A200SP Circle Absorber

Service Manual

Partnership for Life

IMPORTANT

Servicing and Repairs

In order to ensure the full operational life of this

device, servicing by a Penlon-trained engineer
should be undertaken periodically.

We recommend that the absorber should be

serviced on the following schedule:

(a) Six monthly inspection and function

testing.
(b) Annual service which includes routine
replacement of seals etc, as preventive
maintenance.
(c) Four-year service which includes
additional component replacement.

Details of these operations are in this A200SP

Circle Absorber service manual. Servicing should
be carried out by Penlon trained engineers.

For any enquiry regarding the servicing or repair

of this device, contact the nearest accredited
Penlon agent:

or communicate directly with:

Technical Support Department

Penlon Limited
Abingdon
OX14 3PH
UK

Tel: 44 (0) 1235 547076

Fax: 44 (0) 1235 547062
E-mail: [email protected]

Always give as much of the following

information as possible:
1. Type of equipment
2. Product name
3. Serial number
4. Approximate date of purchase
5. Apparent fault

(i)
FOREWORD

This manual has been produced to provide IMPORTANCE OF PATIENT MONITORING

authorised personnel with information on the
function, routine, performance, servicing and WARNING
maintenance checks applicable to the A200SP Anaesthesia systems have the capability to
Absorber. deliver mixtures of gases and vapours to the
patient which could cause injury or death
unless controlled by a qualified anaesthetist.
Information contained in this manual is correct at
the date of publication. The policy of Penlon
There can be considerable variation in the
Limited is one of continued improvement to their
effect of anaesthetic drugs on individual
products. Because of this policy Penlon Limited
patients so that the setting and observation of
reserves the right to make any changes which
control levels on the anaesthesia system does
may affect instructions in this manual, without
not in itself ensure total patient safety.
giving prior notice.
Anaesthesia system monitors and patient
monitors are very desirable aids for the
anaesthetist but are not true clinical
Personnel must take themselves familiar with
monitors as the condition of the patient is also
the contents of this manual and the machine
dependent on his respiration and the
function before using the apparatus.
functioning of his cardio-vascular system.

IT IS ESSENTIAL THAT THESE ELEMENTS

ARE MONITORED FREQUENTLY AND
REGULARLY AND THAT ANY
OBSERVATIONS ARE GIVEN PRECEDENCE
OVER MACHINE CONTROL PARAMETERS IN
JUDGING THE STATE OF A CLINICAL
PROCEDURE.

Copyright © Penlon Ltd. 2005

All rights reserved.

(ii)
CONTENTS

Page No.

USER RESPONSIBILITY 1

1. WARNINGS AND CAUTIONS 2

2. PURPOSE 4

3. DESCRIPTION
3.1 Canisters 6
3.2 Inspiratory and Expiratory Non-return Valves (NRV) 6
3.3 Bag/Ventilator Switch 6
3.4 Adjustable Pressure Limiting (APL) Valve 7
3.5 Fresh Gas Inlet and Tubing 7
3.6 Manometer 8
3.7 Bypass Flow 8
3.8 End Tidal Carbon Dioxide Monitoring 8
3.9 Interface to AV-S Ventilator 9
3.10 Gas Flow Schematic 10

4. SPECIFICATION
4.1 General Dimensions and Weight 11
4.2 Resistance of Breathing System 11
4.2.1 Expiratory Resistance 11
4.2.2 Inspiratory Resistance 11
4.3 Internal Compressible Volume 12
4.4 System Leakage Rate 12
4.5 Canister Capacity and Resistance 12
4.5.1 Canister Capacity 12
4.5.2 Canister Resistance 12
4.6 Non-return valves 13

5. INSTALLATION AND OPERATION

5.1 Mounting the Absorber 14
5.2 System Connections 15
5.3 Changing CO2 Absorbent 17

6. PRE-USE CHECKS
6.1 Pre-use Checklist 19
6.2 Leak Test 20
6.3 APL Valve Test and Pressure Relief Valve Test 20
6.4 Non-return Valve Test 21
6.5 Bag/Ventilator Switch Test 21
6.6 Leak Test - Canister Removed 22

(iii)
CONTENTS

Page No.

7. SERVICE PROCEDURES
7.1 Service Frequency 23
7.2 Canisters and Seals 23
7.3 Condensate Drainage 24
7.4 Manometer 24
7.5 APL Valve 24

8. SERVICE SCHEDULE 25

9. PARTS LIST 29
Preventive Maintenance Parts Lists (12 months and 4 Years) 29
Major Assemblies 30
Bellows Plate and Top Cover 32
Bag Arm Assembly 34
Centre Plate Assembly 35
Manometer 36
APL Valve 37
Base Plate Assembly 38
Canister Assembly 40

10. APPENDIX.
Sterilisation
10.1 Sterilisation Policy 41
10.2 Use of Bacterial Filters 41
10.3 Patient Circuit Components 41
10.4 Absorber Assembly - cleaning procedure before sterilisation 42
10.5 Sterilisation and Disinfectant Treatment Table 44

(iv)
USER RESPONSIBILITY

This device has been built to conform with Statements in this manual preceded by the
the specification and operating procedures stated following words are of special significance:-
in this manual and/or accompanying labels and
notices when checked, assembled, operated,
maintained and serviced in accordance with these
instructions. WARNING means there is a
To ensure the safety of this device it must be possibility of injury to
checked and serviced to at least the minimum yourself or others.
standards laid out in this manual. A defective, or
suspected defective, product must not under any
CAUTION means there is a possibility of
circumstances be used.
damage to the apparatus or
other property
The user must accept responsibility for any
malfunction which results from non-compliance
NOTE indicates points of particular
with the servicing requirements detailed in this
interest for more efficient and
manual.
convenient operation.
Additionally, the user must accept responsibility
for any malfunction which may result from misuse
of any kind, or non-compliance with other The reader must take particular notice of the
requirements detailed in this manual. warnings, cautions and notes provided throughout
this manual
Worn, broken, distorted, contaminated or missing
components must be replaced immediately.
Should such a repair become necessary it is
recommended that a request for service advice
be made to the nearest Penlon Service Centre.

This device and any of its constituent parts must

be repaired only in accordance with written
instructions issued by Penlon Limited and must
not be altered or modified in any way without the
written approval of Penlon Limited.
The user of this equipment shall have the sole
responsibility for any malfunction which results
from improper use, maintenance, repair, damage
or alteration by anyone other than Penlon or their
appointed agents.

USA and Canadian Federal Law restricts the sale

and use of this device to, or on the
order or, a licensed practitioner.

