2010 ON-HIGHWAY & EXPORT

T780
Parts Manual
Revised: January 2013 12261-475
 USING THIS PARTS BOOK
This Parts Manual has been designed for optimum
ease of reading and is the key to Customer-Distributor-
Factory communication. Genuine replacement parts,
along with interchangeable product improvements as
they become available, will keep your machine in a
reliable and productive condition.

The following instructions describe the features of the

manual and how to use it effectively.

Use this manual also as a supplement to the Operator’s

Manual and Maintenance Manual when performing
service procedures on the machine.

IMPORTANT

This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.

The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.

PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).

EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in reading the manual.
 INSTRUCTIONS FOR ORDERING PARTS

When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:

MACHINE IDENTIFICATION:

State the model and serial number. The serial number can be found on the lower front of
the crane cab (A). The model number can be found , in some cases, on the base section
of the boom (B). Other times it may be located on the superstructure in the narrow
structure just ahead of the counterweight (C).

A
C

PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and quantity 
1 707 6594 Gear ..................................................... 1
required. Do not use the item number. Avoid
using the words “Pairs” or “Sets”.

SHIPPING INSTRUCTIONS:

State the invoicing address. Unless otherwise

specified, invoices will be mailed to the shipping
address. INVOICE TO: SHIP TO:
Mid State Equipment Ace Construction Co.
State the correct shipping address and the Milwaukee, WI Madison, WI
means of shipment: parcel post, air mail, air
freight, UPS, bus, etc.
 LOCATING INDIVIDUAL PARTS

1. Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:
Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).

2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.
Check the title block on the pages to determine the application of the group to your particular
machine.

ENGINE ASSEMBLY ENGINE ASSEMBLY

Cummins (Fuller) 6 Cummins (Allison) 6A

3. Major assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarizeyourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to
be sure you are ordering the correct part.

4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot
be ordered separately.

5. Quantities are shown as required per component assembly unless otherwise noted.

6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component part or a subsequent page as indicated.

7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
 PARTS GROUPS
T780
2 CARRIER FRAME, FUEL TANK 7 TRANSMISSION (Auto)
2.1) Frame 7.1) Transmission (Allison - Auto)
2.2) Boom Rack 7.2) Main Housing
2.3) Decking 7.4) Fill Tube
2.5) Fuel Tank 7.5) Main Shaft
7.6) Flange
3 OUTRIGGERS 7.7) Front Support And Oil Pump
3.1) Outriggers Assembly 7.9) P1 Planetary
3.3) Outrigger Assembly (Option) 7.10) P2 Planetary
3.5) Outrigger Beam Assembly 7.11) Control Valve
3.6) Beam Assembly (Option1) 7.15) Oil Cooler
3.8) Beam Assembly (Option2) 7.16) Torque Converter
3.10) Outrigger Jack Cylinder-Sides 7.18) Flexplate & Adapter
3.11) Upper Outrigger Cylinder 7.19) Rotating Clutch
3.12) Lower Outrigger Cylinder 7.21) Converter Housing
3.13) Outrigger Valves Front 7.23) P3 Planetary And Rear Cover/Retarder
3.14) Outrigger Valves Rear 7.27) Wiring Harnesses
3.15) Front Jack
3.16) Outrigger Pad 7A TRANSMISSION (Manual)
3.17) Outrigger Sensor Installation 7A.1) Transmission
Eaton/Fuller RTO-14909ALL (Manual)
4 CARRIER SUSPENSION
4.1) Front Suspension 7B TRANSMISSION (Auto)
4.3) Rear Suspension 7B.1) Transmission Allison's HD 4070P-Auto
4.6) Air System Rear Suspension
4.7) Lower Suspension Kit 9 DRIVE SHAFTS
9.1) Drive Shaft, Transmission
5 CARRIER AXLES & WHEELS 9.2) Drive Shaft
5.1) Axles 9.3) Drive Shaft, Inter-Axle
5.2) Wheels and Tires-Front
5.3) Wheels and Tires-Rear & Front 10 BRAKES
5.4) Wheels and Tires-Rear 10.1) Air System
10.5) Air System
6 CARRIER ENGINE 10.6) Air System
6.1) Engine ASSY- 2010 Domestic 10.7) Air System
Auto Transmission 10.8) Air System
ISX15, 500HP Cummins Engine 10.9) Air System
6.6) Engine Cooling Assembly Export 10.10)Air System Air Dryer
6.7) After Treatment Assembly
11 STEERING
6A CARRIER ENGINE 11.1) Steering Hydraulics
6A.1) Engine ASSY- 2010 Domestic 11.2) Steering Gear, Master
Manual Transmission 11.3) Steering Gear, Slave
ISX15, 455HP Cummins Engine 11.4) Steering Wheel
6A.6) Engine Cooling Assembly 11.5) Steering Pivot Assembly
11.6) Steering Column
6B CARRIER ENGINE 11.7) Intermediate Column Assembly
6B.1) Engine ASSY - Export
Manual Transmission 12 SUPERSTRUCTURE
QSX15, 435HP Cummins Engine 12.1) Superstructure
6B.7) Engine, Cooling Assembly Export 12.3) Swing Bearing
6B.10) Module, Exhaust 12.4) Cab Mount Assembly

12/2012
 PARTS GROUPS
T780
11 STEERING 27 OPERATOR’S CAB & MACHINERY HOUSING
11.1) Steering Hydraulics 27.1) Operator’s Cab
11.2) Steering Gear, Master 27.4) Operator’s Cab
11.3) Steering Gear, Slave 27.5) Operator’s Cab
11.4) Steering Wheel 27.6) Operator’s Cab
11.5) Steering Pivot Assembly 27.7) Operator’s Cab
11.6) Steering Column 27.8) Crane Cab - Wipers
11.7) Intermediate Column Assembly 27.9) Crane Cab - Wipers
27.10) Operator’s Cab-Front Windshield
12 SUPERSTRUCTURE 27.11) Operator’s Cab-Roof Hatch
12.1) Superstructure 27.12) Operator’s Cab-Door
12.3) Swing Bearing 27.13) Crane Cab-Shelf Assembly
12.4) Cab Mount Assembly 27.14) Carrier Cab Lower (Auto)
27.17) Lower Cab Assembly
13 COUNTERWEIGHT 27.20) Carrier Cab Lower (Manual)
13.1) Counterweight, 15000# 27.24) Carrier Cab
13.3) Counterweight Mount Assembly 27.25) Carrier Cab
13.4) Front Counterweight 27.26) Carrier Cab
13.5) Cylinder Counterweight 27.27) Carrier Cab
27.28) Carrier Cab (Door)
22 SWING SYSTEM 27.29) Engine Housing
22.1) Swing Drive Braden 27.30) Operator’s Seat (Cranes)
22.2) Swing Reduction Unit Braden 27.31) Operator’s Seat (Lower Cab)
22.4) Swing Motor
28 OPERATOR’S CONTROLS
24 PUMP DRIVE CASE 28.1) Controls
24.1) Winch/Swing Pump 28.2) Swing Brake Control
(Automatic Transmission) 28.4) Swing Lock Assembly
24.2) Winch/Swing Pump (Manual Transmission) 28.5) Boom Angle Indicator
24.3) Boom Pump (Automatic Transmission) 28.6) Throttle Controls, Upper
24.4) Boom Pump (Manual Transmission) 28.7) Throttle Controls, Lower
28.9) Module Arm Assemblies
25 HYDRAULIC SYSTEM 28.10) Right Arm ASSY-Single Axis
25.1) Lower Hydraulic Assembly (Auto) 28.11) Left Arm ASSY-Single Axis
25.10) Lower Hydraulic Assembly (Manual) 28.12) Right Arm ASSY-Double Axis
25.18) Lower Hydraulic Assembly (Auto) 28.13) Left Arm ASSY-Double Axis
25.29) Hydraulic Reservoir 28.14) Boom Control
25.31) Hydraulic Reservoir 28.15) Control Module
25.33) Diverter Valve 28.16) Control Module
25.34) Front Jack Valve
25.35) Fan Control Valve 30 MARKING
25.36) Fan Control Valve 30.1) Decals
25.37) Pumps & Winch 30.2) Decals
25.38) Pumps & Winch 30.4) Decals
25.39) Upper Hydraulic Assembly 30.6) Decals
25.42) Swivel
25.44) Boom Valve
25.45) Winch
25.46) Winch Valve
25.47) Shuttle Reducing Manifold
25.49) Swing Valve
25.51) Boom Hold Valve
25.52) Swing Drive
25.53) Relief Valve

/2012
 PARTS GROUPS
T780
31 HEATING & AIR CONDITIONING (OPERATOR CAB) 39 HYDRAULIC TELESCOPING BOOM
31.1) A/C & Heater Options Operator Cab 39.1) 126’ Boom
31.2) Hydraulic A/C And L.P. Heater 39.7) 6 Sheave Assembly Nylon
Operator Cab (Option-1) 39.8) 126’ Boom Extend Cylinder
31.5) Hose Installation Kit 39.9) 126’ Boom Hold Valve
Operator Cab (Option-1) 39.10) 126’ Boom Hoist Cylinder
31.7) Hose ASSY. EVAP. COMP. 39.11) 126’ Boom Sheave
Operator Cab (Option-1)
31.8) Hose ASSY. Drier to EVAP. 39A JIB
Operator Cab (Option-1) 39A.1) Offsettable Jib 33’-57’
31.9) Hose ASSY, - 6 HYD Case Drain 39A.2) Offsettable Jib 32’
Operator Cab (Option-1) 39A.3) Jib Stowage Assembly
31.10) Kit, MD 9037/47/57 MTG 39A.5) Anti-Two Block, Jib
Operator Cab (Option-1)
31.11) Suburban Assembly Heater 40 HYDRAULIC WINCH
Operator Cab (Option-2) 40.1) Winch Motor
31.13) No Heater Includes Cover 40.2) Winch Assembly
Operator Cab (Option-3) 40.4) Winch Tension Roller Assembly
31.14) Deluxe A/C and Flameless Heat
Operator Cab (Option-4) 44 HOOK BLOCKS, BALLS
31.15) Cab ASSY Kit Operator Cab (Option-4) 44.1) Hook Block, 5 Sheave / 75 Ton
31.16) Hydraulic Drive Unit 44.2) Overhaul Ball, #419 / 12 Ton / 3/4”
Operator Cab (Option-4)
31.19) Hose & Drive MTG Kit 45 WIRE ROPE
Operator Cab (Option-4) 45.1) Wire Rope
31.20) Thermostat Assembly Operator Cab
50 ATTACHMENT OPTIONS
31A HEATING & AIR CONDITIONING (CARRIER CAB) 50.1) Auxiliary Winch
31A.1) Bundle, AC & Heat (Carrier Cab) 50.2) Auxiliary Boom Head Sheave
31A.2) Hose & Cond Kit, T300 W/ ISC2010 (Carrier 50.3) Anti-Two (Aux Sheave)
Cab) 50.4) Boom Dolly
31A.3) Blower Unit VW7 2AH (Carrier Cab) 50.5) Boom Dolly (Hydraulic Assembly)
31A.4) Kit, ELECT WTR VLV (Carrier Cab) 50.6) Boom Dolly (Light Bar)
31A.5) Blower Unit VW7 2AH (Carrier Cab) 50.7) Boom Dolly (Suspension)
31A.7) ASSY, Evap Coil (Carrier Cab) 50.8) Boom Dolly (Suspension)
31A.8) ASSY, Blower 12V (Carrier Cab) 50.9) Boom Dolly (Suspension)
31A.9) Outside Air Kit (Carrier Cab)
52 RATED CAPACITY INDICATOR (RCI 510)
33 ELECTRICAL SYSTEM 52.1) Greer RCI510 (Computer)
33.1) Dash Assembly, Upper 52.2) Greer RCI510 (Reel)
33.3) Dash Assembly, Carrier 52.3) RCL Assembly
33.7) Circuit Breaker, Upper
33.8) Circuit Breaker, Lower 54 FILTERS
33.9) Electrical System, Batteries 54.1) Filter Specifications
33.11) Electrical System Lights
33.13) Electrical System Lights 55 SPARE PARTS LIST
33.14) Electrical System Harnesses 55.1) Recommended Spare parts List
33.15) Collector Ring - 40 Pass
33.16) Relay Panel, Carrier
33.17) Shift Console Assembly, Lower

/2012
 9

9
1
6

10

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

722F0210 (Rev B) Frame

1 12196-10 Weld Stud, FT 0.3125-18 X 1.00......2 6 718-0322 Mount - Transverse Link ................. 1
2 717-0205 Mount - Deck....................................4 7 718-0703 Upper Steel Kit ................................ 1
3* 717-0886 Top Plate ..........................................1 8 718-0904 Gusset Side .................................... 2
4 718-0185 Mount - Shock ..................................2 9 718F0318 Axle Stop......................................... 4
5 718-0321 Gusset..............................................2 10 722F0209 Frame Less Rear Suspension ........ 1

*ITEM 3 IS NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

FRAME MODEL: T780 2

P/N 12261-475
PAGE 2.1
 4

3
6, 8

2 1

7, 5

REF PART NO. DESCRIPTION QTY

722A0247 (Rev A) Boom Rack ASSY

1 714-0770 Bumper, Rubber ........................................... 4

2 718-0396 Angle............................................................ 3
3 718F0588 Support Pedestal.......................................... 1
4 718F1049 Boom Rack .................................................. 1
5 N04-375C000-2A Nut, HEX 0.375-16, ST Z GRA .................... 3
6 S14-750CB00-H2 SCR, SHCS 0.75-10 X 2.00, ST Z ............... 6
7 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ............ 3
8 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ ............ 6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

BOOM RACK MODEL: T780 2

P/N 12261-475
PAGE 2.2
 24 32, 28, 42

17, 19

15, 3 3, 14, 15
7, 28, 34, 31, 42, 27
42, 39, 36
30, 14, 15
35, 8, 28, 44, 29, 32

5, 14, 3, 15 15, 14, 3

30, 4, 41
3, 14, 15
14, 15, 31
36, 39, 41
3, 14, 15 25
36, 42
42, 37, 33
15, 14, 3 4, 5, 31
12 15, 14, 3
3, 14, 15

18
22
21 36, 28, 42

14, 15 13, 3, 15 15, 14, 3

15, 14, 3
14, 3, 15 13, 3, 15 3, 14, 15

10, 9, 11 38, 26, 20 40, 2, 43 1, 6 23

SEE PAGE 2.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2011

DECKING MODEL: T780 2

P/N 12261-475
PAGE 2.3
 SEE PAGE 2.3

REF PART NO. DESCRIPTION QTY

722-0227 (Rev C) Decking Assembly

722-0226 (Rev A) Kit, Deck

1 1200 -1 SCR, HHCS 0.25 UNC X 0.75 GR5 ...............4

2 1200-328 7/16-14NC x 1.25 GDS Bolt ...........................12
3 1203-255 Screw, Button Head, Torx ...............................148
4 1204-34 5/16 HEX Flange Nut .....................................12
5 1209-24 5/16 Fender Washer.......................................10
6 1210-14 Washer, Lock 9.25..........................................4
7 1221-125 Mount .............................................................2
8 1221-137 Mount, Rubber................................................2
9 12219-17 Cable 7x7 Aircraft Plastic ...............................4
10 1222-225 1/8 Cable Sleeve ............................................4
11 1222-339 5/16 Saftey Snap Pin......................................4
12 1240-29 Clamp P, 1.125 DIA ........................................1
13 209-00873-10 U-Spring Nut...................................................30
14 340-2119 Nut, HEX, K-Lock 0.3125 - 18, ST Z ..............165
15 380-1801 WSH, FNDR 0.312X2.00, 5518-8 ..................329
16* 464-1113 Foam Tape .....................................................3
17 708-8352 Mirror R.H. ......................................................1
18 712F0068 Step ................................................................2
19 714-0527 Hardware Kit, Non Pre-Set .............................1
20 714-0770 Bumper, Rubber .............................................16
21 717-0585 1/8 Cable Sleeve ............................................4
22 717-0586 Bar..................................................................4
23 717 0819 Cover Rear Frame..........................................1
24 718 1047 Housing, Engine ............................................ 1
25 722-0226 Decking Kit .................................................... 1
26 N04-250C000-25 Nut,HEX 0.25-20, ST Z GR5 ......................... 16
27 NYL-312C000-25 Nut, HEX NYL-INS 0.312-18, ST Z G5 ......... 4
28 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5 ......... 22
29 NYL-500C000-25 Nut, HEX NYL-INS 0.50-13, ST Z G5 ........... 2
30 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00, ST Z G5 ........ 30
31 S01-312CA25-25 SCR, HHCS 0.3125-18X1.25, ST Z G5 ........ 10
32 S01-375CA25-25 SCR, HHCS 0.375-16X1.25, ST Z GR5 ........ 12
33 S01-375CA50-25 SCR, HHCS 0.375-16X1.50, ST Z GR5 ........ 4
34 S01-375CB25-25 SCR, HHCS 0.375-16X2.25, ST Z GR5 ........ 2
35 S01-500CC50-25 SCR, HHCS 0.50-13X3.50, ST Z GR5 .......... 2
36 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, STZ G5 ...... 24
37 T113709 Plate, Nut....................................................... 2
38 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z................ 16
39 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.............. 8
40 W07-438X000-20 WSH, LCK, MED SPLT 0.4375, ST Z............ 12
41 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z................ 10
42 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z.................. 55
43 WAW-43WX000-20 WSH, FL TYPA-WID 0.4375, ST Z................ 12
44 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z.....................2
45* 222780 Remote Outrigger Control Door..... ................1
46* 222781 Remote Outrigger Control Door Hinge........... 1
47* 222782 Remote Control Outrigger Control
Door Spring And Mounts ................................1

* ITEMS 16, 45, 46 & 47 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2011

DECKING MODEL: T780 2

P/N 12261-475
PAGE 2.4
 12 7 3 9 5, 11

15 24, 17, 8

14

13
24, 22, 19, 16

2
1

18 4 10 6 25, 23, 14
21

REF PART NO. DESCRIPTION QTY

722A0280 (Rev 00) Fuel Tank Assembly

1 1219-232 Plug .....................................................................2

2 1219-346 Adapter................................................................2
3 1219-464 Adapter................................................................1
4 1219-815 Adapter, Male Pipe Elbow-JIC 1/2.......................1
5 1221-152 1.75” Wide Rubber Insulator ..............................2
6 1221-153 1.5” wide adhesive Rubber Insulator...................2
7 1245-186 Sender‘ ................................................................1
8 200B2007-58 Clamp-Medium Duty............................................1
9 435-1017-24 Hose ASSY .........................................................1
10 707-7018 Strap, Fuel Tank ..................................................6 FT
11 707-7018-1 Strap, Fuel Tank ..................................................6 FT
12 717-0172 Fuel Tank, 100 GAL.............................................1
13 717-0594-114 Hose ....................................................................1
14 717-0594-180 Hose ASSY .........................................................1
15 717-0595-202 Hose ....................................................................1
16 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ............................2
17 NTP-375C000-25 Nut, HEX TPLCK 0.375-16, ST Z GR5 ...............1
18 NYL-500C000-25 Nut, HEX NYL - INS 0.50-13, ST Z G5 ...............4
19 S01-375CA50-25 SCR, HHCS 0.375-16 X 1.50, ST Z GR5............2
20* SHF-500CA25-25 SCR, HHCS FT 0.50-13 X 1.25, ST Z G5 ...........8
21 T103590 FUEL FILTER ......................................................1
22 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z....................2
23 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z......................8
24 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z........................3
25 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z..........................8

* ITEM (20) NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

FUEL TANK MODEL: T780 2

P/N 12261-475
PAGE 2.5
 D
C C

A E E

8, 9

11

12

13, 14 6, 7, 10
DETAIL A DETAIL D

5
11
3, 4
12
13, 14
VIEW E-E VIEW C-C

SEE PAGE 3.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

OUTRIGGERS ASSEMBLY MODEL: T780 3

P/N 12261-475
PAGE 3.1
 SEE PAGE 3.1

REF. PART NO. DESCRIPTION QTY.

718A0005 (Rev D) Outrigger Assembly

1 718A0006 Beam Assembly...............................2

2 718A0878 Beam Assembly...............................2
3 1200-43 Capscrew, 0.31C X 2.50..................8
4 1205-32 Nut, Lock 0.31 .................................8
5 717 0859 Pin ...................................................4
6 713F0111 Pin ...................................................4
7 12219-15 Cable ...............................................4
8 718 0620 Pad, Wear........................................4
9 718 0622 Disk..................................................4
10 1222-225 Sleeve..............................................4
11 718F0496 Spacer, Beam..................................Ref
12 718F0495 Spacer, Beam..................................Ref
13 1203-255 Screw, Button HD 0.31C X 1.00 ......Ref
14 380 1801 Washer, Flat 0.31 ............................Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

OUTRIGGERS ASSEMBLY MODEL: T780 3

P/N 12261-475
PAGE 3.2
 C C
A

D 2

6, 7, 10 6

DETAIL A
3, 4
VIEW C-C

8, 9

DETAIL D

SEE PAGE 3.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 10-2011
OUTRIGGER ASSEMBLY MODEL: T780 3
P/N 12261-475 (Option)
PAGE 3.3
 SEE PAGE 3.3

REF. PART NO. DESCRIPTION QTY.

T121257 (Rev D) Outrigger Assembly

1 T121301 Beam Assy ......................................2

2 T121302 Beam Assembly...............................2
3 S01-312CB50-25 Capscrew, 31C X 2.50.....................8
4 1205-32 Nut, Lock, .31 ..................................8
5 717 0859 Pin ...................................................4
6 7130F111 Pin ...................................................4
7 12219-15 Cable ...............................................4
8 718 0620 Pad, Wear........................................4
9 718 0622 Spacer .............................................4
10 1222-225 sleeve ..............................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 10-2011
OUTRIGGER ASSEMBLY MODEL: T780 3
P/N 12261-475 (Option)
PAGE 3.4
 5 1

6
4
16, 17, 18
12 (Inside)

14, 15

13

10, 11
19 (Inside)
3

7, 8, 9 20
(Inside)

REF PART NO. DESCRIPTION QTY.

718A0006 (Rev F) Outrigger Beam Assembly

1 See Page 3.4 Cylinder, Jack - 718 0728 ............... 1

2 718F0003 Inner Beam...................................... 1
3 718F0004 Outer Beam ..................................... 1
4 1219-441 Adapter............................................ 6
5 12019-690 Adapter............................................ 2
6 717 0346 Hose Cover ..................................... 1
7 718 0595 Pin, Cylinder .................................... 1
8 1207-16 Pin, Cotter ....................................... 1
9 1208-20 Washer ............................................ 1
10 718 0030 Mount, Foot ..................................... 1
11 1200-120 Bolt .................................................. 2
12 718 0029 Tube, Cylinder ................................. 1
718 0620 Wear Pad ........................................ 1
718 0622 Spacer ............................................. 1
13 1219-470 Adapter, 90° .................................... 3
14 1209-40 Flatwasher, .75................................ 4
15 1242-108 Bolt .................................................. 4
16 1200-57 Bolt .................................................. 2
17 1210-20 Lockwasher, .38 .............................. 2
18 1209-4 Flatwasher, .38................................ 2
19 See Page 3.5 Cylinder, Upper - 718 0001 ............. 1
20 See Page 3.6 Cylinder, Lower - 718 0002 ............. 1
21* 716 0222-54 Hose - Not Shown ........................... 1
22* 716 0222-39 Hose - Not Shown ........................... 1
23* 716 0222-172 Hose - Not Shown ........................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

OUTRIGGER BEAM ASSY MODEL: T780 3

P/N 12261-475
PAGE 3.5
 12 13, 14

7
12 2
11

12

10
9
24, 25 19
31
34, 35, 32
8

18 6, 5, 1 20
29, 28 28, 29
21 30 33 26
2 22
27 23

16, 17, 15
2

SEE PAGE 3.7

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 10-2011
BEAM ASSY
(Option 1)
MODEL: T780 3
P/N 12261-475
PAGE 3.6
 SEE PAGE 3.6

REF. PART NO. DESCRIPTION QTY.

T121301 (Rev A) Beam Assembly

1 718 0595 1 X 2.25 Clevis Pin ..........................1

2 1219-441 Adapter, STR...................................6
3 12019-690 Adapter, 90 Deg ..............................2
4 717 0346 Cover, Hose.....................................1
5 1208-20 Washer ............................................1
6 P02-125XB00-20 Pin, Cotter........................................1
7 T121255 Clamp Cylinder ................................1
8 718 0728 6 X 24 Jack Cylinder........................1
9 718F0003 Inner Beam ......................................1
10 718F0004 Outer Beam .....................................1
11 S01-500CD00-25 Bolt, .50C X 4.00 .............................2
12 1219-470 Adapter, 90 Deg ..............................3
13 S01-750CB25-Y8 Bolt, .75C X 2.25 .............................4
14 WAN-75NX000-20 Washer, Flat, .75 Hard ....................4
15 W07-375X000-20 Washer, Lock, .38............................2
16 WAW-37WX000-20 Washer, Flat, .38 .............................2
17 SHF-375C750-25 Bolt, .38C X .75 ...............................2
18 718 0001 Cylinder, O.R. Upper .......................1
19 718 0029 Tube, Cylinder .................................1
20 T121256 Cylinder, O.R. Lower .......................1
21 716 0222-54 Hose ................................................1
22 716 0222-39 Hose ................................................1
23 716 0222-166 Hose ................................................1
24 718 0620 Wear Pad.........................................1
25 718 0622 Spacer .............................................1
26 718 0929 Inner Shim .......................................1
27 718 0932 Outer Bar .........................................1
28 380 1801 5/16 Stainless Flat Washer..............8
29 1203-255 5/16NC-1 Button HEX
Head SS Screw ...............................8
30 718 0931 Outer Shim ......................................1
31 T121305 Extension Cable, Sensor .................1
32 WAR-164X000-22 WSH, FL TYPA-REG 08, ST Z........2
33 718 0930 Inner Bar..........................................2
34 T121662 Eye Bolt ...........................................1
35 N23-164C000-20 Nut, HEX, MACH 08-32, ST Z .........2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 10-2011
BEAM ASSY
(Option 1)
MODEL: T780 3
P/N 12261-475
PAGE 3.7
 12 13, 14

7
12 2
11

12

10
9
24, 25 19
36
34, 35, 33
30

18 6, 5, 1 20
29, 28 28, 29
21 31 27 26
2 22
32
23
3

16, 17, 15
2

SEE PAGE 3.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 10-2011
BEAM ASSY
(Option 2)
MODEL: T780 3
P/N 12261-475
PAGE 3.8
 SEE PAGE 3.8

REF. PART NO. DESCRIPTION QTY.

T121302 (Rev A) Beam Assembly

1 718 0595 1 X 2.25 Clevis Pin ..........................1

2 1219-441 Adapter, STR...................................6
3 12019-690 Adapter, 90 Deg ..............................2
4 717 0346 Cover, Hose.....................................1
5 1208-20 Washer ............................................1
6 P02-125XB00-20 Pin, Cotter........................................1
7 T121255 Clamp Cylinder ................................1
8 718 0728 6 X 24 Jack Cylinder........................1
9 718F0003 Inner Beam ......................................1
10 718F0004 Outer Beam .....................................1
11 S01-500CD00-25 Bolt, .50C X 4.00 .............................2
12 1219-470 Adapter, 90 Deg ..............................3
13 S01-750CB25-Y8 Bolt, .75C X 2.25 .............................4
14 WAN-75NX000-20 Washer, Flat, .75 Hard ....................4
15 W07-375X000-20 Washer, Lock, .38............................2
16 WAW-37WX000-20 Washer, Flat, .38 .............................2
17 SHF-375C750-25 Bolt, .38C X .75 ...............................2
18 718 0001 Cylinder, O.R. Upper .......................1
19 718 0029 Tube, Cylinder .................................1
20 T121256 Cylinder, O.R. Lower .......................1
21 716 0222-54 Hose ................................................1
22 716 0222-39 Hose ................................................1
23 716 0222-166 Hose ................................................1
24 718 0620 Wear Pad.........................................1
25 718 0622 Spacer .............................................1
26 718 0929 Inner Shim .......................................1
27 718 0930 Inner Bar..........................................2
28 380 1801 5/16 Stainless Flat Washer..............8
29 1203-255 5/16NC-1 Button HEX
Head SS Screw ...............................8
30 718 0879 Cylinder ...........................................1
31 718 0931 Outer Shim ......................................1
32 718 0932 Outer Bar .........................................1
33 T121662 Eye Bolt ...........................................1
34 N23-164C000-20 Nut, HEX, MACH 08-32, ST Z .........2
35 WAR-164X000-22 WSH, FL TYPA-REG 08, ST Z........2
36 T121305 Extension Cable, Sensor .................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 10-2011
BEAM ASSY
(Option 2)
MODEL: T780 3
P/N 12261-475
PAGE 3.9
 718 0728

14 1 2 1 3 4 5 67 8 9

11
12
16 13

18
718 0728

15 10

17

REF PART NO. DESCRIPTION QTY.

718 0728 (Rev C) Outrigger Jack Cylinder

217235 Seal Kit Special Soft

(Includes Items with *)

1 217250 * Wear Ring, 6.00 x 5.75 x .75 .........................2

2 217249 * Capped “T” Seal, 6.00 ...................................1
3 217248 Case Weldment .............................................1
4 216201 Shaft Assembly..............................................1
5 217247 * O-Ring, 5.50 x 6.00 x .25...............................1
6 217246 * Back-Up, 5.50 x 6.00 .....................................1
7 217245 * Wear Ring, 4.75 x 4.50 x .75 .........................2
8 217244 * Step Seal “K”, 4.50 ........................................1
9 217243 * “DZ” U-Cup ~ 4.50 x 5.00 x .38 .....................1
10 217242 * U-Cup Back-Up ~ 4.50 x 5.00 x .079 thk .......1
11 216546 SHCPSS, .25-20 x .38 Lg w/ Nylok Patch .....1
12 217241 Head Gland ...................................................1
13 217240 * Wiper ~4.50 x 4.935 x .135............................1
14 216996 Metal Plug ~ 3/4-16 -8 SAE .........................2
15 217239 “Sun” C/B Valve ~ CBCA-LIN 600psi ............1
16 217238 Boss Plug ~ 7/16-20 -4 SAE..........................2
17 217237 “Sun” Check Valve ~ CKCB-XCN..................1
18 217236 Boss Plug ~ 3/4-16 -8 SAE............................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
OUTRIGGER JACK CYLINDER MODEL: T780 3
P/N 12261-475 SIDES PAGE 3.10
 718 0001

2 11 12 5 6 7 8 13
1 10
9

3 3
4

REF PART NO. DESCRIPTION QTY.

718 0001 (Rev B) Upper Outrigger Cylinder

216993 Kit, Seal

(Includes Items with *)

1 215117 *TFE Piston Ring .............................1

2 215118 *O-Ring ............................................1
3 215119 *Back-Up Ring .................................2
4 215120 *O-Ring ............................................1
5 215121 *O-Ring ............................................1
6 215122 *Back-Up Ring .................................1
7 215123 *U-Cup .............................................1
8 215124 *Rod Wiper ......................................1
9 216994 Locknut ...........................................1
10 216995 Piston..............................................1
11 216997 Barrel Assembly..............................1
12 216998 Rod Assembly.................................1
13 215129 Internal Head ..................................1
14 216996 Plug, O-Ring Socket Head..............6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

UPPER OUTRIGGER CYLINDER MODEL: T780 3

P/N 12261-475
PAGE 3.11
 718 0002

12 13
9 1 2 10
11 6 7
5 14

3 4 3

REF PART NO. DESCRIPTION QTY.

718 0002 (Rev C) Lower Outrigger Cylinder

216993 Kit, Seal

(Includes Items with *)

1 215117 *TFE Piston Ring .............................1

2 215118 *O-Ring ............................................1
3 215119 *Back-Up Ring .................................2
4 215120 *O-Ring ............................................1
5 215121 *O-Ring ............................................1
6 215122 *Back-Up Ring .................................1
7 215123 *U-Cup .............................................1
8 215124 *Rod Wiper ......................................1
9 216994 Locknut ............................................1
10 216995 Piston...............................................1
11 216999 Spacer .............................................1
12 217000 Barrel Assembly...............................1
13 217001 Rod Assembly..................................1
14 215129 Internal Head ...................................1
15 216996 Plug, O-Ring Socket Head...............3
16 217002 Capscrew .........................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

LOWER OUTRIGGER CYLINDER MODEL: T780 3

P/N 12261-475
PAGE 3.12
 3, 4, 5, 6

1, 2

REF PART NO. DESCRIPTION QTY.

708 2210* (Rev C) Valve, Outrigger

1 1219-441 Adapter, STR, -8 ................................ 4

2 1219-800 Tee ..................................................... 1
3 S01-500CA50-25 SCR, HHCS 0.50-13X1.50,
ST Z GR5 ........................................... 4
4 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 ............. 4
5 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z ........ 4
6 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z .... 4

* USED ON ASSEMBLIES T103920, T104547 & 722A0025

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
OUTRIGGER VALVES MODEL: T780 3
P/N 12261-475 FRONT
Front
PAGE 3.13
 2, 3, 4, 5 1

REF PART NO. DESCRIPTION QTY.

708 2210* (Rev C) Valve, Outrigger

1 1219-441 Adapter, STR, -8 .................................1

2 S01-500CA50-25 SCR, HHCS 0.50-13X1.50,
ST Z GR5 ............................................4
3 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 ..............4
4 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z .........4
5 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z .....4

* USED ON ASSEMBLIES T103920, T104547 & 722A0025

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
OUTRIGGER VALVES MODEL: T780 3
P/N 12261-475 REAR PAGE 3.14
 5

6
8

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

717A0390 Front Jack Assembly

1 717F0362 Pad, Front Jack ............................1 6 1242-168 Capscrew, 3/4C x 2 1/4................ 4

2 441 6834 Switch, Proximity Stubby ..............1 1209-58 Flatwasher.................................... 4
3 714 0770 Bumper, Rubber ...........................4 1205-181 Nut, 3/4 NC .................................. 4
1205-13 Hexnut, 1/4-20 ..............................4 7 MK62704 Screw, #10 Mach Round Head .... 2
1210-14 Lockwasher, 1.4 ...........................4 1209-1 Flatwasher, #10............................ 2
4 1200-31 Capscrw, 5/16C x 1 ......................4 1210-7 Lockwasher, #10 .......................... 2
1210-17 Lockwasher, 5/16 .........................4 1205-6 Hexnut, #10-32............................. 2
1209-3 Flatwasher, 5/16 ...........................4 8 717F0387 Stop, Front Pad ............................ 1
1205-25 Hexnut, 5/16-18 ............................4
5 Page 3.3 Cylinder, Front Jack......................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

FRONT JACK MODEL: T780 3

P/N 12261-475
PAGE 3.15
 4, 5 1

2
3

REF. PART NO. DESCRIPTION QTY.

718A0602 Pad Assembly

1 708 0868 Pin................................................ 1

12219-17 Cable, 17” .................................... 1
1222-225 Sleeve.......................................... 2
2 707 7462 Pin................................................ 1
1207-12 Cotter Pin..................................... 2
3 707 7460 Pad .............................................. 1
4 708F0812 Bracket......................................... 2
5 708F5955 Bracket ........................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

OUTRIGGER PAD MODEL: T780 3

P/N 12261-475
PAGE 3.16
 B B

C
A

SEE PAGE 3.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2011
OUTRIGGER SENSOR MODEL: T780 3
P/N 12261-475 INSTALLATION PAGE 3.17
 4

E E

DETAIL D

SECTION A - A

DETAIL D

3
4

6, 1, 2
4

SECTION B - B SCETION C - C SECTION E - E

SEE PAGE 3.17

REF. PART NO. DESCRIPTION QTY.

T121258 (Rev A) Outrigger Sensor ASSY

1 NYM-407M000-Y8 HEX Nut, Nylon Insert Metric.............. 16

2 SMF-407M020-28 SCR, HHCS M4-0.8X20 FT, ST Z8.8 . 16
3 T121238 Plate, Sensor Mount ........................... 4
4 T121304 Sensor, Outrigger ............................... 4
5 T121923 Harness ORPS ................................... 4
6 WMH-40MX000-P0 WSH, Flat, Hard M4 D125, STL ........ 32

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2011
OUTRIGGER SENSOR MODEL: T780 3
P/N 12261-475 INSTALLATION PAGE 3.18
 22, 28
11 16, 29, 19

13

A C
B

14

5 6
12 10

25 4

D
23, 15

18
21 18
7 2 17, 27
DETAIL B
24, 26
24, 26
8

17
9 27
9

18 27 18
20
DETAIL A DETAIL C
DETAIL D

SEE PAGE 4.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

FRONT SUSPENSION MODEL: T780 4

P/N 12261-475
PAGE 4.1
 SEE PAGE 4.1
REF PART NO. DESCRIPTION QTY

722A0194 (RevB) Front Suspension Assy.

1 717-0178 Torque Rod..................................................... 5

2 717-0180 Shim 2.00 X 1.50 X 0.060............................... 10
3 717-0181 Tube, Center Cross ........................................ 1
4 717 0413 Steering Link .................................................. 1
5 717-0869 Axle................................................................. 1
6 717-0870 Axle................................................................. 1
7 717-1224 Gear Assy, Power Steering ............................ 1
8 717-1225 Gear Assy, PWR Strng, Slave........................ 1
9 717-1226 Arm, Vertical Socket ....................................... 2
10 717A0375 Suspension Assembly .................................... 1
11 717A0851 Steering Pivot ASSY....................................... 1
12 718-0706 Beam Assembly 52.00.................................... 1
13 722-0191 Drag Link, Front.............................................. 1
14 722-0192 Drag Link, Rear .............................................. 1
15 NTT-A00C000-2A Nut, HX-TPLCK-TH 1.00-8, ST Z GA ............. 8
16 NYL-500C000-25 Nut, HEX NYL-INS 0.50--13, ST Z G5 ........... 4
17 NYL-625F000-Y8 Nut,HX NYL-INS 0.625-18,ST YZ G8............. 20
18 P02-156XA75-20 Pin, Cotter 0.1562X1.75, ST Z ....................... 4
19 S01-500CA75-25 SCR, HHCS 0.50-13X1.75, ST Z GR5 ........... 4
20 S01-625FC50-Y8 SCR, HHCS 0.625-18X3.50, ST YZ G8 ......... 10
21 S01-625FD00-Y8 SCR, HHCS 0.625-18X4.00, ST YZ G8 ......... 10
22 S01-875CD00-Y8 SCR, HHCS 0.875-9X4.00, ST YZ GR8......... 2
23 S01-A00CE00-25 SCR, HHCS 1.00-8X5.00, ST Z GR5 ............. 8
24 S07-B0FM070-29 SCR, HHCS M20-2.5X70 PT, ST Z 10.9........ 12
25 T118121 Steering Link Upper Front .............................. 1
26 W16-020X000-G2 WSH, Lock, SPLT M20 D127B, ST Z............. 12
27 WAH-62NX000-Y2 WSH, FL HRD A-NRW 0.625, ST YZ............. 30
28 WAN-87NX000-20 WSH, FL TYPA-NRW 0.875, ST Z ................. 2
29 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z..................... 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

FRONT SUSPENSION MODEL: T780 4

P/N 12261-475
PAGE 4.2
 30
34
21
33

21
33 30
34
33 13
13 13
34
34
30 29
38, 24 20 18 31

40, 24

12 DETAIL A 17 DETAIL A

23

19

RIGHT SIDE

15 26 16 2 3

C C
11
10 26

VIEW A VIEW B
FRONT REAR
5 8
D D

15 22 15 9

14 4 6, 32, 28, 36

LEFT SIDE

SEE PAGE 4.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

REAR SUSPENSION MODEL: T780 4

P/N 12261-475
PAGE 4.3
 35, 7, 36, 32, 28, 6 7 3 27, 35

LEFT SIDE RIGHT SIDE

VIEW A

36, 32, 28, 7, 6

27, 35

LEFT SIDE RIGHT SIDE

VIEW B

1 4
4 1

FRONT REAR

VIEW C-C

4
1
1
4

REAR FRONT

VIEW D-D

SEE PAGE 4.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

REAR SUSPENSION MODEL: T780 4

P/N 12261-475
PAGE 4.4
 SEE PAGES 4.3 & 4.4
REF. PART NO. DESCRIPTION QTY.

