Industrial burners for gas

Product brochure · GB 7 Edition 06.15l

 Direct fired furnace burners
Burner for gas BIO, ZIO BIO with cast steel housing
ZIO with steel housing
For industrial furnaces and firing systems in the Type Nozzle-mixing
iron and steel industries in the precious, non- Number of sizes 8 (size 50 – 200)
ferrous and light metal sector as well as in the Capacity range 40 – 1000 kW (151 – 3780 kBTU/h)*
plastics, fibre and paper industries. Other fields Turndown 10:1
BIO of application are thermal incineration installati- Max. process temperature 1600°C (2912°F)
ons, as well as driers and hot-air generators. 450°C (840°F)
Max. combustion air
500°C (930°F) with internal
temperature
The burners are used in combination with a bur- insulation
ner quarl made from refractory concrete (e.g. in a Natural gas, propane, butane, coke
Fuels
oven gas, LCV gas, biogas
forging furnace). Different flame shapes can be
Key attributes
achieved by using burner quarls with different
Safe flame control thanks to ionization electrode and reliable
geometries. electrical ignition.
ZIO Length increments enable individual adjustment either to new
The burner may be adapted to the system requi-
systems or when modernizing existing systems.
rements using different burner lengths. Housing with internal insulation to reduce the surface temperature
available.

BIOW

BIO..K

Burners with ceramic tube BIC, ZIC BIC with cast steel housing
ZIC with steel housing
For industrial furnaces and firing systems in the
Type Nozzle-mixing
iron and steel industries in the precious, non- 8 (size 50 – 200)
ferrous and light metal sector as well as in the Number of sizes With TSC ceramic tubes 22 different
plastics, fibre and paper industries. Burners BIC, combinations possible
BICA or ZIC can also be used in thermal incinera- Capacity range 15 – 1000 kW (57 – 3780 kBTU/h)*
BIC
Turndown 10:1
tion installations, as well as in driers and hot-air
Max. process temperature 1450°C (2640°F)
generators.
450°C (840°F)
Max. combustion air
The burner can be used in conjunction with the 500°C (930°F) with internal
temperature
insulation
ceramic tube set TSC in furnaces with brick li-
Natural gas, propane, butane, coke
ning or ceramic fibre lining. No burner quarl is Fuels
oven gas, LCV gas, biogas
required to serve as combustion chamber. Key attributes
ZIC Can be combined with different ceramic combustion chamber
Thanks to their medium to high outlet velocity
shapes.
(80 to 150 m/s), burners BIC, BICA are ideal for Ensure high temperature uniformity in the furnace thanks to high
industrial furnaces whose temperature is cont- pulse frequency and reliable electrical ignition.
rolled by an impulse system. Length increments enable individual adjustment either to new
systems or when modernizing existing systems.

BICA

2 · Edition 06.15l
 menox® burner BIC..M BIC..M
Type Nozzle-mixing
Special BIC variants which can be switched to
Number of sizes 5 (size 65 – 140)
Menox mode for ultra low NOX at furnace tempe-
Capacity range 35 – 360 kW (132 – 1360 kBTU/h)*
ratures > 850°C/1560°F in conjunction with a Max. process temperature 1250°C (2280°F)
special burner control unit. Natural gas, LPG (gaseous), coke oven
Fuels
gas, other gases on request
Key attributes
Ultra low NOX thanks to flameless combustion.
Single gas connection, no additional piping required.
Easy upgrade of existing BIC installations possible.

Excess air burner BIC..L BIC..L

Type Nozzle-mixing
Excess air burner for all applications requiring
Number of sizes 4 (size 80 – 140)
precise temperature control and consistent pro-
Capacity range 75 – 440 kW (283 – 1660 kBTU/h)*
duct quality. The burner is perfectly designed Turndown 15:1
for use in tunnel kilns and intermittent systems. Max. process temperature 1450°C (2640°F)
BIC..L Thanks to the high excess air capability, variable Natural gas, LPG (gaseous), other
Fuels
flue gas temperatures of up to approx. 100°C gases on request
can be reached. With reliable ignition over the Key attributes
High exit velocity.
entire burner output range, this accommodates
High excess air capability and wide control range.
the furnace operator’s wish for a simple structu- Easy setup thanks to integrated air and fuel metering orifices.
red gas/air control. Available in a variety of lengths.
The burner can be used in conjunction with the
BIC..L extended ceramic tube set TSC in furnaces with brick li-
ning or ceramic fibre lining. High outlet velocities
of up to 170 m/s are possible.

