averda OPERATION AND MAINTENANCE MANUAL for 100 m?/ day SEWAGE TREATMENT PLANT (MBBR) at Kisinja Camp Besresesn: Uganda. Client: TULLOW is Tullow Oil, Uganda.1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 CHAPTER - 1 MBBR Basic Engineering CHAPTER - 2 Detailed Engineering CHAPTER - 3 Operation Guidelines/SOP CHAPTER - 4 Maintenance Requirement CHAPTER - 5 Operation of MBER & Problems CHAPTER - 6 Installation procedure CHAPTER - 7 Pre-commissioning procedure CHAPTER - 8 Commissioning procedure CHAPTER - 9 Startup of MBBR CHAPTER - 10 Trouble Shooting CHAPTER - 11 Operation Log Sheet CHAPTER - 12 ‘Supplier Contact CHAPTER - 13 Equipment Catalogs CHAPTER - 14 As Built Drawings o1 04 12 16 19 26 30 32 37 43 46 48 83A, averda water CHAPTER- 1 BASIC ENGINEERING OVER VIEW averda ~ dubai luce Sr Inurl rea Warehouse of Rashes Kila Sa in Fouts, Duba, UAE 1 ST SnasaIe Fo MOTT PO BON 7M Daa UAE Beusaanvrincom WevedacomBasic Engineering Overvi (MBBR} 1-1 Introduction AVERDA Moving Bed Bio-Reactor System (MBBR) is installed for M/s GCC Services and supplied by Mis AVERDA, Dubai. The plant shall treat waste water generated from the Plant Atea to the Collection Tank. The waste water treatment plant is designed to treat daily Effluent quantity of 130 cubic meter per day (CMD) the parameters based on which the MBBR has been designed are provided in the next article 1-2 Effluent flow rates ‘The Effluent generated by the plant is estimated to be 130 cubic meters per day. Design values of ‘maximum, minimum and average flow rates are mentioned below: “Average Daily flow (eumiday) 100 cum Hourly flow (cum. [sat al pH 75-85 BOD (Sdays at 20deg. C) (mg/l) 250-300 ‘COD, 400 - 500, ‘Suspended solids (mg/l) 200-300 | (Oil & Grease (mg/l 13-36 ‘Total Effluent / da 100,000 Titers 4a Invert level of Influent Line “+4.7m deep Operational hours 24 “Temperature (°C 25-40 Reference level (Plant ground level) | +8.75 mi.averda water 13. Effluent Characteristies & treated water characteristies expected: Effluent emanating from various sources such as residential complexes, mess, canteen, staff quarters, college complex and school complex etc. has been assumed to have the following characteristics: Characteristics ‘Our Plant outlet BOD — Yearly Average Less than 15 mg/l ‘COD Yearly Average Less than 100 mail ‘Suspended solids Yearly Average ‘Less than 10 mg/l Oil & Grease Yearly Average Less than 10 mg/l PH- Yearly Average 65-75 “Temperature ~ 40 deg C 1-4 Treatment Objectives ‘The following factors were taken into consideration: To adopt a system that does not create odor and other nuisance associated with the MBBR’s. ‘To treat the Bffluent at a feasible capital and operating cost. To comply with statutory standards for treated water for horticulture application. WeverdacemA averda CHAPTER- 2 EFFLUENT PLANT DETAIL ENGINEERINGaverda water CHAPTER -2 : Effluent Treatment Plant - Detailed Engineering 2-1 Treatment Process Concept: To treat the incoming Effluent by “Mixed bed bio-reactor” a process modification of “Suspended Growth” process and “Attached growth” process is provided to achieve BOD removal. Also, in the process, excess sludge does not require separate digestion & the quantity of sludge generated. is less. This avoids cumbersome sludge disposal exercise, which needs more manual labor and land area, In the Effluent Treatment Plant (MBBR), mixed bed bioreactor Process (MBBR) treatment is provided. The ‘treatment units in the plant generally consist of the following: 1- Raw Sewage Pump 2- Aeration tank (with air mixing by diffusion). 3- Secondary clarifier or settler system (equipped with lamella plates and launders). 4 Treated Water cum disinfection Tank. 5- Multimedia filter (To reduce suspended solids) oil ly il and grease trap is a simple civil structural device, which traps oils and grease in tank. Oil and grease floats on top by virtue of its lower specific gravity. After Effluent passes through the screen, itis stored for a period of about one-hour in an Oil and grease trap and from this Oil and grease trap, the water is removed from the bottom through a gap in the baffle wall. Oil and grease being lighter than Effluent, floats on the top whereas the water free from Oil and grease is removed from the bottom and transferred by gravity to a chamber from where it is poured into the collection cum equalization tank by gravity ‘This system is not provided in the plant since Effluent shall be directly collected from effluent line and there is no provision to provide the same in a main line. Dubsi UAE Beubsiga weveaverda PROCESS DESCRIPTION: ‘The process is a combination of Suspended growth and Attached growth. A medium to fluidize the reactor is used which increases the available surface area in reactor thereby giving it a higher hydraulic loading for Effluent treatment, The media floats on water and therefore remains always in suspension. Air shall be provided for both diffusion as well as rotating the media within reactor. Suitable screening is provided in reactor chambers to ensure that media is retained within reactor. Bacterial growth is aided on the media to ensure that Effluent when passes through reactor comes in contact, with the media and the organics present in Effluent react with media and are bio-degraded. The outer layer of the biological growth on media is oxygenated. The biological growth tends to increase in size and volume owing to attachment of organics on the bio-growth, Bacteria present in the bio-growth degrade the organic matter and being heavier, tend to break after a passage of time. They shall be collected at base through sloughing outlets and passed to sludge filter press. ‘The reactor is made up of various cells. Staging promotes a variety of conditions where different organisms can flourish in varying degrees. The degree of development in any stage depends primarily on the soluble organic concentration in the bulk liquid. As Effluent flows through the system, each passing stage receives an influent with a lower organic concentration than previous stage. ‘The attached growth process is further aided by suspended growth process, which is explained below Operationally, Organic waste is introduced into a reactor where an aerobic bacterial culture is maintained in suspension. The reactor contents are referred to as the “mixed liquor.” In the reactor, the bacterial culture carries out the conversion in general accordance with the equation, Oxidation and synthesis: COHNS + O; + nutrients. © ____, CO; + NH3 + CsH)NO> + other end products (Organic matter) (New bacterial cells) (8-30) Endogenous respiration: (CsHiNO2 + SOx ss ‘SCOs + 2Hs0 + NHs + energy (8-31) (cells) In these equations, COHNS represents the organic matter in Effluent. Although the endogenous respiration reaction results in relatively simple end products and energy, stable organic end products are also formed. It can be seen that, if all ofthe cells can be oxidized completely, the ultimate BOD of the cells is equal to 1.42 times the concentration of cells. The aerobic environment in the reactor is achieved by the use of diffused or mechanical aeration, which also serves to maintain the mixed liquor in a completely mixed regime. After a specified period of time, the mixture of new cells and old cells is passed into a settling tank, where the cells, are separated from the treated Effluent, A portion of the settled cells is recycled to maintain the desired concentration of organisms in the reactor, and a portion is wasted. The portion wasted corresponds to the new growth of cell tissue. averda - dubaiaverda PH: Most bacteria & other useful microorganisms perish if the pH is either above 9.5 or below 4.0. Generally the optimum pH for bacterial growth is between 6.5 & 7.5. Collection cum Equali tan! In order to absorb fluctuations in hourly flow quantity and quality of Effluent, an equalization tank (also called collection tank) is provided. This tank has a capacity of several hours. In present case, the collection ‘cum equalization tank has a capacity of 24 hours retention. Thus fluctuations within one day are absorbed in this tank and the Effluent gets equalized during this period. In order to prevent septic (anaerobic) conditions from occurring, to prevent this set of air diffusers are provided the tank equalization tank. This aeration ensures that favorable conditions are created for development of aerobic bacteria. Aeration or Reaction