VJ-1604 Maintenance Manual Supplement Electric Diagram

Electric Diagram

SS-5GL13-F
J14 MAINTENANCE COVER SENSOR R
MAINTENANCE COVER
PANEL UNIT J1 FFC for Panel Unit (VJ16) J5
SENSOR ASS’Y (VJ16) SS-5GL13-F J5 S
PUMP1 J22 MOTOR DRIVER
J3
J15 INK SENSOR Cyan MAINTENANCE COVER SENSOR L HEATER INK CARTRIDGE
CONTROL CABLE (VJ26) INK
PUMP MOTOR 1 CABLE ASS’Y A3955SLB×2 Not
TR (VJ16)
DIMM(128M) J16 INK SENSOR Magenta J UNCTION SLOT1
CONNECTOR
J23 MOTOR DRIVER
LB1845
End K
J17 INK SENSOR Yellow E- SG2481
W_ORG J27 J 11
AC DC WIPER ORIGIN SENSOR
CABLE ASS’Y (VJ16) J18 Reserved connector 1 for Ink Sensor SUB TANK
SUB_TANK H
E- SG2481
CR_ORG J24 CONTROL CABLE (VJ26) SUB_TANK L
CR ORIGIN SENSOR J4
N +5V CABLE ASS’Y (VJ16)
CLKDV JTAG J19 Reserved connector 1 for Ink Sensor J1 2SOL
Connector Joint LEVER_Up J30
LEVER SENSOR Config CN
+12V CABLE ASS’Y (VJ16)
J2 J6 S
TRANSMISSION TYPE CONNECTOR (RESERVED) J37 INK CARTRIDGE
L +24V Config CN CONTROL CABLE (VJ26) Not INK
SLOT2
N/A TRANSMISSION TYPE CONNECTOR (RESERVED) J39 J20 M PF_MT
+42V MAIN Board Assembly PF MOTOR CABLE ASS’Y (VJ16)
E- 292156- 4
End C
J12 PF_ENC E- SG2481
AC_HEATER Waste_Fluid_Full_sensor J33 PF ENCORDER J12
WASTE FLUID SENSOR CABLE ASS’Y (VJ16) SUB_TANK H
Connector Joint CABLE ASS’Y (VJ16) J21 M CR_MT SUB TANK E- SG2481
(Optional) J35 CR MOTOR CABLE ASS’Y (VJ16) SUB_TANK L
WASTE FLUID BOX SENSOR L CONTROL CABLE (VJ26)
L,N CR_ENCODER 2SOL
J 207
ASS’Y
P_REAR_R J42 CR BOARD P_EDGE SENSOR J7 S
P_REAR SENSOR ASS’Y (VJ16) J 208 INK CARTRIDGE
J7 ASS’Y ASS’Y
CONTROL CABLE (VJ26) Not INK
SLOT3
Option IF J 209 PG_ORG

J8 PG ORIGIN SENSOR End M

TERMINAL ASS’Y (VJ16)
MAIN BOARD SIDE INLET to FUSE Option IF J 206 CUTTER SOLENOID E- SG2481
LAN J6
SOL
ASS’Y J13 SUB_TANK H
BOX CABLE ASS’Y (VJ26) CUTTER SOLENOID
MAIN BOARD SIDE FUSE to TERMINAL BLOCK CR_FFC (VJ16) x 3 RELAY ASS’Y (VJ16) SUB TANK E- SG2481
INLET (SMALL) CABLE ASS’Y (VJ26) USB J13 J44 For releasing CONTROL CABLE (VJ26) SUB_TANK L
E-F-66AD J11 J201 J204 J1 head lock
Noise CPLD HEAD (Cutter is not 2SOL

E-F-66BD ID380 attached.)

