 7 7 N.C.
SYSTEM MINOR ALARM (N.C.)
1 2 3 4 FROM CXCM2 CONTROLLER
GRN - #22 AWG 43 8 8 COM 'SYSTEM MINOR ALARM'
I/O TERMINAL BLOCK SYSTEM MINOR ALARM (COM)
(REFER TO SHEET 2)
YEL - #22 AWG 44 9 9 N.O.
SYSTEM MINOR ALARM (N.O.)

RED - #22 AWG 45 10 10

SYSTEM MAJOR ALARM (N.C.) N.C.
RED - #22 AWG
FROM CXCM2 CONTROLLER GRN - #22 AWG 46 11 11
SYSTEM MAJOR ALARM (COM) COM 'SYSTEM MAJOR ALARM'
I/O TERMINAL BLOCK
BLK - #22 AWG
(REFER TO SHEET 2) YEL - #22 AWG 47 12 12
SYSTEM MAJOR ALARM (N.O.) N.O.
YEL - #22 AWG
RED - #22 AWG 48 13 13
RECTIFIER AC FAIL ALARM (N.C.) N.C.
GRN - #22 AWG FROM CXCM2 CONTROLLER
GRN - #22 AWG 49 14 14
I/O TERMINAL BLOCK RECTIFIER AC FAIL ALARM (COM) COM 'RECTIFIER AC FAIL ALARM'
(REFER TO SHEET 2)
YEL - #22 AWG 50 15 15
RECTIFIER AC FAIL ALARM (N.O.) N.O.
WHT - #18 AWG 16 16
FROM HEAT EXCHANGER HEAT EXCH FAIL ALARM (N.C.) N.C.
ALARM OUTPUT 'HEAT EXCHANGER FAIL ALARM'
BRN - #18 AWG 17 17
(REFER TO SHEET 2) HEAT EXCH FAIL ALARM (COM) COM
18 18

19 19

20 20

21 21

22 22

23 23
RED - #22 AWG
24 24
BLK - #22 AWG
25 25

26 26

27 27

44 44

45 45

46 46

47 47
P/N 8700057
48 48

49 49

50 50

24" X 30" (BOTTOM) REAR 24" X 30" (MID) REAR 24" X 30" (UPPER) REAR 8" X 30" (UPPER) REAR SOLAR SHIELD FRONT DOOR
PANEL INTRUSION PANEL INTRUSION PANEL INTRUSION PANEL INTRUSION INTRUSION INTRUSION
ALARM SWITCH ALARM SWITCH ALARM SWITCH ALARM SWITCH ALARM SWITCH ALARM SWITCH C ALPHA TECHNOLOGIES

P/N 538-043-10 SW2 SW1 SW4 SW5 BLK - #22 AWG SW6
SW3 BLK - #22 AWG BLK - #22 AWG
(12 PL) BLK - #22 AWG BLK - #22 AWG
(COM) (OPEN) (COM) (OPEN) (COM) (OPEN) (COM) (OPEN) (COM) (OPEN) (COM) (OPEN)
6 16 15 14 13 17 5

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL

REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TITLE
RED - #22 AWG RED - #22 AWG SCHEMATIC, 84" ENCLOSURE,
CX48-1.8kW, TX52, AC PNL

ISSUE
DATE SHEET 3 of 5
SIZE TYPE DWG NO. REV
B S5 7400061-05 C
 LED LIGHT FIXTURE & BATTERY HEATER MAT WIRING: ENCLOSURE MASTER GROUND BAR TERMINATIONS:

HEATER MAT
THERMOSTAT

HEATER MAT FOR

BATTERY STRING #2
(TOP)
11

GRN - #6 AWG FLEX

INSTALL UNDER MAT
PLUG INTO 120VAC HEATER
MAT RECEPTACLES
(REFER TO SHEET 1)

HEATER MAT
THERMOSTAT
UTILITY PANEL MASTER GROUND BAR TERMINATIONS: 11

HEATER MAT FOR

BATTERY STRING #1
(BOTTOM)

GRN - #6 AWG FLEX 7

FROM AC LOADCENTRE EQUIPMENT GROUND BAR (REFER TO SHEET 1)

TO EQUIPMENT RACK GRN - #6 AWG FLEX 12

BLK - #2 AWG FLEX 8

FROM DC TERMINATION PANEL [SYSTEM REFERENCE] (REFER TO SHEET 2)

TO EXTERNAL SITE GROUND (CUSTOMER INSTALLED)

FRONT DOOR LIGHT

CONTROL SWITCH
C ALPHA TECHNOLOGIES
LED LIGHT STRIP
SW7
RED - #18 AWG RED - #18 AWG 18
+V +
TO DC BREAKER TB1
DISTRIBUTION PANEL BLK - #18 AWG 19 29 BLK - #18 AWG 29
-V -
(REFER TO SHEET 2) (COM) (CLOSED)

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL

P/N 8500058 LED BOARD ASSEMBLY REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
(P/N 707-670-20) NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TITLE
SCHEMATIC, 84" ENCLOSURE,
CX48-1.8kW, TX52, AC PNL

ISSUE
DATE SHEET 4 of 5
SIZE TYPE DWG NO. REV
B S5 7400061-05 C
SYSTEM -48V BATTERY STRING CABLING:

P/N 8700055

BLK - #2 AWG FLEX BLK - #2 AWG FLEX

- 48V
TO CB #2 OUTPUT ON DC BREAKER
BLK - #2 AWG FLEX DISTRIBUTION BREAKER PANEL
GND
(REFER TO SHEET 2)

'CUSTOMER CONNECTIONS'
'CUSTOMER CONNECTIONS'
( + ) BATTERY
( - ) BATTERY
22 23 WARNING TAG
WARNING TAG

- + - + - + -

+
_ + _ + _ + _ +

12V 12V 12V 12V

_ + _ + _ + _ +

BATTERY #5 BATTERY #6 BATTERY #7 BATTERY #8

BATTERY STRING #2 (TOP)

P/N 8700055

BLK - #2 AWG FLEX BLK - #2 AWG FLEX

- 48V
TO CB #1 OUTPUT ON DC BREAKER
BLK - #2 AWG FLEX DISTRIBUTION BREAKER PANEL
GND
(REFER TO SHEET 2)

'CUSTOMER CONNECTIONS'
'CUSTOMER CONNECTIONS'
( + ) BATTERY
( - ) BATTERY
20 21 WARNING TAG
WARNING TAG

- + - + - + -

+
_ + _ + _ + _ +

C ALPHA TECHNOLOGIES

12V 12V 12V 12V

_ + _ + _ + _ +

BATTERY #1 BATTERY #2 BATTERY #3 BATTERY #4 THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL
REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TITLE
SCHEMATIC, 84" ENCLOSURE,
CX48-1.8kW, TX52, AC PNL
BATTERY STRING #1 (BOTTOM)
ISSUE
DATE SHEET 5 of 5
SIZE TYPE DWG NO. REV
B S5 7400061-05 C
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD
P/B ADDED TE43P OUTLINE RP 10/04 DX JK

721.4 28.40 TYP

40.6 1.60 TYP

TYP
TYP
TYP
TYP
TYP
TYP
TYP
762.0 30.00

24.00
21.00
18.00
15.00
12.00

287.0 11.30
9.00
6.00

381.0 15.00

533.4 21.00
596.8 23.50

762.0 30.00
165.0 6.50
228.6 9.00
609.6
533.4
457.2
381.0
304.8
228.6
152.4
0

0
A A A A A A A
2365.4 93.13
2224.8 87.59 TYP
2188.8 86.17 2221.6 87.47
2136.8 84.13
2067.1 81.38
2020.4 79.54
1985.9 78.19 TYP
A A A
1884.3 74.19 TYP
1782.7 70.19 TYP

1283.8 50.54
1249.2 49.18

A A
802.6 31.60 TYP

639.6 25.18 665.5 26.20 TYP

A A

A
139.5 5.49 TYP
33.0 1.30
0 0 0 ITEM
101.6 4.00 QTY

91.3 3.59 KO
666.8 26.25 TYP

95.3 3.75 TYP

0

FOR TRADESIZE
3" CONDUIT (A)

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: OUTLINE DRAWING, Te43
NAME DATE
84" POWER SYSTEM AUX
ENCLOUSURE
DESIGN RP 2009/09
SHEET 1 OF 4
ISSUE
DRAWN KL 2009/09 DATE
SIZE TYPE DWG NO. REV
CHECKED RP 2009/09 B D2 057-104-06 P/B
APPROVED JK 2009/09 6/24/2009 ALPHA TECHNOLOGIES
 711.2 28.00 25.4 1.00 SLOTTED MOUNTING HOLES MATCH 619.8 24.40 71.1 2.80
NOKIA ENCLOSURE FOOTPRINT
(NOT SEISMIC COMPLIANT)

609.6 24.00 640.1 25.20 576.6 22.70

92.7 3.65
76.2 3.00 61.0 2.40

USE THESE HOLES FOR SEISMIC

15.9 [0.63] 4PL
CONCRETE PAD MOUNTING:
USE HILTI HSLB-M12/25
(ALPHA P/N 6600004) OR EQUIVALENT
PLATFORM MOUNTING:
USE APPROPRIATE MOUNTING HARDWARE
FRONT
693.2 27.29
706.1 27.80 27.9 1.10

BASE LAYOUT
TOP VIEW

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

1048.3 41.27 UNITS: mm [in]

X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX
ENCLOUSURE
SHEET 2 OF 4
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 057-104-06 P/B
6/24/2009 ALPHA TECHNOLOGIES
TE43P

696.0 27.40 TYP

40.7 1.60 TYP

0
2062.1 81.18

1905.5 75.02
1757.3 69.18
1711.5 67.38

474.7 18.69
390.7 15.38
352.6 13.88

47.8 1.88
0 0

0
776.5 30.57 TYP

128.3 5.05 TYP

0

663.8 26.13

164.4 6.47
0

256.8 10.11
240.2 9.46

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX
ENCLOUSURE
SHEET 3 OF 4
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 057-104-06 P/B
6/24/2009 ALPHA TECHNOLOGIES
1701.2 66.98
SLOTTED MOUNTING HOLES MATCH
711.2 28.00 25.4 1.00 NOKIA ENCLOSURE FOOTPRINT (NOT
SEISMIC COMPLIANT) 619.8 24.40 71.1 2.80