Annular excess air burner BIC..R BIC..R

Type Nozzle-mixing
The annular excess air burner, comprising burner
3 (size 65 – 140)
BIC or BICA, annular excess air burner housing With TSC ceramic tubes, 10
RSG and two ceramic tubes TSC, is suitable for Number of sizes
different combinations pos-
use in industrial kilns in the ceramics, pottery sible
and enamel industries, particularly in high- 15 – 360 kW
BIC..R Capacity range
(57 – 1360 kBTU/h)*
speed kilns. Separate secondary air ensures CO-
Turndown 10:1
optimized combustion with high excess air. The
Max. process tem-
large air cross-sections enable large volumes of 1450°C (2640°F)
perature
air to be introduced during the system’s cooling Max. combustion air
450°C (840°F)
phase, which leads to a reduction in the cooling temperature
time and therefore to an increase in the system’s Natural gas, LPG (gaseous),
Fuels coke oven gas, other gases on
availability. Reducing and oxidizing combustion request
are possible. Key attributes
Separate connection for secondary air.
Low pollutant emissions even with high excess air.
Modulating control and impulse control possible.
Reliable electrical ignition and safe flame control
thanks to ionization control.

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 3
 High-velocity burner ThermJet ThermJet
Type Nozzle-mixing
For industrial furnaces and firing systems in the
Number of sizes 14 (size 15 – 2000)
metals industries (ferrous and non-ferrous) as
Capacity range 40 – 5280 kW (0.15 – 20 MBTU/h)*
well as the ceramics industry. Other fields of 10:1 on ratio
application include thermal oxidizers (incinerati- Turndown
50:1 with fixed air
ThermJet on) and a variety of drying processes. ThermJet Max. process temperature 1540°C (2800°F)
is a direct fired, nozzle-mixing burner that is Max. combustion air
540°C (1000°F)
temperature
designed to fire an intense stream of hot gases
Natural gas, propane, butane, coke
through a high velocity nozzle. The extremely Fuels
oven gas, other gases on request
high velocity of the gases improves temperature Key attributes
uniformity, product quality and system efficien- Versions available for preheated air.
cy. ThermJet is available in either high velocity or Easy set-up with built-in metering.
Robust, reliable perfomance.
medium velocity versions in 14 sizes. ThermJet
High turndown plus high excess air capability.
ThermJet with quarl can be adapted to operate with either ambient or Alloy, ceramic and refractory combustor options.
preheated combustion air. Flame speeds up to 207 m/s (680 ft/s).
Flexible control: high/low, on-ratio, or fixed-air.

ThermJet ceramic

Gas beta burner BBG BBG

Type Nozzle-mixing
All-purpose, high input industrial burner for use
Number of sizes 5 (size 4 – 12")
in open heating systems.
Capacity range 715 – 6400 kW (2.7 – 24.2 MBTU/h)*
Depending on the required furnace tempera- Turndown 10:1
ture, the burners are used in conjunction with a Max. process temperature 1540°C (2800°F)
BBG stainless steel combustion chamber (BAT) or a Natural gas, LPG (gaseous), coke oven
Fuels
gas, other gases on request
refractory concrete combustion chamber (BRT)
Key attributes
High-quality, rugged steel design with low air and fuel pressure
requirements.
Engineered to operate across a broad range of air/fuel ratios.
Insulated versions for preheated air up to 480°C (900°F).
Direct spark or pilot ignition.

ExtensoHeat ExtensoHeat
Type Nozzle-mixing
The ExtensoHeat lance burner is designed for
Number of sizes 1
firing zones of continuous kilns for bricks, roof
132 kW
tiles and rough ceramic products. It is ideal for Capacity range
(500 kBTU/h)*
rooftop installations and furnace zones with Turndown 6:1
ExtensoHeat operating temperatures above 750 ºC (1382 ºF). Max. process temperature 1500°C (2300°F)
The burner lance extends through thick furnace Natural gas, butane, propane and
Fuels
other types of fuel gas
walls and is capable of up to 60% excess gas
Key attributes
operation. Flame viewing port.
Simple and reliable.
Durable construction.
Adjustable air and gas valves for precise control.

4 · Edition 06.15l
 Ultra low NOX burner Furnnox Furnnox
Type Nozzle-mixing
For continuous high temperature applications
Number of sizes 5 (size 25 – 200)
(e.g. annealing/pickling lines) as well as non-
Capacity range 66 – 530 kW (0.25 – 2 MBTU/h)*
continuous applications such as forge and heat Turndown 10:1
treatment furnaces. Furnnox is a direct fired fur- Max. process temperature 1540°C (2800°F)
Furnnox nace burner with exceptionally low emissions for Max. combustion air
600°C (1100°F)
continuous high-temperature processes, e. g. in temperature
steel industry. Furnnox is capable of producing Fuels Natural gas, propane, butane
Key attributes
NOX emissions of less than 30 ppm at 3% O2 in
Very low NOX .
most high-temperature applications. To achieve Robust, reliable perfomance.
high efficiency, the burner is controlled on-ratio Compact, modular design.
throughout the operating range. Available in
standard configuration for ambient air or insula-
ted versions for preheated combustion air.