1
1. WARNINGS AND CAUTIONS

The following WARNINGS and CAUTIONS must 7. Do not connect a vacuum systems
be read and understood before servicing or must not directly to the APL valve. A
repairing this Anaesthetic Apparatus receiving system with positive and
negative pressure control functions
must be interposed. Systems must
WARNINGS comply with ISO 8835 Part 2. See 5.2.3.

8. Underfilling of the canister can lead to

General Information
inefficient CO2 absorption.
Overfilling may result in poor sealing of
1. Personnel must make themselves canister due to caking of granules and
familiar with the contents of this abrasion of the canister and seal.
manual and the function of the A200SP See 3.1 and 5.3.
Absorber before servicing or use.

9. Do not use the Absorber without

2. Trichloroethylene must not be used in ensuring that it passes all
association with soda lime. pre-use checks. See Section 6.

3. This unit is restricted to use with non- 10. After servicing and cleaning
flammable anaesthetic agents only. procedures, verify positive action of the
bag/ventilator selector switch before
the unit is used clinically.
4. The A200SP Circle System Absorber
must only be used when securely Check that at all times that the switch is
mounted in an upright position. free to move from one end of its travel
a) The inspiratory and expiratory non- to the other.
return valves (NRV) are gravity
operated.
Using the absorber
b) Spillage of absorbent may
contaminate the breathing system.
11. Condensation, which may collect in the
See 3.2/5.1
bottom of the absorber canister is
caustic and care must be taken not to
Before using the absorber spill it on the skin when draining.
See section 7.3.
5. The use of patient Y-pieces
13. Kinking of the fresh gas tube is a
containing non-return valves in
known cause of anaesthetic accident
connection with the Absorber is
and the use of unsuitable tubing can
hazardous, because two sets of non-
contribute to this situation. See 3.5.
return valves may easily be connected
in opposition, by error.
14. Any breathing system utilising the
A200SP absorber must be fitted with:
6. Breathing hoses and bags used with
the absorber must comply to ISO a) An oxygen monitor complying with
5367 (Hoses) and ISO5362 (Breathing ISO7767.
Bags) respectively. The resistance b) A minute volume monitor.
and compliance of these hoses and
c) A breathing system integrity alarm.
bags provide essential factors for the
satisfactory use of this system.

2
WARNINGS AND CAUTIONS

CAUTIONS

1. Do not sterilise (autoclave) the

manometer.

2. Do not autoclave the electrical interface

unit at the rear of the absorber.

3. Remove the absorbent canister before

autoclaving.

3. If the absorber has to be lifted or

carried by hand, always support the weight
of the unit under the base. Do not lift
the absorber by gripping any of the
components attached to the top of the
absorber - the manometer, APL valve,
breathing circuit connectors, etc.

4. Do not use any ventilator with the A200SP

absorber that does not comply with ISO
8835 part 2.

3
2. PURPOSE

The A200SP Absorber is designed for use as part

of a closed breathing system for anaesthesia,
providing CO2 absorption in conjunction with the
appropriate ventilator, breathing hoses, reservoir
bags and patient connections.

Depending on the flow of fresh gas relative to

patient minute volume, the patient may receive
fresh gas or partial recirculated gas, as
determined by the anaesthetist.

The system incorporates a Bag/Ventilator switch

to enable:
a) spontaneous breathing or manually
assisted ventilation in ‘Bag’ mode.
b) use with an anaesthesia ventilator when
‘Ventilator’ is selected.

4
 7

11
8

5 4 2

10

A200SP Circle System Absorber

1. Adjustable pressure limiting valve (APL valve) 7. Ventilator bellows housing

2. Inspiratory non-return valve (NRV) 8. Electrical interface unit
3. Inspiratory hose connector 9. Expiratory hose connector
4. Bag/ventilator switch 10. Expiratory non-return valve (NRV)
5. Reservoir bag connector 11. Manometer
6. Canister

5
3. DESCRIPTION

3.1 Canister
The canister (1) is designed to hold 1.3 kg of
loose absorbent, or to take a prepacked unit.
The maximum fill level is marked on the canister
and is equivalent to 1500 ml of absorbent.
DO NOT EXCEED MAXIMUM FILL LEVEL
Fill to a level within 12 mm (0.5 in) of this line.
In addition, the absorber must only be used when
securely mounted in an upright position – spillage
of absorbent may contaminate the breathing
system – see WARNING, in section 5.1.
3
The canisters seals at the top face.
The canister can be removed and refilled during a 2
clinical procedure.
The gas flow through the canister is from bottom
to top.
Note that the bag/ventilator connection is between 1
the absorber and the patient. Bag squeezing or
the use of mechanical ventilation does not result
in the transport of dust toward the patient, but
tends to drive dust back into the absorber.

3.2 Inspiratory and Expiratory 3.3 Bag/Ventilator Switch (3)

Non-return Valves (NRV)
Ventilator mode
The valves are positioned on the top of the In ‘Ventilator’ mode the reservoir bag is closed off
manifold block and control the direction of the gas from the breathing system and the ventilator
flow through the system. connection port at the rear of the manifold block,
is in circuit.
Each valve consists of a rubber disc located over
a valve seat. The discs operate by gravity and are WARNING The APL valve is out of circuit when
the system is in ‘Ventilator’ mode. The ventilator
retained by guides to prevent lateral movement.
must be equipped with a pressure relief valve.
The valves are visible through the top cover (2)
and the operation of each valve can be visually Bag mode
checked as the patient breathes in and out. The breathing bag acts as an additional over-
IT IS IMPORTANT THAT THE ABSORBER IS pressure protection device, preventing pressure
MOUNTED UPRIGHT SO THAT THESE VALVES exceeding 60 cmH2O.
MOVE IN A TRULY VERTICAL PLANE, WITH THE WARNING
VALVE SEATS HORIZONTAL. If no ventilator is connected to the absorber, care
must be taken to ensure that the bag/
ventilator switch is kept in the ‘Bag’ position, to
avoid gross loss of gas from the breathing
system and to maintain the reservoir bag in the
system.

6
 DESCRIPTION

3.4 Adjustable Pressure

Limiting (APL) Valve
The APL valve is a spring loaded
stainless steel disc valve, providing breathing
system pressure control, and excess pressure
relief.
The spring pressure can be varied by rotating the
control knob on top of the valve. In the fully
counterclockwise position the minimum pressure
is 1.0 cmH2O at 6 L/min. This can be increased by
clockwise rotation to 60 cmH2O.

60

Pressure
(cmH2O)

Open Closed

Clockwise rotation

As shown in the graph above, further

clockwise rotation causes a rapid increase in
opening pressure so that in the fully closed
position, the valve functions as a 60 cmH2O
excess pressure relief valve.

