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Job0036628 D8T Transmission Inspection and Repair Teardown Report

1. A teardown report was conducted on a Caterpillar D8T track-type tractor with a serial number of JJ501504 and 7954 hours. 2. Several parts were found to be missing from the transmission including bolts, flanges, and washers. 3. Many parts showed damage including worn thrust faces, overheated and broken clutch discs, and scratched bushings.

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0% found this document useful (0 votes)
33 views11 pages

Job0036628 D8T Transmission Inspection and Repair Teardown Report

1. A teardown report was conducted on a Caterpillar D8T track-type tractor with a serial number of JJ501504 and 7954 hours. 2. Several parts were found to be missing from the transmission including bolts, flanges, and washers. 3. Many parts showed damage including worn thrust faces, overheated and broken clutch discs, and scratched bushings.

Uploaded by

obold19
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Teardown report

CCR 0 12 1 0

Inspection Number 11996532 Customer Name ERDENES TAVAN


TOLGOI
Make CATERPILLAR Work Order JOB0036628
Serial Number JJ501504 Completed On 3/15/2023 11:37:15 AM
Model D8T Inspector Ganbat Ayush
Equipment Family TRACK-TYPE TRACTOR PDF Generated On 3/15/2023
Asset ID N/A SMU 7954 Hours
Location UB-CRC SHOP Coordinates 0, 0, 0

Technician

General Info & Comments

General info/Comments NORMAL

Yellow - Component additional information

1.1 Arrangement ADD TEXT


Comments: 384-4149

1.2 Component name ADD TEXT


Comments: TRANSMISSION GP

1.3 Component serial ADD TEXT


Comments: BA501042

1.4 Component SMU ADD TEXT


Comments: 7954 HRS

1.5 SMCS code ADD TEXT


Comments: 3030

1.6 Job code ADD TEXT


Comments: 020

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 1 of 11


1.7 Reference work order ADD TEXT
Comments: N/A

Yellow - Teardown report

2.1 From customer ADDPICTURE


Comments: FROM CUSTOMER

Image Comment(s):ARR: 384-4149 TRANSMISSION GP Image Comment(s):ARR: 384-4149 TRANSMISSION GP


WITH METALLIC STAND WITH METALLIC STAND

Image Comment(s):ARR: 384-4149 TRANSMISSION GP Image Comment(s):ACTUSL SERIAL: BA501042; ARR: 384-
WITH METALLIC STAND 4149

Image Comment(s):ARR: 384-4149 TRANSMISSION GP Image Comment(s):ARR: 384-4149 TRANSMISSION GP


WITH METALLIC STAND WITH METALLIC STAND

2.2 Missing parts ADDPICTURE


Comments: MISSING PARTS

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 2 of 11


Image Comment(s):8T-4196 Bolt-2PCS-MISSING Image Comment(s):8T-4196 Bolt-2PCS-MISSING

Image Comment(s):8C-3205 Flange-Half-2PCS; 8C-3206 Image Comment(s):1P-4578 Flange-Half-2PCS; 1P-4579


Flange-Half-4PCS; 8T-4121 Washer-Hard-16PCS; 8T-4196 Flange-Half-2PCS; 8T-4183 Bolt-4PCS; 8T-4223 Washer-
Bolt-16PCS-MISSING Hard-4PCS-MISSING

2.3 Damaged parts ADDPICTURE


Comments: DAMAGED PARTS

Image Comment(s):348-7861 Manifold-THRUST FACE Image Comment(s):ACTUAL P/N: 348-7861


WORN AND DAMAGED

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 3 of 11


Image Comment(s):348-7861 Manifold-THRUST FACE Image Comment(s):348-7861 Manifold-THRUST FACE
WORN AND DAMAGED WORN AND DAMAGED

Image Comment(s):348-7861 Manifold-THRUST FACE Image Comment(s):348-7861 Manifold-THRUST FACE


WORN AND DAMAGED WORN AND DAMAGED

Image Comment(s):6I-8500 Plate-Clutch-1PC- Image Comment(s):6I-8500 Plate-Clutch-1PC-


OVERHEATED AND BURNED (CLUTCH #4) OVERHEATED AND BURNED (CLUTCH #4)

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 4 of 11


Image Comment(s):6I-8500 Plate-Clutch-1PC- Image Comment(s):6I-8500 Plate-Clutch-1PC-
OVERHEATED AND BURNED (CLUTCH #4) OVERHEATED AND BURNED (CLUTCH #4)

Image Comment(s):6I-8500 Plate-Clutch-1PC- Image Comment(s):6I-8500 Plate-Clutch-1PC-


OVERHEATED AND BURNED (CLUTCH #4) OVERHEATED AND BURNED (CLUTCH #4)

Image Comment(s):370-9775 Disc-Friction-2PCS- Image Comment(s):370-9775 Disc-Friction-2PCS-


OVERHEATED AND TEETH BROKEN. CLUTCH#4 OVERHEATED AND TEETH BROKEN. CLUTCH#4

Image Comment(s):370-9775 Disc-Friction-2PCS- Image Comment(s):370-9775 Disc-Friction-2PCS-


OVERHEATED AND TEETH BROKEN. CLUTCH#4 OVERHEATED AND TEETH BROKEN. CLUTCH#4

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 5 of 11


Image Comment(s):370-9775 Disc-Friction-2PCS- Image Comment(s):370-9775 Disc-Friction-2PCS-
OVERHEATED AND TEETH BROKEN. CLUTCH#4 OVERHEATED AND TEETH BROKEN. CLUTCH#4

