The document discusses modern construction technologies and methods. It covers topics like offsite manufacturing, prefabrication, modular construction, building information modeling (BIM), and more. It also discusses different structural materials and systems used in construction like masonry, reinforced concrete, steel, wood, and cable structures.
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Building Technology 5
The document discusses modern construction technologies and methods. It covers topics like offsite manufacturing, prefabrication, modular construction, building information modeling (BIM), and more. It also discusses different structural materials and systems used in construction like masonry, reinforced concrete, steel, wood, and cable structures.
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Every construction project is different, every site is a adoption of construction industrialization and the use
singular prototype, construction works are located in of prefabrication of components in building
different places, and involve the constant movement construction. of personnel and machinery. In addition, the weather It is defined as a construction technique in which and other factors can prevent the application of previous experience effectively. components are manufactured in a controlled environments (on or off site), transported, positioned The term ‘advanced construction technology’ covers and assembled into a structure with minimal a wide range of modern techniques and practices additional site work. that encompass the latest developments in materials Modern methods of construction in he industry technology, building design procedures, structural include the industrialized process which the analysis and design, quantity surveying, facilities components are conceived, planned fabricated, management and services, and management studies. transported and erected on site. MMC balanced the combination of the software and hardware factors. Incorporating advanced construction technology into The software factors include system design which practice can increase levels of quality, efficiency, studies the requirements of end user, market safety, sustainability, and value for money. However, analysis, development of standardized components, there is often a conflict between traditional industry establishment of manufacturing and assembly methods and innovative new practices, and this is layout and process, allocation of resources and often blamed for the relatively slow rate of materials and definition of a building designer technology transfer within the industry. framework. The adoption of advanced construction technology The software factors provide a pre-requisite to the requires an appropriate design, commitment from creation of the conductive environments for MMC to the whole project team, suitable procurement expand. strategies, good quality control, appropriate training and careful commissioning. The hardware factors are categorized into 4 major groups: Advanced construction technologies are commonly described as including (amongst many other) • Blockwork system advanced forms of: • Frame and beam system • Offsite manufacturing/ prefabrication and • Panel system preassembly • Volumetric system • Building Research and Development These systems vary in effect, the distinctions of • Building Information Modelling (BIM) which include modular, framed, panelized and • Various cladding systems volumetric variants. • Computer Aided Design and Manufacturing (CAD/CAM) For instance, framed systems present load bearing • Modular Construction construction and is closed by panels. Panelized • 3D Printing and Materials systems are produces in a factory and assembled on-site to produce a three-dimensional structure. • Site Investigations and Surveying/Substructure works The construction method of using conventional • Temporary works (Temfacil) bricks has been revolutionized by the development • Smart Technology/ Robotics/ GPS controlled and usage of interlocking concrete masonry units equipment (CMU), lightweight concrete blocks and insulated concrete formwork (ICF). MODERN METHODS OF CONSTRUCTION TRANSITION IN STRUCTURAL TECHNOLOGIES Presently, modern methods of construction (MMC) are applied more for its performance improvement in • Masonry Structure terms of economic, environmental and social • Reinforced Concrete Structure aspects of construction. These represent the • Steel Structure ARCH 463- BUILDING TECHNOLOGY 5 1 • Air-Inflated Membrane Structure was considered a daring engineering feat at the • Wooden Structure (Glued laminated