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PowerFlex 755T Brochure 2022

Rockwell Automation - PowerFlex 755T

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0% found this document useful (0 votes)
60 views14 pages

PowerFlex 755T Brochure 2022

Rockwell Automation - PowerFlex 755T

Uploaded by

beni oscar s
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Increase productivity

and uptime
PowerFlex® 755T AC drives deliver flexible, high-performance
motor control for demanding industrial applications
Powerful motor control
for demanding industrial applications

Boost your plant productivity NEW PowerFlex 755TS drives represent the next
generation of industrial drives with more capabilities
Industrial manufacturers meet their biggest challenges
designed to meet your application requirements. It’s the
head-on with PowerFlex® 755T variable frequency drives
first six-pulse drive with TotalFORCE technology that
with TotalFORCE® technology: adds flexible, high-performance motor control, real-
• Increase plant productivity time operational intelligence and automated application
commissioning and optimization.
• Minimize downtime
• Reduce energy costs PowerFlex 755TL drives deliver harmonic mitigation
and power factor correction through the use of active
Whatever your industry – and whether you’re managing front end technology.
legacy equipment and systems or designing a new plant –
smart motor control solutions from Rockwell Automation PowerFlex 755TR drives use regenerative active front
can help meet your productivity goals. end technology to deliver 100% energy back to the
incoming supply. Plus, provide harmonic mitigation and
PowerFlex 755T AC drives make the most power factor correction.

of your assets and production time PowerFlex 755TM drives deliver optimized energy
With patented TotalFORCE technology, you get the consumption and reduced installation footprint in
flexibility and high-performance motor control that multi-motor applications using a common DC bus with
meets a wide range of application requirements. regenerative and non-regenerative options.

Add real-time operational intelligence along with


automated application commissioning and optimization
and this portfolio will keep your operations running at
optimal performance.

PowerFlex 755TL, 755TR and 755TM drives PowerFlex 755TS drive

2
Time-saving design Support when you need it
and functionality Our highly experienced field service
professionals supplement your resources,
help improve equipment operation and
Simplify installation and maintenance ensure long-term performance.
The entire family of PowerFlex755T drives are built for easy
installation, commissioning and maintenance. The design
Modernization and
provides convenient access to compact components that migration services
can be easily installed, removed and serviced. The slot- Turnkey engineering services help
based hardware architecture gives you the flexibility to you move from legacy platforms to our
select up to five option cards to suit your application for I/O, newest technology.
communications, safety and feedback.
Drive startup
When space is a premium
Field service professionals inspect and
PowerFlex 755TS drives provide more power in a smaller verify drive installation to factory standards,
footprint, getting the most out of your space and investment. tune drives and adjust parameters to your
application. Plus, commission drives to ensure
Floor mount PowerFlex 755TL, TR and TM drives with market
correct operation and optimal performance.
leading power density make it easy to install, repair and replace:

• Power wiring can stay connected while power modules are Preventive maintenance
easily rolled-out for service Annual or custom agreements help extend
• Convenient access to key components the lifecycle of your hardware and optimize
its performance.
• Optional entry/exit wiring bays allow cable access through
the top of the cabinet

“Easy configuration, integration and


visualization in the FactoryTalk
Studio 5000® design environment”