838.5 33.01
609.6 24.00 576.6 22.70 640.1 25.20

76.2 3.00 92.7 3.65

61.0 2.40

USE THESE HOLES FOR SEISMIC

15.9 [0.63] 4PL
CONCRETE PAD MOUNTING:
USE HILTI HSLB-M12/25
(ALPHA P/N 6600004) OR EQUIVALENT
PLATFORM MOUNTING:
USE APPROPRIATE MOUNTING HARDWARE FRONT
693.1 27.29 706.1 27.80 27.9 1.10

BASE LAYOUT
TOP VIEW

1021.2 40.20
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX
ENCLOUSURE
SHEET 4 OF 4
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 057-104-06 P/B
6/24/2009 ALPHA TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD
P/B ADD NOTE KL 10/01 ME JK

POWER AND BATTERY ENCLOSURE 76 3.0

SETUP & PREPARATION:

CUT AWAY A SMALL SECTION FROM

INNER WALL INSULATION IN THE UPPER
CORNERS OF BOTH ENCLOSURES AS SHOWN
FOR 3/8" HARDWARE INSTALLATION.

64 [2.5]
SIDE KNOCKOUT REMOVAL, PANEL CHANGE & DETAIL A - INSIDE VIEW
GASKET INSTALLATION: INSULATION CUT DETAIL

NOTE: ONLY REMOVE KNOCK OUTS ON

P/B FACING SIDES OF BOTH ENCLOSURES

REMOVE TOP CORNER KNOCKOUTS ON FACING

SIDES OF BOTH ENCLOSURES (2 PER SIDE) A
TO ACCEPT BOLTING HARDWARE

REMOVE EXISTING TOP ACCESS BLANK PANEL ON

POWER ENCLOSURE. INSTALL REPLACEMENT PANEL
(ITEM 5) WITH 4 MOUNTING SCREWS (ITEM 17). MOUNT
PANEL ON INSIDE POSITIONED TOWARDS THE FRONT
WITH OPENING FOR CABLES AT REAR. INSTALL SEALING
GASKET (ITEM 6) AROUND TOP ACCESS OPENING ON
POWER ENCLOSURE SIDE ONLY. REMOVE TOP ACCESS
PANEL FROM FACING SIDE OF BATTERY ENCLOSURE.

127 5.0

DETAIL B - INSIDE VIEW

B 279 11.0

CUT AWAY A SMALL SECTION OF INNER

WALL INSULATION IN AREA OF SIDE
ACCESS CABLE KNOCKOUTS ON
382 15.1 BOTH ENCLOSURES AS SHOWN FOR
CHASE NIPPLE INSTALLATION.

REMOVE SIDE ACCESS CABLE KNOCKOUTS ON ITEM

FACING SIDES OF BOTH ENCLOSURES.
INSTALL SEALING GASKET (ITEM 6) AROUND QTY
K.O. OPENINGS ON POWER ENCLOSURE SIDE ONLY.
EXISTING
CUT LINES
POWER ENCLOSURE
INSULATION CUT DETAIL THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
MOVE BATTERY ENCLOSURE INTO X.XX [X.XXX] 0.05 [ 0.002]
POSITION LINING UP NEXT TO BATTERY ENCLOSURE ANGULAR: 0.5 SCALE: NTS
POWER ENCLOSURE
RIGHT SIDE VIEW (MAY BE LOCATED ON THE OTHER TITLE:CUSTOMER CONNECTION,
POWER ENCLOSURE SHOWN SIDE OF POWER ENCLOSURE P/B
NAME DATE
KIT, INTERFACE, w/ CBL
DEPENDING ON CONFIGURATION) SET, PWR TO BATT, Te4x
KNOCK OUTS REQUIRED TO BE DESIGN ME 2009/04
ISSUE
SHEET 1 OF 5
REMOVED MAY BE LOCATED ON THE P/B REAR VIEW DRAWN SDW 2009/05 DATE
REV
SIZE TYPE DWG NO.
LEFT SIDE PANEL DEPENDING ON THE CHECKED JK 2009/06 B D2 747-602-08 P/B
ENCLOSURE CONFIGURATION APPROVED ME 2009/06 4/30/2009
© ALPHA TECHNOLOGIES
JOINING OF POWER & BATTERY ENCLOSURES:

SEALING SEALING
NUT WASHER WASHER BOLT

21 20 20 19 CABLE TIE-OFF BAR

2 2 2 2
INSTALLATION

3/8" BOLT INSTALLATION

MOUNT IN HOLE #5 18 4
(FROM TOP) 1
2

DETAIL C
DETAIL A
A

14 13
LOCK NUT CHASE NIPPLE
2 2 C

CHASE NIPPLE FITTING

INSTALLATION B

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
DETAIL B KIT, INTERFACE, w/ CBL
REAR VIEW - PANELS REMOVED
SET, PWR TO BATT, Te4x
ISSUE
DATE SHEET 2 OF 5
SIZE TYPE DWG NO. REV
B D2 747-602-08 P/B
4/30/2009
© ALPHA TECHNOLOGIES
POWER ENCLOSURE (Te41) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS:

ROUTE INTERFACE CABLES FROM POWER ENCLOSURE THROUGH

CHASE NIPPLE FITTINGS INTO BATTERY ENCLOSURE AND UP TO
THE BATTERY CHARGE TERMINATION PANEL.

