PowerFlex 755T Brochure 2022
PowerFlex 755T Brochure 2022
and uptime
PowerFlex® 755T AC drives deliver flexible, high-performance
motor control for demanding industrial applications
Powerful motor control
for demanding industrial applications
Boost your plant productivity NEW PowerFlex 755TS drives represent the next
generation of industrial drives with more capabilities
Industrial manufacturers meet their biggest challenges
designed to meet your application requirements. It’s the
head-on with PowerFlex® 755T variable frequency drives
first six-pulse drive with TotalFORCE technology that
with TotalFORCE® technology: adds flexible, high-performance motor control, real-
• Increase plant productivity time operational intelligence and automated application
commissioning and optimization.
• Minimize downtime
• Reduce energy costs PowerFlex 755TL drives deliver harmonic mitigation
and power factor correction through the use of active
Whatever your industry – and whether you’re managing front end technology.
legacy equipment and systems or designing a new plant –
smart motor control solutions from Rockwell Automation PowerFlex 755TR drives use regenerative active front
can help meet your productivity goals. end technology to deliver 100% energy back to the
incoming supply. Plus, provide harmonic mitigation and
PowerFlex 755T AC drives make the most power factor correction.
of your assets and production time PowerFlex 755TM drives deliver optimized energy
With patented TotalFORCE technology, you get the consumption and reduced installation footprint in
flexibility and high-performance motor control that multi-motor applications using a common DC bus with
meets a wide range of application requirements. regenerative and non-regenerative options.
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Time-saving design Support when you need it
and functionality Our highly experienced field service
professionals supplement your resources,
help improve equipment operation and
Simplify installation and maintenance ensure long-term performance.
The entire family of PowerFlex755T drives are built for easy
installation, commissioning and maintenance. The design
Modernization and
provides convenient access to compact components that migration services
can be easily installed, removed and serviced. The slot- Turnkey engineering services help
based hardware architecture gives you the flexibility to you move from legacy platforms to our
select up to five option cards to suit your application for I/O, newest technology.
communications, safety and feedback.
Drive startup
When space is a premium
Field service professionals inspect and
PowerFlex 755TS drives provide more power in a smaller verify drive installation to factory standards,
footprint, getting the most out of your space and investment. tune drives and adjust parameters to your
application. Plus, commission drives to ensure
Floor mount PowerFlex 755TL, TR and TM drives with market
correct operation and optimal performance.
leading power density make it easy to install, repair and replace:
• Power wiring can stay connected while power modules are Preventive maintenance
easily rolled-out for service Annual or custom agreements help extend
• Convenient access to key components the lifecycle of your hardware and optimize
its performance.
• Optional entry/exit wiring bays allow cable access through
the top of the cabinet
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Adaptive control Your partner
increases productivity, reduces through every step of
mechanical wear and downtime your journey
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Predictive technology
improves uptime
Proactive diagnostic data • The voltage boost feature enables full voltage to the
motor, even when operating on a reduced incoming line
PowerFlex 755T drives offer a proactive approach in
• Thermal manager monitors temperature and helps
receiving diagnostic data, where you can continuously
manage critical operating conditions that can result in
monitor the health of your drive and compare the current
thermal overloads of the products
performance to the application settings driven by our
patented TotalFORCE technology. • Drives can operate two types of incoming power
sources, allowing you to switch between utility
Real-time monitoring and on-board predictive analytics operation and generator backup
can help reduce unplanned downtime and develop a
resource-optimized maintenance strategy. Drives with predictive analytics help reduce maintenance
costs and downtime by modeling the equipment’s
Predictive analytics help minimize downtime predicted life.
PowerFlex 755T drives notify operators immediately
For example, an analytic model considers measured
about issues that might compromise drive or motor
ambient temperature (sensors are built into drive
health such as:
modules) and measures equipment speed. Decreasing
• Blown fuses speed indicates that the bearings may be failing.
• Components approaching end of life
The predictive maintenance model gives a notification
• Increasing temperatures out of normal operating range over a secure Ethernet network to the control system when
equipment has reached a certain percent of its predicted
Using patented predictive maintenance models
life – 80% by default. This alerts the maintenance team to
and algorithms, PowerFlex 755T drives have built in
replace the equipment during the next scheduled outage,
capabilities to improve productivity.
avoiding unplanned downtime.