Simplified drive configuration and programming


PowerFlex drives make configuration and programming FactoryTalk® Studio 5000 Logix Designer® environment
fast and uncomplicated with easy-to-use software • Achieve premier integration with Logix programmable
packages and tools. automation controllers
Local or remote PowerFlex HIMs • One development environment to configure and
Connected Components Workbench™ software program your entire control and device system
• Free software gets your drives up and running with an • Data associated with the drive is automatically
intuitive interface and startup wizards generated to ease configuration and eliminate
mismatch errors
• Easy access to system, machine and diagnostics data
3 3
TotalFORCE technology Reduce risk of
boosts productivity out of the box cyber attacks
Turn your drive into a strategic advantage Increase security for your smart machines,
network and manufacturing equipment.
PowerFlex drives with TotalFORCE technology can CIP Security-enabled devices, like PowerFlex 755T
help meet your production output, uptime and energy drives, help improve the security of your plant and
efficiency goals. minimize the risk of cyber incidents. CIP Security
provides a secure transport layer in an EtherNet/IP
TotalFORCE technology combines flexible, high-
network to help protect the drives from malicious
performance motor control, advanced self-monitoring
communications. CIP Security provides:
capabilities and a real-time digital platform that provides
data that can make the difference between profit and loss. • Trusted connections to help prevent
unauthorized devices from establishing
Flexible, high-performance motor control communications
PowerFlex 755T drives deliver superior electric motor
• Integrity to help prevent tampering or
control across the toughest industrial applications with
modification of communications
precise velocity, torque and position control.
• Encryption to help prevent disclosure of data
You can now leverage the complete portfolio of PowerFlex
755T drives to meet any application from standard and
premium industrial motor control applications to low
harmonic and regenerative solutions.

Real-time operational intelligence


The information and insights from these PowerFlex
drives can be used to make smart operation, energy and
predictive maintenance decisions.

Automated commissioning and optimization


A suite of adaptive control features reduce startup and
commissioning time (without complex code or the need
for drive tuning experts) and automatically respond to
application load and mechanical changes to improve
electrical efficiency and mechanical system reliability.

4
Adaptive control Your partner
increases productivity, reduces through every step of
mechanical wear and downtime your journey

Increase machine reliability Our factory-trained professionals can provide


and performance assistance through every step of your PowerFlex
drives investment.
Adaptive control is a key component of TotalFORCE
technology to help improve your productivity. Global capabilities span system design and
engineering, startup and commissioning,
Adaptive control is the combination of Adaptive Tuning, remote and on-site technical support, proactive
Load Observer and Bus Observer working together to preventive maintenance, as well as MRO and
reduce commissioning time at start up, and monitor your asset management programs. These Lifecycle
machine characteristics as your equipment operates. Services are all focused on maximizing your
productivity and minimizing downtime and
As your machine's operating characteristics change
maintenance costs.
over time, PowerFlex 755T drives automatically adjust to
compensate for these changes to maintain productivity.
This advanced capability helps reduce mechanical wear
and keeps your operation running at optimal production.

• Reduce startup time needed for tuning without complex


code or the need for drive-tuning experts
• Monitor real-time drive and system performance
characteristics and adapt as necessary
• Identify potentially harmful resonance and vibration
conditions and suppress the resonance for continued
operation
• Automatically monitor and compensate for changes
in inertia and for motor-to-load, providing for higher
throughput in your process, regardless of load changes
or external disturbances

LOAD CHANGE FIXED/ADJUSTED


IN LOAD LOAD

5
Predictive technology
improves uptime

Proactive diagnostic data • The voltage boost feature enables full voltage to the
motor, even when operating on a reduced incoming line
PowerFlex 755T drives offer a proactive approach in
• Thermal manager monitors temperature and helps
receiving diagnostic data, where you can continuously
manage critical operating conditions that can result in
monitor the health of your drive and compare the current
thermal overloads of the products
performance to the application settings driven by our
patented TotalFORCE technology. • Drives can operate two types of incoming power
sources, allowing you to switch between utility
Real-time monitoring and on-board predictive analytics operation and generator backup
can help reduce unplanned downtime and develop a
resource-optimized maintenance strategy. Drives with predictive analytics help reduce maintenance
costs and downtime by modeling the equipment’s
Predictive analytics help minimize downtime predicted life.
PowerFlex 755T drives notify operators immediately
For example, an analytic model considers measured
about issues that might compromise drive or motor
ambient temperature (sensors are built into drive
health such as:
modules) and measures equipment speed. Decreasing
• Blown fuses speed indicates that the bearings may be failing.
• Components approaching end of life
The predictive maintenance model gives a notification
• Increasing temperatures out of normal operating range over a secure Ethernet network to the control system when
equipment has reached a certain percent of its predicted
Using patented predictive maintenance models
life – 80% by default. This alerts the maintenance team to
and algorithms, PowerFlex 755T drives have built in
replace the equipment during the next scheduled outage,
capabilities to improve productivity.
avoiding unplanned downtime.
• A DC bus conditioner helps protect power components
by minimizing DC bus voltage transients

