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HEAT EXCHANGER DESIGN

Sr.No Process Design Parameter Unit Value Termed

1 Type of component on shell side - Methanol -
2 Type of component on tube side - Water -
3 Flow rate of shell side Kg/hr 150000.00 M
4 Specific heat of Shell side fluid KJ/kg.℃ 2.84 Cp Methanol
5 Specific heat of tube side fluid KJ/kg.℃ 4.20 Cp Water
4 Inlet Temperature on shell side ℃ 90.00 T1
5 Outlet Temperature on shell side ℃ 45.00 T2
6 Inlet Temperature on tube side ℃ 20.00 t1
7 Outlet Temperature on tube side ℃ 40.00 t2
Splitt ring floating
8 Heat Exchanger Type : - Select type of heat exchanger
head type cc
9 Choose Baffle Cut % 25.00

10 Shell Passes - 1.00 cc Put no.of shell pass

11 Tube Passes - 2.00 Put no.of tube pass
cc

Sr.No Calculations Unit Value Formula

1 Heat Load KW / KJ/s 5325 M.Cp.(T1-T2)
Tube side flow
cc Q/(Cp(t2 - t1))
2 Kg/s 63
cc
∆tlm 36 Counter
cc Current = (T1-t2)-(T2-t1)
3 LMTD
ln((T1-t2)/(T2-t1))
∆tlm 25 Co-current (T1-t1)-(T2-t2)
cc
ln((T1-t1)/(T2-t2))
4 R 2.25 (T1-T2)
cc
(t2-t1)
5 S 0.29 (t2-t1)
cc
(T1-t1)
6 Ft 0.87 Ft > 0.75 must
cc
Corrected Mena Temperature
7 ΔTm 31 ∆tlm*Ft
Difference, cc
Assume Overall Heat Transfer
8 W/m2 ℃ 700 TRUE 26
Coefficient, U
2
9 Provisional Area of exchanger, A m 244
10 Tube length,L ft 16 Std.Length (Ft)
11 m 4.88
cc
12 Outside Diameter, Do mm 20
13 Inside Diameter, Di mm 16
14 MOC of tube - Steel
15 Area of One tube, A m2 0.306 𝜋*(Do*10^-3)*L
cc
(Area of heat exchanger/Area of
16 No. of tubes, NT 798 cc one tube)
Triangular Pitch / Square Pitch, Pt (1.25*Outside diameter of one
mm 25 cc
tube)
17 Type of tube pitch Triangular Pitch Select type of tube pitch
cc
18 K1 - 0.249
Tube passes value
19 n1 - 2.207
Bundle Diameter, Db (mm) mm 775 Do*(no of tubes/k1)^(1/n1)
ccc
 Tubes in Centre row 31 (Db/tringular pitch)
ccc

Heat Exchanger Type

From Graph, bundle
diameter clearance Vs Bundle
diameter for differnet type of - -
exchanger, take value of bundle
diameter Clearance
1 Bundle Diameter Clearance mm 65
2 Shell Diameter, Ds mm 844

Tube Side Coefficient, hi (W/m2 ℃) 4039

1 Mean Water/coolant temperature ℃ 30 (t1+t2)/2
ccc
2 Tube cross-sectional area, mm2 201 (𝜋*Di*10^2)/4
3 Tubes per pass 399 ccc (No.of tubes/2)
Tube side fluid properties Water ccc
cc
4 Viscosity mNs/m2 0.8
5 Thermal Conductivity W/m2 ℃ 0.38
6 Density Kg/m3 993
7 Linear velocity m/s 0.796 (Density/Water mass velocity)
(Density*Di*Linear
6 Reynold No. 15804 ccc velocity)/Viscosity)
(Area of tubes*tubes per
7 Total flow area, At (m2) m2
0.080 pass*10^-6)
ccc
2
8 Water mass velocity Kg/m s 790.201 (Tube side flow/Total flow area)
ccc
4200*((0.02*33)+1.35)*Linear.Vel
9 Tube Side Coefficient, hi W/m2 ℃ 4039 ccc ^0.8/(Di^0.2)

Shell Side Coefficient, hs W/m2 ℃ 2998

1 Baffle Spacing, (mm) mm 169 Ds*0.2
ccc
(Tringular pitch-Do)*Ds*baffle
2 Cross flow area, As (m2) m2 0.028 ccc spacing*10^-6/(Tringular pitch)
3 Mass velocity, Gs (Kg/s m2) Kg/m2 975
ccc
100000/(3600*As)
4 Shell side equivalent diameter,Dss 0.917
1.1*((Tringular pitch^2)-
5 Equivalent diameter, de (mm) mm 14.2 ccc
(Do^2*Dss))/(Do)
6 Mean Shell side temperature, (0C) ℃ 68 (T1+T2)/2
ccc
Shell side fluid properties Methanol
cc
7 Density Kg/m3 750
8 viscosity cp 0.34
9 Thermal Conductivity,k W/m ℃ 0.19
10 Reynold No. 40728 (Gs*de*10^-3)/(Viscosity*10^-3)
ccc (Cp*10^3*Viscosity*10^-3)/(k)
11 Prandtl No. 5.08
12 Choose Baffle Cut 25.00 ccc
13 From Graph Jh 0.0032
14 Shell Side Coefficient, hs W/m2 ℃ 2998 (k*Jh*NRe*NPr^(3^-1))/(de*10^-3)
15 Mean temp. diff. across all resistance ℃ 38 ccc
16 Temp. diff across methanol film ℃ 9
17 Mean wall temperature ℃ 59

Overall Coefficient, U0 W/m2 ℃ 879

 z

1 Thermal Conductivity of steel W/m ℃ 50

2 Fouling Coefficinet(Dirt Factor) W/m2 ℃ 5000
((1/hs)+(1/Fouling
Coeff.)+((Do*10^-
3 Overall Coefficient, U0 W/m2 ℃ 879
ccc
3)*(LN(Do/Di))/(2*K of
steel))+(Do/Di)*((1/Fouling
coeff.)+(1/hi)))^-1
4 Area required - 193 (Q*10^3)/(U0* ΔTm)
2 ccc
5 A0 m 242 (PI()*Nt*20*10^-3*4.83)
ccc
(Provisional A/ Actual area
6 % Excess Area m2 26 ccc required-1)*100

Tube side Pressure Drop

1 Tube side Friction factor, jf - 0.004
(((No of tube pass*Density of
water*Linear vel.
2 Tube side Pressure Drop N/m2 7705 ccc water^2)/(2))*(jf*8*(L*10^3/Di)+2
.5))

Shell side Pressure Drop 1722

1 Linear velocity m/s 1.30 (Gs*Shell side fluid density)
2 Shell side Friction factor, jf - 0.04 ccc
(8*jf shell side)*(Ds/De)*(L of
tube*10^3/baffle
3 Shell side pressure drop N/m2 348273
ccc spacing)*(Density of shell side
fluid*Linear velocity^2/2)

4 Pressure drop reduction,shell side N/m2 87068 shell side pressure drop/4
ccc
5 heat transfer coefficient,shell side W/m2 ℃ 1722 (0.5^0.8)*(hs)
ccc
TEMA (Tubular Exchangar Manufacturing Association) Chart