CME10-BPT-004_EN

Parts & Components Manual

CME10

Date: January,2013
 Content

01-1 Label ..................................................................................................................................1

01-2 outline .................................................................................................................................2
01-3 Chassis ...............................................................................................................................3
01-4 subplate for oil tank.........................................................................................................4
01-5 Switch board .....................................................................................................................5
01-6 Switch panel ......................................................................................................................6
02-1 Driving system ..................................................................................................................7
02-2 Driving wheel.....................................................................................................................9
03-1 Steering wheel ................................................................................................................11
03-2 Single load roller ............................................................................................................13
04-1 Noblelift handle...............................................................................................................14
04-2 Can-bus handle...............................................................................................................16
05-1 Main wiring harness.....................................................................................................20
05-2 Control wiring harness .................................................................................................21
05-3 General parts for electrical equipment ..................................................................23
05-4 Spare parts for Built-in charger ..................................................................................25
05-5 Spare parts for Built-out charger ...............................................................................27
05-6 Spare part for the assembled controller(Noblelift handle) ..................................29
05-7 Spare part for the assembled controller(CANBUS handle).................................31
06-1 Pipeline system ..............................................................................................................33
06-2 Cylinder.............................................................................................................................34
06-3 Pump station system.....................................................................................................35
07-1 Chain assembly ..............................................................................................................36
07-2 Pallet frame ......................................................................................................................38
08-1 Backrest ( option )..........................................................................................................39
01-1 Label

No. Item description Qty Remarks

1 Hook label 1
2 Warning label 2
3 Circuit diagram label 2
4 Nameplate label 2

1
01-2 outline

No. Part Number Item Quantity Remarks

1 1000423001 Screw 2
2 2100403002 Left cover 1
3 1000423003 Screw 2
4 2100403001 Right cover 1
2100604001 Mast shield plate 1 2000
5 2100604006 Mast shield plate 1 1600
2100604007 Mast shield plate 1 800
6 0000023024 Screw 6
7 2100604002 covered plate 1
8 3066402001 Screw 1

2
01-3 Chassis

No. Part Number Item Quantity Remarks

2100601006 Frame assembly 1 2000
1 2100601007 Frame assembly 1 1600
2100601008 Frame assembly 1 800
2 2100401001 Electric box assembly 1
3 0000023102 Screw 4
4 0000023029 Flat washer 8
5 0000024096 Locking nut 4

3
01-4 subplate for oil tank

No. Part Number Item Quantity Remarks

1 2100404001 subplate for oil tank 1
2 0000023053 Screw 4
3 0000023067 Screw 2
4 0000025001 Spring washer 2
5 0000025011 Flat washer 2

4
01-5 Switch board

No. Part Number Item Quantity Remarks

1 2100401004 Upper board 1 Built-out
1 2100401005 Upper board 1 Built-in
2 1000213001 Bushing 1
3 0000030002 Grease cup 1
4 0000023067 Screw 4
5 1000424001 Nut 2
2100402001 Base plate for battery（left） 1
6
2100402002 Base plate for battery（right） １
7 0000023042 Screw 4
8 2100402003 Support for charger 1 Built-in
9 0000025015 Spring washer 4
10 0000023516 Screw 4

5
01-6 Switch panel

No. Part Number Item Quantity Remarks

1 1000401011 Support for controller 1
2 1000403013 Switch cover 1
3 0000025014 Flat washer 4
4 0000023039 Screw 4
5 0000023080 Inner screw 2
6 0000025002 Flat washer 2
7 1000424001 Flexible nut 4

6
02-1 Driving system

7
No. Part Number Item Quantity Remarks
1 1010213001 Bushing 1
2 0000023020 Inner screw 4
3 1000207001 Cover for bearing 1
4 0000022001 O-ring 1
5 0000023030 Inner screw 4
6 0000023034 Inner screw 4
7 0000025002 Flat washer 4
8 0000023006 Spring washer 4
9 1000205002 Bearing seat 1
10 1000227001 Bearing 1
11 1000225001 Bearing washer 2
12 1000218001 Rubber cover 2
13 1000201001 Long axle assembly 1
14 1000204001 Linking plate 1
15 1000205001 Positioning block 1
16 1000200002 DC driving assembly 1
17 0000023029 Inner screw 4
18 1000204002 Fixed plate for connector 1
19 0000023059 Inner screw 2
20 0000025018 Spring washer 2
21 0000025019 Flat washer 2

8
02-2 Driving wheel

No. Part Number Item Quantity Remarks

1 0000026003 Retaining ring 1
2 0000027001 Bearing 1
3 0000036001 Flat pin 1
4 1000207002 Axle for Gear box 1
5 1000205003 reduction gearbox body 1