Image Comment(s):9W-8270 Gear-Ring- FRICTION DISC Image Comment(s):ACTUAL P/N: 9W-8270


CONTACT SPLINE WORN AND DAMAGED

Image Comment(s):9W-8270 Gear-Ring- FRICTION DISC Image Comment(s):9W-8270 Gear-Ring- FRICTION DISC
CONTACT SPLINE WORN AND DAMAGED CONTACT SPLINE WORN AND DAMAGED

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 6 of 11


Image Comment(s):9W-8270 Gear-Ring- FRICTION DISC Image Comment(s):9W-8270 Gear-Ring- FRICTION DISC
CONTACT SPLINE WORN AND DAMAGED CONTACT SPLINE WORN AND DAMAGED

Image Comment(s):346-2033 Plate-Reaction-THRUST Image Comment(s):ACTUAL P/N: 346-2033


FACE WORN AND DAMAGED

Image Comment(s):346-2033 Plate-Reaction-THRUST Image Comment(s):346-2033 Plate-Reaction-THRUST


FACE WORN AND DAMAGED FACE WORN AND DAMAGED

Image Comment(s):346-2033 Plate-Reaction-THRUST Image Comment(s):346-2033 Plate-Reaction-THRUST


FACE WORN AND DAMAGED FACE WORN AND DAMAGED

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 7 of 11


Image Comment(s):370-9778 Disc-Friction-4PCS-WORN. Image Comment(s):370-9778 Disc-Friction-4PCS-WORN.
SPEC: 4.95 ± 0.10 mm; MIN=4.85mm; ACTUAL: 1) 4.77mm; SPEC: 4.95 ± 0.10 mm; MIN=4.85mm; ACTUAL: 1) 4.77mm;
2) 4.76mm; 3) 4.78mm; 4) 4.72mm spec out 2) 4.76mm; 3) 4.78mm; 4) 4.72mm spec out

Image Comment(s):191-8304 Sensor GP-Speed-1PC- Image Comment(s):191-8304 Sensor GP-Speed-1PC-


Contaminated; 191-8305 Sensor GP-Speed-1PC- Contaminated; 191-8305 Sensor GP-Speed-1PC-
Contaminated Contaminated

Image Comment(s):191-8304 Sensor GP-Speed-1PC- Image Comment(s):191-8304 Sensor GP-Speed-1PC-


Contaminated; 191-8305 Sensor GP-Speed-1PC- Contaminated; 191-8305 Sensor GP-Speed-1PC-
Contaminated Contaminated

Image Comment(s):9G-6744 Bushing-1pc-working surface Image Comment(s):9G-6744 Bushing-1pc-working surface


on deep scratched on deep scratched

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 8 of 11


Image Comment(s):9G-6744 Bushing-1pc-working surface Image Comment(s):9G-6744 Bushing-1pc-working surface
on deep scratched on deep scratched

Image Comment(s):9G-6744 Bushing-1pc-working surface Image Comment(s):9G-6744 Bushing-1pc-working surface


on deep scratched on deep scratched

Image Comment(s):3T-8729 Bushing-1PC-Working surface Image Comment(s):3T-8729 Bushing-1PC-Working surface


deep scratched deep scratched

Image Comment(s):3T-8729 Bushing-1PC-Working surface Image Comment(s):3T-8729 Bushing-1PC-Working surface


deep scratched deep scratched

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 9 of 11


Image Comment(s):3T-8729 Bushing-1PC-Working surface Image Comment(s):3T-8729 Bushing-1PC-Working surface
deep scratched deep scratched

Image Comment(s):8S-9130 Screen-Suction-Contaminated Image Comment(s):ACTUAL P/N: 8S-9130

Image Comment(s):8S-9130 Screen-Suction-Contaminated Image Comment(s):8S-9130 Screen-Suction-Contaminated

Image Comment(s):6V-3965 Adapter-1PC-SOCKET HEAD Image Comment(s):6V-3965 Adapter-1PC-SOCKET HEAD


DAMAGED DAMAGED

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 10 of 11


Image Comment(s):20R-9652 Pump GP-Gear /477-9824 Image Comment(s):ACTUAL P/N: 455-9638
PUMP GP-GEAR/-OVERHEATED AND BLOCKED GEARS
TO SHAFT

Image Comment(s):20R-9652 Pump GP-Gear /477-9824 Image Comment(s):20R-9652 Pump GP-Gear /477-9824
PUMP GP-GEAR/-OVERHEATED AND BLOCKED GEARS PUMP GP-GEAR/-OVERHEATED AND BLOCKED GEARS
TO SHAFT TO SHAFT

Image Comment(s):20R-9652 Pump GP-Gear /477-9824 Image Comment(s):20R-9652 Pump GP-Gear /477-9824
PUMP GP-GEAR/-OVERHEATED AND BLOCKED GEARS PUMP GP-GEAR/-OVERHEATED AND BLOCKED GEARS
TO SHAFT TO SHAFT

2.4 Parts for salvage ADDPICTURE


Comments: N/A

2.5 Not reuse & Update parts ADDPICTURE


Comments: N/A

Actionable Report Serial Number : JJ501504 Asset ID : N/A Page 11 of 11

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