ul YORK AHU SeriesINTRODUCTION YORK AIR HANDLING UNIT YORK double skin air handling unit (AHU) is designed to meet diversified requirements of high capacity air conditioning application. Various standard model sizes are available for selection with airflow rate ranging from 1060 to 50000 CFM (0.50 to 236 mls) and up to a tolal static pressure of 2000 Pa (&" WG) The AHU casing construction is built up plastic ABS angle lug, high density panels the unique YORK patented fastening mect wih extruded Aluminium profiles, come with air pocket rubber insulation, reinforced ind doors. All panels and doors can be easly assembled and removed as a result from ism using panel frame and EPDM strip gasket. Wide ranges of air filtration classes filers are available to meet diversified requirements and application. Filters are easily removed, for inspection and cleaning access. Standard water coil is manufactured from copper tubes with aluminium fins. Heat source can be either from electrical heater or hot water coi, Different types of blower are available to meet required airflow, static, pressure and acoustic requirements, ‘YORK AHU NOMENCLATURE‘Greocou sawp an aa ul of-09 seoMa eget neo UEMI eo BuoRO na GENERAL om oe e oe @ 8 o $$ » + 2 9 oxwwy i t ¢ L i i t i f i poof f fj 7 3 mons ay ee ee oe e foe 3 ji ° cuoresgy SS iff i i f i i i (ooo, xwa) sh oe zeay oo mn e & 8 9 e t+ © 2 4 mots ay = — wp — — su | QUICK SELECTION FOR AHU MODELGENERAL NOMINAL UNIT AIRFLOW [Face velocity (m/s) 250 | 275 | 300 zox20 | oso | oso | a2 | ooo | o7s | 1000 | var | 19 | 1452 zoxao | oas | oo | 106 | 116 | 127 | tai | oa | oe | 24s0 zoxao| iio | ist | sao | te | 17a | 222 | 20x | ater | saz | 70s zoxso| iss | i737 | tos | 212 | 2a | aes | cose | 4000 | save | aos soxso | ize | ier | 195 | 204 | 22 | sive | sev | 20 | azs | 704 goxao | 200 | 29 | 261 | 207 | 313 | a0 | aoa | soar | coer | cow goxso | 270 | 303 | aar | 371 | aos | s7ai | oaov | rea | 7asi | anno goxeo| ax | 72 | aaa | asa | a9 | 70a | vom | ars1 | 620 | i050 sox7o| sai | 440 | 499 | sas | sar | sas | econ | to962 | 11400 | 12009 aoxso| sce | 412 | asa | sos | saa | 7756 | ara | 9705 | i0ms9 | rex aoxeo | 409 | sc | ser | o1 | ere | ova | sore: | 19688 | tora | 14261 aox7 | oa: | sor | eos | rao | ror | 11252 | x2050 | saoro | 1100 | sone woxeo | oi | co | zor | aaa | azo | vor | i021 | tesa | i7esa | ioa05 soxso | 402 | 520 | s7e | oss | ao | 9790 | vioa | aaa | 9077 | 14708 soxeo| sar | oar | 703 | 77a | 50 | 201s | isa | 15003 | 1as07 | 1012 sox7o | 671i | 75s | aso | 022 | woe | tai | isos | q777e | toa? | 2tatr soxeo | 775 | ave | 909 | 100s | s1e0 | ree | veara | aosaa | 22009 | aaa coxeo | cas | rm | ase | 941 | wo2r | aes | sess | ae1aa | 1900 | ave eox7o | ai | 912 | waa | v1.15 | v2 | vies | 9305 | a1aes | 2aor | osrar coxa | oar | wos | 171 | v2aa | ios | 19as | 2e0ca | gaara | o7ooa | e772 mox7o | 950 | woo | 118 | 1307 | i426 | coir | eee | ast7a | 270% | s0Di7 moxao | ose | i295 | tava | 1510 | var | amar | ani70 | 20008 | si097 | a0 moxs0 | i2ae | i401 | 1557 | 1a | veo | acios | aocer | azoea | seco | coon 7x10 | isa | sso | aao | vara | aoa | 20000 | sores | aoara | ose | anna roxwo | i540 | wae | 1925 | 21a | 210 | aocss | aovor | ore | wasn | aaoa9 yoxwo | icar | wae | 2409 | 2320 | sai | asvas | aos | aso | saver | sacae eox90 | sae | iso | i740 | iia | 20ae | 2ov6 | soiea | sera | aosse | suas aoxi00 | isss | i750 | 194s | ciao | aaa | soore | avons | anaes | sscos | daar oxo | i721 | wae | 2x51 | 2360 | 2501 | sere | ices | 5580 | sora | oxovi aoxwo | ies | 2122 | zasa | 2s0a | 2820 | soon | saves | aoa | saoa | sonarGENERAL 1 Tocalculate unit dimension, each ‘Module Eg YSM/YBM 40x60 Hight : (4242 + 58 +100)mm With: (6342 + 58)mm Eg YDM/YCBM 40x60 Height : (4x342 + 108 + 100)mm Width: (6x342 + 108)mm NOTE : 100m unit basa tobe included when esloulate for unt height imension 342mm 2 Overall installed length for YSMYBM = Total unit length module x 342 + number section x 58 Overall installed length for YDM/YCBM = Total unit ength module x $42 + number section x 108 3. Maximum Module length (L) advisable for each section/unit for contenna loading Unit Wiath (W) lass or equal fo 5 Modula, Maximurn Module Length (L) Unit Width (W) more or equal to 6 Module, Maximum Module Length (L)PRODUCTS FEATURES COMPONENT SECTION SPECIFICATION Seaton box+ | Prete. Pretty" | Bog ay Ay sa Mode 1 Hf AY | necessoties | Presue | Damper | pated. | Gauge, | Header lange 8 Oran Pan. S81 | sly sock, | ane | Goto Cag, Font werent wim | wa)? 2 2 2 2 Ba 1 mx0 | wa | 2 2 2 2 2 2a 1 xo | wa | 2 2 2 2 2 2a 1 zx | wn |? 2 2 2 2 2a 1 sexo | wa | 3 2 2 2 2a 1 sox | wa |? 3 2 2 2 2a 1 soxso | WA |? 3 2 2 2 2a 1 wx | na | 2 3 2 2 2 2a 1 sox | wa |? 3 2 2 2 2a 1 vox | nA |? 3 2 2 2 2a 1 wx | wa | 2 3 2 2 2 Ba 1 wx | wa | 2 3 2 2 2 2a 1 wx | wa | 2 3 2 2 2 2a 1 soxso | wn |? 3 2 2 2 2a 1 soxoo | twa |? 3 2 2 2 2a 1 sox | NA |? 3 2 2 2 2a 1 soxoo | wa | 2 3 2 2 2 2a 1 oxo | na | 3 4 2 2 2 2a 1 ox | NA | 3 4 2 2 2 2a 1 oxo | A | 8 4 2 2 2 2a 1 wx | wa | 3 4 2 2 2 2a 1 mx | wa) 3 4 2 2 2 2a 1 NoTE * Not occupy any module length but 76mm (3°) extruded out from unit casing ** Unitlength depends on numbers of row for cooling & heating coll selectedPRODUCTS FEATURES COMPONENT SECTION SPECIFICATION Att Pressure Lighting, | “Gauge laccessories| Pressuro| Damper, | Lighting, | Pressure | Lighting, Moisture Biminator, Copper | Auto reset Gauge, | Header Hange, $8 Oran Pan, SSCal | ~ say swatable | Gauge | Damoer | Qarve | tering Casing, Fe Coating thermostat ctor vox | wa a ol 2 z ma i Tox [wa [3 a 2 2 2 2a 1 rox | Na [3 a 2 2 2 2 1 rox [A] 3 a 2 2 2 2 1 woxo0 | wa | a 2 a a oa 1 oxo | NA | 3 H 2 2 zl oa 1 cox | Na [3 a 2 2 3 4 1 oxo [A [5 oi 2 3 3 EI 1 NOTE Not occupy any module length but 76mm (3") extruded out from unit casing ** Unit length depends on numbers of row for cooling & heating eal selected Module length for il section with cooling + heating coil (20 to 70 h 2M Heating coll TS row Ta row Module length for coil section with cooling + heating coil (80 height) Stow 112 row ‘#6 row 12 row ‘Brow 112 row 0 row 110 row 12row 2row TS 1OW 10-120" EXAMPLE: 1) YSM 30x60, unit with 6 row cooling ceil and 4 row heating coil, coil section module length = 3M. 2) YDM 80x90, unit with 6 row cooling coll and 2 tow heating col, col section module length = 3M,PRODUCTS FEATURES BLOWER SECTION SPECIFICATION Dirge | NPower” ‘Opening aj aw 180 220 30 REAR 2 2 3 20x20 250 x0 40 REAR 2 2 3 250) 220 40 SE 2 2 2 15 SOE 2 2 2 200 370 20x30 75 PEAR a 3 3 75 SIE 2 2 3 315 420 75 REAR 3 3 3 250 20 40 SE 2 2 3 20x40 280 370 73 SE 2 2 2 318 320 75 SIE 2 2 3 250 20 40 SOE 2 2 2 20x50 200 370 75 SIDE 2 2 2 2 215; 420 75 SIE 2 2 a 1S SE 2 2 2 280 370 75 FEAR a 3 3 30x30 75 SIE 2 2 3 215 420 75 REAR 3 3 3 315 420 75 SIE 2 2 a Sox40 355) 405) 75 SOE 2 3 a 2 358 765 75 SOE 2 3 3 3 30x50 40 220 75 SIDE 2 3 3 3 450 500) it SIDE a 3 3 3 355) 465) 75 SE 2 3 a 90x60 220 75 SE 2 3 3 2 450 580 it SIDE 3 3 3 3 cy 75 SE 2 3 3 3 30x70 400 20 75 SIDE 2 3 3 a 450 580 a SIDE 3 3 3 3 450 280) i SE 3 3 3 a 40x50 00 =o 1 SIDE 3 3 3 3 500) 0 185 SIDE 3 3 3 3 40x60 560 720) 185 SIDE 3 4 3 4 60 810 15 SIDE 3 a 4 4 500 0 185 SE 3 3 3 3 40x70 560 730) 185 SIDE 3 a 3 a 60 210 6 SIDE 3 a a 4 560 730) 3 SOE 3 a 3 4 40x80 60 810 20 SIDE a a 4 4 Nore. Discharge Orientation: R- Rear, Rl Roar Inverted, T Top, T1-Top InvertedPRODUCTS FEATURES BLOWER SECTION SPECIFICATION == st | re | "Pome - kw = a = ere [Cre [om [oe a a so [ rw | es [aoe [sf ee on sesso [Too [we | [ane [es oops) NVA os a a a a me | ee | eee few | ee | as eae Bem ioe [aw | ef oe ee eee [coe [oat [ epee a vot 2 Vorical uit is available up to 40 unit eight only Discharge Orientaion: A - Rear, Al - Rear Inverted, T- Top, T- Top Inverted.PRODUCTS FEATURES CASING (YSM/YDM) ANU casing is made of extruded aluminium profile joined by 3D ABS rounded comers, forming the structural frame to house all internal components, 25mn/S0mm thickness double skin panel is made up by 0.5mm thick galvanized inner skin and 0.5mm galvanized outer skin (pre-painted with white (RAL 9016) CFC-tree Polyurethane foam (PUF) of 40 kgim density with thermal conductivity of 0.022Wim"K as standard AHL wall Panels are removable from the frame by means of the YORK patented locking system made out of {an extruded aluminium profil, held in place with one locking EPDM stip gasket. This fastening ‘method, together with an enhanced framework gasket ensures air ightness, Access doors can be supplied with hinged type or lift-off type as standard. Standard units will come with 100mm height unit base ‘made from galvanized steel. Unit sections are mounted on a thick galvanized stee! bolted base frame, to assure stability and permit easy liting, handling and positioning at site. Unit with sectional spli(s) shall be provided with gaskets and sealing material (supply by site) as well as section joints (lactory provided), to permit quickly and air feed tight site assembly. On request, sandwich panel with 60 kg/m® density PU foam, both side pre-painted skin panel, diferent thickness of skin panel, different type of skin material such as aluminium, stainless stee!, and mix skin panels are available. SOUND REDUCTION Sound reduction effect of the casing will not be more than: Mid frequency (Hz) 15 250 500 +000 2000 4000 ‘3000 ‘Reduction value (8) 7 at 2 2 for YSM/YEM Modet 8 3 6 "7 2 22 27 Reduction value (38) ® 7 a 7 a = s \for YOM / ¥CEM Model NOTE: The given values relate to inner and outer skin thickness 05 mm,PRODUCTS FEATURES b) 1” Thermal Break Design (¥BM) This design is meant to be cold bridge tree by spiting the Aluminium frame with nylon stip in S the middie. The overall YBM AHU thermal transmittance is T9 and thermal bridging factor is class TB2 tested as per EN 1886 - 1998. c) Positive Pressurized Section (YCM) OPTIONAL a) 2” Thermal Break Design (YCBM) The casing of the York YCBM Ai Handling Unit is manufactured with bi-material, Internal structure made of extruded fiberglass frame with thermal break property. The overall YCBM AHU thermal tranemittance is T2 and thermal bridging factor is class TB? tested as per EN 1886 - 1998, YORK YGM is “Positive Pressurized Section” to meet the precise environmental demands of high technology processes used in advanced commercial and industrial applications. “Positive Pressurized Section” is meant to couple with YORK AHU after the biower section. Units with “Positive Pressurized Section” are ideal for clean rooms, clean benches, semiconductor, hospital surgical theatres, food processing, pharmaceuticals, bio tech and chemical industries in which airborne contaminants must be caretully controlled. “Positive Pressurized Section” also comes with diffuser and HEPA Fitter Section, The difuser is used to distribute the high velocity discharge air evenly into the HEPA Fitter, All HEPA Filter are leak tested. There are a wide range of efficiencies of HEPA Filters available ranging from 99.99% at 0.3m to 99.09% at0.3 um NOTE: ‘YCM profile is nol a thermal break profile. 