wood) time. • Cable Structure STEEL STRUCTURES MASONRY STRUCTURE Steel offers much better compression and tension People have traditionally built their homes with than concrete and enables lighter construction. natural materials found nearby. In ancient Egypt, Modern steel structures use three-dimensional Mesopotamia, and Greece, it was easy to get stones structural framework, so they can be larger than and bricks. These materials resist compression but reinforced concrete counterpart. do not resist tension. AIR-INFLATED MEMBRANE STRUCTURE To make the largest structure possible, builders used Air-supported construction derives from the balloon compression to create arches that could form principle to shape a building. The air pressure inside domes. The first dome was the 14th century BC the structure exceeds the external air pressure to Treasury of Atreus. Domes progressed through the support the roof. Roman Pantheon, the Byzantine Hagia Sophia, and the Florence Cathedral of the Renaissance. The CABLE STRUCTURES domes in all structures use canopies and are religious symbols. Cables stretch well and are light, so they are useful in large structures. Cables can be crisscrossed and WOODEN STRUCTURES combined with surface materials to achieve light and large structures. Also being referred to as a tensile The Japanese have long used wood for housing and membrane structure, this construction is most often historical structures, but not for large buildings. This used as a roof, as they can economically and changed with the development of wood composites- attractively span large distances. thin, pressed sheets-combined with joints and steel frames, and glued laminated timber, also Cable or tensile structures may also be used as abbreviated glulam, is a type of structural complete buildings, with a few common applications engineered wood product constituted layers of being sport facilities, warehousing and storage dimensional lumber bonded together with durable, buildings, and exhibition venues. moisture resistant structural adhesives. Wood imparts a natural, human warmth that steel and concrete lack. This attribute probably hastened wood technology development. REINFORCED CONCRETE STRUCTURES Reinforced concrete construction is a balanced design because it matches concrete, which resists compression, with steel, which counteracts tension. Many different types of structures and components of structures can be built using reinforced concrete including slabs, walls, beams, columns, foundations, frames and more. This construction is very suitable for free-shape design. If a curved construction, such as a dome, is fully shaped its surface is dynamically strong, like an eggshell, which is thin yet strong. The Ingalls Building, built in 1903 in Cincinnati, Ohio, is the world’s first reinforced concrete skyscraper. The 16- story building was designed by the Cincinnati architectural firm Elzner & Anderson. The building
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1. PRECAST CONSTRUCTION more economic than conventional - Refers to concrete members formed or construction when the building is vertically molded in a factory or plant, then delivered uniform, such as for hotels, apartment and assembled at the jobsite. buildings, and dormitories, and where the slab design are repetitive. APPLICATIONS: - After the erection of precast columns, each • Structural framework elements such as floor slab is cast on the ground, one on top of columns, beams, and girders (usually the other; after curing, the topmost slab is prestressed) hoisted slowly (1 inch per minute) by • Flooring and roofing units hydraulic jacks located at the top of each • Wall panels, gutters, mouldings (use of GRC- column glass fiber reinforced concrete 4. PRESTRESSING ADVANTAGES: - Refers to the method of compressing concrete members so that they do not deflect • Mass production of standardized and when in position, and both upper and lower repetitive units sections of the members remain in • Less labor cost due to mechanized compression production • Use of unskilled labor TENDONS • Less construction time - High-strength cables of twisted strands • Better quality control and higher strength of (made with odd-numbers 3,5, or 7 wires) concrete • Construction free form effects of weather DRAPING conditions - Cambered or upward curved tendon position to improve effectiveness (retards creep or 2. TILT-UP, TILT-SLAB OR TILT-WALL slack-loosening) - Is a type of building and a construction technique using concrete. After the custom- TWO TYPES OF PRESTRESSING: precast concrete has cured, the elements