6
Energy savings you can count on...
this technology delivers results

Energy payback in as little as 6 months “Best-in-class efficiency for


Energy consumption is one of the biggest operating
PowerFlex 755TS drives
costs in manufacturing. And industrial motor operation
can be responsible for more than 50% of industrial improves application
energy use.
performance and lowers
New directives in six-pulse VFD design also help
customers reduce the amount of energy needed to energy use"
control an application. The efficiency from PowerFlex Per IEC 61800-9-2, IE2 EcoDesign directive
755TS drives improves the performance on your
application and lowers the amount of energy used -- this
allows you to "right size" your drive for your application.

PowerFlex 755T drives with TotalFORCE technology


deliver many energy-saving solutions.

The drives support a wide variety of motors,


including permanent magnet motors that:
• Reduce heat loss in the motor
• Provide a wide speed range, high torque performance,
low audible noise and vibration
• Offer smaller, lighter motors to reduce the weight
and size of a machine

Active front end technology enables:


• Regenerative capability to put energy onto the
incoming power supply
• Energy pause mode reduces fan speed and sets
PowerFlex 755T drives or Bus Supply into a low energy
state to help reduce overall energy consumption
• Harmonic mitigation and power factor correction
reduce energy use

Sustainable lifecycle services


At Rockwell Automation, we provide customers with reliable power control products that can be repaired and
reintroduced to service many times. The PowerFlex 755T family has built-in predictive maintenance capabilities
that allow proactive measures to optimize the cost and frequency of maintenance activities. In the event you need
repair, our Remanufacturing Services provide an environmentally friendly option, with quality and sustainability
incorporated into every step. Prolonging the value of your assets is just one way we help industry transform in a way
that is resilient and sustainable. Learn more at rok.auto/sustainability.

7 7
Safety solutions that Built-in
improve productivity control tools
Safety is priority one PowerFlex 755T drives come standard
In the past, implementing safety solutions often meant sacrificing with DeviceLogix™ technology, a built-in
productivity. PowerFlex 755T drives address productivity concerns by control capability for local application and
offering safety options that help protect your people and equipment supplementary supervisory control.
while also reducing planned and unplanned downtime. Ideally suited to enhance productivity for
standalone applications, DeviceLogix is
PowerFlex 755T drives offer four safety designed for applications that require a
option modules quick and localized response to input events
Hardwired safe torque off is designed for safety-related applications without the delays of network round-trip
that benefit from removal of rotational power from the drive. This offers polling times. Plus, processing logic locally
quick startup after a demand on the safety system. SIL3, PLe, CAT 3. makes troubleshooting easier and processes
can continue to run in the event of a network
Networked safe torque off on EtherNet/IP provides the same benefits interruption.
as hardwired Safe Torque Off using the network to deliver the safety
command. Plus, networked safety gives you the ability to simplify your DeviceLogix uses a simple programming
machine design and minimize required equipment. SIL3, PLe, CAT 3. tool that supports function block and ladder
editors and is accessible via FactoryTalk®
Safe speed monitor provides a solution for applications that benefit Studio 5000® add on profiles. DeviceLogix
from access to a safety zone while there is limited motion. It allows technology can be configured to operate
operators to perform some process or maintenance work without under specific situations – so the created
stopping the machine. program runs only if the logic has been
enabled and unswitched power is present.
Integrated controller-based safety functions provide PowerFlex 755T
And by using built-in DeviceLogix capabilities,
AC drives with advanced safety on an EtherNet/IP network. The option
users can eliminate redundant firmware.
module uses safety instructions based on IEC 61800-5-2.
A few of the applications:
Drive-based safety instructions:
• Speed reference selection
• Safe Torque Off (STO) • Safe Stop 1 (SS1)
• Complex math function
Controller-based safety functions:
• Signal scaling
• Safety Feedback Interface (SFX) • Safely-limited Speed (SLS)
• Fault handling
• Safe Stop 1 (SS1) • Safely-limited Position (SLP)
• Selector switch functions
• Safe Stop 2 (SS2) • Safe Direction (SDI)
• Material counting for batch processes
• Safe Operational Stop (SOS) • Safe Brake Control (SBC)
• Encoder functions