10PRODUCTS FEATURES MIXING BOX Its an inlet section to mix fresh and return air according to the design condition through dampers. Dampers mounted on AHU are fabricated from stee! with opposed blade type and housed in nylon bushes providing a smooth operation requiring no lubrication. Damper can be provided with powder coated finishes, aluminum or stainless steel material for rusty/corrosion environment, Damper is provided with shalt for manual operation or motorized ive (actuator as option). In addition, dampers maybe individually sized (to full airflow) to provide better mixing effect. Damper Opening Dimension Top / Front Damper == p@[==[=[=[= |=) Max Opening Size, He/He(mm) | ico | sxe | sae | sx Max Opening Size, Wi/Ws(mm) | 2 | s7a | 1206 | 1588 Side Damper ma [eT [=[=[=[=[=) ee EEE ‘Sample of maximum opening Unit YSM 90470. Nore: Diagram show internal damper for Top and Front locatzion ‘extemal damper for Side locationPRODUCTS FEATURES AIR FILTRATION In order to achieve hygienic comfortable ambient condition, fiter selection is the fundamental for treatment air. This section could be installed with diferent fier types having different arrestance / efficiency to meet required air fitration quality. Pre-fiters of panel type, either washable media (G3 - G4 arrestance) or disposable media (G4 arrestance) could be arranged in aluminium sliding rails for sideltrontirear removal. The material use for washable filter media is synthetic fibers while disposable filter media is non woven cotton synthetic blend. Secondary fiters of bag type media could achieve up lo F7 - FB efficiency. Secondary fites are always use after pre-fiter to. improve the lifespan of fitr. The bag fier shal be accessible from front and side with access door. The material use for fiter media is mettoiown synthetic fibers. As option, itis possible to provide 2) 4" Box Filter (F7 /F8) — Filter modia is cual density ultrafine fiberglass. To have a better air tightness, we offer front loading Universal Holding Frame (3° UHF or 5° UHF), bb) 12° HEPA Filter (H13) Filler media is ultra fine fre retardant fiberglass. HEPA ltr Irame is only accessible from either front or rear, FILTER QUANTITY AIR FILTER CLASSIFICATION Equivalent table 70 ‘ame NOTE: frm “Avago tioany arr tarsi caer anger Type = Scanned (>= 90.90%) Type = 03ym (>-00.000%) 2PRODUCTS FEATURES HEAT EXCHANGER - COILS Coil is designed based on maximum utilization of available crass sectional area of every AHU size to achieve the most compact and competitive unit. Cooling and heating coils are manufactured fram 0.018" (0.340mmn) wall thickness, 1" seamless copper tubes with a minimum of 0.0045" (0.115mm) thickness corrugated type aluminium fins (8, 10 o 12 FPI), bonded to the tubes through mechanical expansion. Coil casing and coll plate shall be fabricated from galvanized steel, as a standard Construction. Steel headers come with threaded male pipe connections (BSPT) and include drain plug and air vent as standard Standard coils are pressure tested to 350 PSIG (2800 KPa), with a maximum design operating pressure of 250 PSIG (1700 KPa). Capacity, water [J—Cneeiatag pressure drop and selection procedure is esa designed in accordance to ARI Standard 410. Standard design for coil face velocity should be less than SOOFPM (2.5m). Itis advisable to use moisture eliminator if you require a higher coil face velocity without much of moisture carty over, Moisture eliminator frame is made of extruded Aluminium and Polypropylene blade, pitch drain pan design with at least 1h” (40mm) depth allows quick and easy drainage cf condensate. This design eliminates stagnant water