info

Information on high-pressure gas regulators

Regulators for gas supply pressures up to 4000 mbar

High-pressure gas supply – Heating centre at Weishaupt’s main works in Schwendi, Germany

2
Description

W-MF double gas valve assembly Safety shutoff valve (SSV)

Test burner Breather and vent line

Low gas pressure switch Pressure gauge

High gas pressure switch

Thermal shutoff

Ball valve

Filter

Axial compensator

Valve-proving pressure switch Pressure regulator

High-pressure gas supply – Compact regulator, type 4/1, connected to a screwed double gas valve assembly

General (SRV / SSV and high gas pressure the German Technical and Scientific
The pressure regulators supplied with switch) may also be triggered. Association for Gas and Water (DVGW).
gas and dual-fuel burners are subject to Certain provisions in the relevant DVGW
high dynamic demands because of The correct installation of the pressure worksheets for pressure regulating
abrupt opening and closing and the small regulators and safety equipment, equipment in the public gas supply do
volumes of gas between the regulator together with their associated impulse not apply to burner installations. The
and the safety shutoff equipment on the lines, is crucial for correct operation. The problem of back pressure does not exist
burner. impulse lines are arranged and sized to here.
ensure correct functionality and thus to
The gas pressure regulators described in ensure the required reaction speed of
this booklet are direct-acting units which the units.
comply with the requirements of EN 676,
automatic forced-draught burners for Only the breather and vent lines have to
gaseous fuels. be connected to the equipment, provided
regulators without safety diaphragms are
The opening and closing times are short being used. Relevant notes can be found
so that the regulators can respond to the in the installation examples and notes
rapid changes in burner load. They also section of this booklet.
have to cope with the emergency shut-
down of a burner operating at full load. The complete assemblies are equipped
In these cases the safety equipment according to the rules and standards of

3
Description
Matched to the Weishaupt burner the burner cannot be supplied with a CE Purpose of the pressure regulator
range Product Identification Number. Gas pressure regulators have the job of
The pressure regulators with safety maintaining the outlet pressure for every
equipment covered in this booklet are The pressure regulators must be fitted in burner load point, regardless of the inlet
specially matched to Weishaupt gas the immediate vicinity of the burner as pressure and throughput.
burners. The entire Weishaupt burner part of its gas valve train.
range is covered. Connections are the The gas regulator restricts incoming
right size for all of the usual burner valve Capacity, functionality, and safety can pressure, and shuts tightly under zero
train components. only be ensured if the correct units flow conditions.
matched to the burners are used.
Standard outlet gas pressures of 200, Purpose of the safety shutoff valve
140, 100, and 50 mbar are catered for. Maximum inlet pressures (SSV)
Adjustments for higher or lower operat- Supply pressures below 300 mbar are The safety shutoff valve serves as the
ing pressures can be made through the classified as low-pressure supplies, primary safeguard against excess gas
selection of appropriate governor whereas supply pressures above 300 pressure. It acts to protect downstream
springs. The safety equipment is preset mbar are classified as medium or high- valve train components and has no
at the factory. pressure supplies. combustion monitoring function. The
SSV, which is open during normal
The pre-assembled regulator sets have The high-pressure regulators described operation, shuts off the gas supply if the
been individually tested for soundness in this booklet have specific maximum upper pressure setpoint is reached. Once
and correct functionality. A further test is inlet pressures. These are detailed in the activated, the SSV is not permitted to re-
carried out during commissioning. various tables. open automatically; it must be manually
reset.
On installations with multiple burners, Please refer to the relevant DVGW work-
each burner must be equipped with its sheets for information regarding the The SSV forms part of the gas pressure
own pressure regulator. design and equipping of upstream gas regulator assembly. It senses the outlet
pressure regulating systems. Gas supply pressure from the stabilisation section
The units are designed only for burner pressures that exceed 5000 mbar make immediately after the pressure regulator,
operation. They are not intended for use particular demands in terms of space to which it is connected via an impulse
as transfer stations. This principle also and the equipment required, such that line.
applies in reverse; transfer stations are their use in plant rooms is possible only
not suitable gas burner operation. in very limited circumstances. The SSV is set and checked during
burner commissioning. This includes
Furthermore, it has to be born in mind Safeguard against excess gas checking the closing process, i.e. making
that burner commissioning technicians throughput sure the SSV functions correctly.
are not authorised to work on the gas The gas pressure regulator ensures a
supplier’s equipment, but are familiar virtually constant gas pressure to the The SSV’s setpoint is determined on site
with burner gas valve trains and have burner across all load points. and depends on the regulated pressure,
access to them at all times. closing pressure, venting pressure, and
For gas inlet pressures above 300 mbar, shutoff pressure. The values are pre-
Constituent burner components and additional protection is provided in the determined and relate to the maximum
type approval form of a safety shutoff valve (SSV) and operating pressure (MOP) of the gas
The relevant standards for forced- safety relief valve (SRV). These also components used.
draught gas burners stipulate that the protect the downstream components
gas burner must be treated as a single from pressures that are in excess of their Please note the setting advice given on
functional unit, including all of the gas maximum operating pressures (MOP). page 27.
and air-side equipment needed for
burner operation. As a consequence,
high-pressure regulators with safety
equipment are considered a constituent
burner component and undergo testing
as such. This booklet forms part of the
test report. If different devices are used,

4
 Safety relief Pressure
valve (SRV) gauge

DMV gas double valve assembly

Test burner
Thermal shutoff

High gas
pressure Ball valve
switch

Filter

Safety shutoff valve (SSV)

Pressure regulator

Impulse line

Axial compensator

Valve train
junction box Valve-proving pressure switch

Low gas pressure switch

High-pressure gas supply – Regulator type 8/1 – 80/80 with DMV double gas valve assembly

Purpose of the safety relief valve By setting the vent pressure of the SRV Purpose of the safety diaphragm
(SRV) below the setpoint of the SSV, it is possible Pressure regulator types 06/15S to
Safety relief valves are incorporated as to make the SRV respond first, and then 09/1S and 1/1S to to 4/1S, which are
an additional safety device. If internal gas only with a further increase in pressure suitable for gas inlet pressures up to
leakage is detected, i.e. if the gas pressure will the SSV trip. The SRV is fitted on the 1000 mbar, have this different feature.
regulator does not close its seat, the outlet side of the gas pressure regulator.
SRV prevents an inadvertent response The safety diaphragm prevents a
from the main safety equipment. On regulator types 06/1 to 09/1 and dangerous amount of gas from leaking
1/1 to 5/1 (models 133..., 233..., 244...), into the plant room in the event of the
An impermissible increase in pressure is the SRV is integrated into the pressure main working diaphragm being breached.
possible if the pressure regulator supplies regulator and cannot be adjusted. This eliminates the need to connect a
an excess outlet pressure due to faulty breather and vent line (SRV).
operation, or if an SSV does not close On regulator types 5/1-25/50 to
tightly and leakage occurs via its seat. 9/1-100/150, the SRV is a separate Additional documentation
component and can be adjusted by High-pressure regulators suitable for
If the pressure setpoint is exceeded, the means of its spring pressure. gas supply pressures in excess of
valve opens against the closing spring. 4000 mbar can be found in Print No.
Once the excess pressure has decreased 83197902. Print No. 83525902 details
the SRV closes again automatically. A special regulators with high outlet
vent line to atmosphere should be pressures for WK 80 burners.
provided to ensure that any internal gas
leakage can be vented safely.