718A0434 (Rev L) Rear Suspension

1 12019-314 Elbow 5/8”M SAE 3/8”M NPT ................................. 4

2 12019-56 Elbow 1/2”M SAE 3/8”M NPT ................................. 1
3 12019-63 Adapter, SAE/Male Pipe......................................... 3
4 12019-67 Adapter, 45 -8 M JIC 3/8” NPT ............................... 6
5 1222-184 Tie Plastic Cable 7” ................................................ 12
6 1240-29 Clamp P, 1.125 DIA................................................ 3
7 44821 Support ................................................................... 3
8 707A7144 Hose -8 SAE SW .................................................... 1
9 707A7210 Hose -8 SAE SW .................................................... 1
10 707A7211 Hose -8 SAE SW .................................................... 1
11 709A5114 Hose -8 JIC SW...................................................... 2
12 717-0178 Torque Rod............................................................. 1
13 717-0180 Shim 2.00 X 1.50 X 0.060....................................... 10
14 717-0595-18 Hose ASSY 0.4ID ................................................... 1
15 717-0736-46 Hose, ASSY 0.50 ID ............................................... 3
16 717-0736-53 Hose ASSY 0.50 ID ................................................ 1
17 718-0036 Torque Rod............................................................. 1
18 718-0129 Lower Suspension Kit............................................. 1
19 718-0142 Drive Shaft Inter Axle.............................................. 1
20 718-0146 Beam Kit 54.00 ....................................................... 1
21 718-0969 Torque Rod, Transverse......................................... 1
22 718-0980 Shim - Suspension ................................................. 16
23 718-1033 Drive Shaft - Rear................................................... 1
24 718A0434-1 Axles Automatic Transmission ............................... REF
25* 718A0434-2 Axles Manual Transmission.................................... REF
26 718A0490 Air Components Assembly ..................................... REF
27 F52251 Tee With Bracket .................................................... 2
28 NFH-312C000-25 Nut, HEX, Flange 0.312-18, ST Z G5..................... 3
29 NYL-625C000-Y8 Nut, HX, NYL-INS 0.625-11, ST YZ G8.................. 2
30 NYL-625F000-Y8 Nut, HX, NYL-INS 0.625-18, ST YZ G8.................. 6
31 S01-625CH50-Y8 SCR, HHCS 0.625-11X8.50, ST, YZ G8 ................ 2
32 SHF-312CA00-25 SCR, HHCS FT 0.312-18X1.00, STZ G5 ............... 3
33 SHF-625FD50-Y8 SCR, HHCS FT 0.625-18X4.50, STYZG8.............. 6
34 WAH-62NX000-Y2 WSH, FL HRD A-NRW 0.625, ST YZ..................... 8
35 WAN-62NX000-20 WSH, FL TYPA-NRW 0.625, ST Z ......................... 3
36 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z......................... 3

718A0434-1 (AXLES AUTOMATIC TRANSMISSION)

REF. PART NO. DESCRIPTION QTY.

37* 722-0170 AXLE D60-190 6.14:1 ............................................. 1

38 722-0171 AXLE R60-190 6.14:1 ............................................. 1

718A0434-2 (AXLES MANUAL TRANSMISSION)

REF. PART NO. DESCRIPTION QTY.

39* 722-0172 AXLE D60-190 5.38:1 ............................................. 1

40 722-0173 AXLE R60-190 5.38:1 ............................................. 1

* ITEMS 25, 37 & 39 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

REAR SUSPENSION MODEL: T780 4

P/N 12261-475
PAGE 4.5
 3 7 18 2 15

1
19 12
3 24 23
8 4 2
17 10
6 22
17 16 4 5 9 20
2 14 11
13 10

3 21
3 7 18

REF PART NO. DESCRIPTION QTY

718A0490-1 (Rev S) Rear Air Suspension Assembly

1 12019-402 1/4MPT x 3/8 Run Tee ......................... 1

2 12019-404 1/8MPT x 1/4 Tube 90°........................ 3
3 12019-406 1/4MPT x 3/8 Tube 90°........................ 4
4 1219-954 1/4MPT X 1/4 MPT .............................. 2
5 12019-413 1/4MPT X 3/8 Tube 45° ....................... 4
6 12019-397 1/4MPT X 3/8 Tube STR. .................... 1
7 12019-607 1/4MPT X 3/8 Tube Tee....................... 2
8 1219-516 1/4FMPT Branch Tee........................... 2
9 12019-694 1/4 Tube Union Tee ............................. 1
10 12019-394 1/8MPT X 1/4Tube STR. ..................... 3
11 12019-300 1/8FMPT Cross ................................... 1
12 1219-29 1/4MPT Street Elbow ........................... 1
13 12202-320 1/4 Tube............................................... 1
14 12202-29 1/4 Tube............................................... 1
15 12202-25 1/4 Tube............................................... 1
16 12203-44 3/8 Tube............................................... 1
17 12203-28 3/8 Tube............................................... 2
18 12203-25 3/8 Tube............................................... 2
19 12203-240 3/8 Tube............................................... 1
20 12203-35 3/8 Tube............................................... 1
21 12019-396 1/8MPT X 3/8 Tube STR ..................... 1
22 1219-215 1/8MPT Plug ........................................ 3
23 12019-436 3/8 Tube Union Tee ............................. 1
24 12203-30 3/8 Tube............................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
AIR SYSTEM
Rear Suspension
MODEL: T780 4
P/N 12261-475
PAGE 4.6
 8 10

2 9
6

4
5

REF PART NO. DESCRIPTION QTY

718 0129 Rear Suspension, Lower Shipping

1 219046 Trailing Arm, RR, Left (10",7") ................................1

2 219045 Trailing Arm, RR, Right(10",7")...............................1
3 219123 Air/Restraint Assembly ...........................................1
4 223391 Bolt Kit AL-600, Air Spring......................................1
5 223392 Installation Accessories ..........................................1
6 219047 Shock .....................................................................2
7 218670 Air Spring, Rolling Lobe..........................................2
8 218671 Air Spring, Rolling Lobe..........................................2
9 223393 Washer, USS, Flat (1”) ...........................................4
10 223394 Bolt, HEX Head, GR8, UNC, Black (1” X 3 1/2”) ....4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012

LOWER SUSPENSION KIT MODEL: T780 4

P/N 12261-475
PAGE 4.7
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

717 0869 Axle, Front Tandem - Front .....................1 717 0870 Axle, Front Tandem - Rear..................... 1
(Contact Dana for Parts/Service) (Contact Dana for Parts/Service)

218794 Brake Kit, Major 218794 Brake Kit, Major

218795 Brake Kit, Minor 218795 Brake Kit, Minor

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

Automatic Transmission Automatic Transmission

718 0034 Axle, Rear Tandem - Front......................1 718 0035 Axle, Rear Tandem - Rear ..................... 1
(Contact Dana for Parts/Service) (Contact Dana for Parts/Service)

218796 Brake Kit, Major 218796 Brake Kit, Major

218797 Brake Kit, Minor 218797 Brake Kit, Minor

Manual Transmission Manual Transmission

722 0087 Axle, Rear Tandem - Front......................1 722 0088 Axle, Rear Tandem - Rear ..................... 1
(Contact Dana for Parts/Service) (Contact Dana for Parts/Service)

218796 Brake Kit, Major 218796 Brake Kit, Major

218797 Brake Kit, Minor 218797 Brake Kit, Minor

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

AXLES MODEL: T780 5

P/N 12261-475
PAGE 5.1
 2

3 1

REF PART NO. DESCRIPTION QTY

718A0630 Wheel & Tire, Front, 445/65R22.5

1 718A0627 Wheel & Tire Assembly .............................................4

718 0628 Wheeel, Front ............................................................1
718 0629 Tire, Front, 445/65R22.5............................................1
2 714 0833 Cover, Hub Front .......................................................4
3 1222-356 Cover, Lug Nut...........................................................40

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
WHEELS & TIRES
Front
MODEL: T780 5
P/N 12261-475
PAGE 5.2
 3 5

4
2 1

REF. PART.NO. DESCRIPTION QTY.

718A0608 RR WHEEL & TIRE 315/80R22.5

1 718A0611 Wheel & Tire Assembly (Inside) ................................ 4

718 0606 Tire, Rear, 315/80R22.5 ............................................ 1
718 0610 Rim, Rear, Inner Not Polished................................... 1
2 718A0612 Wheel & Tire Assembly (Outside) ............................. 4
718 0606 Tire, Rear, 315/80R22.5 ............................................ 1
718 0149 Rim, Rear, Outer ....................................................... 1
3 714 1265 Cover, Hub Rears...................................................... 4
4 1222-356 Cover, Lug Nut .......................................................... 40
5 32166 Valve Stem, Extension............................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
WHEELS & TIRES
Rear & Front
MODEL: T780 5
P/N 12261-475
PAGE 5.3
 1

2
REF. PART.NO. DESCRIPTION QTY.

T106174 Rear Wheel & Tire 315/80R22.5 Michelin

Tread XDY3 (40302)

1 714 1265 Cover, Hub Rear ........................................................4

2 T106177 Wheel & Tire Assembly (Outside)..............................4
T106176 Tire, Rear, 315/80R22.5 Michelin ..............................1
Tread XDY3 (40302)..................................................1
718 0149 Rim, Rear, Outer........................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
WHEELS & TIRES
Rear
MODEL: T780 5
P/N 12261-475
PAGE 5.4
 33

54 24 55, 44, 67

32 17
B
38 4 26
60
29

43

8
68

17

11
DETAIL B
DETAIL A

SEE PAGES 6.4 & 6.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
ENGINE ASSY- 2010 DOMESTIC
AUTO TRANSMISSION MODEL:T780 6
P/N 12261-475 ISX15, 500HP CUMMINS ENGINE PAGE 6.1
 57, 69
67, 44, 55 C
54

9, 13
61 56, 63 62

52 66, 50

36
20

15

41
DETAIL C

SEE PAGES 6.4 & 6.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
ENGINE ASSY- 2010 DOMESTIC
AUTO TRANSMISSION MODEL:T780 6
P/N 12261-475 ISX15, 500HP CUMMINS ENGINE PAGE 6.2
 3
2

D 4, 5
18 37
7 53, 65 21, 27, 45, 66
65, 53 12 34 22
30

6
10 56, 63 28

47, 64 E
50, 66

15, 20, 41, 52 35

53, 65
38
23 39

40, 48, 64 57, 69

4
25

1
14 42, 49, 67

31 28

51
16
66
46
19

19

DETAIL E
DETAIL D
SEE PAGES 6.4 & 6.5
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
ENGINE ASSY- 2010 DOMESTIC
AUTO TRANSMISSION MODEL:T780 6
P/N 12261-475 ISX15, 500HP CUMMINS ENGINE PAGE 6.3
 SEE PAGES 6.1, 6.2 & 6.3

REF PART NO. DESCRIPTION QTY

722A0200 (Rev B) Engine ASSY AUTO

1 10329 Flat Washer..................................................... 2

2 12019-405 Adapter, 90 Degree......................................... 1
3 12019-406 Elbow 1/4”M NPT 3/8” Tube ........................... 1
4 12019-427 Tee.................................................................. 3
5 12019-453 Tee.................................................................. 1
6 12019-517 Adapter, 90, -10 -12 ........................................ 1
7 12019-548 4 ORB X 4 MJIC 90 ........................................ 1
8 12019-800 Fitting, Elbow JIC ............................................ 1
9 1219-190 Shut Off Valve................................................. 2
10 1219-346 Adapter ........................................................... 1
11 1219-583 Adapter, 90 Swivel Elbow ............................... 1
12 1219-661 Adapter, STR, -20 ........................................... 1
13 1219-97 Bushing ........................................................... 2
14 1221-123 Mount .............................................................. 2
15 1221-126 Mount .............................................................. 2
16 1221-128 Mount .............................................................. 2
17 1223-509 Cable, Ground................................................. 1
18 1239-13 Gasket, Power Steer Pump ............................ 1
19 709-7310 Washer............................................................ 4
20 717-0267 Washer - Snubbing ......................................... 2
21 717-0383 Spring.............................................................. 2
22 717-0910 Spacer............................................................. 2
23 718-0216 Pump Drive ..................................................... 1
24 718-0140 Drive Shaft ...................................................... 1
25 718-0143 PTO Shaft 1410 .............................................. 1
26 718-0271 Pump Drive ..................................................... 1
27 718-0316 Stud, Transmission ......................................... 2
28 718F0308 Support - Transmission................................... 1
29 722-0199 Engine, Cummins, ISX15 2010....................... 1
30 722-0242 Pump, Steering, Fan ....................................... 1
31 722-0278 Spacer............................................................. 2
32 722A0203 Cooling Assembly ........................................... 1
33 722A0279 Aftertreatment ASSY....................................... 1
34 722F0051 Tail Support - Transmission ............................ 1
35 722F0212 Mount - Rear Left ............................................ 1
36 722F0213 Mount - Rear Right.......................................... 1
37 MK212378-13 Hose................................................................ 1
38 MK212378-24 Hose................................................................ 1
39 MK212378-48 Hose................................................................ 1
40 N04-438F000-Y8 Nut, HEX 0.4375-20, ST YZ GR8 ................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
ENGINE ASSY- 2010 DOMESTIC
AUTO TRANSMISSION MODEL:T780 6
P/N 12261-475 ISX15, 500HP CUMMINS ENGINE PAGE 6.4
 SEE PAGES 6.1, 6.2 & 6.3

REF PART NO. DESCRIPTION QTY

722A0200 (Rev B) Engine ASSY AUTO (Contd..)

41 NO4-A00S000-Y8 Nut, HEX 1.00-14, ST YZ GR8 .......................2

42 NTP-500C000-2C Nut,HEX TPLCK 0.50-13,ST Z GRC...............2
43 NYL-312C000-25 Nut,HEX NYL-INS 0.312-18,ST Z G5 .............1
44 NYL-500C000-Y8 Nut,HEX NYL-INS 0.50-13,ST YZ G8.............2
45 NYL-625C000-25 Nut,HEX NYL-INS 0.625-11,ST Z G5 .............4
46 NYL-625F000-25 Nut,HEX NYL-INS 0.625-18,ST Z G5 .............2
47 S01-438CA50-Y8 SCR,HHCS 0.4375-14X1.50,ST YZ G8..........12
48 S01-438FA25-Y8 SCR, HHCS 0.438-20X1.25,ST YZ G8...........4
49 S01-500CB75-Y8 SCR, HHCS 0.50-13X2.75,ST Z G8 ...............2
50 S01-625CA75-Y8 SCR, HHCS 0.625-11X1.75,ST YZ G8...........8
51 S01-625FD00-25 SCR, HHCS 0.625-18X4.00,ST Z GR5...........2
52 S01-A00CE50-Y8 SCR, HHCS 1.00-8X5.50,ST YZ GR5 ............2
53 S07-10CM035-28 SCR,HHCS M10-1.5X35 PT,ST Z 8.8 ............18
54 SHF-375F500-Y8 SCR,HHCS FT 0.375-24X0.50,STYZ G8 .......4
55 SHF-500CA25-Y8 SCR,HHCS FT 0.50-13X1.25,STYZ G8 .........2
56 SHF-750CA00-25 SCR,HHCS FT 0.75-10X1.00,ST Z G5...........4
57 SMF-16EM035-28 SCR, HHCS M16-2X35 FT, ST Z 8.8..............4
58 T104744 Harness TRANS Allison 4000 .........................1
59 T104745 Harness TRANS Vim 4000 .............................1
60 T104893 Transmission Allison 4700SP .........................1
61 T112004-77 Hose................................................................1
62 T112005-70 Hose................................................................1
63 W07-750X000-20 WSH, LCK, MED SPLT 0.75, ST Z .................4
64 W08-438X000-Y2 WSH, LCK, HVY SPLT 0.4375, ST YZ ...........16
65 W16-010X000-G2 WSH, Lock, SPLT M10 D127B, ST Z .............18
66 WAH-62NX000-Y2 WSH, FL HRD A-NRW 0.625, ST Z................20
67 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z....................4
68 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z .................1
69 WMH-016X000-20 WSH, Flat, Hard M16 D125, ST Z...................4

*ITEMS 58 & 59 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
ENGINE ASSY- 2010 DOMESTIC
AUTO TRANSMISSION MODEL:T780 6
P/N 12261-475 ISX15, 500HP CUMMINS ENGINE PAGE 6.5
 3

4
2
5

1
3

5 4

6, 7, 8

REF PART NO. DESCRIPTION QTY

1
718-1038 (Rev 00) Cooling Assembly Export

1 223081 Charge Air Cooler ........................ 1

2 223082 Radiator ....................................... 1
3 223086 #4 Hex head Sae
7/16"-20 oring plug....................... 3
4 223087 Plug-Plastic .................................. 2
5 223088 Plug, Tapered............................... 2
6 223084 Washer-Flat (5/16) ....................... 20
7 223083 Flg Hd Bolt
Serr 5/16"-18x1" Lg WZ ............... 10
8 223085 Nut-FLGHD (5/16-"18UNC) ......... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2011
ENGINE
COOLING ASSEMBLY EXPORT
MODEL:T780 6
P/N 12261-475 PAGE 6.6
 SEE PAGE 6.9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2013
AFTER TREATMENT
ASSEMBLY
MODEL:T780 6
P/N 12261-475 PAGE 6.7
 76
82

83

85 84

81

75

77

82
84
79

85 83 78 84 82
80

SEE PAGE 6.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2013
AFTER TREATMENT
ASSEMBLY
MODEL:T780 6
P/N 12261-475 PAGE 6.8
 SEE PAGES 6.7 & 6.8

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

722A0279 (Rev A) After Treatment Assembly

1 224463 Insulation Insert .............................1 45 224485 Vertical Support...............................1

2 224464 Insulation Insert .............................1 46 224486 Supply Module Support ...................1
3 224419 Insulation Insert .............................1 47 224487 Cradle..............................................2
4 224420 Insulation Insert .............................1 48 224488 Hold-Down.......................................2
5 224465 Insulation Insert .............................1 49 224449 Hold-Down.......................................2
6 224466 Insulation Insert .............................1 50 224489 Air Scoop.........................................1
7 224467 Insulation Insert .............................1 51 224490 Tank Housing ASSY........................1
8 224468 Insulation Insert .............................1 52 224491 NOX Sensor Bracket .......................1
9* 224469 Hose Bundle Wrap ........................1 53 224453 Grab Handle ....................................1
10 224470 Air Intake Hose, 180° ....................1 54 224492 Tub Base .........................................1
11 224471 Air Cleaner MTG Bands ...............2 55 224454 End Cap ..........................................1
12 219896 Air Cleaner.....................................1 56 224455 Channel Bracket..............................4
13* 224472 DEF, Gallon ...................................8 57 224456 Grille ................................................1
14 224432 Tail Pipe ........................................1 58* 224457 Grille ................................................1
15 224473 Flex Pipe - Exhaust .......................1 59 224458 Grille ................................................1
16* 224427 Clamp ............................................1 60* 222551 Spacer .............................................2
17 224428 Restriction Gauge 25inH2O...........1 61 222554 Spacer .............................................5
18 224429 Fitting, Filtered...............................1 62 224459 Air Intake Hose, 7 to 5 Reducer ......1
19 224474 Air Intake Pipe ...............................1 63 222727 40A Sealed Relay............................2
20* 220201 T-Bolt Clamp 4.00” ........................2 64 224493 DEF Tank 15 GAL ...........................1
21* 222577 T-Bolt Clamp 5.00” ........................1 65* 224494 Shipping Skid ..................................1
22* 224436 T-Bolt Clamp 7.00” ........................1 66 224495 Fitting Kit .........................................1
23 224475 Terex Aftertreatment 67 224496 Manifold...........................................1
Component Main Harness.............1 68 224497 Doser Coolant Line ASSY ...............2
24 224476 Harness, Aftertreatment 69 224498 Coolant Valve ..................................1
Extension.......................................1 70* 220210 SS Zipties ........................................19
25 224477 Heated DEF Line ...........................2 71* 224499 Hardware Kit....................................1
26 224478 Heated DEF Line ...........................1 72 224500 Panel, Door .....................................1
27 224479 Ether Kit.........................................1 73 224501 Jamb, Latch.....................................1
28 224437 Latch..............................................1 74 224502 Cover...............................................1
29 224438 Hinge .............................................2 75 224635 SCR (SIEO) .....................................1
30 224439 Grab Handle ..................................1 76 224636 DPF .................................................1
31* 224480 Squeeze Clamp 3/8 .......................2 77 224637 Elbow...............................................1
32* 224481 Squeeze Clamp 5/8 .......................4 78 224638 Elbow...............................................1
33* 224440 18-8 Stainless Steel 79 224639 DECOMP Kit (DECOMP Reactor,
Spacing Stud 5/16"-18...................6 DEF Injector, DEF Injector
34 224441 Bumper ..........................................2 Guard & 2 Screws Only)..................1
35* 224442 Seal Trim, Inches...........................25.25 80 224640 DCU.................................................1
36 224443 Tub Crossbrace .............................2 81 224641 Supply Module, 12V ........................1
37* 224444 Support Bracket.............................1 82 224642 5" Straight Marmon Clamp
38 224445 Wire Duct.......................................1 (was in DECOMP Kit)......................3
39 224482 NOX Sensor Bracket .....................1 83 224643 5" Spherical Marmon Clamp
40 224446 End Cap.........................................1 (was in DECOMP Kit)......................2
41 224447 Channel Bracket ............................1 84 224644 5" Straight Marmon Gasket
42 224448 Channel Bracket ............................1 (was in DECOMP Kit)......................3
43 224483 Channel Brace...............................1 85 224645 5" Spherical Marmon Gasket
44 224484 Vertical Support .............................1 (was in DECOMP Kit)......................2

* ITEMS 9, 13, 16, 20, 21, 22, 31, 32, 33, 35, 37, 58, 60, 65, 70 & 71 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2013
AFTER TREATMENT
ASSEMBLY
MODEL:T780 6
P/N 12261-475 PAGE 6.9
 5
6

4 1, 2, 3

REF PART NO. DESCRIPTION QTY

722A0228 (Rev E) Engine ASSY W/Manual

1 SHF-500CA25-Y8 SCR, HHCS FT 0.50-13 X 1.25, STYZ G8 .......2

2 1209-29 Washer, Flat, .50 ...............................................2
3 NYL-500C000-Y8 Nut, HEX NYL-INS 0.50-13, ST YZ G8.............2
4 722-0281 Drive Shaft-Front...............................................1
5 722A0279 After Treatment ASSY (ref page 6.9) ................1
6 722A0203 Cooling Assembly .............................................1
7 717-1282 ISX 2010 450HP REPTO ..................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY- 2010 DOMESTIC DATE: Revised 12-2012

MANUAL TRANSMISSION MODEL: T780 6A

P/N 12261-475 ISX15, 455HP CUMMINS ENGINE 6A.1
PAGE
 18

A 3 1, 2
4, 5
11 6
14
12, 13 7, 8, 9, 10

21
19, 20
22
3
23

17, 5

DETAIL A 15, 16

SEE PAGE 6A.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY- 2010 DOMESTIC DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6A

P/N 12261-475 ISX15, 455HP CUMMINS ENGINE 6A.2
PAGE
 SEE PAGE 6A.2

REF PART NO. DESCRIPTION QTY

722A0228 (Rev E) Engine ASSY W/Manual

1 1219-255 Reducer, 3/4 x 3/8 MPT .......................................... 2

2 1219-190 Shut Off Valve......................................................... 2
3 T104471 Cable, Clutch .......................................................... 1
4 NYL-312C000-25 Nut, HEX NYL-INS 0.312-18, ST Z G5................... 4
5 S01-500CA50-Y8 SCR, HHCS 0.50-13 x 1.50, ST YZ GR8 ............... 4
6 T103687 Mount-Rear Right ................................................... 1
7 717-0267 Washer-Snubbing ................................................... 1
8 1221-126 Mount...................................................................... 1
9 S01-A00CE50-Y8 SCR, HHCS 1.00-8 x 5.50, ST Y GR8.................... 1
10 N04-A00S000-Y8 Nut, HEX 1.00-14, ST YZ GR8 ............................... 1
11 1209-83 Thrust Washer ........................................................ 3
12 708F0623 Lever, Clutch........................................................... 1
13 T103706 Spacer..................................................................... 1
14 707-7989 Lever, Clutch........................................................... 1
15 S01-375CA25-25 SCR, HHCS 0.375-16 x 1.25, ST Z GR5................ 3
16 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z ......................... 3
17 S01-312CB50-25 SCR, HHCS 0.3125-18 x 2.50, ST Z G5 ................ 1
18 717A0737 Shifter Cable ........................................................... 1
19 3118 3/8 Yoke End .......................................................... 1
20 1205-37 3/8-24NF Nut .......................................................... 1
21 40902 Extension Spring..................................................... 1
22 T117252 Air Cylinder Kit Assembly ....................................... 1
23 T117285 T117285.................................................................. Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY- 2010 DOMESTIC DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6A

P/N 12261-475 ISX15, 455HP CUMMINS ENGINE 6A.3
PAGE
 1

2
3
35
36
34
37, 38 39
30, 16, 31, 32, 33

4, 5, 6, 7, 8, 9

10, 11

12 29

13
14 15 18 20
16, 17 16, 19

21, 22, 23, 24

27 28
25, 26

SEE PAGE 6A.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY- 2010 DOMESTIC DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6A

P/N 12261-475 ISX15, 455HP CUMMINS ENGINE 6A.4
PAGE
 SEE PAGE 6A.4

REF PART NO. DESCRIPTION QTY

722A0228 (Rev E) Engine ASSY W/Manual

1 1239-13 Gasket, Power Steer Pump .................................... 1

2 12019-406 12019...................................................................... 1
3 12019-405 Adapter, 90 Degree ................................................ 1
4 S01-625CE00-Y8 SCR, HHCS 0.625-11 x 5.00, ST YZ G8 ................ 2
5 NYL-625C000-25 Nut, HEX NYL-INS 0.625-11, ST Z G5................... 2
6 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z....................... 2
7 1221-123 Mount...................................................................... 2
8 722-0278 Spacer .................................................................... 2
9 10329 Flat Washer ............................................................ 2
10 W16-010X000-G2 WSH,Lock, SPLT M10 D127B, ST Z ...................... 2
11 S07-10CM035-28 SCR, HHCS M10-1.5 x 35 PT, ST Z 8.8................. 2
12 722-0242 Pump, Steering, Fan............................................... 1
13 1219-661 Adapter, STR, -20................................................... 1
14 1219-389 Adapter, STR, -12................................................... 1
15 1219-347 Adapter ................................................................... 1
16 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50, ST YZ ....................... 18
17 SHF-500CA25-Y8 SCR, HHCS FT 0.50-13 x 1.25, STYZ G8 ............. 6
18 717-1293 PTO ........................................................................ 1
19 S01-500CA50-Y8 SCR, HHCS 0.50-13 x 1.50, ST YZ GR8 ............... 4
20 722F0218 Mount - Rear Left.................................................... 1
21 717-0267 Washer, Snubbing .................................................. 1
22 1221-126 Mount...................................................................... 1
23 S01-A00CE50-Y8 SCR, HHCS 1.00-8 x 5.50, ST YZ GR8 ................. 1
24 N04-A00S000-Y8 Nut, HEX 1.00-14, ST YZ GR8............................... 1
25 WMF-010X000-20 WSH, Flat M10 DIN125, ST Z ................................ 12
26 SMF-10CM040-29 SCR, HHCS M10-1.5 x 40 FT, ST Z 10.9 ............... 12
27 T109123 Clutch ..................................................................... 1
28 722-0020 Transmission .......................................................... 1
29 722F0237 Bracket ................................................................... 1
30 S01-500CB50-Y8 SCR, HHCS 0.50-13 x 2.50, ST YZ GR8 ............... 2
31 4185 Spacer .................................................................... 2
32 709-7310 Washer ................................................................... 2
33 NYL-500C000-25 Nut, HEX NYL-INS 0.50-13, ST Z G5..................... 2
34 717F1298 Cross Member ........................................................ 1
35 717-1241 Plate ....................................................................... 1
36 717-1302 Stud-Transmission .................................................. 2
37 WAW-62WX000-20 WSH, FL TYPA-WID 0.625, ST Z ........................... 6
38 NYL-625C000-25 Nut, HEX NYL-INS 0.625-11, ST Z G5................... 4
39 717-1234 Spring ..................................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY- 2010 DOMESTIC DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6A

P/N 12261-475 ISX15, 455HP CUMMINS ENGINE 6A.5
PAGE
 16 30, 43
11

30, 43
8
22
41

2
9

38

38

40
22

SEE PAGE 6A.8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

ENGINE COOLING ASSEMBLY MODEL: T780 6A

P/N 12261-475
PAGE 6A.6
 37, 30 26 45
33
44 24
19
20
30, 42

23

14, 15

13 3
10

21

5 12
34 27 31
17
17, 18 28

36

25

4 3 1, 30
10

13
30
43

46

12
17

29
32
35
7

17, 18

SEE PAGE 6A.8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

ENGINE COOLING ASSEMBLY MODEL: T780 6A

P/N 12261-475
PAGE 6A.7
 SEE PAGES 6A.6 & 6A.7

REF PART NO. DESCRIPTION QTY

722A0203 (Rev C) Cooling Assembly

1 1200-29 Capscrew ........................................................ 2

2 1200-328 Capscrew ........................................................ 8
3 12019-548 4 ORB X MJIC 90 ........................................... 3
4 1219-763 4 O-Ring Plug ................................................. 1
5 1219-814 Plug................................................................. 1
6 1219-959 4 O-Ring X 4 MJIC STR.................................. 1
7 1221-66 Grommet ......................................................... 1
8 1221-89 Mount .............................................................. 2
9 1222-342 Rod End 7/16 Female ..................................... 8
10 1240-286 Hose Clamp 3” ................................................ 8
11 1240-293 Clamp, 1/2....................................................... 7
12 1243-173 4” DIA X 8” Bellows......................................... 2
13 1244-227 2.50” ID Straight Coolant Hose ....................... 4
14 12444-61 Hose ASSY ..................................................... 1
15 200B0087-2 Hose Clamp .................................................... 2
16 223-15219 1/4-20 X .50 Self Tap ...................................... 7
17 372-1531 Clamp.............................................................. 12
18 420-3922 Bellows............................................................ 2
19 707-4164-114 Hose................................................................ 1
20 707-4164-26 Hose Assembly ............................................... 1
21 707-4164-38 Hose ASSY ..................................................... 1
22 709-7425 1.50D X .506 X 1.13 Washer .......................... 2
23 718-0952 Radiator Tank ................................................. 1
24 718-1038 Radiator / CAC................................................ 1
25 718-1039 Shroud ............................................................ 1
26 722-0225 Fan.................................................................. 1
27 722-0251 Strut - Radiator................................................ 1
28 722-0253 Tube, CAC upper ............................................ 1
29 722-0254 Tube, CAC Lower ........................................... 1
30 722-0255 Tube, Upper RAD ........................................... 1
31 722-0256 Tube, Lower RAD ........................................... 1
32 722-0257 Strut - Radiator................................................ 1
33 722-0284 Bracket............................................................ 1
34 722-0285 Rod, 7/16 Treaded .......................................... 1
35 722-0286 Rod, 7/16 Treaded .......................................... 1
36 722F0282 Fan Ring Weld ................................................ 1
37 NO4-31c000-25 Nut, HEX 0.3125- 18, ST Z GR5..................... 6
38 NO4-438F000-25 Nut, HEX 0.4375-20, ST Z GR5...................... 8
39 NYL-438C000-25 Nut,HEX NYL-INS 0.375-16,ST Z G5 ............. 14
40 NYL-438C000-25 Nut,HEX NYL-INS 0.438-14,ST Z G5 ............. 2
41 NYL-500C000-25 Nut, HEX NYL-INS 0.50- 13,ST Z G5 ............. 4
42 SO1-312CA00-25 SCR, HHCS 0.3125-18X1.00,ST Z G5 ........... 2
43 SO1-375CA25-25 SCR, HHCS 0.375-16X1.25,ST Z GR5 .......... 14
44 SO1-500CA50-25 HHCS 0.50-13X1.50,ST Z GR5 ...................... 2
45 T103550 Guard, Fan...................................................... 1
46‘ T105825 Seal................................................................. 102
47 Wo7-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z............. 8
48 WO7-438X000-20 WSH, LCK, MED SPLT 0.4375, ST Z............. 6
49 WO7-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z................. 2
50 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ................. 34
51 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ................... 2
52 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z ..................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

ENGINE COOLING ASSEMBLY MODEL: T780 6A

P/N 12261-475
PAGE 6A.8
 2

3
1

26, 20

18
13 16 24
25
12 17, 21, 22, 23
4, 5 11 14, 15 19, 20
6, 7, 8, 9, 10

REF PART NO. DESCRIPTION QTY

722A0277 (Rev F) Engine ASSY QSX Export

1 T104468 Module, Exhaust ..................................................... 1

2 1219-661 Adapter, STR, -20 ................................................... 1
3 717A1317 Cooling Assembly Export........................................ 1
4 1219-190 Shut Off Valve ......................................................... 1
5 1219-97 Bushing ................................................................... 1
6 12019-543 Governor, Air........................................................... 1
7 12019-405 Adapter, 90 DEG..................................................... 1
8 12019-406 Elbow 1/4”M NTP 3/8” Tube ................................... 1
9 S07-08BM075-28 SCR, HHCS M8-1.25 X 75 PT,ST Z 8.8.................. 2
10 W16-80MX000-G2 WSH, Lock, SPLT MB D127b, ST Z ....................... 2
11 1219-389 Adapter, STR, -12 ................................................... 1
12 1219-347 Adapter ................................................................... 1
13 717-1284 QSX Engine ............................................................ 1
14 NYL-312C000-25 Nut, HEX NYL-INS 0.312-18,ST Z G5 .................... 1
15 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ......................... 1
16 1223-509-2 Cable, Ground......................................................... 1
17 S01-A00CE50-Y8 SCR, HHCS 1.00-8 X 5.50,ST YZ GR8 .................. 1
18 722F0218 Mount - Rear Left .................................................... 1
19 S01-5000CA50-Y8 SCR, HHCS 0.50-13 X 1.50,ST YZ GR8 ................ 4
20 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50, ST YZ ....................... 8
21 N04-A00C000-Y8 Nut, HEX 1.00-8, ST YZ GR8 ................................. 1
22 1221-126 Mount ...................................................................... 1
23 717-0267 Washer - Snubbing ................................................. 2
24 717-1293 PTO......................................................................... 1
25 722-0020 Transmission........................................................... 1
26 SHF-500CA25-Y8 SCR,HHCS FT 0.50-13 X 1.25,STYZ G8 ............... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY - EXPORT DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6B

P/N 12261-475 QSX15, 435HP CUMMINS ENGINE PAGE 6B.1
 5

1, 2

3, 4

REF PART NO. DESCRIPTION QTY

722A0277 (Rev F) Engine ASSY QSX Export

1 S07-10CM035-28 SCR,HHCS M10-1.5 X 35

PT, ST Z 8.8 ....................................... 2
2 W16-010X000-G2 WSH, LOCK, SPLT
M10 D127B, ST Z ............................... 2
3 722-0242 Pump, Steering, Fan ........................... 1
4 1239-13 Gasket, Power Steer Pump................. 1
5 717A0737 Shifter Cable ....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY - EXPORT DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6B

P/N 12261-475 QSX15, 435HP CUMMINS ENGINE PAGE 6B.2
 C B C

1, 2 B

13
14
15

SECTION A - A

3, 4, 5, 6, 7, 8

9 10 11, 12

SECTION B - B SECTION C - C

SEE PAGE 6B.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY - EXPORT DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6B

P/N 12261-475 QSX15, 435HP CUMMINS ENGINE PAGE 6B.3
 SEE PAGE 6B.3

REF PART NO. DESCRIPTION QTY

722A0277 (Rev F) Engine ASSY QSX Export

1 1219-190 Shut Off Valve ..................................... 1

2 1219-225 Reducer, 3/4 X 3/8 MPT...................... 1
3 S01-625CE00-Y8 SCR, HHCS
0.625-11X5.00,ST YZ G8.................... 1
4 NYL-625C000-25 Nut,HEX NYL-INS
0.625-11,ST Z G5................................ 1
5 W07-625X000-20 WSH, Lock, MED
SPLT 0.625, ST Z................................ 2
6 1221-123 Mount .................................................. 1
7 722-0278 Spacer ................................................. 1
8 10329 Flat Washer ......................................... 1
9 T103588 Tube, Intake ........................................ 1
10 1240-245 Clamp 5.38 T1 5.69............................. 4
11 717-0248 Tube, Insert Connection ...................... 1
12 1243-156 5” X 90DEG Rubber Elbow ................. 2
13 S01-312CB50-25 SCR, HHCS
0.3125-18X2.50,ST Z G5 .................... Ref
14 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ..... 1
15 NYL-312C000-25 Nut, HEX NYL-INS
0.312-18,ST Z G5 ............................... Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY - EXPORT DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6B

P/N 12261-475 QSX15, 435HP CUMMINS ENGINE PAGE 6B.4
 A
B

11

8
C 2, 3
9, 10
1
4, 5, 6, 7

35, 36, 37

21

19, 20 29
30 28
DETAIL C
18
17
31
27
16

26
12, 13, 14, 15

24, 25

38
32

33, 34 22, 23
SECTION A - A
SECTION B - B
SEE PAGES 6B.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY - EXPORT DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6B

