Manual Td2310tu, Td2410tu
Manual Td2310tu, Td2410tu
1
Features:
With the advanced dual-peak or multi-peak tracking technology, when the
solar panel is shadowed or part of the panel fails resulting in multiple peaks
on the I-V curve, the controller is still able to accurately track the maximum
power point.
Advanced MPPT technology, with efficiency no less than 99.5%
Maximum DC/DC conversion efficiency of 98%
Ultra-fast tracking speed and guaranteed tracking efficiency
Advanced MPPT control algorithm to minimize the MPP loss rate and loss
time
Wide MPP operating voltage range
Limit charging power & current over rated range.When the solar panel power
exceeds a certain level and the charging current is larger than the rated
current, the controller will automatically lower the charging power and bring
the charging current to the rated level.
Support the lead-acid,gel,flooded with the needed Temp. compensation and
support lithium batteries start from solar panel
Real-time working record function
Power reduction automatically over temperature range
Multiple load work modes
TVS lighting protection.
Monitor and set the parameters via App(optional)
1.2 Characteristics
❶ RJ45 Port
❷ Temperature Sensor
❸ Operation button
❹ Menu button
❺ USB Port
❻ Load Terminals
❼ Battery Terminals
❽ PV Terminals
Input voltage (VMpp) *input current (IPV) =Battery voltage (VBat) *battery
current (IBat)
Normally, the VMpp is always higher than VBat, Due to the principle of conservation
of energy, the IBat is always higher than IPV. The greater the discrepancy between
VMpp &VBat, the greater the discrepancy between IPV& IBat. The greater the
discrepancy between array and battery, the bigger reduction of the conversion
efficiency of the system, thus the controller's conversion efficiency is particularly
2
important in the PV system.
Figure 1-3 is the maximum power point curve, the shaded area is charging range
of traditional solar charge controller (PWM Charging Mode), it can obviously
diagnose that the MPPT mode can improve the usage of the solar energy
resource. According to our test, the MPPT controller can raise 20%-30%
efficiency compared to the PWM controller. (Value may be fluctuant due to the
influence of the ambient circumstance and energy loss.)
72 cell 96 cell
System Thin-Film Module
Voc<46V Voc<62V
voltage Voc>80V
Max. Best Max. Best
12V 2 1 1 1 1
24V 2 1 1 1 1
NOTE: The above parameter values are calculated under standard test
conditions (STC (Standard Test Condition) : Irradiance 1000W/m2, Module
Temperature 25℃, Air Mass1.5.)
(2) Maximum PV array power
The MPPT controller has the function of current/power-limiting, that is, during the
charging process, when the charging current or power exceeds the rated
charging current or power, the controller will automatically limit the charging
current or power to the rated charging current or power, which can effectively
protect the charging parts of controller, and prevent damages to the controller
due to the connection of some over-specification PV modules. The actual
operation of PV array is as follows:
Condition 1:
Actual charging power of PV array ≤ Rated charging power of controller
Condition 2:
Actual charging current of PV array ≤ Rated charging current of controller
When the controller operates under "Condition 1" or "Condition 2" , it will carry
out the charging as per the actual current or power; at this time, the controller
can work at the maximum power point of PV array.
WARNING: When the power of PV is not greater than the rated charging
power, but the maximum open-circuit voltage of PV array is more than
100V(at the lowest environmental temperature), the controller may be
damaged.
Condition 3:
Actual charging power of PV array>Rated charging power of controller
Condition 4:
Actual charging current of PV array>Rated charging current of controller
When the controller operates under "Condition 3" or "Condition 4", it will carry
out the charging as per the rated current or power.
WARNING: When the power of PV module is greater than the rated
charging power, and the maximum open-circuit voltage of PV array is more
than 100V(at the lowest environmental temperature), the controller may be
damaged.
According to "Peak Sun Hours diagram", if the power of PV array exceeds the
rated charging power of controller, then the charging time as per the rated
power will be prolonged, so that more energy can be obtained for charging the
battery. However, in the practical application, the maximum power of PV array
4
shall be not greater than 1.5 x the rated charging power of controller. If the
maximum power of PV array exceeds the rated charging power of controller
too much, it will not only cause the waste of PV modules, but also increase the
open-circuit voltage of PV array due to the influence of environmental
temperature, which may make the probability of damage to the controller rise.