When used as part of an integrated safety system that includes a • Signal conditioning
GuardLogix® 5580ES controller or Compact GuardLogix 5380ES • Temperature control
controller, the integrated safety functions option module provides
• Motor control applications
safety ratings up to and including SIL3 and PLe CAT 4. Studio 5000
Logix Designer application version 31 or later is also required.

8
Protection in We'll help with the
harsh environments heavy lifting
Your defense against corrosive gases If your work involves cranes, hoists or the
lifting of any type of load, you understand
Reduce threat of early equipment failure from corrosion with
the unique challenges posed by these
PowerFlex drives with XT corrosive gas protection.
types of applications. Safety, reliability
We've researched this widespread industry challenge to and productivity are always on your mind.
understand it better than anyone. Fortunately, Allen-Bradley® drives are
specifically designed to make your job easier.
From our research, we developed solutions and
recommendations that are helping manufacturers combat the Put these PowerFlex drive capabilities to
effects of corrosion on VFDs in their plants. We call this XT. work and invest in improved performance:

Leveraging Rockwell Automation's proprietary research, • TorqProve™ Control helps verify control of
testing, product design and installation instructions, a load in lifting applications
PowerFlex drives with XT corrosive gas protection help reduce • Anti-sway capability is designed to
downtime that's related to premature equipment failure due to improve safety and efficiency by reducing
corrosion in caustic gas environments. Now available standard the swinging of a moving load
on all PowerFlex 755TL, TR and TM drives, and as an option for
• Regeneration enables a drive to put energy
PowerFlex 755TS drives.
back on the incoming line, providing a
braking solution that is far more energy
efficient than resistive braking

9
PowerFlex 755TS drives,
the smart motor control decision

The new addition to our portfolio of • Integrated networked and hardwired safety enables
cost-effective machine safety implementation
premium drives
• A common software and hardware experience that
The PowerFlex 755TS drive can be applied throughout your reduces complexity and training
plant from traditional VFD applications to more advanced
• Multiple motor type support – induction, permanent
motor control applications that require high-performance
magnet and synchronous reluctance
motor control for precise speed, torque and positioning.
It is the first standard industrial six-pulse drive to offer • Built-in dual port Gigabit Ethernet, 1000 MB --
TotalFORCE® technology. 10x higher throughput when compared to 10/100
• DeviceLogix™ integrated logic-solving capability
Designed for countless applications and industries,
for applications that require a quick and localized
the PowerFlex 755TS helps deliver the productivity and
response to input events
throughput you need.
• T-Link option card for fiber optic high-speed drive-to-
Boost productivity and uptime with: drive communication
• High-performance motor control with precise velocity, • CIP Security for secure communications, ensuring
torque and positioning authorization, integrity and privacy between
• Simplified equipment maintenance and service with trusted devices
patented predictive maintenance technology • XT corrosive gas protection option helps improve
• Real-time device data for fast decision making at uptime and reduce corrosion in caustic gas
the plant level and that's accessible to cloud-based environments
analytical engines • 1...400 Hp / 0.75...270 kW / 400...480V
• Adaptive control features enable faster machine • -20...60°C operating temp (-20...50°C without derate)
startup and increased machine reliability and
• Enclosure options: IP54, flange and option for XT
performance
corrosive gas protection

“Designed for countless


applications and industries,
the PowerFlex 755TS helps
deliver the productivity and
throughput you need.”
10 10
PowerFlex 755TL & 755TR drives
boost productivity