P/N 12261-475 QSX15, 435HP CUMMINS ENGINE PAGE 6B.5
 SEE PAGES 6B.5

REF PART NO. DESCRIPTION QTY

722A0277 (Rev F) Engine Assy QSX Export

1 T109123 Clutch ..................................................................... 1

2 S01-438CA50-Y8 SCR,HHCS 0.4375-14 X1.50, ST YZ G8 ............... 12
3 W08-438X000-Y2 SCR, LCK, HVY SPLT 0.4375, ST, YZ ................... 12
4 S01-A00CE50-Y8 SCR, HHCS 1.00-8 X 5.50,ST YZ GR8.................. 1
5 N04-A00C000-Y8 Nut,HEX 1.00-8, ST YZ GR8.................................. 1
6 1221-126 Mount...................................................................... 1
7 717-0267 Washer - Snubbing ................................................. 1
8 T103687 Mount - Rear Right ................................................. 1
9 S01-5000CA50-Y8 SCR, HHCS 0.50-13 X1.50,ST YZ GR8................. 4
10 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50, ST YZ ....................... 8
11 722-0281 Drive Shaft - Front .................................................. 1
12 S01-500CB50-Y8 SCR, HHCS 0.50-13 X2.50,ST YZ G8 ................... 1
13 4185 Spacer .................................................................... 1
14 709-7310 Washer ................................................................... 1
15 NYL-500C000-25 Nut,HEX NYL-INS 0.50-13,ST Z G5....................... 1
16 717F1298 Cross Member ........................................................ 1
17 717-1234 Spring ..................................................................... 2
18 717-1241 Plate ....................................................................... 1
19 NYL-625C000-25 NUT,HEX NYL - INS 0.625 -11,ST Z G5................. 2
20 WAW-62WX000-20 WSH, FL TYPA-WID 0.625, ST Z ........................... 6
21 717-1302 Stud - Transmission ................................................ 2
22 T103706 Spacer .................................................................... 1
23 1209-83 Thrust Washer ........................................................ 3
24 707-7989 Lever, Clutch........................................................... 1
25 1213-6 Grease Zerk............................................................ 2
26 40902 Extension Spring..................................................... 1
27 T104471 Cable, Clutch .......................................................... 1
28 1205-37 3/8-24NF Nut .......................................................... 1
29 3118 3/8 Yoke End .......................................................... 1
30 S01-312CB50-25 SCR, HHCS 0.3125-18 X 2.50,ST Z G5................. 1
31 T117252 Air Cylinder Kit Assembly ....................................... 1
32 T117285 Plastic-Tubing ......................................................... REF
33 WAW-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z ......................... 3
34 S01-375CA25-25 SCR, HHCS 0.375-16 X 1.25,ST Z GR5 ................ 3
35 NYL-500C000-Y8 NUT,HEX NYL - INS 0.50-13,ST YZ G8................. 1
36 1209-29 Washer, Flat, .50..................................................... 1
37 SHF-500CA25-Y8 SCR,HHCS FT 0.50-13 X1.25,STYZ G8................ 1
38 722F0218 Mount - Rear Left.................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
ENGINE ASSY - EXPORT DATE: Revised 07-2012

MANUAL TRANSMISSION MODEL: T780 6B

P/N 12261-475 QSX15, 435HP CUMMINS ENGINE PAGE 6B.6
 24
15, 10
36, 49, 40
18

34, 46, 49
10
25
4
26, 35, 8, 2, 47, 51

23 1, 46, 49

36, 50, 40

45

33

42

3 3
51, 47, 2, 8, 35 22
39, 49, 46, 34

31, 35, 8, 2, 47
6
29, 35, 8, 2, 47, 51

47, 2, 8, 35, 32

12

41, 48, 52, 38

30

SEE PAGE 6B.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
ENGINE
Cooling Assembly Export
MODEL: T780 6B
P/N 12261-475
PAGE 6B.7
 12 9 27 19

17

16

43
40, 49, 36 11 16
38, 20, 7

12

13, 14 12

17 16

28

44 8, 35, 2, 37 16 11

SEE PAGE 6B.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
ENGINE
Cooling Assembly Export
MODEL: T780 6B
P/N 12261-475
PAGE 6B.8
 SEE PAGES 6B.7 & 6B.8
REF PART NO. DESCRIPTION QTY

717A1317 (Rev B) Cooling Assembly Export

1 1200-29 5/16-18NC x .75 GD 5 Bolt........................................2

2 1200-328 7/16-14NC x 1.25 GD5 Bolt.......................................8
3 12019-548 4 ORB x 4 MJIC 90 ...................................................2
4 1219-763 4 O-Ring Plug............................................................1
5 1219-959 4 O-Ring x 4 MJIC STR.............................................1
6 1221-66 Grommet ...................................................................4
7 1221-89 1221 ..........................................................................2
8 1222-342 Rod End 7/16 Female ...............................................8
9 1240-286 Hose Clamp 3” ..........................................................8
10 1240-293 Clamp, 1/2 .................................................................8
11 1243-173 4” Dia x 8” Bellows ....................................................2
12 1244-227 2.50” ID Straight Coolant Hose .................................4
13 12444-61 Fill Hose ....................................................................1
14 200B0087-2 200B0087-2...............................................................1
15 223-15219 1/4-20 x .50 Self Tap .................................................3
16 372-1531 Clamp ........................................................................12
17 420-3922 Bellows ......................................................................2
18 707-4164-114 Hose ..........................................................................1
19 707-4164-26 Hose Assembly .........................................................1
20 709-7425 1.50D x .506 x 1.13 Washer......................................2
21* 709-7454 Foam Strip.................................................................1
22 718-0952 Radiator Tank............................................................1
23 718-1038 Radiator / CAC ..........................................................1
24 718-1039 Shroud.......................................................................1
25 722-0225 Fan ............................................................................1
26 722-0251 Strut - Radiator ..........................................................1
27 722-0255 Tube, Upper Rad.......................................................1
28 722-0256 Tube, Lower Rad.......................................................1
29 722-0257 Strut - Radiator ..........................................................1
30 722-0284 Bracket ......................................................................1
31 722-0285 Rod, 7/16 Treaded ....................................................1
32 722-0286 Rod, 7/16 Treaded ....................................................1
33 722F0282 Fan Ring Weld...........................................................1
34 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5 ................................6
35 N04-438F000-25 Nut, HEX 0.4375-20, ST Z GR5 ................................8
36 NYL-375C000-25 Nut, HEX NYL - INS 0.375-16, ST Z G5 ...................14
37 NYL-438C000-25 Nut, HEX NYL - INS 0.438-14, ST Z G5 ...................2
38 NYL-500C000-25 Nut, HEX NYL - INS 0.5-13, ST Z G5 .......................4
39 S01-312CA00-25 SCR, HHCS 0.3125-18 x 1.00, ST Z G5 ...................2
40 S01-375CA25-25 SCR, HHCS 0.375-16 x 1.25, ST Z G5 .....................14
41 S01-500CA50-25 SCR, HHCS 0.50-13 x 1.50, ST Z G5 .......................2
42 T103550 Gaurd, Fan ................................................................1
43 T103575 Tube, CAC Lower......................................................1
44 T103576 Tube, CAC Upper......................................................1
45 T105825 Seal ...........................................................................102
46 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z .......................8
47 W07-438X000-20 WSH, LCK, MED SPLT 0.4375, ST Z .......................6
48 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ...........................2
49 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ...........................34
50 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z .............................2
51 WAW-43WX000-20 WSH, FL TYPA-WID 0.4375, ST Z ...........................4
52 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z ...............................2

* ITEM 21 IS NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
ENGINE
Cooling Assembly Export
MODEL: T780 6B
P/N 12261-475
PAGE 6B.9
 SEE PAGE 6B.11

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2012

MODULE EXHAUST MODEL: T780 6B

P/N 12261-475
PAGE 6B.10
 SEE PAGE 6B.10
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T104468 (Rev A) Module Exhaust

1 224419 Insulation Insert............................. 1 25 224441 Bumper........................................2

2 224420 Insulation Insert............................. 1 26* 224442 Seal Trim, Inches ........................26
3 224421 Insulation Insert............................. 1 27 224443 CrossBrace .................................2
4 224422 Insulation Insert............................. 1 28 224444 Support Bracket ..........................1
5 224423 Air Cleaner MTG Bands ................ 2 29 224445 Wire Duct ....................................1
6 224424 Muffler ........................................... 1 30 224446 Left End Cap ...............................1
7* 224425 5.00" Torctite Lap Clamp SS......... 1 31 224447 Channel Bracket..........................1
8* 224426 6.00" Accuseal .............................. 2 32 224448 Channel Bracket..........................1
9 219896 Air Cleaner .................................... 1 33 224449 Hold-down ...................................2
10* 224427 Clamp............................................ 1 34 224450 Tub Base.....................................1
11 224428 Restriction Gauge 25inH2O .......... 1 35 224451 Cradle..........................................2
12 224429 Fitting, Filtered .............................. 1 36 224452 Storage Box ASSY......................1
13 224430 Air Intake Pipe............................... 1 37 224453 Handle, Grab...............................1
14 224431 Air Intake Pipe............................... 1 38 224454 Right End Cap.............................1
15 224432 Tail Pipe ....................................... 1 39 224455 Channel Bracket..........................4
16 224433 Adapter Pipe - 180°....................... 1 40 224456 Grille............................................1
17 224434 Adapter Pipe - 35°......................... 1 41 224457 Grille............................................1
18 224435 Flex Pipe ....................................... 1 42 224458 Grille............................................1
19* 222577 T-Bolt Clamp 5.00” ........................ 5 43 222554 Spacer.........................................5
20* 224436 T-Bolt Clamp 7.00” ........................ 1 44 224459 Air Intake Hose
21 224437 Latch ............................................. 1 7 to 5 Reducer.............................1
22 224438 Hinge............................................. 2 45 224460 5.00" Rubber Elbow ....................2
23 224439 Grab Handle.................................. 1 46 224461 Door ............................................1
24* 224440 18-8 Stainless 47 224462 Jamb, Latch.................................1
Steel Spacing Stud 5/16"-18 ......... 6

* ITEMS 7, 8, 10, 19, 20, 24 & 26 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2012

MODULE EXHAUST MODEL: T780 6B

P/N 12261-475
PAGE 6B.11
 23

103
14, 30, 36
58

A 99

14, 30, 36, 111

15, 34, 36, 30

63, 64

78
83
38, 60
85
79

14, 39

81

24

20

8, 4 DETAIL A
19

SEE PAGE 6C.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
Revised 07-2012
ENGINE ASSY - EXPORT DATE:

AUTO TRANSMISSION MODEL: T780 6C

P/N 12261-475 515HP, Detroit Diesel 60 SERIES ENGINE PAGE 6C.1
 104
105

91, 57
106

82

SEE PAGE 6C.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
Revised 07-2012
ENGINE ASSY - EXPORT DATE:

AUTO TRANSMISSION MODEL: T780 6C

P/N 12261-475 515HP, Detroit Diesel 60 SERIES ENGINE PAGE 6C.2
 47 45

70

45
68

67

25

108

69 50
84
75
21 66 81
99
22
18
110
47

18

47

26

41, 42

SEE PAGE 6C.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
Revised 07-2012
ENGINE ASSY - EXPORT DATE:

AUTO TRANSMISSION MODEL: T780 6C

P/N 12261-475 515HP, Detroit Diesel 60 SERIES ENGINE PAGE 6C.3
12

34 98 46
32
72 93 92 56
54
38
51
76 74
72
38
29, 35
31 62 73
80
16, 40
102
11, 40 77
30, 36
29, 35
111
87 100
13, 37, 28
90 44 2, 9
107 32 17
49 89
111 94 101 55, 33, 10, 52, 38
88
7 16, 40
43
3 30, 36

96
41, 48

103 109
21
97

31, 34, 59

29, 35 71 83 65 110 86 21 95

SEE PAGE 6C.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
Revised 07-2012
ENGINE ASSY - EXPORT DATE:

AUTO TRANSMISSION MODEL: T780 6C

P/N 12261-475 515HP, Detroit Diesel 60 SERIES ENGINE PAGE 6C.4
 SEE PAGES 6C.1, 6C.2, 6C.3 & 6C.4
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T122690 (Rev C) Export Engine Assembly

T700 with Auto

2 SMF-10CM035-29 M10X35mm Bolt.............................2 61 S01-A00CD50-Y8 1-8NCX4.50 GD8 Bolt .................... 2

3 SMF-A6EM040-28 M16X40mm Bolt.............................4 62 200B2007-10 Clamp 1.25 ..................................... 2
4 S43-08BM075-28 M8X75mm Bolt...............................2 63 718 1025 O’Ring - Intake ............................... 1
6* WMF-014X000-20 M14 Flat Washer ............................4 64 718 1026 Extension - Intake........................... 1
7 WMF-016X000-20 M16 Flat Washer ............................4 65 200B2007-21 Clamp 0.50”.................................... 1
8 W16-80MX000-G2 M8 Lock Washer ............................2 66 NYL-A00C000-Y8 1-8NC Lock Nut.............................. 2
9 W16-010X000-G2 M10 Lock Washer ..........................2 67 707 4289-66 66” Hose......................................... 1
10 10329 Washer 3” OD X 0.125” THK..........4 68 707 4289-67 67” Hose......................................... 1
11 S01-500CA75-25 1/2-13NCX1.75 GD5 Bolt ...............2 69 707 4289-68 68” Hose......................................... 1
12 S01-500CB75-25 1/2-13NCX2.75 GD5 Bolt ...............2 70 707 4289-69 69” Hose......................................... 1
13 S01-250CA00-25 1/4-20NCX1.00 GD5 Bolt ...............8 71 707 4526 Cable, Ground ................................ 1
14 SHF-375CA00-25 3/8-16NCX1.00 GD5 Bolt ...............11 72 709 7310 0.52ID X2.25OD Washer................ 4
15 S01-375CA50-25 3/8-16NCX1.50 GD5 Bolt ...............2 73 717 0263 Either Start Kit ................................ 1
16 SHF-500CA25-25 1/2-13NCX1.25 GD5 Bolt ...............6 74 717 0264 8oz Either Cylinder ......................... 1
17 12019-147 Reducer 20 X 12 JIC ......................1 75 717 0267 Snubbing Washer ........................... 2
18 12019-303 16 O-Ring X 16 MJIC 45 ................2 76 717 0383 Compression Spring ....................... 2
19 12019-405 Elbow, 6-2 ......................................1 77 717 0460 Mount, Either Kit............................. 1
20 12019-406 Elbow, 6-4 ......................................1 78 717 0601 Bracket ........................................... 1
21 12019-427 4 O-Ring X 4 MJIC Run Tee...........1 79 717 0602 Bracket ........................................... 2
22 12019-453 4 JIC Run Tee.................................1 80 717 0910 Spacer ............................................ 2
23 12019-892 Metric Elbow...................................1 81 717 1154 Adapter, Air Governer..................... 1
24 12019-543 Air Governer ...................................1 82 717A0329 Fuel System ASSY......................... 1
25 12019-548 4 O-Ring X 4MJIC 90 .....................1 83 717F0922 Left Rear Engine Mount ................. 1
26 12019-688 3/4NPT X .75 Hose BARB..............1 84 718 0126 PTO - Top ....................................... 1
28 NYL-250C000-25 1/4-20NC Lock Nut.........................8 85 718 0140 Drive Shaft...................................... 1
29 NYL-312C000-25 5/16-18NC Lock Nut.......................5 86 718 0271 PTO - Side...................................... 1
30 NYL-375C000-25 3/8-16NC Lock Nut.........................7 87 718 0316 Stud, Transmission......................... 2
31 NYL-500C000-25 1/2-13NC Lock Nut.........................4 88 718 0377 Pump - Cooling System.................. 1
32 NYL-625C000-25 5/8-16NC Lock Nut.........................4 89 722 0193 Pump - Power Steering .................. 1
33 NYL-625F000-25 5/8-18NF Lock Nut .........................2 90 718 0481 Alignment Stud ............................... 2
34 WAN-50NX000-20 1/2 Flat Washer ..............................6 91 718 1024 Gasket-Turbo ................................. 1
35 WAN-31NX000-20 5/16 Flat Washer ............................5 92 718 0807 Adapter-Crankshaft ........................ 1
36 WAN-37NX000-20 3/8 Flat Washer ..............................12 93 718 0808 Coupling ......................................... 1
37 WAN-25NX000-20 1/4 Flat Washer ..............................16 94 718 0818 Mounting Plate-Pump..................... 1
38 WAN-62NX000-20 5/8 Flat Washer ..............................20 95 718 0978 Transmission RDS4070 ................. 1
39 W07-375X000-20 3/8 Lock Washer ............................8 96 T122719 Export Engine, DD 515HP.............. 1
40 W07-500X000-20 1/2 Lock Washer ............................8 97 718 0993 Engine Wire Harness ..................... 1
41 1219-190 Valve, Shut Off ...............................2 98 718F0308 Support, Transmission ................... 1
42 1219-255 Bushing, 3/4" X 3/8" .......................1 99 718F0755 Right Rear Engine Mount ............... 1
43 1219-282 16 O-Ring X 16 MJIC STR .............1 100 718F0786 Mount, Clamp ................................. 1
44 1219-386 16 O-Ring X 20 MJIC STR .............1 101 718F0814 Front Engine Mount........................ 1
45 1219-569 16 O-Ring Plug ...............................4 102 718F0943 Mount, Clamp ................................. 1
46 1219-598 6 O-Ring X 8 MJIC STR ................1 103 722 0174-25 Hose, Air Dryer............................... 1
47 1219-680 16 O-Ring X 16 MJIC 90.................6 104 722A0148 Cooling System ASSY.................... 1
48 1219-97 Bushing, 1/2" X 3/8"........................1 105 717A1280 Exhaust System ............................. 1
49 1219-975 20 O-Ring Run Tee .........................1 106 722A0154 Air Cleaner ASSY........................... 1
50 1221-126 Rear Engine Mount.........................2 107 T117934 Support, Rear Pump....................... 1
51 1221-128 Transmission Mount........................2 108 MK212378-13 Hose ASSY .................................... 1
52 1221-138 Front Engine Mount ........................2 109 MK212378-24 Hose ASSY .................................... 1
53* 1222-184 7" Plastic Tie ...................................30 110 MK212378-48 Hose ASSY .................................... 1
54 S01-562FA75-Y8 9/16-18NFX1.75 GD8 Bolt..............4 111 1240-91 Clamp 1.50”.................................... 4
55 S01-625FD00-Y8 5/8-18NFX4.0 GD8 Bolt..................2 112* T104744 Harness, Transmission................... 1
56 1239-13 Gasket, Steering Pump...................1 113* T104745 Harness, VIM Module..................... 1
57 718 1023 Outlet-Turbo....................................1 114* S01-438CA50-Y8 SCR, HHCS 0.4375-14X1.5,
58 1240-79 Clamp, 2.25” ...................................1 ST YZ G8 ....................................... 12
59 SHF-500CA25-Y8 1/2-13NCX1.25 GD8 Bolt ................2 115* WAH-43NX000-Y2 WSH, FL HRD A-NRW 0.4375,
60 S01-625FA75-Y8 5/8-18NCX1.75 GD8 Bolt ...............8 ST YZ ............................................. 12

* ITEMS 6, 53, 112, 113, 114 & 115 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
Revised 07-2012
ENGINE ASSY - EXPORT DATE:

AUTO TRANSMISSION MODEL: T780 6C

P/N 12261-475 515HP, Detroit Diesel 60 SERIES ENGINE PAGE 6C.5
 39
28
7 28 50 20 56
5, 9, 12
26 3 19 14
29, 15
2
43
12
36 22
46
28 47
6
49
44
41
45
30 16
23 4

6 34 18 13
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8 10
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33 35 8, 12, 17

22
40 6

27
32
27
55

27 37
32
31
37
38 37
53
37

27
27

37

31
54
57 52

SEE PAGE 6C.7

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
ENGINE
COOLING ASSEMBLY
MODEL: T780 6C
P/N 12261-475 PAGE 6C.6
 SEE PAGE 6C.6
REF PART NO. DESCRIPTION QTY

722A0148 (Rev C) Cooling Assembly

1 1200-29 5/16-18NC X .75 GD 5 Bolt ...............2

2 1200-31 5/16-18NC X 1.00 GD 5 Bolt .............2
3 1200-328 7/16-14NC X 1.25 GD5 Bolt ..............4
4 1200-59 3/8-16NC X 1.00 GD 5 Bolt ...............4
5 1200-61 3/8-16NC X 1.25 GD 5 Bolt ...............12
6 12019-548 4 O-Ring X 4 MJIC 90........................2
7 1202-7 10-24 X 1.00 Screw ...........................2
8 1205-25 5/16-18NC Nut...................................3
9 1205-45 3/8-16NC Locknut..............................12
10 1205-48 7/16-20NF Nut ...................................4
11 1205-67 1/2-13NC Locknut..............................2
12 1209-3 5/16 Flat Washer ...............................31
13 1209-4 3/8 Flat Washer .................................4
14 1209-5 7/16 Flat Washer ...............................4
15 1209-63 3/8 Flat Hard Washer ........................6
16 1209-64 1/2 Flat Hard Washer ........................2
17 1210-17 5/16 Lock Washer..............................5
18 1210-20 3/8 Lock Washer................................4
19 1210-23 7/16 Lock Washer..............................4
20 1219-763 4 O-Ring Plug ....................................1
21 1219-814 Plug....................................................1
22 1219-959 4 O-Ring X 4 MJIC STR ....................2
23 1221-66 Grommet............................................4
24 1221-89 Rubber Mount ....................................2
25 1222-342 Rod End.............................................4
26 1230-6 10-24 Nut ...........................................2
27 1240-286 Hose Clamp .......................................6
28 1240-293 Clamp, 1/2 .........................................10
29 1242-134 3/8-16NC X 1.00 GD 8 Bolt ...............6
30 1242-29 1/2-13NC X 1.00 GD 8 Bolt ...............2
31 1243-173 Bellows 4” X 8”...................................2
32 1244-227 2.50ID Radiator Hose, 6” ...................2
33 12444-1 Fill Hose.............................................61
34 200B0087-2 Hose Clamp .......................................2
35 200B2007-9 Clamp, 1.13” ......................................1
36 223-15219 1/4-20 X .50 Self Tap.........................3
37 372 1531 Clamp ................................................12
38 420 3922 Bellows 4” X 6”...................................2
39 707 4164-114 Hose ..................................................1
40 707 4164-26 Hose ..................................................1
41 707 4164-38 Hose, Drain........................................1
42 709 7425 1.5OD X .503ID X .13 Washer...........2
43 709 7454 Foam..................................................3
44 718 0246 Adapter, Engine Fan..........................1
45 718 0247 Motor, Fan .........................................1
46 718 0287 Guard, Fan.........................................1
47 718 0388 Strut ...................................................2
48* 718 0475 Trim Seal ...........................................8
49 718 0950 Radiator/CAC.....................................1
50 718 0951 Radiator Shroud.................................1
51 718 0952 Coolant Tank .....................................1
52 718 0981 CAC Tube ..........................................1
53 718 0982 CAC Tube ..........................................1
54 718 0983 Lower Radiator Hose .........................1
55 718 0985 Upper Radiator Tube .........................1
56 722 0143 Fan 30” ..............................................1
57 722 0176 Turbo Outlet Elbow ............................1

* ITEMS 48 IS NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
ENGINE
COOLING ASSEMBLY
MODEL: T780 6C
P/N 12261-475 PAGE 6C.7
 21

20
8
8 9
17

12
16
8
19
23

10
1

14
2, 5
7
15
6
22 13 4
3, 5

9
18
11

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

717A1280 (Rev B) Exhaust ASSY 2007

1 1200-104 1/2-13NC X 2.00 GD5 Bolt.............. 2 13 1209-108 5/16 SS X .875OD Flat Washer ........... 8
2 1200-416 3/8-16NC X 6.50 GD5 Bolt.............. 2 14 709 7425 1.50 X .503 X .13 Washer .................... 2
3 1200-61 3/8-16NC X 1.25 GD5 Bolt.............. 4 15 717 0725 5/16 Tinnerman Clip............................. 8
4 1203-255 5/16-18NC X 1.25 TORX PAN HD .. 8 16 718 0973 Muffler Support..................................... 2
5 1205-43 3/8-16NC Lock Nut.......................... 6 17 718 0975 Exhaust Support .................................. 1
6 1205-67 1/2-13NC Lock Nut.......................... 2 18 718 0976 Exhaust - Pipe Front ............................ 1
7 1221-89 Rubber Mount ................................. 2 19 718 1014 Exhaust - Pipe Rear ............................. 1
8 1240-122 5” Seal Clamp ................................. 3 20 718 1015 Muffler Gaurd ....................................... 1
9 1240-247 5” Exhaust Clamp............................ 2 21 718 1006 Exhaust Stack ...................................... 1
10 1240-290 V-Band Clamp ................................. 1 22 718F0989 Muffler Bracket ..................................... 4
11 1240-292 V-Band Clamp ................................. 1 23 718-1022 Muffler .................................................. 1
12 1256-79 Exhaust Bellows.............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
ENGINE MODEL: T780 6C
P/N 12261-475 EXHAUST ASSEMBLY PAGE 6C.8
 18
26 11
16
11
21

28, 29

22 24
15

2
6
6, 3
5
8, 7, 4

11
10
25
12
13
10

14
20 17
23

27
15
25
10

19

SEE PAGE 6C.10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
ENGINE
AIR CLEANER ASSEMBLY MODEL: T780 6C
P/N 12261-475 PAGE 6C.9
 SEE PAGE 6C.9
REF PART NO. DESCRIPTION QTY

722A0154 (Rev B) Air Cleaner Assembly

1 071 408 27 M8 X 20mm Bolt.............................. 2

2 085 308 16 M8 Lockwasher .............................. 2
3 1200-61 3/8-16NC X 1.25 GD5 Bolt .............. 4
4 1205-36 3/8-16NC Nut ................................. 2
5 1205-45 3/8-16NC Locknut ........................... 4
6 1209-3 5/16 Flatwasher............................... 8
7 1209-4 3/8 Flatwasher................................. 2
8 1210-20 3/8 Lockwasher ............................... 2
9 1240-12 Hose Clamp..................................... 2
10 1240-245 5.38”/5.69” Clamp............................ 2
11 1240-296 7.25”/7.56” Clamp............................ 5
12 1240-81 4.13”/4.44” Clamp............................ 1
13 1243-121 4” x 5” Rubber Elbow....................... 1
14 1243-155 7” Rain Cap ..................................... 1
15 1243-157 5” x 7” Rubber Elbow ...................... 1
16 1243-171 7” 45Deg Elbow............................... 1
17 1243-50 Filter Minder .................................... 1
18 435 1420 7” Rubber Elbow.............................. 1
19 4404651060 1” ID Hose ....................................... 4
20 717 0175 Air Cleaner ...................................... 1
21 717 0176 Mounting Band ................................ 2
22 717 0724 U-Bolt .............................................. 1
23 717 0960 Baffel ............................................... 1
24 722 0136 Tube - Air Cleaner ........................... 1
25 722 0140 Tube - Air......................................... 1
26 722 0141 Tube - Air......................................... 1
27 722F0137 Support Tube................................... 1
28 7220178 AMB Temp Sensor .......................... 1
29 1219-97 Bushing, 1/2” X 3/8”......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
ENGINE
AIR CLEANER ASSEMBLY MODEL: T780 6C
P/N 12261-475 PAGE 6C.10
 REF PART NO. DESCRIPTION QTY

T104893 (Rev B) Transmission, Allison - HD 4700

(Items 1 - 15)
(Contact Allison dealer for information)

1 Page 7.3 Main Housing ............................................. Ref

2 Page 7.4 Fill Tube ..................................................... Ref
3 Page 7.5 Main Shaft.................................................. Ref
4 Page 7.6 Flange ........................................................ Ref
5 Page 7.8 Front Support And Oil Pump...................... Ref
5 Page 7.9 P1 Planetary .............................................. Ref
7 Page 7.10 P2 Planetary .............................................. Ref
8 Page 7.14 Control Valve.............................................. Ref
9 Page 7.15 Oil Cooler ................................................... Ref
10 Page 7.17 Torque Converter ....................................... Ref
11 Page 7.18 Flexplate And Adapter ............................... Ref
12 Page 7.20 Rotating Clutch .......................................... Ref
13 Page 7.22 Converter Housing ..................................... Ref
14 Page 7.26 P3 Planetary And Rear Cover/Retarder..... Ref
15 Page 7.27 Wiring Harnesses....................................... Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
TRANSMISSION
(ALLISON - AUTO)
MODEL: T780 7
P/N 12261-475
PAGE 7.1
 3

4 1

7
8

11
14
15

9
10

12

16 13

26
17

27 29
18
28
30

31 32

22

21
24 19
20

23

25

SEE PAGE 7.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
MAIN HOUSING MODEL: T780 7
P/N 12261-475
PAGE 7.2
 SEE PAGE 7.2

REF PART NO. DESCRIPTION QTY


Main Housing

1 223407** Clutch Assembly, C3/C4 .......................1

2 223408 Bolt, Flange Hd, M10 x 1.5 x 100 mm...14
3 223409** Backplate Assembly, C3 .......................1
4 223410 Backplate Assembly, Clutch..................1
5 223411 Plate, P1 Thrust ....................................3
6 223412 Gear, P1 Planetary Ring .......................1
7 223413 Plate, C3 Clutch Friction .......................5
8 223414 Plate, C3 Clutch Reaction.....................5
9 223415 Plate Assembly, C3 Piston Return ........1
10 223416 Piston Assembly, C3 Clutch..................1
11 223417** Housing Assembly, C3 Clutch...............1
12 223411 Plate, P1 Thrust ....................................3
13 223418 Housing, C3 Clutch ...............................1
14 223414 Plate, C4 Clutch Reaction.....................6
15 223413 Plate, C4 Clutch Friction .......................5
16 223415 Plate Assembly, C4 Piston Return ........1
17 223416 Piston Assembly, C4 Clutch..................1
18 223419 Housing, C4 Clutch ...............................1
19 223420 Plate, C5 Clutch Reaction.....................9
20 223421 Plate, C5 Clutch Friction .......................8
21 220695 Bolt, M10 x 1.5 x 35 mm .......................14
22 220694 Cap, Internal Harness Connector .........1
23 223422 Housing Assembly, Main.......................1
24 223423* Housing, Main .......................................1
25 220690* Insert, Recoil .........................................12
26 220775 Cover, Sensor Shipping ........................1
27 223424 Sensor Assembly, Speed ......................1
28 220769 O-ring, 15.4 mm ID ...............................1
29 223425 Bracket, Speed Sensor .........................1
30 220771 Bolt, M8 x 1.25 x 20 mm .......................1
31 220691 Plate, Identification................................1
31 220692 Plate, Identification (Hungary)...............1
32 220693 Screw, No. 14 x 1/2 ..............................1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
MAIN HOUSING MODEL: T780 7
P/N 12261-475
PAGE 7.3
 3

REF PART NO. DESCRIPTION QTY


Fill Tube

1 220702 Seal, Fill Tube. See 6-WT-07 ................1

2 220701 Tube, Oil Fill ..........................................1
3 223426 Indicator, Oil Level ................................1
4 220698 Bracket, Oil Fill Tube.............................1
5 220699 Screw, Tapping, M8 x 25 mm................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
FILL TUBE MODEL: T780 7
P/N 12261-475
PAGE 7.4
 4
1
5
2

REF PART NO. DESCRIPTION QTY


Main Shaft

1 223618 Shim, Not Selective, 0.81 mm (0.03 inch)..........1

2 223470 Bearing Assembly, Thrust .................................1
3 223619** Shaft Assembly, Main.........................................1
4 223436 Ring, Retaining, External, 54.6 mm ID ..............1
5 223620 Gear, P2 Sun .....................................................1
6 223621 Spacer, Bearing..................................................1
7 223622 Gear, P3 Sun .....................................................1
8 223623 Shaft, Main.........................................................1

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
MAIN SHAFT MODEL: T780 7
P/N 12261-475
PAGE 7.5
 2 1

5
6
7

REF PART NO. DESCRIPTION QTY


Flange

1 223624 Yoke Assembly, Output, 1810 Half Round

See 04-WT-06 .............................................. 1
2 223625 Slinger, Output Yoke..................................... 1
3 223626 Yoke, Output................................................. 1
4 223627 O-ring, 88.5 mm ID....................................... 1
5 220722 O-ring, 12.3 mm ID....................................... 1
6 223628 Plate, Retaining............................................ 1
7 220724 Bolt, M14 x 2 x 70 mm ................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
FLANGE MODEL: T780 7
P/N 12261-475
PAGE 7.6
 2

10
11
6

12 13 16
15

14 18
20

19

17

4
8 9

SEE PAGE 7.8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

FRONT SUPPORT & OIL PUMP MODEL: T780 7

P/N 12261-475
PAGE 7.7
 SEE PAGE 7.7

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
 
Front Support And Oil Pump

1 220725 Bolt, M10 x 1.5 x 65mm .......................... 7 11 223447 Gear Set, Cycloidal (See note 2).......... 1
2 220695 Bolt, M10 x 1.5 x 35mm .......................... 7 12 223448 Bushing (See note 3)............................ 1
3 223445** Front Support Assembly.......................... 1 223449 Bushing (See note 4)............................ 1
4 223457 Bearing Assembly, Roller ........................ 1 13 223450 Plate, Wear........................................... 1
5 223456 Sealring Kit, External 14 220686 Bolt, M10 x 1.5 x 25 mm....................... 14
Butt-Joint, 99.0 mm OD ......................... 1 15 223451** Front Support Assembly....................... 1
Kit Contains Three 29505863 Sealrings. 16 223452 Sleeve, Ground (See note 5)................ 1
6 220725 Bolt, M10 x 1.5 x 65 mm ......................... 8 17 223455* Sleeve, Front Support .......................... 1
7 220749 Pin, Dowel, 6 x 34.5 mm (See note 1) .... 1
8 220751 Ball, 19.05 mm ........................................ 1 18 223453 Support Assembly, Front ...................... 1
9 223404 Spring, 17.96 OD x 52.38 mm................. 1 19 220743 Pin, Dowel, 10 x 32 mm ....................... 2
10 223446 Housing, Pump........................................ 1 20 223454 Support, Front ...................................... 1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

Note:
Below information is from Allison Transmission catlog.
1 Used Starting With S/N 6610001634. When Replacing 29507712 Dowel Pin With 29516030 Dowel Pin. See 21-WT-94.
2 Used Starting With S/N 6610001634. When Replacing 29501147 Cycloidal Gear Set With 29542028 Cycloidal Gear Set, Also Replace
Converter Pump Assembly. See 21-WT-94, 13-WT-04.
3 Used Starting With S/N 6610001634 And Prior To S/N 6610139779, With 29501147 Cycloidal Gear Set Or 29515688 Cycloidal Gear Set
Only. See 21-WT-94, 13-WT-04.
4 Used Starting With S/N 6610139779, Service 29542027 Bushing With 29542029 Bushing. See 13-WT-04.
5 Used Starting With S/N 6610001634. When Replacing 29512742 Ground Sleeve With 29516490 Ground Sleeve, Also Replace
29501069 Turbine Shaft With 29516498 Turbine Shaft. See 22-WT-94.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

FRONT SUPPORT & OIL PUMP MODEL: T780 7

P/N 12261-475
PAGE 7.8
 2 1

13

14
3

7
8

10
11
12
10

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
 
P1 Planetary

1 223458** P1 Planetary Assembly............................. 1 8 223465* Carrier, P1 Planetary ................................ 1

2 223459 Ring, Retaining, Internal, 256 mm OD ...... 1 9 223466 Bushing, P1 Carrier .................................. 1
3 223460** Carrier Assembly, P1 Planetary ................ 1 10 223467 Washer, P1 Pinion Thrust ......................... 12
4 223461 Ring, Retaining, Internal, 219 mm OD ...... 1 11 223468 Gear Set, P1 Pinion. ................................. 1
5 223462 Ring, P1 Indexing. See 10-WT-00. ........... 1 Set Contains Six 29505625 Gears
6 223463 Spindle, P1 Planetary Pinion. 12 223469 Bearing Assembly, Roller.......................... 12
See 11-WT-98, 10-WT-00 ......................... 6 13 223470 Bearing Assembly, Thrust......................... 1
7 223464 Carrier And Bushing Assembly, P1........... 1 14 223471 Ring Gear, P2 Planetary ........................... 1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

P1 PLANETARY MODEL: T780 7

P/N 12261-475
PAGE 7.9
 1

4 3 14

6
7

13

9
12
10

11
9

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
 
P2 Planetary

1 223655** P2 Planetary Assembly............................. 1 9 223659 Washer, P2 Pinion Thrust ......................... 8

2 223459 Ring, Retaining, Internal, 256 mm OD ...... 1 10 223660 Bearing Assembly, Roller.......................... 8
3 223656** Carrier Assembly, P2 Planetary ................ 1 11 223661 Gear Set, P2 Pinion .................................. 1
4 223461 Ring, Retaining, Internal, 219 mm OD ...... 1 Set Contains Four 29505621Gears
5 223462 Ring, P2 Indexing. See 10-WT-00. ........... 1 12 223662 Spindle, P2 Planetary Pinion.
6 223657 Carrier And Bushing Assembly................. 1 See 11-WT-98, 10-WT-00 ......................... 4
7 223658* Carrier, P2 Planetary ................................ 1 13 223481 Bearing Assembly, Thrust......................... 1
8 223476 Bushing, 53 mm ID ................................... 1 14 223663 Gear, P3 Planetary Ring ........................... 1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

P2 PLANETARY MODEL: T780 7

P/N 12261-475
PAGE 7.10
 10
1 9

11
8
12
43
44 14 46
39
42 45
41
40 13

7
30
38
2
26
6 29
4 37
28
27 15
5 25
24
36 23
21
35 22
32 20
33 19
3 18
34 16
31 17

54 57 47 62
63
55 48 64
49
65
53 66
56
50
67
58 52 68
51 69
70
71
90 92 61
72
91
73
74
59 60 75
76
85 87
86 89
88

80 82
81 84 78
83
79
77

SEE PAGE 7.13 & 7.14

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

CONTROL VALVE MODEL: T780 7

P/N 12261-475
PAGE 7.11
 93 95 99 133 133
96
98
97
103
134
102
124 135
94 128 120 101 135
107
94
106
100 105 110
132
109

104 108
111 172

129 112
130
131 125 114
113
126
115
127
121
116
122
123 117
150
118
119

149

154 148

153 147
136
152 137
146
151
155 138

139
156 139
140
157
159
160
161
158 162
171

170
169 163 142
168 144
164 143 141
167 166 145
165

173

174

SEE PAGE 7.13 & 7.14

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

CONTROL VALVE MODEL: T780 7

P/N 12261-475
PAGE 7.12
 SEE PAGE 7.11 & 7.12
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
 
Control Valve

1 223629** Control Valve Assembly........................ 1 46 220871 Bolt, Shoulder .......................................3

