FG166-MX Elec Manual
FG166-MX Elec Manual
____________________________
www.monoequip.com
ECOTOUCH CONTROL
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Failure to adhere to the cleaning and maintenance
instructions detailed in this booklet could affect the
warranty of this machine.
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NOTE
All reference to RIGHT HAND ovens means that the main door
is hinged on the right and the control panel is on the left.
RIGHT HAND
All reference to LEFT HAND ovens means that the main door is
hinged on the left and the control panel is on the left.
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1.0 INTRODUCTION
The MONO MX rotary rack oven is a compact electrically heated oven with a
computerized touch control panel. The oven is designed to accommodate a single
rotating rack of up to eighteen trays capacity.
Ecotouch ovens are supplied with TOUCH displays for user-friendly control panels.
This can show pictures of product types or program numbers that have been set by
the user. When not being used, the screen can show your company logo.
A voice prompt facility is also available for the basic instructions like “Bake over”.
ECOTOUCH
SCREEN
CONTROLS
The oven is of stainless steel construction, with easily cleaned interior and exterior
surfaces and smart appearance.
The fan and rack rotator have generously rated, totally enclosed, motors and a
sealed for life gearbox.
The high-speed fan, heating and steam systems give efficient air circulation to
produce a professional bake across a range of products via a diagonal cross-flow
system with efficient air circulation.
The oven door incorporates a large glass panel and LED lights to afford an excellent
view of the baking progress. To optimise bakery layout the main oven door can be
hinged on either side; even if oven is relocated after initial installation.
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2.0 OVERALL DIMENSIONS
2
4
3
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3.0 SPECIFICATIONS
Designation: Oven
Electrical
Power supply: 415V 3ph + N + E
50Hz 47kW – 65amps per phase
Mechanical
Width/depth/height: See section - Dimensions
Heating system
Fuel: electricity
output,: 45kW (15 elements of 3kW)
Low power version - 36kW (12 elements of 3kW)
Flue system
Flue connection: See section - Dimensions
Rack rotation
The rack hanger is driven by an electric motor situated on the mid left-hand side of
the oven roof. Power transmission to the rack-hanger’s central drive shaft is by
means of a single tensioned V-belt that affords slippage of the transmission in the
event of a blockage to rack rotation.
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Steam system
The steam generating system is completely contained within the oven and situated at
its left hand side in the lowermost region of the air duct, outside of the baking
chamber. Only cold water, at a pressure of 4 – 6 bar (58 – 87 PSI), needs to be
connected to the oven for the purpose of steam generation.
From a cold oven start the steam system will typically require 20 minutes to
accumulate sufficient energy to produce satisfactory steaming performance; and
during repeated baking cycles it automatically re-energises itself during the bake
cycle. No drain is required for the steam system.
Under normal conditions of use this oven is not considered a pressure vessel.
Heating System
Heat is transferred to the baking chamber through the interaction of re-circulating air
passing over the hot surfaces of the heating elements.
Electrical connection
The oven is fitted with built-in automatic fuses, situated in the uppermost region of
the compartment behind the control door. The fuses are marked and can be
accessed when the control door is opened.
Ventilation
To ensure the correct operation of the roof-mounted components the ambient
temperature should not exceed 50ºC. The oven requires zero clearance on left, right
and rear vertical faces for operation or maintenance.
Extraction
Airborne emissions from the baking process, such as steam, oil, etc., will be
discharged from the overpressure duct and the damper duct; both situated at roof
level towards the front of the oven. Discharge will also occur from the front of the
oven upon opening the door at the end of a bake.
See also section – Installation.
Noise
Emission of airborne noise is less than 70dB
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4.0 SAFETY
In the interest of safety and efficient operation of the oven, it is essential that this manual
should be made available to the operator before work is commenced.
The following points should be observed and followed at all times.
1 This oven is designed for baking bread, confectionery and savoury bakery
products. Do not use it for other items without consulting with MONO.
2. It is essential for proper and safe operation of the oven that users are familiar
with its operation and use.
Read the instructions provided in this document before use.
7. All connections to this oven must be made in accordance with the statutory
and technical regulations of the country in which the oven is installed.
8. When work is being carried out inside the oven, the electrical mains isolator
must be turned off and locked. The baking compartment door should be
wedged open and a suitable warning notice hung on the door to prevent it
being accidentally closed
9. While the oven is in operation, and for some time after having been in
operation, it is dangerous to touch the window glass or the metal surfaces in
its vicinity. The oven must be allowed to cool before any form of cleaning is
started.
