INTEGRATED FLOOR
SYSTEM
Improving the design and construction
management of control rooms
July 6th, 2017
Belgioioso, Italy
1.0 Our Company
2.0 Hilti Energy & Industry
3.0 Integrated System Business
4.0 The Integrated Floor System
THIS IS HILTI
Founded in Partner of
1941 the professional
in Liechtenstein construction industry
More than Operations
24,000 in more than
employees 120 countries
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WE PASSIONATELY CREATE ENTHUSIASTIC CUSTOMERS
AND BUILD A BETTER FUTURE.
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PRODUCT AREAS
Anchor systems Electric tools Direct fastening Firestop systems
and accessories and screw fastening
Diamond systems Measuring systems Installation systems
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OUR CUSTOMER SEGMENTS & TRADES
Building Civil Steel/metal Interior
HVAC
construction engineering construction finishing
Electrical Diamond service Natural
Power Industry
installation contractors resources
Energy and Industry
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1.0 Our Company
2.0 Hilti Energy & Industry
3.0 Integrated System Business
4.0 The Integrated Floor System
ENERGY AND INDUSTRY: WE ARE WHERE YOU ARE
A GLOBAL TEAM WITH OVER 1,400 EMPLOYEES
Europe
Eastern-Europe & Russia
450
140
North America
320
Middle-East & Africa
Asia
180
210
South America
100
Over 1,000 of our team members have direct interaction with Energy and Industry customers
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FOCUS SEGMENTS - ENERGY
Thermal & Ren Power Gen Nuclear & Decomm T&D Projects Utilities, MRO
Oil & Gas Offshore Oil & Gas Onshore Mining Shipbuilding
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FOCUS SEGMENTS - INDUSTRY
Vehicle Machinery Food & Beverage Electronics
Facade Telecom & Data Pharmaceutical Elevators
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WE ARE PRESENT THROUGHOUT THE E&I VALUE CHAIN
New Build Projects Brownfield works
Engineering Design Procurement Construction MRO & upgrades Decommissioning
• Design support • Global logistics • Jobsite support • Engineering advisory • Engineering advisory
• Technical libraries • Customized purchasing • Engineering advisory • On-time • Engineering consulting
• Software solutions • Health & safety jobsite support • Customized solutions
• Model integration • Range of solutions • Trainings • Health & safety
• Engineering advisory • Logistics
MRO – Maintenance, Repairs and Operation
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1.0 Our Company
2.0 Hilti Energy & Industry
3.0 Integrated System Business
4.0 The Integrated Floor System
VALUE PROPOSITION OF INTEGRATED SYSTEM BUSINESS
GOES FAR BEYOND PRODUCT ONLY
Modular system, Fastening solutions and more
Customer and project specific products to
complete the system solution
Testing for special application conditions
PRODUCTS
Technical calculations
Design support TAILORED
Kitting, cutting, pre-assembly TOTAL
Trainings & jobsite support SOLUTION
2D/3D drawings
SERVICES SOFTWARE Typical libraries
BIM and Plant Design
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WE CAN SUPPORT YOU ON A WIDE RANGE OF
APPLICATIONS
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1.0 Our Company
2.0 Hilti Energy & Industry
3.0 Integrated System Business
4.0 The Integrated Floor System
THE TRADITIONAL ARRANGEMENT OF TECHNICAL ROOMS
REQUIRES 3 SEPARATED KINDS OF SUPPORT
The floating floor What happens?
• Narrow space for cables
• Time consuming
• Additional scaffolding
• Conflicts during the work
The electrical cable tray support The panel stand • Need a lot of coordination
• Modification is difficult
• Heavy lifting required
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HILTI INTEGRATED FLOOR SUPPORT IS AN INNOVATIVE AND
COST EFFICIENT SOLUTION
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ONE SUPPORT STRUCTURE SOLUTION FOR DIFFERENT
KINDS OF EQUIPMENT, CABLE TRAYS AND FLOOR TILES
The solution Comparison
3 different supports in 1 integrated system Traditional vs. Hilti IFS
• Narrow space for cables • Easier cable routing
• Time consuming • Fast installation
• Additional scaffolding • No scaffolding
• Conflicts during the work • 3 systems integrated
• A lot of coordination • Minimal coordination
• Modification is difficult • Easily adaptable
• Heavy lifting required • Light components
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THE RESULT: TIME SAVING AND LESS TOTAL COST
Hilti support system is able to
reduce more than half the
installation time, compared to
the traditional structures
Flexibility, less planning, lower
coordination effort and time
savings lead to considerable
overall cost saving
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IMPROVE THE DESIGN PROCESS
• The design of the cable routing is not
affected by the rigid grid of the pedestals
of the traditional false floor, but can be
easily managed with a larger span and
Electrical &
flexible layout
Instrumentation
• The cabinets position and spare
Engineering
management for future needs are
flexible and can be handled without the
use of panel frames in steelwork
• Utilize the minimum space to
accommodate the services and prevent
from interferences
Civil
• The modularity of the system enables
Engineering
last-minute changes and fine
adjustment after installation
• Reduce the re-work and re-design
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OPTIMIZE THE WORKFLOW
• The integration of the disciplines in one
single system
- minimizes the coordination needs