Triple air staged ultra low NOX burners TriOx

Type Nozzle-mixing
TriOx Number of sizes 5 (size 6 – 16")
The burners TriOx have been optimized for use in Capacity range 700 – 7310 kW (2.6 – 27.6 MBTU/h)*
continuous furnace systems. They can be swit- Turndown 10:1
ched to INVISIFLAME® mode for ultra low NOX Max. process
1480 °C (2700 °F)
TriOx temperature
at a furnace temperature of > 870°C. Furthermo-
TriOx 1: ambient temperature
re, variants which only operate in INVISIFLAME® Max. air temperature
TriOx 2: 480°C (900°F)
mode are available for high-temperature appli- Natural gas, LPG (gaseous), coke oven
Fuels
cations. gas, other gases on request
Key attributes
The burners are equipped with a refractory con- Low air and fuel pressure requirements.
crete combustion chamber. No additional burner Optimized to produce low emissions levels.
quarl is necessary. The burners are predomi- Insulated versions for preheated air up to 480°C (900°F).
nantly used in brick-lined furnaces.

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 5
 Self recuperative and radiant tube burners
Self recuperative burners ECOMAX® Radiant tube SER-C
The burners with integrated recuperator The ceramic radiant tube SER-C is used in con-
ECOMAX® are used for heating on either direct junction with a self recuperative burner for indi-
or indirect furnace systems. rect heating in heat treatment processes where
the combustion gases must be separated from
ECOMAX® self recuperative burners are used in the product.
ECOMAX..C conjunction with metal or ceramic radiant tubes
as indirect heating equipment whenever the ECOMAX
Type Nozzle-mixing
combustion gases are to be separated from the
Number of sizes 7 (size 0 – 6)
product.
Capacity range 25 – 500 kW (95 – 1890 kBTU/h)*
In conjunction with the flue gas eductor EJEK Turndown 3:1
to return the flue gas, the burner may be used Max. process temperature 1300°C (2370°F)
in directly heated industrial furnaces and firing Natural gas, LPG LCV gas, coke oven
Fuels
ECOMAX..M gas
systems.
Key attributes
For direct and indirect heating equipment.
Segmented flame tube SICAFLEX® Economical, energy-saving operation thanks to internal air
SICAFLEX® segmented flame tubes are used preheating.
to guide hot flue gases in single-ended radiant Highly efficient with a ceramic burled tube recuperator, a cast steel
ribbed tube recuperator.
tubes in conjunction with a self recuperative
burner.
ECOMAX with eductor EJEK
ThermJet self recuperative burner TJSR TJSR
Type Nozzle-mixing
TJSR is a direct fired, self recuperative burner
Number of sizes 4 (size 20 – 100)
that combines a high velocity flame with fuel
53 – 270 kW
saving recuperation. A space-saving integral Capacity range
(200 – 1000 kBTU/h)*
eductor pulls the furnace exhaust through an Turndown 10:1
internal SiC recuperator. This can improve furn- Max. process temperature 1200°C (2200°F)
Sicaflex® ace efficiency by reducing fuel consumption by Fuels Natural gas
as much as 50% compared to typical ambient Key attributes
All the features of the ThermJet with dramatically improved
air burners. TJSR eliminates the need for hot air efficiencies.
duct work and secondary eductor air. Single air connection for combustion air and flue gas ejector
simplifies piping.
90 – 100 % of flue gas exhausted through burner.

SER-C Single ended radiant tube burner SER SER

Type Nozzle-mixing
SER (Single Ended Radiant Tube Burner) is a
Number of sizes 3 (4.5", 6", 8" tubes)
Nozzle-mixing burner with a recuperator that is
37 – 80 kW
coaxially mounted inside a single ended radiant Capacity range
(140 – 300 kBTU/h)*
tube. Combustion air entering the SER burner is Turndown 10:1
preheated in the recuperative section by exhaust Max. process temperature 1010°C (1850°F)
gases to provide up to 80% efficiency. SER bur- Fuels Natural gas
TJSR ners have the added feature of internal flue gas Key attributes
Up to 80% efficiency.
recirculation, resulting in lower NOX emissions.
Compact design incorporates burner and recuperator.
The SER delivers exceptional heat flux and tem- Easy installation and set-up.
perature uniformity. SER burners can be used
with either metallic or ceramic radiant tubes in
conjunction with segmented ceramic inner tu-
bes.
SER

6 · Edition 06.15l
 Tube Firing Burner TFB Tube Firing Burner
Type Nozzle-mixing
The Tube Firing Burner (TFB) is designed to fire
Number of sizes 3 (size 30 – 200)
into radiant and immersion tubes. The unique
Capacity range 80 – 530 kW (300 – 2000 kBTU/h)*
nozzle design creates a uniform, adjustable fla- Turndown 30:1
me length. The long, spiraling flame results in Max. process temperature 1040°C (1900°F)
TFB cleaner combustion, efficient heat transfer and Fuels Natural gas, propane, butane
uniform tube temperatures. The flame scrubs Key attributes
the inside of the fire tubes to remove the gas Easy set-up with built-in orifice plates.
One burner for multiple sized radiant tubes.
film boundary layer and increase heat-transfer
Outstanding heat distribution.
effectiveness with outstanding temperature
uniformity.