12. Oven gloves should be worn when moving products in or out of the oven.
13. The owner of the oven is legally obliged to instruct staff using the oven in
its operation and in these safety regulations. The instruction manual for the
oven must not be removed from the oven work area.
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WARNING: WHEN DOING ANY MAINTENANCE ON TOP, KEEP CLEAR OF THE RECTANGULAR FLUE
PIPE TOWARDS THE FRONT RIGHT HAND SIDE OF THE ROOF. VERY HOT AIR IS EJECTED.
14. Moving parts remain unguarded on the oven roof as this area is out of reach of
the operator and therefore deemed safe. Care must be taken to avoid these
motorised parts when maintenance tasks are performed.
18. Unless trays/containers for the purpose of holding the oven products are
supplied with the oven by the manufacturer, it is the responsibility of the
customer to ensure that the nature and surface conditions of materials likely to
come into contact with food shall be such that they cannot contaminate or
spoil the food.
19. The oven’s main door has a safety release foot-plate on its inner side allowing
the door to be opened from inside in an emergency lock-in situation.
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5.0 INSTALLATION
1 The MONO MXE oven is designed to operate as a freestanding unit, and must
not be bolted down or fixed to the floor in any way.
2 The concrete floor beneath the oven must be smooth, flat and clear of any
obstructions, and must be at least 150mm (6") thick.
3 The foundation must be flush with the overall bakery floor because racks are
wheeled up a ramp (supplied with the oven) into the baking chamber.
4 A minimum headroom clearance of 3 metres (180") between the floor and the
bakery ceiling must be maintained at all times.
5 WATER SUPPLY
The water supply to the oven shall be fitted with protective means against
backflow in the water supply and installed according to the national regulations
in force.
Customers in hard water areas must ensure that an efficient water treatment
device protects the supply to the oven. It is the customers’ responsibility to
install and maintain an adequate water supply to the oven, which should
comply with local water regulations.
Connect to a suitable water supply, making sure that the pipes are flushed out
to remove all foreign bodies i.e. flux or solder.
NOTE
Set up of the pressure regulator should not be required as it is factory set to
the optimum setting to provide the best steam during a bake.
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6.0 ISOLATION
MAINS ELECTRICAL
ISOLATOR SWITCH
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7.0 CLEANING INSTRUCTIONS
Caution
Do not use high-pressure equipment to clean the oven.
The oven has been designed with sealed components, which are used
wherever possible. The minimum of routine cleaning is required, but it is
essential that it be properly and regularly carried out.
Note: Buildup of spillages may result caused by incorrectly placed racks. Also
check for damage to door seals, particularly if operators are careless with rack
handling.
WATER FILTER
Water to the steam system passes through a filter situated in the lower region
behind the control door.
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8.0 GENERAL MAINTENANCE
To maintain the warranty conditions, the oven must undergo service at specific
intervals. Below is the service program with the given intervals:
Every 3 months
Lubrication:
Door lock Heat resistant grease
Every 12 months
Check/adjust:
Door lock mechanism
Internal door release mechanism
Lighting, including cables
Damper function
Drive belt tension
Limit positions
Water connection tightness
Solenoid valve operation
Rack hanger bearing
Function check
Chamber temperature calibration
Lighting
If the lighting in the door fails to operate, contact the Mono service dept.
It cannot be replaced by the user.
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Section 9
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BASIC OPERATION
ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE
SCREEN, WHICH WILL PASS YOU ON TO THE NEXT INFORMATION PANEL.
DO NOT USE EXCESSIVE FORCE.
(THE PRESSURE REQUIRED TO OPERATE THE PANEL CAN BE ALTERED IN THE SETTINGS SECTION)
STANDBY SLEEP
THE OVEN TURNS OFF. THE OVEN STAYS AT 100c AND
TOUCH THE SCREEN TO GO TO HEATS TO LAST PROGRAM
THE OPTION SCREEN. TEMPERATURE WHEN THE
SCREEN IS TOUCHED.
OPTION SCREEN THEN SHOWS.
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9 -1 BAKING USING FAVOURITES MENU
TOUCH TO OPEN
THE FAVOURITES
1
SELECT SCREEN
OPTION SCREEN
TOUCH THE
NAME OF THE
2
PRODUCT
REQUIRED
SELECT SCREEN
TOUCH THE
“FULL LOAD” OR
3
“HALF LOAD” AS
REQUIRED
LOAD SCREEN
TO RETURN TO THE
PREVIOUS SCREEN
TOUCH THE “BACK”
BUTTON AT ANY TIME
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IF THE OVEN IS NOT UP TO
TEMPERATURE IT WILL SHOW THE
HEATING SCREEN.
