M100741KW - NEXAS Memory Upgrade For Fanuc 16 & 18-Web
M100741KW - NEXAS Memory Upgrade For Fanuc 16 & 18-Web
Installation Instructions
www.nexasnet.com
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PLEASE NOTE
This manual is a guide – Nexas assumes no liability for the use of this manual.
Please read the manual carefully and consult the Fanuc™ manual or Nexas
technical support if in doubt. Always take care and observe all safety rules. Fanuc
and GE Fanuc™ are registered trademarks of their respective owners.
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Table of Contents
Introduction..............................................................................v
Installation Considerations..................................................1
About This Manual.............................................................1
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Fanuc 16B Control – Note MEM Card Slot on MAIN CPU
(2nd from Right)
Fanuc 16A Controls Look Similar but have no MEM Card Slot.
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Introduction
Thank you for purchasing the Nexas Memory Upgrade Kit for the
Fanuc 16 and 18 series controls. At Nexas we invest a great deal of
effort in the design, manufacture and testing of each unit we build, and
back it with a three-year limited warranty. We are confident you will
find this upgrade significantly improves your CNC machining
operations.
General Information
The installation procedure is straightforward and relatively easy to
complete – backup the parameters and programs, swap the memory
module, and restore the parameters and programs. All that’s needed
are some basic skills and hand tools. Estimated time required: 1 hour.
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Installation Considerations
The memory upgrade should be conducted with care. Never install or
remove a board with the control power on (the main power can be on,
but not the control). Take care when handling circuit boards, as they
are static sensitive. Keep the boards in the anti-static bag provided. Do
not place the SIMM in any other slot on the Fanuc CPU board. Do not
force, drop or otherwise mishandle the boards during the installation
procedure.
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Installing the Nexas Memory Upgrade
NOTE:
This step is only for the 16-B, 16-C, 18-B and 18-C controls. If
installing in a 16-A or 18-A, please skip to “Record Settings &
Options” on page 4.
Before starting the installation, power on the control and verify that
the machine tool is in good working order. If the control has an SRAM
system error and is inoperable, then you will have to replace your
SIMM with the new one, and restore the information from existing
parameter backups.
2. Insert the supplied SRAM PC card into the main CPU slot 1,
facing left. It goes in only a short way and can be done with the
power ON or OFF.
3. Power ON the control holding down the two right-most soft keys
under the monitor. The SYSTEM MONITOR SERVICE MENU
screen should appear.
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4. If the card has not been used in a Fanuc before, cursor down and
select #5 to format it.
Note: If the CNC has an Option board that also has SRAM, it needs
to be backed up as well. An intermediate menu will appear in this
case. Select each line and backup up the files indicated (if present).
To start use DOWN and select MAIN to see the screen below:
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6. Using the soft keys, select SRAM BACKUP. It will ask you if you
want to save the SRAM settings. Press YES to save the necessary
files.
7. Back out of that menu by using the soft keys to select END. (Once
at the main menu you can check the contents of your SRAM card
by selecting MEMORY CARD FILE DELETE and checking out
what files are available for deletion - obviously back out of this
menu without deleting anything after looking.)
8. On the main screen, go to the bottom and select END, then press
YES to leave this area and reboot the control. The files backed up
to the SRAM card may be checked via a notebook PC’s PC card
slot. Filenames should match the ones listed on page 18.
Settings
1. Using the forms on page 20, record the SETTING (“Handy”)
screen data. (To display the parameters, Press the SYSTEM ,
PARAM soft keys. To skip to specific parameters, enter the
number of the parameter to be displayed and press NO.SRH. The
screen can also be changed using the cursor or page key.)
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3. Using the forms on pages 20-24, record the NC Service
Parameters, PC Parameters, and Data Tables. If you have
Absolute Pulse Encoders, we recommend homing the machine
before you start.
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Manual Backup to Computer
Part Programs
5. Set parameter 3202.4 and 3202.0 to 0 to unprotect part programs
in the 8000 series and 9000 series. Get the computer ready to
receive part programs.
Confirm that EDIT mode is selected.
Press PRGRM > .
Type O-9999 and press PUNCH EXEC .
PMC Data
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7. The PMC communications settings are separate from the normal
serial port settings. Set them to match the settings for other serial
communications so the PMC data can be easily backed up.