Bayonet-Ultra Recuperators BU Bayonet-Ultra Recuperators

Type Recuperator
The Bayonet-Ultra Recuperator is a high effici-
Number of sizes 5 (3 – 8" tubes)
ency heat exchanger designed to fit into the ex-
Capacity range 16 – 110 kW (6.09 – 400 kBTU/h)*
haust leg of single, U, W or Trident-type radiant Max. process temperature 1090°C (2100°F)
tubes. It is frequently paired with Eclipse Tube Key attributes
BU Firing Burners and is suitable for use with ex- Outstanding heat recovery value.
haust streams up to 1090°C (2100°F). This can Improves burner efficiency up to 65%.
provide fuel savings of up to 30%. The Bayonet- Air-cooled housing.

Ultra contains multiple tubes that dramatically

increase the heat transfer area, while significant-
ly decreasing the amount of fuel necessary to
maintain required heat levels.

Flue gas recirculation device E-Jector E-Jector

Type FGR device
FGR Number of sizes (102 – 152 mm) 4 – 6"
E-Jector is a flange-mounted device that is Capacity range 132 kW max (500 kBTU/h)* max
used with radiant tubes to reduce NOX emis- Max. process temperature 760°C (1400°F) flue gas
sions by mixing flue gases with combustion Key attributes
E-Jector FGR Up to 50% NOX reduction.
air. It accommodates radiant tube diameters
of 102 – 152 mm (4 – 6 inches). E-Jector is fre-
quently used with Eclipse Bayonet-style recup-
erators to deliver higher fuel efficiencies while
keeping NOX under control.

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 7
 Oxy-fuel burners and burners for the glass industry
PrimeFire® 100 PrimeFire® 100
The PrimeFire 100 oxygen-fuel burner has be- Type Oxygen-fuel/Nozzle-mixing
come an industry standard for glass furnace Number of sizes 4
Capacity range 270-5300 kW (1 – 20 MBTU/h)*
applications. It provides improved refractory life
Max. process temperature 1650°C (3000°F)
and reduced melting costs. The burner produces
Flame shape Conical-adjustable
PrimeFire® 100 a conical-shaped flame and has multiple-fuel Fuels Natural gas, propane, fuel oil
capabilities, from natural gas to light/heavy oils. Key attributes
The adjustable control on the burner allows va- Uniform heat distribution.
riation in flame coverage to suit melter size and High luminosity.
No maintenance required.
temperature profile.

PrimeFire® 300 PrimeFire® 300

Type Oxygen fuel/Nozzle-mixing
The PrimeFire 300 burner for glass furnaces
Number of sizes 3
creates a fan-shaped flame with low momentum,
Capacity range 530-2130 kW (2 – 8 MBTU/h)*
which creates a lower peak flame temperature. Max. process temperature 1650°C (3000°F)
This results in lower operating crown tempe- Flame shape Flat-adjustable
PrimeFire® 300 ratures and lower volatile transport rates. The Fuels Natural gas, fuel oil
flame shape can be adjusted to suit the melter Key attributes
width and the required temperature profile. The Fan-shaped flame.
Increased flame radiation, adjustable flame shape.
PrimeFire 300 burner improves flame luminosity
Extremely low mixing rates of oxygen and fuel streams.
which increases radiant heat transmission to im-
prove furnace efficiency.

PrimeFire® 400 PrimeFire® 400

Type Oxygen-fuel/Nozzle-mixing
PrimeFire 400 oxygen-fuel burner creates a
Number of sizes 4
fan-shaped flame geometry. The burner mixes a
Capacity range 530-5300 kW (2 – 20 MBTU/h)*
portion of the combustion oxygen with the fuel Max. process temperature 1650°C (3000°F)
stream, causing gas cracking. This produces Flame shape Flat-adjustable
PrimeFire® 400 free carbon particles that increase flame lumi- Fuels Natural gas, propane, fuel oil
nosity which improves the radiant heat transfer Key attributes
to the glass load. As a result, overall furnace Fan-shaped flame.
Patented “gas cracking” technology for maximum luminosity and
efficiency is improved, peak flame temperatures
highest efficiency.
are reduced and NOX formation is lowered. Significant reduction in NOX emissions.

PrimeFire® Forehearth PrimeFire® Forehearth

Type Oxygen-fuel/Nozzle-mixing
PrimeFire Forehearth burners deliver significant
Number of sizes 4
reductions in fuel consumption and emissions
Capacity range 3-13 kW (12 – 50 kBTU/h)*
in glass forehearth operations. The burners can Max. process temperature 1300°C (2400°F)
reduce fuel consumption by over 60%, reduce Flame shape Conical
Forehearth NOX emissions by over 70% and deliver a high Fuels Natural gas
glass yield. In addition, improved glass quality is Key attributes
also achieved due to the lower surface tension 70% reduction in NOX emissions.
60% reduction in fuel consumption.
created with air-fuel combustion. The nozzle-
Improved glass temperature homogeneity.
mix design eliminates the equipment costs as-
sociated with pre-mix style burners.