Chamber ‘The Effluent characteristic is that it is highly organic in nature. The treatment shall be carried out by biological process. The treatment condition shall be aerobic. In order to provide a comAverda system, the Effluent Treatment Plant designed employs MBBR system for secondary treatment. To understand the system, the following terms should be understood: - (@ BACTERIA: Bacteria are single celled procanotic micro organisms; their usual mode of reproduction is by binary fusion. Generally a bacterial cell contains 80% water and 20% dry material, out of which 90% is organic & 10% is inorganic. (@) BIO-CHEMICAL OXYGEN DEMAN) It is the demand of dissolved oxygen requi Organie matter. (Ui) MIXED LIQUOR SUSPENDED SOLIDS:- ‘The suspended solids concentration in the Aeration or Reaction chamber is referred to as Mixed Liquor Suspended Solids. Itis an index of the mass of active microorganisms in the Aeration tank. sd by bacteria and other microbes for bio-chemical oxidation of (IV) SLUDGE RECYCLE:- ‘The purpose of the return of activated sludge is to maintain a sufficient concentration of activated sludge in the Aeration tank so that required degree of treatment can be obtained in the limited time interval averda - dubai GACT? F871 42070777 POBOKaverda EUNCTION: The main function of an Aeration or Reaction chamber in a typical MBBR process can be listed as below:~ To maintain sufficient surface area for adequate surface loading by media. To tetain media provided within reactor for biological growth To maintain the dissolved oxygen concentration in the waster water. ‘To maintain sufficient MLSS within reactor for bacterial degradation. To maintain sufficient biological growth on medic for treatment. To provide adequate detention time for the above. MIXED LIQUOR SUSPENDED SOLIDS :- (MLSS) A illustrated before MLSS in aeration tank indicates the presence of both active and dead bacterial cells, ‘The level of MLSS that has to be maintained depends upon the desirability of treated water quality. MLSS level of 3000 - 5000 mg /lit would be optimum is a conventional aeration tank. FOOD TO MICROBES RATIO (F/M): - Itis the ratio between amounts of Organic material available to material population. In other words it in the ratio between BODS is Kg/MLSS in kilograms. Increasing or decreasing the rate of Return Activated Sludge (RAS) from Secondary clarifier can achieve a proper F/M. Optimum F/M ratio for a conventional ASP is 0.1 - 0.2 and varies for a MBBR owing to attached growih, NUTRIENT! ‘To continue reproduction & stabilization of organic matter, an organism must have (2) A source of energy (b) Carbon forthe synthesis of new cellular material (© Inorganic elements such as nitrogen, phosphorus, sculpture, potassium, calcium and magnesium. For deriving energy bacteria use light and other chemical reaction as a source. Carbon is derived from organic matter and atmospheric CO2, Inorganic elements are sufficiently available in Effluent. A generally recommended Nutrient ratio of BOD: N: P in 100: * F POBox a\ UAE ‘Behubai@averdacom W.22 averda CLARIFICATION UNCTI ‘The mixed liquor from aeration tank coagulates as colloidal solids, which are otherwise non-settle able, bacterial cell tissues with a specific gravity slightly greater than that of water. These settle able matters are removed in the secondary clarifier. Secondary settling is significant since it affects the final treated Effluent quality and activated sludge collected at clarifier bottom. The clarifier clarifies the water by removing suspended solids and the biomass. Clarification takes place as the result of settling of both biomass and suspended impurities. Hopper bottom is provided because when Effluent after bacterial activity rests for a given time biomass and suspended impurities being heavier tend to sertle at the bottom of clarifier. Conical bottom helps this mass (called sludge) to slide down the slope and accumulate near the pit that is connected to the sludge purnp. The sludge from the clarifier is pumped via sludge header. ‘The bioreactor employs a Lamella plate settler, which consists of Lamella plates equidistant from each other to provide a much higher hydraulic surface loading area within limited volume and surface area of reactor space. The settler efficiencies match that of conventional clarification. ‘Treatment Units & other facilities - Salient Features Aeration Tank: Tank Dimension... 4m X 2m X 2.4m Ht. (including 300 mm FB) = }q-2 0 Chiorine contact tank: Tank Dimension Capacity 1.25 x22 x 1.14 (3.13 m3) Retention time 15 minute Moc CSEP (part of Lamella container) Type Vertical Make AVERDA P57 4c70777averda ‘Mechanical Equipment’s & their features Ail the Pumps installed in the Plant are Suitable for the application and all Pumps are proven for the application, Pumps and motors are fitted on base frame. ‘Sewage Transfer Pumps Quantity Type MOC Flow Head Power Supply 2 numbers (1 duty/ 1 Stand by) Submersible Cast Iron Casing/Impeller 4.16 m3/hr 12.0m 380/3/50 Filter Feed Pumps & Filter backwash Pump, Quantity Type Moc Head Power Supply ‘hlorine Dosing Pumps Quantity One # Dosed chemical +£ Rate of dosing Model Type Flow rate Accessories Lez 2 numbers (1 Duty/I Standby) Centrifugal End Suction 4.16 m3/hr 35m 380/3/50 Sodium Hypochlorite with 10% chlorine Concentration, 5 ppm of diluted chlorine in the flowing Water to be. treated. ‘Solenoid driven dosing pump Gbar-2.2\hnr Suetion line type SA DN4, injection nozzle type $ DN 4G 1/2-<6/9, 3m PE tubing Air Blower(Twin lobe Type) ‘The Blower is mechanical equipment used to aerate the Efluent. The aeration of the wastewater is done in order to fuilitate the bacteria in degrading the organie waste present the Wastewater. Blower with 2 motor mounted on base frame. The Salient features of the Blower installed in the Plant is listed below. averda ~ dubai PO Ror ‘ toi 10AIR BLOWERS FOR AERATION TANK : Quantity averda ‘Two (2) (1 Duty/I Stand by) SIDE CHANNEL BLOWERS TYPE CL 36/21 DKW 6.9 Working Conditions: Gas Handled Air, Inlet Temperature 50°C, Inlet Pressure 1013mbar abs, Outlet Pressure 350-300 mbar g., Actual Flow Rate 225 m3/h, ‘Absorbed Power 53-47 kW, Installed Power 6.9 kW, Speed of Rotation 2900rpm, Noise Level Imt apart in open field 80-79 dBA. ‘The supply will include: > Machine body in aluminum alloy > Filter on the inlet side with cartridge made by polyester > Silencer on the inlet & outlet side > Overpressure valve on the outlet side set to 350mBar > Non return valve on the outlet side > Flexible hose on the outlet side > Electric motor KW 3, 2 poles, V400/690.Hz 50, IPSS > Complete assembling of the group, testing and painting (RAL 7032) according to our standard > Instruction manual in Italian/English language > Test certificates if available machine body in aluminum alloy Control Panel Quantity One (1) Thickness of sheet 2mm Material of construction MS dia Filter : One(l) Vessel Diameter 30” Height 7 ‘Type Down flow type Material of construction FRP Operating Pressure 3 bar Design Pressure Thar Operation Manual averda ~ dubai " Sdacom Waverdacemaverda CHAPTER- 3 OPERATION GUIDELINESaverda water OPERATIC GUIDELINES ‘The primary aim of operation of Effluent treatment plant is to ensure that the Effluent treated by the plant meets the presoribed standards in terms of BOD/ CODY SS/ pH etc., laid down by the local bady or any other statutory body while discharging the Effluent safely in public sewer, on land or in the water body. ‘The standards required to be met with are listed in Table 1-1. A good Effluent treatment plant must achieve this most efficiently and economically. 