2 220835 Filter Assembly Kit, Suction.................. 1 47 220872 Bracket, Solenoid, Right Side ...............1
3 220836 Gasket, Filter ........................................ 1 48 220873 Bolt, Flange Hd, M6 x 1.0 x 45 mm ......2
4 220837 Filter And Seal Assembly, Suction........ 1 49 220874 Seal, Face.............................................3
5 220838* Filter, Suction........................................ 1 50 220875 Spring, Accumulator..............................2
6 220839 Seal, Face ............................................ 1 51 220876 Plug, Accumulator.................................2
7 220840 Bolt, Flange Hd, M6 x 1.0 x 30 mm ...... 3 52 220876 Plug, Accumulator.................................2
8 223630 Wiring Harness, Internal ....................... 1 53 220875 Spring, Accumulator..............................2
9 220842* Connector Assembly, 20M Feed-Thru.. 1 54 223490 Switch Assembly, Pressure...................1
10 220843* Connector, 20M .................................... 1 55 223491* Switch, Pressure...................................1
11 220844 Seal, Harness Standoff......................... 1 56 220879 Bracket, Solenoid, Left Side .................1
12 220845 Sealring ................................................ 1 57 220880 Bolt, Flange Hd, M6 x 1.0 x 95 mm ......12
13 223485* Standoff Assembly, Internal .................. 1 58 220881** Body Assembly, Solenoid .....................1
14 220847* Grommet .............................................. 1 59 220882 Body Assembly,
15 220848* Bolt, Standoff ........................................ 1 Solenoid Valve And Pin ........................1
16 220849 Sensor, Temperature, (OILT) ................ 1 60 220883 Body, Solenoid Valve ............................1
17 220850** Connector Assembly, 61 220884 Pin, Dowel.............................................3
Two-Way Plug (TEMP) ......................... 1 62 220885 Solenoid, TCC, Variable Bleed, CENL..1
18 223486 Connector, 2-Way................................. 1 63 220886 O-ring, 10.65 ID ....................................1
19 220853 Terminal, Socket................................... 1 64 220887 O-ring, 13.0 ID ......................................1
20 220853 Terminal, Socket................................... 1 65 220888 Valve, TCC............................................1
21 223487 Lock, Secondary................................... 1 66 220889 Spring, TCC ..........................................1
22 223405** Connector Assembly, 67 220890 Solenoid, PCS 1,
Three-Way Plug (OLS .......................... 1 Variable Bleed, CENH ..........................1
23 223488 Lock, Secondary, TPA .......................... 1 68 220886 O-ring, 10.65 ID ....................................1
24 220853 Terminal, Socket................................... 3 69 220887 O-ring, 13.0 ID ......................................1
25 223489 Connector, Plug, 3-Way........................ 1 70 220891 Valve, PCS 1.........................................1
26 220855** Connector Assembly, 71 220892 Spring, PCS 1 .......................................1
Two-Way Plug (SS1) ............................ 1 72 220890 Solenoid, PCS 2,
27 220856 Terminal, Socket................................... AR Variable Bleed, CENH ..........................1
220857 Terminal, Socket................................... AR 73 220886 O-ring, 10.65 ID ....................................1
28 220856 Terminal, Socket................................... AR 74 220887 O-ring, 13.0 ID ......................................1
220857 Terminal, Socket................................... AR 75 220891 Valve, PCS 2.........................................1
29 220858 Connector, 2-Way................................. 1 76 220892 Spring, PCS 2 .......................................1
30 220859 Plate, Harness Channel ....................... 1 77 220893 Clip, Spring Retaining ...........................1
31 220855** Connector Assembly, 78 220894 Valve, Diagnostic ..................................1
Two-Way Plug (SS2) ............................ 1 79 220895 Spring, Diagnostic.................................1
32 220858 Connector, 2-Way................................. 1 80 220885 Solenoid, PCS 3,
33 220856 Terminal, Socket................................... AR Variable Bleed, CENL ...........................1
220857 Terminal, Socket................................... AR 81 220887 O-ring, 13.0 mm ID ...............................1
34 220856 Terminal, Socket................................... AR 82 220886 O-ring, 10.65 mm ID .............................1
220857 Terminal, Socket................................... AR 83 220891 Valve, PCS 3.........................................1
35 220863 Connector Assembly, 84 220892 Spring, PCS 3 .......................................1
Two-Way Plug (PCS 3) (See Note 1) ... 1 85 220885 Solenoid, PCS 4,
36 220863 Connector Assembly, Variable Bleed, CENL ...........................1
Two-Way Plug (PCS 4) (See Note 2) ... 1 86 220887 O-ring, 13.0 mm ID ...............................1
37 220863 Connector Assembly, 87 220886 O-ring, 10.65 mm ID .............................1
Two-Way Plug (PCS 6) (See Note 3) ... 1 88 220891 Valve, PCS 4.........................................1
38 220863 Connector Assembly, Two-Way Plug 89 220892 Spring, PCS 4 .......................................1
(MAIN MOD) (See Note 4) ................... 1 90 220885 Solenoid, Main Mod,
39 220868** Connector Assembly, Variable Bleed, CENL ...........................1
Two-Way Plug (PS 1) ........................... 1 91 220887 O-ring, 13.0 mm ID ...............................1
40 220869 Terminal, Pin......................................... AR 92 220886 O-ring, 10.65 mm ID .............................1
41 220869 Terminal, Pin......................................... AR 93 223492 Plate, Solenoid Separator .....................1
42 220870 Connector, Two-Way ............................ 1 94 220898 Bolt, Flange Hd, M6 x 1.0 x 60 mm ......2
43 220863 Connector Assembly, 95 223631** Body Assembly, Main Valve..................1
Two-Way Plug (TCC) (See Note 5) ...... 1 96 220901 Pin, Retaining, 5 x 43 mm.....................1
44 220863 Connector Assembly, 97 220902 Valve, Converter Flow...........................1
Two-Way Plug (PCS 1) (See Note 6) ... 1 98 220903 Spring, 14.1 OD x 42.1 mm ..................1
45 220863 Connector Assembly, 99 220904 Stop, Valve............................................1
Two-Way Plug (PCS 2) (See Note 7) ... 1 100 220901 Pin, Retaining, 5 x 43 mm.....................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

CONTROL VALVE MODEL: T780 7

P/N 12261-475
PAGE 7.13
 SEE PAGE 7.11 & 7.12

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
 
101 220905 Valve, Lube Regulator ...............................1 137 223637 Gasket, Channel Plate.......................... 1
102 220906 Spring, 11.10 OD x 46.3 mm .....................1 138 223638** Plate Assembly, Channel...................... 1
103 220907 Stop, Valve ................................................1 139 220935 Pin, Dowel, 10 x 50 mm........................ 2
104 220901 Pin, Retaining, 5 x 43 mm .........................1 140 223639 Plate, Channel ...................................... 1
105 220908 Valve, Main Regulator ...............................1 141 220937 Plug Assembly, Oil Drain ...................... 1
106 220909 Spring, 22 OD x 98.5 mm..........................1 142 220938 O-ring, 16.4 mm ID ............................... 1
107 220910 Stop, Valve ................................................1 143 220939 Plug Assembly, Pressure Tap............... 9
108 220911 Valve, Main Control ...................................1 144 220940 O-ring, 8.9 mm ID ................................ 1
109 220912 Spring, 16.0 OD x 51.41 mm.....................1 145 220941* Plug, Pressure Tap, 7/16-20 ................. 1
110 220893 Clip, Spring Retaining................................1 146 220946 Cover, Filter .......................................... 2
111 220913 Pin, Retaining, 2.5 x 40 mm ......................1 147 220945 Gasket, Filter Cover.............................. 2
112 220914 Solenoid Assembly, 148 220944 O-ring, 85.3 mm ID ............................... 2
Forward, SS1.See 22-WT-06 ....................1 149 220943 O-ring, 82.3 mm ID .............................. 2
113 220916 O-ring, 14.0 mm ID....................................1 150 219905 Transmission Oil Filter (Auto) Allison.... 2
114 220915 O-ring, 18.8 mm ID....................................1 151 220876 Plug, Accumulator ................................ 1
115 223632 Body, Control Valve (See Note 8)..............1 152 220875 Spring, Accumulator ............................. 1
223633 Body, Control Valve (See Note 9).............1 153 223640 Bracket, Accumulator Retaining ........... 1
116 220918 Pin, Spring, 5 x 55 mm ..............................1 154 220898 Bolt, M6 x 1.0 x 60 mm......................... 4
117 220919 Valve, C2 Latch .........................................1 155 223641** Body Assembly, C6 Clutch ................... 1
118 220920 Spring, 16.29 OD x 35.02 mm...................1 156 223642 C6 Clutch Body..................................... 1
119 220921 Stop, Valve ................................................1 157 223643 Spring, 10.75 OD x 16.71 mm .............. 1
120 220901 Pin, Retaining, 5 x 43 mm .........................1 158 223644 Pin, Retaining, 2.5 OD x 30 mm ........... 1
121 220922 Valve, Exhaust Backfill ..............................1 159 223645 Valve, C6 Enable .................................. 1
122 220923 Spring, 7.8 OD x 29.2 mm.........................1 160 223646 Solenoid Assembly,
123 220924 Stop, Valve ................................................1 C6, SS2. See 22-WT-06 ....................... 1
124 220901 Pin, Retaining, 5 x 43 mm .........................1 161 220916 O-ring, 14 mm ID .................................. 1
125 220925 Valve, C1 Latch .........................................1 162 220915 O-ring, 18.8 mm ID ............................... 1
126 220920 Spring, 16.29 OD x 35.02 mm...................1 163 223647 Plate, Solenoid Protective .................... 1
127 220921 Stop, Valve ................................................1 164 223648 Nut, Push-On........................................ 1
128 220901 Pin, Retaining, 5 x 43 mm .........................1 165 220892 Spring, Trim .......................................... 1
129 220926 Valve, Converter Regulator .......................1 166 223649 Valve, C6 Clutch Trim ........................... 1
130 220927 Spring, 11. OD x 30.3 mm .........................1 167 220885 Solenoid Assembly, PCS 6,
131 223634 Stop, Valve (See Note 10) ........................1 Variable Bleed, CENL........................... 1
220928 Stop, Valve (See Note 11) ........................1 168 220887 O-ring, 13.0 mm ID ............................... 1
132 223635 Pin, Retaining, 3 x 43 mm (See Note 12)..1 169 220886 O-ring, 10.65 mm ID ............................. 1
220901 Pin, Retaining, 5 x 43 mm (See Note 13)..1 170 223650 Bracket, Solenoid Retaining ................. 1
133 220871 Bolt, Shoulder, M6 x 1.0 x 45 mm .............2 171 223651 Screw, Hx Socket Hd............................ 1
134 220930 Sensor Assembly, Oil Level ......................1 172 223498 Gasket, Case........................................ 1
135 220931 Ferrule, One-Piece Viton ® .......................2 173 220956 Bolt, Flange Hd, M10 x 1.5 x 55 mm.
136 223636 Plate, Separator ........................................1 See 26-WT-02 ...................................... 9
174 220955 Bolt, Flange Hd, M10 x 1.5 x 100 mm.
See 26-WT-02 ...................................... 34

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

Note:
Below information is from Allison Transmission catlog.
1 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
2 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
3 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
4 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
5 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
6 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
7 Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit.
8 Prior To S/N 6610244287, Service 29542924 Control Valve Body With 29546992 Control
Valve Body Kit. See 28-WT-07.
9 Used Starting With S/N 6610244287.
10 Used Only With 29500822 Retaining Pin.
11 Used Only With 23049345 Retaining Pin.
12 Used Only With 29538477 Valve Stop.
13 Used Only With 29546550 Valve Stop.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

CONTROL VALVE MODEL: T780 7

P/N 12261-475
PAGE 7.14
 6

5
1
3
2

REF PART NO. DESCRIPTION QTY


Oil Cooler

1 223499 Plug Assembly, Shipping .......................... 2

2 223500* Plug, 1 5/16-12 ......................................... 1
3 223501 O-ring, 29.7 mm ID ................................... 1
4 223652 Bolt, Flange Hd, M10 x 1.5 x 212 mm ...... 10
5 223653 Cover, Cooler Port .................................... 1
6 223654 Gasket, Cooler Port Cover.
See 21-WT-11........................................... 1

* Serviced only as an assembly -- Not available as a detail part.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

OIL COOLER MODEL: T780 7

P/N 12261-475
PAGE 7.15
 2 7
3 8

9 10
6
11

4
12
5

13

17
14
18

16
19
20
22
23
24
25
27

28 15

29
30
26 31
21 32

33

35
1
34

SEE PAGE 7.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

TORQUE CONVERTER MODEL: T780 7

P/N 12261-475
PAGE 7.16
 SEE PAGE 7.16

REF PART NO. DESCRIPTION QTY

Torque Converter

1 223502 Bolt, T-Head, M8 x 1.25 x 19 mm .............................. 36

2 221001 Plug, Converter End................................................... 1
3 221002 O-ring, 34.6 mm ID..................................................... 1
4 223503** Torque Converter Assembly ...................................... 1
5 221004 Nut, M8 x 1.25 mm..................................................... 36
6 223504** Cover Assembly, Converter ....................................... 1
7 223505 Cover Assembly With Bushing................................... 1
8 223506* Cover, Converter........................................................ 1
9 223507 Bushing, 66.822 mm ID.............................................. 1
10 223508 Sealring, Lockup Piston, 98.42 mm ID.
See 6-WT-07.............................................................. 1
11 223509 Piston Assembly, Lockup ........................................... 1
12 223510 Sealring, Lockup Piston, 325.68 mm ID.
See 6-WT-07.............................................................. 1
13 223511 Damper Assembly...................................................... 1
14 223512 Backplate, Lockup-Clutch .......................................... 1
15 223513 Bolt, Flange Hd, M8 x 1.25 x 25 mm.......................... 44
16 223514 Bearing Assembly, Thrust Bearing No. 1 ................... 1
17 223515 Turbine Assembly ...................................................... 1
18 223516 Sealring, Turbine Hub, 66.784 mm OD...................... 1
19 220715 Bearing Assembly, Thrust Bearing No. 2 ................... 1
20 223517 Washer, Tanged, Thrust Bearing No. 2 ..................... 1
21 223518** Stator Assembly, Converter ....................................... 1
22 223519 Ring, Retaining, Internal, 164.91 mm OD .................. 1
23 223520 Retainer, Thrust Bearing No. 2 .................................. 1
24 223521 Washer, Stator Thrust, Front...................................... 1
25 223522 Race, Stator ............................................................... 1
26 223523 Spring, Stator ............................................................. 12
27 223524 Roller, Stator, 9.526 x 25.525 mm ............................. 12
28 223525 Stator And Cam Assembly ......................................... 1
29 223526 Selective Shim, Converter, 0.27 mm (0.011 inch)...... AR
223527 Selective Shim, Converter, 0.48 mm (0.019 inch)...... AR
223528 Selective Shim, Converter, 0.711 mm (0.028 inch).... AR
30 223529 Race, Tanged, Thrust Bearing No. 3 ......................... 1
31 223530 Bearing Assembly, Thrust Bearing No. 3 ................... 1
32 223531 O-ring, 419.9 mm ID................................................... 1
33 223532 Race, Lipped, Thrust Bearing No. 3........................... 1
34 223533 Pump Assembly, Converter ....................................... 1
35 223534* Pump Assembly, Converter, Machined...................... 1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

TORQUE CONVERTER MODEL: T780 7

P/N 12261-475
PAGE 7.17
 2

REF PART NO. DESCRIPTION QTY


Flexplate & Converter

1 223535 Bracket, Converter Shipping..................... 3

2 220686 Bolt, M10 x 1.5 x 25 mm........................... 3
3 223536 Bolt, Self-Locking, M8 x 1.25 x 25 mm ..... 12
4 223537 Adapter, Flexplate..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

FLEXPLATE & ADAPTER MODEL: T780 7

P/N 12261-475
PAGE 7.18
 2

4
5

9
8 10
7

12
11
13
14 3
22

15
23 16
17
18
24 19
25 20

26
21
27
28
29
34 30
31
35 32

36

37

38
39
40 33

41

42

43

44

SEE PAGE 7.20

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

ROTATING CLUTCH MODEL: T780 7

P/N 12261-475
PAGE 7.19
 SEE PAGE 7.19
REF PART NO. DESCRIPTION QTY
Rotating Clutch

1 220959 Bolt, M16 x 2 x 30................................................................. 1

2 223538 Selective Shim, Turbine, 5.448 mm (0.214 inch) ................. AR
223539 Selective Shim, Turbine, 5.270 mm (0.207 inch) ................. AR
220960 Selective Shim, Turbine, 5.092 mm (0.200 inch) ................. AR
220961 Selective Shim, Turbine, 4.914 mm (0.193 inch) ................. AR
220962 Selective Shim, Turbine, 4.736 mm (0.186 inch) ................. AR
220963 Selective Shim, Turbine, 4.559 mm (0.179 inch) ................. AR
220964 Selective Shim, Turbine, 4.381 mm (0.172 inch) ................. AR
220965 Selective Shim, Turbine, 4.203 mm (0.165 inch) ................. AR
220966 Selective Shim, Turbine, 4.0 mm (0.157 inch) ..................... AR
3 223540** Rotating Clutch..................................................................... 1
4 220968 O-ring, 25.4 mm ID............................................................... 1
5 223541 Shaft Assembly, Turbine ...................................................... 1
6 223542 Ring, Retaining, Internal, 337.4 mm OD .............................. 1
7 223543* Shaft, Turbine....................................................................... 1
8 223544 Bushing, Turbine Shaft, 28 mm ID ....................................... 1
9 223545 Sealring Kit, External Butt-Joint, 59.4 mm OD ..................... 1
10 223546 Drum, Rotating Clutch .......................................................... 1
11 223547 Bearing Assembly, Thrust .................................................... 1
12 223548 Hub Assembly, Rotating Clutch............................................ 1
13 223549 Bushing, Rotating Clutch Hub, 99 mm ID............................. 1
14 223550* Hub Assembly, Rotating Clutch............................................ 1
15 223434 Bearing Assembly, Thrust .................................................... 1
16 223551 Ring, Retaining, External, 60.07 mm ID ............................... 1
17 223552 Sealring, C2 Piston, 137.6 mm. See 6-WT-07 ..................... 1
18 223553 Sealring, C1 Piston, 109.6 mm. See 6-WT-07. .................... 1
19 223554 Sealring, External Lip-Type, 262 mm ................................... 1
20 223555 Piston, C2............................................................................. 1
21 223556 Spring Assembly, C2 Piston Return ..................................... 1
22 223557 Plate, C2 Spring ................................................................... 1
23 223542 Ring, Retaining, Internal, 337.4 mm OD .............................. 1
24 220987 Sealring, C1 Piston, 202.1 mm............................................. 1
25 223558 Piston, C1............................................................................. 1
26 223559 Spring Assembly, C1 Piston Return ..................................... 1
27 223560 Piston, Balance, Rotating Clutch.......................................... 1
28 223561 Sealring, Rotating Clutch Balance Piston,
239.9 mm. See 6-WT-07. ..................................................... 1
29 223562 Ring, Retaining, External, 111 mm ID .................................. 1
30 223563 Plate, C1 Clutch Apply ......................................................... 1
31 223564 Plate, C1 Friction.................................................................. 7
32 223565 Plate, C1 Reaction ............................................................... 6
33 223566 Backplate, C1 Clutch............................................................ 1
34 223562 Ring, Retaining, External, 111 mm ID .................................. 1
35 223567 Hub, C1 Drive. See 26-WT-04 ............................................. 1
36 223568 Bearing Assembly, Thrust .................................................... 1
37 223569 Hub, C2 Drive....................................................................... 1
38 223568 Bearing Assembly, Thrust .................................................... 1
39 223570 Plate, C2 Reaction ............................................................... 7
40 223571 Plate, C2 Friction.................................................................. 7
41 223572 Backplate, C2 Clutch............................................................ 1
42 223542 Ring, Retaining, Internal, 337.4 mm OD .............................. 1
43 223573 Gear Assembly, P1 Sun ....................................................... 1
44 223568 Bearing Assembly, Thrust .................................................... 1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

ROTATING CLUTCH MODEL: T780 7

P/N 12261-475
PAGE 7.20
 1

2 25

4 26

3
27
5

6
7

8
11 9

21

13 10
14 16
20
11
17 18 19
15

22
24

23

12

29
28

SEE PAGE 7.22

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

CONVERTER HOUSING MODEL: T780 7

P/N 12261-475
PAGE 7.21
 SEE PAGE 7.21

REF PART NO. DESCRIPTION QTY

Converter Housing

1 223574** Housing Assembly, Converter.............................................. 1

2 223575 Bolt, Self-Locking, M10 x 1.5 x 30 mm................................. 11
3 223576** Retainer Assembly, Bearing................................................. 1
4 223577 Seal Assembly, Oil, 110.27 mm OD..................................... 1
223578 Seal Assembly, Oil, 110.42 mm OD..................................... 1
5 223579 Retainer And Bushing Assembly, Bearing ........................... 1
6 223580 Bushing, 89 mm ID............................................................... 1
7 223581 Retainer, Bearing ................................................................. 1
8 223582 Sealring Kit, External Butt-Joint, 108.0 mm OD ................... 1
9 223583 Sealring, 245.6 mm ID.......................................................... 1
10 223584** Gear Assembly, PTO ........................................................... 1
11 223585 Bearing Assembly, Ball ........................................................ 2
12 223586 Gasket, PTO Cover .............................................................. 1
13 223587 Gear, PTO ............................................................................ 1
14 223588 Hub, PTO Drive .................................................................... 1
15 223582 Sealring Kit, External Butt-Joint, 108.0 mm OD ................... 1
16 220767 Sensor Assembly, Speed. See 05-WT-06............................ 1
17 220769 O-ring, 15.4 mm ID............................................................... 1
18 220770 Retainer, Speed Sensor ....................................................... 1
19 220771 Bolt, Self-Locking, M8 x 1.25 x 20 mm................................. 1
20 223589 Housing, Converter .............................................................. 1
21 220774 Vent Assembly, Oil ............................................................... 1
22 220695 Bolt, Flange Head, M10 x 1.5 x 35 mm ................................ 25
23 223590 Gasket, Converter Housing .................................................. 1
24 220775 Cover, Sensor Shipping ....................................................... 1
25 220686 Bolt, M10 x 1.5 x 25 mm....................................................... 10
26 223591 Cover, PTO .......................................................................... 1
27 223586 Gasket, PTO Cover .............................................................. 1
28 220686 Bolt, M10 x 1.5 x 25 mm....................................................... 10
29 223591 Cover, PTO .......................................................................... 1

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

CONVERTER HOUSING MODEL: T780 7

P/N 12261-475
PAGE 7.22
 2 12 16 14
17 15
3

4 18
1
5
19
7 6
8
9 20
13
10
8

11

22 26
21 27
28

23
25
24

30 29

50 51 31
52

43

44
45
46
32

47
33
34 37
38 36 48
35
39

41
42
40 40

SEE PAGE 7.25 & 7.26

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
P3 PLANETARY AND REAR
COVER/RETARDER
MODEL: T780 7
P/N 12261-475
PAGE 7.23
 54

53

57
58 55
56

59
60

62
49
63

64 73
61
65

66 76
74
67 75

69

72
77
71

70

68

78

SEE PAGE 7.25 & 7.26

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
P3 PLANETARY AND REAR
COVER/RETARDER
MODEL: T780 7
P/N 12261-475
PAGE 7.24
 SEE PAGE 7.23 & 7.24

REF PART NO. DESCRIPTION QTY


P3 Planetary And Rear Cover/Retarder

1 223664** P3 Planetary Carrier Assembly .......................................... 1

2 223461 Ring, Retaining, Internal, 219 mm OD................................ 1
3 223462 Ring, P3 Indexing ............................................................... 1
4 223665 Carrier, P3 Planetary .......................................................... 1
5 223666 Flange, P4 Shaft................................................................. 1
6 223667 Ring, Shim Locating ........................................................... 1
7 223668 Spindle, P3 Planetary Pinion .............................................. 4
8 223669 Washer, P3 Pinion Thrust ................................................... 8
9 223670 Gear Set, P3 Pinion............................................................ 1
Set Contains Four 29505624 Gears
10 223671 Bearing Assembly, Roller ................................................... 8
11 220777 Bolt, Flange Hd, M12 X1.75 X 45 mm ................................ 14
12 223672 Shim, Selective, 0.27 mm................................................... AR
223673 Shim, Selective, 0.54 mm................................................... AR
223674 Shim, Selective, 0.81 m...................................................... AR
223675 Shim, Selective, 1.08 mm................................................... AR
223676 Shim, Selective, 1.35 mm................................................... AR
223677 Shim, Selective, 1.62 m...................................................... AR
223678 Shim, Selective, 1.89 mm................................................... AR
223679 Shim, Selective, 2.16 mm................................................... AR
223680 Shim, Selective, 2.43 mm................................................... AR
13 223681 Gasket, Adapter Housing ................................................... 1
14 223682** Module, Adapter Housing, C6 ............................................ 1
15 223683** Piston Assembly ................................................................. 1
16 223684 Ring, Retaining, External, 293.75 mm ID ........................... 1
17 223685 Spring Assembly, C6 Piston Return.................................... 1
18 223686 Piston, C6 Clutch................................................................ 1
19 223687 Sealring, External, 334.37 mm ID. See 6-WT-07 ............... 1
20 223688 Sealring, Internal Lip-Type, 251.28 mm OD ....................... 1
21 223689 Adapter Housing Assembly ................................................ 1
22 223690 Adapter Housing................................................................. 1
23 220939 Plug Assembly, Pressure Tap ............................................ 2
24 220941* Plug, Pressure Tap, 7/16-20 ............................................... 1
25 220940 O-ring, 8.9 mm ID ............................................................... 1
26 223691 Bearing Assembly, Ball ....................................................... 1
27 223692 Plate, Reaction, C6............................................................. 9
28 223693 Plate, Friction, C6. See 04-WT-00...................................... 8
29 223694 Backplate, C6 ..................................................................... 1
30 223695 Gear, P4 Sun ...................................................................... 1
31 223696 Bearing Assembly, Thrust................................................... 1
32 223697** Carrier Assembly, P4 Planetary.......................................... 1
33 223698 Ring, Retaining, Internal, 289.48 mm OD........................... 1
34 223699 Ring, Retaining, Internal, 235 mm OD................................ 1
35 223700 Ring, P4 Indexing ............................................................... 1
36 223701 Carrier And Bushing Assembly, P4 Planetary .................... 1
37 223702* Carrier, P4 Planetary .......................................................... 1
38 223703 Bushing, P4 Carrier ............................................................ 1
39 223704 Spindle, P4 Planetary Pinion .............................................. 6
40 223705 Washer, P4 Pinion Thrust ................................................... 12
41 223706 Gear Set, P4 Pinion............................................................ 6
Set Contains Six 29530501 Gears
42 223707 Bearing, Assembly, Roller .................................................. 12
43 223708 Hub, C6 Clutch Drum ......................................................... 1
44 223547 Bearing Assembly, Thrust................................................... 1
45 223709** P4 Ring Gear And Hub Assembly ...................................... 1
46 223710 Gear, P4 Ring ..................................................................... 1
47 223711 Hub, P4 Ring Gear ............................................................. 1
48 223459 Ring, Retaining, Internal, 256 mm OD................................ 1
49 220775 Cover, Sensor Shipping...................................................... 1
50 220939 Plug Assembly, Pressure Tap ............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
P3 PLANETARY AND REAR
COVER/RETARDER
MODEL: T780 7
P/N 12261-475
PAGE 7.25
 SEE PAGE 7.23 & 7.24

REF PART NO. DESCRIPTION QTY


P3 Planetary And Rear Cover/Retarder (Contd..)

51 220940 O-ring, 8.9 mm ID ...............................................................1

52 220941* Plug, Pressure Tap, 7/16-20 ...............................................1
53 223593 Gasket, Rear Cover ............................................................1
54 220777 Bolt, Flange Hd, M12 x 1.75 x 45 mm.................................14
55 223712 Bolt, Flange Hd, M12 x 1.75 x 228.0 mm
See 12-WT-11 .....................................................................5
56 223713** Module, Rear Cover............................................................1
57 223714 Shaft Assembly, Output ......................................................1
58 223544 Bushing, 28 mm ID .............................................................1
59 223715* Shaft, Output.......................................................................1
60 223606 Bearing Assembly, Tapered Roller......................................1
61 223607** Cover Assembly, Rear ........................................................1
62 223608 Ring, Retaining, External, 181 mm ID.................................1
63 223609 Spring & Retainer Assembly, C5 Piston Return ..................1
64 223610 Piston, C5 Clutch ................................................................1
65 223611 Searling, External, 315.2 mm ID .........................................1
66 223612 Sealring, Internal Lip-Type, 214.06 mm OD........................1
67 223613 Cup, Tapered Roller Bearing...............................................1
68 223617 Seal Assembly, Ouput. See 6-WT-07 .................................1
69 223614 Cover, Rear.........................................................................1
70 223616 Nut, Output .........................................................................1
71 223615 Washer, Belleville................................................................1
72 223613 Cup, Tapered Roller Bearing...............................................1
73 220800 Sensor Assembly, Speed. See 05-WT-06...........................1
74 220769 O-ring, 15.4 mm ID .............................................................1
75 220770 Retainer, Speed Sensor ......................................................1
76 220771 Bolt, Hexlock, M8 X 1.25 X 20 mm .....................................1
77 223606 Bearing, Assembly, Tappered Roller...................................1

* Serviced only as an assembly -- Not available as a detail part.

** Not serviced as an assembly -- Order detail parts

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012
P3 PLANETARY AND REAR
COVER/RETARDER
MODEL: T780 7
P/N 12261-475
PAGE 7.26
 1

REF. PART.NO. DESCRIPTION QTY.

Wiring Harnesses

1 223592 Bracket, Harness ..................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2012

WIRING HARNESSES MODEL: T780 7

P/N 12261-475
PAGE 7.27
 REF PART NO. DESCRIPTION QTY

722-0020 (Rev 00) Transmission, Eaton - RTO-14909ALL

Contact Eaton dealer for

information.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
TRANSMISSION
EATON/FULLER RTO-14909ALL MODEL: T780 7A
P/N 12261-475 (MANUAL) PAGE 7A.1
 REF PART NO. DESCRIPTION QTY

718-0978 (Rev A) Transmission, Allison - HD 4070P

Contact Allison dealer for

information.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
TRANSMISSION
ALLISON'S HD 4070P - AUTO
MODEL: T780 7B
P/N 12261-475
PAGE 7B.1
 718 0140
1-3

5-8

9-13

14-16

REF PART NO. DESCRIPTION QTY

718 0140 (Rev A) Drive Shaft, Transmission

216309 Cross & Bearing Kit

(Includes Items 1 Through 3)

1 216315 Screw ................................................. 2

2 216316 Bearing Assembly .............................. 4
3 216317 Journal Cross Assembly .................... 2

4 216318 Lock Wire (Not Shown) ...................... 2

216311 Service Shaft Assembly

(Includes Items 5 Through 10)

5 216323 Tube Yoke.......................................... 1

6 216324 Tube Deadener .................................. 2
7 216325 Tube ................................................... 1
8 216326 Mid-Ship Tube Shaft .......................... 1

216314 Center Bearing Assembly

(Includes Items 9 Through 13)

9 216329 Slinger ................................................ 2

10 216330 Center Bearing Bracket...................... 1
11 216331 Center Bearing ................................... 1
12 216332 Center Bearing & Retainer Assembly 1
13 216333 Center Bearing Rubber ...................... 1

14 216334 End Yoke............................................ 1

15 216335 Washer............................................... 1
16 216336 Nut...................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

DRIVE SHAFT MODEL: T780 9

P/N 12261-475 Transmission PAGE 9.1
 718 0141
2 2

3
5
7

2 8-11

3
2

REF PART NO. DESCRIPTION QTY

718 0141 (Rev A) Drive Shaft, Front Axle

216309 Cross & Bearing Kit

(Includes Items 1 Through 3)

1 216315 Screw (Not Shown)............................. 2

2 216316 Bearing Assembly............................... 8
3 216317 Journal Cross Assembly..................... 2

4 216318 Lock Wire (Not Shown)....................... 2

5 216322 Slip Yoke ............................................ 1
6 216321 Lube Fitting (Not Shown).................... 1
7 216328 Seal .................................................... 1

216312 Service Shaft Assembly

(Includes Items 8 Through 11)

8 216327 Tube Shaft .......................................... 1

9 216325 Tube ................................................... 1
10 216323 Tube Yoke .......................................... 1
11 216324 Tube Deadener................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

DRIVE SHAFT MODEL: T780 9

P/N 12261-475
PAGE 9.2
 718 0142
2

6, 7

8, 9, 10

REF PART NO DESCRIPTION QTY

718 0142 (Rev A) Drive Shaft, Inter-Axle

216310 Cross & Bearing Kit

(Includes Items 1 Through 3)

1 216315 Screw (Not Shown)............................. 2

2 216316 Bearing Assembly............................... 8
3 216320 Journal Cross Assembly..................... 2

4 216319 Lock Wire (Not Shown)....................... 2

5 216321 Lube Fitting (Not Shown).................... 1
6 216337 Slip Yoke ............................................ 1
7 216338 Seal .................................................... 1

216313 Service Shaft Assembly

(Includes Items 8 Through 10)

8 216339 Tube Shaft .......................................... 1

9 216340 Tube ................................................... 1
10 216341 Tube Yoke .......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

DRIVE SHAFT MODEL: T780 9

P/N 12261-475 Inter-Axle PAGE 9.3
 23 65
76, 72, 80
53

A
F B F
15
15
78

73, 82, 74
G G 45
33 10 29
26 70
17, 38 52, 22, 17, 38
E
41 H
69
73, 82
L
9
C 64
23 63
38, 40, 49 23
49, 17, 40, 38
H
23
56, 17, 52, 43
65
M
72, 80 ,76
46, 9, 39 E
17
R R

17, 61
17, 61

14

11, 13 14
15 15
48, 13 48
22, 17, 61, 52, 37 P
22, 17, 61, 52, 37 49
5 48
8, 3, 14 66
47
P
13 73, 74, 82
D D 53 78
K
83, 51, 20, 54, 16
82

J J 72, 75, 80
68 23

65
SEE PAGE 10.4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
AIR SYSTEM MODEL: T780 10
P/N 12261-475
PAGE 10.1
 9 52 22 6 63

22
77, 81

17

22, 40 20

23 51 54, 20 17 56 23 43 52 49 17 40 23 41 38 17
21

SECTION J-J SECTION E-E

15 50 55 13 52 74 78 22 21 19 32

19 34 35 18 44 6
17 74, 82 47 78 13
17

SECTION G-G
SECTION D-D

13, 48 14 32 52, 34 78
53 62 17 23 65 1
35

18
73, 82
44

28, 6

22

21

47

19
31 72, 80 15 14 14 30
DETAIL B
SECTION F-F
SEE PAGE 10.4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.2
 53 42 76, 80
23 21 12 6 25 24 25 63 41 38

53 27, 42 76, 80

DETAIL L
7 2 26

SECTION H-H

62 30 76, 83
48 4 71, 79, 82
9 67
31

15
17
82
15
1 36 17

14 53
DETAIL M
DETAIL A DETAIL K

82, 71, 79
17, 52, 22, 37, 61 48 15
24
2

21

25
11
12

2 7
DETAIL C SECTION P-P SECTION R-R

SEE PAGE 10.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.3
 SEE PAGES 10.1, 10.2 & 10.3

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T103931 (Rev B) Air Components Assembly

1 12019-191 Adapter 1/2”M SAE 1/2”M NPT...1 51 1219-816 3/4MNPT x 1/4FNPT Reducer........... 1
2 12019-235 Adapter .......................................2 52 1219-850 Tee 1/2”MFF NPT ............................. 8
3 12019-300 Cross...........................................1 53 1219-9 Plug 1/2”M NPT ................................. 6
4 12019-306 Valve ...........................................1 54 1219-939 3/4MNPT x 1/4FNPT Reducer........... 1
5 12019-314 Elbow 5/8”M SAE 3/8”M NPT .....4 55 1219-954 1/4MPT Nipple ................................... 1
6 12019-315 Tee..............................................3 56 1219-97 Bushing.............................................. 1
7 12019-317 Valve ...........................................1 57* 12202-1 Tubing, 1/4” Black.............................. 1994
8 12019-394 Adapter .......................................3 58* 12203-1 Tubing, 3/8” Black.............................. 2189
9 12019-395 BDP- Connector..........................7 59* 12204-1 Tubing, 1/2” Black.............................. 1277
10 12019-396 Connector, Male..........................1 60* 12205-1 Tubing, 5/8” Black.............................. 1390
11 12019-397 Connector ...................................3 61 362-3648 BPD - 1/2 Anchor Coupling................ 4
12 12019-398 BDP- Connector..........................1 62 365-0018 Elbow 45 1/2”M NPT 1/2” Tube ......... 1
13 12019-402 Tee..............................................6 63 44371 Bracket............................................... 4
14 12019-404 Elbow 1/8”M NPT 1/4” Tube .......6 64 48023 Tank, Air ............................................ 2
15 12019-406 Elbow 1/4”M NPT 3/8” Tube .......11 65 52239 Tank, Air ............................................ 3
16 12019-407 BPD- Male Elbow........................1 66 707A7845 Hose .................................................. 4
17 12019-409 BPD- Male Elbow........................15 67 712-0510 Air Dryer............................................. 1
18 12019-411 Elbow 45 1/4”M NPT 1/4” Tube ..1 68 722-0111-100 Hose, Air Dryer .................................. 1
19 12019-413 Elbow 45°....................................3 69 A32569-1 Block .................................................. 1
20 12019-415 BPD- 45° Elbow ..........................3 70 A52578 Hose Assembly.................................. 1
21 12019-416 Elbow 45 3/8”M NPT 1/2” Tube ..4 71 N04-312C000-25 Nut, HEX 0.3125-18,
22 12019-417 Elbow 45 1/2”M NPT 5/8” Tube ..7 ST Z GR5........................................... 3
23 12019-418 BPD- Male Elbow........................5 72 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .......... 14
24 12019-419 Elbow ..........................................1 73 NYL-312C000-25 Nut, HEX NYL - INS 0.312-18, ST
25 12019-420 Elbow 3/8”M NPT 1/2” Tube .......2 Z G5................................................... 6
26 12019-436 Tee Union ...................................1 74 S01-312CC25-25 SCR, HHCS 0.3125 -18 x 3.25,
27 12019-442 Connector ...................................2 ST Z G5 ............................................. 4
28 12019-461 Nipple 1/4”M NPT 3/8”M NPT .....1 75 S01-375CA50-25 SCR, HHCS 0.375 -16 x 1.50,
29 12019-53 Adapter .......................................1 ST Z GR5........................................... 4
30 12019-533 Valve Relay R-14 ........................1 76 SHF-375CA00-25 SCR, HHCS FT 0.375 -16 x 1.00,
31 12019-57 Elbow 1/2”M SAE 1/2”M NPT .....1 STZ G5 .............................................. 18
32 12019-58 Elbow 5/8”M SAE 1/2”M NPT .....2 77 SHF-500CA25-25 SCR, HHCS FT 0.50 -13 x 1.25,
33 12019-60 Adapter .......................................1 ST Z G5 ............................................. 3
34 12019-64 Adapter .......................................2 78 T112833 Valve, ABS Air Brake R12 ................. 2
35 12019-694 Tee, Union ..................................1 79 W07-312X000-20 WSH, LCK, MED SPLT 0.3125,
36 12019-697 Adapter .......................................1 ST Z .................................................. 3
37 12019-705 Elbow ..........................................2 80 W07-375X000-20 WSH, LCK, MED SPLT 0.375,
38 12019-90 Bushing .......................................4 ST Z .................................................. 22
39 12019-905 Coupling, Bulkhead.....................5 81 W07-500X000-20 WSH, LCK, MED SPLT 0.50,
40 12019-96 Valve, Air.....................................3 ST Z .................................................. 3
41 1219-120 Plug.............................................2 82 WAW-31WX000-20 WSH, FL, TYPA-WID 0.3125,
42 1219-191 Nipple..........................................2 ST Z .................................................. 13
43 1219-213 Valve, Air.....................................1 83 WAW-37WX000-20 WSH, FL, TYPA-WID 0.375,
44 1219-214 Bushing 3/8”M NPT 1/4”F ...........1 ST Z .................................................. 6
45 1219-215 Plug.............................................1
46 1219-217 BPD - Drain cock ........................5
47 1219-279 BPD - Brass Plug ........................4
48 1219-29 Elbow ..........................................6
49 1219-333 Elbow ..........................................6
50 1219-516 Tee..............................................1

* ITEMS 57, 58, 59 & 60 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.4
3 3