8 · Edition 06.15l
 BrightFire® 200 BrightFire® 200
Side-of-port or underport;
BrightFire® 200 is an adjustable, low NOX , air- Type
regenerative
fuel burner, compatible with regenerative glass Capacity range 2670 – 8270 kW (10 – 31 MBTU/h)*
furnaces. The burner provides superior flame Max. process temperature 1650°C (3000°F)
adjustability by splitting the gas inside the bur- Fuels Natural gas, fuel oil
BrightFire® 200 ner into two independently variable gas flows. Key attributes
This allows increased flexibility in flame geomet- Very low NOX .
Highly adjustable - superior flame control.
ry and therefore the location of heat release into
Single gas inlet for easy upgrade from original BrightFire.
the glass melt, in addition to a significant reduc-
tion in NOX .

WGD WGD
Type Throughport; regenerative
Low NOX WGD burners are compact, water-
2000-12200 kW
cooled through-port burners designed to be Capacity range
(7.6 – 45.8 MBTU/h)*
inserted into the port neck of regenerative glass Max. process temperature 1650°C (3000°F)
furnaces. Using a unique arrangement of con- Fuels Natural gas
WGD verging flat jet nozzles, the burner produces a Key attributes
flat, fan-shaped luminous flame. This creates Large capacities possible in a single burner - compact.
Excellent flame coverage of glass.
excellent flame coverage of the glass, ensuring
Low NOX .
high heat transfer and low NOX . Reduced fuel consumption.
Refractory savings.

04V 04V
Type Recuperative
The 04V is an adjustable air-gas nozzle-mixing
Capacity range 270-2670 kW (1 – 10 MBTU/h)*
burner, suitable for glass furnace applications
Max. process temperature 1650°C (3000°F)
ranging from small glass day tanks, float glass Fuels Natural gas, fuel oil
furnace working ends, refiners and distributors, Key attributes
04V to large multi-burner recuperative furnaces. 04V Hot/cold air.
burners can be either side or end fired on several Combination fuel oil & gas.
types of continuous furnaces. Adjustable for flame shape and capacity requirement.

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 9
 Line-style air heating and duct burners
AirHeat v1
AirHeat v1 Type Nozzle-mixing
AirHeat v1 is a compact modular burner, desig- Number of sizes Modular
ned to generate a large volume of clean hot air Capacity range 260 kW/300 mm (1 MBTU/h/foot)*
for a wide range of industrial heating applica- Turndown 40:1
tions. All standard models feature an integrated Max. process temperature 815°C (1500°F)
Fuels Natural gas, propane
AirHeat v1 combustion air blower mounted on the burner’s
Key attributes
steel case. By supplying the correct air volume Low CO emissions.
and pressure to the burner, this blower allows Compact, modular design.
stable operation over a wide range of duct ve- Robust, reliable performance.
locities. Available with combustion air blowers Industry standard.
mounted remotely from the burner (e.g. outside
of the duct).

AirHeat v2 AirHeat v2
Type Nozzle-mixing
AirHeat v2 is a completely packaged line burner.
Number of sizes Modular
Applications include ovens, driers, fume inci-
Capacity range 260 kW/300 mm (1 MBTU/h/foot)*
nerators and similar industrial equipment. This Turndown 40:1
burner provides simple, reliable operations, plus Max. process temperature 815°C (1500°F)
AirHeat v2 lower CO emissions than other competitive air Fuels Natural gas, propane
heating burners. All standard models feature an Key attributes
integrated combustion air blower mounted on Extremely low CO emissions.
Compact, modular design.
the burner’s steel case. AirHeat v2 provides sta-
Robust, reliable performance.
ble operation over a wide range of duct velocities
without the need to install a profile plate. Availa-
ble with combustion air blowers mounted remo-
tely from the burner (e.g. outside of the duct).

RatioStar RatioStar
Type Nozzle-mixing
RatioStar is a modular duct burner designed
Number of sizes Modular
with on-ratio control for direct fired air heating
Capacity range 125 kW/150 mm (470 kBTU/h/6 inches)*
applications. Burners are configured in rows of Turndown 10:1
up to 24 modules. Propagation modules con- Max. process temperature 750°C (1400°F)
RatioStar nect individual burner rows to provide cross igni- Fuels Natural gas, propane
tion. This modular design allows for a wide range Key attributes
of burner matrix configurations. Burner modules Flexible design.
Reliable with low air flow.
are built with high-quality stainless steel.
Short flame length.

Minnox Minnox
Type Premix
The Minnox burner design utilizes a premixed
Number of sizes Modular
gas/air mixture with excess air. The result is a
Capacity range 125 kW/150 mm (470 kBTU/h/6 inches)*
cooler flame which produces a very low NOX di- Turndown 10:1
scharge. The recirculating flame geometry acts Max. process temperature 800°C (1470°F)
Minnox to significantly reduce CO emissions. Minnox Fuels Natural gas, propane
systems are typically supplied with the burner, Key attributes
mixer and supply manifold mounted into a duct Industry leading ultra low emissions. <10 ppm NOX and <30 ppm
CO emissions @ 3% O2.
section or as a side plate for insertion into exis-
Short flame length.
ting process ductwork.