are “tilted” to the vertical position with a crane 1. PRE-TENSIONING OR BONDED and braced into position until the remaining PRESTRESSING building structural components (roofs, - Steel tendons are placed in empty concrete intermediate floors and wall) are secured forms and stretched, before concrete is placed about the tendons are cured; the ADVANTAGES: tendons are bonded to the concrete and upon their release, part of the tension is • Reduction of formworks transferred to the concrete as compression. • Simplified placement and reinforcement if 2. POST-TENSIONING OR UNBONDED concrete PRESTRESSING • Permits ground level installation of - Loose tendons in tubing or sheathing components, such as window frames embedded in cured concrete are stretched, or tendons greased to prevent adhesion to 3. LIFT SLAB CONSTRUCTION the concrete during curing. Tension is applied - Also called as Youtz-Slick Method to the tendons and anchorage at their ends - Is a method of constructing concrete is installed; cement grout is finally forced buildings by casting the floor or roof slab on around them for improved bonding and top of the previous slab and then raising corrosion protection. (jacking) the slab up with hydraulic jack - Being cheaper and faster does not need OTHER METHODS INCLUDE: forms & shores as it is needed for cast-in- 3. VOLUMETRIC EXPANSION place slabs. Lift slab construction can be
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- Made with a special type of cement in a non-metal, is an essential constituent of concrete that expands to create the steel. prestressing force to the cables embedded - Alloy steels have a wide range of special with the concrete properties, such as hardness, toughness, 4. THERMAL PRESTRESSING corrosion resistance, conductivity, and - A method of prestressing that stretches the ductility cable first with heat coming from electric EFFECTS OF DIFFERENT CHEMICAL current, after which concrete is added in the CONSTITUENTS IN STEEL: mould. Later on, the cable contracts as it cools, producing the prestress force • CARBON AND MANGANESE (tension). • Higher tensile and yield strength but have DEFINITIONS: low ductility and difficult to weld • SULFUR AND PHOSPHORUS • WIRES • Brittleness and affect the ability to weld as - Prestressing wire is a single unit made of well as fatigue or flexibility strength steel • CHROMIUM AND NICKEL • STRANDS • High temperature and corrosion resistance - Two, three, or seven wires are twisted to form • COPPER a prestressing strand • Improved resistance to corrosion. The slight • TENDON changes in the chemical composition result - A group of strands or wires are twisted to in various types of steel. One type of steel is form a prestressing tendon being used as structural members like • CABLE angles, tubing, sheets, pipes, reinforcement - A group of tendons form a prestressing cable bars, etc. • BAR • A tendon can be made up od a single steel ADVANTAGES OF STEEL FRAMING IN bar. Its diameter is much larger that of a wire. BUILDING CONSTRUCTION:
• More strength and greater degree of
STEEL durability and capability of supporting more weight; 100 times stronger than concrete in - Is one of the materials used for any kind of resisting tension and 10 times stronger than steel construction; it is formed with a specific concrete in resisting compression shape. • Framework can be designed to span long - These steel materials are made of certain distances without intervening support; longer standards of chemical composition to attain spans create large unobstructed areas by strength requirements eliminating the need for columns or bearing - Also known as refined iron, is an alloy or iron partitions, which provides flexibility in the and carbon. The special properties can be design and location of interior partitions imparted to iron by adding a small • Environment-friendly- material is percentage of manganese, sulfur, copper, manufactures from a recyclable and an phosphorus, chrome and nickel, therefore undepleted natural resource and offers a variety of steel can be produced. better substitute for wood or timber - Is processed in steel rolling mills and is graded according to its carbon content GENERAL TYPES OF STEEL:
ALLOY • MILD OR LOW STEEL
- Nearly pure iron having low carbon content, - Refers to a metallic substance composed of used in the manufacture of boilers, tanks and two or more elements, as either a compound enamelware or a solution. The components of alloy are • BILLET OR RAIL STEEL ordinarily themselves metals, though carbon,