17
17

3 16
3

6
2 4
7 8
4

7
18
18 2

14
13 5

REF PART NO. DESCRIPTION QTY

22
21
718A0490-1 (Rev S) Air Components Assembly
19
1 12019-402 1/4MPT X 3/8 Run Tee 1
2 12019-404 1/8MPT X 1/4 Tube 90° 3
3 12019-406 1/4MPT X 3/8 Tube 90° 4
20 4 1219-954 1/4MPT X 1/4MPT 2
23 5 12019-413 1/4MPT X 3/8Tube 45° 4
6 12019-397 1/4MPT X 3/8Tube STR 1
7 12019-607 1/4MPT X 3/8 Tube Tee 2
8 1219-516 1/4FMPT Branch Tee 2
15 9 1219-29 1/4MPT Street Elbow 1
10 12019-394 1/8MPT X 1/4Tube STR 3
11 12019-300 1/8FMPT Cross 1
12 12202-320 1/4Tube 1
13 12202-29 1/4Tube 1
14 12202-25 1/4Tube 1
15 12203-240 3/8Tube 1
16 12203-44 3/8Tube 1
1 17 12203-28 3/8Tube 2
18 12203-25 3/8Tube 2
19 12203-30 3/8Tube 1
12 20 12203-35 3/8Tube 1
21 12019-396 1/8MPT X 3/8 Tube STR 1
22 1219-215 1/8MPT Plug 3
23 12019-436 3/8 Tube Union Tee 1

9
10

10
2

11
10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.5
 12

11, 9

10 8, 11

2 REF PART NO. DESCRIPTION QTY

2
718A0490-2 (Rev S) Air Components Assembly

1 1219-850 1/2 MPT X 1/2MPT Run Tee 1

2 12019-442 3/8 MPT X 1/2 Tube STR 2
6 3 12019-420 3/8MPT X 1/2 Tube 90° 1
4 365 0018 1/2MPT X 1/2 Tube 45° 1
5 12019-712 3/8 NPT Cross 1
6 12204- 1/2 Tube 1
7 7 12204- 1/2 Tube 1
8 12019-710 Glad Hand - Service 1
9 12019-709 Glad Hand - Emergency 1
10 1223-926 7-Way Socket 1
11 12019-791 Coupling 2
12 12019-797 Dummy Coupling 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.6
 9

15
7

14 REF PART NO. DESCRIPTION QTY

13
718A0490-3 (Rev S)Air Components Assembly
9 1 12203-60 3/8 Tube 1
2 12019-398 3/8 MPT X 3/8 Tube STR 1
5 3 12019-419 3/8 MPT X 3/8 Tube 90° 1
12 4 12019-712 3/8 FPT Cross 1
4 11 5 1219-214 1/4 FPT X 3/8 MPT Bushing 3
6 12019-395 1/4MPT X 1/4 Tube STR 4
7 1219-610 1/4 MPT X 1/4 FPT Branch Tee 1
3 8 12203-84 3/8 Tube 1
5 9 12019-607 1/4 MPT X 3/8 Tube Branch Tee 1
5 10 12019-406 1/4 MPT X 3/8 Tube 90° 1
2 11 1219-29 1/4 MPT X 1/4 FPT 90° 1
12 1219-954 1/4 MPT X 1/4 MPT Nipple STR 1
13 12202-40 1/4 Tube 1
1 14 12202-19 1/4 Tube 1
15 12019-410 1/8 MPT X 1/4 Tube 45° 1
16 12019-816 #4 ORB X 1/4 Tube 90° 2
17 12202-23 1/4 Tube 1
18 12202-23 1/4 Tube 1
19 712 0120 Valve, Air 1
20 1233-79 Machine screw, #8-32 x 1.50 3
21 1205-238 Nut, Lock, #8-32 3

16

17
18

10

19 20, 21

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.7
 REF PART NO. DESCRIPTION QTY

718A0490-4 (Rev S) Air Components Assembly

1 A32479 Quick Release Valve 1

2 1219-214 3/8MPT X 1/4FMPT 3
3 3 12019-418 1/4MPT X 1/4 Tube 90° 1
4 12019-411 1/4MPT X 1/4 Tube 45° 2
5 1209-3 5/16 Flat Washer 2
2 6 1210-17 5/16Lock Washer 2
7 1205-25 5/16-18NC Nut 2
1 8* 12180- 1/4 Tube 1
9* 12202- 1/4 Tube 1
4 10* 12202- 1/4 Tube 1
11 717 0744 Air Switch 1

4
2 2
7, 6, 5

11

*ITEMS 8, 9 AND 10 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.8
 16, 17
15

10

1
14
6

REF PART NO. DESCRIPTION QTY

718A0490-5 (Rev S) Air Components Assembly

1 12203-60 3/8 Tube 1

2 12019-398 3/8 MPT X 3/8 Tube STR 1
13 3 12019-419 3/8 MPT X 3/8 Tube 90 1
4 12019-315 3/8 FPT Tee 1
5 1219-214 1/4 FPT X 3/8 MPT Bushing 2
6 12202-23 1/4 Tube 1
7 12202-23 1/4 Tube 1
8 12203-84 3/8 Tube 1
9 12019-607 1/4 MPT X 3/8 Tube Branch Tee 1
10 12019-406 1/4 MPT X 3/8 Tube 90° 1
11 1219-29 1/4 MPT X 1/4 FPT 90° 1
12 1219-954 1/4 MPT X 1/4 MPT Nipple STR 1
13 12019-816 #4 ORB X 1/4 Tube 90° 2
14 12019-395 1/4 MPT X 1/4 Tube STR 2
15 712 0120 Valve Air 1
16 1233-79 Machine Screw, #8-32 x 1.50 3
17 1205-238 Nut, Lock, #8-32 3

2
5

4
3

11
12
8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

AIR SYSTEM MODEL: T780 10

P/N 12261-475
PAGE 10.9
 1

Date Code 2
0000
Build Week Build Year
5
6

REF PART NO. DESCRIPTION QTY

712 0510 Dryer, Air

(Rockwell WABCO System Saver 1200)

1 215266 Desiccant Cartridge Kit...........................................1

2 215267 Regeneration Valve Kit (DATE CODE ≥ 2295) ......1
215268 Regeneration Valve Kit (DATE CODE < 2295) ......1
3 215269 Heater Kit 12 V (DATE CODE ≥ 0994) ...................1
215270 Heater Kit 12 V (DATE CODE < 0994) ...................1
4 215271 Pressure Relief Valve Kit ........................................1
5 215272 Outlet Check Valve Kit ............................................1
6 215273 Turbo Cut-Off Valve Kit ...........................................1
7 215274 Purge Valve Kit .......................................................1
8 215275 Bypass Valve Kit (DATE CODE < 0894).................1
(Date Codes ≥ 0894 do not use Bypass Valve)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
AIR SYSTEM
Air Dryer
MODEL: T780 10
P/N 12261-475
PAGE 10.10
 3

4, 5
1

REF PART NO. DESCRIPTION QTY

T103920 (Rev C) Lower Hydraulic Assembly(Auto)

T104547 (Rev C) Lower Hydraulic Assembly(Manual)
722A0025 (Rev S) Lower Hydraulic Assembly(Auto)

1 1219-470 Adapter, 90° ............................................1

2 MK212093-32 Hose ........................................................1
3 MK212093-25 Hose ........................................................1
4 1222-184 Tie, Plastic 7”...........................................3
5 12508-15 Sleeve......................................................1
6 MK212092-30 Hose ........................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
STEERING MODEL: T780 11
P/N 12261-475 HYDRAULICS PAGE 11.1
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

717 1224 (Rev 00) Steering Box, Master

1 NSS Cylinder Head 31 NSS Retainer

2 NSS Piston 32 NSS Hex Head Bolts
3 NSS Valve Seat (Plunger) 33 NSS Retainer Hi-Press. Seal
4 NSS Valve Positioning Pin 34 NSS Hi-Press. Seal Back-Up Washer
5 NSS Valve Adjusting Nut 35 NSS Plunger
6 NSS Teflon Ring 36 NSS Teflon Ring Hi-Press. Seal
7 NSS Valve Body, Opt. Press. Relief 37 NSS Actuating Shaft / Brg. Assy.
8 NSS Valve 38 NSS Sector Shaft
9 NSS Spring, Plunger Relief 39 NSS Output Shaft
10 NSS Reversing Springs 40 NSS Pinion
11 NSS Spring, Optional Press. Relief 41 NSS Gear Retaining Pin
12 NSS Oil Seal (Lip Type) 42 NSS Rollpin
13 NSS Pin, Locking 43 NSS Roller Bearing
14 NSS Ball, Plunger Relief 44 NSS Bearing Cap
15 NSS Ball, Nylon 45 NSS Washer
16 NSS O-Ring 46 NSS Salt Seal
17 NSS Seal Retainer 47 NSS Dirt Seal
18 NSS Cyl. Hd. Opt. Press. Relief 48 NSS Special P. Arm Retention Bolt
19 NSS Tetra Seal Opt. Press. Rel. 49 NSS Washer P. Arm Retention
20 NSS Capscrew (Button Head) 50 NSS Oil Seal, Quad-O-Dyn
21 NSS Piston Plug 51 NSS Seal Ring Brg. Cap & Cyl. Hd.
22 NSS Knurled Plug 52 NSS Hi-Pressure Oil Seal
23 NSS Plug, Optional Pressure Rel. 53 NSS Bearing Retaining Nut
24 NSS Seal Retainer 54 NSS Pitman Arm
25 NSS Standard Cover 55 NSS Grease Fitting
26 NSS Mounting Cover 56 NSS Snap Ring
27 NSS Lockwasher 57 NSS Plug (Brg. Cap & Cyl. Hd.)
28 NSS Screen Press. Rel. Valve 58 NSS Tabwasher
29 NSS Housing 59 NSS Thrust Washer
30 NSS Relief Valve Assembly Opt.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
STEERING GEAR
Master
MODEL: T780 11
P/N 12261-475
PAGE 11.2
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

717 1225 (Rev 00) Steering Box, Slave

1 NSS Cylinder Head 19 NSS Washer

2 NSS Piston 20 NSS Spring, Piston Plug
3 NSS Teflon Piston Ring 21 NSS Oil Seal (Quad-O-Dyn)
4 NSS Pin, Locking 22 NSS Seal RIng
5 NSS O-Ring 23 NSS Pinion
6 NSS Piston Plugs 24 NSS Gear Retaining Pin
7 NSS Standard Cover 25 NSS Rollpin
8 NSS Mounting Cover 26 NSS Output Shaft
9 NSS Lockwasher 27 NSS Thrust Washer
10 NSS Housing 28 NSS Tab Washer
11 NSS Hex Head Bolt 29 NSS Capscrew (Button Head)
12 NSS Washer Pitman Arm Retention 30 NSS Seal Retainer
13 NSS Sector Shaft 31 NSS Oil Seal (Lip Type)
14 NSS Pitman Arm 32 NSS Snap Ring
15 NSS Special P. Arm Retention Bolt 33 NSS Seal Retainer
16 NSS Pitman Arm Retainer 34 NSS Valve Seat Piston Plug
17 NSS Roller Bearing 35 NSS Plug w/ O-Ring
18 NSS Ball Nylon 36 NSS Ball Piston Plug

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
STEERING GEAR
Slave
MODEL: T780 11
P/N 12261-475
PAGE 11.3
 1, 2

REF PART NO. DESCRIPTION QTY

1 717 1216 Button, Horn...................................1

2 717 1215 Steering Wheel ..............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
STEERING
Wheel
MODEL: T780 11
P/N 12261-475
PAGE 11.4
 3

1 4

REF PART NO. DESCRIPTION QTY

717A0851 (Rev 00) Steering Pivot Assembly

1 1214-146 Bearing....................................2
2 1218-299 Seal .........................................2
3 717 0855 Slug .........................................1
4 1242-168 Bolt, 3/4-10 x 3.75 ...................1
5 1213-1 Grease Zerk ............................1
6 717F0852 Housing Weld..........................1
7 717F0854 Arm..........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
STEERING PIVOT ASSEMBLY MODEL: T780 11
P/N 12261-475
PAGE 11.5
 1

REF PART NO. DESCRIPTION QTY

1 717 1213 Steering Column............................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
STEERING
Column
MODEL: T780 11
P/N 12261-475
PAGE 11.6
 4

2 3 1

REF PART NO. DESCRIPTION QTY.

717 1214 (Rev B) Intermediate Column Assembly

1 222189 NA 1
2 222190 NA 1
3 222191 NA 1
4 222192 NA 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
INTERMEDIATE
Column Assembly
MODEL: T780 11
P/N 12261-475
PAGE 11.7
 43 12, 50, 49 12, 50, 49
47 31

38
A
A 44, 21, 6

8, 3
25
12, 50, 49

31 19, 5
39
30
4, 15
26
35 18 34
2, 15

40 17

41
10, 11, 22, 16

17

42

37

45 12, 7
13, 23
24, 9, 13 14, 1
36 27

43
12, 50, 49
29

20

52, 53 8 28 33 48
VIEW A - A
51, 52

SEE PAGE 12.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
SUPERSTRUCTURE MODEL: T780 12
P/N 12261-475
PAGE 12.1
 SEE PAGE 12.1
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

722A0267 (Rev C) Superstructure Assembly

1 1200-1 1/4-20NC x .75 Bolt................ 1 28 707 8633 Stud .................................................. 1

2 1200-102 1/12-13NC x 1.75 Bolt............ 2 29 707F6609 Ear.................................................... 1
3 1200-61 3/8-16NC x 1.25 Bolt.............. 4 30 707F8630 Window Bracket ............................... 1
4 1200-98 1/2-13 x 1.25 Bolt ................... 4 31 707F8641 Window Bracket ............................... 2
5 12019-7 6 MJIC x 6MJIC 32* 714A1749-3 Cab Assembly .................................. 1
90 DEG Bulkhead .................. 1 33 717A0278 Cab Mount ASS’Y ............................ 1
6 1203-265 10-24 Pan HD Screw ............. 6 34 718 0670-22 Hose ASSY ...................................... 1
7 1205-34 5/16-18NC Lock Nut............... 3 35 718A0960 House Lock Assembly...................... 1
8 1205-45 3/8-16NC Lock Nut................. 5 36 721 0024 Swing Drive ...................................... 1
9 1205-80 5/8-11NC HEX Nut ................. 1 37 721 0028 Hoist CYL ......................................... 1
10 1205-92 3/4-10NC Nut ......................... 8 38 721 0136 Hoist Cyl Pin..................................... 1
11 1209-40 3/4 Flat Hard Washer ............. 16 39 721 0148 Bar.................................................... 2
12 1209-46 5/16 Flat Washer .................... 11 40 721 0259 Grease Tube .................................... 1
13 1209-48 5/8 Hard Washer .................... 7 41 721 0260 Grease Tube .................................... 1
14 1210-14 1/4 Lockwasher ...................... 1 42 721F0035 Superstructure.................................. 1
15 1210-26 1/2 Lock Washer .................... 6 43 721F0255 Window Clamp ................................. 1
16 1210-38 3/4 Lock Washer .................... 8 44 721F0258 Cover Weldment............................... 1
17 1219-40 1/4” INV FLR FTG .................. 2 45 722 0046 Mirror Bracket................................... 1
18 1219-605 6 ORB x 6MJIC STR .............. 1 46* 722A0003 Upper HYD ASS’Y ........................... 1
19 1219-777 6 JIC Cap ............................... 1 47 722A0006 Main Winch ASS’Y ........................... 1
20 1221-81 Knob....................................... 1 48 722A0053 Swivel ASS’Y ................................... 1
21 1233-59 10-24 x .75 HEX HD............... 2 49 1200-31 Capscrew, .31C x 1.00 ..................... 8
22 1242-168 3/4-10NC x 3.75 GD8............. 8 50 1210-17 Washer, Lock, .31............................. 8
23 1242-33 5/8-11 x 2.25 GD8 .................. 5 51 1209-70 1” Hard Washer ................................ 44
24 1242-94 5/8-11 x 3.25 GD8 .................. 1 52 1203-284 1-8NC x 5.00 12-Point...................... 51
25 209-00444 Handle.................................... 2 53 1209-107 1” Hard Washer (Small).................... 7
26 42689 Grease Cup............................ 1
27 706 9604 Mirror 8” Round ...................... 1

* ITEMS 32 & 46 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011

SUPERSTRUCTURE MODEL: T780 12

P/N 12261-475
PAGE 12.2
 3

REF PART NO. DESCRIPTION QTY

718A0462 (Rev B) Swing Bearing Assembly .......... 1

1 718 0032 Bearing ..................................... 1

2 1209-70 1” Hard Washer......................... 48
3 1203-284 1-8NC X 5.00 12-Point.............. 48

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
SWING BEARING MODEL: T780 12
P/N 12261-475
PAGE 12.3
 A

2, 3

10

5
7 8
6
DETAIL A
REF PART NO. DESCRIPTION QTY

717A0278 (Rev E) Cab Mount ASSY

1 717F0276 Mount, Cab ........................................2

2 1242-45 Capscrew, .62C x 1.50 ......................8
3 1210-32 Washer, Lock, .62 ..............................8
4 1200-116 Capscrew, .50C x 3.50 ......................4
5 1209-29 Washer, Flat, ..50...............................4
6 1221-137 Mount, Rubber...................................4
7 1200-61 Capscrew, .38 x 1.25 .........................8
8 1205-45 Nut, Lock, .38 ....................................8
9 1209-91 Washer, .50 ID x 2.00 OD x 10 GA....8
10 1205-67 Nut, Lock, .50C..................................4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CAB MOUNT ASSEMBLY MODEL: T780 12
P/N 12261-475
PAGE 12.4
 25
23
35
24
1, 3, 2 10

11

12

40
2, 3, 1
37
38

4
39

39 6

41

9
29

30 33
31 9
26

15

13, 14, 22

15
16

32
8 27, 28 34

SEE PAGE 13.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

COUNTERWEIGHT MODEL: T780 13

P/N 12261-475 15,000# PAGE 13.1
 SEE PAGE 13.1

REF PART NO. DESCRIPTION QTY

722A0008 (Rev F) Counterweight ASSY ....................

1 1210-74 1 1/2 Lock Washer ........................ 6

2 1200-304 1.50-6NC x 4.00 GD5 ................... 6
3 1205-146 1 1/2-6NC Lock Nut ...................... 6
4 718 0157 Cylinder......................................... 2
5 717 0326 Valve ............................................. 1
6 1222-352 Pin, Safety Snap ........................... 4
7 717 0309 Pin................................................. 2
8 1219-441 8M O-Ring x 8M JIC STR ............. 2
9 1219-470 8M O-Ring x 8M JIC 90 ................ 6
10 1209-29 1/2 Flat Washer............................. 8
11 1210-26 1/2 Lock Washer ........................... 8
12 1200-95 1/2-13NC x 1.00 GD5 ................... 8
13 1210-17 5/16 Lock Washer ......................... 3
14 1200-45 5/16-18NC x 2.75 GD5 ................. 3
15 12019-789 12M O-Ring x 12M JIC Long 90 ... 1
16 1219-389 12M O-Ring x 12M JIC STR ......... 1
17* 718F0364 Counter Weight Mount .................. 2
18* 1203-213 7/8 x 3.00 12PT Bolt ..................... 6
19* 1209-37 7/8 Hard Washer........................... 6
20* 56407 Tube.............................................. 6
21* 722 0057 Hose Kit ........................................ 1
22 1205-25 HEX Nut ........................................ 3
23 1205-118 1-8NC Jam Nut ............................. 2
24 1200-278 1-8NC x 3.25 Bolt.......................... 2
25 1210-50 1” Lock Washer............................. 2
26 200B2007-55 Clamp............................................ 1
27 1209-4 3/8 Flat Washer............................. 1
28 1205-45 3/8-16NC Lock Nut ....................... 1
29 MK212382-160 Hose.............................................. 1
30 722 0058-164 Hose.............................................. 1
31 717 0631-70 Hose.............................................. 1
32 MK213521-100 Hose.............................................. 1
33 722 0059-21 Hose.............................................. 1
34 MK213521-40.5 Hose.............................................. 1
35 722A0116 Counter Weight Mount ASSY ....... 1
36* 722A0195 Counterweight Kit.......................... 1
37 717F0313 Pin................................................. 8
38 1222-352 Pin, Saftey Snap ........................... 8
39 718F0828 4000LB Counterweight ................. 2
40 722F0062 2000LB Top Slab .......................... 1
41 722F0063 2000LB Slab ................................. 1

* ITEMS 17, 18, 19, 20, 21 & 36 ARE NOT SHOWN IN ILLUSTRATIONS

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

COUNTERWEIGHT MODEL: T780 13

P/N 12261-475 15,000# PAGE 13.2
 2

REF PART NO. DESCRIPTION QTY

722A0116 (Rev 0) Counterweight Mount Assembly

1 722F0032 Counter Weight Mount .................. 1

2 718F0558 Cap, Cylinder ................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

COUNTERWEIGHT MODEL: T780 13

P/N 12261-475 Mount Assembly PAGE 13.3
 4

REF PART NO. DESCRIPTION QTY

722A0069 (Rev A) Front Counterweight ASSY

1 722F0070 Front Counterweight ................. 1

2 1209-30 1” Flatwasher............................ 4
3 1205-124 1-8UNC Lock Nut ..................... 2
4 1200-294 1-8UNC x 7.00 Bolt .................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

FRONT COUNTERWEIGHT MODEL: T780 13

P/N 12261-475
PAGE 13.4
 718 0157

9 1 2 10 11 12 5 6 13

718 0157

3 4 3
7 8

REF PART NO. DESCRIPTION QTY

718 0157 Cylinder, Counterweight

218711 Seal Kit .........................................1

(Includes Items 1-8)

1 218722 TFE Seal.......................................1

2 218723 O-Ring ..........................................1
3 218724 Back-Up Ring ...............................2
4 218725 O-Ring ..........................................1
5 218726 O-Ring ..........................................1
6 218727 Back-Up Ring ...............................1
7 215123 Loaded U-Cup ..............................1
8 215124 Rod Wiper.....................................1

9 218728 Nylok Set Screw ...........................1

10 218729 Piston............................................1
11 218730 Barrel Assembly ...........................1
12 218731 Rod Assembly ..............................1
13 218732 Internal Head ................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2010

CYLINDER MODEL: T780 13

P/N 12261-475 Counterweight PAGE 13.5
 3

SWING LOCK
Page 28.3

REF PART NO. DESCRIPTION QTY

721 0024 Swing Drive (Braden)

1 Page 22.2 Swing Reduction Unit .....................1

2 Page 22.2 Swing Brake ...................................1
3 Page 22.4 Swing Motor....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
SWING DRIVE
Braden
MODEL: T780 22
P/N 12261-475
PAGE 22.1
 11 12 17 2 6 26
24 23 52
17 27 50 28 29 32 31
47
52 41 46
10 9
18
30

35

43

34

33
25
51
8 7 37
15 20
44 40
42
36
4 3 1 5 19 21, 22 45
16 13 14

39
38

K D
M
J C
E
L
L
J C

G
P

B
F

SEE PAGE 22.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
SWING REDUCTION UNIT
Braden
MODEL: T780 22
P/N 12261-475
PAGE 22.2
 SEE PAGE 22.2

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

05293 Swing Drive (Braden)

1 216068 Primary Planet Carrier Assembly... 1 19 216086 Housing Adapter ............................ 1

A 215425 Primary Planet Carrier ................... 1 20 216126 Handle............................................ 1
B 215451 Thrust Plate.................................... 1 21 218651 Capscrew (1/2-13 x 1-1/2 G8 Z...... 6
C 215429 Thrust Washer ............................... 6 22 220149 Lockwasher (1/2) ........................... 6
D 215426 Primary Planet Gear ...................... 3 23 216090 Housing.......................................... 1
E 215428 Roller Bearing ................................ 3 24 216091 O-Ring............................................ 2
F 215427 Primary Planet Gear Shaft ............. 3 25 216092 Dowell Pin ...................................... 2
G 215430 Spirol Pin........................................ 3 26 216093 Friction Disc ................................... 8
2 216069 Output Planet Carrier Assembly .... 1 27 216094 Brake Plate .................................... 7
H 218646 Output Planet Carrier ..................... 1 28 216095 Piston ............................................. 1
J 215436 Thrust Washer ............................... 6 29 216096 Thrust Bearing ............................... 2
K 215432 Output Planet Gear ........................ 3 30 216097 Actuating Assembly ....................... 1
L 215434 Roller Bearing ................................ 6 31 218652 Capscrew (1/2-13 x 5-3/4 G8 Z) .... 4
M 215435 Bearing Spacer .............................. 3 32 216099 Washer........................................... 4
N 215433 Planet Gear Shaft .......................... 3 33 216100 Yoke End........................................ 1
P 219178 Spirol Pin........................................ 3 34 216101 O-Ring............................................ 1
3 215455 Thrust Washer ............................... 1 35 218653 Capscrew, Socket HD
4 215448 Output Sun Gear............................ 1 (1/2-13 x 1-1/4) .............................. 2
5 218647 Input Sun Gear............................... 1 36 216103 Cable Adapter ................................ 1
6 216073 Ring Gear....................................... 1 37 216104 O-Ring............................................ 1
7 218648 Pinion Housing............................... 1 38 216105 Capscrew ....................................... 1
8 218649 Output Pinion ................................. 1 39 216106 Seal Washer................................... 1
9 216119 Bearing Cup ................................... 1 40 219450 Sight Gauge ................................... 1
10 216120 Bearing Cone ................................. 1 41 216108 Plug, O-Ring Flush ........................ 1
11 216121 Cup, Bearing ................................. 1 42 216109 Relief Vlave................................... 1
12 216122 Cone, Bearing ................................ 1 43 220155 HYD Motor ..................................... 1
13 216123 Split Ring........................................ 1 44 218655 Drive Screw.................................... 4
14 216081 Flange Bushing .............................. 1 45 218656 Nameplate...................................... 1
15 216124 Plug................................................ 1 46 218657 Drive Screw.................................... 2
16 218650 Capscrew, Socket HD 47 218658 Plate............................................... 1
(1/2-13 x 1-3/4) .............................. 12 50 218659 Spacer ............................................ 1
17 216084 O-Ring............................................ 2 51 218660 Plug................................................ 1
18 216125 Oil Seal .......................................... 1 52 219325 Plug................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
SWING REDUCTION UNIT
Braden
MODEL: T780 22
P/N 12261-475
PAGE 22.3
 REF PART NO. DESCRIPTION QTY

216127 Swing Motor

Contact Char-Lynn for parts and service

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

SWING MOTOR MODEL: T780 22

P/N 12261-475
PAGE 22.4
 722 0048

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

722 0048(Rev 00) Pump, WInch & Swing

(Automatic)

218798 Kit, Seal 218816 Seal Gland......................................2

218817 Seal Retainer..................................2
218799 Lockwasher, 7/16” ...................... 8 218818 Rear Rear Cover G20.....................1
218800 Lockwasher, 9/16 ....................... 8 218819 Bushing G30...................................2
218801 Retaining Ring............................ 1 218820 Bushing G30...................................2
218802 Drive Screw................................ 2 218821 Center Section G20 ........................1
218803 Capscrew, 7/16-14 x 3.00 Gr8.... 4 218822 Center Section G30 ........................1
218804 Capscrew, 7/16-14 x 4.00 Gr8.... 2 218823 Plug Weep Hole Seal .....................1
218805 Seal, Shaft 2.13 x .30 ................. 1 218824 Bushing...........................................2
218806 Seal, Shaft 1.94 x .30 ................. 1 218825 Bushing...........................................2
218807 Drive Gear G30 .......................... 1 218826 Drive Gear G30 ..............................1
218808 Nut, 9/16-18 x .484..................... 8 218827 Wear Plate G20 ..............................2
218809 Nut, 7/16-20 x 3/8....................... 2 218828 Front Cover.....................................1
218810 Seal Gland ................................. 2 218829 Nitrile O-Ring ..................................2
218811 Seal Retainer.............................. 2 218830 Front O-Ring...................................2
218812 Stud, 9/16 x 4.54 Lg ................... 8 218831 O-Ring ............................................2
218813 Front Wear Plate G30 ................ 1 218832 Nameplate ......................................1
218814 Rear Wear Plate G30 ................. 1 218833 Rear Drive Gear .............................1
218815 Driven Gear G20 ........................ 1 218834 Stud, 7/16 x 5.66 w/ Ext Thd ..........2
218835 Port Section G3020 ........................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
WINCH/SWING PUMP
Automatic Transmission MODEL: T780 24
P/N 12261-475
PAGE 24.1
 718 0269

REF PART NO. DESCRIPTION QTY

718 0269 Pump, Winch.................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2005
WINCH/SWING PUMP
Manual Transmission MODEL: T780 24
P/N 12261-475
PAGE 24.2
 722 0050

REF PART NO. DESCRIPTION QTY

722 0050 Pump, Boom .................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2005
BOOM PUMP
Automatic Transmission
MODEL: T780 24
P/N 12261-475
PAGE 24.3
 722 0229

REF PART NO. DESCRIPTION QTY

722 0229 Pump, Boom

(Manual) .........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2005
BOOM PUMP
Manual Transmission
MODEL: T780 24
P/N 12261-475
PAGE 24.4
 170, 57, 67 69, 67, 162

G
108
168, 48, 54
53, 46, 159, 190, 50

54, 48, 168 54, 48, 168

109 45, 57, 170
128 135
DETAIL C
53, 46, 159, 190, 50

121 62, 49, 161

104
85 103 94 67, 57, 170
136

47, 47, 161 137 100, 18

A 99, 18 72, 157, 186, 192
51, 52, 159, 190, 50
53, 46, 159, 190, 50 72, 157, 186, 192
51, 52, 159, 190, 50
B
53, 46, 159, 190, 50

64, 56, 165, 190, 50 106

C
72, 157, 186, 192
U 53, 46, 159, 190, 50
72, 157, 186, 192
65, 66, 164, 190, 50 102
72, 157, 186, 192 18, 101
77, 71
105
53, 46, 159, 190, 50 53, 46, 159, 190, 50
72, 157, 186, 192

72, 157, 186, 192 98

57, 67, 170, 60, 45, 59 72, 157, 186, 192
69, 67, 160

59, 45, 60, 170, 57, 67

45, 57, 170

45, 60, 59, 68, 57, 170 DETAIL B

DETAIL A

SEE PAGES 25.8 & 25.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.1
 E
89

6, 82

23
D

DETAIL E
150

184

44

189, 175, 19, 22 23

88
43
10

76 28
61
DETAIL F 139

1 73 178

43 1, 140 73

142
DETAIL D

177
125
138

126

95
DETAIL G
1 VIEW J - J
SEE PAGES 25.8 & 25.9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.2
 K
T

S 192, 186, 157, 70

N N
J J

23
41, 7

176, 80

21
129
21
80, 176 38
DETAIL S

37 40
VIEW N - N

127
133

39
114 M 34
97

SEE PAGES 25.8 & 25.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.3
 189 21
40 12
175
30

29

35
32
26
40 11
22, 19
153 DETAIL R
144 152

DETAIL M
74

L
13

36

43
151

43

31, 83
8
169, 187 74
DETAIL P

87 93 DETAIL K
152 153
147
107 96
166, 186 113
111

134
27
86

132 110

DETAIL V
DETAIL L
SEE PAGES 25.8 & 25.9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.4
 145 155 154
188, 173
130 79 55
182
78
58
43
36 149

74

183

86
74

194, 181, 180

43
2, 17
187, 172 14
189, 174 13

146 154
155 DETAIL U
DETAIL T

92

16

4
91

141
43
15
81
DETAIL W

143

70, 157, 186, 192

115 118
120
131 112
116
43 117
SEE PAGES 25.8 & 25.9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.5
 Y

84

119
124

20

179
75, 43

V
122
123
20

36
33
188, 193, 158, 171

34 42

25 39

151
X

X
117
VIEW X - X SEE PAGES 25.8 & 25.9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.6
 21

185, 190, 156, 163 5

171, 158, 193, 188

6, 82

30
21

23, 36

23

23 167, 191, 157

188, 193, 158, 171
23 3

28

23

148

43

DETAIL Y

SEE PAGES 25.8 & 25.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.7
 SEE PAGES 25.1, 25.2, 25.3, 25.4, 25.5, 25.6 & 25.7
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

T103920 (Rev C) Lower Hydraulic Assembly(Auto)

1 12019-274 Elbow, 90DEG, M JIC-8/M ORB-6... 3 59 1240-206 Stacking Bolt, 0.375-16 X 3.03....... 6
2 12019-371 Clamp, Split Flange ......................... 2 60 1240-237 Plate, Saftey locking 3.34X1.18 ..... 3
3 12019-447 Fitting, 45DEG Hydraulic................. 2 61 1240-244 Clamp 3.31 DIA - 3.55 DIA ............ 4
4 12019-503 Elbow, 90 Degree ............................ 2 62 1240-251 Clamp Body, 2 PCS,
5 12019-517 Adapter, 90, -10 -12......................... 1 1.50 DIA Dual................................. 2
6 12019-558 Dust Cap ......................................... 3 63* 1240-252 Clamp-Half ..................................... 2
7 12019-665 Adapter, STR, -10 -16 ..................... 1 64 1240-265 Clamp Body, 2 PCS, 2.00 DIA ....... 2
8 12019-725 Elbow, Split Flange .......................... 1 65 1240-266 Clamp Body, 2 PCS, 4.00 DIA ....... 1
9 12019-736 Valve, Check ................................... 1 66 1240-267 Cover Plate 5.67X1.18 ................... 1
10 12019-737 Elbow, 90 Degree ............................ 1 67 1240-270 Clamp Body, 2 PCS, 1.25 DIA ....... 7
11 12019-739 Elbow, 45 Degree ............................ 1 68 1240-272 Clamp Body, 2 PCS, 1.08DIA ........ 1
12 12019-740 Adapter, STR, ORing/ORing ........... 1 69 1240-276 Weld Plate 3.93 X 1.18, Plated ...... 2
13 12019-742 Code 62 Split Flange Clamp............ 2 70 1240-29 Clamp P, 1.125 DIA........................ 2
14 12019-743 Elbow, 90 Degree ............................ 1 71 1240-81 4.13/4.44 Clamp............................. 4
15 12019-747 Miscellaneous Hose Shield ............. 1 72 1240-91 Clamp P, 1.5 DIA............................ 20
16 12019-764 Elbow, 90 Degree ............................ 2 73 12508-15 Sleeve ............................................ 2
17 1218-170 O-Ring ............................................. 1 74 12508-24 Sleeve ............................................ 4
18 1218-300 O-Ring-20Faceseal ......................... 6 75 12508-48 Sleeve ............................................ 1
19 1218-61 O-Ring ............................................. 2 76 200B2270-43 Hose, Hydraulic.............................. 1
20 1219-282 Adapter, STR, -16............................ 3 77 200B2270-47 Hose, Hydraulic.............................. 1
21 1219-389 Adapter, STR, -12............................ 5 78 200B2270-64 Hose, Hydraulic.............................. 1
22 1219-393 Clamp, 3” Split Flange ..................... 4 79 200B2270-91 Hose, Hydraulic.............................. 1
23 1219-441 Adapter, STR, -8.............................. 16 80 334-2205 Washer, Flat Hard 0.50 ................. 2
24* 1219-446 Adapter, STR, -8 -10 ....................... 1 81 363-1072 Elbow, 90 Degree........................... 1
25 1219-470 Adapter, 90, -8 ................................ 1 82 375-0400 Test Port, -6.................................... 3
26 1219-485 Plug ................................................. 1 83 460-4112 O-Ring............................................ 1
27 1219-583 Adapter, 90 Swivel Elbow................ 1 84 707-4166-86 707 ................................................. 1
28 1219-598 Adapter, M ORB-6/M JIC-8 ............. 2 85 707-7409 Tube ............................................... 3
29 1219-661 Adapter, STR, -20............................ 1 86 708-2210 Valve, Outrigger ............................. 2
30 1219-663 Adapter............................................ 2 87 708-2211 Valve, Extend-Retract .................... 1
31 1219-665 Clamp, 1” Split Flange ..................... 2 88 716-0223-84 Hose............................................... 1
32 1219-691 Adapter, 12 O-Ring X 8 MJIC, STR. 1 89 717-0328 Valve, Front Jack............................ 1
33 1219-695 Tee, Hydraulic.................................. 1 90* 717-0627-22 717 ................................................. 1
34 1219-713 Reducer, -12 -8................................ 1 91 717-0629-50 717 ................................................. 1
35 1219-783 20 O-Ring Plug................................ 1 92 717-0631-37 Hose............................................... 1
36 1219-800 Tee................................................... 4 93 717-0631-70 Hose............................................... 1
37 1219-802 Adapter, 90, -12............................... 1 94 717-0631-99 Hose............................................... 1
38 1219-810 Reducer, STR, -12 -10 .................... 1 95 717-0631-39 Hose............................................... 1
39 1219-876 Tee, Run, -12................................... 1 96 717-0676-28 717 ................................................. 1
40 1219-890 Adapter, -24 -20.............................. 2 97 717-0676-63 Hose, ASSY 0.75 ID ...................... 1
41 1219-958 Adapter, 45 SW Nut, -16 ................ 1 98 717-0765 Tube ............................................... 2
42 1219-984 Adapter, STR, -8 -12 ....................... 1 99 718-0330 Tube-Boom Pressure ..................... 1
43 1222-184 Tie Plastic Cable 7” ......................... 17 100 718-0331 Tube-Winch Pressure .................... 1
44 1239-12 Gasket (SAE C-4-Bolt) .................... 1 101 718-0332 Tube-Winch Pressure .................... 1
45 1240-137 Clamp Body, 2 PCS, 1.50 DIA......... 5 102 718-0333 Tube, Swivel-Cooler....................... 1
46 1240-143 Cover Plate, Dual 2.04X1.18........... 14 103 718-0335 Tube, Swivel To Cooler .................. 1
47 1240-148 Cover Plate 2.75 X 1.18 .................. 2 104 718-0336 Tube, Cooler-Tank.......................... 1
48 1240-154 Cover Plate, Dual 2.55X1.18........... 3 105 718-0502 Tube, Suction ................................. 1
49 1240-155 Cover Plate, Dual 4.02X1.18........... 2 106 718-0503 Tube, Suction ................................. 1
50 1240-157 Rail Nut, HEX 0.25-20 ..................... 29 107 718-0525 Plate, Valve Mount ......................... 1
51 1240-160 Clamp Body, 2 PCS, 0.625DIA........ 4 108 718-0541 Tube, TRANS Cooler ..................... 1
52 1240-162 Cover Plate 1.59 X 1.18 .................. 4 109 718-0542 Tube, TRANS Cooler ..................... 1
53 1240-167 Clamp Body, 2 PCS, 110 718-0547-46 Hose, ASSY 1.00 ID ...................... 1
0.625DIA Dual ................................. 15 111 718-0554-21 718 ................................................. 1
54 1240-171 Clamp Body, 2 PCS, 112 718-0554-32 Hose, ASSY 1.50 ID ...................... 1
1.00DIA Dual ................................... 3 113 718-0554-35 Hose, ASSY 1.50 ID ...................... 1
55 1240-186 Clamp T-Bolt.................................... 2 114 718-0560-24 Hose, ASSY 1.50 ID ...................... 1
56 1240-191 Cover Plate 3.38X1.18 .................... 2 115 718-0561-66 Hose, ASSY 1.50 ID ...................... 1
57 1240-195 Cover Plate 3.34X2.36 .................... 8 116 718-0562-27 Hose, ASSY 1.25 ID ...................... 1
58 1240-206 Clamp .............................................. 2 117 718-0562-30 Hose, ASSY 1.25 ID ...................... 1

* ITEMS 24, 63 & 90 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.8
 SEE PAGES 25.1, 25.2, 25.3, 25.4, 25.5, 25.6 & 25.7
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