10 · Edition 06.15l
 Linnox ULE Linnox ULE
Type Pre-mix
Linnox ULE is designed for use in any direct or
Number of sizes 12/modular
indirect fired air heating application requiring
24 – 720 kW/300 mm
excellent heat distribution, temperature unifor- Capacity range
(90 – 2700 kBTU/h/foot)*
mity, low emissions and simple robust controls. Turndown 10:1
Linnox ULE Burner operation is based on a high excess air Max. process temperature 800°C (1470°F)
pre-mix combustion that keeps flame tempera- Fuels Natural gas
tures low while burner geometry establishes an Key attributes
Ultra low emissions.
internal recirculation flame pattern. This allows
Less than 15 ppm NOX and 100 ppm CO at 3% O2 with simple
for extremely low emissions at a high turndown controls.
rate (10:1) while maintaining stable combustion. Very short flame length.

AH-MA AH-MA
Type Nozzle-mixing
AH-MA is a line-type burner, ideal for heating
Number of sizes Modular
fresh air in make-up and process air heating
Capacity range 350 kW/300 mm (1.2 MBTU/h/foot)*
applications. The burner operates over a wide Turndown 30:1
range of velocities, inputs and fuels. AH-MA Max. process temperature 450°C (850°F)
AH-MA produces a uniform, odourless, smokeless flame, Fuels Natural gas, propane, butane
while optimizing emissions and efficiency. In Key attributes
addition, corrosion resistant options are availa- Robust, reliable performance.
Compact, modular design.
ble using aluminium or nickel-plated cast iron
burner bodies.

FlueFire FlueFire
Type Nozzle-mixing
FlueFire is an in-duct burner designed for sup-
Number of sizes Modular
plemental firing in cogeneration and combined-
340 kW/150 mm
cycle installations. The burner is also suitable Capacity range
(1275 kBTU/h/6 inches)** *
for fresh air operation or incineration applica- Turndown 10:1
FlueFire tions. The FlueFire takes its oxygen requirement Max. process temperature 1200°C (2200°F)
from the turbine exhaust gases. The burner can Fuels Natural gas, propane, butane
function with inlet temperatures up to 700°C Key attributes
Clean combustion with low NOX .
(1300°F) and outlet temperatures up to 1200°C
Exceptional flame stability.
(2200°F). Meets changing heat demands while maintaining uniform
temperature distribution.

**Subject to exhaust gas oxygen level.

InciniFume InciniFume
Type Nozzle-mixing
InciniFume is a modular in-duct burner. The
Number of sizes Modular
burner uses the oxygen within the exhaust flow
250 kW/300 mm
to complete the combustion process. The short Capacity range
(940 kBTU/h/foot)** *
flame and uniform temperature distribution Turndown 10:1
InciniFume make it ideal for a variety of industrial proces- Max. process temperature 950°C (1750°F)
ses requiring large heat inputs and high outlet Fuels Natural gas, propane, butane
temperatures. The burner can be assembled in Key attributes
Short flame and uniform temperature distribution.
straight sections, t- sections or crosses.
**Subject to exhaust gas oxygen level

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 11
 Air heating burners
RatioMatic RatioMatic
RatioMatic is a packaged air heating burner that Type Nozzle-mixing
features simple operation and robust, reliable Number of sizes 14 (size 50 – 3000)
Capacity range 135 – 8000 kW (0.5 – 30 MBTU/h)*
performance. The ratio regulator and direct drive
Turndown 21:1 up to 100:1
air butterfly valve simplify start-up and adjust-
Max. process temperature 1038°C (1900°F)
RatioMatic ment. The fast mixing nozzle provides clean, sta- Fuels Natural gas, propane, butane
ble flame at all firing rates. RatioMatic delivers Key attributes
high fuel efficiency and low NOX , CO and aldehy- Easy set-up.
de outputs. The design of the RatioMatic makes No gas adjustment with ratio control.
Optional burner lengths to accommodate various oven wall
it easy to install, operate and maintain.
thicknesses.
Robust, reliable performance.

Winnox Winnox
Type Nozzle-mixing
Winnox is designed to comply with global emis-
Number of sizes 8 (size 50 – 850)
sions regulations. Easy to set up and operate,
147 – 3330 kW
the low NOX Winnox burner is ideal for air hea- Capacity range
(550 – 12500 kBTU/h)*
ting and oven applications. Winnox features an Turndown 7:1 up to 17:1
Winnox intense, short, swirled flame that is completely Max. process temperature 982°C (1800°F)
contained within the firing tube. The nozzle crea- Fuels Natural gas, propane, butane
tes an intense mixing of air and fuel, resulting in Key attributes
Robust, reliable performance.
extremely low emissions.
5 – 20 ppm NOX emissions at 3% O2.
Simple operation.
Safe and reliable.
Very short flame.

ThermAir ThermAir
Type Nozzle-mixing
ThermAir is a nozzle-mixing burner with a pa-
Number of sizes 9 (size 15 – 500)
ckaged air blower that is designed to fire with
40 – 1340 kW
fixed combustion air over a wide turndown range. Capacity range
(150 – 5000 kBTU/h)*
The burner is simple to set up and adjust. Ther- Turndown 30:1
ThermAir mAir burners are ideal on heaters, textile ovens Max. process temperature 1038°C (1900°F)
and in situations where the fuel is highly variable Natural gas, propane, butane, landfill
Fuels
gas, low BTU gases
(800 BTU/cf to 3200 BTU/cf). This burner is
Key attributes
perfect for ovens needing additional air to carry Easy set-up and operation.
moisture away from the product being heated. Modulating gas control.
Wide range of fuels.