3:1 Unit wise Operational Procedure 3-41 Effluent lifting pump from equalization ‘The Effluent from the Equalization tank is continuously pumped to the areation tank. The pump suction side valve should be regulated such that the Effluent generated per day is pumped out at a constant rate. Similarly, pumps shall not be run dry. This constant feeding of Effluent is essential to ensure good Biological Activity in Reaction tank. 312 Reaction Tank (MBBR): This is the most important unit in the Treatment Process. Any faulty operation of this unit would adversely affect the treated water quality for a long time span even after the operation is rectified. ‘The Operator would do well to understand the basic definitions, Operational Parameters explained under article 2-1 lrchouse of Rashes ‘44070777 PO Bow 75775, D 8 W averaa comaverda 3-1-4 Control of the MBBR: ‘The operational variables in the Effluent treatment plant include rate of flow of Effluent, air supply, MLSS, aeration period, D.O in aeration and settling tanks, rate of sludge return and sludge condition. Since the treatment (MBBR process) is biochemical in nature, conditions in the reaction tank should be kept uniform atall times. As the reaction tank will receive the pumped Effluent, the flow will remain uniform at all times. Flash loading of reactor should never be attempted, Frequent checks of DO at various points in the Aeration tank and at the outlet, which should not be less than 1.0 mg/l, will help in determining the adequacy of the air supply. DO values above 4.0 mg/lit do not improve the operations significantly, but increase the aeration costs considerably. Foaming or frothing is generally found to occur in MBBR because of the detergents used in washing, The foam covers the EAT preventing effective O2 transfer. To do away with the foam, spraying screened Effluent or clear water, increasing MLSS concentration , addition of anti-foar agents can be carried out. Normal operation of plant shall mean operating air blower, Effluent pump and sludge pump for sludge pressing, The operator is advised to alternate operation of the above mentioned equipment every 12 hours to avoid heating and making sure both working and standby pumps are able to run for uniform number of ‘operating hours. 34-5 Lamella Settlers Lamella settler is designed for sludge separation from passing EMluent. The biodegraded Effluent contains pparticles heavier in weight and provides sufficient surface area for them to settle. The sludge settles at base and is carried out for pressing. The sludge separation is carried out by gravity and no mechanical rotating device is adopted. However, care is to be taken to check sludge settling regularly Sludge Removal Operation from Clarifier: For removing Sludge from Clarifier bottom to Sludge tank, a sludge header shall be provided. The Valve shall ensure that sludge is removed from all area of base, In case of any problem like choking of sludge header, sludge valve failure or even cleaning the settler, the following procedures should be followed in the same order. Open the discharge Valve full. Due to difference in water level, the large hydrostatic pressure would ensure complete flushing of Clarifier bottom. Again close the Valve.averda Repeat the cycle if more sludge is to be removed. Sludge removal should be frequent to avoid development of anaerobic conditions. Excess Sludge removal would result in watery sludge. This watery sludge removal should be avoided. Excess Sludge should be pumped to the sludge tank. A good operation calls wal of excess sludge from the settling tank to ensure that the sludge is full aerobic. Sludge cakes should be removed daily for disposal manually on timely basis. Sludge Recycle rate: As illustrated in Article 2-1 the MLSS concentration in EAT is maintained by returning Activated Sludge from the clarifier. Generally for activated sludge process with Extended Aeration type, the ratio between RAS ( return Activated Sludge) and Effluent inflow is 0.5 - 1.0, ‘Sludge Removal Operation from Sludge tank: In the sludge tank the air is provided for digestion of sludge. This air should be provided continuously. At the time of removal of sludge from sludge tank, close the air inlet valve to the sludge tank. Allow the sludge to settle down at the tank bottom. Then after some time, take the suction from tanker & empty this sludge tank. Sludge tank should be emptied based on manual observation. The frequency of removal of sludge is completely depend on the inlet solids & differs site to site. averda ~ dubal 8 om WaverdacernA, averda CHAPTER- 4 MAINTENANCE REQUIREMENT ‘PO Rox 775, Dubai UAE Bedutaranverdacom W averda.cornCHAPETER - 4 MAINTENANCE REQUIREMENT ‘Maintenance operations can be classified into two categories viz. i) Preventive maintenance ii) Corrective maintenance. Preventive maintenance is more economical and provides uninterrupted service, which is essential 10 achieve the basic objectives of treatment. Maintenance of the Effluent treatment plant includes structures, electrical and mechanical equipment, piping etc. Electrical maintenance includes checking of the ampere taken by each motor used in treatment plant intermittently. The Control Pane! installed in the Plant should be periodically checked by a qualified electrician. If there is any short circuit or if the Star- Delta starter doesn’t get tripped, the fault should be immediately rectified. Structures: They should be maintained in good repair, white or color washed , metallic parts painted annually. ‘The effect of corrosive gases like Hydrogen Sulphide can be minimized by proper ventilation. Dampness inside the building should be checked as there might be tank leakages underground. Pump Install All Pumps are installed in the Plant are of standard makes. We reproduce some important maintenance details of these pumps from manufacturers O&M manual. For further details the original manual can be referred. Do not run pumps dry for long time, If @ pump is used to handle water containing solids and silt, it is necessary to wash out the same with clean ‘water before restarting, Restarting of the pump should done after filling the casing with clean water. ‘The Bearing should be lubricated once in.a month, Stork recomi ro Gem —2 or Indian Oilmake grease for that purpose. Ifthe Pump is idle for some time, it may get stuck or locked in one place. The free end of the shaft should be given a litte jerk to ensure free rotation. Turn the Lantern ring 2 to 3 turns. ‘This should be repeated weekly or as per need. 1 of Rashed Malis So Bin Fouts, Dub, UAE i iba, UAE Bedubaigaverdacaverda The following maintenance procedure shall be followed for optimum performance from the Pumps: Monthly - Check the Priming time (Priming time for the Pumps installed are listed in Table 4-1), Pump noise if any, Pipe connections and Valves installed in the line for blockages. Six Monthly ~ Open the Pump to check and clean interior parts. Yearly- Replace shaft sleeve, Gland Packing, Impeller vanes and other worn out parts Safety in the Plant:~ ‘The work of an Operator ina MBBR presents many hazards that must be guarded against. Common type of accidents are injuries from falls, deaths ftom drowning and asphyxiation. Narrow walks, steps and platforms over tanks should be used carefully particularly in darkness, rains and wind. at at UA 45A, averda CHAPTER- 5 OPERATION INSTRUCTIONS AND PROBLEMS wares apn an S20009 ly pal-conmeales ho 6Haverda OPERATION INSTRUCTIONS INTRODUCTION Maintenance comprises those operations, which are well-planned systematic program of maintaining the machinery by taking appropriate steps to prevent breakdown well in advance before it causes major damage. “This prevents wastage of time, production loss and prolongs the life of machines. It can be classified as Preventive maintenance, which constitutes works and precautions to be taken to prevent breakdown and Corrective maintenance, which involves earrying out repairs after breakdown, Preventive maintenance is more economical than corrective maintenance and provides uninterrupted service, which is essential to achieve the basic objectives of treatment, viz. protection of health of the community and prevention of nuisance. The primary aim of Effluent treatment plant operation is the running and maintenance of the plant, efficiently and economically so that the Effluent from the plant meet the preseribed standards in terms of BOD/COD/SS/pH ete. laid down by the local body or any other statutory body while discharging the Effluent safely in public sewer, on land or in the water body. ‘The basic requirements of successful operation and maintenance of Effluent treatment plants are: i) Thorough knowledge of plant and machinery and equipment’s provided in the treatment plant and their functions. ii) A thorough knowledge of the processes iii) Proper and adequate tools iv) Adequate stock of spare parts and chemicals, ¥) Assignment of specific maintenance responsibilities to operating staff ‘Systematic and periodic inspection and strict adherence to servicing schedule, ‘Training of all operating staff in proper operating procedures and maintenance practices Overall super ision of operation and maintenance schedulesaverda water ¥) Good