Therefore, it is very important to configure the system reasonably. For the
recommended maximum power of PV array for this controller, please refer to
the table below:
Table 2-2 maximum power of PV array for this controller
Rated Charge Rated Charge Max. PV Array Max. PV open
Model
Current Power Power circuit voltage
260W/12V 390W/12V
TD2210TU 20A
520W/24V 780W/24V
390W/12V 580W/12V 95V①
TD2310TU 30A
780W/24V 1170W/24V 100V②
520W/12V 780W/12V
TD2410TU 40A
1040W/24V 1560W/24V
①At 25℃ environment temperature ②At minimum operating environment temperature
2.3 Wire Size
The wiring and installation methods must conform to all national and local
electrical code requirements.
PV Wire Size
Since PV array output can vary due to the PV module size, connection method
or sunlight angle, the minimum wire size can be calculated by the Isc* of PV
array. Please refer to the value of Isc in the PV module specification. When PV
modules connect in series, the Isc is equal to a PV modules Isc. When PV
modules connect in parallel, the Isc is equal to the sum of the PV module's Isc.
The Isc of the PV array must not exceed the controller's maximum PV input
current. Please refer to the table as below:
NOTE: All PV modules in a given array are assumed to be identical.
*Isc=short circuit current(amps) Voc=open circuit voltage.
Table 2-3 PV array must not exceed the controller's maximum
Model Max.battery wire size Max. PV wire size*
TD2210TU 16mm2/6AWG 16mm2/6AWG
TD2310TU 16mm2/6AWG 16mm2/6AWG
TD2410TU 25mm2/4AWG 25mm2/4AWG
*These are the maximum wire sizes that will fit the controller terminal
2.4 Mounting
Warning: risk of explosion! Never install the controller and an open battery in
the same enclosed space! Nor shall the controller be installed in an enclosed
space where battery gas may accumulate.
Warning: danger of high voltage!
Photovoltaic arrays may produce a very
high open-circuit voltage. Open the
breaker or fuse before wiring, and be very
careful during the wiring process.
Note: when installing the controller, make
sure that enough air flows through the
controller's radiator, and leave at least
100mm of space both above and below the
controller so as to ensure natural
convection for heat dissipation. If the
controller is installed in an enclosed box,
make sure the box delivers reliable heat
dissipation effect.
Figure 2-1 Mounting
2.5 Installation Procedure
Step 1: choose the installation site
Do not install the controller at a place that is subject to direct sunlight, high
temperature or water intrusion, and make sure the ambient environment is
well ventilated.
Step 2: Place the controller at a proper position, use a screw driver to fit
screws in mounting hole.
CAUTION: If the controller is to be installed in an enclosed box, it is
important to ensure reliable heat dissipation through the box.
Step 3: wire
Connect the system in the order of
❶battery ❷ PV array ❸load in
accordance with Figure 2-2,
“Schematic Wiring Diagram” and
disconnect the system in the reverse
order❸❷❶.
①Single controller
5
②Connection in parallel
3.1 Button
Mode Note
In load manual mode, it can turn the load On/Off via the
Load ON/OFF
“OPERATION” button( → )
Clear Fault Press the “OPERATION” button( → )
Browsing Mode Press the “MENU” button( ← ).
Press the “MENU” button. and hold on 5s to enter the setting mode
Press the “OPERATION” button. to set the parameters,
Setting Mode
Press the “MENU” button. to confirm the setting parameters or no
operation for 10s, it will exit the setting interface automatically.
3.2 Interface
(1) Status Description
6
Item Icon Status
No Charging
Charging In MPPT
PV array
Load OFF
7
3.3 Setting
(1) Clear the charging power and discharging power(AH)
Operation:
Step 1: Press the “MENU” button and hold for 5s under the PV generated
charging power interface and the value will be cleared.
Step 2: Press the “MENU” button and hold for 5s under the PV generated
discharging power interface and the value will be cleared
(2) Float Voltage Setting
Operation:
Step 1: At main interface(cycle display),Press the
“MENU” button to enter float voltage interface
Step 2: Long press the “MENU” button(≥5S ) until the
value is flashing,then it enters the setting state.
Step 3: Press the “MENU” and “OPERATION” button
to change the value
Step 4: After setting,Long press the “MENU” button(≥5S ) to save the new
setting.If there is no operation within 20s,the controller will enter the main
interface and cycle to display automatically.
(3) Setting of boost voltage, low voltage reconnect voltage and low voltage
disconnect voltage
Operation:At main interface(cycle display),Press the “MENU” button to enter the
relevant interface below:
The operation method of setting is the same as float voltage setting,Please refer
to the above(2)
The following rules must be observed when modifying the parameter
values in User
Ⅰ.Charging Limit Voltage >Boost Charging Voltage >Float Charging Voltage >
Boost Reconnect Charging Voltage.
