J of Chemical Tech Biotech - 2004 - Chung - Control of H2S Waste Gas Emissions With A Biological Activated Carbon Filter
J of Chemical Tech Biotech - 2004 - Chung - Control of H2S Waste Gas Emissions With A Biological Activated Carbon Filter
DOI: 10.1002/jctb.1005
Abstract: The removal of high concentrations of H2 S from waste gases containing mixtures of H2 S and NH3
was studied using the pilot-scale biofilter. Granular activated carbon (GAC), selected as support material
in this study, demonstrated its high adsorption capacity for H2 S and good gas distribution. Extensive
tests to determine removal characteristics, removal efficiency, and removal capacity of high H2 S levels
and coexisting NH3 in the system were performed. In seeking the appropriate operating conditions,
the response surface methodology (RSM) was employed. H2 S removal capacities were evaluated by the
inoculated bacteria (biological conversion) and BDST (Bed Depth Service Time) methods (physical
adsorption). An average 98% removal efficiency for 0.083– 0.167 mg dm−3 of H2 S and 0.004– 0.021 mg dm−3
of NH3 gases was achieved during the operational period because of rapid physical adsorption by GAC
and subsequently an effective biological regeneration of GAC by inoculated Pseudomonas putida CH11
and Arthrobacter oxydans CH8. The results showed that H2 S removal efficiency for the system was not
affected by inlet NH3 concentrations. In addition, no acidification was observed in the BAC biofilter. High
buffer capacity and low moisture demand were also advantages of this system. The maximal inlet loading
and critical loading for the system were 18.9 and 7.7 g-H2 S m−3 h−1 , respectively. The results of this study
could be used as a guide for the further design and operation of industrial-scale systems.
2004 Society of Chemical Industry
Keywords: biofilter; hydrogen sulfide; ammonia; granular activated carbon; waste gases
∗ Correspondence to: Ching-Ping Tseng, Department of Biological Science and Technology, National Chiao Tung University, Hsinchu,
Taiwan 300, People’s Republic of China
E-mail: [email protected]
Contract/grant sponsor: National Science Council
(Received 23 July 2003; revised version received 17 November 2003; accepted 6 December 2003)
and compost suffers from aging effects that decrease 0.48 g cm−3 , 1250 BET-m2 g−1 and 9, respectively.
the effectiveness of the biological system.19 While P putida CH11 or A oxydans CH8 were each grown
peat is a good carrier, it may produce pressure in 1000 cm3 nutrient broth for 1 day and then
loss and water control problems in a long-term harvested by centrifugation (8000 × g for 10 min).
treatment.20 Granular activated carbon (GAC), which The precipitate was put into a 10 dm3 PVC tank
is inoculated with mixed cells as a packing material, containing 7 dm3 nutrient broth. Prior to initiating
has become popular21,22 because it provides a the biofilter experiments, 2.7 kg of the granular
more uniform surface area and good resistance activated carbon (GAC) were separately mixed with
to crushing, allowing better operational control in the above solution for microbial attachment. During
areas such as gas distribution, pressure drop and the cultivation period, nutrient broth was added
pH.23 In addition, GAC provides higher pollutant every 3 days until the cell numbers of P putida
adsorption capacity than other inert carriers.22 Since CH11 and A oxydans CH8 reached 8.0 × 1010
biological oxidation occurs immediately after physical and 6.0 × 1010 cfu(g dry GAC)−1 , respectively. After
adsorption of activated carbon, minimizing the 28 days the GAC in the tank was then transferred into
treatment cost, the biological regeneration of GAC the biofilter.
gives the utilization of activated carbon a new
direction. 2.3 Apparatus and gas removal for continuous
In previous studies, we found that Pseudomonas operation
putida CH11 is effective in eliminating H2 S and that To investigate the capacity of GAC to adsorb
Arthrobacter oxydans CH8 is effective in removing H2 S, three glass columns (12 cm φ × 3 cm working
NH3 .10,24 In an effort to improve H2 S removal length) connected in series were packed with GAC
efficiency (90%) from a mixture with high levels of without microbes to perform the BDST (Bed Depth
H2 S and NH3 using Ca-alginate as a carrier,7 these Service Time) experiment. H2 S, 0.083 mg dm−3 , was
two species were simultaneously inoculated into the continuously supplied to these glass columns at
biofilter using activated carbon as a carrier. In this 500 dm3 h−1 . The desired concentration of H2 S at
study, the pilot-scale BAC biofilter was fed with the breakthrough was defined as 0.0033 mg dm−3 (ie:
various high H2 S concentrations and constant NH3 Ce /Co = 0.04).