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- Made of scraps from railroad tracks that has - Used as wall studs, rafter beams and purlins superior compression resistance o American Standard Channels: sizes • STAINLESS STEEL C3 through C15 - Basically an alloy of iron and about 10% o Miscellaneous Channels: sizes MC6 chromium which imparts a remarkable through MC18 resistance of the metal to corrosion and heat • ANGLES • STRUCTURAL STEEL o Equal Leg Angles: sizes 2”x2” - Steel rolled and extruded in a variety of through 8”x8” shapes and fabricated for use as load- o Unequal Leg Angles: sizes 2 ½” x 2” bearing sections through 9/4” - Has varied applications in the construction • STRUCTURAL TUBING/TUBES industry. It is generally used in designing and o Square: sizes 1 ½” x 1 ½” through building industrial places 30”x30” - Has a high strength/weight ratio that makes o Rectangular: sizes 2 ½” x 1 ½” it excellent to use in the construction of through 30”x24” enormous structures such as building, • STRUCTURAL PIPE/LALLY COLUMNS warehouses, bridges, factories etc. - Sometimes concrete-filled for added strength o Gage: standards (S), extra strong (X), Steel frames, beams, columns, bars, girders, plates double extra strong (XX) and many others are created by structural steel o Sizes 3” through 12” (inside fabricators which are used in the construction diametes) industry. Every year, about 25% of structural steels • STRUCTURAL TEES are used in the construction of buildings. o WT Shapes: sizes WT2 through TYPES OF STRUCTURAL STEEL: WT22 o MT Shapes: sizes MT2.5 through • CARBON STEEL MT6 • Contains carbon and manganese as the o ST Shapes: sizes ST1.5 though ST12 main alloys and is the basic structural steel; • PLATES the most economical but has the lowest yield - Used for cold-formed/ bended sections such point (AISC ASTM designation A36) as lipped channels • HIGH STRENGTH, LOW-ALLOY STEEL • BARS (HSLA) - Used for ironwork and as concrete • Offers reduction in weight and has twice reinforcement corrosion resistance of A36; not o Flat bar recommended for welding. o Square bar • WEATHERING STEEL o Round bar (plain/deformed) • Intended for exteriors; its brown coating (a kind of oxidation) protects it from further corrosion, has four times resistance of A36 • HEAT-TREATED STEEL • Strength is developed by quenching and tempering; only available in plate sections STRUCTURAL STEEL PROFILES OR SECTION SHAPES:
• FLANGED SECTION AS BEAMS OR
COLUMNS (wide-flanged and I-sections) o W Shapes: sizes W4 through W44 o S Shapes: sizes S3 through S24 o M Shapes: sizes M5 through M12 • CHANNELS ARCH 463- BUILDING TECHNOLOGY 5 5 STEEL CONSTRUCTION FABRICATION Site Equipments in Steel Fabrication Shop and field erection or assembly of steel framework is done with the use of crawler cranes (which operate from ground level) for low structures, and tower cranes (which move up at floor levels as the work in construction progresses) for exceptionally tall structures. 2. RIVET (PLAIN) – produces a bearing-type METHODS OF CONNECTING STRUCTURAL connection. STEEL MEMBERS: · Button head 1. Use of fasteners · Flat/chipped head · Pan head 2. Welding · Countersunk head FASTENERS – inserted through holes made between steel sections, done by 1. PUNCHING – if thickness of section is equal to fastener diameter plus 1/8”, and 2. DRILLING – if thickness is greater than the criterion set in punching - Note that holes are usually 1/16” larger than the fastener FASTENER TERMINOLOGY: diameter § BOLT – a metal pin with a head at one end with a shank or stem threaded at the other end on which a nut is screwed. § NUT – a short metal block having a central hole which is threaded to receive the threaded end of the stem of a bolt. § WASHER – a flat, thin metal ring used as a bearing surface under the head and/or nut of a bolt; used to assure tightness, relieve friction, improve stress distribution, and to span large clearance holes. § Rivet – a malleable pin with a head at one end and a plain shank; used to join two metal sections by inserting it through a hole made between each section, deforming the other end of the shank to form a second head; holes can also be reamed to create flushed rivet heads (countersunk). TYPES OF FASTENER: Fastener Arrangement and Placement 1. BOLT (THREADED) – produces a friction type connection. § Gage line – the line parallel with the length of a member wherein the fasteners are placed. · High-strength or interference bolts · Machine bolts or hex-head bolts § Gage – the normal distance between two gage lines or between a gage line and an adjacent edge of a member; minimum is 3x plate thickness and 12x maximum but not more than 15 cms.