9
6 1000209001 Small gear box 1
7 0000026004 Retaining ring 1
8 0000026005 Retaining ring 1
9 0000036002 Flat pin 2
10 0000025020 washer 5
11 1000234001 DC motor 1
12 0000023061 Inner screw 5
13 0000027009 Bearing 1
14 1000209002 Big gear 1
15 0000022007 Oil seal for frame 1
16 1000210001 Inner ring gear 1
17 0000027010 Bearing 2
18 0000026006 Retaining ring 1
19 0000022008 O-ring 1
20 1000222001 Oil seal seat 1
21 1000216001 Wheel 1
22 0000025006 Spring washer 21
23 0000023062 Inner screw 10
24 0000022009 Oil seal for frame 1
25 1000205004 Cover for gear box 1
26 0000028008 cylindrical pin 2
27 0000023063 Inner screw 11
28 1000222002 Oil seal for frame 1
29 1000234003 Electromagnetic brake 1
30 0000023064 Inner screw 6
31 1000205005 Cover 1
32 0000026007 Retaining ring 1
33 1000237001 air plug 1
34 0000025021 Assembly washer 1
35 1000237002 Fixed plate for cable 1
36 0000023065 Screw 2
37 0000023066 Screw 2
38 9000004717 Brush 4

10
03-1 Steering wheel

11
No. Part Number Item Quantity Remarks
1 0000023025 Inner screw 8
2 0000023006 Spring washer 8
3 0000023005 Locking nut 10
4 0000025002 Flat washer 8
5 1000401007 Linking plate 2
6 0000027002 Bearing 2
7 0000026002 Retaining ring for axle 2
8 1000401006 Frame of steering wheel 2
9
10 1000423004 Bolt 2
11 0000024006 Locking nut 2
12 1000431002 Spring 2
13 1000419001 PU-spring 2
14 1000413002 Composite bushing 4
15 1000401008 Rotating arm 2
16 0000023035 Bolt 2
17 1000404023 Dust cover 4
18 1000425003 Washer 4
19 1000402005 Spindle sleeve 2
20 0000027001 Bearing 4
21 1000403008 Steering wheel 2
22 1000426001 Retaining ring for axle 2
23 1000523002 Screw 2
24 0000028004 Cylindrical pin 2
1000404031 Adjusting washer（1mm） N
25
1000404032 Adjusting washer（0.5mm） N
9 1000400020 Steering wheel assembly 2

12
03-2 Single load roller

No. Part Number Item Quantity Remarks

1 2100607001 Shaft for front wheel 2
2 0000028013 Elastic pin 2
3 2020425001 Washer 4
4 0000027001 Bearing 4
5 1000507011 Small wheel 2
6 0000030004 Grease cup 2

13
04-1 Noblelift handle

14
No. Part Number Item Quantity Remarks
1 0000023008 Screw 2
2 0000025003 Spring washer 2
3 1000114004 Left driving button 1
4 1000113002 Shaft housing 2
5 1000134002 Micro-switch 4
6 1000100015 Assembly lowering button 1
7 1000114001 Horn button 1
8 1000131001 Spring for horn button 1
9 1000100016 Assembly lifting button 1
10 0000023009 Screw 8
11 1000103004 Layer 1
12 1000134003 Accelerator 1
13 1000114003 Right driving button 1
14 1000114002 Urgent button for backward 1
15 1000131002 Spring for urgent button 1
16 1000103001 Upper cover for handle 1
17 1000103003 handle 1
18 0000023053 Inner screw 3
19 0000023046 Bolt 2
20 0000025001 Spring washer 2
21 1000101002 Assembly handle lever 1
22 1000121001 Air spring 1
23 1000123001 Inner screw 1
24 1010105001 Handle seat 1
25 1000113001 Shoulder bushing 2
26 1000107001 Handle shaft 1
27 0000028003 Elastic pin 1
28 0000025002 Flat washer 2
29 0000023006 Spring washer 2
30 0000023005 Locking nut 2
31 1000104001 Cover 1
32 0000023045 Screw 2
17 1000100008 Noblelift handle assembly 1

15
04-2 Can-bus handle

16
No. Part Number Item Quantity Remarks
1 0000023047 Inner screw 2
2 0000025001 Spring washer 2
3 1000101004 Handle lever 1
4 1000123001 Inner screw 1
5 1000121001 Air spring 1
6 1010105001 Handle seat 1
7 1000113001 Shoulder bushing 2
8 1000107001 Handle shaft 1
9 0000028003 Spring cylindrical pin 1
10 0000025002 Flat washer 2
11 0000023006 Spring washer 2
12 0000023005 Locking nut 2
13 1000104001 Cover 1
14 0000023045 Screw 2
15 1000123003 Screw 4
16 1000104013 Cover board 1
19 1000100009 New handle assembly 1