during shut-down periods and could avoid algae forming. Drain pan is fabricated by EG sheet with oven-baked powder coating and covered externally with 1mm Polyethylene (PE) foam to prevent any occurrence of condensation. It is fully insulated in all section where condensate water is produced, For unit comes with stacked coll, an intermediate condensate drip pan shall be provided and installed between two coils, Condensate water from intermediate drain pan will be drained to the bottom drain pan through rubber host. Various fin material such as hydrophilic and copper fin can be provided to meet special requirements. Fin finishing such as heresite ‘or epoxy coating can be used to withstand highly corrosion environment. Coil frame and drain pan can be made from stainless sleel fora better resistance towards rusty. Col header can be copper material with or without brass connection, Direct expansion (DX) Heresite Coating Coil cooling col is available for YORK AHU.PRODUCTS FEATURES WATER COIL HEADER SIZE 7 1 1 2 2 2 = a 3 3 3 3 + + 4 4 4 + 5 5 5 5 5 COIL TUBE HEIGHT LIST 2 2 zs ® @ 0 Tes # Bis ‘Nol headers male tread (8SP1 headers male read 0 S018 2) Drain pan pipe is 1/4’male threaded (BSPT) 2 8 3) Unit 50x50 and above come with stacked coils “4PRODUCTS FEATURES ELECTRICAL HEATER ‘The electrical heater elements are used to control on relative humidity or for heating mode application, Electrical heater is being used a an alternative to steam and hot water heating coll. Heater element is designed with 80/20 nickel chrome resistance wire centered in a protected stainless stee! tube with spiral stainless steel fin packed with magnesium oxide. The electrical heater set could be supplied with auto reset safety thermostat (cut off @ 90°C). Manual reset could be done on field witing (consult factory for wiring diagram recommendation), The control of electrical heater must be interlocked with blower. I is advisable that the blower is switched on before the electrical heater. Electrical healer should be cutoff 10 minutes before the blower is switched off. Heater controller (solid state relay) is available upon request. BLOWER MOTOR ASSEMBLY Blower is selected according to the applications needs in terms of required capacity, pressure head and sound level. Blower section could be fitted with double with, double inlet, (OWDI) forward curved or backward inclined centritugal blower (air fil as option). Blower inlets are aerodynamically designed and wheels are statically and dynamically balanced. All blowers installed in YORK AHU are AMCA cettfiod. The standard offer blower (710 and below) uses single rom, deep groove, self aligning, ‘sealed and life lubricated ball bearings, while standard offer blower (800 and above) uses single row, self aligning, ball bearings with grease nipples, bolted to the side frame. With proper pulley sizing and at the maximum load conditions, the fan bearings are designed, to allow an L10 operating lfe of average 40000 hours. Single inlet fan is available as option to eater for high static, low ar flow rate requirement normally for operation theater. Plug fan is also available upon request Blower drives package (V bel) shall be factory selected and installed to meet the required performances. Standard factory atfering for the blower motor drive package will be taper lock pulleys, On request, adjustable drive package is available up to 30KW motor. Motor shall be TEFC IPSS type, class F insulation with Class B temperature rise. Standard motor provided are single speed (4 or 6 poles) (or on request can be supplied with two speeds. All motors supplied are VFD compatible, Assembly blower and motor shall be