TEMPORARILY REMOVE INSULATING COVERS

ON SYSTEM BUS BARS TO MAKE INTERFACE
REAR SYSTEM OUTPUT BUS BAR CABLE CONNECTIONS. RE-INSTALL COVERS
INSULATING COVERS ONCE CABLE CONNECTIONS ARE COMPLETED.
(+24V SYSTEM SHOWN)

KEEP ALL INTERFACE CABLES AWAY FROM

REAR SECTION OF EQUIPMENT SLIDES.
USE CABLE TIES PROVIDED TO ATTACH
INTERFACE CABLES TO SIDES OF EQUIPMENT
D RACK CHANNELS AS NECESSARY.

Te40 BATTERY Te41 POWER ENCLOSURE

ENCLOSURE

REAR VIEW
CUSTOMER EQUIPMENT SLIDES

C
REAR SYSTEM OUTPUT BUS
BAR CABLE ROUTING PATH

OBSERVE PROPER BUS POLARITY

ON THIS SIDE:
OBSERVE PROPER BUS POLARITY ON THIS SIDE:
- FOR +24V SYSTEMS
+ FOR +24V SYSTEMS
+ FOR -48V SYSTEMS
- FOR -48V SYSTEMS

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

CONNECT INTERFACE CABLE LUGS BACK UNITS: mm [in]

X [X.X] 1 [ 0.040]
TO BACK ONTO SYSTEM OUTPUT BUS BARS X.X [X.XX] 0.5 [ 0.020]
USING 3/8" HARDWARE SUPPLIED IN KIT. X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
REAR SYSTEM OUTPUT BUS BAR
LUG CONNECTIONS TITLE:CUSTOMER CONNECTION,
KIT, INTERFACE, w/ CBL
SET, PWR TO BATT, Te4x
ISSUE
DETAIL A - POWER ENCLOSURE SYSTEM DATE SHEET 3 OF 5
OUTPUT BUS BAR CABLING & CONNECTIONS SIZE TYPE DWG NO. REV
FRONT VIEW B D2 747-602-08 P/B
4/30/2009
© ALPHA TECHNOLOGIES
 POWER ENCLOSURE (Te41) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:
INTO BATTERY ENCLOSURE FROM POWER ENCLOSURE

NEATLY STRAP INTERFACE CABLES

TO TIE-OFF BAR USING CABLE TIES
CABLE TIE-OFF BAR (ITEM 36 & 37) PROVIDED IN KIT.

NEATLY ROUTE CABLES THROUGH

DRAPE INTERFACE CABLES DOWN BOTH CHASE NIPPLE FITTINGS.
FROM CABLE TIE-OFF BAR. PUT NEGATIVE CABLES THROUGH
USE CABLE TIES PROVIDED TO NEATLY TOP NIPPLE AND POSITIVE CABLES
DRESS/BUNDLE CABLES TOGETHER. THROUGH BOTTOM NIPPLE TO
KEEP CABLES ORGANIZED.

DETAIL D - REAR CABLE ROUTING BETWEEN ENCLOSURES

DETAIL B - REAR BATTERY CHARGE TERMINATION
PANEL CABLE ROUTING

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON
CONNECT X2 #4/0 AWG CONNECT X2 #4/0 AWG CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.
(-) CABLES (LUGS BACK (-) CABLES FROM Te41 ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS. CONNECT X4 #4/0 AWG
TO BACK) FROM Te41 USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORE (+) CABLES FROM Te41
CONNECTING BATTERIES AND APPLYING POWER TO THE SYSTEM.

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
BATTERY CHARGE ANGULAR: 0.5 SCALE: NTS
OBSERVE PROPER BUS POLARITY ON THIS SIDE! TERMINATION PANEL
OBSERVE PROPER BUS POLARITY ON THIS SIDE! TITLE:CUSTOMER CONNECTION,
KIT, INTERFACE, w/ CBL
DETAIL C - FRONT BATTERY CHARGE SET, PWR TO BATT, Te4x
TERMINATION PANEL CONNECTIONS ISSUE
DATE SHEET 4 OF 5

(+24V SYSTEM SHOWN) SIZE TYPE DWG NO. REV

B D2 747-602-08 P/B
12/27/2009
© ALPHA TECHNOLOGIES
AIR CONDITIONER & AC LOADCENTER AC POWER CONNECTIONS:

Te40 AIR CONDITIONER UTILITY BOX WIRING Te41 UPPER COMPARTMENT INTERNAL AC LOADCENTER WIRING
(ONLY INCLUDED FOR ENCLOSURES NOT EQUIPPED WITH AN EXTERNAL LOADCENTER)
CONNECT A SEPARATE POWER CABLE TO THE EXISTING AIR CONDITIONER
AC WIRING INSIDE UTILITY BOX AND ROUTE IT THROUGH BOTH CONNECT THE POWER CABLE COMING FROM Te40 AIR CONDITIONER AC POWER
ENCLOSURES INTO THE Te41 UPPER COMPARTMENT TO THE CONNECTION UTILITY BOX TO A 15A 120VAC RATED 1 POLE FEEDER BREAKER
INTERNAL AC LOADCENTER. INSTALLED IN LOADCENTER.

FOR ENCLOSURES WITH AN EXTERNAL LOADCENTER, CONNECT THE POWER CABLE

DIRECTLY TO A 15A 120VAC RATED 1 POLE FEEDER BREAKER INSTALLED IN LOADCENTER.