AGSS connector
Taper connector (1) at rear of absorber assembly.

3.5 Fresh Gas Inlet and Tubing

The fresh gas inlet (2) is at the rear of the
absorber.
The absorber is supplied with a fresh gas hose
assembly with attached end fitting. Do not use
any other type of hose

WARNING 1
Kinking of the fresh gas tube is a known cause of 2
anaesthetic accident and the use of unsuitable
tubing can contribute to this situation.

7
DESCRIPTION

3.6 Manometer

NOTE: The use of a manometer is strongly

recommended at all times.

The manometer is located on the top of the

manifold block to the rear of the expiratory valve .

Manometer scale: –10 to +100 cmH2O

Manometer accuracy: ±5%
(within range
+10 to 80 cmH2O)

CAUTION
Remove the manometer before autoclaving the
absorber unit.

3.7 Bypass System

It is strongly recommended that a
capnometer is used to prevent the risk of
hypercapnia.
When the canister is removed, expiratory gas
passes directly to the APL valve and bag, or
ventilator, without passing through the absorbent.
This allows the canister to be refilled during a
clinical procedure

3.8 End Tidal Carbon Dioxide

Monitoring

The use of end tidal carbon dioxide monitoring

is strongly recommended.
Connection of a suitable analyser must be made
between the patient’s airway and the patient
connection Y-piece.
Detailed instructions are provided by the
manufacturers of the analyser.

8
DESCRIPTION

3.9 Interface to AV-S Ventilator

The absorber is designed to interface with 1
the AV-S Ventilator and the ventilator
bellows unit (1) is built into the absorber..

The interface cable links the connector (2)

on the ventilator control panel to the 4
multifunction connector (3) on the interface
unit at the rear of the absorber.

a) The A200SP is fitted with fitted with a

sensor that detects the position of the
absorber bag/vent control (4).
The sensor signal cabling is routed
internally to connector (3)

b) Operation of the Bag/Vent control will

trigger automatic Mode switching on
the AV-S ventilator, as follows:
2
i) If the Absorber Bag/Vent control is
moved from Vent to Bag, the ventilator
will change from Volume Mode, or
Pressure Mode, into Spontaneous
Mode.

ii) Switching the absorber Bag/Vent

control from Bag to Vent:
The ventilator will reset from
Spontaneous Mode to the previously
set active mode.

iii) If the ventilator is in any mode other

than those detailed above, operation of
the absorber Bag/Vent control will not
affect the ventilator.
NOTE This function can be
enabled/disabled through the AV-S on-
screen menus (refer to the AV-S user
manual). 3

9
DESCRIPTION

3.10 Gas Flow Schematic

3 6

7 4

Inspiratory Gas Path

1. Patient Gas from bellows

2. Through the bag/vent switch
3. Down to absorbent canister
4. Through the absorbent
5. Into the inspiratory non-return valve
6. Fresh gas flow from anaesthetic machine
7. Through inspiratory connector to patient breathing circuit

10
4. SPECIFICATION

NOTE
Information in this section complies with the requirements of ISO 8835–2.

4.1 General Dimensions

All figures are approximate

Overall height 380 mm

Width 186 mm
Depth 240 mm

Weight (empty) 5.7 kg

Mounting system Polemount assembly

4.2 Resistance of Breathing System

Resistances listed in 4.2.1 and 4.2.2 are measured with:
(A) An absorber fitted with 1060 mm (42 inch) breathing
hoses complying with ISO 5367, and a Penlon Safelock
Y-piece.
(B) Absorber only.

The canister must be filled to the MAX level with fresh absorbent, and theAPL
valve fully open.

Bacterial Filter:
A bacterial filter must be used in the patient breathing system to protect the
oxygen sensor.
Use an appropriate filter that does not raise the resistance values of the whole
system to above 0.6 kPa (6 cmH2O).

4.2.1 Expiratory Resistance

Tested with a flow of 6 L/min of air through the fresh gas inlet and an induced
flow of 60 L/min through the breathing system.
(A) expiratory resistance: less than 0.6 kPa (6 cmH2O)
(B) expiratory resistance: less than 0.5 kPa (5 cmH2O)

4.2.2 Inspiratory Resistance

Tested with a flow of 6 L/min of air through the fresh gas inlet
and an induced flow of 60 L/min through the breathing system.

(A) inspiratory resistance: less than 0.6 kPa (6 cmH2O)

(B) inspiratory resistance: less than 0.45 kPa (4.5 cmH2O)

11
SPECIFICATION

4.3 Internal Compressible Volume

Note that the reservoir bag is not fitted and the bag mount blocked.

These figures are measured with:

(A) An absorber fitted with 1060 mm (42 inch) breathing
hoses complying with ISO 5367, and a Penlon Safelock
Y-piece.
Volume required to raise the system pressure to 3 kPa
(30 cmH2O) = 180 ml

(B) Absorber only.

Volume required to raise the system pressure to 3 kPa
(30 cmH2O) = 170 ml

Other disposable breathing hoses may give different figures; the

supplier of the hose will provide compressible volume figures.

4.4 System Leakage Rate

The patient connection port is sealed and the APL valve fully closed.
These figures are measured with:
(A) An absorber fitted with 1060 mm (42 inch) breathing
hoses complying with ISO 5367, and a Penlon Safelock
Y-piece.
Absorber ‘ON’
Leakage rate: less than 50 ml/min at 3 kPa (30 cmH2O)

(B) Absorber only.

Absorber ‘OFF’, canister removed.
Leakage rate: less than 50 ml/min at 3 kPa (30 cmH2O)

4.5 Canister Capacity and Resistance

4.5.1 Canister Capacity
When filled to the MAX level mark, the canister holds 1.3 kg (2.87 lb) of
absorbent (1500 ml).

Recommended absorbent:
Soda lime or barium lime, with a colour indicator, 4-8 mesh, supplied in
bulk.
Alternatively, pre-packs may be used.

Note
i) The absorber canister is not electrically conductive.
ii) Cleaning and sterilisation details are given in section 7.

4.5.2 Canister Resistance

The resistance of a freshly filled canister is less than 0.2 kPa (2 cmH2O)
at 60 L/min.

12
SPECIFICATION

60 Flow
4.6 Non-return Valves (L/min)
Pressure drop across the inspiratory and 50
expiratory non-return valves at an air
flow of 60 L/min: 0.1 kPa (1 cmH2O). 40

Note that flow characteristics are 30

identical for valves in a dry or wet
condition. 20
A ‘wet’ valve is defined as a valve in a
flow of humidified gas, such that 10 Pressure
moisture is visible on the surface of the (kPa)
valve. 0.02 0.04 0.06 0.08 0.01

13
5. INSTALLATION AND OPERATION

2
3

5.1 Mounting the Absorber

CAUTION
If the absorber has to be lifted or carried by hand,
always support the weight of the unit under the base.
Do not lift the absorber by gripping any of the
components attached to the manifold block at the top
of the absorber.