5
High-pressure gas supply with two burners
Gas burner 1

Supply
Pressure regulator
line
with safety equipment P P P
Gas burner 2

P P P

1 2 6 8 3 4 5 9 11 7 10 12 13 14 15 16 17

Each burner is equipped with its own Legend

pressure regulator and safety equipment, 1 Ball valve 9 Vent line
executed in accordance with DVGW 2 Filter (except on compact regulators
worksheet G 491. 3 Safety shutoff valve (SSV) with safety diaphragms)
4 Pressure regulator 10 Gas meter
In many cases transfer stations are fitted 5 Safety relief valve (SRV) 11 High gas pressure switch
upstream. These units are used to govern 6 Inlet pressure gauge with 12 Low gas pressure switch
inlet pressures of 4000–100 000 mbar pushbutton valve 13 Valve-proving pressure switch
down to 4000 mbar, thereby achieving 7 Outlet pressure gauge with 14 Double gas valve assembly
an operating pressure that is suitable for pushbutton valve 15 Ignition gas solenoid valve
the high-pressure pressure regulators 8 Breather line 16 Gas butterfly valve
described in this booklet. (except on compact regulators 17 Mixing assembly
with safety diaphragms)

6
Regulators with breather and vent line

Types 06/1 to 09/1 Types 1/1 to 4/1 Type 5/1

Type 5/1–25/50 Type 8/1–80/80

Type 9/1–100/150

7
Use
The following overview tables show Safeguarding the gas supply under Maximum operating pressure (MOP)
the operational limits of the high- fault conditions – MIP The maximum gas flow pressure before
pressure regulators. The supplier must safeguard the gas the ball valve at full burner load must not
flow pressure such that, in the event of exceed the MOP of the high-pressure
Setpoint of the pressure regulator failure, the flow pressure cannot exceed regulator used.
The pressure setpoint of the regulator is the maximum incidental pressure (MIP )
always based on the regulator’s standard of the burner’s gas valve train.
spring.
(MIP = MOP x 1.1)

Operational limits for standard regulators

Regulator types 06/1 08/1 09/1
07/1

Gas flow pressure before the ball valve at max. burner load, pi 300–4000 mbar 300–3000 mbar 300–1500 mbar

Pressure setpoint, po ≤ 210 mbar ≤ 210 mbar ≤ 210 mbar

Maximum operating pressure (MOP) of the gas supply 5000 mbar 5000 mbar 5000 mbar

Minimum required MOP for components 500 mbar 500 mbar 500 mbar
(low-pressure side of the valve train)

Operational limits for standard regulators

Regulator types 1/1, 2/1 3/1 4/1
5/1

Gas flow pressure before the ball valve at max. burner load, pi 300–4000 mbar 300–2500 mbar 300–1000 mbar

Pressure setpoint, po ≤ 210 mbar ≤ 210 mbar ≤ 210 mbar

Maximum operating pressure (MOP) of the gas supply 5000 mbar 5000 mbar 5000 mbar

Minimum required MOP for components 500 mbar 500 mbar 500 mbar
(low-pressure side of the valve train)

Operational limits for standard regulators

Regulator types 5/1-25/50 8/1-80/80 9/1-100/100
to 7/1-25/100 to 8/1-80/150 9/1-100/150

Gas flow pressure before the ball valve at max. burner load, pi 300–4000 mbar 300–4000 mbar 300–4000 mbar

Pressure setpoint, po ≤ 210 mbar ≤ 210 mbar ≤ 210 mbar

Maximum operating pressure (MOP) of the gas supply 5000 mbar 4000 mbar 5000 mbar

Minimum required MOP for components 500 mbar 500 mbar 500 mbar
(low-pressure side of the valve train)

8
Operational limits for regulators with safety diaphragm
Regulator types 06/1S 1/1S
to 09/1S to 4/1S

Gas flow pressure before the ball valve at max. burner load, pi 300–1000 mbar 300–1000 mbar

Pressure setpoint, po ≤ 210 mbar ≤ 210 mbar

Maximum operating pressure (MOP) of the gas supply 1000 mbar 1000 mbar

Minimum required MOP for components 500 mbar 500 mbar

(low-pressure side of the valve train

Operational limits ≥ 4000 mbar

Regulator types 07/2-25/50 1/2-50/50 5/2-25/80
08/2-25/50 2/2-50/50 to 6/2a-50/100

Gas flow pressure before the ball valve at max. burner load, pi 1000–6000 mbar 1000–6000 mbar 1000–10 000 mbar

Pressure setpoint, po ≤ 210 mbar ≤ 210 mbar ≤ 210 mbar

Maximum operating pressure (MOP) of the gas supply 6000 mbar 6000 mbar 16 000 mbar

Minimum required MOP for components 500 mbar 500 mbar 500 mbar
(low-pressure side of the valve train)

Operational limits for So regulators for WKmono 80 and WK 70 / 80 burners see print No. 83197902
Regulator types 5/2a-So-25/80 7/1-So-50/100 8/1-So-80/150 9/1-So-100/150
to 6/2a-So-50/150 7/1-So-50/150

Gas flow pressure before the ball valve at max. burner load, pi 500–10 000 mbar 500–5000 mbar 500–4000 mbar 500–5000 mbar

Pressure setpoint, po ≤ 350 mbar ≤ 350 mbar ≤ 350 mbar ≤ 350 mbar

Maximum operating pressure (MOP) of the gas supply 16 000 mbar 16 000 mbar 4000 mbar 5000 mbar

Minimum required MOP for components 500 mbar 500 mbar 500 mbar 500 mbar
(low-pressure side of the valve train)

Operational limits for SoH regulators for WK 80 burners see print No. 83197902
Regulator types 6/2a-SoH-50/150 7/1-SoH-50/150 8/1-SoH-80/150 9/1-SoH-100/150

Gas flow pressure before the ball valve at max. burner load, pi 3500–10 000 mbar 1800–5000 mbar 800–3500 mbar 700–1800 mbar

Pressure setpoint, po ≤ 500 mbar ≤ 500 mbar ≤ 500 mbar ≤ 500 mbar

Maximum operating pressure (MOP) of the gas supply 16 000 mbar 16 000 mbar 16 000 mbar 5000 mbar

Minimum required MOP for components 700 mbar 700 mbar 700 mbar 700 mbar
(low-pressure side of the valve train)

9
Weishaupt regulator types 06/1S to 4/1S
with safety diaphragm
Safety shutoff
valve (SSV)
Sealing cap Adjusting screw

Regulator spring

Adjusting screw
Damping

Breather port
Nozzle

SSV spring
Blocking spring
Safety
diaphragm
Control orifice Diaphragm

Fusible link

Diaphragm
Reset

Operating stem
Diaphragm Lever system Nozzle
housing Valve disc Valve rod with
Low pressure High pressure closure disc

Schematic representation, types 06/1S to 09/1S and 1/1S to 4/1S

Function of the safety diaphragm Function of the pressure regulator Scope of delivery:
The safety diaphragm prevents a and safety shutoff valve (SSV) Refer to page 15, but note these units
dangerous amount of gas from leaking As described for the compact units are equipped with a safety diaphragm
into the plant room in the event of the without safety diaphragm. and consequently do not have a SRV.
main working diaphragm being breached.
This eliminates the need to connect a
breather and vent line.

10
Technical data
Gas pressure regulator and SSV springs
These units differ from the compact Regulators with safety diaphragms can The dimensions of these units are the
units on pages 12 and 13 in that they be selected from the charts on pages 22 same as units without a safety diaphragm.
have a safety diaphragm. For this and 23, referencing the equivalent type
reason, it is not necessary to connect without safety diaphragm. Maximum inlet
a breather and vent line and, as a pressure 1000 mbar!
consequence, the units are not
equipped with a safety shutoff valve.