Nobody delivers a broader suite of Other benefits


smart solutions Built-in components decrease floor space requirements
With operating data and process control status at your and panel width to provide market-leading power density
fingertips, it can make the difference between profit
• Maintain operation through most line disturbances
and loss.
with power loss ride-through control
The family of PowerFlex 755T drives can boost • Configure and program the converter and inverter
productivity, lower costs and improve performance from using Studio 5000 Logix Designer® or Connected
your process control system. Components Workbench™ software

PowerFlex 755TL and 755TR drives provide built-in • Standard dual EtherNet/IP ports provide topology
harmonic mitigation and power factor correction through flexibility and Premier Integration into the Logix
the use of active front end technology. By reducing the environment
adverse effects of harmonic distortion, the drives help • Advanced diagnostics and predictive maintenance
to improve energy efficiency, reduce energy costs and to help increase performance and uptime, decrease
minimize power distribution issues on the factory floor. commissioning time

Using built-in regeneration, PowerFlex 755TR drives also • PowerFlex 755TL and TR drives come standard with XT
help reduce energy consumption by delivering energy corrosive gas protection
back to the incoming power supply.

Benefits of harmonic mitigation


• Lower harmonics and power factor correction reduces
the need to oversize your electrical power equipment Looking for an “out of the box”
• Reduced harmonic distortion helps minimize
solution?
disruption to other devices
• Meets IEEE 519 standard (5% or less of total harmonic PowerFlex 755TL, TR and TM drives can be ordered
distortion) and delivered to meet your specific packaging needs:

• Input circuit breaker and/or fuses


Benefits of regeneration
• Door-mounted pushbuttons and selector switches
• The drive can put energy back on the incoming power
supply, and is far more energy efficient than resistive • Optional door-mounted HIM
or mechanical braking • Output contactor and/or output filter
• Eliminate the need for braking resistors and cooling • Communication options
equipment along with wiring, labor, installation and
• I/O options
maintenance costs
• Voltage sensing and infrared viewing windows

Design and order through ProposalWorks. If you


don’t already have access to our configuration tool,
download the ProposalWorks tool at rok.auto/pst.

11
PowerFlex 755TM drive solutions
optimize system design and power consumption

Agile operating systems increase • Common bus systems enable a mixed architecture that
allows connection of different types of VFDs, servo
productivity and so much more
drives and other power components to the same DC bus
Select from a series of predesigned configurations for
regenerative common bus supplies and common bus • Designed to enable coordination of multiple motors
inverters to optimize your system design and power — Meets IEEE 519 standard (5% or less of total
consumption. A common bus drive system offers design harmonic distortion)
flexibility, energy optimization and reduced installation
— Reducing harmonic distortion helps improve
costs. Plus, the PowerFlex 755TM offers harmonic
energy efficiency and minimize power distribution
mitigation and built-in regeneration capability.
issues on the factory floor
— Eliminate the need for auto-transformers or filters
PowerFlex 755TM benefits
along with the associated wiring, labor, space,
• Gain energy efficiency with motors that share energy installation and maintenance costs
between regenerating and motoring loads
• Optimize floor space, simplify installation and reduce PowerFlex 755TM
hardware with drives connected to a common DC bus non-regenerative supply
— Removes the need to wire AC power to each A cost-effective solution for a common bus, when
drive individually regenerative and low harmonics are not required. This
— Reduces installation time, labor and modular offering is scalable to meet your specific
cabling costs power requirements.
— DC bus terminals built into each unit allow
for easy connection to adjacent units
— Floor mount drives feature an integrated control
bus in each unit for efficient distribution of "The regeneration ability puts energy
auxiliary power throughout a cabinet line up
back on the incoming line, providing
— PowerFlex 755TM drives come standard
with XT corrosive gas protection a solution that is far more energy
efficient than resistive braking."