T103920 (Rev C) Lower Hydraulic Assembly(Auto)

118 718-0563-38 Hose, ASSY 1.25 ID .........................1 164 S01-250CE00-25 SCR, HHCS 0.25-20X5.00,
119 718-0565-22 Hose, ASSY 1.25 ID .........................1 ST Z GR5 ..................................... 2
120 718-0565-36 Hose, ASSY 1.25 ID .........................1 165 S01-250CE50-25 SCR, HHCS 0.25-20X5.50,
121 718-0598 Tube, Front Jack ...............................2 ST Z GR5 ..................................... 4
122 718-0601-44 718 .................................................. 1 166 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00,
123 718-0601-50 718 .................................................. 1 ST Z G5........................................ 4
124 718-0615-30 Hose, ASSY 1.00 ID........................ 1 167 S01-312CA50-25 SCR, HHCS 0.3125-18X1.50,
125 718-0615-43 718 .................................................. 1 ST Z G5........................................ 4
126 718-0616-34 Hosy, ASSY 1.00 ID ........................ 1 168 S01-312CA75-25 SCR, HHCS 0.3125-18X1.75,
127 718-0651-51 Hose, ASSY 1.25 ID........................ 1 ST Z G5........................................ 3
128 718-1035 Tube, Cooler In................................ 1 169 S01-375CA25-25 SCR, HHCS 0.375-16X1.25,
129 718A0040 Hydraulic Tank Assembly ................ 1 ST Z GR5 ..................................... 4
130 718F1037 Pump Mount .................................... 1 170 S01-375CB75-25 SCR, HHCS 0.375-16X2.75,
131 720-0298-125 Hose, ASSY 0.75 ID........................ 1 ST Z GR5 ..................................... 16
132 720-0441 Valve, Diverter ................................. 1 171 S01-500CA50-25 SCR, HHCS 0.50-13X1.50,
133 722-0078-73 Hose, ASSY 0.75 ID........................ 1 ST Z GR5 .....................................12
134 722-0236 Valve, Fan/Steering ......................... 1 172 S01-500CA50-Y8 SCR, HHCS 0.50-13X1.50,
135 722-0259 Tube, Cooler In................................ 1 ST YZ GR8...................................4
136 722-0266 Tube, Swivel To Cooler ................... 1 173 S01-500CA75-Y8 SCR, HHCS 0.50-13X1.75,
137 722-0270 Tube, suction................................... 1 ST YZ GR8...................................4
138 MK212092-30 Hose ................................................ 1 174 S01-625CA50-25 SCR, HHCS 0.625-11X1.50,
139 MK212093-25 Hose ................................................ 1 ST Z GR5 .....................................4
140 MK212093-32 Hose ................................................ 1 175 S01-625CA75-25 SCR, HHCS 0.625-11X1.75,
141 MK212093-83 Hose ................................................ 1 ST Z GR5 .....................................8
142 MK212095-19 MK212095-19.................................. 1 176 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25,
143 MK212382-50 Hose ................................................ 1 ST Z G5........................................2
144 MK213521-69 Hose ................................................ 1 177 T103833 Oil Cooler Assembly.....................1
145 MK213521-76 Hose, ASSY 0.50 ID........................ 1 178 T110887-125 T110887-125 ................................1
146 MK213521-89 Hose ................................................ 1 179 T110888-86 T110888-86 ..................................1
147 MK213522-16 Hose ................................................ 1 180 T112851 Yoke Assembly .............................1
148 MK213522-21 Hose ................................................ 1 181 T113122 Nut, Plain Slot Jam, 1.00-14.........1
149 MK213522-24 Hose ................................................ 2 182 T117933 Tee, Suction..................................1
150 MK213522-35 Hose ................................................ 2 183 T118199 Pump, Boom.................................1
151 MK213522-38 Hose ................................................ 1 184 T118200 Pump, Winch/Swing .....................1
152 MK213522-69 Hose ................................................ 2 185 W07-250X000-20 WSH, LCK, MED SPLT 0.25,
153 MK213522-74 Hose ................................................ 2 ST Z..............................................2
154 MK213522-75 Hose ................................................ 2 186 W07-312X000-20 WSH, LCK, MED SPLT 0.3125,
155 MK213522-80 Hose ................................................ 2 ST Z..............................................26
156 N04-250C000-25 Nut, HEX 0.25-20, ST Z GR5 .......... 2 187 W07-375X000-20 WSH, LCK, MED SPLT 0.375
157 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5 ...... 26 ST Z..............................................4
158 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 .......... 12 188 W07-500X000-20 WSH, LCK, MED SPLT 0.50,
159 S01-250CB25-25 SCR, HHCS 0.25-20X2.25, ST Z..............................................20
ST Z GR5 ........................................ 23 189 W07-625X000-20 WSH, LCK, MED SPLT 0.625,
160 S01-250CB50-25 SCR, HHCS 0.25-20X2.50, ST Z..............................................12
ST Z GR5 ........................................ 2 190 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25,
161 S01-250CB75-25 SCR, HHCS 0.25-20X2.75, ST Z..............................................30
ST Z GR5 ........................................ 6 191 WAN-31NX000-20 WSH, FL TYPA-NRW 0.3125,
162 S01-250CC25-25 SCR, HHCS 0.25-20X3.25, ST Z..............................................4
ST Z GR5 ........................................ 2 192 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125,
163 S01-250CD00-25 SCR, HHCS 0.25-20X4.00, ST Z..............................................22
ST Z GR5 ........................................ 2 193 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z...12
194 WAW-A0WX000-20 WSH, FL TYPA-WID 1.00, ST Z...1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.9
 100
SEE DETAIL G 65, 56, 159 67, 65, 160
47, 53, 156

45, 52, 149, 179. 49

SEE DETAIL BA
47, 53, 156 46, 61, 157
52, 45, 149, 179, 49
117
101 53, 47, 156 44, 56, 159
122
113 DETAIL C
96 123 52, 45, 149, 179, 49
50, 51, 149, 80, 48, 57
179, 49 113
97 90
52, 45, 149, 179, 49
50, 51, 149, 179, 49 126, 17 166, 17
125 70, 146, 175, 182
62, 56, 151, 179, 49
50, 51, 149, 179, 49 171 70, 146, 175, 182
52, 45, 149, 179, 49 SEE DETAIL B 70, 146, 175, 182
75, 54
62, 55, 151, 179, 49 SEE DETAIL A
SEE DETAIL C
63, 64, 153, 179, 49
70, 146, 175, 182
74, 69
98 95
52, 45, 149, 179, 49
70, 146, 175, 182
70, 146, 175, 182

52, 45, 149, 179, 49

70, 146, 175, 182
61 94
52, 45, 149, 179, 49
70, 146, 175, 182
46
70, 146, 175, 182
146, 175
65, 56, 159, 58, 44, 57 67, 65, 150
157
46
DETAIL BC

65, 56, 159, 58, 44, 57 44, 56, 159

DETAIL B

44, 58, 57, 66, 56, 159

DETAIL A

SEE PAGES 25.16 & 25.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.10
 22, 163, 178, 18 9 59 73
SEE DETAIL E
173
169
12

SEE DETAIL F

SEE DETAIL D 14 170

2, 158, 176, 16
DETAIL F

23
83
43
115 165

29
19
116

128
1, 129
71 DETAIL G
131
DETAIL D

84
1 71 167
43
6, 78

127

23

29 139
DETAIL E 1 VIEW J-J 91

SEE PAGES 25.16 & 25.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.11
 SEE DETAIL K SEE DETAIL T

SEE DETAIL S 68, 146, 175, 182

J J
N N

142 141
81
133
136

72
SEE DETAIL L

43
36

43
80
140

85

72
120

DETAIL L
141 89
142
DETAIL K

178 40 21
41, 7 11
23 163 31

8
121
35

30
21 22, 18
26 32
38 40
DETAIL S 10
DETAIL M
DETAIL R

SEE PAGES 25.16 & 25.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.12
 134 144 143
164, 76

118 36 138 43

76, 164 72
78, 164 37
VIEW N-N 171

SEE DETAIL R

72

80 43

108

86 99 92 143
105
154, 175 103 135
93 144
97
106 121 DETAIL T
28
SEE DETAIL M

102 132
DETAIL V

68, 146, 175, 182

SEE DETAIL W

SEE DETAIL BA

112 107 109 119 104 110

43
BOTTOM VIEW TO SHOW HOSE ROUTINGS

SEE PAGES 25.16 & 25.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.13
 88

87

130

161, 147, 175, 183

137
172 183
65

15
4

56
43 13 77 43
DETAIL BA 138
DETAIL W

SEE DETAIL Y
168

111
114
124

19

168 SEE DETAIL V

27
82, 20

SEE PAGES 25.16 & 25.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.14
 23 155, 180, 146
3

162, 148, 184, 177

29

23, 36 23
FRONT JACK VALVE

FRONT O.R VALVE

177, 184, 148, 162

152, 145, 181, 174 21 5
23

21
6, 78

21

23
REAR O.R VALVE
DIVERTER VALVE

24 36
33 177, 184, 148, 162

42

34
25 39

EXTEND/ RETRACT VALVE EXTEND/ RETRACT VALVE

SEE PAGES 25.16 & 25.17

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.15
 SEE PAGES 25.10, 25.11, 25.12, 25.13, 25.14 & 25.15
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T104547 (Rev C) Lower Hydraulic ASSY (Manual)

1 12019-274 Elbow, 90DEG, M JIC-8/M ORB-6.........3 62 1240-265 Clamp Body, 2 PCS, 2.00DIA................. 2
2 12019-279 Clamp, 3" Split Flange...........................2 63 1240-266 Clamp Body, 2 PCS, 4.00DIA................. 1
3 12019-447 Fitting, 45 DEG Hydraulic......................2 64 1240-267 Cover Plate 5.67 X 1.18 ......................... 1
4 12019-503 Elbow, 90 Degree ..................................2 65 1240-270 Clamp Body, 2 PCS, 1.25DIA................. 7
5 12019-517 Adapter, 90, -10 -12...............................1 66 1240-272 Clamp Body, 2 PCS, 1.08DIA................. 1
6 12019-558 Dust Cap ...............................................3 67 1240-276 Weld Plate 3.93 X 1.18, PLATED ........... 2
7 12019-665 Adapter, STR, - 10 - 16 .........................1 68 1240-29 Clamp P, 1.125 DIA ................................ 2
8 12019-736 Valve, Check .........................................1 69 1240-81 4.13 / 4.44 Clamp ................................... 4
9 12019-737 Elbow, 90 DEGREE...............................1 70 1240-91 Clamp P, 1.5 DIA .................................... 20
10 12019-739 Elbow, 45 DEGREE...............................1 71 12508-15 Sleeve .................................................... 2
11 12019-740 Adapter, STR, Oring/oring .....................1 72 12508-24 Sleeve .................................................... 4
12 12019-742 Code 62 Split Flange Clamp..................1 73 200B2270-40 Hose, Hydraulic ...................................... 1
13 12019-747 Miscellaneous Hose Shield ...................1 74 200B2270-47 Hose, Hydraulic ...................................... 1
14 12019-751 Flange Kit, 1.00 Code 61.......................1 75 200B2270-91 Hose, Hydraulic ...................................... 1
15 12019-764 Elbow, 45 Degree ..................................2 76 334-2205 Washer, Flat Hard .50............................. 6
16 1218-26 O-Ring ...................................................1 77 363-1072 Elbow, 90 Degree ................................... 1
17 1218-300 O-Ring-20 Faceseal ..............................4 78 375-0400 Test Port, -6 ............................................ 3
18 1218-61 O-ring ....................................................2 79* 707-7409 Tube ....................................................... 3
19 1219-282 Adapter, STR, - 16.................................2 80 708-2210 Valve, Outrigger...................................... 2
20 1219-283 Adapter, JIC Male Pipe..........................2 81 708-2211 Valve, Extend-retract .............................. 1
21 1219-389 Adapter, STR, - 12.................................5 82 708-9166-45 Hose, ASSY - 0.62 ID............................. 2
22 1219-393 Clamp, 3" Split Flange...........................4 83 716-0223-84 Hose ....................................................... 1
23 1219-441 Adapter, STR, - 8...................................16 84 717-0328 Valve, Front Jack .................................... 1
24 1219-446 Adapter, STR, -8 - 10 ............................1 85 717-0627-22 Hose ....................................................... 1
25 1219-470 Adapter, 90, - 8......................................1 86 717-0628-78 Hose ....................................................... 1
26 1219-485 Plug .......................................................1 87 717-0629-50 Hose ....................................................... 1
27 1219-564 Reducer, Flare Tube End ......................2 88 7 I 7 -0631 -37 Hose ....................................................... 1
28 1219-583 Adapter, 90 Swivel Elbow......................1 89 7 I 7 -0631 -70 Hose ....................................................... 1
29 1219-598 Adapter, M ORB-6/M JIC-8 ...................2 90 7 I 7 -0631 -99 Hose ....................................................... 1
30 1219-661 Adapter, STR, -20..................................1 91 717-0668-39 Hose ....................................................... 1
31 1219-663 Adapter..................................................1 92 717-0676-28 Hose, A5SY 0.75 10............................... 1
32 1219-691 Adapter, 12 O-Ring X 8 MJIC, STR.......1 93 717-0676-63 Hose, A5SY 0.75 10............................... 1
33 1219-695 Tee, Hydraulic........................................1 94 717-0765 Tube ....................................................... 2
34 1219-713 Reducer, - 12 - 8....................................1 95 718-0333 Tube, Swivel-Cooler ............................... 1
35 1219-783 20 O-Ring Plug......................................1 96 718-0335 Tube, Swivel To Cooler........................... 1
36 1219-800 Tee.........................................................4 97 718-0336 Tube, Cooler-tank................................... 1
37 1219-802 Adapter, 90, -12.....................................1 98 718-0502 Tube, Suction ......................................... 1
38 1219-810 Reducer, STR, - 12 - I0 .........................2 99 718-0525 Plate, Valve Mount ................................. 1
39 1219-876 Tee, Run, - 12........................................1 100 718-0541 Tube, Trans Cooler................................. 1
40 1219-890 Adapter, -24 -20.....................................2 101 718-0542 Tube, Trans Cooler................................. 1
41 1219-958 Adapter, 45 SW Nut, -16 .......................1 102 718-0547-46 Tube, Trans Cooler................................. 1
42 1219-984 Adapter, STR,-8-12 ...............................1 103 718-0554-21 Hose, ASSY 1.00 ID............................... 1
43 1222-184 Tie Plastic Cable 7” ...............................14 104 718-0554-32 Hose, ASSY 1.50 ID............................... 1
44 1240-137 Clamp Body, 2 PCS, 1.50DIA................5 105 718-0554-35 Hose, ASSY 1.50 ID............................... 1
45 1240-143 Cover Plate, Dual 2.04 X 1.18...............14 106 718-0560-24 Hose, ASSY 1.50 ID............................... 1
46 1240-148 Cover Plate 2.75 X 1.18 C.....................5 107 7 I8 -0561-66 Hose, ASSY 1.50 ID............................... 1
47 1240-154 Cover Plate, Dual 2.55 X 1.18...............3 108 718-0562-24 Hose ....................................................... 1
48 1240-155 Cover Plate, Dual 4.02 X 1.18...............2 109 718-0562-27 Hose, ASSY 1.25 ID............................... 1
49 1240-157 Rail Nut, Hex 0.25-20 ............................28 110 718-0563-38 Hose, ASSY 1.25 ID............................... 1
50 1240-160 Clamp Body, 2 Pcs, 0.625DIA ...............4 111 718-0565-22 Hose, ASSY 1.25 ID............................... 1
51 1240-162 Cover Plate 1.59 X 1.18 ........................4 112 718-0565-36 Hose, ASSY 1.25 ID............................... 1
52 1240-167 Clamp Body, 2 PCS, 0.625DIA Dual .....14 113 718-0598 Tube, Front Jack..................................... 2
53 1240-171 Clamp Body, 2 PCS, 1.00 DIA Dual ......3 114 718-0615-30 Hose, ASSY 1.00 ID............................... 1
54 1240-186 Clamp T-Bolt..........................................2 115 718-0615-43 Hose, ASSY 1.00 ID............................... 1
55 1240-191 Cover Plate 3.38 X 1.18 ........................2 116 718-0616-34 Hose, -16, FJIC-16SW/FJIC-16SW90.... 1
56 1240-195 Cover Plate 3.34 X 2.36 ........................ 7 117 718- 1035 Tube, Cooler In....................................... 1
57 1240-236 Stacking Bolt, 0.375-16 X 3.03 ..............6 118 718A0040 Hydraulic Tank Assembly ....................... 1
58 1240-237 Plate, Safety Locking 3.34X1.18 ...........3 119 720-0298-125 Hose, -12, FJIC-12SW/FJIC-12SW90.... 1
59 1240-244 Clamp 3.31 DIA - 3.55 DIA....................4 120 720-0441 Valve, Diverter ........................................ 1
60* 1240-251 Clamp Body, 2 PCS, I .50DIA Dual .......2 121 722-0236 Valve, Fan / Steering .............................. 1
61 1240-252 Clamp-Half ............................................2 122 722-0259 Tube, Cooler In....................................... 1

* ITEMS 60 & 79 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.16
 SEE PAGES 25.10, 25.11, 25.12, 25.13, 25.14 & 25.15
REF PART NO. DESCRIPTION QTY

123 722-0266 Tube, Swivel To Cooler ................................. 1

124 722-0270 Tube, Suction................................................ 1
125 722-0273 Tube.............................................................. 1
126 722-0274 Tube, Winch Pressure .................................. 1
127 MK212092-30 Hose, -8, FJIC-8SW/FJIC-8SW .................... 1
128 MK212093-25 Hose ............................................................. 1
129 MK212093-32 Hose ............................................................. 1
130 MK212093-83 Hose ............................................................. 1
131 MK212095-19 Hose ............................................................. 1
132 MK212382-50 Hose ............................................................. 1
133 MK213521-69 Hose ............................................................. 1
134 MK213521-76 Hose, ASS'Y .50 10 ...................................... 1
135 MK213521-89 Hose ............................................................. 1
136 MK213522-16 Hose ............................................................. 1
137 MK213522-21 Hose ............................................................. 1
138 MK213522-24 Hose ............................................................. 2
139 MK213522-35 Hose ............................................................. 2
140 MK213522-38 Hose ............................................................. 1
141 MK213522-69 Hose ............................................................. 2
142 MK213522-74 Hose ............................................................. 2
143 MK213522-75 Hose ............................................................. 2
144 MK213522-80 Hose ............................................................. 2
145 N04-250C000-25 NUT, HEX 0.25-20, ST Z GR5 ...................... 2
146 N04-312C000-25 NUT, HEX 0.3125-18, 5T Z GR5 ................. 28
147 N04-375C000-25 NUT, HEX 0.50-13, ST Z GR5 ...................... 2
148 N04-500C000-25 NUT, HEX 0.50-13, ST Z GR5 ...................... 12
149 S01-250CB25-25 SCR, HHC5 0,25-20X2.25,ST Z GR5........... 22
150 S01-250CB50-25 SCR, HHC5 0.25-20X2.50,5T Z GR5 ........... 2
151 S01-250CB75-25 SCR, HHCS 0.25-20X2.75,ST Z GR5 .......... 4
152 S01-250CD00-25 SCR, HHCS 0.25-20X4.00,ST Z GR5 .......... 2
153 S01-250CE00-25 SCR, HHCS 0.25-20X5.00,ST Z GR5 .......... 2
154 S01-312CA00-25 SCR, HHCS 0,3125-18X1.00,ST Z G5......... 4
155 S01-312CA50-25 SCR, HHCS 0.3125-18X1.50,ST Z G5......... 4
156 S01-312CA75-25 SCR, HHCS 0.3125-18X1.75,5T Z G5 ......... 3
157 S01-312CC50-25 5CR, HHCS 0.3125-18X3.50,5T Z G5.......... 6
158 S01-375CA50-25 SCR, HHCS 0,375-16X1.50,5T Z GR5......... 4
159 S01-375CB75-25 SCR, HHCS 0.375-16X2.75, 5T Z GR5........ 12
160 S01-375CC25-25 SCR, HHCS 0.375-16X3.25,ST Z GR5 ........ 2
161 S01-375CF00-25 SCR, HHCS 0.375-16X6.00,ST Z GR5 ........ 2
162 S01-500CA50-25 SCR, HHCS 0.50 -13X 1 .50, 5T Z GR5....... 12
163 S01-625CA75-25 SCR, HHCS 0.625-11X1 .75,ST Z GR5 ....... 8
164 SHF-500CA25-25 SCR,HHC5 FT 0.50-13X1 .25,5T Z G5 ........ 6
165 TI03833 Oil Cooler Assy ............................................. 1
166 T105024 Tube, Boom Pressure ................................... 1
167 T110887 - 125 Hose ............................................................. 1
168 T110888-86 Hose ............................................................. 2
169 T119359 Tube.............................................................. 1
170 T 119360 Tube.............................................................. 1
171 T 119424 Hose, 1.25” .................................................. 1
172 T119727 Bracket, Tube................................................ 1
173 T120162 Pump, Hyd Triple .......................................... 1
174 W07-250X000-20 WSH, LCK, MEO SPLT 0.25, ST Z............... 2
175 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z ........... 30
176 W07-375X000-20 WSH, LCK, MEO SPLT 0.375, ST Z............. 4
177 W07-500X000-20 W5H, LCK, MED SPLT 0.50, ST Z ............... 12
178 W07-625X000-20 WSH, LCK, MEO SPLT 0.625, ST Z............. 8
179 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z ................. 28
180 WAN-31NX000-20 WSH, FL TYPA-NRW 0.3125, ST Z.............. 4
181 WAW-25WX000-20 WSH, FL TYPA-WID 0.25, ST Z ................... 2
182 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ............... 22
183 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ................. 4
184 WAW-50WX000-20 W5H, FL TYPA-WID 0.50, ST Z ................... 12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSY MODEL: T780 25
P/N 12261-475 (MANUAL) PAGE 25.17
 200 202
SEE DETAIL C
o

A A
D D
B B

203
189 124
201 194

115

14, 13, 12, 11

DETAIL C
143

SEE DETAIL F

2 29, 1
148 132 2 147 144, 145
9, 8, 33, 6, 5

10
129
47 66
127 70
128 15 135168
126 134
165 137 17
VIEW A - A 136, 135
11, 12, 13, 14
16, 146, 133

VIEW B - B

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.18
 142 G
123

124 G
VIEW D-D
VIEW O-O VIEW G-G

174, 98, 97, 68

169
131 173, 97, 98, 174 68, 97, 98, 174
173, 97, 98, 174 173, 97, 98, 174

44
166
190
79, 130, 112, 111
79, 110
170
161
171

3
122 120 164
84, 199
23
160, 14 167
125 42
114 138
DETAIL F
DETAIL H

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.19
 SEE DETAIL J

K K
L
L
M M

51

52 53 54

55

53 54 57 56

51

DETAIL J
SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.20
 164

195, 196, 197, 198, 199 80, 79, 78, 77

74
168 76
72 65
69
VIEW P-P 25, 26, 27, 28 90, 91
172
VIEW K-K
109
67 168
73 75, 62
VIEW L-L

N 15 62
P

N
183
P
VIEW M-M

75
80, 79, 78, 77 113
82
80, 79, 78, 77
62

86
85
83
62
76
4
87

60 51
59
93 61
75 52

22

37 VIEW N-N
7, 8, 9

64 60 59
173, 97, 98, 174 52

51

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.21
 52 106
Q

89
Q
75

62
96, 97, 98
94 95

95

99

91, 90
62

62 92

63 52

93

SECTION Q-Q

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.22
177

T
192

R S

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.23
 192

83

DETAIL T DETAIL U 107 108

103 104
102 193
105

52, 175
52, 175

117
107 107
119
118
DETAIL R 102
DETAIL S

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.24
 181
186, 174

180
185
179
52

188

187
VIEW W-W

204
181
183
184

191

182 149

SECTION V-V

178

52 W

182

190
W
V
SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.25
 141
140 150, 151, 152

48, 49, 50, 8, 9 48, 49, 50, 8, 9

100,101, 50, 8, 9 150, 151, 152

48, 49, 50, 8, 9

88
19
150, 151, 152
48, 49, 50, 8, 9
18 48, 49, 50, 8, 9
100,101, 50, 8, 9
34

30, 31, 32, 8, 9 139

30, 31, 32, 8, 9

48, 49, 50, 8, 9
48, 49, 50, 8, 9

100,101, 50, 8, 9 43

48, 49, 50, 8, 9 SEE DETAIL X

45, 37, 154
30, 31, 32, 8, 9

24, 71
5, 6, 33, 8, 9
20, 71

159, 157, 154, 155, 156, 158 SEE DETAIL Y

21, 71
48, 49, 50, 8, 9

48, 49, 50, 8, 9 SEE DETAIL Z

46

48, 49, 50, 8, 9

DETAIL X
159, 157, 154, 155, 156, 158
159, 157, 154, 155, 156, 158
154, 37, 45
48, 49, 50, 8, 9
154, 81, 162 154, 81, 45

48, 49, 50, 8, 9

156, 157, 159

48, 49, 50, 8, 9

58

156, 157, 159

DETAIL Z DETAIL Y

SEE PAGES 25.27 & 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.26
 SEE PAGES 25.18, 25.19, 25.20, 25.21, 25.22, 25.23, 25.24, 25.25 & 25.26
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
722A0025** (Rev S) Lower Hydraulic Assembly (Auto)
1 T118200 Pump, Winch/Swing........................... 1 61 MK213521-76 Hose.................................................... 1
2 1240-244 Clamp ................................................ 4 62 1219-441 Adapter, STR ...................................... 13
3 T118199 Pump, Boom ...................................... 1 63 MK213522-21 Hose.................................................... 1
4 1219-713 Reducer ............................................. 1 64 MK213521-89 Hose.................................................... 1
5 1240-266 Clamp, Half ........................................ 2 65 720 0441 Diverter Valve...................................... 1
6 1240-267 Clamp, Top ........................................ 1 66 1240-206 Clamp, T-Bolt ...................................... 2
7* 1200-19 Capscrew, .25C X 3.00...................... 2 67 717 0627-22 Hose.................................................... 1
8 1209-2 Washer, Flat, .25 ............................... 30 68 200B2007-9 Clamp, 1.12......................................... 2
9 1240-157 Nut, Rail, .25 ...................................... 30 69 12019-517 Adapter, 90º ........................................ 1
10 718A0040 Hydraulic Tank ASSY ........................ 1 70 1240-186 Clamp, T-bolt....................................... 2
11 1219-393 Clamp, Split Flange, 3" ...................... 4 71 1218-300 O-Ring, -20 Face Seal ........................ 6
12 1218-61 O-Ring ............................................... 2 72 718 0651-51 Hose.................................................... 1
13 1200-146 Capscrew, .62C X 1.75...................... 8 73 717 0631-37 Hose.................................................... 1
14 121 0-32 Washer, Lock, .62 .............................. 12 74 MK213522-38 Hose.................................................... 1
15 1219-663 Adapter, 45º ....................................... 2 75 1219-800 Tee ...................................................... 4
16 1219-661 Adapter .............................................. 1 76 708 2210 Valve, Outrigger .................................. 2
17 1219-485 Plug.................................................... 1 77 1200-100 Capscrew, .50C X 1.50 ....................... 12
18 718 1034 Tube - Cooler To Tank....................... 1 78 1209-6 Washer, Flat, .50................................. 12
19 718 1035 Tube - Cooler In ................................. 1 79 1210-26 Washer, Lock, .50 ............................... 20
20 718 0330 Tube, Boom Pressure........................ 1 80 1205-58 NUT, .50C ........................................... 12
21 718 0332 Tube, Winch Pressure ....................... 1 81 1240-276 Weld Base........................................... 2
22 1240-250 Clamp, Half ........................................ 2 82 1219-695 Tee ...................................................... 1
23 718F1037 Mount, Pump ..................................... 1 83 1219-470 Adapter, 90º ........................................ 2
24 718 0331 Tube, Winch Pressure ....................... 1 84 1242-42 Capscrew, .38C X 1.25 GRD 8 ........... 4
25 1200-27 Capscrew, .25C X 4.00...................... 2 85 708 2211 Valve ................................................... 1
26 1209-2 Washer, Flat, .25 ............................... 2 86 1219-984 Reducer............................................... 1
27 1209-14 Washer, Lock, .25 .............................. 2 87 1219-876 Tee ...................................................... 1
28 1205-13 Nut, .25C............................................ 2 88 707 7409 Tube .................................................... 3
29 1239-12 Gasket ............................................... 1 89 717 0631-99 Hose.................................................... 1
30 1240-265 Clamp, Half ........................................ 4 90 12019-558 Cap, Dust ............................................ 3
31 1240-191 Clamp, Top ........................................ 2 91 375 0400 Coupling .............................................. 3
32 1200-352 Capscrew, .25C X 5.50...................... 4 92 MK213522-35 Hose.................................................... 2
33 1200-405 Capscrew, .25C X 5.00...................... 2 93 MK213522-24 Hose.................................................... 2
34 718 0345 Tube, Boom Supply ........................... 1 94 717 0328 Valve W/Crossover Relief ................... 1
35* 1240-272 Clamp ................................................ 2 95 12019-447 Adapter, 45º ........................................ 2
36* 1240-252 Clamp, Half ........................................ 4 96 1200-35 Capscrew, .31 C X 1.50 ...................... 4
37 1240-148 Clamp, Top ........................................ 6 97 1205-25 Nut, .31 C ............................................ 26
38* 718 0335 Tube, Swivel To Cooler ..................... 1 98 1209-3 Washer, Flat, .31................................. 26
39* 718 0334 Tube, Swivel To Cooler ..................... 1 99 1219-598 Adapter, STR ...................................... 1
40* 1240-251 Clamp, Half ........................................ 4 100 1240-160 Clamp, Half ......................................... 8
41* 1240-155 Clamp, Top ........................................ 2 101 1240-162 Top, Clamp.......................................... 4
42 12019-764 Elbow, 90º.......................................... 2 102 1219-815 Adapter, 90º ........................................ 2
43 718 0336 Tube, Cooler To Tank ........................ 1 103 1219-439 Adapter, STR ...................................... 1
44 12019-503 Elbow, 90º.......................................... 2 104 MK212093-19 Hose.................................................... 1
45 1200-15 Capscrew, .25C X 2.50...................... 8 105 MK212093-25 Hose.................................................... 1
46 718 0333 Tube, Swivel To Cooler ..................... 1 106 MK212093-83 Hose.................................................... 1
47 1240-81 Clamp, T-Bolt..................................... 4 107 1219-827 Reducer, 90º ....................................... 3
48 1240-167 Clamp, Half ........................................ 26 108 MK212092-30 Hose.................................................... 1
49 1240-143 Clamp, Top ........................................ 14 109 717 0676-63 Hose.................................................... 1
50 1200-13 Capscrew, .25C X 2.25...................... 18 110 1242-145 Capscrew, .50C X 1.50 GRD 8 ........... 4
51 12508-24 Sleeve................................................ 4 111 12019-371 Clamp, Split Flange, 2 1/2".................. 2
52 1222-184 Tie, Plastic, 7" .................................... 17 112 1218-170 O-Ring................................................. 1
53 MK213522-69 Hose .................................................. 2 113 1219-446 Reducer............................................... 1
54 MK213522-74 Hose .................................................. 2 114 12019-747 Shield, Hose........................................ 1
55 717 0631-70 Hose .................................................. 1 115 718 0565-36 Hose.................................................... 1
56 MK213522-16 Hose .................................................. 1 116* 7180616-34 Hose.................................................... 1
57 MK213521-69 Hose .................................................. 1 117 717 0668-32 Hose.................................................... 1
58 717 0765 Tube................................................... 2 118 717 0668-39 Hose.................................................... 1
59 MK213522-75 Hose .................................................. 2 119 MK212093-32 Hose.................................................... 1
60 MK213522-80 Hose .................................................. 2 120 718 0138 Yoke .................................................... 1

* ITEMS 7, 35, 36, 38, 39, 40, 41 & 116 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.27
 SEE PAGES 25.18, 25.19, 25.20, 25.21, 25.22, 25.23, 25.24, 25.25 & 25.26
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
722A0025** (Rev S) Lower Hydraulic Assembly (Auto) (Contd..)
121* 7180615-43 Hose.................................................. 1 163 717 0629-50 Hose .................................................... 1
122 718 0143 Shaft, Drive ....................................... 1 164 12019-742 Flange Kit, Code 62, 1.25” .................. 2
123 718 0615-30 Hose.................................................. 1 165 1219-802 Adapter, 90º......................................... 1
124 1219-282 Adapter, STR .................................... 3 166 MK212382-5O Hose .................................................... 1
125 718 0554-32 Hose.................................................. 1 167 12019-743 Elbow, 90º ........................................... 1
126 718 0502 Tube, Supply..................................... 1 168 1219-389 Adapter, STR....................................... 3
127 200B2270-91 Hose, 2" ID X 6" Long ....................... 1 169 718 0560-24 Hose .................................................... 1
128 200B2270-64 Hose. 2.5" ID X 6.25" Long ............... 1 170 718 0561-66 Hose .................................................... 1
129 200B2270-47 Hose. 4" ID X 7" Long ....................... 1 171 718 0562-27 Hose .................................................... 1
130 S0I-500CA75-Y8 HHCS, .50 X 1.75 ............................. 4 172 722 0078-73 Hose .................................................... 1
131 718 0562-30 Hose, ASSY 1.25 ID ......................... 1 173 200B2007-12 Clamp, 1.50 ......................................... 20
132 T117933 Suction, Tee...................................... 1 174 1210-17 Washer, Lock, .31 ............................... 27
133 12019-740 Adapter, STR .................................... 1 175 12508-15 Sleeve ................................................. 2
134 1219-810 Adapter, STR .................................... 1 176* 12508-48 Sleeve ................................................. 1
135 1219-890 Adapter, STR .................................... 2 177 716 0223-84 Hose .................................................... 1
136 12019-739 Elbow. 45º ......................................... 1 178 718 0565-22 Hose .................................................... 1
137 1219-783 Plug................................................... 1 179 718 0548-38 Hose .................................................... 1
138 718 0563-38 Hose.................................................. 1 180 1219-605 Adapter, STR....................................... 1
139 718 0598 Tube, Front Jack ............................... 2 181 1219-680 Adapter, 90º......................................... 3
140 718 0541 Tube, Trans Cooler ........................... 1 182 12019-303 Adapter, 45º......................................... 3
141 718 0542 Tube, Trans Cooler ........................... 1 183 718 0547-49 Hose .................................................... 1
142 718A0473 Oil Cooler ASSY ............................... 1 184 718 0549-50 Hose .................................................... 1
143 12019-737 3" Hose End. 90º............................... 1 185 718 0525 Plate, Valve Mount .............................. 1
144 1200-95 Capscrew, .50C X 1.25 ..................... 6 186 1200-31 Capscrew, .31C X 1.00 ....................... 5
145 334 2205 Washer, Hardened........................... 6 187 718 0549-20 Hose .................................................... 1
146 12019-736 Valve, Check ..................................... 1 188 718 0552-38 Hose .................................................... 1
147 200B2270-43 Hose. 22" Long ................................. 1 189 718 0601-43 Hose .................................................... 1
148 718 0503 Tube, Supply..................................... 1 190 363 1072 Elbow................................................... 2
149 717 1014 Valve, Fan Control ............................ 1 191 7180553-33 Hose .................................................... 1
150 1240-171 Clamp, Half ....................................... 6 192 717 0622-125 Hose .................................................... 1
151 1240-154 Clamp, Top ....................................... 3 193 1219- 283 Adapter, STR....................................... 1
152 1200-37 Capscrew, .31C X 1.75 ..................... 3 194 718 0601-39 Hose .................................................... 1
153* 1200-17 Capscrew, .25C X 2.75 ..................... 6 195 12019-725 Split Flange Elbow, 90º ....................... 1
154 1240-270 Clamp, Half ....................................... 14 196 460 4112 O-Ring ................................................. 1
155 1240-237 Plate. Safety Locking ........................ 3 197 1219-665 Clamp, Split Flange, 1"........................ 2
156 1240-137 Clamp, Half ....................................... 10 198 1200-61 Capscrew, .38C X 1.25 ....................... 4
157 1240-195 Plate, Cover ...................................... 5 199 1210-20 Washer, Lock, .38 ............................... 8
158 1240-236 Bolt, Stacking .................................... 6 200 718 0554-35 Hose .................................................... 1
159 1200-73 Capscrew, .38C X 2.75 ..................... 10 201 718 0554-19 Hose .................................................... 1
160 1200-144 Capscrew, .62C X 1.50 ..................... 4 202 718 0547-46 Hose .................................................... 1
161 720 0298-125 Hose.................................................. 1 203 718 0552-26 Hose .................................................... 1
162 1200-21 Capscrew, .25C X 3.25 ..................... 2 204 1219-555 Adapter, STR....................................... 1

** USED ON ASSEMBLY T122689 (EXPORT ENGINE 500HP W/AUTO TRANSMISSION)

* ITEMS 121, 153, 163 & 176 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012
LOWER HYDRAULIC ASSEMBLY MODEL: T780 25
P/N 12261-475 (AUTO) PAGE 25.28
 B

19 1,11 12 2,3 5 2,3 24 2,3

A A

21 20
16
15 10 9 10 23

22

18

14 SECTION A-A
17
4

4 6 4 6 7

VIEW B

SEE PAGE 25.30

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
HYDRAULIC RESERVOIR MODEL: T780 25
P/N 12261-475
PAGE 25.29
 13

SEE PAGE 25.29

REF PART NO. DESCRIPTION QTY

718A0040 (Rev E) Hydarulic Tank Assembly

1 12019-558 Dust Cap..................................1

2 1205-194 3/8NC Lock Nut .......................34
3 1209-4 3/8 Flat Washer .......................32
4 1219-485 Plug .........................................6
5 1219-763 4 O-Ring Plug ..........................2
6 1219-783 20 O-Ring Plug ........................4
7 1219-869 2 NPTF Plug ............................1
8 1219-9 Plug 1/2’’M NTP.......................1
9 22919 By-pass Valve ..........................2
10 22920 Spring ......................................2
11 375-6203 #4 O-Ring Test Port Coupling..1
12 37542 Fill Cap ....................................1
13 434-4020 Gauge Level ............................1
14 460-0319 O-ring ARP 346 70B................1
15 460-0436 O-ring ARP 441 70B................4
16 708-6325 Breather...................................1
17 708-6449 Filter, Return ............................2
18 709-7783 Filter, Suction...........................1
19 709F6170 Handle .....................................1
20 709F7778 Cover .......................................2
21 709F7871 Cover, Fill Cap..........................1
22 718-0057 Rod...........................................1
23 718F0042 Tank - Hydraulic.......................1
24 718F0914 Cover, Breather........................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
HYDRAULIC RESERVOIR MODEL: T780 25
P/N 12261-475
PAGE 25.30
 13

7
7

17

12 18 19

22

20
10
4

3 14

15

16 21 6
8

11

15

SEE PAGE 25.32

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
HYDRAULIC RESERVOIR MODEL: T780 25
P/N 12261-475
PAGE 25.31
 SEE PAGE 25.31