loadings for a 172-day operating period. The removal A set-up of the pilot-scale experimental BAC
characteristics and appropriate operating conditions biofilter is shown in Fig 1. Two glass columns
for H2 S removal in the presence of NH3 were (12 cmφ × 40 cm working height) connected in series
investigated, and good control of H2 S and NH3 were packed with cell-laden GAC supported by a
emissions was achieved. perforated sieve plate at the bottom of the column to
allow the circulating liquid to flow out. The packed
volume and GAC dry weight in the biofilter were
2 MATERIALS AND METHODS 9.05 dm3 and 4.34 kg, respectively. Each glass column
2.1 Organism, cultivation and medium
preparation
The original pure-culture strains of heterotrophic
sulfur-oxidizer P putida CH11 and heterotrophic
ammonia-oxidizer A oxydans CH8 were isolated from
swine wastewater.10,24 Stock cultures were both grown
in nutrient broth at 30 ◦ C. The nutrient broth con-
tained yeast extracts (5 g dm−3 ), tryptone (10 g dm−3 )
and dextrose (2 g dm−3 ). In continuous-treatment
experiments, the inflow medium was supplied and
stored in the nutrient tank. The inflow medium con-
tained glucose (10 g dm−3 ), KH2 PO4 (4.08 g dm−3 ),
K2 HPO4 (5.22 g dm−3 ), NH4 Cl(0.4 g dm−3 ),
−3
MgCl2 ·6H2 O(0.2 g dm ) and Fe(III)-citrate
(0.01 g dm−3 )(C:N = 40:1). The final pH of the
medium was adjusted to neutral using 2 mol dm−3
NaOH or HCl. The buffer capacity in the inflow
medium was calculated as 0.033 (mol dm−3 pH−1 ).
with two gas sampling ports, which spaced 20 cm Circulating liquid (20 cm3 ) was withdrawn from the
apart, were drilled along the column for measuring gas nutrient tank at regular intervals to measure the tank’s
concentrations. The flow meters and valves were used pH value. To determine the moisture content in the
for monitoring and controlling the gas flow through the GAC, about 5 g GAC were withdrawn, weighed, and
reactor. The pure H2 S and NH3 gases, supplied from dried over a 24-h period at 103 ± 0.5 ◦ C, and the
separate gas cylinders with flow rates ranging from 1.4 measurement was conducted 20 min after spraying
to 10.8 dm3 h−1 , were first diluted with compressed the aqueous medium. For cell number estimation,
air, which passed an air filter (pore size 0.2 µm, LIDA 0.5 g GAC was separately taken from sampling ports
3000–06, made in USA) and then flowed downward at the different depths and mixed with 5 cm3 sterile
through the biofilter at the top. The 7 dm−3 of inflow water. These samples were vortexed for 3 min, and
medium (see Section 2.1) stored in the nutrient tank the cell numbers in the filter were enumerated by
was recirculated by a peristaltic pump at 10 dm3 min−1 traditional plate-counting methods. In this case, the
for 6 min, once every 4 h to maintain the moisture of LB (Luria–Bertani) medium for heterotrophic micro-
the biofilter and supply nutrient to the attached cells. bial cultivation, the Cetrimide selective medium for
The peristaltic pump was connected to a spray nozzle P putida CH11,26 and the Hagedorn & Holt selec-
(spray angle 115◦ ; connecting thread 3/8’’; Chang tive medium for A oxydans spp were used.27 The
Der Co, Taiwan) to uniformly spray the medium on N-cetyl-N,N,N-trimethylammonium bromide in the
the filter bed’s surface. Glucose of 1% was added Cetrimide selective medium was able to largely inhibit
every 2 weeks. In the 172-day treatment experiment, the growth of the accompanying microbial flora except
different H2 S concentrations (0.083–0.167 mg dm−3 ) for Pseudomonas sp26 and the cycloheximide in the
under constant inlet NH3 loading (1.37 g-N m−3 h−1 ) Hagedorn & Holt selective medium was a selective
were introduced to the BAC biofilter at various flow agent for Arthrobacter sp.27 The inoculated plates grew
rates (180–1080 dm3 h−1 ) to evaluate the system’s for 2 days in an incubator at 26 ◦ C. The 16S rDNA