Filter FUSE
COVER_R J38 J10 J202 J205 J2
FRONT COVER R J8 S
SENSOR ASS’Y (VJ16) HEAD_FFC (VJ16) x 2 INK CARTRIDGE
HEATER SIDE FG COVER_L J40 J9 J203 CONTROL CABLE (VJ26) INK
FG FRONT COVER L HEAD FG CABLE ASS’Y (VJ16) Not SLOT4
CABLE ASS’Y (VJ26)
SENSOR ASS’Y (VJ16)
Terminal Stand
J 210
HEAD FAN CABLE 1
HEAD_FAN End Y
ASS’Y (VJ16)
COOLING FAN 㧝(5V) J32 J 211 HEAD_FAN
E- SG2481
HEAD FAN CABLE 2
J14 SUB_TANK H
ASS’Y (VJ16) FG SUB TANK E- SG2481
SHORT BAR COOLING FAN 㧞(5V) J34 CONTROL CABLE (VJ26) SUB_TANK L
J25 Vacum_FAN (#1)
SUCTION FAN CABLE 1 ASS’Y 2SOL
COOLING FAN 3 (24v) J36 (VJ16)
J26 Vacum_FAN (#2) J9 INK SLOT 5
POST HEADER ASS’Y COOLING FAN SUCTION FAN CABLE 2 ASS’Y
CABLE ASS’Y (24V) (VJ16)
TERMINAL BLOCK to POWER J28 Vacum_FAN (#3)
AC CABLE ASS’Y (VJ16) SUCTION FAN CABLE 3 ASS’Y J10 INK SLOT 6
PRESSURE ARM (VJ16)
TERMINAL BLOCK to CNT J29 Vacum_FAN (#4)
AC CABLE ASS’Y (VJ16) CN001 P/ S CN301 J1 SUCTION FAN CABLE 4 ASS’Y
J 11 SUB TANK 1
(VJ16)
MAIN BOARD SIDE INLET to FUSE
BOX CABLE ASS’Y (VJ26) J46
INLET (LARGE)
J12 SUB TANK 2
POW LVDS Debug CN
E-F-66AD
Noise J13 SUB TANK 3
E-F-66BD CNT BOARD to HEATER RLY BOARD J45 J43 J41
Filter FUSE
HEATER SIDE FUSE to RLY
AC CABLE ASS’Y (VJ26)
MAIN to CNT POWER CABLE ASS’Y (VJ16)
AC CABLE ASS’Y (VJ16)
MAIN to CNT SERIAL CABLE
FG J14 SUB TANK 4
HEATER SIDE FG CABLE ASS’Y (VJ26) J6 J4 J1

J10 J15 SUB TANK 5

Origin side Plt_Heat J2 J21 CNT to JC POWER CABLE ASS’Y (VJ16)
PLT_H1 CABLE ASS’Y HEATER
Oppositte side POW-ON J8 J2 DC IN J16 SUB TANK 6
to origin Plt_Heat
PLT_H2 CABLE ASS’Y J5 RELAY J22 AC㧙IN
J9 J3 Communi cat i on
PRE_H1 CABLE ASS’Y CONTROL to JUNCTION CABLE ASS’Y (VJ26) J18 EX_SLOT 1
Origin side Pre_Heat J7 J23 EXT-AC-OUT (for serial communication)
Pre_Heat
CNT to RLY FFC1 (VJ26) J4 JUNCTION TO JUNCTION
PRE_H2 CABLE ASS’Y J8 AC㧙OUT J20 J 20 EX_SLOT 2
Origin side J3 J6 RELAY A
Oppositte side PrAft_Heat
e_Heat J 25
to origin J9 J 23 EX_SLOT 3
AFT_H CABLE ASS’Y DC㧙IN J19
J7 RELAY B
Origin side Platen_thrm J12
PLT_T1 CABLE ASS’Y ???? J 24 EX_SLOT 4
Oppositte side S J12 SMART CARD
to origin Platen_thrm J13 J2 FEED-M
PLT_T2 CABLE ASS’Y J17 EX_ACT_1
Origin side Pre_thrm
PRE_T1 CABLE ASS’Y
J15 HEATER
Oppositte side J3 FEED-S J19 EX_ACT_2
to origin Pre_thrm
PRE_T2 CABLE ASS’Y
J16 CONTROL
Origin side After_thrm
AFT_T1 CABLE ASS’Y
J17 Debug J11 BOARD J4 WIND-M
J 21 EX_ACT_3