Technical data:
Type Inlet Outlet Max. inlet MOP Order No. Regulator Size Nozzle Outlet Approx. CE Product ID No.
size size pressure type Ø pressure mass DIN-DVGW Reg. No.
DN DN mbar mbar DN mm mbar kg
06/1S 25 25 1000 1000 151 336 26 680 133-730 25 3.0 30–70 15 CE-0085 CM 0154
07/1S 25 25 1000 1000 151 336 26 690 133-730 25 4.7 30–70 15 CE-0085 CM 0154
08/1S 25 25 1000 1000 151 336 26 700 133-730 50 6.3 30–70 15 CE-0085 CM 0154
09/1S 25 25 1000 1000 151 336 26 710 133-730 50 12.5 30–70 15 CE-0085 CM 0154
1/1S 50 50 1000 1000 151 336 26 720 233-12-730 50 10.0 70–140 27 CE-0085 CM 0155
2/1S 50 50 1000 1000 151 336 26 730 233-12-730 50 12.5 70–140 27 CE-0085 CM 0155
3/1S 50 50 1000 1000 151 336 26 740 233-12-730 50 20.0 70–140 27 CE-0085 CM 0155
4/1S 50 50 1000 1000 151 336 26 750 233-12-730 50 25.0 70–140 27 CE-0085 CM 0155

Outlet pressure springs and labels SSV spring activation pressures

Type Outlet pressure Colour Order No. Label order No. Setting range Colour
mbar mbar

06/1S to 09/1S 12–20 blue 490 031 201 000 08 107 140–450 green
06/1S to 09/1S 15–35 green 490 032 201 000 08 117 140–450 green
06/1S to 09/1S 30–70 1) orange 490 033 201 000 08 127 140–450 green
06/1S to 09/1S 50–140 black/white 490 030 201 000 08 137 140–450 green
06/1S to 09/1S 100–210 silver 490 029 201 000 08 157 140–450 green

1/1S to 4/1S 15–35 green 490 085 201 000 08 117 140–450 green
1/1S to 4/1S 30–70 orange 490 086 201 000 08 127 140–450 green
1/1S to 4/1S 70–140 1) black 490 087 201 000 08 147 140–450 green
1/1S to 4/1S 100–210 silver 490 088 201 000 08 157 140–450 green
1)
Standard

11
Weishaupt regulator types 06/1 to 5/1
with breather / vent line
Safety shutoff
valve (SSV)
Sealing cap Adjusting screw Blank fitting
for SSV test
Safety relief Regulator spring
valve (SRV) Breather and
ΔP 30 mbar
vent line
Adjusting screw

Damping

SSV spring
Measuring Blocking spring
limit stop
Control orifice Diaphragm

Fusible link

Diaphragm
Reset

Operating stem
Atmospheric pressure Diaphragm Lever system Nozzle
Inlet pressure housing Valve disc Valve rod with
Low pressure High pressure closure disc
Outlet pressure

Schematic representation, types 06/1 to 09/1 and 1/1 to 4/1

Function of the pressure regulator by the diaphragm and the valve disc Function of the safety shutoff valve
The diaphragm of the pressure regulator starts to constrict the orifice, thereby (SSV)
is loaded by a spring and transfers its throttling the gas flow and terminating If damage occurs to the orifice, or if the
movements via a lever system to the the pressure increase. When, due to the lever rods jam, the pressure in the
valve disc. The level of outlet pressure is reducing gas flow, the pressure behind diaphragm area and behind the orifice
achieved by an appropriate spring load. the orifice and thus in the diaphragm can rise only until the SSV responds and
housing drops, the valve disc is opened interrupts the gas supply.
Without gas pressure the regulator is once more by the force of the spring.
open, i.e. the tension of the regulator The SSV’s measuring mechanism is
spring presses the diaphragm and the This alternating process repeats itself connected to a spring loaded operating
lever system downwards so that the until a balance prevails between the stem and transfers its movement to the
valve disc is raised from the orifice. As force of the spring and the force of the valve disc. The activation pressure is
the gas flow is released, it passes gas pressure on the diaphragm. taken via an impulse line from the outlet
through the orifice, allowing the pressure pressure area of the regulating section
below the diaphragm to increase and and is temporarily delayed by the throttling
thus producing a force that counteracts effect of the control orifice. Therefore a
the spring tension. If the resulting force momentary pressure increase will not
from the gas pressure exceeds the set cause the SSV to trip.
spring loading, the lever system is raised

12
 Safety shutoff
valve (SSV)
Adjusting screw Blank fitting for SSV test

Safety relief Regulator spring Breather and

valve (SRV) vent line
Adjusting screw
ΔP 30 mbar

Damping

Diaphragm SSV spring

Measuring
limit stop
Diaphragm

Fusible link

Reset

ø 1.6 mm nozzle
ø 3.0 mm nozzle Lever system
Impulse line
Impulse line
Nozzle
Atmospheric pressure Valve rod with
Valve disc closure disc
Inlet pressure

Outlet pressure

Schematic representation, type 5/1

If the pressure rises above the value set Function of the safety relief valve Preset outlet pressure and activation
with the SSV spring then the measuring (SRV) pressure
mechanism overcomes the resistance of The SRV is sized so the flow capacity of The outlet pressure of the regulator and
the operating stem. The blocking spring the orifice can be vented without any the activation pressure of the SSV are
consequently presses the valve disc inadmissible rise in outlet pressure if the preset at the factory:
against the valve seat thereby closing regulator fails. The venting pressure is
the gas supply. approximately 30 mbar above the outlet Pressure regulator . . . . . . . . . . as ordered
pressure, ± 10%. The excess pressure is SSV . . . . . . . . . . . . . . . . . . . approx. 350 mbar
The measuring mechanism is separated released to the vent connection via the
from the inlet pressure space by an O SRV and from there it is vented safely to If a different outlet pressure is required,
ring seal. open atmosphere. this can be achieved by adjusting the
setting screw. Please refer to page 26
for instructions on setting the pressure.

13
Installation n Additional testing of the gas pressure
n To avoid damage or operational faults, regulating assembly must be carried
care must be taken to ensure that the out prior to burner commissioning (see
supply line and the regulator are free page 26).
from contamination.
n All local legislation and regulations
n Jointing rings must be in place. must be observed.

n The pressure regulator is installed in Commissioning Sealing

such a way that the directional arrow nFunction test of the burner with ball cap
on the casing points in the direction of valve closed (see the burner manual).
the gas flow. Due to the spring load,
the installation of the pressure regulator n The regulator’s installation-specific
Reset
is independent of its position. Due to outlet pressure is preset at the factory
the flange connection between valve (the setpoint may vary under actual Valve rod with
body and the casing of the diaphragm operating conditions). closure disc
on the one hand, and the valve body
and the casing of the SSV on the n The ball valve can be opened slowly. Safety shutoff valve activated
other, various installation possibilities
are available. In standard execution, n It is usually necessary to re-adjust the
the regulator, SSV, and gas flow are outlet pressure. To do this the sealing
horizontal. The assembly may however cap must be removed. By turning the
be installed in any position, but care adjusting screw, the pressure can be
must be taken that the outlet pressure set to the required value. Pressure is Maintenance and fault finding
is re-adjusted accordingly. increased by turning the screw clock- A visual inspection of the burner gas
wise. Adjustments should only be valve train is carried out during annual
n A breather and vent line leading into made under gas flow conditions. This maintenance or when fault finding. This
safe open atmosphere is connected to can be done during operation, as all checks the condition and operation of
the breather port (refer to page 28 for gas-carrying areas of the regulator are the units for deviations from the desired
installation instructions). sealed. conditions (gas throughput, gas pressure,
setpoints).
n A soundness test must be carried out n Should a fault on the pressure regulator
in accordance with the burner manual result in a closure of the SSV, the valve Tightness / function tests
after the pressure regulating assembly can be reset manually once the cause After the visual inspection, tightness and
has been installed in the burner’s gas of the fault has been eliminated (refer other tests are carried out (please refer
valve train. to page 27 for description). to the notes on pages 26 and 27).

Maintenance
The gas pressure regulators require
practically no maintenance. However, a
gas filter must be fitted upstream of the
pressure regulator.

Safety relief valve open

14
Technical data
Gas pressure regulator and SSV springs
These units incorporate an integral, Regulators can be selected from the
non-adjustable safety relief valve and charts on pages 22 and 23.
a separate, adjustable safety shutoff
valve. A common breather and vent The dimensions of these units can be
line leading to atmosphere is required. found on page 32.
Please refer to page 28 for sizing.