12 · Edition 06.15l
 RatioAir RatioAir
Type Nozzle-mixing
RatioAir is a premium air heating burner ideally
Number of sizes 11 (size 25 – 2000)
suited for applications that require a velocity
71 – 5330 kW
burner with an integrated packaged blower and Capacity range
(266 – 20400 kBTU/h)*
ratio control. RatioAir burners can deliver flame Turndown 30:1
RatioAir speeds of up to 150 m/s (500 ft/s) to deliver im- Max. process temperature 1538°C (2800°F)
proved temperature uniformity, product quality Natural gas, propane, butane, landfill
Fuels
gas, low BTU gases
and system efficiency. It also permits the use of
Key attributes
low BTU fuels. Packaged velocity burner.
Ratio control plus high excess air.
Alloy, ceramic and refractory block combustor options.
Wide range of fuels.

Incini-Cone Incini-Cone
Type Nozzle-mixing
Incini-Cone burners are designed for fume inci-
Number of sizes 9 (size 136 – 2960)
neration and the after-heating of exhaust from
400 – 8600 kW
turbines, driers, ovens and similar equipment. Capacity range
(1500 – 32200 kBTU/h)*
The burner is mounted in the exhaust duct and Turndown 26:1
Incini-Cone requires the exhaust stream to supply all of the Max. process temperature 900°C (1650°F)
oxygen needed for complete combustion. Natural gas, propane, butane, #2 fuel
Fuels
oil
Key attributes
High turndown.
Compact design.
Minimal maintenance.
Raw gas pilot.

HeatPak RatioMatic HeatPak RMHP

Number of sizes 5 (size 02, 03, 05, 07, 11)
Completely pre-assembled and pre-wired burner
Capacity range 200 – 1100 kW (756 – 4160 kBTU/h)
packages based on either RatioMatic, RatioAir or
Fuels Natural gas, propane, butane
ThermAir with mounted fan, gas safety and con-
trol system and automatic burner control unit for RatioAir HeatPak RAHP
applications in industry. Number of sizes 5 (size 01, 02, 03, 06, 09)
HeatPak
Capacity range 100 – 900 kW (380 – 3400 kBTU/h)
Thanks to their compact design, both conversion Fuels Natural gas, propane, butane
of existing systems and initial installation can
be implemented within a very short time. Control ThermAir HeatPak TAHP
Number of sizes 6 (size 01, 02, 03, 05, 09, 10)
is carried out using air/gas ratio control (RMHP
Capacity range 100 – 1045 kW (380 – 3950 kBTU/h)
and RAHP) or gas-only control (TAHP) using
Fuels Natural gas, propane, butane
linear flow control LFC in the gas circuit with a
constant air volume.

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 13
 Immersion burners
ImmersoJet ImmersoJet
Type Nozzle-mixing
ImmersoJet is a nozzle-mixing, tube-firing bur-
Number of sizes 5 (2", 3", 4", 6", 8")
ner designed to fire at high velocities through
Capacity range 51 – 2130 kW (190 – 8000 kBTU/h)*
a small diameter immersion tube in immersion Turndown 7:1 minimum
heating tanks. The combustion gases from the Fuels Natural gas, propane, butane
ImmersoJet burner scrub the inner tube surfaces to produ- Key attributes
ce a high heat transfer rate and fast heat-up Up to 80% efficiency.
times. The high velocity flow through the smaller Allows the use of smaller, lower cost tubes.

diameter tubes allows for system efficiencies in

excess of 80%.

ImmersoPak ImmersoPak
Type Nozzle-mixing
The ImmersoPak burner is ideal for heating im-
Number of sizes 6 (4", 5", 6", 8", 10", 12")
mersion tubes on cleaning tanks, spray washers,
72 – 1090 kW
salt baths, quenching tanks, tempering tanks, Capacity range
(270 – 4100 kBTU/h)*
asphalt tanks and similar equipment. Immerso- Turndown 4.5:1 minimum
ImmersoPak Pak is easy to install, simple to operate, and of- Fuels Natural gas, propane, butane
fers durability and long service life in industrial Key attributes
environments. It delivers smooth, quiet perfor- Up to 80% efficiency.
Easy set-up with no gas adjustment.
mance, even during cold starts. Compact, modular design.

Indirect air heaters

Indirect air heaters RHT Indirect air heater RHT
Indirect air heaters RHT are designed to heat re- Type Indirect air heater
circulating ovens and driers where the products Number of sizes 9
50 – 800 kW
of combustion must be isolated from the pro- Capacity range
(170 – 2730 kBTU/h)*
cess air stream. They are also excellent for use Max. process temperature 290°C (550°F)
RHT in industrial space heating systems. The firing Fuels Natural gas, propane, butane
chamber and exhaust tubes are assembled as Key attributes
a single unit for easy installation and optimum Separates products of combustion from process air stream.
performance. Easy maintenance.
Meets NFPA 86 requirements.