house keeping vi) Proper logging of all operation / maintenance activities vil) Observation of safety precautions & procedures. viii) Provision for water supply for drinking and other uses. Better plant operation is possible only when the operating maintenance and laboratory staff are fully conversant with the characteristics and composition of Effluent handled and the results achieved during each state or unit of the treatment process. Operation and preventive maintenance of several treatment units and the frequency of cleaning, lubrication cof mechanical equipment’s etc, are to be strictly adhered to if optimum results are to be expected. PROBLEM RECTIFICATION GUIDELINES BULKING AND RISING OF SLUDGE ‘The quick settle ability of sludge is an important factor in the efficient performance of the activated sludge plant. The SVI serves also as an index of sludge settle ability. SVI values of 80 ~ 1600 are considered satisfactory in plants operating with MLSS of 800-3500 mg/l. Sludge with poor settling characteristics is termed bulking sludge. Sludge bulking results in poor Effluent due to the presence of excessive suspended solids and also in rapid loss of MLSS from aeration tank. Sludge bulking is generally due to inadequate air supply, low pH or septicity and also due to growth of filamentous organism’s consequent to the presence of industrial wastes containing high concentration of carbohydrates in EMMluent. Sludge bulking is controlled by eliminating the causes and by application of chlorine to the incoming Effluent to control filamentous growths. Chlorine requirements are 0.2 to 1.0 percent of dry solids weight in return sludge. ‘When sludge bulking occurs, the suggested remedies are: Reduction in rate of Effluent flow into aeration tanks; Reduction in ratio of return sludge; Increase in air supply or Dilution of the incoming Effluent. Chemicals that may be used to reduce bulking include chlorine, lime (raising pH to 8.6 to 8.8) or chlorinated copper ctc. ‘These are added to the retum sludge in small doses to ensure that they do not become toxic to micro-organisms. aSTRUCTURES AND MECHANICAL EQUIPMENTS: The side walls of the settling tanks should be so finished as to minimize the collection of solids, grease, oil and aquatic growths. Collections, if any should be removed periodically by brushing and hosing them down without disturbing the tank contents. Dark floating matter and rising bubbles on the surface indicate improper cleaning and inadequate sludge removal Inlet and outlet channels should be kept clean and hosed at least once a week. All baffles should be cleaned of any sticky materials and stringy growths on the surface and edges. ‘The bearings, transmission gears, traction rollers, etc., should all be properly lubricated as per the lubricating schedule suggested by the manufacturer. In addition, it is good practice to dewater each clarifier at least once a year to inspect the submerged portions of the mechanism such as flight scrapers, squeezes or lamella plates etc., repair or replace the ‘worn-out parts, check all nuts and bolts for tightness and repaint all metallic parts. Motors should be checked periodically for overload conditions and electric wiring for proper insulation. Where cathodic protection devices using impressed current are provided, the strength of protective current should be checked. RECORDS The daily operation records should show frequency and method of cleaning, flow, flow through time, volume of sludge and scum removed and percentage moisture in sludge, settable solids both in EMuent and in Effluent from sedimentation tanks. The suspended solids. BOD of both influent and Effluent should be recorded as per CHAPTER -1 AERATION TANKS ‘The operational variables in an activated sludge plant include rate of flow of Effluent, air supply, MLSS, aeration period. D.O in aeration and setting tanks, rate of sludge returns and sludge condition. The ‘operator should posses a thorough knowledge of the type of system adopted viz. Conventional, high rate, extended aeration, MBBR or contact stabilization so that effective control of the variables can be exercised to achieve the desired efficiency of the plant. Inspection of mechanical aerators should be done for bearings, bushes, and transmission gears and they should be lubricated as per the schedule suggested by the manufacturers, The whole unit should be thoroughly inspected once in a year including replacement of ‘worn out parts and painting with anti-corrosive paint to achieve desired efficiency of the plant. The record of operation should be maintained. AIR SUPPLY Frequent checks of DO at various points in the tank and at the outlet end, which should not be less than 1 mg/l, will help in determining the adequacy of the air, supply. Mechanical or surface aerators should be kept free from fungus or algae growths by cleaning them periodically. ues Sr Indust Ave, us rain oa 2averda MIXED LIQUOR SUSPENDED SOLIDS Control of the concentration of solids in the mixed liquor of the aeration tank is an important operating factor. It is most desirable to hold the MLSS constant, at the suggested rates. The test of MLSS should be done at least once a week, preferably during peak flow. As the MLSS will be minimum when the peak flow starts coming in and will be maximum in the night hours when the flow drops, operating MLSS value would be the average hourly value in a day which should be verified at least once @ month, In case of very large plants regular daily check is desirable. RETURN SLUDGE. ‘The return sludge pumps provided in multiple units should be operated according to the increase or decrease in retum sludge rate of flow required to maintain the necessary MLSS in aeration unit, based on the sludge volume index. The sludge volume index should be determined daily to know the condition of the sludge. A value of over 200 definitely indicates sludge bulking. A good operation calls for prompt removal of excess sludge from the secondary tanks to ensure that the sludge is fully aerobic. This should be measured daily and recorded. The excess sludge is taken to digester directly or through primary setting, tank ‘The bio-reactor system for smaller capacities (up to 800 cum/day) shall not require sludge recycling and ‘maintenance of MLSS since attached growth process also contributes to biodegradation of the incoming organic matter. FOAMING Foaming or frothing is sometimes encountered in activated sludge plants when the Effluent contains materials which reduce the surface tension, the synthetic detergents being the major offender. Froth, besides being unsightly, is easily blown away by wind and contaminates the entire surface it comes into contact with. It isa hazard to workmen because it creates a slippery surface even after it collapses. Foam problems can be overcome by the application of a spray of screened Effluent or clear water, increasing MLSS concentration, decreasing air supply or addition of other special anti-foam agents. The presence of synthetic anionic detergents in Effluent also interferes with the oxygen transfer and hence reduces aeration efficiency. Wer ned nalts Sa Bi Fouts, Dua. 2 “4407077 PO Bow T677, Dubat UAEaverda EQUIPMENT The operator should maintain a book of catalogues supplied by manufactures containing instruction sheets of all equipment. In addition, printed or written operating and maintenance schedules should be displayed near each equipment in the language understood by all operating staff. Lubricating schedules cleaning and painting schedules, checks for efficiency, leaks and wear and tear and testing of safety devices, should be followed strictly according to manufacture instructions. All meeting devices such as weirs and float gauges should be maintained in proper working condition including calibration. Charts should be changed at the same hour every day. Records maintained should show total maximum and minimum rates of flow. Operating, lubricating and maintenance instructions for all pumps and other mechanical equipment should be strictly followed, Special attention should be given to maintaining pumps in an efficient operating condition, free from clogging, excessive friction or entrance losses and abnormal power consumption due to wear and tear. Water level in the wet wells should not be lower than the minimum designed level and all accumulations of tease and other deposits removed promptly Floats and