Technical data:
Type Inlet Outlet Max. inlet MOP Order No. Regulator Size Nozzle Outlet Approx. CE Product ID No.
size size pressure type Ø pressure mass DIN-DVGW Reg. No.
DN DN mbar mbar DN mm mbar kg
06/1 25 25 4000 5000 151 336 26 660 133-5-72 25 3.0 30–70 15 CE-0085 CM 0154
07/1 25 25 4000 5000 151 336 26 670 133-5-72 25 4.7 30–70 15 CE-0085 CM 0154
08/1 25 25 3000 5000 151 336 26 460 133-5-72 50 6.3 30–70 15 CE-0085 CM 0154
09/1 25 25 1500 5000 151 336 26 470 133-5-72 50 12.5 30–70 15 CE-0085 CM 0154
1/1 50 50 4000 5000 151 336 26 480 233-12-5-72 50 10.0 30–70 27 CE-0085 CM 0155
2/1 50 50 4000 5000 151 336 26 490 233-12-5-72 50 12.5 30–70 27 CE-0085 CM 0155
3/1 50 50 2500 5000 151 336 26 500 233-12-5-72 50 20.0 70–140 27 CE-0085 CM 0155
4/1 50 50 1000 5000 151 336 26 510 233-12-5-72 50 25.0 70–140 27 CE-0085 CM 0155
5/1 50 50 4000 5000 151 336 26 520 244-12-5-72 50 27.5 70–140 31 CE-0085 CM 0156

Outlet pressure springs and labels SSV spring activation pressures

Type Outlet pressure Colour Order No. Label order No. Setting range Colour
mbar mbar

06/1 to 09/1 12–20 blue 490 031 201 000 08 107 140–450 green
06/1 to 09/1 15–35 green 490 032 201 000 08 117 140–450 green
06/1 to 09/1 30–70 1) orange 490 033 201 000 08 127 140–450 green
06/1 to 09/1 50–140 black / white 490 030 201 000 08 137 140–450 green
06/1 to 09/1 100–210 silver 490 029 201 000 08 157 140–450 green

1/1 to 5/1 15–35 green 490 085 201 000 08 117 140–450 green
1/1 to 5/1 30–70 orange 490 086 201 000 08 127 140–450 green
1/1 to 5/1 70–140 1) black 490 087 201 000 08 147 140–450 green
1/1 to 5/1 100–210 silver 490 088 201 000 08 157 140–450 green
1)
Standard

Note: Scope of delivery:

The specific outlet pressure has to be 1 Pressure regulating unit, comprising Connection pieces, screws, nuts, gaskets,
determined for each individual installation. regulator, SSV, and integrated SRV. and, additionally for type 5/1, a stabilising
This outlet pressure should be quoted 1 Inlet pressure gauge with push-button section with connections and control line
when ordering, as well as the spring valve, mounted on the intermediate for the regulator and SSV.
required. The pressure regulator will then ring.
be supplied with the correct spring and 1 Outlet pressure gauge with push-button The unit is supplied pressure tested.
label. valve, mounted on the intermediate
ring.

15
Weishaupt regulator types 5/1-25/…
with safety relief valve
Breather line to
Safety relief valve (SRV)
High-pressure regulator open atmosphere
Vent line to open atmosphere
Inlet pressure gauge

Adjusting screw
Outlet
pressure
Regulator spring gauge

Diaphragm

ø 3.0 mm nozzle

Impulse line
Low pressure
Typ 7/1 50/50

ø 1.6 mm nozzle

Safety shutoff
valve (SSV) Impulse line
Valve disc
Atmospheric pressure

Inlet pressure
Activation mechanism with fusible link Outlet pressure

Schematic representation, types 5/1-25/50 to 8/1-80/150

Function of the pressure regulator rise terminated. If the gas pressure As the gas flow presses the valve tightly
The pressure regulator’s diaphragm behind the orifice drops due to reduced onto the valve seat, a tight seal is
transfers movement via the valve stem to gas flow, the valve cross section is again achieved. The SSV is reset by the reset
the valve disc. The outlet pressure is enlarged by the increased spring tension. shaft. The activation point of the SSV,
transferred via the impulse line into the which is preset by the manufacturer, is
space below the diaphragm. This pressure Function of the safety shutoff valve set via the setting screw.
is set with the setting screw and can be (SSV)
varied by adjusting the spring loading. At During normal operation the SSV is
zero gas flow the pressure regulator is open. It automatically shuts off the gas
closed. The valve disc tightly closes the flow if the pressure rises above the
orifice. Without gas pressure the regulator 350 mbar setpoint preset at the factory.
is open. The spring tension presses the After responding it remains shut and can
diaphragm and the valve stem downward, only be re-opened manually. The SSV
thereby raising the valve disc from the disc, coated with vulcanised synthetic
orifice. When gas flows through the rubber, is spring loaded and is latched by
orifice, pressure can build up via the the release lever in the open position.
impulse line below the diaphragm. If the Once the activation pressure down-
gas pressure exceeds the set spring stream of the valve has been reached,
tension, the valve stem and valve disc are the SSV is tripped and the spring tension
lifted and the orifice is constricted. The closes the valve.
gas flow is thus reduced and the pressure

16
 Preset outlet pressure and activation n The ball valve can be opened slowly.
SSV flap valve pressure
The outlet pressure of the regulator, the n It is usually necessary to re-adjust the
activation pressure of the SSV, and the outlet pressure. The adjustment can
venting pressure of the SRV are preset at be made during operation (refer to
the factory: page 27 for description).

Pressure regulator . . . . . . . . . . as ordered n Should a fault on the pressure regulator

SSV . . . . . . . . . . . . . . . . . . . approx. 350 mbar result in a closure of the SSV, the valve
SRV . . . . . . . . . . . . . . . . . . . approx. 300 mbar can be reset manually once the cause
Release lever
of the fault has been eliminated (refer
Installation to page 27 for description).
reset shaft
n To avoid damage or operational faults,
care must be taken to ensure that the Maintenance and fault finding
supply line and the regulator are free A visual inspection of the burner gas
from contamination. valve train is carried out during annual
maintenance or when fault finding. This
n Install horizontally, with the spring checks the condition and operation of
housing of the gas pressure regulator the units for deviations from the desired
vertically upwards. conditions (gas throughput, gas pressure,
setpoints).
Latching n The assembly is installed in such a way
that the directional arrows on the Tightness / function tests
regulator and SSV point in the direc- After the visual inspection, tightness and
SSV activation mechanism
tion of the gas flow. other tests are carried out (please refer
to the notes on page 26).
n Particular care must be taken during
installation to ensure the impulse lines Maintenance
are not damaged. The gas pressure regulators require
practically no maintenance. However, a
n An R¾ vent line leading into safe open gas filter must be fitted upstream of the
atmosphere should be connected to pressure regulator.
the vent line port.
Function of the safety relief valve Faults
(SRV) n A soundness test must be carried out Vibrations: The regulator is frequently
During normal operation the SRV is in accordance with the burner manual held responsible for vibrations, whereas
closed. The SRV is preset at the factory after the pressure regulating assembly in reality vibrations originate mainly in the
to 300 mbar, so that this valve will be the has been installed in the burner’s gas pipeline. A close check should therefore
first to respond to an excess outlet valve train. be made first, as to whether the pipeline
pressure. Only then will the SSV become is well-supported and does not have any
operative. The gas is vented into safe n Additional testing of the gas pressure points causing vibrations (half-opened
open atmosphere via the vent line. With regulating assembly must be carried valves, pipework with many changes in
a pressure rise the diaphragm is raised out prior to burner commissioning (see direction, etc.).
by the valve disc and gas can thus flow page 26).
through the valve. When the diaphragm Vibration in the regulator can only be
drops again following a reduction in Commissioning caused by a distorted diaphragm or valve
pressure, the valve is closed. The n Function test of the burner with ball rods, which happens very rarely.
appropriate venting pressure level is set valve closed (see the burner manual).
via the setting screw Fluctuations (surges): The regulator
n The regulator’s installation-specific has a large orifice and consequently a
outlet pressure is preset at the factory very large throughput in comparison to
(the setpoint may vary under actual its connection size. At very low through-
operating conditions). puts the valve disc barely lifts from the
orifice. When this happens the regulator

17
Weishaupt regulator types 9/1-100/…
with safety relief valve
Breather line to
High-pressure open atmosphere Safety relief valve (SRV)
regulator
Vent line to
Adjusting screw open atmosphere

Regulator spring

ø 1.6 mm nozzle

Diaphragm

ø 3.0 mm nozzle

Valve disc Impulse line

Atmospheric pressure

SSV safety shutoff valve Inlet pressure

Outlet pressure

Schematic representation, types 9/1-100/100 and 9/1-100/150

may become unstable. To overcome this No zero cutoff:

proceed as follows: The cause may be a damaged valve seat,
or a non-tight orifice.
If the regulator surges at normal
throughput, the fault can be rectified by Note:
SSV
throttling the impulse line. Generally, a All SSV impulse connections are fitted flap valve
reduction in the cross section of the as standard with a ø 1.6 mm orifice
impulse line effects an attenuation and (screwed connection to stabilising Release lever
consequently a slower response period section, pages 13, 16, and 18). reset shaft
for the pressure regulator.
All of the RR16 regulators are fitted as
Surging of the regulator can often be standard with a ø 3 mm orifice (screwed
eliminated by reducing the breather connection can be removed, page 18).
cross section (see rubber washer, page This should be checked if the equipment
31). does not function correctly.