17
Part for CAN-BUS handle

18
No. Part Number Item Quantity Remarks
1 1000114014 Left driving button 1
2 1000114015 Horn button 1
3 1000131009 Spring for horn button 5
4 1000113004 Bushing for camshaft 2
5 1000137001 magnetic substance 4
6 1000131010 Spring for urgent reversing button 4
7 0000023058 Screw 3
8 0000023057 Screw 2
9 0000025017 Flat washer 2
10 1000114016 Right driving button 1
11 1000107002 Shaft for driving button 1
12 1000137002 Clip for PCB board 1
13 1000134005 Load cell 2
14 1000103012 Upper part of handle 1
15 1000103013 Under part of handle 1
16 1000114017 Left button 1
17 1000137003 magnetic substance seat 2
18 1000131011 Torsional spring 2
19 1000114018 Seat for Spring for urgent reversing button 1
20 1000114020 Cover for Spring for urgent reversing button 1
21 1000114021 Cover for option switch 1
22 1000114022 Right button 1
23 0000023060 Screw 1
24 1000134006 LED bi-colour light 1
25 1000103014 Seat for LED bi-colour light 1
26 1000131012 torsional spring for right driving button 1
27 1000131013 torsional spring for left driving button 1
28 1000134007 PCB 1

19
05-1 Main wiring harness

No. Part number Item description Quantity Remarks

1 2100433003 wiring harness for traction motor 1
2 2100433004 Wiring harness for pump motor 1
3 2100433005 Wiring harness for controller power 1
4 2100433006 Wiring harness for main contactor 1
5 2100433007 Output lead for the charger 1 Built-in
6 2100433008 Output lead for the charger 1 Built-out

20
05-2 Control wiring harness

No. Part number Item description Quantity Remarks

1 2100433009 Control wiring harness 1 Built-in
1 2100433010 Control wiring harness 1 Built-out
2 2100433011 Handle wiring harness 1

21
No. Part number Item description Quantity Remarks
1 2100433012 Control wiring harness 1 Built-in
1 2100433013 Control wiring harness 1 Built-out

22
05-3 General parts for electrical equipment

23
No. Part Number Item Quantity Remarks
1 0000023044 Bolt 1
2 0000025001 Spring washer 5
3 0000025011 Flat washer 5
4 1000434015 Horn 1
5 0000023050 Screw 2
6 1000134001 Micro-switch 1
7 0000023028 Bolt 4
8 1000403007 Protective sleeve 4
9 2100432001 Battery 2
10 1000434025 Battery indicator 1
11 1010434002 Key switch 1
12 2240434001 DC power switch 1
13 0000023052 Screw 2
14 1000434003 Protective module 1

24
05-4 Spare parts for Built-in charger

25
No. Part Number Item Quantity Remarks
1 1000434013 Fixed button for wiring 2
2 0000023016 Screw 2
3 0000023246 Screw 4
4 1000403001 Plug seat 1
5 0000025026 Flat washer 2
2000435001 Noblelift handle
6 Magnetic switchHWK23 1
2000435003 CANBUS handle
7 0000023486 Screw 4
8 0000025004 Spring washer 4
9 0000025005 Flat washer 4
2100434004 Charger 24V/15A 230AC
10 1
2100434007 Charger 24V/15A 115AC
11 1000004013 Wiring for charge lamp 1
1000434030 Australian
1000434032 British
12 1000434033 Plug for spring cable 1 European
1000434034 American
1000434035 Asian
13 1000418001 Protective sleeve 1

26
05-5 Spare parts for Built-out charger

27
No. Part Number Item Quantity Remarks
1 1000434013 Fixed button for wiring 2
2 0000023016 Screw 1
3 0000023246 Screw 2
4 0000025026 Flat washer 2
2000435001 Chinese handle
5 Magnetic switch HWK23 1
2000435003 CANBUS handle
2330434005 Asian Chinese
2330434006 Asian English
6 Charger 24V/15A 1
2330434007 European
2330434008 American
7 1000434038 REMA socket connector 1 Male
8 1000434039 REMA socket connector 1 Female
9 0000023524 Screw 2
10 1000404029 Cover of the socket 1
11 1000434036 Relay 1
12 0000023039 Screw 1
13 1000434008 Fuse 100A 1
14 0000023018 Screw 2
15 0000025009 Spring washer 2
16 0000025008 Flat washer 2
17 1000434007 Fuse holder 1
18 1000404028 Fixed plate for the socket 1
19 0000025014 Flat washer 2
20 0000025015 Spring washer 2
21 0000023039 Screw 2