sequence switches controlling the pumping cycles should be examined at the beginning of each shift. All pumps including standby pumps should be operated in rotation so that the wear and tear is distributed evenly. ‘All bearings, motors and electrical control equipment should be inspected daily for any overheating. ‘The manufacture directions for operation and lubrication should be strictly followed. Packing glands should be checked for over-tightening. ‘When pumps may have to be operated manually time interval between start & stop, should not be less than 5 minutes. Valves and piping should be regularly checked for leaks. Leaks should be attended to as per the instruction inthe manufacturers’ catalogues.averda water SAFETY IN THE PLANT ‘The work of an operator in an Effluent treatment plant presents many hazards that must be guarded against. ‘Common types of accident are injuries from falls, deaths from drowning and asphyxiation. Narrow walks ‘or steps over tanks (particularly in darkness, rains and wind), ladder and spiral staircases are potential anger spots where the operator should be alert; overexertion during operation of valves, moving weights and performing other arduous tasks should be avoided. All open tasks should be provided with guard-rails to prevent accidental falls. Screen or guards should protect Glass parts as well as moving parts. Adequate lighting within the plant and around the plant should be provided which gives better working facility reducing accidents on account of slipping etc. Honeycomb grating be provided on open channels to avoid accidents on account of falling down or drowning. All workers should be compelled to observe personal, hygiene such as washing with soap after work as well as washing before taking food. The use of antiseptics along with washing should be emphasized. TRAINING OF PERSONNEL All operating staff engaged in technical and skilled work should be trained. The person who would be looking after the maintenance and operation of the plant should be preferably involved in the activities at the time of design, procurement and installation including inspection of equipment at manufacturers’ place and their test and trials on completion of system. RECORDING AND REPORTING All operating records of the various treatment units in a plant should be properly compiled on a day-to-day basis and daily, monthly and yearly reports prepared, maintained and periodically reviewed. These reports will form a valuable guide to better operation and serve as an important document in the event of a legal suit resulting from nuisance or danger attributed to the plant or for meeting the statutory requirements about the satisfactory performance of the plant 90 BOX 767, Doss UAE 2 mW averdacomA, averda CHAPTER- 6 INSTALLATION PROCEDUERE 7, Diba UAE Bedutawaverdacom W averdacornINSTALLATION PROCEDURE (MBBR SYSTEM) ACTIVITIES: L. Ensure that all civil base platforms are constructed as per our civil layout and also check the and ‘Treated Water Tank (TK-401) are as per our requirement. Clean the civil base platform and mark the size of the Skid or the tanks to be erected. Erect the MBBR Tank (TK-201) on the appropriate marked civil base platforms as per our GA Drawing. Ensure erected skids or tanks are evenly placed on the civil platforms (zero-zero level) Erect the semi auto bar screen into the Equalization tank Erect the Raw Sewage Pump (P-101 A/B/C) with qui discharge coupling (QDC) and guide rails. ‘Once tanks and equipments erection is complete start the equipment interconnecting piping based on our plant piping layout and P&:ID Drawing as listed below: Sewage Transfer Pump (P-102 A/B) common discharge line (DN40) from Eq-Tank to Aeration ‘Tank Filter Backwash Pump (P-401) suction line (DN80 PVC) from Treated Water Tank our plant room ‘All Tanks Overflow, Drain and Filter Backwash drain Lines to main drain line, ‘After completing the piping work provide pipe supports wherever necessary. Bouts ry W avordacomaverda Based on our cable schedule lay power cables to the equipments, terminate it at equipment and panel end, Lay low, medium & high level float switch in the raw sewage lift station and terminate the same at panel end, Lay low & high level float switch in the treated water tank and terminate the same at panel end, Once the above works are completed start the filling of Filter media into the multimedia Filter as per procedure listed below 4 Open the filter top distributor and ensure that inside bottom distributor and laterals are not loosened (Note: This May happen due to transport and shipping) b.After ensuring the above fill fresh water upto 3/4" of the filter vessel (In order to prevent the breakage of bottom distributor laterals) and find if there is any leakage at the bottom outlet utor and piping. . First fill the 8 ~ 16 MM Pebbles into the filter vessel of Quantity ~ Bags(Each $0 Kg) — ‘This is the first layer from the bottom Second fill the 4 — 8 MM Gravel into the filter vessel of Quantity ~ Bags(Each 50 Kg) ~ ‘This is the Second layer from the bottom . Third fill the 2—4 MM Gravel into the filter vessel of Quantity ~ Bags(Each 50 Kg) — This is the third layer from the bottom (Note: Once the above layer filling is complete level the media and drains the available water). f. Fourth fill the 1.18 ~ 2 MM coarse sand into the filter vessel of Quantity — Bags(Each 50 Kg)~ This is the fourth layer from the bottom. g. Fifth fill the 0.71 — 1.18 MM fine sand into the filter vessel of Quantity ~ Bags(Each 50 Kg)—This is the fifth layer from the bottom, Finally fill the anthracite into the filter vessel of Quantity - Bags (Each 25 Kg) - This is the sixth and final layer from bottom. (Note: Once the above three layers filling is complete level the Filter media and check available free board or free space (ie from filter media top surface to filter vessel top minus Top Distributor Length). i. Once the above filling of filter media is complete connect the top distributor to the piping Nala Sat vat UN EyA, averda water CHAPTER- 7 PRE-COMMISSIONING PROCEDURE averda - dubai 1 Quoe 3 ndutialArw, Vésehouteo! Rathod Kaisa Bin Faust, Dubat UAE TST1AAOTONOT FST 4070777 POBOR 75775, Dubai UAC Ridubsisaverdaccrn Waverdacom vateot c ‘ a e t 6 4 2 m ® wort | tes | tese_| 10 | a8 | 756 | 1003 | aoe | ower | ae [sos | os1 | tat KosTp | 17.99 | 1961 | 1069 | 323 | 758 | 1982 | 1766 | snp | ae | 305 | os1 | 14.61 KosTp | 1937 2200 | 1240 | 378 | 888 | 2000 | 12 | awpr| ees | ss [ost | 11st xaorD | 2031 | 2056 | 1240 | 378 | 285 | 2000 | 1382 | avnpr| ges | a8 | osi | 1191 Kato | 2126 | 23.70 | 4240 | 356 | 043 | 2tae | 0.00 | ayer | oso [394 | ost | 1151 wer] oe le |el[eal.?l*?,|'[«[-.[~]*] = worm | ave) aes | seme | ose | ea | ome | wa | vam | aaar | veoe | vse wos-ro [1378 | 2555 | teas [oss | 530 [020 | ws | azo | azar | wes | ase xoosto[1370-| 20.33 | 17e1_[ 00s | ras | oz0 | ma | texr_| reso | ato | 140s icsoero | 1378 | 2033 -[ 1721 | og | 723 | ozo | ms _| 1aq7_| 26t0_| ato | 146s weer | faye 1 a02 | 1eso [oss | 903 | 00 | ms | 1535 | 2660 | 10 | 1524 TPZ stopiet rl FPZUKLTD Fp2 France Sarl FPz_GnbH FPZIBERICA SL Peete 3averda Sewage Transfer Pump oooh asa Aci tor oa ef doe wn le eSDOC - DIWA - DOM@ DOMO GRI- DN - DL yey fess DRAINAGE AND SEWAGE ELECTRIC PUMPS @ LOWARA axylem brand@Lowara axylem brand DOC - DIWA - DOMO - DOMO GRI - DN - DL SERIES HYDRAULIC PERFORMANCE RANGE AT 60 Hz $7 0 mm 2 op 7.0 Woe 0 0 © © em ett 7 : 0 LD abv ti l] | nt t | by | ] 1 | | | | 50 a Now 1 #| “hy 4 | BNE: io _}— Lm 8h t x 20 4 ies " \ 0 Vy, | | | | | 7 | | | x Ms | ne 304080700 nn DO) SD 3 3 yt 5 wh "® om © » © ESubmersible DOC pumps are versati @ LOWARA axylem brand », corrasion-resistant and Electric Pumps ©ompact. Three basic versions are availeble for drainage of clean and dirty water DOC Series 60 Hz with 0,25 to 0,55 kW power. ADOC 76VX version with Vortex impeller is available. APPLICATIONS + Emptying of residential sump pits, rainwater tanks or laundry drainage, = Garden and lawn irigation, wi suction from rainwater tanks. ‘© Emergency draining of flooded basements and garages. ‘Transfer of water from tanks and basins ‘SPECIFICATIONS + Maximum liquid temperature: 40°C. + Dry motor cooled by the pumped liquid + Power cord: = single-phase: with plug = three-phase: without plug. + Insulation class 130°C (8) + IPX8 protection + Maximum immersion depth: 5 m. «+ The DOCS6 pump features a flow rate upto 140 