Where operating conditions permit, a

different spring may also be used. If the
regulator response is too slow, remove
the ø 3 mm nozzle from the coupling. Bypass ball valve

SSV activation mechanism, type 022-1

18
Technical data
Gas pressure regulator, SSV, and SRV springs
Technical data
Type Inlet Outlet Max. inlet MOP Order No. Regulator Size Nozzle Outlet Approx. CE Product ID No.
size size pressure type Ø pressure mass DIN-DVGW Reg. No.
DN DN mbar mbar DN mm mbar kg
5/1-25/50 25 50 4000 5000 151 336 26 370 RR 16-25-31-8N-033 25 31 100–210 46 CE-0085 AQ 1103
5/1-25/80 25 80 4000 5000 151 336 26 530 RR 16-25-31-8N-033 25 31 100–210 58 CE-0085 AQ 1103
6/1-50/50 50 50 4000 5000 151 336 26 380 RR 16-50-31-8N-033 50 31 100–210 44 CE-0085 AQ 1103
6/1-50/80 50 80 4000 5000 151 336 26 390 RR 16-50-31-8N-033 50 31 100–210 57 CE-0085 AQ 1103
6/1a-50/50 50 50 4000 5000 151 336 26 630 RR 16-50-42-8N-033 50 42 100–210 44 CE-0085 AQ 1103
6/1a-50/80 50 80 4000 5000 151 336 26 640 RR 16-50-42-8N-033 50 42 100–210 57 CE-0085 AQ 1103
6/1a-50/100 50 100 4000 5000 151 336 26 650 RR 16-50-42-8N-033 50 42 100–210 62 CE-0085 AQ 1103
7/1-50/50 50 50 4000 5000 151 336 26 400 RR 16-50-54-12N-033 50 54 100–210 54 CE-0085 AQ 1103
7/1-50/80 50 80 4000 5000 151 336 26 410 RR 16-50-54-12N-033 50 54 100–210 68 CE-0085 AQ 1103
7/1-50/100 50 100 4000 5000 151 336 26 420 RR 16-50-54-12N-033 50 54 100–210 73 CE-0085 AQ 1103
8/1-80/80 80 80 4000 4000 151 336 26 430 RR 16-80-82-12N-033 80 82 100–210 86 CE-0085 AQ 1103
8/1-80/100 80 100 4000 4000 151 336 26 440 RR 16-80-82-12N-033 80 82 100–210 100 CE-0085 AQ 1103
8/1-80/150 80 150 4000 4000 151 336 26 450 RR 16-80-82-12N-033 80 82 100–210 120 CE-0085 AQ 1103
9/1-100/100 100 100 4000 5000 151 336 26 760 RBE4020 100 100 100–210 136 CE-0085 BU 0091
9/1-100/150 100 150 4000 5000 151 336 26 770 RBE4020 100 100 100–210 163 CE-0085 BU 0091

Outlet pressure springs and labels

Type Outlet pressure Colour Order No. Label order No.

mbar

5/1-25/50 to 6/1a-50/100 15–35 orange / grey 490 190 201 000 08 117
7/1-50/50 to 8/1-80/150 15–35 yellow / black 490 191 201 000 08 117

5/1-25/50 to 6/1a-50/100 30–70 yellow / black 490 191 201 000 08 127
7/1-50/50 to 8/1-80/150 30–70 red / blue 490 192 201 000 08 127

5/1-25/50 to 6/1a-50/100 70–140 red / blue 490 192 201 000 08 147
7/1-50/50 to 8/1-80/150 70–140 blue / green 490 193 201 000 08 147

5/1-25/50 to 6/1a-50/100 100–210 1) green / white 490 194 201 000 08 157
7/1-50/50 to 8/1-80/150 100–210 1) black 490 195 201 000 08 157

9/1-100/100 to 9/1-100/150 120–240 1) blue – 201 000 08 857

1)
Standard

Note:
The pressure regulators are fitted as standard with pressure should be quoted when ordering, as well as
springs for the highest outlet pressure (see technical the spring required. The pressure regulator will then
data table). The actual outlet pressure has to be be supplied with the correct spring and label.
determined for each individual installation. This outlet

Safety shutoff and safety relief valves

SSV / Regulator SSV / SRV Max. inlet MOP Outlet Spring Preset Nominal CE Product ID No.
SRV type type pressure pressure colour pressure diameter DIN-DVGW Reg. No.
mbar mbar mbar mbar DN

SSV 5/1-25/50 to 7/1-50/100 033 4000 4000 140–450 green 350 Integrated CE-0085 AQ 1103
SSV 8/1-80/80 to 8/1-80/150 033 4000 4000 140–450 green 350 Integrated CE-0085 AQ 1103
SSV 9/1-100/100 to 9/1-100/150 022-1 4000 1600 100–450 green 350 100 CE-0085 CL 0186

SRV 5/1-25/50 to 9/1-100/150 811 R 1000 1000 30–450 red 300 ¾" CE-0085 CQ 0160

19
Conversion of LPG, town gas, etc. to
an equivalent natural gas throughput:
Vnat gas = Vgas · f

Vgas = Qbnr /LHVgas

f = √• ••••••••
dgas / dnat gas = √••••••••••
dgas / 0.641

Examples:

Gas type LHV Density Relative Correction

kWh/Nm3 kg/m3 density, d factor, f

Propane 25.89 2.011 1.555 1.557

Butane 34.39 2.708 2.094 1.807
Town gas 1 4.89 0.513 0.397 0.787
Town gas 2 4.30 0.624 0.483 0.868
Town gas 3 6.40 1.060 0.820 1.131
Town gas 4 4.20 0.801 0.620 0.967
Bio- / sewage gas 8.00 0.930 0.750 1.082
Bio- / sewage gas 7.00 1.054 0.850 1.152
Bio- / sewage gas 6.00 1.178 0.950 1.217
Bio- / sewage gas 5.00 1.287 1.040 1.274

Application :
Burner rating Qbnr = 1500 kW, propane

Vpropane = 1500 / 25.89 = 57.9 Nm3/h

Value to read on natural gas axis Vnat gas = 57.9 · 1.557 = 90.1 Nm3/h

20
Pressure loss chart:
Gas filter with ball valve
Nominal diameter of gas filter and ball valve
Pressure loss Δp [mbar]

20 50
30
20 40
15 50
50
15 20 30 40
40
10 25
9
DN

15 30
8 10 20 30
7 9
6 8
10 15 20
7 9 20
5 6 8 15
4 5 7 10 15
6 9
3 4 8 10
5 7 10
9
3 6 8 9
4 8
2 5 7
7
3 6
2 4 6
1,5
1.5
150
125
5
100
40

50

80
65

5
DN

DN

DN
DN

DN
DN
DN

1,5
1.5 2 3 4
4
1
1,5
1.5 3
3
1 2

1 1,5
1.5 2
2
0.5
0,5
1,5
1.5
0,5
0.5 1 1,5
1.5

0,5
0.5 1
1
ar

ar

ar

ar

ar

ar
mb

mb

mb

mb

50 70 90 150 200 300 400 500 700 900 1500 2000 3000 4000
mb

mb

60 80 100 600 800 1000

00

00

00

00

0
40

30

20

10

50

30

Inlet pressure pi → Flow rate V [m3/h] Natural gas E, LHV = 10.35 kWh/Nm3, d = 0.606
Natural gas LL, LHV = 8.83 kWh/Nm3, d = 0.641

Please note: Note:

The pressure loss across the selected The pressure loss of the gas filter and
gas filter and ball valve should not exceed ball valve has been included in the nominal
50 mbar. diameter curve.