performance. sequence was applied after the selective medium was
used to ensure they were P putida CH11 and A oxydans
2.4 Experimental design CH8.
Response surface methodology (RSM), described
first by Box et al,25 is an experimental strategy for
seeking the appropriate operating conditions for a
multivariable system. The combined effect of inlet 3 RESULTS AND DISCUSSION
concentration and gas flow rate on H2 S removal was 3.1 H2 S adsorption by GAC
investigated using this methodology. In the present GAC is a good carrier for bacterial growth, but it
work, a central composite design (CCD) for two is also effective for direct adsorption of H2 S. The
variables was used to study the response pattern. The physical adsorption capacity of GAC to remove H2 S
full-factorial design consisting of a two-factor-two- is shown in Fig 2. The adsorption process is described
level pattern with 11 design points (nine combinations by Eqn (1):
with three replications of the center points) was used. A
multiple regression analysis was performed to obtain
No 1 Co
the coefficients, and these equations were used to t= X− ln −1 (1)
predict the response using the STATISTCA program. Co V KCo Ce
2.5 Analytical methods where Co and Ce are the inlet concentration and
Inlet H2 S gas concentrations in the reactor were peri- the desired concentration of gas at breakthrough
odically measured by gas detector tubes (Kitagawa, (mg dm−3 ), respectively; V , t and X are hydraulic
Japan) in the range of 0.00138–0.207 mg dm−3 . Out- loading (cm h−1 ), service time (h−1 ) and bed depth
let concentrations were continuously measured using (cm); No and K are adsorption capacity (mg dm−3 )
a Single Point Monitor (MDA Scientific, USA) in and adsorption rate constant (mg−1 dm3 h−1 ).
the range of 7 × 10−5 –2.1 × 10−4 mg dm−3 or peri- Equation constants were obtained from the slope
odically measured by gas detector tubes (Kitagawa, and the intercept of Fig 2 by a regression method.
Japan) in the range of 0.00138–0.083 mg dm−3 . Inlet The values of slope and intercept were 13.72 and
NH3 gas concentrations in the reactor were periodi- 0.069, respectively. The adsorption capacity (No ) and
cally measured by gas detector tubes (Kitagawa, Japan) the adsorption rate constant (K ) were 5057 mg dm−3
in the range of 0.0035–0.069 mg dm−3 . Outlet con- and 70.29 mg−1 dm3 h−1 , respectively. The adsorp-
centrations were continuously measured using a Single tion capacity expressed as dry weight of GAC
Point Monitor (MDA Scientific, USA) in the range was 11.78 mg-H2 S(g dry GAC)−1 . This indicates that
of 7 × 10−5 –7 × 10−4 mg dm−3 . To measure the pH, GAC has much greater adsorption capacity than Ca-
0.5 g GAC was withdrawn from the biofilter through alginate (6.8 × 10−4 mg-H2 S(g dry bead)−1 ).28 The
the appropriate sampling port and mixed with 5 cm3 data of H2 S adsorption capacity by pure GAC pro-
of distilled water. The sample was vortexed for 3 min, vide a reference value for the removal capacity of
and the pH was then determined using a pH meter. cell-laden GAC.
40
A.
100 36
20 8
4
0 0
0 20 40 60 80 100 120 140 160 180
Operation time (d)
20
B.
H2S removal capacity (g-H2S m-3 h-1)
18
16 100% removal curve
14
12
10
8
6 Maximum inlet loading
4
2 Crictical loading
0
0 2 4 6 8 10 12 14 16 18 20
Inlet H2S loading (g-H2S m-3 h-1)
Figure 3. (A) H2 S, NH3 removal efficiency in the BAC biofilter under constant inlet NH3 loading (1.37 g-N m−3 h−1 ) during 172-day operation at
room temperature and (B) relationship between inlet loading and removal capacity for H2 S gas.
Table 1. Cell numbers and distribution ratios of inoculated cells and other heterotrophic bacteria in the middle zone of BAC biofilter
Day
P putida 8.0 × 1010 (57%) 7.4 × 109 (92%) 5.7 × 109 (94%) 6.3 × 109 (92%)
A oxydans 6.0 × 1010 (43%) 6.3 × 108 (8%) 3.8 × 108 (6%) 5.4 × 108 (8%)
Other 0 (0%)b 7.4 × 105b 3.6 × 105b 5.2 × 105b
a Indicates the unit as cfu (g dry GAC)−1 .
b indicates the distribution ratio’s lower than 0.01%.