WARNING
The absorber assembly must only be used when
securely mounted in an upright position.
a) Non-return valves are gravity operated
b) Spillage of absorbent may contaminate the
breathing system.

Polemount bracket assembly (1)

Secure the polemount assembly to the side of the
anaesthetic machine.
Mount the absorber on the bracket assembly, and
secure by tightening the knob (2)
Height Adjustment
Slacken the knob (2) and position the assembly at
the required height.
Tighten the knob.

Lateral Adjustment
Slacken the knob (3) and carefully adjust to the
required position.
Tighten the knob.

14
 INSTALLATION AND OPERATION

5.2 System Connection

Hoses and Cables Schematic

AV-S and A200SP Absorber

3 25 26
23
2
24
20 19

18 Note
1. AV-S has spirometry and oxygen monitor.
12 2. Interface cabling is shown for Prima SP
On/Off switch and A200SP Bag/Vent
switch.

4 1

11 10
21
16 27 13
14
28 5 22
26
29 15 17 12
6

9
7
8

1. Bellows 18. Drive Gas Inlet - Ventilator

2. Ventilator Control Unit 19. Drive gas Outlet - ventilator control unit to bellows
3. Outlets to Anaesthetic Gas Scavenging System (AGSS) 20. Outlet - Exhaust Valve
4. Bacterial Filter 21. Inlet - Bellows Drive Gas
5. Absorber valve block 22. Outlet - to breathing system
6. Heat and moisture exchanger 23. Input socket - Oxygen monitor sensor
7. Patient 24. Input socket - Prima SP interface
8. CGO Block on anaesthetic machine (Fresh Gas Supply) (SP on/off switch)
9. Auxiliary Outlet on anaesthetic machine (Drive Gas Supply) 25. Input socket:
10. Flow sensor - expiratory (i) A200SP Absorber Bag/Vent control position
11. Flow sensor - inspiratory (ii) Spirometer sensor signal
12 Connectors - sensor - pressure monitor 26. Interface connections on Prima SP and A200SP
13. Expiratory Valve - Absorber 27. APL Valve
14. Inspiratory Valve - Absorber 28 Outlet from APL Valve to AGSS
15. Inlet - from Ventilator Bellows 29 Oxygen sensor
16. Connector - Reservoir Bag
17. Inlet - Absorber - Fresh Gas Supply

15
INSTALLATION AND OPERATION

5.2.1 Breathing System Hose, Reservoir

3
Bag, Ventilator
Inspiratory (1) and expiratory (2) hose connectors and the
reservoir bag connector (C) are 22 mm male, complying with
ISO 5356/1.
The bag arm (3) is height adjustable, and the bag connector 10
can be rotated to the desired position
Ventilator connection point (4)
Connect a 16 mm diameter corrugated hose between the
ventilator control unit drive gas outlet (labelled: DRIVE GAS)
and the connector (4) at the rear of the absorber.

5.2.2 Fresh Gas Supply

7
The fresh gas hose from the common gas
outlet of the anaesthetic machine.assembly is connected at 2
(5). 1 8
5.2.3 Anaesthetic Gas Scavenging (AGS)
The outlet (6) from the APL valve (7) must be connected to a
receiver system.
WARNING
Do not connect a vacuum system directly to the APL valve.
A receiving system with a positive and negative pressure
control function must be interposed.
The system must comply with the requirements of ISO 8835
part 2.

5.2.4 Oxygen Monitor

The use of an oxygen monitor (and a carbon dioxide
analyser) is highly recommended when using any partial
rebreathing anaesthetic system.
Oxygen Monitor - the sensor (8) is fitted to the right hand side
10
6
of the absorber. 4 5

Bacterial Filter 9
Use a breathing system bacterial filter in the expiratory limb of
the breathing circuit to protect the oxygen sensor (see section
5 in the AV-S ventilator user manual).
CAUTION
Replacement/Disposal - always follow the instructions supplied
with the filter, and always replace at the recommended interval.

5.2.5 Pressure Monitor and Spirometer

Pressure monitor self-sealing connector (9).
Connect to PATIENT PRESSURE port on the rear panel of
the AV-S ventilator control unit.

5.2.6 Bag/Vent Switch and Spirometer

The multifunction connector (10) provides an interface
between the AV-S ventilator and
(a) the spirometer flow sensors, and
(b) the sensor that detects the position of the Bag/Ventilator
switch (11) .

16
INSTALLATION AND OPERATION

5.3 Changing CO2 Absorbent

WARNING
If the absorbent is to be changed during clinical use, adequate
fresh gas flow must be maintained to prevent excessive build
up of CO2.
2
Removing the canister

WARNING
Condensation, which may collect in the bottom of the
absorber canister, is caustic. Avoid skin contact when
draining.

1
1. Grip the handle (1), turn the canister anti-clockwise, and
remove carefully.
2. Check the level of liquid in the canister. 3
Carefully lift out the inner absorbent container (2).
WARNING
Condensate may drip from the container.
Use a cloth to prevent spillage.

3. Dilute the liquid in the canister with water before disposal.

Follow your hospital procedure.
4. Dispose of the absorbent from the inner container.

Cleaning
Soda lime tends to adhere strongly to surfaces when it has
become exhausted.
To maintain good sealing, the canister, absorbent container,
seal, and the sealing plate above the canister should be wiped
with a damp cloth to remove particles of soda lime, whenever
the absorbent is changed.

Refilling with absorbent

WARNING
Underfilling can lead to inefficient CO2 absorbtion. Overfilling
may result in poor sealing of the canister due to caking of
granules and abrasion of the canister seal.

1. Pre-packed soda lime:

Remove the packing seal, following the manufacturer’s
instructions.
(a) Check that the container (2) is clean and dry and empty
of dust or soda lime granules
(b) Insert the pre-pack into the container. Follow the
instructions provided by the pre-pack manufacturer.
2. Using bulk packed soda lime, check the container in the
same manner, then place it on a horizontal surface and fill
it with soda lime up to the MAX line, but not above it.

17
INSTALLATION AND OPERATION

Refitting the canister

1. Check that the three spacers (3) are in
place, refit the container (2) to the canister
(1), then refit the canister.
Check that the seal and the canister align 2
correctly as the canister is rotated clockwise
to the locked position.
2. Leak test the absorber – see section 6.2.