Oppositte side
to origin After_thrm J18 RSVIN1 J13 J 22 EX_ACT_4
AFT_T2 CABLE ASS’Y
J5 WIND-S
Rev1_thrm J19 RSVOUT1 J14
Rev2_thrm J20 J1
E-292156-2 RSVIN2 J16 Config CN
MIST FAN1 J11
MIST_FAN CABLE1
E-292156-2 ASS’Y (VJ16) RSVOUT2 J15
MIST FAN2
E-292156-2
MIST FAN3 EX THRM1 J17
J14
MIST_FAN CABLE2
ASS’Y (VJ16)
EX THRM2 J18
COOLING J10

1
VJ-1604 Maintenance Manual Supplement Electric Diagram

Self-Diagnosis Function Configuration Diagram (1/3) for Ver. 1.05d

Adj.Platen

Test Ram Capacity

Version Firm
Parameter
DipSW
Board Rev.

Panel Key
LCD
LED

Sensor CR Origin
WasteTank
Wiper
Cover
M.Cover L
M.Cover R
Lever
EdgeAD
Rear
HeadGap
Head
Trans.1
Trans.2

Encorder CR
PF

Fan Vacum Fan

Cooling Fan
Head Fan

Record Maintenance Wiper

Error CR Motor
Error Init. PF Motor
PrintNumber
Cleaning
Fire 1-A
Fire 1-B
Fire 2-A
Fire 2-B
Fire 3-A
Fire 3-B
Fire 4-A
Fire 4-B
PUMP
LockSole

HeadSignal

InkCharge Normal

Little

Adjustment
Cleaning Refer to Self-Daignosis Function Configuration Diagram (2/4)
Print
SetTime
Parameter
Servo Refer to Self-Daignosis Function Configuration Diagram (3/4)
Endurance
PaperFeed
ExControl
PaperInitial

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VJ-1604 Maintenance Manual Supplement Electric Diagram

Self-Diagnosis Function Configuration Diagram (2/3) for Ver. 1.05d

Adj.Platen
Test Self-Diagnosis Function Configuration Diagram(1/4)
InkCharge
Adjustment Nozzlcheck Cleaning Economy
Print Normal
Check Skew Strong
HeadSlant Slant
F and B

Adj. Volt 240CW

240CCW
320CW
320CCW

Uni/Bi Low Uni-D 240

Uni/Bi High Uni-D 320
Uni-D 240B
Uni-D 320B
Bi-D 240
Bi-D 320
Bi-D 240B
Bi-D 320B Setup
Print 1
Print 2
SideMargin Initialize
Check

TestPrint Adjust ALL

HeadWash Parameter
HeadWash2 Log Info
CountClear
SendPitch
FillPattern

Cleaning Economy
Normal
Strong

Print Adjust ALL

Parameter
SetTime Log Info

Parameter Initialize Adj. Volt 240CW

240CCW
320CW
320CCW

Uni/Bi Low Uni-D 240

Uni/Bi High Uni-D 320
Head Uni-D 240B
Wiper Uni-D 320B
CR Motor Bi-D 240
PF Motor Bi-D 320
Pump Bi-D 240B
ALL Bi-D 320B

Update Head Rank

Adj. Volt 240CW
240CCW
320CW
320CCW

Uni/Bi Low Uni-D 240

Uni/Bi High Uni-D 320
SideMargin Uni-D 240B
Charge Flg Uni-D 320B
SerialNo. Bi-D 240
ChipName Bi-D 320
Debug Bit Bi-D 240B
Bi-D 320B

Servo
Endurance Self-Daignosis Function Configuration Diagram (3/4)
PaperFeed
ExControl
PaperInitial

3
VJ-1604 Maintenance Manual Supplement Electric Diagram

Self-Diagnosis Function Configuration Diagram (3/3) for Ver. 1.05d

Adj.Platen
Test Refer to Self-Daignosis Function Configuration Diagram (1/4)
InkCharge
Adjustment
Cleaning Refer to Self-Daignosis Function Configuration Diagram (2/4)
Print
SetTime
Parameter Initialize
Refer to Self-Daignosis Function Configuration Diagram (2/4)
Update

Servo Servo1 (240cps CW)

Servo2 (240cps CCW)
Servo3 (320cps CW)
Servo4 (320cps CCW) GP
GI
GLPF
ＰＷＭ scale
ωC