Below this value the permissible flow Where flow rates are below 50 m3/h the
velocity is not exceeded and filtration will pressure loss is less than 6 mbar and a
be satisfactory. The nominal diameter more precise consideration is not required.
selected should be the same or larger
than the nominal diameter of the high-
pressure regulator’s inlet.

21
 Selection chart, types 06/1(S) to 09/1(S)
Outlet pressure po: 100, 50 mbar
4000

1
3500

7/
6/

e0
e0

p
3000

Ty
p
Ty

1
8/
e0
2500

p
Ty
2000

1500

1
9/
e0
→ Inlet pressure p before the regulator [mbar]

p
Ty
1000
1S

900
S

1S

1S
6/

1
7/

8/

9/
e0

800
e0

e0

e0
p
Ty

p
Ty

Ty

700 Ty
i

600

500 Example 1

400

350

300
4 5 6 7 8 9 10 15 20 25 30 35 40 50 60 70 80 90 100
Q1 req. Q2 max.

→ Flow rate V [m3/h] Natural gas E, LHV = 10.35 kWh/Nm3, d = 0.606

Natural gas LL, LHV = 8.83 kWh/Nm3, d = 0.641

The type of regulator required can be The type is determined by referring to Selection example 1
selected using the chart. The following the intersection point of the flow rate and Gas type: Natural gas
must be known: inlet pressure, and selecting the regulator LHV: 10.35 kWh/Nm3
shown to the right. Density, d: 0.606
– Gas type (LHV, density) Throughput: 17.5 Nm3/h
– Burner rating If a gas filter and ball valve are installed Inlet pressure, pi: 480 mbar
– Inlet pressure [mbar] upstream, the pressure loss of these Outlet pressure, po: 100 mbar
– Required outlet pressure, po components must be deducted from the (refer to valve train selection tables)
inlet pressure (see example).
1. Pressure loss from filter and ball valve
is below 6 mbar.
2. Regulator selected is type 08/1.

22
 Selection chart, types 1/1(S) to 4/1(S) & 5/1
Outlet pressure po: 200, 140, 100, 50 mbar
4000

5/1
/1

/1
e1

e2
3500

e
Typ
Typ
Typ
3000 Example 2

2500

/1
e3
Typ
2000

1500
→ Inlet pressure p before the regulator [mbar]

1000
S)
S

900
S
S

/1

1(
/1
/1

e3

4/
e2
e1

800
e
p
p
p

p
Ty
Ty
Ty

Ty

700
i

600

500

400

350

300
30 35 40 50 60 70 80 90 100 150 200 250 300 350 400 500 600 700
Q1 req. Q2 req. Q2 max.
→ Flow rate V [m3/h] Natural gas E, LHV = 10.35 kWh/Nm3, d = 0.606
Natural gas LL, LHV = 8.83 kWh/Nm3, d = 0.641

Selection example 2 Note:

Gas type: LPG, propane 1. Pressure loss Δp from DN50 filter and The gas pressure regulators are direct-
LHV: 25.89 kWh/Nm3 ball valve is approx. 1 mbar. acting units and have a turndown ratio of
Density, d 1.555 2. Regulator selected is type 5/1 (MOP 20:1, which means the lowest regulated
Throughput: 4 556 kW for regulator type 3/1 is exceeded). flow rate is 5 % of the maximum. The
Throughput VGas: 176 Nm3/h 3. Check turndown for 1500 kW partial maximum flow rate can be read off the
Throughput, load: flow rate curve for the appropriate inlet
ref. to natural gas: 275 Nm3/h Q2 max = 520 Nm3/h (natural gas) pressure (see example 2).
(see page 20) = 520/1.557 = 333 Nm3/h (prop.)
Inlet pressure, pi: 2.9 bar Qmin = 1500 / 25.89 = 58 Nm3/h
➪ Turndown 5.8:1 < 20:1.
Thus the application is acceptable.
.

23
 Selection chart , types 5/1-25/… to 9/1-100/…
Outlet pressure po: 200, 140, 100 mbar
DN 50 DN 80 DN 100 DN 150
outlet outlet outlet outlet
4000

00
0
0

8
5/8

/1
0/
3500

50
–5
–2

a–
3000

/1
/1

/1
e6
e5

e6
Typ
Typ

Typ
2500

2000

0
10

0
0/

15
–5
0

0/
/8
1500

–8
/1
50

e7
50

/1
a–

p
5/

e8
→ Inlet pressure p before the regulator [mbar]

Ty
/1
–2

p
e6

Ty

50
/1

/1
Ty
e5

0
10
1000
p
Ty

–
50

/1
900
0/

e9
/8
–5

50

800

p
Ty
00
/1

/1
1
e6

7/

700
80
p

e
Ty

–
Ty
i

600 00
8/

/1
e

0
0

10
/5

Ty

–
50

500 1
9/
–

80
1a

0/ e
0

p
–8
6/

Ty
/5

8/1
50
e

400
p

e
Ty

Typ
1
7/

350
p e
Ty

300
150 200 250 300 400 500 600 700 800 1000 1250 1500 2000 2500 3000 4000 5000
Q2erf. Q2max
→ Flow rate V [m3/h] Natural gas E, LHV = 10.35 kWh/Nm3, d = 0.606
Natural gas LL, LHV = 8.83 kWh/Nm3, d = 0.641

< 700 m3/h ___________ DN 50 Note: Scope of delivery:

700–1750 m3/h _______ DN 80 The gas pressure regulators are direct- 1 Pressure regulator
acting units and have a turndown ratio of 1 Safety shutoff valve (SSV)
1750–2700 m3/h ______DN 100 20:1, which means the lowest regulated 1 Safety relief valve (SRV)
> 2700 m3/h _________ DN 150 flow rate is 5 % of the maximum. The 1 Inlet press. gauge with button valve
maximum flow rate can be read off the 1 Outlet press. gauge with button valve
flow rate curve for the appropriate inlet 1 Bypass line with ball valve
The stabilising section at the outlet must pressure (see example 2 on page 23). 1 Impulse line (pressure regulator)
be enlarged in accordance with the gas 1 Impulse line (SSV)
flow rate, so that the permissible velocity 1 Stabilising piece with connections
is not exceeded. 1 SSV reset key with screw and gaskets

Supplied assembled and pressure tested.

24
Weishaupt system technology:
Perfectly matched components

Gas valve train and accessories

Oil supply accessories

Combustion air fans with/without VSD

Lateral sound absorber (standard)

Full encapsulation (optional)