28
05-6 Spare part for the assembled controller(Noblelift handle)

29
No. Part Number Item Quantity Remarks
1 0000023040 Inner screw 7
2 0000025006 Spring washer 7
3 0000025007 Flat washer 3
4 1000434002 1243-4220 controller 1
5 0000023012 Inner screw 3
6 0000025004 Spring washer 3
7 0000025005 Flat washer 3
8 1000434006 Contactor 1
9 1000404002 Frame of the main contactor 1
10 0000023017 Screw 4
11 0000023016 Screw 2
12 0000025009 Spring washer 2
13 0000023019 Screw 4
14 2210435001 Circuit board 1
15 1000434005 6A fuse 1
16 1000403002 white column 2
17 1000434007 Fuse holder 1
18 1010434005 80A fuse 1
19 0000023018 Screw 2
20 1000434040 10A fuse 1
21 1000434009 10A fuse holder 1
22 1000404001 aluminium plate for controller 1
2 2100434002 Controller assembly 1

30
05-7 Spare part for the assembled controller(CANBUS handle)

31
No. Part Number Item Quantity Remarks
1 0000023040 Inner screw 7
2 0000025006 Spring washer 7
3 0000025007 Flat washer 3
4 1000434010 1243C-4381controller 1
5 0000023012 Inner screw 3
6 0000025004 Spring washer 3
7 0000025005 Flat washer 3
8 1000434006 Contactor 1
9 1000404002 Frame of the main contactor 1
10 0000023017 Screw 4
11 0000023016 Screw 2
12 0000025009 Spring washer 2
13 1000404005 Frame of the connector 1
16 0000023054 Inner screw 2
17 1000434014 Relay 1
18 1010434005 80A fuse 1
19 1000434007 Fuse holder 1
20 0000023018 Screw 2
21 1000434040 Fuse 1
22 0000023019 Screw 4
23 1000434009 10A fuse holder 1
24 0000025008 Flat washer 2
25 2000404004 Lifting logic board 1
26 1000404001 aluminium plate for controller 1
4 2100434003 Controller assembly 1

32
06-1 Pipeline system

No. Part Number Item Quantity Remarks

1 2100300006 Pump station system 1
2 1030317001 Steering joint 1
3 2100317001 Steel tube assembly 1
4 0000022011 O-ring 2
5 2000317002 Straight joint 1
6 0000022051 Seal washer 1
2100337001 cylinder 1 2000
7 2100337002 cylinder 1 1600
2100337003 cylinder 1 800

33
06-2 Cylinder

No. Part Number Item Quantity Remarks

1 2100322003 Dust ring 35×43-5/6.5 1
2 2100322004 O-ring 1
3 2230313003 Supporting ring for hole 40X15-2 1
4 2100322002 Y-ring 40×30-6 1

34
06-3 Pump station system

No. Part Number Item Quantity Remarks

1 2100300007 Motor 1
2 2100334001 Starter relay 1
3 2100335001 Carbon brush(assembly) 1
4 2100315001 Valve body 1
5 2100337008 electromagnetic valve 1
6 2100337004 throttling valve 1
7 2100337005 Individual valve 1
8 2100322004 O-ring 1
9 2100337006 overflow valve 1
10 2100300008 Gear pump 1
11 2100317002 Oil returning pipe 1
12 2100317003 Oil suction pipe 1
13 2100337007 Oil tank 1

35
07-1 Chain assembly

36
No. Part Number Item Quantity Remarks
1 0000023047 Inner screw 2
2 0000025001 Spring washer 2
3 0000023156 Inner screw 1
4 3028002008 Chain wheel axle 1
5 3028005002 Frame of chain wheel 1
6 2240302001 Washer 2
7 0000027011 Bearing 2
8 3028002007 Chain wheel 1
9 0000026013 Retaining ring for shaft 2
0000029136 plate link chain with heavy duty LH1044 2000
10 0000029258 plate link chain with heavy duty LH1044 1 1600
0000029257 plate link chain with heavy duty LH1044 800
11 0000028117 Split pin 4
12 3028002006 Chain shaft 2
13 3028002009 Chain lever 2
0000025099 Conical washer 2
14
0000025098 Spherical washer 2
15 0000024011 Locking nut 2
16 0000028118 Split pin 2

37
07-2 Pallet frame

No. Part Number Item Quantity Remarks

1 2100501001 Fork W=540 L=1150 1
2 2100516001 Roller 4
3 1030502001 Adjusting washer 4
4 1030502002 Adjusting joint 4

38
08-1 Backrest ( option )

No. Part Number Item Quantity Remarks

1 2100501005 Backrest 1
2 0000023100 Bolt 5
3 0000025002 Flat washer 5

39