Service integration minimizes downtime


Combining advance drive technology with modern • Empower your maintenance resources with access to
support tools minimizes unplanned downtime and data insights and augmented reality tools to optimize
reduces maintenance costs. maintenance productivity, and with e-learning that fits
your schedule
• Troubleshoot more quickly with online and virtual
support options • Adopt new technology and build automation and
control systems expertise
• Maximize technology investments with integrated
service offerings that provide priority support
12 12
Technical specifications
PowerFlex 755TS PowerFlex 755TL PowerFlex 755TR PowerFlex 755TM
Drives Drives Drives Drives

Ratings 200/240V Future Availability NA NA NA

Common Bus Inverter:


160…3640 kW
Ratings 400V 0.75…270 kW 7.5…1250 kW 7.5…3640 kW
Regenerative Bus Supplies:
87…4358 kW

Common Bus Inverter:


250…6000 Hp
Ratings 480V 1…400 Hp 10…1800 Hp 10…6000 Hp
Regenerative Bus Supplies:
90...4818 kW

Common Bus Inverter:


250…5100 Hp
Ratings 600V Future Availability 10…1500 Hp 10…5100 Hp
Regenerative Bus Supplies:
69…4432 kW

Common Bus Inverter:


200…4550 kW
Ratings 690V Future Availability 11…1400 kW 11…4550 kW
Regenerative Bus Supplies:
84…4714 kW

Built-in dual-port Gigabit EtherNet/IP • ControlNet • DeviceNet • PROFIBUS DP


Communications
• PROFINET • Fiber optic drive-to-drive communication

Hardwired Safe Torque Off SIL3, PLe, CAT 3 • Networked Safe Torque Off SIL3, PLe, CAT 3 • Hardwired Safe Speed
Safety Options
Monitor SIL3, PLe, CAT 4 • Networked Integrated Safety Functions SIL3 and PLe, CAT 4

Ambient -20…50 °C ambient


-20…40 °C ambient without derating
Temperature without derating
Ratings -20…55 °C with derate
-20…60 °C with derate

Storage Temperature -40…70 °C

Relative Humidity Operation: 0…95% non-condensing

TotalFORCE Technology Sensorless vector • Flux vector control • Volts per Hertz • Economizer • Field-oriented control
Motor Control • Permanent magnet motor control • Synchronous reluctance

Velocity Regulator Bandwidth 300 Hz (1885 Radians per second)


Motor Control Bandwidth*
Position Regulator Bandwidth 207 Hz (1301 Radians per second)

c-UL-us • CE • EAC • KCC • RCM • RoHS • Seismic


Standards and
For a complete list of product certifications, please search for PowerFlex Certifications on the
Certifications
Rockwell Automation website (literature.rockwellautomation.com)

2% of rated torque down to 5% of motor base speed – with optional torque accuracy module
Torque Accuracy
5% of rated torque below 5% of motor base speed

* 3 dB Crossing (Closed Loop) specifications

13
The right expertise, at the right time.
We empower your lifecycle and digital transformation journey with our expansive domain knowledge.

CONSULTING PROFESSIONAL CONNECTED FIELD WORKFORCE


SERVICES SERVICES SERVICES SERVICES SERVICES
Digital transformation Main Automation OT networks & Asset repair, E-learning
& The Connected Contractor (MAC) cybersecurity remanufacturing and
Enterprise management Instructor-led &
Modernization Managed services virtual training
Data science & & migration Safety assessment and
analytics engineering OT infrastructure as remediation Workforce assessments
a service
Enterprise technology Program and project On-site technical Virtual reality /
management & Remote support support augmented reality
Automation FEED / FEL implementation
Predictive/prescriptive
Safety & Global rollouts analytics
risk management

To learn how we can help you solve your unique business challenges, contact your local authorized
Allen-Bradley® distributor or Rockwell Automation sales office, or visit: rok.auto/lifecycle.

Allen-Bradley, Connected Components Workbench, expanding human possibility, GuardLogix, LifecycleIQ Services, PowerFlex, Rockwell Automation, Rockwell Software,
Studio 5000 Logix Designer, TechConnect, TorqProve and TotalFORCE are trademarks of Rockwell Automation, Inc. CIP Security is a trademark of ODVA.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 755T-BR001G-EN-P – March 2022


Supersedes publication 755T-BR001F-EN-P – March 2021
Copyright © 2022 Rockwell Automation, Inc. All Rights Reserved.

14

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