REF PART NO. DESCRIPTION QTY

718F0042 (Rev B) Tank Hydraulic

1 12019-707 2 NPT Coupling ..............................1

2 12196-05 Weld Stud, FT 0.375-16 X 1.25.......32
3 1222-228 1/2 NTP Weld Bung ........................1
4 706-8749 Step ................................................1
5 708-2263 Handle ............................................1
6 708-6724 Boss................................................2
7 709-5457 Angle ..............................................4
8 709-7782 Boss................................................1
9 709-7790 Plate ...............................................2
10 709F7872 Canister, Filter ................................2
11 709F7940 Manifold ..........................................1
12 718-0043 Wrapper, Tank ................................1
13 718-0044 Plate - End......................................1
14 718-0045 Plate - End......................................1
15 718-0046 Mount - Step ...................................4
16 718-0047 Mount, Lwr......................................3
17 718-0051 Bar ..................................................2
18 718-0052 Tunnel.............................................1
19 718-0053 Step Liner .......................................1
20 718-0054 Baffle ..............................................1
21 718-0055 Baffle ..............................................1
22 718F0048 Mount, Upper.................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
HYDRAULIC RESERVOIR MODEL: T780 25
P/N 12261-475
PAGE 25.32
 5

4
4

2
2

REF PART NO. DESCRIPTION QTY

720 0441 Valve, Diverter

1 222344 Block ...................................... 1

2 222645 Plug6....................................... 4
3 219141 PR1 ......................................... 1
4 222346 RV1 ......................................... 1
5 222347 SV1 ......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012

DIVERTER VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.33
 3 5, 6, 7

2
1

REF PART NO. DESCRIPTION QTY

1 717-0328 Valve, Front Jack..............................................1

2 12019-447 Fitting, 45° Hydraulic ........................................2
3 1219-441 Adapter STR, -8................................................1
4 1219-598 Adapter, M ORB-6/M JIC-8 ..............................1
5 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5 .......................4
6 WAN-31NX000-20 WSH, FL TYPA-NRW 0.3125, ST Z .................4
7 S01-312CA50-25 SCR, HHCS 0.3125-18 X 1.50, ST Z G5.........4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012

FRONT JACK VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.34
 5

6, 7
1 2

REF PART NO. DESCRIPTION QTY

1 722-0236* Valve, Fan / Steering..................................1

2 1219-389 Adapter, STR, -12 ......................................1
3 1219-441 Adapter, STR, -8 ........................................1
4 1219-810 Reducer, STR, -12 -10 ...............................1
5 718-0547-46 Hose, ASSY 1.00 ID...................................1
6 1219-958 Adapter, 45 SW Nut, -16 ............................1
7 12019-665 Adapter, STR, -10 -16 ................................1

* USED ON ASSEMBLIES T103920 & T104547.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2012

FAN CONTROL VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.35
 3,4

REF PART NO. DESCRIPTION QTY

1 717 1014* Valve, Fan Control......................................1

2 718 0525 Plate, Valve Mount .....................................1
3 1200-31 Capscrew, 0.31C X 100 .............................5
4 1210-17 Washer, Lock, 0.31 ....................................5

* USED ON ASSEMBLY 722A0025.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012

FAN CONTROL VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.36
 1

5, 6, 7, 8

10
14, 15
12, 13 11

3
2

REF PART NO. DESCRIPTION QTY

1 T118200* Pump, Winch/Swing ............................................ 1

2 1240-244 Clamp 3.31 Dia - 3.55 Dia ................................... 2
3 200B2270-43 Hose, Hydraulic ................................................... 1
4 12019-737 Elbow, 90º............................................................ 1
5 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z ................... 1
6 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25, ST Z G5 ............. 2
7 1218-61 O-Ring ................................................................. 2
8 1219-393 Clamp, 3” Split Flange ......................................... 4
9 1239-12 Gasket (SAE C -4 - Bolt) ..................................... 1
10 12019-742 Code 62 Split Flange Clamp................................ 2
11 12019-725 Elbow, Split Flanse .............................................. 1
12 S01-375CA25-25 SCR, HHCS 0.375-16X1.25, ST Z G5................. 4
13 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ................... 4
14 1219-665 Clamp, 1” Split Flange ......................................... 2
15 460-4112 O-Ring ................................................................. 1

* USED ON ASSEMBLIES T103920 & 722A0025.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012

PUMPS & WINCH MODEL: T780 25

P/N 12261-475
PAGE 25.37
 6
7
8

2, 3, 4, 5

9
1

16

10

9
10
11, 12, 13, 14
15

REF PART NO. DESCRIPTION QTY

1 T120162* Pump, HYD Triple.............................................. 1

2 1219-393 Clamp, 3” Split Flange ....................................... 4
3 S01-625CA75-25 SCR, HHCS 0.625-11X1.75, ST Z GR5 ........... 8
4 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z ................. 8
5 1218-61 O-Ring ............................................................... 2
6 12019-737 Elbow, 90º ......................................................... 1
7 1240-244 Clamp 3.31 Dia - 3.55 Dia ................................. 4
8 200B2270-40 Hose, Hydraulic ................................................. 1
9 T119359 Tube .................................................................. 1
10 T119360 Tube .................................................................. 1
11 12019-279 Clamp ................................................................ 2
12 S01-375CA50-25 SCR, HHCS FT 0.375-16X1.50, ST Z G5 ......... 4
13 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ................. 4
14 1218-26 O-Ring ............................................................... 1
15 12019-751 Flange Kit 1.00 Code 61.................................... 1
16 12019-742 Code 62 Split Flange Clamp.............................. 1

* USED ON ASSEMBLY T104547.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012

PUMPS & WINCH MODEL: T780 25

P/N 12261-475
PAGE 25.38
 1, 2, 3 4, 2, 1 5 6 7, 2, 1

B C D

B C D

5 6 8, 2, 1
5 6 12
17, 18, 19 17, 18, 19

11

21 20

VIEW B-B

9 10
13

16

14 15
36

19, 24, 23 30

19, 18, 17

27, 18, 19
28, 27, 29, 31, 32
27, 18, 19

28, 27, 29 27, 18, 19

27, 18, 19

17, 18, 19

VIEW D-D
VIEW C-C

SEE PAGE 25.41

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

UPPER HYD ASSEMBLY MODEL: T780 25

P/N 12261-475
PAGE 25.39
 M

24 K K
L
M

L
33

34

VIEW M-M

26
33

VIEW L-L

SEE PAGE 25.41

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

UPPER HYD ASSEMBLY MODEL: T780 25

P/N 12261-475
PAGE 25.40
 21
22, 25

SEE PAGES 25.39 & 25.40

REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 1205-67 Nut, Lock, .50C ....................................... 6

2 1209-6 Washer, Flat, .50 .................................... 6
3 1200-130 Capscrew, .50C X 6.00 .......................... 2
4 1200-112 Capscrew, .50C X 3.00........................... 1
5 MK213468 Sleeve..................................................... 30”
6 1222-184 Tie, Plastic .............................................. As Req
7 1200-128 Capscrew, .50C X 5.50........................... 2
8 1200-108 Capscrew, .50C X 2.50........................... 1
9 376 1102 Adapter, 90°, -20 -16 .............................. 1
10 720 0302-122 Hose, -16 ................................................ 1
11 200B2585 Hose, -12 ................................................ 1
12 376 1007 Adapter, 90°, -16 -12 .............................. 2
13 1219-555 Adapter, STR, -16-12.............................. 1
14 12019-768 Adapter, STR, -20-16.............................. 1
15 720 0236-55 Hose, -16 ................................................ 1
16 721 0277-108 Hose, -12 ................................................ 1
17 1240-215 Clamp, Half, -12...................................... 12
18 1240-195 Plate Cover ............................................. 9
19 1200-73 Capscrew, 38C X 2.75............................ 18
20 200B2007-5 Clamp, Single, .62 .................................. 1
21 200B2007-54 Clamp, DBL, .62 ..................................... 2
22 1205-34 Nut, Lock, 31C ........................................ 1
23 200B2007-16 Clamp, Single, 2” .................................... 1
24 716 0340-139 Hose, -10 ................................................ 1
25 1209-3 Washer, Flat, .31 .................................... 6
26 12019-767 Bulkhead W/Nut, 90°, -16 ....................... 2
27 1240-191 Plate, Cover ............................................ 2
28 1200-17 Capscrew, .25C X 2.75........................... 4
29 1240-204 Clamp, Half, -12...................................... 6
30 200B2007-10 Clamp, Single, .1.25 ............................... 1
31 1240-279 Bolt, Stacking, .25C X 2.36..................... 2
32 1240-282 Plate, Saftey Locking .............................. 1
33 200B2007-8 Clamp, Single, 1” .................................... 2
34 362 5712 Bulkhead W/Nut, STR, -10 ..................... 1
35 1240-2209 Clamp, Half, -16...................................... 6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

UPPER HYD ASSEMBLY MODEL: T780 25

P/N 12261-475
PAGE 25.41
 23
24
13
27
12
6
17

14

16

10

22

10

9
16

SEE PAGE 25.43

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SWIVEL MODEL: T780 25

P/N 12261-475
PAGE 25.42
 2 7 11

1
4

6 26

3 20
15 5
5
19

15
21

26

25
18

SEE PAGE 25.42

REF PART NO. DESCRIPTION QTY

722A0053 (Rev F) Upper HYD ASSY

1 12019-112 Tee, SW Nut Run, -6 ...................................... 2

2 12019-158 Reducer, STR, -6 -4 ...................................... 1
3 12019-218 Adapter ........................................................... 1
4 12019-457 Reducer, STR, -10 -6 ..................................... 1
5 12019-517 Adapter, 90, -10 -12........................................ 2
6 12019-786 Elbow .............................................................. 2
7 1219-260 Cap, #10 JIC ................................................. 1
8 1219-389 Adapter, STR, -12 .......................................... 1
9 1219-555 Adapter ........................................................... 1
10 1219-920 Fittings ............................................................ 2
11 1219-956 Tee ................................................................. 1
12 200B0004-106 Spacer 0.546 X 0.84 X 0.75, ST Z ................. 2
13 363-1109 Adapter, 45 SW Nut, -20 ............................... 1
14 37169-020 Link ................................................................. 2
15 376-1002 Adapter, 90, -16 ............................................. 2
16 376V0100 Fitting .............................................................. 2
17 709-8076 Bracket, Anti-Rotation..................................... 1
18 718-0145 Torque Arm..................................................... 1
19 722-0204 Swivel ............................................................. 1
20 NYT-500C000-22 Nut, NYLK HVYTHN 0.50-13, ST Z G2 .......... 4
21 P01-625XA75-P0 Pin, Clevis 0.625 X 1.75, STL......................... 2
22 P02-125XA00-20 Pin, Cotter 0.125 X 1.00, ST Z ....................... 2
23 S01-500CB75-25 SCR, HHCS 0.50-13 X 2.75, ST Z GR5 ......... 2
24 S01-500CC75-25 SCR, HHCS 0.50-13 X 3.75,ST Z GR5 .......... 2
25 SHF-500CA25-25 SCR, HHCS FT 0.50-13 X 1.25,ST Z G5 ....... 4
26 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z................. 8
27 WAN-50NX000-20 WSH, FL, TYPA -NRW 0.50, ST Z ................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SWIVEL MODEL: T780 25

P/N 12261-475
PAGE 25.43
 1 2 3 4
5 6 1 7 1 2

3 4 4
8 7 1 3 4

13
14

12

10

11
9

REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 718 0670-13 Hose, -6 .................................. 4

2 718 0548-33 Hose, -6 .................................. 4
3 1219-776 Adapter, 90°, -6 ...................... 4
4 1219-693 Tee, Run, -6............................ 4
5 718 0548-78 Hose, -6 .................................. 1
6 718 0548-26 Hose, -6 .................................. 1
7 12019-71 Tee, Branch, -6 ....................... 2
8 12019-112 Tee, SW Nut Run, -6 .............. 1
9 721 0277-108 Hose, -12 ................................ 1
10 1219-661 Adapter, STR, -20................... 1
11 T109094 Valve, Boom/Tele ................... 1
12 1219-555 Adapter, STR, -16-12.............. 1
13 709 5097-51 Hose, -20 ................................ 1
14 200B2585-75 Hose, -12 ................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

BOOM VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.44
 5

6
2

4 7

10

1, 8, 9

REF PART NO. DESCRIPTION QTY

722A0006 (Rev B) Upper HYD ASSY

1 1205-102 Nut, Lock, .75C........................8

2 720 0303-225 Hose, -16.................................1
3 720 0303-32 Hose, -16.................................1
4 12019-734 Adapter, STR, -12-16 ..............1
5 12019-517 Adapter, 90°, -12-10 ................1
6 376V1003 Adapter, 90°, -12-16 ................1
7 721 0252-27 Hose, -10.................................1
8 1209-54 Washer, HT, .75 ......................8
9 1200-198 Capscrew, 75C X 3.25 ............8
10 720 0408 Winch ......................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

WINCH MODEL: T780 25

P/N 12261-475
PAGE 25.45
 110 111

3
4
5

REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 12019-753 Adapter, Long Drop, 90°, -16 .. 2

2 720 0302-64 Hose, -16................................. 2
3 T109095 Valve, Winch ........................... 1
4 1219-686 Adapter, 90°, -20 ..................... 1
5 708 9198-125 Hose, -20................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
WINCH VALVE MODEL: T780 25
P/N 12261-475
PAGE 25.46
 7 8 7

3, 4

6 3, 4

J
5

3, 4

3, 4

16, 4
1 2 15

14 17, 7

12, 13

11
9

10 7 9

DETAIL J

SEE PAGE 25.48

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SHUTTLE REDUCING MANIFOLD MODEL: T780 25

P/N 12261-475
PAGE 25.47
 SEE PAGE 25.47
REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 707 4089-70 Hose, -4...................................1

2 721 0251-64 Hose, -4...................................1
3 375 0400 Disconnect, Quick, -6-4 ...........4
4 12019-558 Cap, Dust, -4 ...........................5
5 718 0678-20 Hose, -4...................................1
6 720 0321-47 Hose, -4...................................1
7 12019-205 1219-605 .................................4
8 12019-548 Adapter, 90°, -4 .......................3
9 12019-264 Adapter, 90°, -6-4 ....................3
10 721 0360 Valve, Pressure Reducing.......1
11 1219-980 Plug .........................................1
12 1210-14 Washer, Lock, .25 ...................2
13 1200-13 HHCS, .25 X 2.25....................2
14 1219-605 Adapter, STR, -6 .....................1
15 12019-112 Tee, SW Nut Run, -6 ...............1
16 12019-774 Disconnect, Quick ...................1
17 1219-887 Adapter, 90° ............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SHUTTLE REDUCING MANIFOLD MODEL: T780 25

P/N 12261-475
PAGE 25.48
 19 18

16 10 9

17
16
9 45 11, 12, 13

14
15

K K
8

5, 6

3 4 1
1

20 21 22 23

10 25 24
26, 27, 28, 29

VIEW K-K

SEE PAGE 25.50

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SWING VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.49
 SEE PAGE 25.49
REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 718 0670-28 Hose, -6 ...................................2

2 720 0321-24 Hose, -4 ...................................1
3 721 0253-44 Hose, -12 .................................1
4 709 5194-51 Hose, -12 .................................1
5 363 0082 Reducer, -20-16.......................1
6 12019-218 Adapter, 90°, -16-12 ................1
7 718 0548-23 Hose, -6 ...................................1
8 720 0321-78 Hose, -4 ...................................2
9 12019-112 Tee, SW Nut Run, -6 ...............2
10 1219-605 Adapter, STR, -6......................3
11 1209-3 Washer, Flat, .31 .....................4
12 1210-17 Washer, Lock, .31....................3
13 1200-49 Capscrew, .31 X 3.25 ..............3
14 722 0060 Valve, Swing ............................1
15 12019-217 Adapter, 90°, -10-8 ..................2
16 1219-959 Adapter, STR, -4......................2
17 12019-453 Tee, SW Nut Run, -4 ...............1
18 1219-389 Adapter, STR, -12....................1
19 12019-761 Valve, Check ...........................1
20 707 4495-120 Hose, -6 ...................................1
21 12019-483 Adapter, 90°,............................1
22 1219-776 Adapter, 90°, -6 .......................1
23 1222-184 Tie, Plastic ...............................As Req’d
24 12019-205 Adapter,STR, -7-6....................1
25 12019-779 Valve, Relief ............................1
26 1205-23 Nut, Lock, .25 ..........................1
27 1200-15 Capscrew, .25 X 2.50 ..............1
28 1209-2 Washer, Flat, .25 .....................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SWING VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.50
 10
6

7 5
1

3, 4

REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 375 1804 Adapter, 45°, -12 ..................... 2

2 718 0584 Valve, Hold .............................. 1
3 1209-64 Washer Flat, .50 ...................... 4
4 1229-62 Capscrew, .50F X 3.00 HT ..... 4
5 1219-605 Adapter, STR, -6 ..................... 1
6 707 4075-14 Hose, -6 Ends/-4 Hose ............ 1
7 12019-548 Adapter, 90°, -4 ....................... 1
8 718 0673 -66 Hose, -4................................... 1
9 12019-783 Adapter, STR, -12-8 ................ 1
10 12019-788 Tee, Branch, -8-6 .................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

BOOM HOLD VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.51
 4

VIEW H-H

H H
2

REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 707 4078-42 Hose, -8................................... 2

2 718 0670-61 Hose, -6................................... 1
3 375 1406 Adapter 90°, -4-6..................... 1
4 1219-442 Adapter, STR, -10-8 ................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

SWING DRIVE MODEL: T780 25

P/N 12261-475
PAGE 25.52
 11

5 10

1 8, 9

2, 3, 4

7
1

REF PART NO. DESCRIPTION QTY

722A0003 (Rev P) Upper HYD ASSY

1 1219-605 Adapter, STR, -6 .....................2

2 1205-23 Nut, Lock, .25 ..........................1
3 1209-2 Waher, Flat, .25.......................1
4 1200-15 Capscrew, .25C X 2.50 ...........1
5 707 4495-120 Hose, -6...................................1
6 12019-779 Valve, Relief ............................1
7 12019-205 Adapter, STR, -6-4 ..................1
8 1205-34 Nut, Lock, .31C........................1
9 1209-3 Washer, Flat, .31 .....................1
10 200B2007-59 Clamp, DBL, .75 ......................1
11 1222-184 Tie, Plastic...............................As Req’d

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

RELIEF VALVE MODEL: T780 25

P/N 12261-475
PAGE 25.53
 1

59
25, 28
8, 9, 10, 11, 12
3, 4, 5, 23
58, 44, 43, 39
2, 38 47
67

51
60

57
57

61
45
33

53, 54, 55 32
15 56 9, 12, 18 33 21 13 22
10, 11, 20
12, 41 11, 17, 19 65

62, 63

19

48 64
REAR VIEW OF
SWING LOCK SWITCH
34 14
18, 35
52
7

SIDE VIEW OF CAB

16
REAR OF CAB

36
20 6, 39, 40, 42, 43, 44

SEE PAGES 27.2 & 27.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
OPERATOR’S CAB MODEL: T780 27
P/N 12261-475
PAGE 27.1
 31, 30

28

26, 12, 11, 10, 9 9, 10, 11, 12, 26

27
FRONT OF CAB

SEE PAGES 27.1 & 27.3

REF PART NO. DESCRIPTION QTY

714A1749-3 (Rev A) Cab Assembly, Upper(Contd..)

1 719A0946 Cab Operator’s ........................... 1

2 714A1748 Upper Dash Panel Assembly...... 1
3 1245-62 Level ........................................... 1
4 MK62603 SCR, #6-32 x 1.00 ...................... 3
5 1205-1 Nut, #6-32................................... 3
6 724 0266 Foot Pedal, Boom....................... 1
7 719A0929 Cableway ASSY ......................... Ref
8 719 0200 Slimline Seat............................... 1
9 1200-31 CAPSCR 5/16-18 x 1.00............. 6
10 1209-3 Washer, Flat 5/16 ....................... 8
11 1210-17 Washer, Lock 5/16...................... 8
12 1205-25 Nut, 5/16-18................................ 8
13 45528 Seatbelt, W/Tether ...................... Ref
14 1233-35 #6-32 x .50 RHMS ...................... 2
15 719A0408 Cab Throttle Control ................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 01-2011 GROUP

DATE:
OPERATOR’S CAB MODEL: T780 27
P/N 12261-475
PAGE 27.2
 SEE PAGES 27.1 & 27.2

REF PART NO. DESCRIPTION QTY

714A1749-3 (Rev A) Cab Assembly, Upper

16 1223-50 Grommet ................................... 3

17 1223-387 Horn .......................................... 1
18 1219-77 Adapter ..................................... 2
19 12181-1 Tube, 1/4”, Red ........................ 12FT
20 719 0104 Floormat, Front ......................... 1
21 707 7712 Spacer ....................................... 2
22 719 0222 Floormat, Rear .......................... 1
23 717 1220 Spring, Wave............................. 1
24* 719 0813 MG5 Harness ............................ 1
25 1233-17 Screw, #10-24 x .38 .................. 4
26 714 0497 Support, Seat ............................ 2
27 1240-31 Clamp........................................ 1
28 1222-217 Extinguisher, Fire ...................... 1
29* 719A0432 Defroster Hose Kit..................... 1
30 1202-6 Screw, #10-24 x .75 .................. 4
31 1205-5 Nut, #10-24 ............................... 4
32 717 0699 Rear Handle Kit......................... 1
33 12147-12 U-Channel ................................. 2
34 1213-1 Grease Fitting ........................... 2
35 1219-757 Connector ................................. 2
36 719 0106 Grease Tube ............................. 2
37* 1219-40 1/8” NPT x 1/4” INV FLR ........... 2
38 1203-271 BHCS 1/4-20 x 5/8 .................... 8
39 1200-3 HHCS 1/4-20 x 1.00 .................. 9
40 719F0604 Boom PED. Support.................. Ref
41 1200-33 HHCS 5/16-18 x 1.25 ................ 2
42 1205-13 Hex Nut 1/4” .............................. 8
43 1209-44 Flatwasher 1/4” ......................... 9
44 1210-14 Lockwasher 1/4”........................ 9
45 721A0261 Swing Brake ASSY ................... 1
46* 209-00867 Chain......................................... 1
47 1203-286 1/4-20 x .50 BHCS .................... 8
48 209-00868 “S”-Hook.................................... 1
49* 720 0549 Seat Harness ............................ 1
50* 720 0165 Valve Harness ........................... 1
51 12400-1085 Decal - Fuse.............................. 1
52 12400-940 Decal - Throttle ......................... 1
53 1203-265 #10-24 Pan HD. SCR................ 4
54 1209-1 #10 Flatwasher ......................... 4
55 1210-7 #10 Lockwasher ........................ 4
56 12260-96 Decal, PSCA ............................. 1
57 1222-184 Cable Tie - 7” ............................ 7
58 200B2007-54 Clamp........................................ 2
59 1222-202 Cable Tie - 14” .......................... 6
60 1240-91 Clamp........................................ 1
61 1240-59 Clamp........................................ 1
62 1222-359 Cupholder ................................. 1
63 719 0453 Gasket....................................... 1
64 12202-1 Tube, 1/4”, Black ....................... 9FT
65 43480 Tube .......................................... 1
66* 12179-1 Tube, 1/4”, Yellow...................... 12FT
67 719 0480 Fire Extinguisher Mounting
Bracket ...................................... Ref

* ITEMS 24, 29, 37, 46, 49, 50, 66 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 01-2011 GROUP

DATE:
OPERATOR’S CAB MODEL: T780 27
P/N 12261-475
PAGE 27.3
 1
17
16

15

14

2 5
13

9
6
8
7

12

10

11

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

Cab, Crane

1 220606 Guard, Window................................. 1 220581 Washer, Flat, 3/8 .............................. 5

216904 Screw, #10-24 X 1/2 ......................... 4 11 219092 Bracket, Lower Roller ....................... 1
2 219108 Window, Sliding RH.......................... 1 219091 Bearing, Sealed Roller...................... 8
215595 Seal, Windshield Large..................... 18’ 216374 Screw, 3/8-16 X 3/4”......................... 4
3 220607 Cab Weldment.................................. 1 220581 Washer, Flat, 3/8 .............................. 4
4 216370 Wiper Blade Rest.............................. 1 216438 Screw, SHLDR, 3/8Ø X 3/8 Long ..... 8
215217 Screw, 10-24 X 1/2”.......................... 2 12 219087 Door Assembly ................................. 1
5 216869 Shim - Front Wiper ........................... 1 13 219088 Bracket, Upper Roller ....................... 1
6 Page 27.9 219091 Bearing, Sealed Roller...................... 11
Page 27.10 Wiper Kit, Front................................. 1 216378 Screw, 1/4-20 X 1/2”......................... 5
7 219282 Striker Bolt Bracket........................... 1 216438 Screw, SHLDR, 3/8Ø X 3/8 Long ..... 11
216372 Internal Thread Striker...................... 1 14 219090 Track, Upper Roller .......................... 1
216393 Screw, 3/8-16 X 3/4”......................... 1 215115 Nut, Lock, 10-32 ............................... 5
215223 Washer, 5/16 .................................... 3 215212 Washer, Flat, #10 ............................. 5
215975 Screw, 5/16-18 X 3/4”....................... 3 15 216360 Glass, LH Rear ................................. 1
8 216363 Glass, LH Front ................................ 1 216874 Windshield Seal, Small..................... 9’
215595 Seal, Windshield Large..................... 18’ 16 216871 Glass, Rear....................................... 1
9 216373 Striker Bolt Bracket, Rear ................. 1 215596 Window Seal (1/8” Offset) ................ 9’
216372 Internal Thread Striker...................... 1 17 215217 Screw, 10-24 X 1/2”.......................... 2
216393 Screw, 3/8-16 X 3/4”......................... 1 215212 Washer, Flat, #10, YZ....................... 2
215975 Screw, 5/16-18 X 3/4”....................... 2 18* 216377 Screw, S/M, #8 X 5/8”, PHPA, Zinc .. 4
215223 Washer, 5/16 .................................... 3 19* 215226 Insert, 10-24, AKS4-1024-13............ 4
10 219089 Track, Lower Roller .......................... 1
216374 Screw, 3/8-16 X 3/4”......................... 5
* ITEMS 18, 19 NOT SHOWN IN ILLUSTRATION
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 01-2011 GROUP

DATE:
OPERATOR’S CAB MODEL: T780 27
P/N 12261-475
PAGE 27.4
 3

5
3 11
6
2

7
10
1

17 14
8

16 15 9

12
13

6
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

Cab, Crane

1 216391 Hydraulic Plastic Plug....................... 10 11 216385 Door Sealer Strip Weldment............. 1

2 216392 3/8” NPT Plastic Plug ....................... 4 215215 Screw, 1/4-20 X 3/4”......................... 4
3 215219 Plug, 3/4” Black Nylon Button........... 8 216396 Flatwasher, 1/4”................................ 4
4 220608 Handle, Door Post ............................ 1 12 216380 Bracket, Handle/Mirror Mount .......... 1
216393 Screw, 3/8-16 X 3/4”......................... 3 215975 Screw, 5/16-18 X 3/4 HXFLG........... 4
5 216389 Large Bulb Trim Seal........................ 4’ 13 216878 Gasket Handle Pad .......................... 1
6 216387 Gasket, Handle Pad ......................... 4 14 219093 Lower Handle ................................... 1
7 216381 Handle, Horizontal Upper ................. 1 215975 Screw, 5/16-18 X 3/4 HXFLG........... 3
215975 Screw, 5/16-18 X 3/4 HXFLG........... 4 15 216386 Sealer Strip, Door............................. 1
8 216384 Handle Weldment............................. 1 215215 Screw, 1/4-20 X 3/4”......................... 3
215228 5/8” DIA Hole Plug, Black................ 1 216396 Flatwasher, 1/4”................................ 31
215975 Screw, 5/16-18 X 3/4 HXFLG........... 6 16 216390 Trim Seal .......................................... 1
9 216877 Mirror, Lower 6.5 X 6 ST .................. 1 17 216394 Lagscrew, 3/8 X 4” ........................... 4
216875 Mirror Assembly Kit .......................... 2 216397 Flatwasher, 5/16”.............................. 4
10 216876 Mirror, Upper 6.5 X 10 ST ................ 1
216878 Gasket Handle Pad .......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 01-2011 GROUP

DATE:
OPERATOR’S CAB MODEL: T780 27
P/N 12261-475
PAGE 27.5
 1

10
2
11

9
12

5 13

7
6

REF PART NO. DESCRIPTION QTY

Cab, Crane

1 216398 Foam, RH, Rear, Upper ................. 1

2 216399 Foam, RH, Rear, Lower ................. 1
3 216406 Foam, RH, Above Console ............ 1
4 216404 Foam, RH, Lower........................... 1
5 216400 Foam - Front, RH ........................... 1
6 216402 Foam - Front, LH............................ 1
7 216408 Foam - Dash, LH............................ 1
8 216880 Grab Handle................................... 1
215975 Screw, 5/16-18 x 3/4” ..................... 2
9 216403 Foam - LH, Rear, Lower................. 1
10 215613 Grommet, 5/8” Diameter Hole........ 2
11 216411 Grommet, 3/8” Diameter Hole........ 1
12 216407 Foam, Dash RH ............................. 1
13 216409 Wiring Harness .............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 01-2011 GROUP

DATE:
OPERATOR’S CAB MODEL: T780 27
P/N 12261-475
PAGE 27.6
 10
9
11
8
12

15

13
16

14
6

4 5

3
2
1
17 18

REF PART NO. DESCRIPTION QTY. REF PART NO. DESCRIPTION QTY.

Cab, Crane

1 216412 Dash Frame Weldment........................ 1 215238 Screw, 8-32 x 1/2” ............................... 4

215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC.... 8 12 216424 Bracket Assembly, Shade Clips .......... 4
215225 Hexnut, 5/16 - 18................................. 8 215217 Screw,0-24 x1/2 .................................. 8
215224 Lockwasher, 5/16” ............................... 8 215238 Screw, 8-32 x 1/2” ............................... 8
215223 Flatwasher, 5/16” ................................. 8 13 220614 Dash Wrapper Weldment .................... 1
2 216415 Bracket, Dash LH, Lower .................... 1 215215 Screw, 1/4-20 x 3/4” ............................ 5
215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC.... 3 216928 Flatwasher, 1/4”................................... 5
3 216416 Bracket, Dash LH, Upper .................... 1 14 220615 Mounting Plate, Fire Extinguisher ....... 1
215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC.... 2 220616 Screw, 5/16-18 x 1 .............................. 2
4 220611 Heater Box Assembly .......................... 1 15 216418 Bracket, Dash RH, Upper.................... 1
5 219097 A/C Shelf Assembly............................. 1 215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 2
6 220612 Gasket ................................................. 1 16 216417 Bracket, Dash RH, Lower.................... 1
7 220613 Cover Plate, Heater Box...................... 1 215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 3
8 215615 Dome Light W/Switch .......................... 1 17 216413 Dash Cover Weldment ........................ 1
216885 Butt Splice ........................................... 1 215215 Screw, 1/4-20 x 3/4” ............................ 4
216377 Screw, #8 x 5/8 .................................... 2 216928 Flatwasher, 1/4”................................... 4
9 216411 Grommet, 3/8” Diameter Hole ............. 1 18 216414 Defroster Plenum ................................ 1
216395 Insert, 1/4-20 ....................................... 2 215217 Screw, 10-24 x 1/2 .............................. 2
215238 Screw, 8-32 x 1/2” ............................... 8 216861 Grommet, 1/2 OD, 1/4 ID .................... 1
10 216423 Blind, Roller-Corbeau Mat ................... 1 19* 220622 Cableway Assembly............................ 1
215217 Screw, 10-24 x 1/2............................... 2 20* 216855 Terminal, Heat Shrink.......................... 1
11 219098 Cover, Access-Dome Light .................. 1

* ITEMS 19 & 20 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 07-2012 GROUP

DATE:

OPERATOR’S CAB MODEL: T780 27

P/N 12261-475
PAGE 27.7
 1
11

10 4 2

9 3
5
6
7
8

14

12, 13 12, 13

REF. PART NO. DESCRIPTION QTY.

Cab Assembly

1 216868 Reservoir Kit, Denso (12V) ........................ 1

2 216744 WJ 2 Speed Motor Kit w/ Hardware ........... 1
3 216864 Drive Arm, 62o ........................................... 1
4 216746 Pivot Shaft, 2”............................................. 1
5 216869 Shim ........................................................... 1
6 216870 Gasket, Pantograph Kit .............................. 1
7 216740 Pantograph Kit, Black ................................ 1
8 216867 Screw, 1/4-28 x 1 1/2” ................................ 2
9 216866 Arm, Pantograph Black, 24”, Wet............... 1
10 216745 Flex Blade, 28” - Black ............................... 1
11 216865 Grommet, Wet Arm Tubing ........................ 1
12 216857 Cable Clip .................................................. 2
13 216862 Wire Tie...................................................... 2
14 216942 Hose, 5/32, Washer ................................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 01-2011 GROUP

DATE:
CRANE CAB
WIPERS
MODEL: T780 27
P/N 12261-475
PAGE 27.8
 2

5
8

REF PART NO. DESCRIPTION QTY

Wiper Assembly, Roof

1 Wiper Motor Assembly - See 220628.........................................1

2 216853 Arm ADJ 10.75” - 15” Black........................................................1
3 216854 Flex Blade, 18” ...........................................................................1
4 216410 Ground Wire ...............................................................................1
216855 Terminal, Heat Shrink.................................................................1
5 216863 Loom...........................................................................................1.5
6 215218 Screw, S/T #10 X 1/2 SLT HX, Z................................................1
215216 Terminal Eye INS 0.25” 14 GA ...................................................3
7 215218 Screw, S/T #10 X 1/2 SLT HX, Z................................................2
220623 Steel Loop Strap Rubber - Cushioned........................................2
8 216858 Terminal, Female........................................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CRANE CAB
WIPERS
MODEL: T780 27
P/N 12261-475
PAGE 27.9
 1
2
4

REF PART NO. DESCRIPTION QTY

Window Frame Assembly

Windshield Replacement

1 220624 Windshield ..................................................................................1

2 216894 Bracket - Windshield Latch.........................................................2
3 216895 Bracket - Windshield Clip ...........................................................2
220625 Washer, Lock, 1/4.......................................................................4
220626 175B-3 X 1/16, BLK Trim............................................................4”
220627 Screw, 1/4-20 X 5/8 ....................................................................4
4 216901 Latch, Swell (Southco)................................................................2
5 220625 Washer, Lock, 1/4.......................................................................4
220627 Screw, 1/4-20 X 5/8 ....................................................................4
6 216390 Seal, Trim, 3/4 Bulb ....................................................................18’

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2005
OPERATOR’S CAB
Front Windshield
MODEL: T780 27
P/N 12261-475
PAGE 27.10
 3

1
7

8
5

4
2

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

Top Hatch Assembly ........................ 1 5 216918 Gasket - Hatch Hinge, Cab .............. 1
216927 1/16 X 3/4 BLK Foam Mounting
Hatch Replacement ..........................Ref Tape ................................................. 5”
6 216919 Ball Studs W/5/16-18 Thread ........... 2
1 220628 Hatch Production .............................. 1 215223 Washer - 5/16” Flat........................... 4
2 216914 Bracket Assembly - Hatch ................ 1 215224 Washer, Lock, 5/16 .......................... 4
220627 Screw, 1/4-20 X 5/8 ..........................2 7 216920 Spring, Gas ...................................... 2
220625 Washer, Lock, 1/4............................. 2 8 217167 Latch Keeper, Steel - RH ................. 1
220629 Nut, Lock, #10-24 ............................. 2 217168 Screw, #10-24 X 1/2......................... 1
3 216915 Hatch Hinge...................................... 1 217169 Screw, #10-24 X 1/2......................... 1
216926 Screw, 1/4-20 X 1 ............................. 5 216872 Grommet, 1.0” OD, 5/8” ID ............... 2
216928 Washer - 1/4” Flat............................. 5 9 217166 Latch Keeper, Steel - LH .................. 1
216924 Nut, Lock, 1/4-20 .............................. 5 217168 Screw, #10-24 X 1/2, PHIL............... 1
4 216917 Plate Assembly - Hatch Pull ............. 1 217169 Screw, #10-24 X 1/2......................... 1
220627 Screw, 1/4-20 X 5/8 ..........................2 216872 Grommet, 1.0” OD, 5/8” ID ............... 2
220625 Washer, Lock, 1/4............................. 2
220629 Nut, Lock, #10-24 ............................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
OPERATOR’S CAB
Roof Hatch
MODEL: T780 27
P/N 12261-475
PAGE 27.11
 8

5
2
10
9
3

REF. PART.NO. DESCRIPTION QTY.