Vimin, head up to 7 m, and passes suspended solids up ‘to 10 mm in diameter. Only avalable in single-phase version. Fl + The BOC7 pump features a flow rate up to 220 Wimin, head up 10 11 m, ‘and passes suspended solids up ‘to 10 mm in diameter. ‘+ The DOC7VX pump features a flow rate up to 180 min, head up to 7 m, and can handle liquids with suspended solids up to 20 mm in diameter. + Versions: Single-phase: 220-230V, 60Hz, 2 poles ~Theee-phase: 220-230V, 60Hz, 2 poles 380-400V, 60Hz, 2 poles. + The single-phase versions feature: - pre-assembled float switch for ‘automatic pump operation, - built-in capacitor. - thermal overload protection to stop pump supply in case of overheating, ‘= SG versions (single-phase without float switch), GT versions (single-phase with pre-assembled tube float switch), 50 Hz Single-phase and three-phase versions, versions with various power cord lengths and various plugs are available on request. +4 "shallow-suction device’, that cen be mounted on both the DOC36 and DOCT6 models, is available on request. It ensures the complete drainage of flooded floors (down to 3mm from floor) sos KIT The SOS Kit is available, for quick emergency dewatering of flooded basements, garages and residential buildings. ‘The kit is composed of: a single-chase DOC36 electric pump, equipped with float switch, 10 meters power cord with plug and a quick coupling already mounted for rapid hose connection. ~ 6 meters long flexible hose, complete with quick coupling already ‘mounted for rapid pump connection. plastic box that can be used to store the kit on a shelf when not in use, or as a strainer during operation, 5s@LOWARA a xylem brand DOC SERIES IDENTIFICATION CODE = EXAMPLE: DOC 76VKA DOC 75 Series Electric pump, 60 Hz version Vorecimpete, single phase (A veron Erect SINGLE-PHASE RATING PLATE (@towara Ce] © THREE-PHASE RATING PLATE or4se.p.se LEGEND 1 Electric pump type 2- Code 3 - Delivery range 4 Head range 5- Motor type 6- Date of manufacture and serial number 7 Minimum head 8 Maximum immersion depth 9 Rated output 10 - Maximum liquid temperature 56@ LOWARA a xylem brand DOC SERIES LIST OF MODELS AND TABLE OF MATERIALS 01420_A.0S TF Wane | Nae ‘REFERENGE STANDARDS | PrOcesin + 20%GF Pr resin + 20% GF PFO resin + 20% GE Z PAG5 + 30% GF FE FEE EEHEPEL 4 paema ile see | EU 10088--XSGANINE-10 (14301) | ARL3O 5 eral mote esng Siless sel EN 10088--XSCANN8-10 (84301) [ASL304 6 shat Stiles steel EN 10088-11213 (1.4005) asai6 7a MO resin + 20% GF & lonereover Stainless sts [ EN TOOBS-1XSEWNT8-10 (1430) | A308 9 [eusores NBR 10 |Tieeod and screws infessiee) | EN 10088-1-XSGINiT8-10 (14303) ASI300 11 [le wea ing “Sts! | EN Y0088-1XSCN8-10(1<301) | ASI 304 ea Stainless tel | EN 10089-1xScNe-10(1490) | ASL308@ LOWARA axylem brand DOC SERIES OPERATING CHARACTERISTICS AT 60 Hz boc ~ 3450 rpm 1SO 9906-Annex A (resem, 10 20 30 4 50 2 YS.9pn_ 19 29 30 4 50 60 1 [ 4 4 fe 10 30 8 6 20 4 - 10 a DOC" 76_ VE Doc 36 ° - og 6 80 100 150 200 Qi/ain 250 ff 0 10 15 . HYDRAULIC PERFORMANCE TABLE PMP TPE TATED = DEVRY rower in 0 as | so | 75 | se nas | wo | vwo | 2 mmol sts [ase [7s | we] ue] ae | ete HsTorALMEADMETERScowuMorwaTeR | joocse Sa eas 33 SH esr | rae ean PS loocrem oss 075 | 106 103 | 99 92 ea 77 | 56 29 | Docrevxin 055075 67 64 [6 [sa se} arpes]: “es ran oi th yp =a al hee aay =e ELECTRICAL DATA TABLE ower’ cuncur Power’ CURRENT” CURRENT: nts rinse ay TREE PASE many sto400v vw A atlas vw aw a poss oa | iar [6a == e = ET pos 076 | 348 16 oc Ter 0.69 22 | 127 pocreve o73 [3.3 16 Doc 7evxT | 085 | 2.15 12a a aDOC SERIES DIMENSIONS AND WEIGHTS AT 60 Hz @ LOWARA a xylem brand vocrevx ocas Docs ae | S . ! j 4 Y E&Oy | oa] NS pa 5 | Rpt 1/4 4 00 3 PoE BREN ay WwaonT F " > © Joocse —|pocse er 245; 188 155 20 4 pocrem oc7smn Gt 285 228 155 20 6 |oocrevxt 5 eC 45 6 er) mae ocss ct ocrs Gr F | 4 | 5 <—o—+! 3 : 8@ LOWARA a xylem brand DOC SERIES INSTALLATION EXAMPLES poss ocss Gr voc. ocrevx a tne pr 400 x 400s = pga i fil ae, 4 7 | | 5 fee | | =! [Rl WV T or a ? PUMP TYPE, ‘DIMENSIONS Twn TaNINUN WATER] MAXIUTA WATER, MINIMUM WATER] z i ak a [CEE Eearirone ei | eee we loocss [boca GT 390) 330 50 310 30 loocrs Doc GT 390 370_ 0 350 30 lbocrevk 390, 335 us 375 ACCESSORIES 1. a aoa | | | bein Shallow suction device (3 mm) \VRD check valve RPG pipe fitting ey FFaverda water Filter Feed/Backwash Pump averda ~ dubat 1X Quce id suns Area, Warehouse of Rashed Kai St Bn Fouts, Dub. UAE, ot Tari AO7STOT PAST. 4AO7OTT? POBox 76775, Dubol UAE Bdubsiceverdacern Waverdacom weareote xen ned 3000p cone ho tH@LOWARA axylem brand Twin- MARKET SECTORS Impeller CIVIL, AGRICULTURAL, INDUSTRIAL. Centrifugal APPLICATIONS Electric Version made of AISI 304 + Handling of chemically and mechanically Pumps non-aggressive water and liquids (*), + Water supply. + Irrigation (CA-CA(N) ‘+ Water circulation (cold, hot, refrigerated). Series * for maderately aggressive lads, 3 version with FPM castomesis vaable (CA. For ogresse lg ete ora cu sree “N" version made of AISI 316 (for aggressive liquids) + Reverse osmosis (where demineralized water is used). ‘+ Industrial washing, * Thermal waters * Chlorine dispensing in swimming pools. ‘= Jewellary industry. . Wine production, SPECIFICATIONS PUMP * Delivery up to 210 min (12,5 mh. + Head fino a 62m, + Temperature of pumped liquid “10°C to +85°C standard version 10°C to +110°C (N and V versions). + Maximum operating pressure B bar (PN 8). +» Counter-lockwise rotation facing the puma from the suction port MOTOR ‘Asynchronous, squirrel cage rotor, close construction, external ventilation. + Protection class: P55, + Gass 155 (F) Insulation. ‘Performances to EN 6034-1 specifications. O standard supplied 1E2 motors are compliant with Regulation (EC) no. 640/208, + Standard voltag: - Single-phase versions: 220-240 V 50 Hz, 2 poles, with ‘automatic reset overload protection Up to 1,5 KW. For higher powers, ‘the overload protection must be Provided and installed by the user in the control panel - Three-phase versions: 220-240/380-415 V 50 Hz, 2 poles, the overload protection must be provided and installed by the user in the control panel Condensate drain plugs in the standard version, CONSTRUCTION CHARACTERISTICS + Close-coupled, single-impeller centiifugal pump featuring axial suction and radial discharge. + Compact construction, with pump coupled directly to motor; special motor shaft extension in common with the pump and supported by ball bearings + Threaded suction and discharge pors [Rp ISO 7) ‘High performance enclosed In made of AISI 304 stainless steel (AISH 316 for N version). + Mechanical seal with Ceramic! Carbon rings, NBR elastomers, (EPDM for N version} other parts are made of AIS! 304 stainless steel (AISI 316 for N version). Mounting, dimensions according to EN 12756 (ex DIN 24960) and ISO 3069, + O-rings made of NBR (EPDM for N version), ‘= Mounting pedestal on motor. OPTIONAL FEATURES * Different voltages and frequencies. «= Different material for the ‘mechanical seal and O-rings. Precision Ppewor Lia, Hom Hl, Lowest, Suk, England, NR39 OPX Tel: 01502 500648 Fax: 01902 500957 Ema: solos@oumsal com@ LOWARA a xylem brand CA-CA(N) SERIES IDENTIFICATION CODE Mmabaa: N t, exw ca 12098 {hess ecriepum,sigl-phaze, fou at 120 Vin SO impale 39, FM vers. RATING PLATE LEGEND — SINGLE-PHASE 4.- Eidctficpumpsype - @ 2-Code \ 3 - Delivery range (@ LowaRA\ C 4- Head range es 5 - Motor characteristics Peete. sos 6. ete of manuf and seal punber foe 8 - Minimum head 11 - Rated power 12 - Electric pump protection class 13 - Maximum temperature of pumped liquid Precision Pipework Lis, Hom Hil Lowastat. Suffolk, England, NRSS OPK Te: 01802 SCO848 Fax: 01602 586857 Ema [email protected]CA - CA(N) ‘SERIES @LOWARA axylem brand LIST OF MODELS AND TABLE OF MATERIALS On78BS 4 36— 37, 38: B4\ 2) 11 33, VERSIONS RAS waa CA SERIES TABLE OF MATERIALS 1 Buaion Ange 2 [rump body Mecharial e_ 3 Flan plage Staines es) Staines sta 7 Staines steel Staines see! Stats see Staines tes NER etandsra version) Ceramic Caton / NBR stars version) Stiles ext bee oT on Lass fs ome: get o (ago) — ast ae fimee-asc0 (1301) a aoe Sttomesseniet0(t-201) ast aee {teeter 081) —T aac ———| vane wascte oft 30H) LAs ane | 10088-1 NECN! 7-12-27 (-aa07) | ABTS 24_ Mounting pecestal ‘Arion EN 1706-AC-ASi11Cu2 (Fe) (AC4610). 53 Acapter ‘lumi | TEN 1706-AC-ASi11Cu2 Fe) (acas100) T= _Pumphody tastoring nut and bots __ Zine plated steel eat 35, moter shoulder wall Stine ste! EN T0088 | SCNIEIO TAIN [ATO 36 Key Sails ssl EN 100881 XSCINMOT?