25
Notes on commissioning
Tightness test: n If a pressure increase can be detected unchanged then the SRV is closing
Once the pressure regulating assembly then the SSV has not closed tightly tightly and no further testing is required.
has been installed in the burner’s gas and must be repaired by a suitably
valve train, a tightness test must be qualified person. n Release the pressure by opening a
carried out in accordance with the burner test point after the regulator (with the
manual. As with low-pressure trains, the Tightness test – regulator zero cutoff: ball valve closed).
tightness test is undertaken in three n Open the ball valve and monitor the
stages. Once the tightness test has been increase in the outlet pressure. The n Connect a suitable pressure measuring
completed, the additional tests described pressure must not increase beyond a device to the test point and check
below then have to be carried out. point equal to the set outlet pressure whether the pressure increases after
plus the regulator’s closing group (see opening the ball valve.
Note: the regulator’s rating plate). If the zero
The ball valve must not be opened until cutoff is not tight the high-pressure n If no pressure increase can be
the valve train is gas tight. regulator must be replaced. detected then the SSV has closed
tightly and can be reset as described
Integrated SRV tightness test below.
Additional tests for regulator types n Close the ball valve.
06/1 to 09/1, 1/1 to 5/1, 06/1S to n If a pressure increase can be detected
09/1S, and 1/1S to 4/1S n Remove the blanking plate then the SSV has not closed tightly
and must be repaired by a suitably
SSV tightness test n Check the outlet pressure of the qualified person.
n Close the ball valve. regulator. If it remains unchanged (set
outlet pressure plus closing group) Tightness test – regulator zero cutoff:
n The SRV on high-pressure regulator then the SRV is tight. If the pressure n Open the ball valve and wait until the
types 06/1 to 09/1 and 1/1 to 5/1 drops then the SRV is not tight, which outlet pressure is constant.
cannot be adjusted. To enable the is leading to a continuous loss of gas.
pressure to build up to the SSV The high-pressure regulator must be n Close the ball valve.
activation point, a blanking plate has replaced.
to be inserted into the vent line. It n Check the inlet pressure. If the zero
should also be ensured that the screw cutoff is tight this pressure must not
cap on the regulator is properly Additional tests for regulator types drop. If it is determined that it is not
closed. This is not necessary on the 5/1-25/50 to 9/1-100/150 tight, this must be rectified by a suitably
high-pressure regulators with safety qualified person.
diaphragms (.../1S). SSV tightness test:
n Close the ball valve.
n Use a hand pump to increase the
outlet pressure to 350 mbar. The SSV n The SRV on high-pressure regulator
should activate. If it does not activate, types 5/1-25/50 to 9/1-100/150
reduce the tension of the SSV spring can be adjusted. To enable the pressure
until the SSV trips. to build up to the SSV activation point,
the vent pressure of the SRV has to
n Release the pressure by opening a be increased so that it lies beyond the
test point after the regulator (with the SSV’s activation point.
ball valve closed).
n Use a hand pump to increase the
n Connect a suitable pressure measuring outlet pressure to 350 mbar. The SSV
device to the test point and check should activate. If it does not activate,
whether the pressure increases after reduce the tension of the SSV spring
opening the ball valve. until the SSV trips.

n If no pressure increase can be n The tension on the SRV spring is then

detected then the SSV has closed reduced until the vent pressure of
tightly and can be reset. 300 mbar is reached. If this remains

26
Notes on setting

Fig. 1 Fig. 3 Fig. 5

Adjusting the outlet pressure (Fig. 1) Adjusting the SSV (Fig. 3) Resetting the SSV, step 2 (Fig. 5)
n When reading the pressure gauge, the n The SSV is preset at the factory to n Unscrew sealing cap and pull back
push-button valve must be depressed. 350 mbar. valve rod until it engages (Fig. 5, only
possible if the outlet pressure is less
n The outlet pressure of the regulator n This setting does not normally require than the SSV activation pressure).
can be decreased by turning the setting an adjustment.
screw anticlockwise, and increased by
turning the screw clockwise. n The setting pressure of the SSV can
be decreased by turning the setting
screw anticlockwise and increased by
turning the screw clockwise.

Fig. 6

Fig. 2
Resetting the SSV, step 3 (Fig. 6)
n Turn the reset shaft anticlockwise
Fig. 4
Adjusting the SRV (Fig. 2) until the valve disc is latched by the
n The SRV is preset at the factory to
release lever (Fig. 6).
300 mbar. Resetting the SSV, step 1 (Fig. 4) n Screw on the sealing cap and check
n Close the ball valve
n This setting does not normally require for gas tightness (soap bubble test).
n Equalise the pressure by opening the
an adjustment. bypass valve (Fig. 4). n The manual bypass valve must be
n The setting pressure of the SRV can closed (type 9/1-100/…).
be decreased by turning the setting
screw anticlockwise and increased by
turning the screw clockwise.

27
Installation examples and notes
4
Legend:
7 3 8 9 / 10 2 1
1 Ball valve
2 Gas filter
3 Safety shutoff valve
4 Pressure regulator
5 Safety relief valve (SRV)
6 Compensator
7 Reducing flange
8 Pressure gauge with push-button
valve
9 SRV vent line
10 Pressure regulator breather line
11 Double nipple
12 Valve
13 N4 nipple
14 M4 sleeve
15 Gas meter

Example of an installation with pressure regulator types 06/1 to 09/1 and 1/1 to 4/1

Installation instructions n The breather line is the connection n The vent line is the connection between
n In many cases the pressure regulator’s between the space above the the SRV and the open atmosphere.
inlet and outlet sizes are smaller than regulator’s diaphragm and the open This line must be run separately.
those of the gas valve train’s other atmosphere. Correct operation can
components, particularly with high gas only be guaranteed if the air column Connection for
pressures. A range of flanged reducers above the diaphragm can move Types 5/1-25/50
in all the necessary sizes is available quickly without undue resistance. The to 9/1-100/150 . . . . . . . . . . . . . . . . . R ¾
to enable installation to be carried out line diameters below must be provided
quickly and correctly (see pages 30 for the various lengths of line as n There is a combined breather and vent
and 31). shown: line on regulator types 06/1 to 09/1
and 1/1 to 5/1. Separate lines must
n The distance between the gas valve ø mm Length m be installed for each regulator. The
assembly and the pressure regulator same instructions as for the breather
can be short, or several metres long. 20 3 line apply with regard to the nominal
With large distances the gas flow can 25 5 diameter.
“stabilise” and a buffer volume is 40 >5
obtained. Breather / vent line connection for
For longer lengths, up to 30 m, a line types 06/1 ro 09/1 . . . . . . . . . . . . . R ¾
n The pressure regulators and safety of ø 40 mm remains sufficient. types 1/1 to 5/1 . . . . . . . . . . . . . . . . R 1
assemblies require an ambient The connections must be seperable.
temperature of -15 °C to +60 °C. If n Due to the SSV shutoff cap, which is
necessary, the regulators should be fitted with a diaphragm, it is not n The termination of vent lines must be
shielded from heat radiation or from necessary to fit a breather line from an adequate distance from sources of
excessively low temperatures. The the SSV diaphragm housing to open ignition (at least 3 m) and installed so
equipment must also be protected atmosphere. that any outflowing gas cannot enter
against damp, dust, and dirt. buildings. The line must also be pro-
n Multiple regulator breather lines can tected against the entry of rainwater
be run together or separately to open and against blockages.
atmosphere. A common line must be
of a larger diameter. It should be noted n To enable the tension-free mounting
that no mutual interference is caused of the valve train, the fitting of a
by this. compensator is recommended.

28
n The supplied gaskets must be fitted Diameter reduction between the regulator and the gas valve assembly
between the flanges.
To avoid problems setting the high gas pressure regulator’s stabilisation section.
n The complete assembly must be pressure switch due to an excessive The reduction in diameter should instead
tested for tightness before burner pressure drop across the screwed train be made immediately before the double
commissioning. The outlet side is section, there should be no immediate gas valve assembly. The guidelines below
tested according to the instructions reduction in diameter after the high- must be followed.
given in the burner manual. For the
tightness testing of the inlet side see
8 10 9 5 8
page 27.

n Prior to commissioning, check for

correct function, including the closed
position test of the SSV. The installation
must be purged carefully and the
pressure increased slowly when filling
with gas.
Incorrect

1 2 15 3 4 13 6 11 12

8 10 9 5 8

Correct

1 2 15 3 4 6 11 14 12
Example of an installation with pressure regulator types 5/1 to 8/1

Regulator Compensator Bend Reducer at valve inlet Gas valve

size size size M4 sleeve EN 10242 No. 246 assembly
Order No. size
DN 25 R1 R1 453 741 (R 1 ➞ R ¾) R¾
DN 25 R1 R1 – R1
DN 50 R 1½ R 1½ 453 758 (R 1½ ➞ R ¾) R¾
DN 50 R2 R2 453 747 (R 2 ➞ R 1) R1
DN 50 R2 R2 453 745 (R 2 ➞ R 1½ ) R 1½
DN 50 R2 R2 – R2