Endurance CR Motor
PF Motor
Pump
Nozzle
Total Life
Check

PaperFeed

ExControl Version
Sensor Tank Status
MistFan Tank Valve Check
etc Pre1
Pre2
Heater Pre Platen1
Platen Platen2
After After1
After2
Record Pre.H K Ink ID
Platen.H C Ink ID
After.H M Ink ID
PaperInitial Top&Width Y Ink ID
Width Ink Not
Off Ink END

4
VJ-1604 Maintenance Manual Supplement Electric Diagram

Maintenance Mode 2 Configuration Diagram for Ver.1.05d

Indication Used Ink K

Used Ink C
Used Ink M
Used Ink Y
PrintNumber
Waste Ink
CR Motor
PF Motor
Pump
Head K1
Head K2
Head C1
Head C2
Head M1
Head M2
Head Y1
Head Y2
Cleaner

InitCounter Print Num.

Ink
ALL
NVRAM
Timer
CR Motor
PF Motor
HeadUnit
Cleaning
Pump
Shipping

Print

PaperFeed

5
VJ-1604 Maintenance Manual Supplement Exploded View

A-112 A-111 A-36

Exploded View A-110
A-109
A-35
A-97 A-114
A-117 B-5 A-19
DG-40317
A-120
DG-40320 A-249
A-18
A-118 A-41
A-25 A-28 A-31
DG-40312 A-251 A-43 A-30 A-34
A-121 A-24
A-97 A-116 DF-49020 A-252
H-7
A-115 B-5
DG-40313 DF-43883 A-248 DG-40318
A-26
DG-40319 A-122 DF-48985 A-20
A-41 A-27 A-35
A-21
A-80 A-129 A-130 A-37
A-81 A-124 A-22
A-126 A-23
A-125 A-253

A-131
A-130 A-19
A-129 A-254 A-247 A-14
A-82 A-43 A-18
A-84 B-5
A-16
A-85
A-92 A-86 A-94 A-97 A-13
A-83 A-87
A-69 DG-40313 A-41
A-91
H-5 A-15
DF-46639 A-16 A-245
A-84 A-246
A-12
A-60 A-85
A-86 A-226 A-231
A-217 A-5 A-49 A-48 A-224 B-28
A-87
A-58
A-90 A-230
A-59 A-5 DF-49471
DF-46639 A-215 A-234
A-68 A-222
DG-40311 A-5 A-13 A-223 A-235
A-82
A-225
A-92 A-239 A-236
A-67 A-66 A-237
DG-40348 A-216 A-16 A-241
A-75
A-83 H-3
A-77 A-10 A-240
A-243
A-70 A-76 A-74 A-244 H-1
A-8 A-15
A-298
A-56 A-12
A-299
DF-49658 A-9
A-69 A-270 A-4
A-269
A-71 A-261
A-95

A-260

A-261 DF-49683
A-264 A-294
A-260
A-295
A-68
A-265 A-274
A-280
A-55 A-278(A-279) A-100 A-1

A-285
H-2
A-51
A-101
DF-48402
X Rail Assy 1
A-257
A-52 2006.11.16 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

X Rail Assy 1

Exploded View

A-180

A-188

A-181

A-190 A-186
A-184 A-183 A-202
A-208
A-196
A-206
A-209
A-185 A-214 A-108
A-183 DG-40349
A-107
A-190
A-184 A-106 DG-40???
A-187 A-211
DF-44115 A-105
A-205
A-182 A-207
A-206
A-209
A-137 A-203
A-196

A-194
A-204 A-214

A-193 A-136 A-210

DG-40350
DF-49022 A-211 DG-40351
A-177 A-135
A-134
A-174 A-175 A-138
A-176 A-140
A-168 A-170 DG-40321 A-141 A-200
A-162 A-192 A-213
A-167
A-161 A-137 A-212
A-153
A-152 A-191