-12-2 (1.4401) | SI316 7 mpl ack nit ana washer Saini toe EN T0096-15CrNTIBO (14301) | SI304 35 Shaft ecension Same a EN 100861 XSCIWAOT?-12-2 (1.201) ASL36 CA(N) SERIES TABLE OF MATERIALS |i Saco farge Siac ea FN T0086 N2CHMeT7 12-2 (haaoay AGL TEL | 2 hump boay Stainse teal EN 10088-1 X2GehIMo17-122 4408) II 3N6L 3 impale [Staines ted [ev onee-xzcenien7-12:2 (4404) ST STCL 5 Dito couer Starner eal EN 1008-1 X2CMo17-12-2 (1 a40a) AISI EL 5 [bituser Stains tee EN 1008-1 x2crNIMot7-12-2 (14408) ais 316. 5 pele spacer Stain steal EN 10088-1SCANIMOI7-12.2 (1.4401) AISI 316 9 Gastemers POM (ard version) 11 Mechanical se (Geamic/ Carton / ED (standard vesion) 13. Filton plugs Stalls tel EN 10088 -XSCAGT 7-12-21 aa0i} | ARTIS 24 Mounting pedestal ‘alumni EN 1706-AC AIS Cu (Fe) ACESTOD) — 35 Adapter ‘suri | [1 1705-AC-ASiT1CuP te) fAca600 34_ Pump body asening nuts and bols | Zine plated steal z 35. mpeler shoulder washer Stiles see! [EN 0088-1 2Grinot7-12-7 aaaa}| ARTEL 36 key Stiles see EN 10088-1-XSCINIMOT7-12-2(1.aa01) ASI316 Impeller lack nut and washer Soils tes EN 10065-1-x5CmNiMOT?-12-2(1.4a01)_SI316 38 Shaft eaension Sails ste EN 10085-1 XSCINAOI7-12-2 (1 aaOI) ASI. Precision Pipework Ltd, Hor Hl, LowestoR, Suk, England, NRG OPX Tet 01602 SOO646 Fax: C1502 585957 Email: salas@QeOaRaDn@ LOWARA a xylem brand CA-CA(N) MECHANICAL SEAL, ACCORDING TO EN 12756 Mechanical seal with mounting dimensions according to EN127S6 (ex DIN 24960) and ISO 3068. ‘CA-CA(N) CA-CA(N) LIST OF MATERIALS POSITION 4-2 POSITION 3 POSITION 4-5 sin impregnated afbon a F 2 ASI304 [c-: Specil ren impregnated carbon =: EPDM Gs ABIa16 | Gr Sticon carbs VPM aa Tungsten carbide Ceramic CA MECHANICAL SEALS POSITION TEMPERATURE] TYPE 1 2 3 4 5 es ROTATING ASSEMMLY —PREDASSEWELY ELASTOMERS —_stRNGS | OTHER COMPONENTS ‘STANDARD MECHANICAL SEAL vePGe v 8 P G E 10 +85 ‘OTHER TYPES OF MECHANICAL SEAL vege V 8 £ ¢ a vss Acer SEE E ¢ | aac [a a E ¢ U,8eGF Us 8 E s | ycecr | c E s ULES us u £ 6 waver [wv a vir ae vever v c v ¢ Q,a,vor a qq | 6 u.cve u c v ¢ U;U3VGF Up Us Vv G CA(N) MECHANICAL SEALS POSTION "TEWPERATORE] TRE 1 2 3 4 5 ROTATING ASSEMBLY FIXED ASSEMBLY __ ELASTOMERS “SPRINGS __ OTHER COMPONENTS: co STANDARD MECHANICAL SEAL s |e aa] I OTHER PES OF MECHANICAL SEAL ac Sore é a E ca | =10- +110] ac v a [10 +110] Oy Vv G G [10 +110 Precision Pipework Ltd, Hom Hl, Lowestfy Suffolk, England, NR33 OPX Tel: 01502 600686 Faxc 01802 586967 mal slesipumPSiallcom@ LOWARA a xylem brand CA-CA(N) SERIES HYDRAULIC PERFORMANCE TABLE AT 50 Hz, 2 POLES PunPTeE TaD = BELNERY PoweR ymin 0 30 | 4 50) 6 | 70) | 100] 120 150 180 | 210 wh 0 18 24) 3 36) 42) a 6 | 72) 9 198 1a sw we 1s TOTAL HeAD METRES COLUMN OF WATER leanne [os | 1 | aaa) sea [360] 346 [317282 | 39) Joan 7038 0512 mag 451 | «22,407 377 [a4 | 295 a0. 7045 “ur | 1s) 382) 520) 49a az) aaa 399 [383 z =| eam r2aas wt is | a 381378 364 | 348 314 276 210 |cawn 12035 woe 54.0) 494 [a1] 456) 449) 412) 368 | 293 Jean 92055 aa ea 536 582/566 548 | 506 45,7 | 97.1 | lex 20073 05 [a aus | 12/405] 399 | ae | see] 332205 [TES Jcxw 20085 22 a5 S24 519 S14 507 492/475) m3 a6 365 lcazooss ata as 610 | 605| 601 |sss| saz ses 538 sos 462 CA-CA(N) SERIES ELECTRICAL DATA AT 50 Hz, 2 POLES Po) WOTOR | PUT | WRUT —GAPRERE] [— poRP WOT RFT 9E TYPE POWER cUReNT® re TYPE POWER! CURRENT CURRENT . mea . money seosey [eawross [sMniewons | 4.15 | S16 20 | cavers swencaaoTHE | —a.n1 | 33) 758] |caw7os4 swricwioss 130 | 622 25 _|Icavoaa swagewatiHe 132405234 Jcamaas|sMeocantis [1.76 | 7.92 30 ||carores —smencaatiHe | 167 | ass 286 Jcamrzaa3 ‘sweocwins —s7 7.5330 |Icatzaa3_swaoewatiHe | 1.58 273 jcamiaaas swaocw1155 | 218 | 967 40 _||catz0a5_uMaocwis | i'99 338 lcamraass umsocai2252'sa_ 11,570 _|fcatzuss_uMoocwa22 2.47 428 Jcamaoas3 Jxmsocari2a5, 229 | 10.4 70 ||caz0033 LMancas22 | 2.18 3a fcamzooss |ruvsocavi225| 2.98 | 126 70 ||cazoas_umsocas22 2.97 5.2 = [cazoorss umgocwa90 13:52 619 Precision Pipework Lid, Hom Hl, Lonesto, Suffok, England, NRGS OPX Ta: 01502 500646 Fax: 01502 586957 Ema sales@pumal com@LOWARA axylem brand MOTORS FOR CA-CA(N) SERIES Standard supr 1E2 three-phase surface motors > 0,75 kW are compliant with Regulation (EC) no. 640/2009 and IEC 60034-30. Electra performances according to EN 60034-1 instlation ass 135 (155 protection, Condensate drain plugs on standard version Cooling by fan according to EN 0034-5, Coble gland netic size accoring to EN 30262, Standard voltage * Single-phase version: 220-240 V 50 Hz (incorporated automatic-reset overload protection). * Three-phase version: 220-240/380-415 \ 50 Hz (overload protection to be provided by the user). SINGLE-PHASE MOTORS AT 50 Hz, 2 POLES FRY) cnPaaiTOR DATA FORO VP VOUTAGE $ ES cunnenr | woroarme | oo dE) mw m ww |_werenn BB amawv tv mint | intima coop | en Tertn 075) SMTTCANOTS | 77 490-485 | 20 450 [2765/32 | 70,1 0.96] 258 | 058 1,75 095 swmrcwoss | 71, 625569 | 25 450 | 2740, 339 71,1 0.98 331 | 0.58 1.50 ia | SMBocATi15 |e % | eaeces | 30 450 | 2800] 3,89) 747 0.96 | 3.75] 0.46) 1.72 1s | smeocantss | 20 & _o21ese | 40 450 | 2810| 400 76.1 0.98 | 5.09 | 039 1,74 7a5 | puMgocaiags | 50 azs16 70 450 | 2625| 447/824 097) 743/053 | 1.87 2.2 | PuMaocAni225 | 90 425418 70 _450_| 2625) 447 24097 | 743 | 053187 THREE-PHASE MOTORS AT 50 Hz, 2 POLES one tiioae aoe a ae q 71al740|774|774|740| 774 77.4] 7401774 774| Tao [es feo /aut/7@9/a01/a0,1[76.9/80,1/a01/7@9/a0,1-e0,1| 789.80, 80,1(769[@01 a0 1\7e9) = “$11 [wo.t| 80,1) 78°980,1/ 80,11 78,9] 20,1] 0,1) 7.9] 80,.160.1|789' 801 80.1|78.9[801e01|789| “45 /e26)837 G18 826/837 Bie/a26/837 81.8) 825 (637/827 34 839)622/838 639/818) 2 22 |83.7|e46| 629 637| 246 829|837| 846 829|83,7|845| 235/646 #49 833/849 849 29, 3 2:2 |83,7/82.6|629/83,7/ 246 |82.9| 837/846 | 82.9837 846/835 846 649/833 849 809/29 = ‘S [a6/ e710 86 96118701856 [66 1a70 a5 /a61|e7.a/671 866 6741865 967 67.018561 ra Unperale gifs aa foraonv SoReVotne enrueer | [fy fy | Morte agire erts-tis | # FS a iH 375] swianca07HE a 370 fos SMa0CA THE 20 398 pu SMa0CA3 THE je 2 898 15 UMa0ca/at5 9% 8 29 747 [7.a5[—— ancaaz2 [so] & Tied a2 wMa0Cw22 30 a7 a1 LUMB0CA350 0 082 gas TE ie mint |g | unelom | ve 075/310) 3305/3008]1.78) 1.76 1,75] 178] 1.76) 1.74103) 11/2688 = 2908 3 [se 4:2 48 407] zat 236 235|2a0[ 236 234 138/136) 2eed = 20 ( [4.17] 403/407] 241] 236] 2.35| 2.40] 236] 236 139/136] 28602000 15 /333/ $4) S07 | 308] 237 293 3008, 297/253 176/171, 2655 + 2890 1000 15/40 No 1,85 /772|750|,45|446|4.33/ 4.30[4.a5|4.33/4,30/2'57|2/50| 2860 + 2890 aS 446/433 4.30] 4.45/4,33 4,302.57” 2.50) 2860 + 2890 10316161607'60916 1616071609) 356] 3.50) 2670-> 2800 peng enna ede sinh pa sn ai Precision Pipework Ltd, Hom Hil, Lowest, Sufelk, Ercland, NRSS OPX Tel: 01502 £00846 Fax: 01502 SEE9ST Emal: ales@@puméftal.com24409 io5% ¢] 2H 0 0631000 xe 2H 09 agvicez « ¢| 2H 05 0ovioe? x ¢| @ LOWARA a xylem brand THREEPHASE-2 POLES TES® (009-s1s/9pe-0Ee « oe-9ve/R0e-002 « 002-061/51 1-011 x ‘ay 09 OFF *E| (69-099/00r-08¢ * | Osr-09r-Orb/esz-<9r- Siandardvakage Precision Pipework Lt, Horn Hl, LowestoR, Suffolk, England, NR OPX Tal: 01502 500646 Fax: 01602 £68967 Emi alsa@2pumBBallcom@ LOWARA a xylem brand CA-CA(N) SERIES HYDRAULIC PERFORMANCE RANGE AT 50 Hz, 2 POLES cA ~ 2860 [rom] 180 9906 - Annex A 4 5 6728 10 20 30 40 60 Gimp gpm) 5 6768 10 20 3040 60 60 GUS gpm 70 - : iS = = = co | 200 50 |CA200 150 CA120 | CA70 40 + N is | | Santi i | 7 100 90 80 70 20 | 5 4 2 3 4 5 678910 Qim'm 20 30 40 60 60 70 60 100 200 lin) «8 Precision Pipework Li, Hor Hil Lowosto, Sufi, England, NRSS OPX Tel 01502 800646 Fax: 01902 500967 Email: ssles@@pumptal. com@ LOWARA a xylem brand A120 SERIES OPERATING CHARACTERISTICS AT 50 Hz, 2 POLES ca120 ~ 2850 [rpm] ISO 9906 - Annex A 10 20 30. Qlimp gpm} ° 10 20 30 QIUS gpm} 200 =z =z 150 icatzorss L 100 Icatz0r35. ioal2o93" 80 z mE I tie= a 4 5 EE Seine sexes ea [a g 2 10 2 ~ 5 i a ° o § ° 2 4 6 8 Qimim eee 8 ° 20 40 60 80 100120140 ming «8 Precision Pipework Li, Horn Hl, LowestoR, Sufok, England, NR33 OPX Tak: 1602 500646 Fax: 01802 568957 Emit: sales laura. com@ LOWARA a xylem brand CA-CA(N) SERIES DIMENSIONS AND WEIGHTS AT 50 Hz, 2 POLES 3 2 PonPATPS SEES S| Pa : Po tute tum imi wi miele w ' lear 7oas rao" | 326 | Sea] 76 | 90 | tia | itz 135) 12 | 7 66 [Apt] Rt | 15 am7oea | 140} 235 sea | 31) 90 | 13, 112 135127 6G AIM Rpt | 1: cam 7ovas | 156 | 242 | 420 | 69 | 100 | 125 | 125 | 153 | 12 | 9 Rp 1%| Rpt | 185 lcawi20as | 186) 242 | 20) 69 400 125 125153 129 Api Apt | 184 Jcam20as | 156 | 247 | 220| 69 100) 125125 153 | 12 | 9 76 |Apt%| Rpt | 20.2 CAM 120/55 4 | 239 | 454 125155 | 140 (O13. 