Ⅱ.Low Voltage Reconnect Voltage > Low Voltage Disconnect
Voltage(BMS+0.2V)
Ⅲ. Boost Reconnect Charging voltage > Low Voltage Reconnect Voltage>
Low Voltage Disconnect Voltage(BMS+0.2V)
Battery Voltage Control Parameters
Below parameters are in 12V system at 25 ºC, please double the values in
24V system
LF4(LiFePO44S/12V LI3 LI7
SEL GEL FLD
Battery Type ) LF8 (LiFePO4 (Li(NiCoMn)O (Li(NiCoMn)O
24V*2 24V*2 24V*2
8S/24V*2) 2 3S/12V) 2 7S/24V)
Over Voltage
16.0V 16.0 V 16.0 V 16.0V 17.0 V 32.0V
Disconnect
Charging Limited
15.0 V 15.0 V 15.0 V 14.8V 17.0 V 30.0V
Voltage
Over Voltage Reconnect 15.0 V 15.0 V 15.0 V 14.8V 17.0 V 30.0V
Boost charge 14.4 V 14.2 V 14.6 V 14.6V 12.6V 29.4V
Float charge 13.8 V 13.8 V 13.8 V 14.4V 12.4V 29.0V
Boost Restart Voltage 12.6V 12.6V 12.6V 13.0V 11.5V 26.0V
Low voltage reconnect 12.6V 12.6V 12.6V 12.6V 11.0V 25.2V
Low voltage disconnect 11.0V 11.0V 11.0V 10.5V 9.0V 21.0V
(6)Bluetooth Module
Step 1:Turn on the Bluetooth switch of the mobile phone, and open the
iConnect App-- select wireless communication--device--communication
selection-Bluetooth.
Step 2:Click the “Search Device” button--select the device whose
name--begins with BT04--enter the password 0000/1234--connection
succeeded.
(7) WIFI Mode
WiFi mode is divided to WiFi direct connection mode and
WiFi networking IOT mode(default)
①How to switch to WiFi direct connection?(For
built-in WiFi)
Step 1: Press the Menu button of the controller to
select the communication mode design interface.
Step 2: Hold down
the“MENU”button,then press the
operation button once,.Two
seconds later, the LCD display will
switch from IOT to AP,Then release
the “MENU”button.It has switched
to WiFi direct connection mode.
②How to switch back to WiFi networking IOT mode?
Press the Menu button of the controller to enter the WiFi setting interface,
press the operation button, and the LCD display will switch from AP to IOT,then
switch to the WiFi networking IOT mode.
③How to enter configuration state
Press the “MENU” button to enter WiFi mode interface(shows on the
right).then press and hold the “MENU” button for more than 10s, LCD interface
switches and flashed between IOT and AP interface.Now it enters the distribution
9
network state.
•How to connect WiFi with app? Please scan the
QR code on the left with the browser. And refer to
the instructions of app 2.2.3/3.2.1
•In Wi-Fi direct connection mode, the Wi-Fi
connected to the mobile phone can't connect to
the Internet, so App upgrade and mobile phone
WiFi Internet access are not available.
•If your controller is equipped with external WiFi module, please
operate on the external WiFi module. Please refer to the external
WiFi module’s manual for details。
(8) App Setting
All the above settings can be set through the iConnect app, but the
controller needs to be equipped with Bluetooth or WiFi module
①App Download
·Android/Harmony System
Method 1: Scan the following QR code with your
mobile browser and enter the App download page. Click the
latest version of the download file directly, and then install it
directly (if prompted during the installation process, please
select "Trust" and "Allow" to continue the installation.
Harmony system should not turn on pure mode)
10
Polarity occur for the battery. Correct the wrong wiring to resume normal
operation.
NOTE: Limited to the characteristic of lithium battery, when the
PV connection is correct and battery connection reversed, the
controller will be damaged.
When the battery voltage reaches the over voltage disconnect
Battery Over
voltage, it will automatically stop battery charging to prevent battery
Voltage
damage caused by over-charging.
When the battery voltage reaches the low voltage disconnect
voltage, it will automatically stop battery discharging to prevent
Battery Over battery damage caused by over-discharging. (Any controller
Discharge connected loads will be disconnected. Loads directly connected to
the battery will not be affected and may continue to discharge the
battery.)