A-145 DF-49661
DF-49660 A-149

A-148

DF-48975

A-173

X Rail Assy 2
A-192

A-146

2006.11.16 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

X Rail Assy 2

Exploded View
B-125

A-112 A-111 B-128

A-110
A-109 B-122
A-118
A-114
DF-43868 B-52
B-127
A-117 B-54 B-119 B-122 DG-40352
B-53 B-114
A-120 B-126
B-101
B-106 B-105
B-55 B-120 B-119
B-93 B-51
A-121 A-118
B-50 B-118
A-116 B-104 B-131
B-102 B-92
A-115 B-117
B-103 B-94
B-100 B-95
A-122 B-99
B-95 B-117 B-115
B-5 B-165
B-11
A-129 A-130
B-12 B-121 B-116
A-124 B-113
A-126
B-24 A-125 B-33 B-112
B-23
DF-49471
A-131
B-24 A-130 B-6 DF-43901
B-9 B-39 B-114
B-23 A-129 B-45 DF-43869
B-40
B-24 B-47
B-46 B-38
B-23 B-37
B-44 B-71
B-15
B-24 B-43
B-36
B-23
B-76
B-74
B-18

B-19 B-2
B-61
B-17 B-27 B-60 B-75
B-72
B-1 B-59 B-73
B-157 B-84
B-16 B-155 B-85
B-12 B-82
B-153 B-80
B-60
B-20 B-156 B-83
B-65
B-66 DF-43870
B-2
B-29 B-11 B-154 DG-40135 B-81
B-2 B-153 B-11
B-88
B-8
B-109 DF-43940
B-5

B-28
DF-43937
B-6

DF-46666 C-62

Y Rail Assy
2006.11.14 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

Y Rail Assy

C-67 C-157
Exploded View
C-69 C-68 C-164
C-111 C-151
C-109
C-145 C-155

C-69
C-111
C-110
C-154

C-151
C-153
C-156 DF-49659
C-112
C-150
C-144 C-152

C-126 DG-40354
DF-46672 C-106 C-93
C-147

C-121 C-104
C-162
C-125 C-105

C-102 C-161
C-143
C-124 C-115 DF-48141 C-144
C-103
DF-49062 DG-40353 C-134
C-117
C-96
C-122
C-98 C-140
C-99 C-36
DF-42234 C-116
C-97
C-25
DF-49684
C-123 C-33 C-143
C-200
C-92 C-12
C-120 C-21
DF-48986
C-10 C-9 C-34 C-62
C-132
C-87 C-11
C-29
C-132 C-35 C-4 C-60
C-131 C-82 C-66 C-6 C-36
C-33
C-88
C-119 C-32 C-5
DF-48983 C-77 C-22
C-30
C-31
C-75 C-6
C-130 C-9 C-62
C-12 C-4
C-74 C-51 C-61 C-5
C-76 C-53
C-73 C-31
C-1
C-44 C-52
C-86 C-10 C-11 C-9
C-54
C-10
C-32
C-45 C-11
C-46 C-9 C-30 C-12
C-85 C-80
C-47 C-61 C-10 C-22
C-12 C-11 C-20
C-194
C-180 C-48
C-179 C-45 C-57
C-81 DG-40326
C-16
C-178 C-19
C-46 C-17
C-47 C-18 C-16
C-184 C-48
D-2
C-186
C-15
C-19 C-17
C-18
Cursor Assy
C-185
2006.11.14 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

Exploded View DG-40317

D-19

D-20 DG-40355
DG-40318 D-31

D-21
D-24

D-25 DG-40357
D-23 D-18 D-30

DG-40356
D-88
D-102
D-93
D-28
D-15 D-87
D-14
D-92
D-29
D-27
D-32
D-8
D-12 D-85
D-99 DG-40356

D-7
D-90

D-2
DF-49687

D-101 D-40
D-11

DG-40356 DF-49686
D-43 D-9
D-38 D-41
D-102 D-34

D-11 D-37

D-42

DG-40356

D-102
D-1
D-10

Maintenance Assy
2006.11.14 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