5.4 Manometer
1
The manometer is located on the top of the
manifold block, to the rear of the inspiratory valve. 3
If the manometer has been removed and refitted,
Function test the absorber, checking for leaks at
the manometer, before clinical use.

CAUTION
Remove the manometer before autoclaving the
absorber unit.

18
6. PRE-USE CHECKS

6.1 Pre-use Checklist

1. Check the absorbent, replace if necessary.

Before refitting the canister, check that the
sealing surfaces are clean and dust free.
Ensure that the canister in place when
refitted.

2. Check that the fresh gas hose is connected

to the anaesthetic machine.
Note that the anaesthetic machine must be
leak tested before the absorber pre-use
checks are made.

3. Leak test the absorber – see section 6.2

4. Carry out a function check and

pressure relief test on the APL valve –
see section 6.3.

5. Check the inspiratory and expiratory non-

return valves for correct operation – see
section 6.4.

6. Check the Bag/Ventilator switch for correct

operation – see section 6.5.

7. Carry out a leak test with the canister

removed - see 6.6

8. Repeat the absorber leak test – see section

6.2.

19
PRE-USE CHECKS

The procedures detailed in sections 6.2 to

6.6 must be carried out in the order listed.
The absorber must be attached to an
anaesthetic machine, which must be leak tested
before the checks are carried out.
Check that the manometer is zeroed before use.

6.2 Leak Test

Check that the bag is correctly fitted, and set the switch
(1) to ‘Bag’.
Connect the fresh gas hose to the anaesthetic
machine.
Use a breathing system hose to connect the patient 4 1
ports (2) to form a closed, leak-free circuit.
Close the APL valve (3).

1. Turn on a flow of 2 L/min of oxygen and

pressurise the system.
2. Stop the gas flow when the system pressure
reaches 3 kPa (30 cmH2O) and check that 3
pressure is maintained, i.e. the pressure must 2
not fall to zero in less than one minute.

6.3 APL Valve Test and

Pressure Relief Test
APL Valve Function
1. Open the APL valve (3).
Check that gas escapes freely from the system
through the valve outlet.
APL Valve Flow Resistance
2. Set maximum flow and check that the retained
pressure is less than 0.5 kPa (5 cmH2O).
3. Reduce flow to minimum.
Pressure Relief
4. Close the APL valve fully (clockwise).
5. Remove the reservoir bag and block the bag
port (4).
Use the flow controls on the anaesthesia
machine to produce a high flow of gas into the
system and check that the APL valve provides
excess pressure relief.
The manometer reading must not exceed 6 kPa
(60 cmH2O) ± 10% at 6 L/min.
Refit the reservoir bag.

20
PRE-USE CHECKS

6.4 Inspiratory and Expiratory

Non-return Valve Test
1. Detach the hose connecting the inspiratory
(1) and expiratory (2) connectors.
2. Check that the APL valve (3) is closed.
3. Block the inspiratory valve outlet (1) with a 4
suitable bung, and inflate the reservoir bag
with a 2 L/min oxygen flow.
4. Turn off the gas flow and check that the bag
does not empty by reverse flow through the
expiratory valve (2).
5. Remove the bung and attach a spare
reservoir bag to the inspiratory valve
2 3
connector (1).
1
6. Turn on a 2 L/min oxygen flow and fully
inflate this bag (and the absorber reservoir
bag).
7. Turn off the gas flow. Check that gas cannot
be forced through the inspiratory valve by
gentle squeezing of the spare bag on the
valve outlet.
8. Remove the bag from the inspiratory
connector (1).

6.5 Bag/Ventilator Switch

1. Refit the breathing hose between the
inspiratory (1) and expiratory (2) connectors.
2 Set a flow of 10 L/min and check that bellows
starts to inflate.
Ensure that bag is not inflating.
3. Move switch (4) to Bag position and watch
bag inflate and bellows stops rising.
When the pressure reads 3 kPa (30 cmH2O)
turn off the flow of gas.
4. Select ventilator, pressure on gauge should
drop, but bag should remain inflated.
5. Squeeze bag, there should be no loss of
pressure, and bellows must not rise.

21
PRE-USE CHECKS

6.6 Leak test - Absorber Canister

Removed

1. Remove absorbent canister (1).

Set the switch (2) to Bag position and close
APL valve(3).
2
2. Pressurise the system to 3 kPa (30 cmH2O)
and turn off the gas flow.
3. Check that pressure does not fall to zero
within one minute.
4. Refit absorbent canister.
A pressure loss will occur as valves
operate.
3
Repressurise the system to 3 kPa (30
cmH2O) and turn off gas flow.
5. Check that pressure does not fall to zero 1
within one minute, then open APL valve to
release pressure.

22
7. SERVICE PROCEDURES

7.1 Service Frequency

Servicing and repairs must only be carried
out by Penlon-trained technicians and
engineers.

(a) Six-monthly inspection and function

testing.
(b) Annual and four-year service which
includes routine replacement of seals etc.,
as preventive maintenance.

7.2 Canister and Seals

Cleanliness is the essential requirement for all
components in contact with absorbent.
Soda lime tends to adhere strongly to surfaces
when it has become exhausted.
To maintain good sealing, the canister,
absorbent container, seal, and the sealing plate
above the canister should be wiped with a damp
cloth to remove particles of soda lime, whenever
the absorbent is changed.
These components should be scrubbed under
running water when the complete system is
dismantled for sterilisation or disinfection.
See section 8.4.

23
SERVICE PROCEDURES

7.3 Condensate Drainage

WARNING
Condensation, which may collect in the bottom
of the absorber canister is caustic and care must
be taken not to spill it on the skin when draining.
Wear suitable protective gloves.

Dilute the liquid with water before disposal.

2
Daily Procedure:
1. Check the level of liquid in the canister (1).
If necessary, remove the canister by
turning anti-clockwise, and carefully lift out
the inner absorbent container (2).
WARNING
1
Condensate may drip from the container.
Use a cloth to prevent spillage.
3
2. Dilute the liquid in the canister with water
before disposal. Follow your hospital
procedure.

3. Refit the container, ensuring that the three

spacers (3) are located as illustrated.

4. Refit the canister to the absorber.

7.4 Manometer
Remove the manometer before sterilisation or
disinfection.
Grip the manometer and detach from the
absorber.
CAUTION Do not sterilise the manometer.

7.5 APL Valve

Autoclave the valve as part of the absorber
assembly - - see section 8.5. .
Check that the valve is in the open position before
autoclaving.

Do NOT wash in an automatic

cleaning/washing machine.