UTLIITY BOX

INTERNAL AC LOADCENTER

Te40 AIR CONDITIONER AC POWER CONNECTION TO Te41 Te41 AC LOADCENTER AIR CONDITIONER
AC POWER CONNECTION FROM Te40
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
KIT, INTERFACE, w/ CBL
SET, PWR TO BATT, Te4x
ISSUE
DATE SHEET 5 OF 5
SIZE TYPE DWG NO. REV
B D2 747-602-08 P/B
12/27/2009
© ALPHA TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD

75 [3.0]
ENCLOSURE SETUP & PREPARATION:

CUT AWAY A SMALL SECTION FROM

INNER WALL INSULATION IN THE UPPER
CORNERS OF BOTH ENCLOSURE AS SHOWN
FOR 3/8" HARDWARE INSTALLATION.
64 [2.5]
DETAIL A - INSIDE VIEW
INSULATION CUT DETAIL
SIDE KNOCKOUT REMOVAL, PANEL CHANGE
& GASKET INSTALLATION:

REMOVE TOP CORNER KNOCKOUTS ON FACING

SIDES OF BOTH ENCLOSURES (2 PER SIDE)
TO ACCEPT BOLTING HARDWARE

REMOVE THE TOP ACCESS BLANK PANEL ON EXISTING

BATTERY ENCLOSURE. INSTALL REPLACEMENT PANEL
(ITEM 5) WITH 4 MOUNTING SCREWS (ITEM 17). MOUNT
PANEL ON INSIDE POSITIONED TOWARDS THE FRONT
WITH OPENING FOR CABLES AT REAR. INSTALL SEALING
GASKET (ITEM 6) AROUND TOP ACCESS OPENING ON
SIDE OF EXISTING BATTERY ENCLOSURE. REMOVE TOP
ACCESS PANEL FROM LEFT SIDE OF 2nd BATTERY 127 5.0
ENCLOSURE.
DETAIL B - INSIDE VIEW
279 11.0

CUT AWAY A SMALL SECTION OF INNER

B WALL INSULATION IN AREA OF SIDE
ACCESS CABLE KNOCKOUTS ON
BOTH ENCLOSURES AS SHOWN FOR
413 16.3 CHASE NIPPLE INSTALLATION.
ITEM
QTY
REMOVE SIDE ACCESS CABLE KNOCKOUTS ON
FACING SIDES OF BOTH ENCLOSURES. INSTALL
SEALING GASKET (ITEM 6) AROUND K.O. OPENINGS
ON SIDE OF EXISTING BATTERY ENCLOSURE. EXISTING
CUT LINES
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
INSULATION CUT DETAIL BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

EXISTING Te40 ENCLOSURE UNITS: mm [in]

X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
2nd Te40 ENCLOSURE TITLE:CUSTOMER CONNECTION,
ALIGN 2nd Te40 BATTERY ENCLOSURE WITH NAME DATE
KIT, INTRFC, w/ CBL SET,
RIGHT SIDE VIEW INSTALLED Te40 BATTERY ENCLOSURE BATT TO BATT, Te4x
EXISTING BATTERY ENCLOSURE REAR VIEW DESIGN JK 2009/05
SHEET 1 OF 7
ISSUE
SHOWN DRAWN SDW 2009/05 DATE
REV
SIZE TYPE DWG NO.
CHECKED JK 2009/06 B D2 747-603-08 P/A
APPROVED ME 2009/06 2009 ARGUS TECHNOLOGIES
JOINING OF BATTERY & BATTERY ENCLOSURES:

CABLE TIE-OFF
SEALING SEALING
NUT WASHER WASHER BOLT BAR INSTALLATION
21 20 20 19
2 2 2 2

18 4 MOUNT IN HOLE #5 MOUNT IN HOLE #5 4 18

3/8" BOLT INSTALLATION 2 1 (FROM TOP) (FROM TOP) 1 2

DETAIL C DETAIL D

A
DETAIL A C D

14 13
LOCK NUT CHASE NIPPLE
2 2

CHASE NIPPLE FITTING

INSTALLATION
B

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
DETAIL B KIT, INTRFC, w/ CBL SET,
REAR VIEW - PANELS REMOVED BATT TO BATT, Te4x
SHEET 2 OF 7
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 747-603-08 P/A
2009 ARGUS TECHNOLOGIES
BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS:

* SEE NEXT SHEETS FOR FURTHER DETAILS.

A B
C

FRONT VIEW REAR VIEW

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
KIT, INTRFC, w/ CBL SET,
BATT TO BATT, Te4x
SHEET 3 OF 7
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 747-603-08 P/A
2009 ARGUS TECHNOLOGIES
BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON
CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.
ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.
EXISITNG Te41 TO Te40 CONNECT X2 #4/0 AWG USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORE CONNECTING EXISTING Te41 TO Te40 CONNECT X2 #4/0 AWG (+) CABLES
CABLE CONNECTIONS (-) CABLES TO 2ND Te40 BATTERIES AND APPLYING POWER TO THE SYSTEM. CABLE CONNECTIONS (LUGS BACK TO BACK) TO 2nd Te40

OBSERVE PROPER BUS POLARITY ON THIS SIDE! BATTERY CHARGE

TERMINATION PANEL OBSERVE PROPER BUS POLARITY ON THIS SIDE!