READY SCREEN
TIP
TO HELP TO KEEP THE OVEN HOT,
TRY NOT TO KEEP THE DOOR OPEN
MORE THAN NEEDED
SET TEMPERATURE
NOTE View
The actual temperature shown will rise
and fall above and below the set
temperature as the oven cools and BAKE TIME LEFT
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reheats. This is not a fault
BAKE OVER SCREEN
View
VIEW SCREEN
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9-2 BAKING USING MANUAL MENU
TOUCH TO OPEN
MANUAL BAKE
1
SCREEN
OPTION SCREEN
NOTE:
TIME DOES NOT HAVE TO BE SET IN MANUAL MODE. (ONLY TEMPERATURE)
WHEN START IS PRESSED, THE TIME WILL COUNT UP INSTEAD OF DOWN.
TOUCH STOP TO FINISH BAKE.
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USE STEAM TIME AND DAMPER IF REQUIRED
STEAM DAMPER
4 TOUCH TO OPEN THE DAMPER.
5
TOUCH AND HOLD FOR THE TIME (SYMBOL IS GREEN)
(SECONDS) STEAM IS REQUIRED.
(THIS CAN BE USED BEFORE TOUCH TO CLOSE THE DAMPER.
OR DURING THE BAKE) (SYMBOL IS RED)
SAVE SETTINGS
IF NO TIME WAS ENTERED AT THE START OF THE 7
BAKE, WHEN STOP IS TOUCHED “SAVE” WILL
APPEAR AT THE BOTTOM OF THE SCREEN.
“SAVE”CAN BE TOUCHED AND AN OPTION
SCREEN WILL APPEAR.
NOTE: In manual mode, only one operation of the steam or damper is saved.
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9-3 BAKING USING PROGRAMMES MENU
NOTE : THIS COVERS TWO VERSIONS OF FIRMWARE. (THE OVEN CAN BE PRE-SET TO SHOW ONLY ONE OF THEM).
1. PICTORIAL VERSION SHOWS CHOICES OF PRODUCT CATERGORIES
2. NUMERICAL VERSION SHOWS RANGES OF PROGRAM NUMBERS.
TOUCH TO OPEN
“CATEGORY” or
1
“PROGRAM CHOICE”
SCREEN
OPTION SCREEN
MORE
SCREENS
TOUCH THE
NAME OR NUMBER OF 3
THE PRODUCT
REQUIRED
OR
TOUCH THE
“FULL LOAD” OR
4
“HALF LOAD” AS
REQUIRED
READY SCREEN
TIP
TO HELP TO KEEP THE OVEN HOT,
TRY NOT TO KEEP THE DOOR OPEN
MORE THAN NEEDED
SET TEMPERATURE
View
NOTE
The actual temperature shown will rise and fall
above and below the set temperature as the BAKE TIME LEFT
ovenFG166
cools– MXE
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BAKE OVER SCREEN
View
TOUCHING “VIEW” BUTTON
DURING BAKE WILL SHOW THE SETTINGS
FOR THE BAKE IN PROGRESS.
TOUCH “CANCEL” TO GO BACK TO THE
PREVIOUS SCREEN.
VIEW SCREEN
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"
9-4 CREATING A PROGRAM
TOUCH TO OPEN
“CATEGORY”
1
SCREEN
OPTION SCREEN
CATEGORY SCREEN
SELECT SCREEN
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INFORMATION SCREEN
TOUCH OPTION TO GO TO
PASS CODE SCREEN
5
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CHANGE PRODUCT
OPTION SCREEN
LOAD
TYPE
VALUE CHANGE SCREEN
INCREASE
OR USE
KEYS
DECREASE
TOUCH EACH ITEM AND CHANGE THE VALUE BY USING THE UP AND DOWN 8
KEYS OR BY USING THE KEY PAD.
TOUCH “SAVE” WHEN SATISFIED WITH THE SETTINGS OF EACH LOAD TYPE.
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CHANGE TRAY LAYOUT
OPTION SCREEN
INCREASE VALUE
DECREASE VALUE
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SAVE
OPTION SCREEN
KEYBOARD SCREEN
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ADD A PRODUCT TO THE FAVOURITES LIST
CATEGORY SCREEN
SELECT SCREEN
TOUCH
“ADD TO FAVOURITES”
3
OPTION SCREEN
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9-5 SETTING 7–DAY TIMER
TOUCH TO OPEN
“7-DAY TIMER”
1
SCREEN
OPTION SCREEN
CHOOSE DAY
3
SET “OFF” TIME 4
DECREASE VALUE
NOTE
Up to four on/off times can be set for each day.