determined as 7.7 g-H2 S m−3 h−1 . The extrapolated response to temperature variation, the H2 S removal
correlation line suggested a maximum inlet load- efficiencies with temperature changes at gas reten-
ing of 18.9 g-H2 S m−3 h−1 (0.85 g-H2 S kg−1 day−1 ). tion time of 45 s are shown in Fig 4. The experiment
Compared with biological systems with peat support, was conducted on the same biofilter after a 172-
values of which were 0.102, 0.403, and 0.468 g- day operating period. H2 S loading was controlled
H2 S kg−1 day−1 ,30 – 32 the maximum inlet loading of at 9.64 g-H2 S m−3 h−1 , and NH3 loadings were in
the BAC biofilter was better. Thus, efficient and the range of 0.389–2.04 g-NH3 m−3 h−1 . Since the
acceptable H2 S removal can be accomplished through optimum temperature for P putida CH11 growth is
adjusting the flow rate and inlet concentration based 26 ◦ C,10 the removal efficiency slightly decreased from
on the correlation presented in Fig 3(B). 99% to 96% when temperature rose from 26 ◦ C to
45 ◦ C. Surprisingly, 96% removal of H2 S was still
3.3 Effect of temperature on H2 S removal maintained even with the temperature controlled at
Temperature is an important factor that will 45 ◦ C for another 6 days. When the temperature of the
affect physical absorption, biological oxidation, and system was returned to 26 ◦ C, the removal efficiency
especially microbial growth. To estimate the system was 99% within 4 days. These results suggest that
pH value
its application for H2 S removal in the field.
6
3.4 pH and moisture change in the BAC biofilter
pH in leachate
Acidification has often been an obstacle to traditional Sampler 1
biofilter methods for acid gas treatment.4 Hence, pH 5 Sampler 2
Sampler 3
control at a constant level in the bioreactor and Sampler 4
leachate was very important for biofilter function. 4
During the 172-day treatment in this study, the pH 0 20 40 60 80 100 120 140 160 180
values in the filter bed and leachate were determined Time (d)
every 4 days, and the results are shown in Fig 5. Figure 5. Change of pH values in the leachate and the filter operated
The increasing acid gas H2 S at constant inlet NH3 with BAC biofilter for 172 days.
loading resulted in a decrease of pH in the leachate.
The lowest pH value of 4.5 was observed in the moisture content in GAC was required to efficiently
leachate on the 120th day because the shock loading remove waste gas. The moisture content of GAC
of inlet H2 S was conducted on the 120th day, and at the different filter depths was determined every
then 0.1 mol dm−3 NaOH solution was added into 5 days, and the results are shown in Fig 6. Moisture
the nutrient tank to restore the pH to neutral. The content varied from 34% to 42% with the average at
acidification did not occur in the filter because the 38%. By comparison, the transitional biofilter required
changes in pH value were between 6.0 and 8.5. Since a 40–60% moisture content to maintain biological
the pH of the activated carbon was 9, it was able activity.34 The BAC biofilter is energy-saving and
to stabilize the pH of the filter bed and provide the highly efficient.
system with high alkalinity following the addition of
acidic H2 S gas. The presence of ammonia in the waste
3.5 Effect of NH3 on H2 S removal
gas provided another neutralizing effect. Therefore,
To understand the effect of NH3 coexistence on H2 S
the profile of the pH showed a gradient change in
removal from mixed waste gases in the BAC biofilter,
the axial direction of the filter bed. These results
different NH3 concentrations (0.007–0.084 mg dm−3 )
were due to accumulation of more acid products on
were introduced at 360 dm3 h−1 with 0.138 mg dm−3
the lower layer (data not shown). This phenomenon
H2 S. The study was a separate experiment and
was attributed to the combined effect of liquid flow
was conducted after a 172-day operating period.
direction and gravity.
Compared with the previous studies, the H2 S removal
Microbial activity and mass-transfer rate often
efficiency gradually fell to 88% in the Ca-alginate
depend on the moisture content in or around the
immobilization system because of slight alkalization
support material. High moisture could lead to a serious
from NH3 coexistence.7 By contrast, H2 S removal
problem, such as the formation of stagnant zones with
by the BAC biofilter was not influenced by NH3
diffusion limitations and possible anaerobic conditions
concentrations under these operating conditions. A
or increased pressure drop.1,33 Thus, an appropriate
removal efficiency of 99% was achieved in all operating
50
100
45
Removal efficiency (%)
95 40
26 °C 35 °C 40 °C 45 °C 26 °C
90 35
30
85 Hydrogen sulfide Sampler 1
Ammonia Sampler 2
25 Sampler 3
80 Sampler 4
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
20
Time (d) 0 20 40 60 80 100 120 140 160 180
Time (d)
Figure 4. Effect of temperature on H2 S and NH3 removal efficiency. , average moisture content (38%)
H2 S concentration was controlled at 0.138 mg dm−3 . NH3
concentrations were in the range of 0.004–0.021 mg dm−3 , and 100% Figure 6. Change of moisture content at different sampling ports in
NH3 removal efficiency was achieved. the BAC biofilter.
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