When the load is short circuited (The short circuit current is ≥ 2
times the rated controller load current), the controller will
automatically cut off the output. The controller will reconnect the
Load Short Circuit
output automatically every 30s to judge whether the short circuit is
relieved , it needs to be cleared by pressing the operation button or
restarting the controller.
When the load is overloading (The overload current is ≥ 1.1 times
the rated load current), the controller will automatically cut off
Load Overload the output. If the load reconnects automatically every 30s, it needs
to be cleared by pressing the Load button restarting the controller or
restarting the controller.
The controller is able to detect the temperature inside the battery.
Controller
The controller stops working when its temperature exceeds 85 °C
Overheating
and restart to work when its temperature is below 65 °C.
The internal circuitry of the controller is designed with Transient
Voltage Suppressors (TVS) which can only protect against
TVS High Voltage
high-voltage surge pulses with less energy. If the controller is to be
Transients
used in an area with frequent lightning strikes, it is recommended to
install an external surge arrester.
★When the internal temperature is 75℃, the reducing power charging mode which
reduce the charging power of 5% every increase 1 ℃is turned on. If the internal temperature
is greater than 85℃, the controller will stop charging. When the temperature declines to be
below 65 ºC, the controller will resume.
4.2 Troubleshooting
Possible
Faults Troubleshooting
reasons
PV array LCD display Confirm that PV wire connections
disconnection during daytime are correct and tight.
Wire connection is Please check the voltage of
Battery voltage
correct, the controller is battery. At least 8V voltage to
is lower than 8V
not working. activate the controller.
4.3 Maintenance
The following inspections and maintenance tasks are recommended at least
two times per year for best performance.
Make sure controller firmly installed in a clean and dry ambient.
Make sure no block on air-flow around the controller. Clear up any dirt and
fragments on radiator.
Check all the naked wires to make sure insulation is not damaged for
solarization, frictional wear, dryness, insects or rats etc. Repair or replace
some wires if necessary.
Tighten all the terminals. Inspect for loose, broken, or burnt wire
connections.
Confirm that all the system components are ground connected tightly and
correctly.
Confirm that all the terminals have no corrosion, insulation damaged, high
temperature or burnt/discolored sign, tighten terminal screws to the
suggested torque.
Check for dirt, nesting insects and corrosion. If so, clear up in time.
Check and confirm that lightning arrester is in good condition. Replace a
new one in time to avoid damaging of the controller and even other
equipments.
WARNING:Risk of electric shock!
Make sure that all the power is turned off before above operations, and then
11
follow the corresponding inspections and operations.
5. Technical Specifications
5.1 Electrical Parameters
Item TD2210TU TD2310TU TD2410TU
System nominal voltage 12/24VDC Auto ①
Rated charge current 20A 30A 40A
Rated discharge current 20A 30A 40A
Battery voltage range 8~32V
Max. PV open circuit ② 95V
voltage ③ 100V
MPP voltage range (Battery voltage +2V)~ 75V
260W/12V 390W/12V 520W/12V
Max. PV input power
520W/24V 780W/24V 1040W/24V
Self-consumption ≤35mA(12V) ≤21mA(24V)
Discharge circuit voltage
≤0.12V
drop
LVD 11.0V ADJ 9V….12V;×2/24V;×4/48V
LVR 12.6V ADJ 11V….13.5V;×2/24V;×4/48V
Float voltage 13.8V ADJ 13V….15V;×2/24V;×4/48V
14.4V ADJ14V….17V; ×2/24; Battery Voltage less
Boost voltage than Boost Restart Voltage Start Boost changing for
2hours
Battery Type Sealed(Default)/Gel/Flooded/LiFePO4/ Li(NiCoMn)O2/
User
Grounding Common negative
USB Port USB 5V1A USB 5V1A \
Communication port RJ45(Optional)
Temperature compensate
-4mv/℃/2V
Coefficient ④
①When a lithium battery is used, the system voltage can’t be identified automatically.
②At minimum operating environment temperature
③At 25℃ environment temperature
④When a lithium battery is used, the temperature compensate coefficient will be 0.
5.2 Environmental Parameters
Working environment temperature◆ -20℃~+50℃(100% input and output)
Storage temperature range -20℃~+70℃
Relative humidity ≤95%, N.C.
Enclosure IP30
◆The controller can work under full load in the working environment temperature, When
the internal temperature is more than 80℃, the reducing power charging mode is turned on.
Mounting
190×185mm 190×130mm 190×190mm
Dimension(A*B)
Mounting hole size Φ4.8mm
Weight 0.87KG 1.2KGS 1.7KGS
12