To set the communications settings and output the data:
Select MDI mode.
Press OFFSET/SETTING , then the SETTING softkey.
Cursor to PARAMETER WRITE and input a 1. Ignore alarm.
Press SYSTEM key, then softkeys PMC PMCPRM KEEPRL .
Cursor to K17 and set bit 1 to 1 (change no other bits).
Select EDIT mode.
Press < > I/O .
Set the parameters to match those of the normal I/O channel.
Fort CHANNEL NO, input 1 for channel 1.
For DEVICE, press softkey FDCAS .
For KIND DATA, press softkey PARAM .
For FUNCTION, press softkey WRITE .
For FILE No, enter the file name @PMC and press INPUT .
Press softkey EXEC. The PMC parameters will be output.
After output finishes, set PARAMETER WRITE back to 0 .
Press RESET to release alarm 100.
Once downloaded this PMC file must be edited before it can be
reloaded. Load the file just downloaded into an editor and delete the
12 or so characters before the first percent sign (these are feed
characters and will cause a 930 System Alarm if present when file is
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Also backup CAP data and Graphics & Animation parameters if
present: Edit mode, press OFFSET key, then CAP TL > PUNCH .
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Upgrade Memory Size Option Parameters
Certain NC parameters contain bits that must match the size of
memory installed. This manual is a public web version that has all
proprietary information removed. It is designed as a pre-sales
guide only.
After backing up the control, double check that you have all the
parameters. It is useful to note that the PMC backup uses the SPEED
settings for the serial port (not the usual serial settings) so check that
the file punched is OK. Also many people do not realize that Macro
Variables in the 500 series (if you have the option) are formulas, not
just variables. When you punch them you will see the number on the
screen comes from a formula often.
After installing the new memory SIMM, you will need to change the
option parameter as per the notes below (see attached sheet with
order):
Note: If you have trouble clearing the Additional SRAM and still get
Parity Alarms, you can download a blank 512k SRAM backup file
from our web site at:
http://www.nexasnet.com/products/SRAM2_5D.FDB
This file can be renamed to whatever the control can read in the
restore screen. This file copied and renamed the number of times
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necessary will effectively erase (write to all zeros) the Additional
SRAM Card.
A16B-2201-0080
SRAM
Module
A16B-3200-0190
LED
JA1
SRAM JA2
Module JD5A
JD5B
JA3
JD1A
JA7A
JA8A
JA4A
JS1
JS2
JS3
JS4
JS5
JS6
JF21
10 JF22
JF23
JF24
JF25
Install the New Memory Module
Make sure that there is a current backup of NC Parameters, Pitch
Error Compensation, Offsets, PMC Parameters and Part Programs as
explained in “Backup All Parameters” starting on page 2. The
following steps will delete all data from your control.
Remove CPU
1. With the Fanuc control powered off and the Emergency Stop
button depressed, access the main masterboard. Find Slot 1,
second from the right, labelled as the Main CPU board. Locate the
tabs on the top and bottom. Squeeze the tabs and carefully pull the
board out. The unit can often be removed with all the cables
attached if the shield clamps are loosened beforehand. If not,
carefully label the cables and the points they connect to so they
can be correctly reconnected later, and remove cables as
necessary.
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The Nexas Additional SRAM memory module has now been
initialized and all parameters must be restored.
2. Insert the SRAM card into the main CPU slot 1, with the face
pointing left. It goes in only a short way and can be done with the
power ON or OFF.
3. Power ON the control holding down the two right-most soft keys
under the monitor. The SYSTEM MONITOR SERVICE MENU
screen should appear.
10. Back out of that menu by using the soft keys to select END.
On the main screen, go to the bottom and select END, then press
YES to leave this area and reboot the control.
On some Makinos the PMC data is restored via program O6666. If it was backed up
via O6666, restore O6666 from the computer and call it up in Memory mode, then
Press CUSTOM then PARAM or MS
Press MENU PAGE then LOCK RELEASE
Type P R O or M S Y S then INPUT
Press CYCLE START
PMC parameters will be written into the registers. Lock the parameter register by
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pressing LOCK RELEASE. Turn power OFF and ON, and then delete O6666.
Restore Pitch Error Compensation
4. Get the computer ready to send the Pitch Error Comp. data.
Confirm EDIT mode is selected.
