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Luk Product Info GearBOX VW 02J 210x297 LowRes EN

The document provides product information for the LuK GearBOX VW02J, which is a gearbox repair kit for Volkswagen 02J transmissions. It lists typical failures such as wear of main bearings from transmission oil abrasion and broken roll pins in the differential. The repair kit contains all necessary components to repair these issues including main bearings, gaskets, seals and a spring pin. Special tools and a repair manual are also required to complete the repair.
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0% found this document useful (0 votes)
112 views2 pages

Luk Product Info GearBOX VW 02J 210x297 LowRes EN

The document provides product information for the LuK GearBOX VW02J, which is a gearbox repair kit for Volkswagen 02J transmissions. It lists typical failures such as wear of main bearings from transmission oil abrasion and broken roll pins in the differential. The repair kit contains all necessary components to repair these issues including main bearings, gaskets, seals and a spring pin. Special tools and a repair manual are also required to complete the repair.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product information

LuK GearBOX VW02J


Article number 462 0056 10
Gearbox family: MQ250

Gearbox type: 02J (all models)

Manufacturer: Volkswagen

Typical failures: What’s more, Schaeffler Automotive Aftermarket offers the matching
1. High mileage can lead to wear and tear of the 02J shim kits for both the differential tapered roller bearings as well as the
gearbox main bearings. This damage is frequently for the input and output shafts’ tapered roller bearings (see list on the
caused by abrasion occurring within the transmission following page).
oil. Such wear of the 02J gearbox’s main bearings is
noticed during driving in the form of a rattling sound. Repair instructions:
To repair the typical failures described above, a repair manual is
2. When the drive shaft load on the differential is available (SAAM 999 6010 500 – on www.repxpert.com).
excessive, the roll pin retaining the planetary gear
shaft may break. As a result, the loose parts can Special tools:
OE Manufacturer‘s names and numbers are used for reference purposes only

damage the gearbox housing. Several special tools are required both for the removal as well
as for the installation of the 02J gearbox. You can obtain these
Issued 06.2017 LuK 9996010360 Technical content subject to change

Note: separately (see list on the following page).


A manual transmission with these typical failures
can also feature other damage. Therefore, during
© 2017 Schaeffler Automotive Aftermarket GmbH & Co. KG

repair all components (e.g. synchronization, shafts,


and gears) should be checked for possible wear.

A defective gearbox housing cannot be repaired


with the LuK GearBOX 02J.

Repair solution:
The LuK GearBOX (462 0056 10) contains all the
components necessary for a professional 02J gearbox
repair: main bearings, gaskets and seals, guide
sleeve, and a new spring pin.

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LuK GearBOX VW 02J
Article number 462 0056 10

Schaeffler spare parts list for VW 02J Transmission


Article
Article Picture Comments
number
LuK GearBOX Main bearings, gaskets and seals,
462 0056 10
(VW 02J) guide sleeve, spring pin

Repair manual for


999 6010 500 Repair manual for LuK GearBOX (VW 02J)
LuK GearBOX (VW 02J)

Thrust piece of 50 mm 400 0472 10 Special tool

Thrust piece of 60 mm 400 0473 10 Special tool

Impact sleeve 400 0474 10 Special tool

Pressing sleeve 400 0475 10 Special tool

Thrust piece 400 0476 10 Special tool

Shim kit 464 0001 10 For output shaft tapered roller bearing

Shim kit 464 0002 10 For differential tapered roller bearing

Shim kit 464 0003 10 For input shaft tapered roller bearing

Needle roller bearing


712 1106 10
1st gear

Needle roller bearing


712 0579 10
2nd gear

Needle roller bearing


712 0568 10
3rd gear

Needle roller bearing


712 0580 10
4th/5th gear

Synchro ring
712 1140 10 Not in all applications
1st/2nd gear

More garage knowledge:


www.repxpert.com

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