- optimizes the workflow
- mitigates conflicts and disruptions
• The minimization of interferences and
rework strongly simplifies the erection
Project
and dramatically shrinks the installation
Management
time, thus reducing the time pressure
• Design to cost through optimization
• Reduce the site work (with pre-assembly
and cut to length services)
• On-site support and supervision
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EASY AND CUSTOMIZED DELIVERY
• Accurate MTO and cost forecast
• Stock availability without time delivery
Procurement pressure or prefabrication lead-time
Department
• Global coverage
• Provide special logistic requirements
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EASY FACILITY MANAGEMENT
• Flexibility and removability to incorporate
later changes and future modifications
Plant Owner • Enable easier and safe maintenance
and renovation, since panels can be
added or moved directly on the floor
without the need of temporary scaffolding
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CASE STUDY: INTEGRATED FLOOR IN AN INSTRUMENT
BUILDING WITH SEVERAL LAYOUT CHALLENGES
The “challenges” The “solution”
• Narrow spaces and congested cable • Hilti Integrated Floor with MQ channels
routes under the floor (C profiles) for the typical structures
• Portion of the room with sloping ground • Special frames with heavy Hilti girders
and no pillars allowed (MI system) in critical areas
• Large air duct laying on the ground under
the floor
Customer benefits
Flexible grid layout that overcomes the issues
met by the customer in early design
Easily adaptable structure, despite the
changes done during detail design
Easy installation for future cabinets
Full satisfaction also by the Plant Owner
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CONGESTED CABLE ROUTES SOLVED WITH VARIABLE
PILLARS LAYOUT
Congested cable routes
The solution
Pillars layout with
variable grid
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SLOPING GROUND SOLVED THROUGH SPECIAL
STRUCTURES WITH HEAVY GIRDERS
The solution Special structure with
Sloping ground, no pillars allowed
Heavy Duty system MI
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AIR DUCTS SECTIONS SOLVED WITH SPECIAL BRIDGES
Large air ducts
and side by side in
critical sections
The solution
Pillars layout with variable
grid and bridges with
Heavy Duty system MI
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TYPICAL LAYOUTS OF INTEGRATED FLOORS
Single layer of channels with frame distance given Two layers of channels with frame distance variable,
by tiles size (e.g. 600mm). Typical grids: the layout is totally free. Typical grids:
• 600x800 • 800x1000
• 600x1000 • 1000x1000
• 600x1200 • 800x1200
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TYPICAL LAYOUTS OF INTEGRATED FLOORS
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SPECIAL CASE: INDEPENDENT PANEL FRAMES
In some cases it’s required that the panels are installed on fully separated structures.
For those situations the floor integrates the cable trays only and the panel stands are fabricated through Hilti
modular system but with independent structures
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SPECIAL CASE: INDEPENDENT PANEL FRAMES
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REFERENCES OF INTEGRATED FLOORS SYSTEM WITH
MAIRE TECNIMONT GROUP
Under design: In construction:
• Combined Oil Refinery Unit • Punta Catalina coal-fired
(CORU) in Moscow refinery, power plant in Dominican
Russia Republic
Completed:
• Refinery Off Gas (ROG) in
Antwerp petrochemical
district, Belgium
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DESIGN THE SYSTEM IN BIM TO EXPLOIT THE
ADVANTAGES OF THE SOLUTION
Created parametric
objects
Delivering a
total solution
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IMPLEMENTED A CASE STUDY WITH TECNIMONT FOR THE
INTEGRATION IN A 3D MODEL
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A DESIGN RICH IN INFORMATION
• Automatic creation of elevations,
plans and sections from the 3D model
• Clash detection
• Automatic Bill of Quantities
• Additional info like cost and
installation time
Family Type Product Family Product Group Product Name Manufacturer Count InstallationOrder InstallationTime(min) N Anchor N Bolts
Rail_support floor skeme MQP-21-72 Installation System Rail Support MQP-21-72 Hilti 137 1 548 274 274
MQ_upright- skeme MQ-41 Installation System Installation Channel MQ-41 6m Hilti 137 2 685 0 0
Bracket MQK-41 skeme MQK-41/300 Installation System Bracket MQK-41/300 Hilti 716 3 1432 0 1432
MQW-4 skeme MQW-4 skeme Installation System 4-Hole Angle MQW-4 Hilti 308 3 616 0 616
MQ_cross - skeme MQ-41 Installation System Installation Channel MQ-41 6m Hilti 154 4 770 0 0
Generic MQ-join MQ-72 Installation System Installation Channel MQ-72 6m Hilti 43 4 215 0 0
MQV skeme MQV-3D skeme Installation System Channel Tie MQV-3/2D Hilti 137 4 548 0 548
MQV-12 skeme MQV-12 Installation System Channel System MQV-12 Hilti 26 5 52 0 104
Rail_support wall skeme MQP-21-72 Installation System Rail Support MQP-21-72 Hilti 34 6 136 68 68
1692 5002 342 3042
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BIM NOT ONLY FOR DESIGN
USEFUL TOOL FOR PROPOSAL AND PLANNING
PROVIDES
• Cost trasparency
• Automatic update of
material take-off
• Forecast installation
time
• Integration in project
schedule
• Sequence planning
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www.hilti.com
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