Cursor Assy 1

Exploded View E-32

E-32 E-10
E-31
DG-40339
E-9

E-35 DF-46700
E-7
E-31
E-22 E-8
DF-46671
E-34 E-11
E-6
E-35
To Cartridge
E-33 DF-43968
E-81
E-17 E-22
E-34 E-76
E-33 E-76 E-16
E-70 E-79
E-69 E-19
E-68 E-21
E-78 E-2
E-66
DF-46672 E-75 E-12
E-67 E-48 E-14 E-13
E-74 DG-40340
E-65 DF-46671
E-58 E-50 DF-47837 E-29 E-4
E-87
E-59
E-63
E-64 E-60 E-28
E-3
E-44
E-49 E-77 E-25
DF-46671
E-42 E-75
E-75 E-73 E-24
E-57 E-61
K-76
DG-40341

E-51
E-1
E-62 DF-46671
E-53
E-60
E-55 E-64
E-63 E-42
E-56
E-61

E-53
DG-40342
E-88

E-56

E-84
E-90
E-25

E-88

E-41
E-83 E-27

E-25

E-39
RE
AR

E-41
E-40

E-39
E-85 I/H Assy
E-40
2006.10.03 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

Cursor Assy 2

Exploded View

F-26 F-26 F-8

F-1

F-16

F-16

F-23
F-15
DF-44172

F-22 F-21

DF-47867

F-20
F-2

F-19

F-9
F-4

F-4
F-11
F-3

F-11

F-5
F-10 F-13
F-6

F-12 Leg Assy

2006.11.14 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

Head Board Assy

Exploded View G-2

G-5
G-4
G-6

G-8
G-7 G-20
G-14 G-19

G-15
A-200

G-3

G-1

G-9

G-12

G-14

G-13
G-15
G-2
G-18
G-5
G-4
G-6
DG- 40359

G-18

G-7 G-8

G-13

G-12

G-3
DG- 40358
G-1
G-19
G-20

G-9
Roll Media Holder Assy
2006.11.13 Rev.A Model Name: VJ-1604

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VJ-1604 Maintenance Manual Supplement Exploded View

Foot Assy 1

Exploded View H-127 H-91

H-126 H-90
H-113
H-80
H-80
H-79

DG- 40170 DF- 48977

H-112
H-53 H-84
H-55
H-124 J-17
H-121 H-120 H-54 H-73
H-113 H-121 H-80
H-72

H-58 H-57 H-85

H-82
H-24 DG-40360 H-49
H-125
H-53 H-78 H-78
H-25 H-48
H-104 H-7 H-122 H-47
H-114
H-52 H-67
H-123 H-45

H-110 H-39 H-46 H-28

H-1 H-77
H-8 H-40

H-35 H-88
H-107 H-103 DG- 40362
H-36 H-180
H-187 H-178 DF- 47864 H-43 H-56
DF- 47864 H-2 H-89
H-111 H-181 DG-40347
H-184
H-108 H-186 H-183 H-44
H-179 H-32 H-31
H-10 H-67
H-181 H-23 H-33
DG-40346 H-176 H-177 H-170 H-27
H-60
H-174
H-165 H-173
H-168 H-21 H-28
H-105 H-167 H-172 K-28
H-166 H-171 H-66
H-15
H-106 H-20
H-198 H-14 DF- 49022
H-167
H-164 H-199 H-22
H-6
H-13
H-199 H-197
H-202
H-198 H-196
H-201
H-5
H-22 H-12
H-202
H-133
H-130 H-202
H-191 H-192
H-20

H-69 H-145
H-193 H-1 DG-40347
H-157
H-192 DF- 47864
H-193 H-142 H-146
H-190 DG-40361
H-4
H-153 H-152
H-131 H-71
H-3 H-154
H-143
H-204
H-203
H-144 H-150 H-161
H-149 H-69
H-205
H-98
H-160 DG-40346
H-97

O NT H-201
H-39 H-40 H-139
H-161
FR H-202
DF- 47864
H-136
H-70
Cover Assy
DG-40366 H-139 H-138
H-137 H-138 H-140 H-68 2006.11.29 Rev.A Model Name: VJ-1604

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+ DG-40484

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DG-40482
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+ DG-40478 DG-40471
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+ DF-40556
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DG-40427 + +
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DG-40477 +
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+ DG-40480 DG-40481 +
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DF-49471
Feed Assy
+ DG-40475
2006.11.22 Rev.A Model Name: VJ-1604

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