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Master Qap Refractory

This document is a quality assurance plan for refractory materials to be used in the installation of Coke Oven Battery No. 6 at Rourkela Steel Plant. It outlines inspection and testing requirements for items like basalt liner/slab with a weight of 14.2 tons to be supplied by Densit Aps/Vidyut Green. Inspection will include tests for dimensions, composition, porosity, strength and other properties, with raw material and in-process inspections conducted by the manufacturer and contractor, and final inspection by the steel plant. Supporting documents like drawings, specifications, test reports and certificates must be submitted.

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Umashankar Singh
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733 views2 pages

Master Qap Refractory

This document is a quality assurance plan for refractory materials to be used in the installation of Coke Oven Battery No. 6 at Rourkela Steel Plant. It outlines inspection and testing requirements for items like basalt liner/slab with a weight of 14.2 tons to be supplied by Densit Aps/Vidyut Green. Inspection will include tests for dimensions, composition, porosity, strength and other properties, with raw material and in-process inspections conducted by the manufacturer and contractor, and final inspection by the steel plant. Supporting documents like drawings, specifications, test reports and certificates must be submitted.

Uploaded by

Umashankar Singh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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CONTRACTOR

BHILAI ENGINEERING CORPORATION LTD.

PROJECT

ORDER No. & DATE SUB-CONTRACTOR ORDER No. & DATE

QUALITY ASSURANCE PLAN FOR REFRACTORY MATERIALS


PACKAGE No. PACKAGE NAME

ROURKELA STEEL PLANT INSTALLATION OF COKE OVEN BATTERY NO. 6

P4
COKE DRY COOLING PLANT
Description . Documents : D1. Laboratory test reports. D2. Dimensional drawings showing plan, elevation, side view & cross-sectional view duly approved. D3. Copies of sub P.O & Technical specification D4. Calibration certificate of all measuring instruments & gauges. D5. Guarantee certificates D6. Measurement sheets D7. Offer list Acceptance
Criteria Standards/IS / BS/ ASME/ Norms and Documents

INSTRUCTIONS FOR FILLING UP:


1. QAP shall be submitted for each type of refractory material/ equipment separately with break-up of assembly / sub-assembly & part / component or for group of equipment having the same specification. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. Additional codes & description for extent of inspection & tests may be added as applicable for the plant & equipment. Weight in tonnes (T) must be indicated under column 5 for each item. Estimated weights may be indicated wherever actual weights are not available.

CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :


Code 1. 2. 3. 4. 5. 6. Description Visual Dimensions & geometry Chemical composition Apparent porosity True specific gravity Bulk density/true density Cold Crushing Strength / Hardness Pyrometric Cone Equivalent Refractoriness under load Spalling resistance Permanent Linear change after heating Flexural strength Reversible thermal Code Description Code 29. 30. 31. 32. 33. 34. 35. 36. 37.

2.

3.

7.
8. 9.

ABBREVIATIONS USED : CONTR MFR R* : : : CONTRACOR MANUFACTURER REVIEW OF DOCUMENTS

10. 11. 12. 13.

14. Resistance to disintegration effect of Carbon monoxide gas 15. Water absorption 16. Acid resistance 17. Thermal conductivity 18. Drying & Firing shrinkage 19. Sieve analysis 20. Warpage 21. Creep test 22. Permeability test 23. Hydration resistance test 23A. Test for residual quartz (R.Q.) 24. Lap joint strength test 25. Abrasion resistance 26. Bonding strength 27. Oxidation resistance 28. Workability test

Surface area. Corrosion resistance Consistency Internal inspection report Safe working temperature Lot sampling Part Assembly Control Assembly Checking and record of template 38. Working time 39. Resistance to wear

40. Absorption of toluene


41. Loose BD 42. Loss on Ignition

ITEM D E T A I L S

I N S P E C T I O N AND T E S T S

Test Certificates & documents to be submitted to RSP/CET/

Remarks/ sampling plan

Sl. No.

Description (with equipment heading,place of use & brief specifications) 2

Quantity Identification No./ Item No. 3 Manufacture rs Name & address 6

Expected Schedule of Final Inspection.

Raw Material and in process stage inspection MFR BEC 9 RSP 10

Final Inspection / Test by

No./M 4

T 5

MFR 11

BEC 12

RSP 13 14 15 16

As per drg. RSP/COB6/P4/GPK/020/T/A/1169, R-0

Basalt Liner / Slab

1 set (269 9 nos.)

14.2 Apprx

Densit Aps / Vidyut Green

1, 3

1, 2, 3, 4, 6, 7, 12, 17, 33

R*

R*

Approved Tech. Spec. - BEC letter no. - RN/PROJ/ COB6/RSP/11/186, dt.15.02.11

D1, D2, D4, D5

1 per Heat (lot)

QAP No. - RSP-COB6-P4-BEC-000-0-A-9758


VENDOR NAME - VIDYUT GREEN For CET (Stamp & Signature) For BEC

SHEET

OF

REV. 0

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