24
8. SERVICE SCHEDULE

1 Initial Checks
1.1 Check serial numbers to determine service required.
1.2 Check general condition of Absorber and fittings.
1.3 Quarter turn absorbent canister and remove.
Remove inner canister.
Drain any condensate from outer canister and re-fit:
Caution Caustic Solution
1.4 If component replacement is required, disconnect fittings at rear of absorber and
remove absorber from anaesthesia machine.
Place absorber on flat work surface with absorbent canister removed

2 Bag arm assembly

2.1 Check bag arm assembly for movement and security of attachment
2.2 Unscrew Bag arm connector and replace O' Ring - 041217

3 Manometer
3.1 Grip manometer assembly and remove by pulling firmly upwards.
Remove manometer and ensure it indicates zero. If not adjust using small screw.
3.2 Using a hand-bulb and test manometer apply increasing pressure, up to 100 cmH2O
and ensure manometer reads within +/- 5 cmH2O.
3.3 Replace manometer O-ring - 5000349

4 Bellows assembly
4.1 Remove bellows canister.
Examine bellows, diaphragm and canister seal for cleanliness and deterioration
4.2 Replace canister seal - 5000072
4.3 Replace bellows and diaphragm valve as part of ventilator service procedure

5 Electrical Interface Box

Disconnect electrical interface connector.
Undo the four thumbscrews securing electrical box to absorber and remove electrical
box
Replace four O-rings - 041230

6 Internal component inspection and replacement (Upper)

Undo the eight ¼ turn Dzus fasteners and lift up Bellows Plate
Replace Bellows Plate gasket - 5000080
Replace Inspiratory and Expiratory Disc valves (x2) - 5000394

7 APL Valve
Unscrew APL valve retaining sleeve.
Remove valve plunger and replace APL valve seal - 5000364.
Re-fit plunger and retaining sleeve

8 Internal component inspection and replacement (Lower)

Lift away the Centre Plate
Replace the Base Plate gasket - 5000081
Replace the Bag/Ventilator switch o-rings (x2)- 5000202
Inspect by-pass valve seals for cleanliness and deterioration
Clean seals and re-grease valve stems
Replace absorbent canister gasket - 5000092

9 By-pass plate removal

Remove the 'E' clips securing the valve seals and supports and remove.
Remove further two 'E' clips from by-pass plate guides.
25
SERVICE SCHEDULE

Lift Bellows Plate from the By-pass Plate

Replace large o-ring - 5000273, and small o-ring - 5000274
Replace valve seals (x3) - 5000097
Replace seal support internal o-rings (x3) - 5000135
Apply oxygen-safe grease to By-pass Plate guides.
Re-assemble

10 Re-assembly
Re-fit Base Plate gasket; Centre Plate; Bellows Plate gasket
When re-fitting Bellows Plate ensure Bag/Ventilator knob is aligned with quadrant
shaft and switch 'Push-Pin' is engaged.
Secure Bellows Plate with eight Dzus fasteners
Re-fit Bag arm connector and tighten. Use small drop of Loctite 243
Re-fit manometer ensuring it securely snaps into place
Re-fit electrical box and connect interface cable
Re-fit bellows assembly and absorbent canister assembly

11 Set Up
11.1 Connect absorber to anaesthetic machine that has been checked for LEAKS.
Check that manometer reads zero.

12 Leak Test
12.1 Absorber canister fitted
12.2 Ensure bag fitted to bag port and Bag/Vent switch to 'Bag' position.
12.3 Connect patient ports with hose to form a closed circuit.
12.4 Close APL valve.
12.5 Set a flow of 2 l/min on the anaesthesia machine.
12.6 Stop the gas flow when Manometer reads 3 kPa (30 cm H2O).
Ensure pressure does not fall to zero within one minute.

13 APL Valve Test And Pressure Relief Test

13.1 Fully open APL valve
13.2 Set maximum flow rate.
Check that manometer indicates 5cm H2O or less.
13.3 Turn off gas supply
13.4 Close the APL valve Fully.
13.5 Use O2 flow and check APL valve relieves pressure at 6 kPa (60cm H2O) +/- 10 %
at, 6-l/min flow rate.

14 Inspiratory and Expiratory Non-return Valve Test

14.1 Remove hose from patient ports.
14.2 Occlude Inspiratory port with suitable bung.
14.3 Fully close APL valve
14.4 Fit re-breathing bag to bag arm and inflate with O2 flush.
Ensure bag does not deflate within one minute.
14.5 Remove bung from inspiratory port.
Transfer re-breathing bag, from bag-arm to Inspiratory port.
Occlude bag-arm with suitable bung.
14.6 Inflate bag with 02 flush.
Remove occlusion from bag port.
Ensure rebreathing bag fitted to inspiratory port does not deflate within one minute.
14.7 Remove bag from inspiratory port
Refit bag to bag-arm.

26
SERVICE SCHEDULE

15 Bag / Ventilator Switch Test 2

15.1 Ensure ventilator bellows and bag-arm bag are deflated
15.2 Refit hose to patient ports.
15.3 Select bag/vent switch to 'vent' and ensure APL valve fully closed.
15.4 Set a flow of 10 l/min and check that bellows starts to inflate.
Ensure that bag is not inflating.
Move Bag/Vent switch to Bag position.
Observe bag inflate and bellows stops rising.
When the pressure reads 3 kPa (30 cm H2O) turn off the flow of gas.
Select ventilator.
Pressure on gauge should drop but bag should remain inflated.
Squeeze bag.
There should be no loss of pressure and bellows must not rise.

16 Absorber Bypass function

16.1 Remove absorbent canister.
Select Bag position and close APL valve
16.2 Pressurise the system to 3 kPa (30cm H2O).
Turn off gas flow.
16.3 Check that pressure does not fall to zero within one minute.
16.4 Re-fit absorbent canister.
A pressure loss will occur as valves operate.
Re-pressurise the system to 3 kPa (30 cmH2O).
Turn off gas flow.
16.5 Check that pressure does not fall to zero within one minute.
Open APL valve to release pressure.

17 Paperwork
17.1 Restore user settings.
17.2 Sign and date service card, indicate service 6, 12, or 60 month.
17.3 Attach service cards to equipment.
17.4 Remove all tools, test equipment
17.5 THINK, carry out visual checks.
17.6 Fill out service report.

NOTE
This checklist is prepared for use by Penlon-trained Service Engineers.