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§ Pitch – the center to center distance between Acetylene is a gaseous chemical compound of two adjacent fasteners, whether they fall on the same or elements namely, carbon and hydrogen. different gage lines, and measured parallel to the Pressure regulator refers a valve that mechanically direction of these lines. Minimum pitch is 3x fastener cuts off the flow of gas at a certain pressure to allow diameter but not more than 6x. high-pressure cylinder tanks to be reduced to safe MODES OF FASTENER FAILURE and/or usable pressure levels. 1. Shear Failure Welding hose is usually a double-hose design, 2. Bearing Failure meaning that there are two hoses joined together 3. Tension Failure along their length. They are also color-coded; 4. Edge-tearing Failure oxygen is green, and the fuel/acetylene hose is red. Failures by tension in the net sections and by tearing 2. ARC WELDING out at the edges are prevented by providing ample the one generally used in building material between the fastener holes (increasing the construction, wherein an electric arc is pitch) and a sufficient edge/gage distance. Shearing formed between an electrode (welding rod) and bearing failures are avoided by providing a and the two pieces that are to be joined. The sufficient number of fasteners to keep stresses intense heat partially melts these within allowable limits. components resulting to fusion of the connection. Welding – the process of uniting metals by heating them to suitable temperatures, melting the parts Shielding gas (gaseous cloud or flux) and slag together and allowing them to cool, causing fusion. are the two substances in arc welding process that This may be done usually with or without the protect the weld from atmospheric corrosion when application of filler metal and/or pressure. the weld is applied. ADVANTAGES OF USING WELDS IN BUILDING Weld Joints CONSTRUCTION: When two members are to be joined, the ends may 1. The procedure produces minimal noise; or may not be worked upon in preparation for welding. 2. Connections are made fixed, continuous and more rigid resulting to better moment In general, there are three WELD JOINT resistance, such that beams simply deflect CLASSIFICATIONS: 1/5 the amount compared to free-end or fastened connections; also, the joints are • butt joints 50% stronger than the connected members. • tee joints (variant is corner joint), and • lap joints (variant is edge joint) 3. Its simplicity in design and also its repair – one member maybe attached directly to The selection of the type of weld to use depends on another without the use of additional the magnitude of the load requirement, the manner materials which is necessary in fastener in which it is applied, and the cost of preparation and connections; holes made through such execution, which allows a number of variations. connections are also not required. WELDING may be done from one or both sides of TYPES OF WELDING PROCESSES USED IN the connection. STRUCTURAL FABRICATION: Also, one method of connecting overlapping plates 1. GAS WELDING makes use of welds that fill or line the edges of holes coalescence is produced by a mixture of two made in one of the two plates, known as PLUG or more gases; example is the combination AND/OR SLOT WELDS. These are weld joints of oxygen and acetylene to create wherein a hole or slot receives weld metal that combustion capable of melting as well as penetrates the other component section. fusing metal components together. TYPES OF WELD
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The weld most commonly used for structural steel in below the reference line, this means that such weld building construction is the fillet weld. It is is located on the near or visible side; approximately triangular in cross - section and is formed between the two intersecting surfaces and/or edges of the joined members. Other weld profiles include the square or bead weld (for flat end -to -end connections with or without a gap otherwise known as a root opening), bevel and vee welds (for edges that are mitered), and u - groove and j -groove welds (for edges that are gouged or grooved to receive more weld material). These various types of welds can also be applied in both shop and field fabrications, and can be done continuously on a joint (full-weld) for fixed or final connections, or intermittently on certain sections or portions of work (spot-weld) especially if the connection is temporary. if it is indicated above the line, the weld is found on SYMBOLS FOR WELDS the far or opposite side; if the symbol is indicated In making detailed drawings of welded connections above as well as below the reference line, this of structural elements, standard symbols are used. means that the weld is applied on both sides. This set of markings is referred to as the bent -arrow weld symbol.
In addition to the type of weld, other information to
be conveyed includes size, location, finishes, etc. Take note however, that these items must read in that order from left to right along the horizontal reference line; neither line orientation nor location of the pointing arrow alter this rule.
Other things that should be observed include the
location of the vertical line of the weld symbols to be always at left. For any basic weld symbol indicated ARCH 463- BUILDING TECHNOLOGY 5 8