DETAIL B - FRONT BATTERY CHARGE

TERMINATION PANEL CONNECTIONS
ON EXISTING Te40 ENCLOSURE

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

(+24V SYSTEM SHOWN) THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
KIT, INTRFC, w/ CBL SET,
BATT TO BATT, Te4x
SHEET 4 OF 7
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 747-603-08 P/A
2009 ARGUS TECHNOLOGIES
BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON
CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.
ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.
CONNECT X2 #4/0 AWG USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORE CONNECTING
(-) CABLES BATTERIES AND APPLYING POWER TO THE SYSTEM.
CONNECT X2 #4/0 AWG
(+) CABLES

OBSERVE PROPER BUS POLARITY ON THIS SIDE! BATTERY CHARGE

TERMINATION PANEL OBSERVE PROPER BUS POLARITY ON THIS SIDE!

DETAIL A - FRONT BATTERY CHARGE

TERMINATION PANEL CONNECTIONS
ON 2nd Te40 ENCLOSURE

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

(+24V SYSTEM SHOWN) THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
KIT, INTRFC, w/ CBL SET,
BATT TO BATT, Te4x
SHEET 5 OF 7
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 747-603-08 P/A
2009 ARGUS TECHNOLOGIES
 BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:

2nd Te40 ENCLOSURE EXISTING Te40 ENCLOSURE

NEATLY STRAP INTERFACE CABLES

CABLE TIE-OFF TO TIE-OFF BAR USING CABLE TIES
BAR (ITEM 36 & 37) PROVIDED IN KIT.

ROUTE INTERFACE CABLES FROM EXISTING

Te40 ENCLOSURE CHARGE TERMINATION PANEL
THROUGH CHASE NIPPLE FITTINGS TO 2nd Te40
ENCLOSURE CHARGE TERMINATION PANEL
AS SHOWN.

DETAIL C - REAR BATTERY CHARGE TERMINATION PANEL THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
CABLE ROUTING (TYP.) DETAIL D - REAR BATTERY INTERFACE
THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

CABLE ROUTING UNITS: mm [in]

X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
KIT, INTRFC, w/ CBL SET,
BATT TO BATT, Te4x
SHEET 6 OF 7
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 747-603-08 P/A
2009 ARGUS TECHNOLOGIES
AIR CONDITIONER AC POWER CONNECTION:

Te40 AIR CONDITIONER UTILITY BOX WIRING

CONNECT A SEPARATE POWER CABLE TO THE EXISTING AIR CONDITIONER
AC WIRING INSIDE THE UTILITY BOX AND ROUTE IT OUT THROUGH
THE ENCLOSURE(S) TO A SEPARATE AC POWER SUPPLY FEED.

NOTE:

THE AIR CONDITIONER UNIT MUST BE SUPPLIED FROM A SEPARATE

AC SOURCE PROTECTED BY A 15A 120VAC RATED 1 POLE CIRCUIT BREAKER
AHEAD OF IT.

THIS CONNECTION CAN ALSO BE MADE TO THE OPTIONAL EXTERNAL

AC LOADCENTER ON THE Te41 POWER ENCLOSURE IF INSTALLED.
UTLIITY BOX

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
Te40 AIR CONDITIONER AC POWER WIRING X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE:CUSTOMER CONNECTION,
KIT, INTRFC, w/ CBL SET,
BATT TO BATT, Te4x
SHEET 7 OF 7
ISSUE
DATE
SIZE TYPE DWG NO. REV
B D2 747-603-08 P/A
2009 ARGUS TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD
A ADD TE21 INSTALLATION KL 10/04 ME JK

POWER AND BATTERY ENCLOSURE

SETUP & PREPARATION
PREPARATION OF BATTERY ENCLOSURE Te40:
SIDE KNOCKOUT REMOVAL, PANEL CHANGE, INSULATION
CUTOUT & TIE-OFF BAR INSTALLATION
4 18 MOUNT IN HOLE #5
1 2 FROM TOP
REMOVE TOP CORNER KNOCKOUTS ON FACING
SIDES OF BOTH ENCLOSURES (2 PER SIDE)
TO ACCEPT BOLTING HARDWARE
CUT AWAY A SMALL SECTION FROM
INNER WALL INSULATION IN THE UPPER
CORNERS OF BOTH ENCLOSURES AS SHOWN
FOR 3/8" HARDWARE INSTALLATION.

76 3.0
REMOVE EXISTING TOP ACCESS BLANK PANEL ON
BATTERY ENCLOSURE. INSTALL REPLACEMENT PANEL
(ITEM 5) WITH 4 MOUNTING SCREWS (ITEM 17). MOUNT
PANEL ON INSIDE POSITIONED TOWARDS THE FRONT
WITH OPENING FOR CABLES AT REAR.

NOTE: ONLY REMOVE KNOCK OUTS ON

FACING SIDE OF BATTERY ENCLOSURE
64 2.5

INSULATION CUT DETAIL

REMOVE SIDE ACCESS CABLE KNOCKOUTS ON
FACING SIDE OF BATTERY ENCLOSURE ONLY.

127 5.0

279 11.0

CUT AWAY A SMALL SECTION OF INNER

WALL INSULATION IN AREA OF SIDE
ACCESS CABLE KNOCKOUTS ON ITEM
INSIDE OF BOTH ENCLOSURES FOR QTY
CHASE NIPPLE INSTALLATION.