Other components may be replaced at the discretion of the Engineer if signs of wear
are apparent.
If a replacement is necessary, inform the appropriate hospital engineer.
,

27
SERVICE SCHEDULE

28
9. PARTS LIST

A200SP Preventive Maintenance Kits

Annual Service Components

Manometer O-ring 5000349

Bag arm connector O-ring 041217
Electrical Box O-ring (x4) 041230
Disc valves (x2) 5000394
Bellows Plate gasket 5000080
Base Plate gasket 5000081
Canister gasket 5000092
Bag vent switch O-ring (x2) 5000202
Fresh gas hose (0.5 metres) 462631
Tie wrap (x2) 103612
Bellows Canister seal 5000072

4-year Service Components

Manometer O-ring 5000349

Bag arm connector O-ring 041217
Electrical Box O-ring (x4) 041230
Disk valves (x2) 5000394
Bellows Plate gasket 5000080
Base Plate gasket 5000081
Canister gasket 5000092
Bag vent switch O-ring (x2) 5000202
Fresh gas hose (0.5 metres) 462631
Tie wrap (x2) 103612
Bellows Canister seal 5000072
APL valve seal 5000364
By-pass seal (x3) 5000097
Seal support internal O-ring (x3) 5000135
Large canister plate O-ring 5000273
Small canister plate O-ring 5000274

29
PARTS LIST

Major Assemblies and Miscellaneous Components

Item Part No. Description Quantity

1 5000122 Base Plate Assembly 1

2 5000119 Centre Plate Assembly 1
3 5000118 Bellows Plate Assembly 1
4 5000120 Canister Assembly 1
5 5000121 Pressure Gauge Assembly 1
7 300049 Canister Screen Printed 1
9 5000117 Bag Arm Assembly 1
10 5000394 Valve Disc 2
11 5000080 Bellows Plate Gasket 1
12 5000081 Base Plate Gasket 1
13 5000320 Electrical Box Assembly 1
14 019075 Screw M3 X 30 Cap HD 4
15 011108 Cap (M3) 4
16 5000389 APL Valve Label 1
17 406027 Adult Bellows Assembly 1

NOTE
Components contained in assemblies 1 to 5, and 9 are shown in subsequent pages in this
section

30
PARTS LIST

31
PARTS LIST

Bellows Plate and Top Cover Assembly

Item Part No. Description Quantity

1 054529 Valve-One Way 1

2 5000071 Dowel Pin Ø6.0 X 20.0 Long ST STL 1
3 5000072 Bellows Canister Seal 1
4 5000495 Bellows Ring 1
5 025606 Washer M3 Fibre 4
6 020808 Screw No 6 X 3/8" Self Tap 4
7 5000116 Bellows Plate 1
8 5000393 Switch Knob Label 1
9 5000491 Compression Spring 9
10* 057003 Loctite 242 A/R
11 406059 Bellows Base - Seat 1
12 5000304 Stud Assembly 9
13 5000076 Switch Knob 1
14 406037 Bellows Location 4
15 01130 Screw M5 X 16 SKT Cap Head ST STL 1
16 5000123 APL Valve Assembly 1
17 019003 Screw M3 X 20 Ss SK HD 2
18 5000109 Switch Shaft 1
19 019110 Screw M3 X 14 Cap HD 3
20 011108 Cap M3 3
21 5000137 O Ring 94.0 I/D X 1.5 section Viton 1
22 020807 Screw No4 X 3/8" Self Tap 8
23 041204 Seal 5.1 I/D X 1.6 CSØ Viton 1
24 406020 Diaphragm Assembly 1

32
PARTS LIST

33
PARTS LIST

Bag Arm Assembly

Item Part No. Description Quantity

1 029011 Molykote BG87 A/R

2 057003 Loctite 242 A/R
3 041231 O' Ring Ø 20.0 X 1.5 Cs 3
4 5000131 O Ring 17.0 I/D X 1.5 Section Viton 1
5 041207 O' Ring 0251-16 1
6 5000391 Label - Bag Arm 2
7 041212 'O' Ring Ø19.1 X Ø1.6 Viton 1
8 041217 O' Ring 1
9 5000085 Bag Arm Locking Ring 1
10 5000086 Bag Arm Locking Nut 1
11 5000087 Bag Arm Connector 1
12 5000084 Bag Arm Tube Inner 1
13 5000127 Screw M4 X 8 SKT Set 3
14 5000077 Bag End Adaptor 1
15 5000078 Bag Arm Swivel 1
16 5000079 Bag Arm 1
34
PARTS LIST

Centre Plate Assembly

Item Part No. Description Quantity

1 031064 Spring Ø4.6 X 8.0LG 1

2 5000307 Push Pin 1
3 5000309 Push Rod Plate 1
4 5000075 Hollow Dowel 2
5 5000126 O-ring 14.0 I/D X 1.5 Section Viton 1
6 5000111 APL Valve Seat 1
7 057001 Loctite 601 A/R
8 5000115 Valve Seat 2
9 0462 Ø3/16 Ball SS 2
10 5000112 Centre Plate 1
11 041231 O' Ring Ø 20.0 X 1.5 CS 2
12 01067 Washer M3 Plain 2
13 01153 Screw M3 X 6 Pan HD 2
14 5000308 Push Rod 1

35
PARTS LIST

Manometer

Item Part No. Description Quantity

5000121 Manometer Assembly 1

Includes:
1 5000349 ‘O’ Ring 10.0 I/D X 1.5 Section Viton 1
2 5000083 Gauge Connector 1
3 5000082 Gauge Cover 1

36
PARTS LIST

APL Valve

Item Part No. Description Quantity

1 5000105 APL Valve Plunger 1
2 5000106 APL Valve Adjuster 1
3 5000107 APL Valve Body 1
4 5000125 Compression Spring 1
5 019074 M5 X 16 LG Set Screw Ss 1
6 041245 O Seal Ø7.0 X 1.5 1
7 5000128 O Ring 24.0 I/D X 2.0 Section Silicon 1
8 020001 M5 Nut 1
9 5000110 APL Valve Knob 1
10 5000108 Spring Location Bush 1
11 041256 O Ring 1
12* 5000363 Retaining Sleeve 1
13 5000364 Plunger Seal 1
14 020510 Dowel Pin Ø3 X 20 2
15* 029011 Molykote BG87 A/R
16 020533 Dowel Pin Ø3 X 8 1
17 5000468 Knob Location Plate 1
18 019117 M3 X 6LG CSK HD 3
19 041238 O’ Ring Ø 23.0 X 1.5 1