• A DC bus conditioner helps protect power components
by minimizing DC bus voltage transients
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Energy savings you can count on...
this technology delivers results
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Safety solutions that Built-in
improve productivity control tools
Safety is priority one PowerFlex 755T drives come standard
In the past, implementing safety solutions often meant sacrificing with DeviceLogix™ technology, a built-in
productivity. PowerFlex 755T drives address productivity concerns by control capability for local application and
offering safety options that help protect your people and equipment supplementary supervisory control.
while also reducing planned and unplanned downtime. Ideally suited to enhance productivity for
standalone applications, DeviceLogix is
PowerFlex 755T drives offer four safety designed for applications that require a
option modules quick and localized response to input events
Hardwired safe torque off is designed for safety-related applications without the delays of network round-trip
that benefit from removal of rotational power from the drive. This offers polling times. Plus, processing logic locally
quick startup after a demand on the safety system. SIL3, PLe, CAT 3. makes troubleshooting easier and processes
can continue to run in the event of a network
Networked safe torque off on EtherNet/IP provides the same benefits interruption.
as hardwired Safe Torque Off using the network to deliver the safety
command. Plus, networked safety gives you the ability to simplify your DeviceLogix uses a simple programming
machine design and minimize required equipment. SIL3, PLe, CAT 3. tool that supports function block and ladder
editors and is accessible via FactoryTalk®
Safe speed monitor provides a solution for applications that benefit Studio 5000® add on profiles. DeviceLogix
from access to a safety zone while there is limited motion. It allows technology can be configured to operate
operators to perform some process or maintenance work without under specific situations – so the created
stopping the machine. program runs only if the logic has been
enabled and unswitched power is present.
Integrated controller-based safety functions provide PowerFlex 755T
And by using built-in DeviceLogix capabilities,
AC drives with advanced safety on an EtherNet/IP network. The option
users can eliminate redundant firmware.
module uses safety instructions based on IEC 61800-5-2.
A few of the applications:
Drive-based safety instructions:
• Speed reference selection
• Safe Torque Off (STO) • Safe Stop 1 (SS1)
• Complex math function
Controller-based safety functions:
• Signal scaling
• Safety Feedback Interface (SFX) • Safely-limited Speed (SLS)
• Fault handling
• Safe Stop 1 (SS1) • Safely-limited Position (SLP)
• Selector switch functions
• Safe Stop 2 (SS2) • Safe Direction (SDI)
• Material counting for batch processes
• Safe Operational Stop (SOS) • Safe Brake Control (SBC)
• Encoder functions
When used as part of an integrated safety system that includes a • Signal conditioning
GuardLogix® 5580ES controller or Compact GuardLogix 5380ES • Temperature control
controller, the integrated safety functions option module provides
• Motor control applications
safety ratings up to and including SIL3 and PLe CAT 4. Studio 5000
Logix Designer application version 31 or later is also required.
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Protection in We'll help with the
harsh environments heavy lifting
Your defense against corrosive gases If your work involves cranes, hoists or the
lifting of any type of load, you understand
Reduce threat of early equipment failure from corrosion with
the unique challenges posed by these
PowerFlex drives with XT corrosive gas protection.
types of applications. Safety, reliability
We've researched this widespread industry challenge to and productivity are always on your mind.
understand it better than anyone. Fortunately, Allen-Bradley® drives are
specifically designed to make your job easier.
From our research, we developed solutions and
recommendations that are helping manufacturers combat the Put these PowerFlex drive capabilities to
effects of corrosion on VFDs in their plants. We call this XT. work and invest in improved performance:
Leveraging Rockwell Automation's proprietary research, • TorqProve™ Control helps verify control of
testing, product design and installation instructions, a load in lifting applications
PowerFlex drives with XT corrosive gas protection help reduce • Anti-sway capability is designed to
downtime that's related to premature equipment failure due to improve safety and efficiency by reducing
corrosion in caustic gas environments. Now available standard the swinging of a moving load
on all PowerFlex 755TL, TR and TM drives, and as an option for
• Regeneration enables a drive to put energy
PowerFlex 755TS drives.
back on the incoming line, providing a
braking solution that is far more energy
efficient than resistive braking
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PowerFlex 755TS drives,
the smart motor control decision
The new addition to our portfolio of • Integrated networked and hardwired safety enables
cost-effective machine safety implementation
premium drives
• A common software and hardware experience that
The PowerFlex 755TS drive can be applied throughout your reduces complexity and training
plant from traditional VFD applications to more advanced
• Multiple motor type support – induction, permanent
motor control applications that require high-performance
magnet and synchronous reluctance
motor control for precise speed, torque and positioning.