Press SYSTEM > PITCH OPTR > READ EXEC .
Send the data from the computer.
Macro Variables
5. Upload the Macro Variables as a part program. Execute the
program in Memory mode and then delete it.
Restore Offsets
7. Get the computer ready to send the Tool Offset data.
Confirm EDIT mode is selected.
Press OFFSET OPTR > READ EXEC .
Send the Tool Offset data.
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Verify The Control
Once the upgrade is completed, including the reloading of all
parameters, test the machine via the following procedure.
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Installation Checklist:
Check machine - Power ON and check for problems before
you start.
Power OFF.
Change SIMMs.
Restore settings.
Complete.
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Fanuc 16/18 Technical Summary
Punching
NC Parameters EDIT mode; SYSTEM PARAM
OPTR > PUNCH EXEC
Pitch Error Compensation EDIT mode; SYSTEM > PITCH
OPTR > PUNCH EXEC
Macro Variables EDIT mode; OFFSET > MACRO
OPTR > PUNCH EXEC
All Programs EDIT mode; PRGRM >
O – 9 9 9 9 PUNCH EXEC
Offsets EDIT mode; OFFSET (or WORK )
OPTR > PUNCH EXEC
Reading
NC Parameters EDIT mode, Protect key off; SYSTEM
PARAM OPTR > READ EXEC
Pitch Error Compensation EDIT mode; SYSTEM > PITCH
OPTR > READ EXEC
All Programs EDIT mode; #3202.4 & .0 = 0; PRGRM
OPTR > READ EXEC
Offsets EDIT mode; OFFSET (or WORK ),
OPTR > READ EXEC
Initializing
Erase Entire Memory Power On holding O & RESET
(zero + reset) with Write Protect Key off
or RESET + DELETE
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0121-0123 Same as 0101-0103 but for I/O Channel 2
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CTS – 8 - 4 – RTS
SG – 5 - 7 – SG
FG – (D-shell) - No Connection
Fanuc Protocol: E,7,x
The standard serial communications protocol for Fanuc controls is
always Even Parity and 7 Data Bits. Stop Bits are either 1 or 2, as set
via parameter 101, 111 or 121, depending on the channel used. (see
“Typical Serial Communications Parameter Settings” on page 16).
Notes:
If you try to do a PCMCIA backup and you get a parity error during
the backup process, you will have to perform a manual backup (this
error only means that somewhere in the address space there is a parity
error, not necessarily in the area used by the CNC at the current part
program memory set.
Make sure that you have a PCMCIA Type II card slot in a laptop
(preferably not a Dell by the way). Use GENERIC or the Centennial or
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whatever the OEM requires to enable your SRAM card as a drive. You
may have to format it in RAW mode, if you don’t format the card on
the CNC. Fanuc 16/18s only read up to 4 meg cards by the way.
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Nexas Technical Support & Service
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Notes:
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Fanuc System 16/18 Machine Parameter Worksheet
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Company:________________________________ Machine No.:________________ Date:_________________
9900 9925
9920 9926
9921 9927
9922 9928
9923 9929
9924 9930
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PC Parameters
Timers Spare Counters Keep Relays
No. Data No. Data No. Data No. Preset Current No. Data
1 21 1 1
2 22 2 2
3 23 3 3
4 24 4 4
5 25 5 5
6 26 6 6
7 27 7 7
8 28 8 8
9 29 9 9
10 30 10 10
11 31 11 11
12 32 12 12
13 33 13 13
14 34 14 14
15 35 15 15
16 36 16 16
17 37 17 17
18 38 18 18
19 39 19
20 40 20
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"No. of Data" row 0 indicates how many data tables there are. The remaining rows in
that column indicate how many entries are in each table. Page down through each
table and record all the data in each, using the form on the next two pages -
photocopy the form before starting, if more are needed.
Data Tables
No. Parameter No. of Data Offset Special Table No. 0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
No. Data No. Data No. Data No. Data
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0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
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7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
5 5 5 5
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6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
0 0 0 0
Typical Fanuc 16/18 MDI/CRT Full Panel
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Nexas Networks Inc.
627 Main Street, Unit L09
Hamilton, Ontario Canada L8M 1J5
Phone: 905-581-3717 Fax: 877-293-7105
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