10 98 |Rpi% Rpl 27 lcamo0ss | 174 | 239 | 454 | 4 [ras | 155 | sao] 170 | 13 | 10 98 [Rptvs| tpt | 27 | Jexwa00as | 174 | 239) as4 | ag 125 | 155 140 170, 1310 88 [Aptv| Rol | 27 lca7oas [155 | 234 | 420 | 114/100 | 125 | 125 | 153/12 | 9 76 [Rp1v| apt | 18 | lca 7osa | 155 | 234 | 420 | 114 100 125 125 153-12 | 9 76 |Ap1v| Apt | 19 ca7oas | 155 | 234 | 420 | 114 | 100 | 125 | 125) 153 12 | 9 76 |Rp1v%| Rpt | 20 fea 12033 155/234 | 40 | 114/100 125125153] 12 | 9 76 |Rpi% Rp | 20 |carz0r35 78-242 [433 [125 [vas | 150 | 140 | 170 | 13 | 10 98 |p 1%) Rp | 22.5 | 12085 | 176 | 242 | 433. 125 125150 140 | 170 | 19) 1068 |Ap1%| Apt | 26 fexzooaa [178 [24a [aa | 12s [125 | 150 | 140 | 170| 13 | 10 98 [Aptv| aot | 24 [ca 200/35 178 [242 | 433125125 150140) 170 13_| 10 98 APIA] Rp1 24 lea zoos | 178 | 24a 1 ass | sas [125 | 1501 140 | 170] 13/1088 [Rp tA) api | 26 oats Precision Pipework Lid, Hom Hl Lowest, Suolk, England, NR&3 OPX Tel 01502 500686 Fax: 01802 386857 Emel: [email protected]Dosing Pump averda ~ dubai A Quae i indusnal Area, Warehouse of Rashed Mala Sa En Fouts, Dua UAE. T9714 A0MIOT F971 4 ATIOTT? PO WOR 76775, Dubai UAE BaubaiGaverdacem Waveiacom averda n“HTINA” series Metering Pumps Configuration ce Fowrsgple 250486 (19025518) Four sly T15NHC(S0+135 Model H Data Sheet CAPACITIES | ose | VALE [eae [om our oe | a vor | hasan =| ae] es | siagaretew | raternegenserre| <0 | ae] TA 1002) |V 00 UGB ENDS eee 1 ose vec Pump esd | oxhas = Sag bg | 7 oF | vent a a >| mor | aie, | mor | ceume | mre | vor | mo | 1m wher | ae wor [ten | re | ror [ee Enee omit dea 20 iy Sscsoorenpa ce ‘Seamer SSR nee enone sense “a“HTINA” series Metering Pumps Data Sheet INFORMATION Stroke per minute Stroke length | Powor consumption Power consumption aa aia range retatitly | at (290 VAC) stiisvac | Weaht 7006 15 150 002 5 750 41K from 80% to 10096 19 Wait 24 Wat 708 15 150 BeaLs) Cc a ) | [P65 encasure (NENA) *HTINAY metering pumps are manufactured in molded glass hes and Polpropplee housing to eure retecion agahstagresehe chemicals and toh eninment. mines) [serps ENVIRONMENT: -10°C- 445°C (14°F 113°F] MORE INFORMATION Flow ce por Stroke ‘Min coin] Maxth | Min | Max 1006 | 27 os | 002 | 006 10 bar 145 PSL too2 | 594 2 eos | 022 10 bar 145 PSL o7oa | 120 4 | 013 | 044 7 bar 101 PSI o7os [150 5 oie | 058 7 bar 101 PS! etascanapa tpi are 74averda Flow meter averda - dubai 1 Quee 3d Industral Ares, Warenoute ot Rashad Malis Si Bin Fouts, Dubs UAE 6 {TST Ag7OTOY BAST £AOTO7T? PO BOR T5775 Duna UAE Ecubainaverdacom Waverdacon amet saa aed 5903 yeas ratGF Piping Systems valid from 79044 Datasheet Variable area flow meters Variable area flow meter type 335 B Float in PVDF without magnet With solvent cement sockets PVC-U metric Sesterange [a [ON ]Tapertubein | Tapertube in [Topertubein Jag] a on Imm) | (mm) | PVC-U transp. O- | Polyamid O-rings | Pelysulfone O- ingen EPDM | 2POM rings in EPDM ode Code ocr BE 30-500] $2) 25) 190395000 |rvesesoz0 [roasosoao | aca a0 000] 32} 25) 198 395001 |tsesasoz1 —|roesasoar | 528 40-1500] 40] 32|108 395002 | tae sasoaz —|tvesasoaa | 608 250-2500| 0| 32) 198338000 |oasasazs —|tossssuaa—_ | set 2e0 2000) 50| 40) 198338008 |iosaaseze —|iossssoas | ase 300-3000] so] 4o|r98sas005 | 198 as02s ase sasoas | 1.038 a 00-6000] so| 40|ta8sas00e | teesaseze | toasgseae | oot 5 800-6000] 63] s0|ta8szs00r | tsesasezr ——toasssoar | ass ; 4000-10000] 3) $0) ‘90305008 |iapaasoze —tassasoce | 1250 7 4800- 18000| 63| so|taeaasoos — /saesasezs tas szsoas | 1420 1 2000-20000] 75| 65 199235010 | is8335030 | 9835050 | 2630 | 3cc0- 30000] 75| 65 19833500 | fssaasast | tossssust_ | 272 | 0c0-000| 75| 5 tan 335012 | iseassuse —|resaasosa | 2400 4 i tr | ft tor | 0-800) 56] oes] 241] sas] 1 400-1000) 58] 986] 3a | eas] 14 450-1500] 72) 80| 341| eas] | 2 250-2500] 72| 303] ei| sas] _2| 4 200-2000) €3] 403 241] 33s| 2% ‘OL 300-2000] e3] 40a] 341] 335] 2 Ll 00-6000] €3) aaa| 34i/ g3s| 2% 20-6000] 103] tr] set| 835| 2% 1000 0000| 404) > se 3 me om 2 mane mdse doy zen coe > cas att 7 70 000 te oar Siseies ‘re usage 0:97 ara 7 “pane pn arose ster a tangs sr ei ep tn an 2 “Nas theron tp ee ante inate pe oar focommended pane cious mension D1 mm rage te vwenceatnt 280 11808 ern ttre WIKAl sett nd room penne ee eset ai cps eee opty. ‘Site ye pace teas peta ay boule yaa WIKA Instrument Corporation 41000 Wiegand Boulovarc Lawrence, GA 0043 ‘al 770) 519-8200 Toll-free 1-888-WKKA-USA Fax (770) 098-5110 E-Mail [email protected] nm ‘vu. wika.comA, averda water Pressure Filter averda ~ dubai |AlQuoz Sed Insta Area Warehouse ot Rashed Kata Sa in Fouts: Dub, UAE ‘T3714 4070707 +371 44070777 POOR 7E7IS Duo. UAE Edubatmaverdaccrn W averdh.com» STRUCTURAL © "¢ COMPOSITE PRESSURE VESSELS COMPOSITE VS. STEEL a STRUCTURAL® TECHNOLOGY AND MANUFACTURING PROCESSES. CMs ten enc CRU acne) Reese ee san ane Sonia Tee eC CN LU glass roving and sealed with epoxy resin. Sees eee Sc leak-free vessel. Computer-aided winding DEUS Ur mete ocr RC are used to produce a tank that offers out- Rete ame Mea Global Leaders in Composite _Pressure Vessel Technology The non-corrosive, cost-effective solution for commercial/industrial water treatment and storage APPLICATIONS Composite Pressure Vessels are used for large commercial and industrial applications such as: + Softening + Filtration + Storage WHY CUSTOMERS SPECIFY STRUCTURAL + Trusted performance + High quality products * Unparalleled customer support + Rapid delivery aCOMPOSITE PRESSURE VESSELS SPECIFICATIONS eK vsorass[_cszeremo | esooneso | wessurae | evaeo | sue wees | a7 | sores | annesis | _ossinscro | essen | eanez0 | ewer | enoa axe =1__|sorose | ennreso | sssonses | azoonsea | ewano | suc | oat ase 73 | sores | —revsnony | easonoas | amsas | semen | sweet | oss N72 eT | ono | mesreves | rosorma2 | asasrono | _maweer | swe | apa mare | wt | sonoaa | poaanoeer | raaormsn | avsamaen | —vonsos | sucot | ovsez zee [ever | worose | easoeaws | vasonevea | mz0nie7 | _woasos | tee00 | —wneai zexco | oe | wanna | risanona | sasanesez | sozonene | revere | swcext | ses soxco | eer | waroae | eesanorss | ssonrno | sozonee | ever | taroo | esms0 sore [#19 | woraae | vasaoou | Toaommaz | sooras | samo | cert | ona. sore [ever | oroae | anaanzsa | resoons | soanne | —wrrorg | taboo | aps verre | «78 | woroae | eosaaover | rosonmor | ssoomae | asaseos | swcent | oxen sexe | ever | woreae | seswezrso | rewrama | soiamna | asapves | moo | amen axe | ore | sono | veseroszo | ruwreoro | “ezerona | smcao | swciow | aroneao aziz | ever | sono | somzasso | Taoaresea | easroraz | esmaoao | tno | scons. were | er | worase | siswzona | —rormom | eases | asmmo | mevon | wunaso were | ere | worase | seswem7 | vavoresa | eeasraese | anureso | rwron | araao ia | ere | worase | euarzosre | _erm/roea | eseaneasy | eoormo | avon | seos0e0 exer [ veneer | worose | eeavaoea | ersomeny | easeneasr | ~coorme | raron | eorneo exes | ever | sores | oaswasma | eaorasi | exnanassr | owaeon0 | Tero | ssoani0 sxe5 | enmer | worase | seswesny | nesarusa | eaccneasr | ooarnora | rapon | sou ears [wemmeer| ones | mowwamna | vaowessea | enous? | sonra | rmro | w0sa0o exes | ermnowr | wanose | wesnoses | wssoneasr [essen | snneoma | tmroo | oseien | rt oe ep oot 254 Note: ASHE Code abi o large nk 8 on deter | Bonet serece oom 27 mn 2 Prt ig Cntantcaoner sve fr png sah COMPOSITE VESSEL BENEFITS OVER STEEL TANKS COMPOSITE VESSELS: LOWER TOTAL OPERATION COSTS VERSUS STEEL TANKS Eons Sr eae Very neavy ana eitficut | 60% lighter than steel and STRUCTURAL Composite Vessels tohandiethusinvoves | easier to handle thus lower higher labor cost to install_| installation costs ae ee ee ce Tonks Corode ond rust vera | Corasioneistnt bath Sea period of time inside and out Cost Lining has tobe Low maintenance periodically treated WH Procuct Price Mf nstatation fl] vairterance Over Years Painting and coating | Natural Roerglas shel have to de undertaken | never fades or changes color; regularly Colored shel recommendee for UY protetion Pntalr Watet Chardon + Home of Structural Eaanom carers eyes Phone: 440.206.8116 Wat STRUCTURAL Since" Sos Pentals Water wn pentaiwaterieatmen.com Printed inUS.A. 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