It is the first standard industrial six-pulse drive to offer • Built-in dual port Gigabit Ethernet, 1000 MB --
TotalFORCE® technology. 10x higher throughput when compared to 10/100
• DeviceLogix™ integrated logic-solving capability
Designed for countless applications and industries,
for applications that require a quick and localized
the PowerFlex 755TS helps deliver the productivity and
response to input events
throughput you need.
• T-Link option card for fiber optic high-speed drive-to-
Boost productivity and uptime with: drive communication
• High-performance motor control with precise velocity, • CIP Security for secure communications, ensuring
torque and positioning authorization, integrity and privacy between
• Simplified equipment maintenance and service with trusted devices
patented predictive maintenance technology • XT corrosive gas protection option helps improve
• Real-time device data for fast decision making at uptime and reduce corrosion in caustic gas
the plant level and that's accessible to cloud-based environments
analytical engines • 1...400 Hp / 0.75...270 kW / 400...480V
• Adaptive control features enable faster machine • -20...60°C operating temp (-20...50°C without derate)
startup and increased machine reliability and
• Enclosure options: IP54, flange and option for XT
performance
corrosive gas protection
PowerFlex 755TL and 755TR drives provide built-in • Standard dual EtherNet/IP ports provide topology
harmonic mitigation and power factor correction through flexibility and Premier Integration into the Logix
the use of active front end technology. By reducing the environment
adverse effects of harmonic distortion, the drives help • Advanced diagnostics and predictive maintenance
to improve energy efficiency, reduce energy costs and to help increase performance and uptime, decrease
minimize power distribution issues on the factory floor. commissioning time
Using built-in regeneration, PowerFlex 755TR drives also • PowerFlex 755TL and TR drives come standard with XT
help reduce energy consumption by delivering energy corrosive gas protection
back to the incoming power supply.
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PowerFlex 755TM drive solutions
optimize system design and power consumption
Agile operating systems increase • Common bus systems enable a mixed architecture that
allows connection of different types of VFDs, servo
productivity and so much more
drives and other power components to the same DC bus
Select from a series of predesigned configurations for
regenerative common bus supplies and common bus • Designed to enable coordination of multiple motors
inverters to optimize your system design and power — Meets IEEE 519 standard (5% or less of total
consumption. A common bus drive system offers design harmonic distortion)
flexibility, energy optimization and reduced installation
— Reducing harmonic distortion helps improve
costs. Plus, the PowerFlex 755TM offers harmonic
energy efficiency and minimize power distribution
mitigation and built-in regeneration capability.
issues on the factory floor
— Eliminate the need for auto-transformers or filters
PowerFlex 755TM benefits
along with the associated wiring, labor, space,
• Gain energy efficiency with motors that share energy installation and maintenance costs
between regenerating and motoring loads
• Optimize floor space, simplify installation and reduce PowerFlex 755TM
hardware with drives connected to a common DC bus non-regenerative supply
— Removes the need to wire AC power to each A cost-effective solution for a common bus, when
drive individually regenerative and low harmonics are not required. This
— Reduces installation time, labor and modular offering is scalable to meet your specific
cabling costs power requirements.
— DC bus terminals built into each unit allow
for easy connection to adjacent units
— Floor mount drives feature an integrated control
bus in each unit for efficient distribution of "The regeneration ability puts energy
auxiliary power throughout a cabinet line up
back on the incoming line, providing
— PowerFlex 755TM drives come standard
with XT corrosive gas protection a solution that is far more energy
efficient than resistive braking."
Hardwired Safe Torque Off SIL3, PLe, CAT 3 • Networked Safe Torque Off SIL3, PLe, CAT 3 • Hardwired Safe Speed
Safety Options
Monitor SIL3, PLe, CAT 4 • Networked Integrated Safety Functions SIL3 and PLe, CAT 4
TotalFORCE Technology Sensorless vector • Flux vector control • Volts per Hertz • Economizer • Field-oriented control
Motor Control • Permanent magnet motor control • Synchronous reluctance
2% of rated torque down to 5% of motor base speed – with optional torque accuracy module
Torque Accuracy
5% of rated torque below 5% of motor base speed
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The right expertise, at the right time.
We empower your lifecycle and digital transformation journey with our expansive domain knowledge.
To learn how we can help you solve your unique business challenges, contact your local authorized
Allen-Bradley® distributor or Rockwell Automation sales office, or visit: rok.auto/lifecycle.
Allen-Bradley, Connected Components Workbench, expanding human possibility, GuardLogix, LifecycleIQ Services, PowerFlex, Rockwell Automation, Rockwell Software,
Studio 5000 Logix Designer, TechConnect, TorqProve and TotalFORCE are trademarks of Rockwell Automation, Inc. CIP Security is a trademark of ODVA.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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