396 15.6

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
BATTERY ENCLOSURE
UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
REAR VIEW - PANELS REMOVED ANGULAR: 0.5 SCALE: NTS

EXISTING
TITLE:CUSTOMER CONNECTION,
CUT LINES NAME DATE
KIT, INTERFACE, w/o CBL
KO REQUIRE TO BE REMOVED SET, PWR TO BATT, Te4x
MAY BE LOCATED ON THE DESIGN JK 2009/05
ISSUE
SHEET 1 OF 3
OTHER SIDE DEPENDING ON THE DRAWN SDW 2009/05 DATE
ENCLOSURE CONFIGURATION INSULATION CUT DETAIL SIZE TYPE DWG NO. REV
CHECKED JK 2009/06 B D2 747-607-08 A
APPROVED ME 2009/06 4/30/2009
© ALPHA TECHNOLOGIES
 POWER AND BATTERY ENCLOSURE
SETUP & PREPARATION
PREPARATION OF POWER ENCLOSURE Te41:
GASKET INSTALLATION, KNOCK OUT REMOVAL

NOTE: ONLY REMOVE KNOCK OUTS ON FACING

SIDE OF POWER ENCLOSURE JOINING OF POWER (Te41) &
BATTERY (Te40) ENCLOSURES:
21 20
20 19
1 1
1 1
2 PL
REMOVE TOP CORNER
KNOCKOUTS ON FACING
SIDES OF BOTH
ENCLOSURES (2 PER SIDE)
TO ACCEPT BOLTING
HARDWARE.

REMOVE EXISTING TOP

ACCESS BLANK PANEL ON
POWER ENCLOSURE.
INSTALL SEALING
GASKET (ITEM 6) AROUND
TOP ACCESS OPENING ON
POWER ENCLOSURE SIDE
ONLY.

REMOVE SIDE ACCESS CABLE

KNOCKOUTS AND CUT AWAY A SMALL
SECTION OF INNER WALL INSULATION
IN AREA OF SIDE ACCESS CABLE
KNOCKOUTS ON FACING SIDE OF
POWER ENCLOSURE FOR CHASE
NIPPLE INSTALLATION. 14 13
INSTALL SEALING GASKET (ITEM 6)
AROUND K.O. OPENINGS ON POWER 1 1
ENCLOSURE SIDE ONLY.

POWER ENCLOSURE THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
RIGHT SIDE VIEW UNITS: mm [in]
POWER ENCLOSURE SHOWN MOVE BATTERY ENCLOSURE INTO X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
POSITION LINING UP NEXT TO X.XX [X.XXX] 0.05 [ 0.002]
KNOCK OUTS REQUIRED TO BE POWER ENCLOSURE ANGULAR: 0.5 SCALE: NTS
BATTERY ENCLOSURE
REMOVED MAY BE LOCATED ON THE TITLE:CUSTOMER CONNECTION,
LEFT SIDE PANEL DEPENDING ON THE (MAY BE LOCATED ON THE OTHER
KIT, INTERFACE, w/o CBL
ENCLOSURE CONFIGURATION SIDE OF POWER ENCLOSURE
DEPENDING ON CONFIGURATION) SET, PWR TO BATT, Te4x
ISSUE
DATE SHEET 2 OF 3
REAR VIEW SIZE TYPE DWG NO. REV
B D2 747-607-08 A
4/30/2009
© ALPHA TECHNOLOGIES
 POWER AND BATTERY ENCLOSURE JOINING OF POWER (Te21) &
BATTERY (Te40) ENCLOSURES:
SETUP & PREPARATION
PREPARATION OF POWER ENCLOSURE Te21:
GASKET INSTALLATION, KNOCK OUT & PANEL REMOVAL

NOTE: ONLY REMOVE KNOCK OUTS & PANEL ON FACING

SIDE OF POWER ENCLOSURE

REMOVE TOP CORNER

KNOCKOUTS ON FACING
SIDES OF BOTH
ENCLOSURES (2 PER SIDE)
TO ACCEPT BOLTING
HARDWARE.

21 20
20 19
1 1
REMOVE EXISTING TOP 1 1
ACCESS BLANK PANEL ON 2 PL
POWER ENCLOSURE.
INSTALL SEALING
GASKET (ITEM 9) AROUND
TOP ACCESS OPENING ON INSTALL GROMMET
POWER ENCLOSURE SIDE (ITEM 16) AROUND
ONLY. REMOVED KO ON
BATTERY
ENCLOSURE

MOVE BATTERY ENCLOSURE INTO

POSITION LINING UP NEXT TO
POWER ENCLOSURE

REMOVE SIDE ACCESS CABLE POWER ENCLOSURE

KNOCKOUTS PANEL ON
FACING SIDES OF POWER
ENCLOSURE.
INSTALL SEALING GASKET BATTERY ENCLOSURE
(ITEM 8) AROUND
PANEL OPENINGS ON POWER (MAY BE LOCATED ON THE OTHER
ENCLOSURE SIDE ONLY. SIDE OF POWER ENCLOSURE
DEPENDING ON CONFIGURATION)