29
Connecting parts / accessories
Weldable flange
Flanged connection per EN 1092-1
DN / PN d mm I mm Mass kg Order No..
20 / 40 26.9 40 1.0 452 940
25 / 40 33.7 40 1.2 452 941
32 / 40 42.4 42 1.6 452 901
40 / 40 48.3 45 1.8 452 942
50 / 40 60.3 48 2.5 452 936
65 / 16 76.1 45 3.0 452 910
80 / 16 88.9 50 3.7 452 911
100 / 16 114.3 52 4.6 452 913
125 / 16 139.7 55 6.3 452 914
150 / 16 168.3 55 7.7 452 918

Eccentric reducing flange, aluminium

(MOP 3000 mbar, flanged connection per EN 1092-1 PN 16.
Installation downstream of the high-pressure regulator only).
DN1 DN2 I mm b mm Mass * kg Order No.
25 40 144 7.5 2.6 151 329 26 302
25 50 159 12.5 2.7 151 329 26 312
25 65 172 20.0 3.3 151 329 26 322
25 80 177 27.5 3.7 151 329 26 832
40 50 163 5.0 3.7 151 329 26 342
40 65 177 12.5 4.1 151 329 26 352
40 80 181 20.0 4.4 151 329 26 842
40 100 195 31.0 6.0 151 329 26 372
50 65 180 7.5 4.4 151 329 26 382
50 80 185 15.0 5.1 151 329 26 852
50 100 197 26.0 6.3 151 329 26 402
65 80 185 7.5 5.1 151 329 26 862
65 100 197 18.5 6.6 151 329 26 422
65 125 227 31.0 7.7 151 329 26 432
80 100 207 11.0 7.0 151 329 26 872
80 125 232 23.5 8.2 151 329 26 882
100 125 234 12.5 9.4 151 329 26 462
100 150 247 26.5 12.0 151 329 26 472
125 150 250 14.0 12.8 151 329 26 482
Complete with bolts, nuts, and gaskets for two connections.

30
Concentric reducing flange, steel / ductile cast iron
(MOP 16 000 mbar, flanged connection per EN 1092-1 PN 16).
DN1 DN2 I mm Material Mass * kg Order No.
25 40 150 Steel 4.5 151 327 26 712
25 50 165 Steel 5.3 151 327 26 802
25 65 173 Steel 6.0 151 330 26 202
25 80 182 Steel 7.0 151 330 26 212
40 50 200 Grey cast iron 7.0 151 330 26 252
50 65 200 Grey cast iron 9.0 151 327 26 822
50 80 200 Ductile cast iron 7.2 151 329 26 892
50 100 200 Ductile cast iron 8.1 151 327 26 442
50 125 200 Ductile cast iron 9.2 151 330 26 162
50 150 300 Ductile cast iron 15.0 151 332 26 272
65 80 200 Ductile cast iron 8.2 151 330 26 082
80 100 200 Ductile cast iron 9.3 151 329 26 902
80 125 200 Ductile cast iron 10.5 151 329 26 912
80 150 200 Ductile cast iron 12.0 151 330 26 222
100 125 200 Ductile cast iron 11.4 151 327 26 892
100 150 200 Ductile cast iron 12.8 151 328 26 262
125 150 200 Ductile cast iron 14.1 151 330 26 232
Complete with bolts, nuts, and gaskets for two connections.

Rubber washer
Diameter mm Thickness mm Order No.
44 2 151 336 26 167
Please refer to page 18 for notes and installation.

* Masses include bolts, nuts, and gaskets.

All dimensions are approximate. Weishaupt reserve the right to make changes in light of future developments.

31
Dimensions
Types 06/1(S) to 09/1(S) and 1/1(S) to 4/1(S) Type 5/1(compact)

Flange Flange EN 1092-1

EN 1092-1

Type d1/d2 d3 d4 h1 h1 * h2 h3
06/1(S) to 09/1(S) 25 190 ¾" 155 345 100 380
1/1(S) to 4/1(S) 50 350 1" 250 445 100 490

Type I1 I2 I3 l4 l5 l6
06/1(S) to 09/1(S) 160 250 100 60 160 100
1/1(S) to 4/1(S) 200 290 110 60 260 150

*) Clearance for removing spring.

Dimensions are in millimetres and are approximate.
Counter flange not included in delivery.
Refer to page 15 for full scope of delivery.

Type d1 d2 I1 I2 h1 h2 h2 *
5/1 50 50 200 750 490 250 445

*) Clearance for removing spring.

Please refer to the table for pressure regulator types 1/1 to 4/1 for all other dimensions.

32
Types 5/1 to 8/1 Type 9/1

G ¾" reverse d31)

RR 16
regulator
I4
d4

d6

h4
h1

h3
h2
d1

d2
I1 I2 I3

Type d1 d2 d31) d4 d6 h1 h1* h2

5/1-25/50 25 50 310 1” 180 470 660 195
5/1-25/80 25 80 310 1” 180 470 660 195
6/1-50/50 50 50 310 1” 180 485 680 195
6/1-50/80 50 80 310 1” 180 485 680 195
6/1a-50/50 50 50 310 1” 180 485 680 195
6/1a-50/80 50 80 310 1” 180 485 680 195
6/1a-50/100 50 100 310 1” 180 485 680 195
7/1-50/50 50 50 405 1” 180 485 680 195
7/1-50/80 50 80 405 1” 180 485 680 195
7/1-50/100 50 100 405 1” 180 485 680 195
8/1-80/80 80 80 405 1” 180 545 735 240
8/1-80/100 80 100 405 1” 180 545 735 240
8/1-80/150 80 150 405 1” 180 545 735 240

Type h3 h4 h5 l1 l2 l3 l4 l5
5/1-25/50 430 350 280 133 180 847 250 95
5/1-25/80 430 360 280 133 180 1016 250 95
6/1-50/50 430 350 295 179 250 752 250 95
6/1-50/80 430 350 295 179 250 1104 250 95
6/1a-50/50 430 350 295 179 250 752 250 95
6/1a-50/80 430 350 295 179 250 1104 250 95
6/1a-50/100 460 370 295 179 250 1204 250 95
7/1-50/50 430 350 295 179 250 752 250 95
7/1-50/80 450 360 295 179 250 1104 250 95
7/1-50/100 460 370 295 179 250 1204 250 95
8/1-80/80 450 360 355 210 300 952 250 95
8/1-80/100 460 370 355 210 300 1254 250 95
8/1-80/150 480 400 355 210 300 1254 250 95

Type d1 d2 d31) d4 d6 h1 h1*

9/1-100/100 100 100 360 ¾” 180 576 770
9/1-100/150 100 150 360 ¾” 180 576 770

Type h2 h3 h4 l1 l2 l3 l4
9/1-100/100 400 467 372 350 352 1456 250
9/1-100/150 400 494 400 350 352 1658 250
1)
Diaphragm diameter and greatest width
*) Clearance for removing spring

33
The Weishaupt Group
stands for reliability

Heating system production in Sennwald Neuberger building automation in Rothenburg Borehole drilling by BauGrund Süd

The Weishaupt Group has over 3400 Heating systems are manufactured by
employees and is a market leader for Weishaupt’s sister company, Pyropac,
burners, condensing boilers, heat which is located in the Swiss town of
pumps, solar energy, and building Sennwald. DHW cylinders are made by
automation. Power Engineers in Donaueschingen,
Germany.
The business was founded in 1932 and
encompasses three companies operating Neuberger building automation (energy
in the fields of energy technology, energy management), sited in Rothenburg ob
recovery, and energy management. der Tauber in Germany, has been a group
subsidiary since 1995.
The core division is Max Weishaupt
GmbH (energy technology), which is Germany’s Bad Wurzach is home to the
located in the southwest German town geothermal engineering company,
of Schwendi, and which is where all BauGrund Süd, which has been part of
burners are manufactured. It is also the the Weishaupt Group since 2009.
group’s administrative headquarters, and
home to the group’s own Research and
Development Institute.

34
35 35
 Max Weishaupt GmbH
88475 Schwendi
Tel +49 7353 830
Fax +49 7353 83358
www.weishaupt.de

Print No. 83001202, June 2018

Printed in Germany. All rights reserved.

Neachells Lane, Willenhall, WV13 3RG

Tel (01902) 609841

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