Indirect air heaters ER Indirect air heater ER

Type Indirect air heater
Indirect air heaters ER are ideal for heating and
Number of sizes 9
drying applications requiring contaminant-free
240 – 4560 kW
process air. Typical applications include phar- Capacity range 1580 – 82200 Nm3/h (900 – 17100
maceutical spray driers, chemical driers and kBtu/h) (1000 – 52100 scfm)
ER drying ovens. In addition, component options Max. process
420°C (780°F)
temperature
are available to meet demanding dairy industry
Fuels Natural gas, propane, butane
requirements.
Key attributes
Complete packaged solution.
Clean process air – free from products of combustion.
High efficiency.
Ultra-low emission burner options.

14 · Edition 06.15l
 Pilots, open burner nozzles and thermoelectric safety devices
ZKIH
Ionization pilot burner
ZMI With forced air supply.
Pilot burners with ionization control Gas types: natural gas, propane, coke oven gas.
For safely igniting gas burners.
ZIO 40
ZAI With forced air supply.
ZKIH Atmospheric pilot burner.
Gas types: natural gas, propane, coke oven gas.
Gas types: natural gas, propane;
Capacity
other gas types on request.
Burner kW kBTU/h*

ZIO 40 ZMI ZAI 3 11

With forced air supply. ZMI 16 1–2 3.8 – 7.6
ZMI 25 2.5 – 4 9.5 – 15
Gas types: natural gas, propane, coke oven gas. ZKIH 2–7 7.6 – 26
for natural gas max. 5 max. 17
ZAI ZIO 40 up to 20 up to 76

Open burner nozzles Sticktite burner nozzles

Open-type burner nozzle with built-in flame re-
Blast tips tention. For use with air/gas mixers.
Blast tips
Small burners for use in groups to heat a wide
area. For use as pipe burners with pre-mixed air/ Type Pre-mix
Number of sizes 10 (0.5 – 6 inch)
gas.
Capacity range 10 – 1400 kW (37 – 5250 kBTU/h)
Type Pre-mix
Sticktite
Number of sizes 4 (0.38 – 1 inch) Ferrofix burner nozzles
Capacity range 0.8 – 2.9 kW (3 – 11 BTU/h)
Open-type burner nozzle with built-in flame re-
tention. For use with air/gas mixers.

Ferrofix Type Pre-mix

Number of sizes 13 (0.25 – 6 inch)
Capacity range 2 – 1520 kW (6 – 5700 kBTU/h)

ZTA
Thermo pilot burner ZTI 55
For safe ignition and thermoelectric safegu- Atmospheric pilot burner with ionization elect-
arding in conjunction with control valve S11T rode.
of gas burners in applications without voltage Capacity
supply. Burner kW kBTU/h*
ZT 40..A
Gas types: natural gas, LPG, coke oven gas. ZTA 1 3.8
ZT 40 1 3.8
ZTA ZTI 55
with natural gas 3.3 12.0
Atmospheric pilot burner.
with LPG 2.5 9.5
ZT 40../100
with town gas 2.3 8.7
ZT 40
ZT 40..A: atmospheric,
Control valve S11T
ZT 40../100: with forced air supply.
The control valve S11T operates independently
ZTI 55 of the mains power supply. The control valve
S11T..S is also available with a switch to control
an ignition transformer.
Inlet pressure: max. 1500 mbar.
S11T

* Capacities in kW refer to
the lower calorific value
Hu and capacities in
BTU/h refer to the upper
calorific value Ho

Edition 06.15l · 15
Overview
Multi-burner high-temperature applications burner for central combustion air fan Low-temperture applications burners with individual combustion fan
Line-style air heating and duct
Direct fired furnace burner burners
• BIO, ZIO • AirHeat v1 and v2
• BIC, ZIC • RatioStar
• BIC..M • Minnox
• BIC..L • Linnox ULE
• BIC..R • AH-MA
• ThermJet • FlueFire
• BBG • InciniFume
• ExtensoHeat Air heating burners
• Furnnox • RatioMatic
• TriOx • Winnox
• ThermAir
• RatioAir
Self recuperative and radiant tube • Incini-Cone
burners
• ECOMAX Immersion burners
• TJSR • ImmersoJet
• SER • ImmersoPak
• TFB
• BU
• FGR

Indirect air heaters

• RHT
Oxy-fuel burners and burners for • ER
the glass industry
• PrimeFire® 100, 300 and 400
• PrimeFire® Forehearth
• BrightFire® 200
• WGD
• 04V

Contact
www.kromschroeder.com ➔ Process Heat ➔ Sales
Elster GmbH
Strotheweg 1 · 49504 Lotte (Büren)
Germany We reserve the right to make
Tel. +49 541 1214-0 technical modifications in the
interests of progress.
03250944

[email protected] Copyright © 2017 Elster GmbH

www.kromschroeder.com All rights reserved.

16 · Edition 06.15l