37
PARTS LIST

Base Plate Assembly

Item Part No. Description Quantity

1 041222 O’ Ring 1
2 5000273 O Ring 59.5 I/D X 3.0 Section Silicon 1
3 5000442 Spring Clip 9
4 5000306 Location Dowel 9
5 01059 M2.5 X 6 Ch HD 18
6 5000202 O Ring 18.0 I/D X 2.0 Section Silicon 2
7 01013 M4 X 10 SKT HD Cap 1
8 5000136 Compression Spring 1
9 5000143 O Ring 5.0 I/D X 1.5 Section Viton 1
10 5000274 O Ring 24.5 I/D X 3.0 Section Silicon 1
11 01011 M4 Plain Washer 1
12 041239 O Ring Ø21 X 1.5 1
13 5000345 Cell Location Spigot 1
14 5000346 Cell Location Plate 1
15 019087 M3 X 16 Cap HD Screw 2
16 029011 Molykote BG87 A/R
17 5000344 O Ring 8.0 I/D X 2.0 Section Viton 1
18 5000342 Extension Spring 1
19 5000358 Canister Location Pin 8
20 5000490 Spring Locating Spacer 2
21 5000343 O Ring 16.0 I/D X 2.0 Section Viton 1
22 5000129 O Ring 18.0 I/D X 2.0 Section Viton 3
23 019067 M4 X 12 SKT HD Cap 4
24 5000104 Valve Stem 2
25 020420 Circlip External Ø8mm Shaft 6
26 5000103 Seal Support Plate 3
27 5000102 22 mm Taper 2
28 5000134 Compression Spring 2
29 5000101 Switch Quadrant 1
30 5000100 Base Plate 1
31 5000135 O Ring 8.0 I/D X 1.5 Section Viton 3
32 5000099 Bypass Plate 1
33 5000098 Quadrant Shaft 1
34 5000096 17 mm Taper 1
35 5000093 Spring Location Spigot 1
36 5000094 Fresh Gas Connector 1
37 102714 O2 Fuelcell 1
38 5000095 Orifice Plate 2
39 041256 O Ring 1
40 5000388 19 mm Taper 1
41 5000097 Valve Seal 3
42 5000092 Canister Seal 1
43 5000089 Support Pin 2
44 031046 Spring 16.76 O/D X 16 LG 2

38
PARTS LIST

39
PARTS LIST

Canister Assembly

Item Part No. Description Quantity

1 5000074 Canister Outer 1

2 5000396 Location Tube 3
3* Sodalime Pre-Pack 1
4 5000073 Canister Inner 1

*not shown

40
10. APPENDIX

10.1 Sterilisation Policy

Follow your local hospital guidelines. Autoclavable
components are listed in section 8.5.

10.2 Bacterial Filters

The use of respiratory bacterial filters is essential
to protect the oxygen sensor mounted at the side of
the side of the absorber.
Fit a bacterial filter to the expiratory limb of the
breathing circuit.
In addition a heat and moisture exchange (HME) unit
should be fitted at the patient Y-piece.
Refer to the diagram in section 5 – ‘Breathing Circuit
Connections’, and the information on flow resistance in
sections 4.2.1, and 4.2.2.
Filters may be sterilisable or single use. Please read
the labelling supplied by the manufacturer.
CAUTION
Replacement/Disposal - always follow the instructions
supplied with the filter or HME.
Always renew components at the recommended interval

NOTE
If a bacterial filter has not been used in the expiratory limb
of the breathing circuit, the oxygen sensor may be
contaminated and must be replaced.

10.3 Patient Circuit Components

The components should be separated, washed with
warm soap and water solution, rinsed in warm water
and air dried.
For sterilisation, follow the instructions supplied by the
manufacturer.

41
STERILISATION

10.4 Absorber Assembly –

Cleaning Procedure Before
Sterilisation

WARNING
Condensation, which may collect in the bottom of the
absorber canister is caustic and care must be taken not
to spill it on the skin when draining.

CAUTION
When the absorber is lifted or carried by hand, always
support the weight of the unit under the base.
Do not lift the absorber by gripping any of the components 2
attached to the manifold block.

CAUTION
Do NOT clean any component in an automatic
cleaning/washing machine.

1. Remove the canister (1), by turning anti- 1

clockwise.
3
2. Carefully lift out the inner container (2) and
dispose of the absorbent.
WARNING
Condensate may drip from the container.
Use a cloth to prevent spillage.

3. Dilute the liquid in the canister with water before

disposal. Follow your hospital procedure.

4. Thoroughly scrub off all particles of absorbent

from the canister, inner container, seal and
8
sealing face of the

5. Refit the container to the canister, ensuring that

the three spacers (3) are located as illustrated.
7
6. Remove the manometer (4)
Do not autoclave.

7. Remove the oxygen sensor (5) - disconnect the

cable and unscrew the sensor from the side of the
absorber
Do not autoclave.
4
8. APL Valve (6) - autoclave the valve as part of the
absorber assembly - check that the valve is in the 6
open position before autoclaving.

9. Disconnect all connectors and hoses, then

1 5
remove the electrical interface unit (7)

42
STERILISATION

Bellows Assembly
9. Turn the bellows housing (8) anti-clockwise,
then lift it from the base.
Remove the bellows (9).
10. Undo the three retaining screws, then remove
the exhalation valve assembly (10). 8
Check that the small O-ring (11) located in the
bellows base under the diaphragm valve is in
place. The ventilator will not function if the O-
ring is missing.
9

Cleaning procedures before sterilisation

Absorber :
11. Remove the absorber assembly from the 10 11
anaesthetic machine.
12. Wash the absorber assembly internally with
warm water and soap solution, then rinse and
air dry.
13. The absorber assembly can now be
autoclaved as a single unit.

Ventilator Bellows Assembly:

Refer to section 7.2 in the AV-S user manual

43
STERILISATION

10.5 Sterilisation and Disinfectant Treatment Table

Component Soap water Cidex Sonacid Steam Maximum

(Note 1) Autoclave Temperature
oF oC

Breathing hoses yes yes yes 278 137

(Penlon)

Safelock fittings yes yes yes 278 137

Reservoir bag yes yes yes 278 137

(Penlon)

Manifold block yes yes yes 278 137

(including non-
return valves)

Frame assembly yes yes yes 278 137

Canisters yes yes no – –

APL valve yes yes yes 278 137

Pressure gauge no no no – –

PEEP valve yes yes yes 278 137

AV-S Bellows Assembly - see section 6.3 in the AV-S user manual

General Notes:

1. Thorough rinsing in warm water and drying in air should follow chemical disinfection.
2. Do NOT clean any component in an automatic cleaning/washing machine.
3. Before clinical use, ALWAYS carry out the Pre-use Checks listed in section 6 of this manual.

44
Cat. No. 52964
Doc. No. A2 0105UI
July 2005

© Penlon Ltd 2005 All rights reserved.

Penlon Limited
Abingdon Science Park
Barton Lane
Abingdon
OX14 3PH
UK.

Technical Support
Tel: 44 (0) 1235 547076
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E-mail: [email protected]

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