installed on a separate base frame supported and isolated from the unit structure by spring isolator (blower size 400 and above) or rubber grommet (blower size bolow 400). The standard set spring offer shall have 1” nominal deflection. Optional set spring with 2° nominal deflection and Seismic type is available upon request. The isolation base shall be fixed and hold down with bolt land nuts to maintain the blower base in a rigid position during shipping. Flexible connections shall be provided between blower discharge and casing to prevent vibration transmission, 16PRODUCTS FEATURES Plug Fans are designed to operate inside field rected or factory built air handling units. The fan pressurizes the air handling unit in which the fan operates. This allows air ducts in any direction to be directly connected 10 the air handling unit enclosure. The design saves space by eliminating the ductwork transition to the AHU, REAR INVERTED HEAT WHEEL Heat or enthalpy wheels are rotary air-to-air heat exchangers. Adjacent supply and ‘exhaust air counter flow streams each flow through half of the wheel, Heat wheels, have a fil that transfers only sensible heat while an enthalpy whee!’ fill transfers total heat, Heat recovery wheels use custom made metallic honey comb matrix coated with Molecular Sieve desiccant. The rotary heat exchangers are provided with purge section to reduce the penetration of exhaust air to supply ai. Non contact labyrinth seals are placed on the rotors perimeter and dividing line to provide additional protection agains! air leakages. ‘Apart trom supplying the wheel, we could also provide installation services for customer who intended to purchase their own wheel. For shipping, customers could opt for dblivary of the whee! completely installed to the AHU casing ar ship it in CKD form, 6PRODUCTS FEATURES HEAT PIPE Heat pipe is a passive device and required no eneray or moving parts to operate. A heat pipe is designed to have two sections - precool and reheat sections. The first section Is located in the incoming air stream. When warm air passes over the first section of heat pipes, heat pipe extracts the sensible heat energy from the air before the ar reaches the cooling coil. The refrigerant inside the tube vaporizes, carying heat tothe second section of heat pipes, which is located downstream. Because some heat has been removed from the air before reaching the evaporator cil, the ineorning air stream section is called the precool heatpipe section, Precool makes the work of the cooling coil section more efficient. Air passing through the evaporator coll is cooled to a lower temperature, resulting in greater condensate removal. The ‘overcooled! air is then reheated to a comfortable temperature by the reheat heat pipe section, using the heat transferred from the precoo! heatpipe. Apart from supplying the heat pipe, we Air Flow Direction Could aso provide installation service for customer who intended to purchase their own heatpipe. ACCESSORIES A wide range of accessories is available, ‘Access door comes with inspection window/additional lock IP 65 lighting and switch Hydrophilic or copper fin coil Pressure gauge Epoxy powder coated rooting Blowor motor with higher efficiency or higher IP protection Blower motor equips with space heater or thermistor. Balt guard for blower si 9. Silencer 10. Direct Drive Blower 11. Stee! Flange for water coil header tionTHIS PAGE |S INTENTIONALLY LEFT BLANK 8For more information on product catalogs, spesifications sheets and performance data reler tor. ON mee a ue au aE) Jalan Pengapit 15/19, PO. Box 7196, Cros Is Sgn zee} Malaysia. Beary etd Pe we ery eter oreo " : bein cataniond