22 33 31
8 8 8 REAR VIEW

Te 21 BATTERY TERMINATION
ADAPTER BARS INSTALLATION
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN
THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
7 33 31 19 X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
1 2 2 2 X.XX [X.XXX] 0.05 [ 0.002]
RIGHT SIDE VIEW ANGULAR: 0.5 SCALE: NTS
POWER ENCLOSURE SHOWN
TITLE:CUSTOMER CONNECTION,
KNOCK OUTS REQUIRED TO BE REAR PANEL REMOVED
KIT, INTERFACE, w/o CBL
REMOVED MAY BE LOCATED ON THE SET, PWR TO BATT, Te4x
LEFT SIDE PANEL DEPENDING ON THE ISSUE
SHEET 3 OF 3
DATE
ENCLOSURE CONFIGURATION SIZE TYPE DWG NO. REV
B D2 747-607-08 A
4/30/2009
© ALPHA TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD

5
1

14
1

2PL

9
1

1
1

14
1

6PL

29 18
1 1

6PL

29 18
1 1

6PL

ITEM
QTY

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
NOKIA CABINET UPPER SECTION X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: KIT, BRIDGE INTERFACE,
NAME DATE
NOKIA, Te4x
DESIGN RP 2009/05
DRAWN KL
ISSUE
2009/05 DATE
SHEET 1 OF 1
SIZE TYPE DWG NO. REV
CHECKED RP 2009/05 B D2 747-595-08 P/A
ARGUS Te4x POWER SYSTEM APPROVED JK 2009/05 5/21/2009 ARGUS TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD
P/B REDESIGNED KL 09/06 RP JK
P/C ADD 5, 6, UPDATE 1, 2 KL 09/09 RP JK

3/8" HEX SCREW

PART OF ITEM 2

3/8" SEAL WASHER

PART OF ITEM 2

STEP #1

5 6
1 1

3/8" SEAL WASHER

PART OF ITEM 2

3/8" NUT
PART OF ITEM 2

GASKETS (ITEM 5 & 6) MUST INTERLOCK 4 PL

WHEN ADHERE TO THE BOTTOM OF TOP
EXTENSION AS SHOWN AT 4 PLACES

STEP #2

NOTE: INSTALL HATCH PLATE BEFORE

TOP EXTENSION AS HATCH PLATE IS NOT
REMOVABLE WITH TOP EXTENSION INSTALLED STEP #5 ITEM
QTY

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: DWG, ASSY SEQUENCE,
NAME DATE
TOP EXTENSION, 9",
ENCLR
DESIGN RP 2009/05
ISSUE
1 STEP #3 2 SHEET 1 OF 1
STEP #4 DRAWN RP 2009/05 DATE
SIZE TYPE DWG NO. REV
1 1 CHECKED SY 2009/05 B D2 747-531-F0 P/C
APPROVED JK 2009/05 6/17/2009
© ARGUS TECHNOLOGIES
ITEM PART REVISIONS
DESCRIPTION QTY.
NO. NUMBER LTR DESCRIPTION DWN DATE CHKD APPD
ASSY, PLINTH, 30"X30",
1 615-311-R8 1
STL, EXT GRAY
Nut,1/2"-13,Hex,3/4"
5 634-092-10 4
AF,7/16" Thk,SSt

633-159-10 WASHER, LOCK, HELICAL

9 4
SPRING, 1/2" BOLT, SST

633-615-10 WASHER, FLAT, 1/2", 1.25"

10 8
OD, 0.084"THK, SST
SCREW, CAP, 1/2-13X2",
14 631-170-10 4
HEXHEAD, SST

570-026-10 PLUG, PLINTH END, 6"X4",

20 4
PLASTIC
10 9 14
1 1 1

4 PL

ITEM
20
QTY
1

4 PL

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

10 5 UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
1 1 X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS

4 PL TITLE: KIT, PLINTH,

1 NAME DATE
W/ MOUNTING HARDWARE,
4"H X 30" W X 30"D
1 DESIGN JK 2010/01
ISSUE
DATE SHEET 1 OF 1
DRAWN KL 2010/01
SIZE TYPE DWG NO. REV
CHECKED RP 2010/01 B D2 747-592-F0 A
APPROVED JK 2010/01 1/20/2010
© ALPHA TECHNOLOGIES
 REVISIONS
LTR DESCRIPTION DWN DATE CHKD APPD

389.7 15.34

484.0 19.06
179.2 7.06
0
0

REF. 615-360-C8/PA
7
16
A A A A
120.5 4.74

214.8 8.46
A A
A A
6
16

5
16

A A A A
425.3 16.74

1 2
4 4
519.6 20.46
A A A A

HOLES LOCATION
A 4.9 [0.19] 16
LTR DESCRIPTION QTY
FINISHED HOLE LEGEND

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X] 1 [ 0.040]
X.X [X.XX] 0.5 [ 0.020]
X.XX [X.XXX] 0.05 [ 0.002]
ANGULAR: 0.5 SCALE: NTS
TITLE: KIT,4X CABLE BOOT,TOP
NAME DATE
EXT,TE4X
DESIGN DX 2009/06
DRAWN DX
ISSUE
2009/06 DATE
SHEET 1 OF 1
SIZE TYPE DWG NO. REV
CHECKED RP 2009/06 B D2 747-627-F0 P/A
APPROVED JK 2009/06 2009 ARGUS TECHNOLOGIES
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