Touch “clear” to clear the settings on the day shown.
Touch “save” to activate the times set.
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9-6 SETTINGS
OPTION SCREEN
TOUCH TO OPEN
THE “SETTINGS”
SCREEN
ENTER “SUPERVISOR”
PASS CODE AND THEN PRESS OK.
1
(DEFAULT CODE = 123456)
SETTINGS SCREEN
INCREASE
DECREASE
SETTINGS SCREEN
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OVEN SETTINGS (GENERAL)
SELECT WALLPAPER.
TOUCH “BACK” TO CONFIRM
SETTINGS SCREEN
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OVEN SETTINGS EXPLAINED - GENERAL LEVEL
SCREEN BRIGHTNESS –
Adjusts the brightness of the viewing screen for user comfort.
TOUCHSCREEN SENSITIVITY –
Adjusts the pressure required to operate the touch screen. (5 settings)
CHART INTERVAL –
Time interval in seconds that the bars show on the heat and bake time progress charts.
SOUNDER SELECT –
Set as external or onboard.
SOUNDER TONE –
Select a tone – Voice or Off
SOUNDER VOLUME –
Adjust to suit the volume required. (onboard sounder only)
SHORTCUT BUTTONS –
1 fn Gives the choice of what buttons are active and in which order they appear on the
2 fn options screen.
3 fn Options available = Favourites, Programs, Manual bake, Multi bake,
4 fn 7-day timer . (Settings at 6fn cannot be changed)
5 fn
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``````````````````````````
OVEN SETTINGS (HIGH LEVEL)
CHANGE SUPERVISOR
PASSWORD HERE
OVEN TYPE –
Set this to MX.
TEMPERATURE OFFSET –
Can be used to adjust the display to the actual temperature in the oven.
BAKE HYSTERISIS –
Sets bake temperature cycling around a set point. (Above and below).
SLEEP FALLBACK –
Temperature of the oven in “sleep mode” (100C is suggested).
SLEEP HYSTERISIS –
Sets “sleep mode” temperature cycling around a set point. (Above and below).
HEATER CONTROL –
Contactor or solid state. Defaults to contactor. (solid state not used at the moment)
I/O DIAGNOSTIC –
Displays outputs and inputs at the top of the screen to aid fault finding if needed.
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DEFAULT PASSCODES
SUGGESTION
To stop unauthorised changes to the oven setup, it is
suggested that this page is removed from this manual
and kept in a safe place for future reference.
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9 - 7 USING THE USB PORT
START SCREEN
NOTE
The USB stick will only fit in one way.
Do not force into the socket.
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Choose action you would like to do. 5
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NOTES ON USING USB STICKS
For a USB stick to function correctly it must have the following folder in the root folder .
Mono
Then into that folder add the following:
Firmware
Products
Skins
Sounds
Start-up
The oven will find the "Mono" folder automatically when the stick is plugged into the oven.
Any stick can be used (does not have to be blank) but the Mono folder must be in the root folder.
SKINS
These control the way the screen looks in different modes.
STARTUP SCREENS
This is the picture/logo you see when the oven is started.
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9-8 DIAGNOSTICS
SETTINGS SCREEN
DIAGNOSTICS SCREEN
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10.0 TROUBLE SHOOTING
IMPORTANT!
All repairs and adjustments to the oven must be carried out by authorised experts.
Isolate oven before attempting repairs or removing protective panels.
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DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU
ARE FULLY AWARE OF THE RESULTS
A A
Factory settings:
A = 5.9mm B B
B = 4.8mm
C = 4.8mm
D = 4.8mm
E = 4.8mm C C
F = 5.9mm
D D
E E
F F
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11.0 SPARES AND SERVICE
MONO
Queensway
Swansea West Industrial Estate
Swansea. SA5 4EB UK
email:[email protected]
Web site:www.monoequip.com
Tel. 01792
. 561234
Spares +44(0)1792 564039
Fax. 01792 561016
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12.0 ELECTRICAL INFORMATION
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13.0 SPARES
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SPARES
ELECTRICAL
SPARES
MECHANICAL
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MONO
Queensway
Swansea West Industrial Estate
Swansea. SA5 4EB UK
email:[email protected]
Web site:www.monoequip.com
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