219087 Door Assembly, Upper

1 216445 Trim Seal ........................................ 4 ft

2 216430 Foam, Door .................................... 1
3 216390 Trim Seal ........................................ 3 ft
4 219111 Filler, Door Channel ....................... 1
18
215212 Flatwasher, #10.............................. 4 19
216911 Insert, 10-24 ................................... 4
215217 Screw, 10-24 x 1/2 ......................... 3
5 216432 Cover, Lower Latch Box ................. 1 17 17
216911 Insert, 10-24 ................................... 2
215217 Screw, 10-24 x 1/2 ......................... 2
6 216431 Cover, Upper Latch Box ................. 1 11
216911 Insert, 10-24 ................................... 3
215217 Screw, 10-24 x 1/2 ......................... 3
7 215603 Grab Handle................................... 1 11
215215 Screw, 1/4-20 x 3/4” ....................... 2
8 216429 Window, Sliding - Door................... 1
215595 Windshield Seal, Large .................. 12 ft
9 216435 Latch, Rotary Paddle...................... Ref
10 219110 Door Weldment .............................. 1 16
11 215088 DBLRTR Hold Open....................... 1 12 13
215215 Screw, 1/4-20 x 3/4” ....................... 4
12 216442 Spring, Extension ........................... 2
13 216443 Rod, LH .......................................... 2
14 216435 Latch, Rotary Paddle...................... 1 13
15 216436 Link, Pin & Clip............................... 4 15
216437 Shackle .......................................... 4
215086 Hexnut, 1/4-20................................ 4
16 216438 Screw, Shoulder 3/8 Dia x 3/8”....... 1
216439 Washer, 3/8” Brass......................... 2 14
17 216441 Shackle Mount, LH/RH................... 2
216447 Locknut, 1/4-20, Nyl ....................... 2
18 216446 Knob, Handle ................................. 1
19 216440 Plate, Pivot w/ Handle .................... 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
OPERATOR’S CAB
Door
MODEL: T780 27
P/N 12261-475
PAGE 27.12
 9

10 3

5
11

1
2
7

REF PART.NO. DESCRIPTION QTY

219097 Shelf Assembly

1 219103 Shelf Base Weldment .....................1

2 219104 Shroud, Mounting ...........................1
3 219105 Guard, Channel ..............................1
4 219106 Shim, Manual Box ..........................1
5 219107 Manual Box Weldment ...................1
6 216389 Large Bulb Trim Seal ......................4 ft
7 216395 Insert, 1/4-20 ..................................1
8 216911 Insert, 10-24 ...................................1
9 215234 Screw, 1/4-20 x 3/4.........................26
216396 Flatwasher, 1/4 ...............................26
10 215217 Screw, PH 10-24.............................3
11 216390 Trim, Edge ......................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 05-2005 GROUP

DATE:
CRANE CAB MODEL: T780 27
P/N 12261-475 Shelf Assembly
PAGE 27.13
 47

27, 36

26

49, 25, 24

31, 32, 33
22, 23

48

21

60 34, 9

35
12, 13
1

6 2, 3, 57,
56 30 29 11 28 8, 9, 10 7 4, 5
20, 14, 15
16, 17, 18
19

18, 39
50, 52, 53
45 55
60, 61
62, 33 58, 59

8, 46

DETAIL OF FOOT PEDAL DETAIL OF BRAKE TREADLE

SEE PAGE 27.16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (AUTO) MODEL: T780 27
P/N 12261-475
PAGE 27.14
 38 37
43, 44

41, 42

17, 18, 39

40

DETAIL OF FLOOR

SEE PAGE 27.16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (AUTO) MODEL: T780 27
P/N 12261-475
PAGE 27.15
 SEE PAGES 27.14 & 27.15

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

718A1055 (Rev C) Assembly Cab Lower Auto

1 719 0955 Cab, Carrier............................ 1 33 1230-6 Kips, #10-24................................... 4

2 1200-112 Capscrew, .50C x 3.00 ........... 4 34 1200-35 Capscrew, .31C x 1.50................... 4
3 1205-67 Nut, Lock, .50C ...................... 4 35 200B0087-2 Clamp ............................................ 4
4 707 7169 Washer................................... 8 36 717 1215 Steering Wheel .............................. 1
5 1221-128 Mount, Rubber ....................... 4 37 714 0258 Mat, Floor-Rear.............................. 1
6 45528 Seat Belt ASSY ...................... 1 38 714 0257 Mat, Floor-Front ............................. 1
7 707 7712 Spacer .................................... 2 39 1200-59 Capscrew, .38C x 1.00................... 7
8 1200-31 Capscrew, .31C x 1.00 ........... 6 40 1221-45 Grommet........................................ 5
9 1205-34 Nut, Lock, .31C ...................... 8 41 12019-388 Union ............................................. 4
10 1209-3 Washer, Flat, .31 .................... 4 42 12203-30 Tube............................................... 3
11 712 0274 Plate ....................................... 2 43 12019-387 Union ............................................. 3
12 1205-55 Nut, Lock, .44F....................... 4 44 12179-31 Tube, Yellow .................................. 1
13 1229-191 HHCS, .44F X 1.75, GRD 8 ... 4 45 714 1554 Pedal, Foot .................................... 1
14 714 1602 Seal, Steering Shaft ............... 1 46 1210-17 Washer, Lock, .31 .......................... 2
15 45007 Cover ..................................... 1 47 1205-234 Nut, Jam, 7/8-20 ............................ 1
16 1200-57 Capscrew, .38C x .75 ............. 4 48 T114385 Fuse Panel Decal .......................... 1
17 1205-36 Nut, .38C ................................ 7 49 1223-1035 Switch ............................................ 1
18 1210-20 Washer, Lock, .38 .................. 11 50 12202-18 Tube............................................... 2
19 1211-12 Screw, Self Tap, .31C x .75 .... 4 51* 730 2168 Sticker ............................................ 10
20 714 1603 Boot, Steering Shaft ............... 1 52 12203-10 Tube............................................... 1
21 717 1214 Column, Steering Shaft .......... 1 53 12204-6 Tube............................................... 1
22 1209-4 Washer, Flat, .38 .................... 4 54* 709 6827 Bracket........................................... 1
23 1203-94 Capscrew, .38C x 1.50 ........... 4 55 714A1481-1 Brake Assembly............................. 1
24 714A1745 Dash ASSY ............................ 1 56 714 1287 Seat, High Back ............................. 1
25 1202-9 Bolt, #10-32 x .50 ................... 12 57 1209-6 Washer, Flat, .50............................ 4
26 717 1213 Column, Steering ................... 1 58 12204-9 Tube............................................... 1
27 717 1216 Button, Horn ........................... 1 59 12204-7 Tube............................................... 1
28 1221-39 Grommet ................................ 1 60 1223-1046 DRL Module................................... 1
29 T103844 Console, Shift ASSY .............. 1 61 1202-4 #10-24 x .50 LG SCR. ................... 2
30 1211-11 Screw, Self Tap ...................... 8 62 1205-5 #10-24 HEX Nut............................. 2
31 1222-217 Extinguisher, Fire ................... 1 63* 1210-7 #10 Lockwasher............................. 2
32 1202-7 Bolt, Stove, #10-24 x 1.00 ...... 4 64* 1222-202 Tie, Plastic ..................................... 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (AUTO) MODEL: T780 27
P/N 12261-475
PAGE 27.16
 47

27, 36

26

49, 25, 24

31, 32, 33
22, 23

48

21

60 34, 9

35
12, 13
1

6 2, 3, 65,
67 30 29 11 28 8, 9, 10 7 4, 5
20, 14, 15
16, 17, 18
19

18, 39
50, 52, 53
45 55
60, 61
62, 33 58, 59

8, 46

DETAIL OF FOOT PEDAL DETAIL OF BRAKE TREADLE

SEE PAGE 27.19

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
LOWER CAB ASSEMBLY MODEL: T780 27
P/N 12261-475
PAGE 27.17
 38 37
43, 44

41, 42

17, 18, 39

40

DETAIL OF FLOOR

SEE PAGE 27.19

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
LOWER CAB ASSEMBLY MODEL: T780 27
P/N 12261-475
PAGE 27.18
 SEE PAGE 27.17 & 27.18

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

718A0999** (Rev J) Lower Cab Auto

1 714 1626 Cab, Carrier ...........................1 35 200B0087-2 Clamp .............................................4

2 1200-112 Capscrew, .50C x 3.00 ..........4 36 717 1215 Steering Wheel ...............................1
3 1205-67 Nut, Lock, .50C......................4 37 714 0258 Mat, Floor-Rear ..............................1
4 707 7169 Washer ..................................8 38 714 0257 Mat, Floor-Front..............................1
5 1221-128 Mount, Rubber.......................4 39 1200-59 Capscrew, .38C x 1.00 ...................7
6 45528 Seat Belt Assy .......................1 40 1221-45 Grommet.........................................5
7 707 7712 Spacer ...................................2 41 12019-388 Union ..............................................4
8 1200-31 Capscrew, .31C x 1.00 ..........6 42 12203-30 Tube ...............................................3
9 1205-34 Nut, Lock, .31C......................8 43 12019-387 Union ..............................................3
10 1209-3 Washer, Flat, .31 ...................4 44 12179-31 Tube, Yellow ...................................1
11 712 0274 Plate ......................................2 45 714 0810 Pedal, Foot .....................................1
12 1205-55 Nut, Lock, .44F ......................2 46 1210-17 Washer, Lock, .31...........................2
13 1229-191 HHCS, .44F X 1.75, GRD 8...2 47 1205-234 Nut, Jam, 7/8-20 .............................1
14 714 1602 Seal, Steering Shaft...............1 48 12400-1037 Fuse Panel Decal ...........................1
15 45007 Cover .....................................1 49 1223-1035 Switch .............................................1
16 1200-57 Capscrew, .38C x .75 ............4 50 12202-18 Tube ...............................................2
17 1205-36 Nut, .38C ...............................7 51* 730 2168 Sticker.............................................10
18 1210-20 Washer, Lock, .38..................11 52 12203-10 Tube ...............................................1
19 1211-12 Screw, Self Tap, .31C x .75 ...4 53 12204-6 Tube ...............................................1
20 714 1603 Boot, Steering Shaft...............1 54* 722 0144 CPC Module ...................................1
21 717 1214 Column, Steering Shaft..........1 55 714A1481 Brake Assembly..............................1
22 1209-4 Washer, Flat, .38 ...................4 56* 722 0166-1 Velcro .............................................6”
23 1203-94 Capscrew, .38C x 1.50 ..........4 57* 722 0165-1 Velcro .............................................6”
24 718A0998 Dash ASSY............................1 58 12204-9 Tube ...............................................1
25 1202-9 Bolt, #10-32 x .50 ..................12 59 12204-7 Tube ...............................................1
26 717 1213 Column, Steering ...................1 60 1223-1046 DRL Module....................................1
27 717 1216 Button Horn ...........................1 61 1202-4 #10-24 x .50 LG SCR. ....................2
28 1221-39 Grommet................................1 62 1205-5 #10-24 HEX Nut .............................2
29 714A1171 Console, Shift ASSY..............1 63* 1210-7 #10 Lockwasher .............................2
30 1211-11 Screw, Self Tap......................8 64* 1222-202 Tie, Plastic ......................................8
31 1222-217 Extinguisher, Fire...................1 65 1209-6 Washer, Flat, .50 ............................4
32 1202-7 Bolt, Stove, #10-24 x 1.00 .....4 66* 709 6827 Bracket ...........................................1
33 1230-6 Kips, #10-24 ..........................4 67 714 1287 Seat, High Back..............................1
34 1200-35 Capscrew, .31C x 1.50 ..........4

** USED ON ASSEMBLY T122689 (EXPORT ENGINE 500HP W/AUTO TRANSMISSION)

* ITEMS 51, 54, 56, 57, 63, 64 & 66 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2012
LOWER CAB ASSEMBLY MODEL: T780 27
P/N 12261-475
PAGE 27.19
 54
21, 51

20
25, 56, 57

12
48
6
27 31, 32, 33
60

9, 34

29, 30
35
1

23, 28 2, 3, 4, 5, 74
11 8, 9, 10 7
14, 15, 16, 17, 18, 19, 26 22

64 88, 90, 91, 92, 94

86
75

82
73, 88 76

77

80, 85
79
87, 88, 89

73, 88

78

SEE PAGE 27.23

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (MANUAL) MODEL: T780 27
P/N 12261-475
PAGE 27.20
 38
37

18, 39 10, 24, 36, 47, 49

33, 60, 61, 62 50, 52, 53
55
58, 59 66, 67

81, 61, 83, 84, 39, 18, 17

65

10, 13, 24 68, 69, 70, 71

72

SEE PAGE 27.23

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (MANUAL) MODEL: T780 27
P/N 12261-475
PAGE 27.21
 43, 44

41, 42

45

8, 46

39, 18, 17

40

SEE PAGE 27.23

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (MANUAL) MODEL: T780 27
P/N 12261-475
PAGE 27.22
 SEE PAGES 27.20 , 27.21 & 27.22

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

718A1054 (Rev D) Assembly Cab Lower Manual

1 714 0955 Cab, Carrier ....................................1 49 40903 Capscrew, .31-18 X 2.50 ................ 1
2 1200-112 Capscrew, .50C x 3.00....................4 50 12202-18 Tube................................................ 2
3 1205-67 Nut, Lock, .50C ...............................4 51 717 1215 Steering Wheel ............................... 1
4 707 7169 Washer............................................8 52 12203-10 Tube................................................ 1
5 1221-128 Mount, Rubber ................................4 53 12204-6 Tube................................................ 1
6 45528 Seat Belt ASSY...............................1 54 1205-234 Nut, Jam, 7/8-20 ............................. 1
7 707 7712 Spacer.............................................2 55 714A1481 Brake Assembly.............................. 1
8 1200-31 Capscrew, .31C x 1.00....................6 56 1223-1037 Switch ............................................. 1
9 1205-34 Nut, Lock, .31C ...............................8 57 714A1745 Dash ASSY Lower Cab .................. 1
10 1209-3 Washer, Flat, .31.............................8 58 12204-9 Tube................................................ 1
11 717 0700 Plate, Cover ....................................1 59 12204-7 Tube................................................ 1
12 714 1287 Seat, High Back ..............................1 60 1223-1046 DRL Module.................................... 1
13 1203-304 Bolt, ADJ, .31-18 X 2.12 .................1 61 1202-4 #10-24 x .50 LG SCR. .................... 2
14 714 1602 Seal, Steering Shaft ........................1 62 1205-5 #10-24 HEX Nut.............................. 4
15 45007 Cover ..............................................1 63 1210-7 #10 Lockwasher.............................. 4
16 1200-57 Capscrew, .38C X .75 .....................4 64 1222-202 Tie, Plastic ...................................... 8
17 1205-36 Nut, .38C.........................................9 65 40902 Spring ............................................. 1
18 1210-20 Washer, Lock, .38 ...........................13 66 1222-252 Ball Joint ......................................... 1
19 1211-12 Screw, Self Tap, .31C x .75.............4 67 1205-37 Nut, .38F ......................................... 2
20 717 1213 Column, Steering ............................1 68 707F7148 Arm, Clutch ..................................... 1
21 717 1216 Button, Horn....................................1 69 707 7152 Pin................................................... 1
22 1221-62 Grommet .........................................2 70 1211-16 Screw, #10-16 X .50 ....................... 4
23 1203-94 Capscrew, .38C x 1.50....................4 71 1207-31 Pin, Cotter....................................... 1
24 1205-25 Nut, .31C.........................................4 72 1221-19 Pad, Pedal ...................................... 1
25 1202-9 Bolt, #10-32 x .50............................12 73 1211-34 Screw, Self Tap, .25C X .75 ............ 8
26 714 1603 Boot, Steering Shaft ........................1 74 1209-6 Washer, Flat, .50............................. 4
27 717 1214 Column, Steering Shaft ...................1 75 717 0794 Lever, Shift...................................... 1
28 1209-4 Washer, Flat, .38.............................4 76 717 0749 Boot, Shift ....................................... 1
29 1229-191 HHCS, .44F X 1.75, GRD 8 ............4 77 717 0782 Controller, Man. Shift ...................... 1
30 1205-55 Nut, Lock, .44F................................4 78 T104469 Cable .............................................. 2
31 1222-217 Extinguisher, Fire ............................1 79 717A0774 Shift Tower, Manual ........................ 1
32 1202-7 Bolt, Stove, #10-24 x 1.00...............4 80 1203-255 Bolt, Stainless, .31C X 1.00 ............ 4
33 1230-6 Kips, #10-24....................................4 81 442 2201 Switch, Limit.................................... 1
34 1200-35 Capscrew, .31C x 1.50....................4 82 1227-220 Pin, Roll, ø.219 X 1.25 LG .............. 1
35 200B0087-2 Clamp..............................................4 83 730 2168 Sticker ............................................. 10
36 6977 Bumper ...........................................1 84 714 0990 Bracket, Switch ............................... 1
37 714 0258 Mat, Floor-Rear...............................1 85 380 1801 Washer, Stainless, .31 .................... 4
38 714 0257 Mat, Floor-Front ..............................1 86 1205-61 Nut, Jam, .50C................................ 1
39 1200-59 Capscrew, .38C x 1.00....................9 87 1200-5 Capscrew, .25C X 1.25 ................... 1
40 1221-45 Grommet .........................................5 88 1209-2 Washer, Flat, .25............................. 14
41 12019-388 Union...............................................4 89 1205-13 Nut, .25C......................................... 1
42 12203-30 Tube................................................3 90 1240-167 Clamp, Half, .62 .............................. 4
43 12019-387 Union...............................................2 91 1240-143 Clamp, Top...................................... 2
44 12179-31 Tube, Yellow....................................1 92 1200-13 Capscrew, .25C X 2.25 ................... 2
45 714 1554 Pedal, Foot......................................1 93 709 6827 Bracket............................................ 1
46 1210-17 Washer, Lock, .31 ...........................2 94 1240-157 Nut, Rail, .25 ................................... 2
47 1233-1 MACH Screw, #10-32 .50 ...............1 95 1221-62 Grommet......................................... 2
48 T114385 Fuse Panel Decal............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB LOWER (MANUAL) MODEL: T780 27
P/N 12261-475
PAGE 27.23
 12, 13 41, 38, 31, 28
39, 40, 43
3, 12

6
10
44

42 33

8, 27, 36, 35, 32

12, 2
4, 12

19 1

20, 21, 25 37

24

26 11, 30

31, 5, 28
22, 23 16, 17, 18
34

27, 9, 32
15
7 14, 29
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

714 1626 Cab, Carrier

1 220583 Door Assembly ...............................1 25 216941 Wet Kit ............................................1

2 216484 Windshield ......................................1 26 216389 1/8” Grip x 0.750” Dia Bulb Seal .....5FT
3 220584 Glass - Rear ...................................1 27 215975 Screw, 5/16-18 x 3/4”,
4 216486 Glass - LH Rear..............................1 HXFLG, YZ .....................................10
5 220575 Cover, Front Access .......................1 28 216498 Screw, 10-32 X 1/2”, PHPA, YZ ......12
6 216488 Nut Plate.........................................1 29 220578 Screw, 3/8-16 X 1.000”
7 220576 Stud Bar - Cab ................................1 SOCCAPBTN, SS ..........................11
8 216490 Handle Weldment ...........................1 30 220581 Washer, 3/8, Flat, YZC ...................1
9 219472 Door Restraint Strap .......................1 31 216433 Insert, 10-32, AKS4-1032-13 ..........12
10 216464 Tube Plug .......................................1 32 215224 Washer, Lock, 5/16, YZ ..................8
11 216372 Striker Bolt ......................................1 33 216387 Gasket, Handle Pad .......................3
12 215595 Windshield Seal - Large .................34FT 34 220580 Mirror Lefthand ASBY Stainless .....1
13 216943 Window - Sliding RH.......................1 35 215223 Washer, Flat, 5/16...........................6
14 220577 Hinge, Door ....................................1 36 215225 Nut, Hex, 5/16-18 ...........................6
15 220579 Spacer Bar......................................1 37 220582 Neoprene, 0.750 X 0.750”,
16 216744 WJ 2 Speed Motor Kit W/Hardware 1 W/PSA ............................................2”
17 216864 Drive Arm, 62 Degrees ...................1 38 216862 Wire Tie ..........................................4
18 216886 Pivot Shaft, 1” .................................1 39 216885 Butt Splice 14 GA ...........................1
19 216865 Fitting, Cowl....................................1 40 220585 Three Way Connect,
20 216887 Arm, Pantograph Black, 22” ...........1 Heat Shrink, 14 GA.........................2
21 216940 Blade, Black Wide, 20” Flex ...........1 41 220586 Clearance Light ..............................3
22 216740 Pantograph Kit, Black .....................1 42 216480 Seal, Door, 1X.875D, BLK, PSA .....5FT
23 216497 1/4-28 X 3/4” HX HD SS.................2 43 216857 Cable Clips .....................................3
24 216868 Reservoir Kit, Denso (12V).............1 44 222052 Cab Weldment ................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
CARRIER CAB MODEL: T780 27
P/N 12261-475
PAGE 27.24
 7
9, 11, 13

6
20
DETAIL A

4
8

18

2 3

16, 17, 10, 15

12 14 19, 12
20
SEE DETAIL A

REF PART NO. DESCRIPTION QTY

714 1626 Cab, Carrier

1 216499 Foam - RH, Upper ..........................1

2 216500 Foam - RH, Lower ..........................1
3 216501 Foam - LH, Lower...........................1
4 216502 Foam - Rear, Upper........................1
5 216503 Foam - Rear, Lower........................1
6 216504 Foam - Roof, Front .........................1
7 216505 Foam - Roof, Rear..........................1
8 216506 Vinyl - Decal ...................................1
9 216507 Access Cover - Roof.......................1
10 216508 3/4” Grommet .................................1
11 216498 Screw, 10-32 X 1/2”, PHPA, YZ ......6
12 216510 Insert, 5/16-18 AKS-518-15............8
13 216433 Insert, 10-32 AKS4-1032-13...........6
14 216911 Insert, 10-24 AKS4-1024-13...........6
15 215204 Wire, 14 GA, Red, SXL...................10FT
16 215209 Wire, 14 GA, Yellow, SXL ...............10FT
17 215206 Wire, 14 GA, Green, SXL ...............8FT
18 216511 Plug, 1/2”, Button, Nylon, BLK........3
19 216512 Stud, 5/16-18 X 1-1/2”, Z ................4
20 220587 Insert, 5/16-18, 2ND Grip,
AKS4-518-312 ................................5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB MODEL: T780 27
P/N 12261-475
PAGE 27.25
 33, 31, 29, 30
28, 20, 29, 23

34, 18, 15, 21, 9

16, 4, 22

32, 3, 25 32, 2, 25

11, 19, 21

21, 8, 15

14, 26

7, 13
17, 5

1, 17 12, 6, 16, 22
17, 10, 27, 24

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

714 1626 Cab, Carrier

1 216513 Dash Weldment.............................. 1 19 215215 Screw, 1/4-20 X 3/4”, PHPA, YZ .... 4

2 220588 Dash Panel Weldment ................... 1 20 215238 Screw, 8-32 X 1/2”, PHPL, YZ ....... 2
3 216514 Panel Assembly, Vent Forward ...... 1 21 216395 Insert, 1/4-20 AKS4-420-165 ......... 8
4 216515 Plate - Boot .................................... 1 22 216433 Insert, 10-32 AKS4-1032-13 .......... 6
5 216516 Bracket, Air Brake Cylinder ............ 1 23 216427 Insert, 8-32 AKXX-832-080............ 2
6 216517 Brake Panel Assembly ................... 1 24 215224 Washer, Lock, 5/16, YZ.................. 2
7 216518 Cover, Breaker Panel ..................... 1 25 216909 Washer, Flat, #8, Black Zinc .......... 16
8 216992 Sun Visor........................................ 1 26 216509 Nut, Hex, 10-24, Z.......................... 1
9 216520 Bracket, Fan................................... 1 27 215225 Nut, Hex, 5/16-18, Z....................... 2
10 216521 Pedal Support ................................ 1 28 215615 Courtesy Lamp Assembly .............. 1
11 215603 Grab Handle................................... 2 29 220592 Butt Splice ...................................... 2
12 216522 Snap-In Magnetic Catch................. 1 30 216943 Eye Terminal .................................. 1
13 216523 Striker ............................................. 1 31 220593 Personal Fan.................................. 1
14 216524 Eyebolt, 10-24 X 1-1/4”, W/Nut ...... 1 32 220589 Screw, #10-32 X 1/2, PHPA,
15 215234 Screw, 1/4-20 X 3/4”, HXFLG, YZ .. 4 Black Zinc ...................................... 16
16 216498 Screw, 10-32 X 1/2”, PHPA, YZ ..... 6 33 220594 Screw, #10-32 X 3/4”, PHPA,
17 215975 Screw, 5/16-18 X 3/4”, Zinc ................................................ 3
HXFLG, YZ ..................................... 16 34 220590 Bullet Connector 16-14 GA ............ 1
18 220591 Bullet Receptacle 16-14 GA ........... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
CARRIER CAB MODEL: T780 27
P/N 12261-475
PAGE 27.26
 9
4

11
6

10, 5 2

REF PART NO. DESCRIPTION QTY

714 1626 Cab, Carrier

1 216744 WJ 2-Speed Motor Kit

W/Hardware (T2V) .........................1
2 216864 Drive Arm, 62 Degrees ...................1
3 216886 Pivot Shaft, 1” .................................1
4 216865 Grommet - Wet Arm Tubing............1
5 216887 Arm, Pantograph Black, 22” ...........1
6 216940 Blade, Black Wide, 20” Flex ...........1
7 216740 Pantograph Kit, Black .....................1
8 216497 1/4-28 X 3/4” HX HD SS.................2
9 216868 Reservoir Kit, Denso (T2V).............1
10 216941 Wet Kit ............................................1
11 216942 Hose. 5/32, Washer ........................11FT
12* 216943 Eye Terminal...................................1
13* 216857 Cable Clips .....................................3
14* 216862 Wire Tie ..........................................3
15* 220596 Rivet, 1/8 Dia, Universal .................3

* ITEMS 12, 13, 14, 15 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB MODEL: T780 27
P/N 12261-475
PAGE 27.27
 1

13

14

3 16

24
15

4 17
18
5
11 19

20

6 10

7 8 9 21 22 23
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

216448 Door Assembly, Carrier

1 216459 Bracket, Mirror Mount Upper.......... 1 14 216449 Door Weldment .............................. 1

215215 Screw, 1/4-20 x 3/4” ....................... 2 15 216468 2 Rotor Latch ................................. 1
216395 Insert, 1/4-20.................................. 2 216469 Linkage Assembly.......................... 1
2 216460 Bracket, Mirror Mount Lower.......... 1 216465 Screw, 1/4-20 x 1 1/4” .................... 4
215215 Screw, 1/4-20 x 3/4” ....................... 4 216482 Lockwasher, 1/4”............................ 4
216395 Insert, 1/4-20.................................. 4 16 216454 Rod, Door - Int Handle/Latch ......... 1
3 216471 Grab Handle................................... 1 216436 Link Pin & Clip................................ 1
216465 Screw, 1/4-20 x 1 1/4 ..................... 2 216437 Shackle .......................................... 1
216470 Spacer, Door Handle...................... 2 17 216455 Rod, Door - Int Lock/Latch ............. 1
4 216451 Bezel .............................................. 1 215087 RH Rod Clip, 7/32 Rod .................. 1
5 216467 I/S Release Package ..................... 1 18 216453 Rod, Door - Ext Key/Latch Lock..... 1
216483 Screw, #8-32 x 3/4 ......................... 2 216436 Link Pin & Clip................................ 1
6 216458 Panel, Door .................................... 1 216437 Shackle .......................................... 1
216462 Screw, #10-32 x 3/4” ...................... 13 215087 RH Rod Clip, 7/32 Rod .................. 1
216461 Washer, #10 ................................... 13 19 216467 I/S Release Package ..................... 1
7 216463 Decal Mounting Surface................. 1 20 216452 Rod, Door - Ext Handle/Latch ........ 1
8 216481 Cover, Door Panel - Vinyl............... 1 216436 Link Pin & Clip................................ 1
9 216456 Bar, Tapped.................................... 1 216437 Shackle .......................................... 1
10 219472 Door Restraint Strap, Nylon ........... 1 215087 RH Rod Clip, 7/32 Rod .................. 1
11 216474 Screw, 1/4-28 x 1” .......................... 1 21 216466 Paddle Handle, CH-751 ................. 1
216475 Handle w/ Vinyl Knob ..................... 1 22 216450 Bracket, Release Package............. 1
216476 Escutcheon .................................... 1 216478 Screw, 10-32 x 3/4” ........................ 6
216477 Spring, Escutcheon ........................ 1 23 216457 Bar, Door Restraint Strap ............... 1
12* 216480 Seal, Door ...................................... 1 216473 Screw, 1/4-20 x 1/2” ....................... 2
13 216472 Regulated Window Assembly ........ 1 24 216433 AK Insert, #10-32 ........................... 9
216479 Screw, S/M #8 x 1”......................... 5
* ITEM 12 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CARRIER CAB MODEL: T780 27
P/N 12261-475 Door
PAGE 27.28
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

718 1047 (Rev B) Engine, Housing

1 224572 Skin Weldment-T700 ............. 1 34 222331 Door Gusset................................... 1

2 222287 Frame Weldment-T700.......... 1 35 219052 Panel- Wear Strip........................... 1
3 222301 Acess Panel........................... 1 36 222696 Side Door Bolts M6X20 HX HD ..... 4
4 222302 Skin-Rear Top ........................ 1 37 222697 Nut 8-32 Zinc Plated ...................... 4
5 222303 Skin-Front Face ..................... 1 38 222698 5/16 SS Lock Washer .................... 12
6 222304 Mid - Side Panel .................... 1 39 222699 Trimark Latch ................................. 1
7 222305 Skin-Front Wrap..................... 1 40 222700 Eberhard Latch .............................. 1
8 222306 1 X 1 Tube W/Hole ................ 1 41 219656 Latch Paddle .................................. 1
9 222307 1 X 1 Tube W/Holes............... 1 42 222702 42" Slide......................................... 2
10 222308 Skin-Right Side ...................... 1 43 217847 Bumpers- Doors 5/8 HD 1" HT ...... 4
11 222309 Offset Door Stops .................. 1 44 222704 Bumper- Side DOOR
12 222310 Angle-Hinge Mount ................ 1 7/8 HD 1-1/4 HT............................. 1
13 222311 Hinge W/Holes....................... 1 45 222705 Bumper-rear Recess W/Washer .... 1
14 222312 L-Bracket ............................... 1 46 222706 Star Washer #10 ............................ 10
15 222313 Gusset ................................... 2 47 222707 Nut (Slide) Nylon Nut 18-8 ............. 10
16 222314 S-Bracket............................... 1 48 222708 Washer (Slide) 18-8 SS ................. 10
17 222315 Plate ...................................... 1 49 222709 Carage Bolts (Glide) 1/4-20X1/2.... 3
18 222316 Grill Flange (Left/Right).......... 2 50 222710 Bolt-8-32X3/4 SS Slotted ............... 3
19 222317 Grill Flange (Top/Bottom)....... 2 51 222711 HX HD Mach Screw 10-24X5/8 ..... 21
20 222318 Door Stop............................... 1 52 222712 Foam Kit......................................... 1
21 222319 RH Shroud (Top).................... 1 53 222713 1/8 A TRIM Lock ............................ 6.08
22 222320 RH Shroud (Bottom) .............. 1 54 222714 Bolts (Front Grill)
23 222321 Top Shroud ............................ 1 5/16-18X3/4 TORX PHMS SS ....... 14
24 222322 LH Shroud ............................. 1 55 222715 Nutserts (Front Grill/ Top Access)
25 222323 Hinge-Cut-Short..................... 1 Knurl Rivet Nut 5/16-18.................. 18
26 222324 Angle-Small Door HOR ......... 2 56 222716 Rotary Latch................................... 1
27 222325 Angle-Small Door VER .......... 1 57 222717 Headless Striker Pin....................... 1
28 222694 Door- Sliding-T700 ................ 1 58 222718 Push Cap 1/4 Nickel Plated ........... 1
29 222326 Door Skin-T700 ..................... 1 59 222719 Knurl Rivet Nut 10-24..................... 10
30 222327 Door Stiffener......................... 2 60 222720 Bent Latch...................................... 1
31 222328 Top Door Brace...................... 1 61 222721 Grab Handle................................... 1
32 222329 Side Door Brace .................... 1 62 222722 ALU Pop Rivet ............................... 12
33 222330 Door Gusset .......................... 1

ITEMS 1-62 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2012
ENGINE HOUSING MODEL: T780 27
P/N 12261-475
PAGE 27.29
 5

11
4

7 12

13

10

6 14
15
8

9 18

17
REF PART NO. DESCRIPTION QTY

719 0200 Slimline Seat

1 217777 Right Hand Arm Pad ............................ 1

2 217778 Left Hand Arm Pad............................... 1
3 217779 Set of Arm Pad - Not Shown ................ 1
4 217780 Lap Belt ................................................ 1
5 217781 Cushion Cover ..................................... 1
6 217782 Set Adjustment Tracks Set................... 1
7 217783 Arm Pivot Adj. Knob ............................. 1
8 217784 Bellows................................................. 1
9 217785 Weight Adj. Knob ................................. 1
10 217786 Mechnical Height Riser ........................ 1
11 217787 Back Cover .......................................... 1
12 217788 Recliner Knob ...................................... 1
13 217789 Tether Kit .............................................. 1
14 217790 Heavy Duty Shock Absorber ................ 1
15 217791 Lower Profile Suspension .................... 1
16 217792 Gas Springs ......................................... 1
17 217793 Switch .................................................. 1
18 217794 Arm Adjustment Knob .......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
OPERATOR’S SEAT MODEL: T780 27
P/N 12261-475 Crane
PAGE 27.30
 4

2 1

6 5

10
9 11
8

REF. PART.NO. DESCRIPTION QTY.

714 1479 High Back Seat - Without Arms

(Includes Items 3 Through 11)

714 0249 High Back Seat - With Arms

(Includes Items 1 Through 11)

1 215165 Arm Rest, Left .......................................1

2 215166 Arm Rest, Right.....................................1
3 215160 Cover, Cushion .....................................1
4 215161 Cover, Back...........................................1
5 215163 Lever, Recliner ......................................1
6 45528 Seatbelt, w/ Tether ................................1
7 214288 Mechanical Height Adjust .....................1
8 215158 Knob .....................................................1
9 714 0497 Seat Support .........................................2
10 215153 Shock Absorber ....................................1
11 215157 Bellows..................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
OPERATOR’S SEAT MODEL: T780 27
P/N 12261-475 Lower Cab
PAGE 27.31
 Steering Wheel
Group 11
Boom Angle
Joysticks Indicator
28.9 Page 28.5

Control Module
28.15
Dash Panel, Console
Group 33

Boom
Control
Page 28.14

Swing Brake
Page 28.2

Throttle Controls
Page 28.6

Swing Lock
Page 28.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2006
CONTROLS MODEL: T780 28
P/N 12261-475
PAGE 28.1
 10 6, 11 3, 9
13 5

4, 8
2
18, 19, 20

4, 8
14

21

22, 7

12

15

3, 9, 16, 17

SEE PAGE 28.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

SWING BRAKE CONTROL MODEL: T780 28

P/N 12261-475
PAGE 28.2
 SEE PAGE 28.2

REF PART NO DESCRIPTION QTY

721A0261 (Rev A) Swing Brake ASSY

1 709 3000 Bracket ............................................. 1

2 1205-14 HEX Nut 1/4-28 ................................ 1
3 1200-57 HHCS 0.38 X 0.75............................ 3
4 1200-39 HHCS 0.31 X 2.0.............................. 2
5 714 0475 Shaft................................................. 1
6 1207-3 Cotter Pin ......................................... 1
7 1209-3 Flatwasher 5/16” .............................. 2
8 1205-34 Locknut 0.31..................................... 2
9 1210-20 Lockwasher ...................................... 3
10 2597 Clevis Yoke ...................................... 1
11 2234 Pin .................................................... 1
12 1291-184 Swing Brake Cable........................... 1
13 1291-139 Knob................................................. 1
14 708F2465 Bracket ............................................. 1
15 706 8774 Lever ................................................ 1
16 200B2007-39 Clamp............................................... 1
17 1205-36 HEX Nut 3/8-16 ................................ 1
18 1200-3 HHCS 0.25 x 1.0 .............................. 2
19 1210-14 Lockwasher 1/4”............................... 2
20 1205-13 HEX Nut 1/4” .................................... 2
21 1203-304 Bolt, Adjusting, 0.31-18 X 2.12......... 1
22 1205-25 Nut, 5/16-18 ..................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

SWING BRAKE CONTROL MODEL: T780 28

P/N 12261-475
PAGE 28.3
 16

15 4
5

6
2
3
1 9 14 13 8

11
12

10

REF PART NO DESCRIPTION QTY

718A0960 (Rev B) House Lock Assembly

1 1200-1 Capscrew .............................. 2

2 1205-62 Nut 1/2................................... 1
3 422 3024 Rod End ................................ 1
4 714A1471 Switch.................................... 1
5 718 0819 Cylinder ................................. 1
6 718 0820 Nut......................................... 1
7 718 0880 Clamp.................................... 1
8 718 0967 Shim ...................................... 1
9 718 0968 Shim ...................................... 3
10 718A0962 House Lock Sub Assy ........... 1
11 1210-14 Washer, Lock ........................ 2
12 1209-2 Washer, Flat.......................... 2
13 1209-54 Washer, Flat.......................... 4
14 1242-108 Capscrew .............................. 4
15 12019-411 Elbow .................................... 1
16 12019-418 Elbow .................................... 1
17* 1266-1 Loom ..................................... 30
18* MK255 Tie, Plastic............................. 5

* ITEMS (17 & 18) ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

SWING LOCK ASSEMBLY MODEL: T780 28

P/N 12261-475
PAGE 28.4
 WORKLIGHT
8 Page 33.7

3, 4, 5

REF PART NO. DESCRIPTION QTY

710A0155 Boom Angle Indicator Assembly

(Includes Items 1 thru 8)

709A5183 Boom Angle Indicator Assembly

(Includes Items 1 thru 5)

1 709F4390 Bracket .................................................1

2 709F4391 Pendulum .............................................1
3 405 1121 Follower, Cam ......................................1
4 1205-55 Locknut, 7/16F ......................................1
5 709 4388 Spacer ..................................................1
6 711 0124 Plate .....................................................1
7 1200-100 Capscrew, 1/2C x 1-1/2 ........................4
1205-67 Locknut, 1/2C .......................................4
8 1209-4 Flatwasher, 3/8 .....................................4
1210-20 Lockwasher 3/8 ....................................4
1200-57 Capscrew, 3/8 x 3/4 ..............................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
BOOM ANGLE INDICATOR MODEL: T780 28
P/N 12261-475
PAGE 28.5
 1, 10

8 7 6 11 14, 15, 16, 18 2, 3, 4, 17 5, 9, 12, 13

REF PART NO. DESCRIPTION QTY

719A0408 (Rev D) Cab Throttle Control

1 12400-940 Throttle Decal............................. REF

2 1200-31 Capscrew 0.31 C X 1.00 ............ 1
3 1210-17 Washer, Lock, 0.31 .................... 2
4 1205-25 Nut, 0.31C.................................. 2
5 1207-1 Pin, Cotter .................................. 2
6 719F0421 Bellcrank .................................... 1
7 719F0423 Bellcrank Arm............................. 1
8 1217-347 Bearing....................................... 1
9 2234 Pin.............................................. 1
10 719 0403 Cable, Throttle ........................... 1
11 714 0935 Foot Pedal.................................. 1
12 1205-14 Nut, 0.25-28 ............................... 1
13 2597 Yoke, Clevis ............................... 1
14 1200-1 Capscrew, 0.25-20 x 0.75 .......... 2
15 1210-14 Washer, Lock, 0.25 .................... 2
16 1205-13 Nut, 0.25-20 ............................... 2
17 1200-33 Capscrew 0.31 X 1.25................ 1
18 1209-1 Flat Washer................................ 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
THROTTLE CONTROLS
Upper
MODEL: T780 28
P/N 12261-475
PAGE 28.6
 2

REF PART NO. DESCRIPTION QTY

Carrier Throttle Control

1 1200-31 Capscrew0.31C X 1.00............................2

1210-17 Washer Lock, 0.31...................................2
1205-25 Nut ...........................................................2
2 714 0810 Pedal Foot ...............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2006
THROTTLE CONTROLS MODEL: T780 28
P/N 12261-475 Lower
PAGE 28.7
 1

2, 3

REF PART NO. DESCRIPTION QTY

718A1054 (Rev C) Carrier Throttle Control(Manual)

1 7141554 Pedal, Footl ..................................1

2 1200-31 Capscrew, 0.31C X 1.00 ..............6
3 12310-17 Washer, Lock, 0.31 ......................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 05-2006
THROTTLE CONTROLS MODEL: T780 28
P/N 12261-475 Lower
PAGE 28.8
 Joy Stick- Right Hand

Joy Stick- Left Hand

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

1 719A0920 (Rev 0) Single Lever-Dual Axis 2 719A0921 (Rev 0) Dual Lever-Single Axis

719 0919 Control Box ........................................ 1 12400-967 Decal, Overlay ............................... 1

719 0947 Singl Lever Dual Axis Joystick LH ..... 1 719 0922 Joystick Right, Dual Lever ............. 1
719 0948 Singl Lever Dual Axis Joystick RH..... 1 719 0923 Joystick Left, Dual Lever ................ 1
719 0924 Control Box .................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
MODULE ARM ASSEMBLIES MODEL: T780 28
P/N 12261-475
PAGE 28.9
 DETAIL A
DETAIL B

1
2

31 30 29
7 4 28
3 27
12 26

8 17
32 25
9 14

10 5 24

15 23

13 33
22

20 21
19
11 16
6

18
DETAIL A DETAIL B

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

719 0922 (Rev 0) Right Arm Assembly - Single Axis

1 220653 Handle ASSY ................................... 1 220653 Handle ASSY

2 220652 Handle ASSY ................................... 1
3 220635 Can Gasket ...................................... 1 18 220665 Push Button ........................................ 1
4 220654 Can .................................................. 1 19 220667 Push Button Nut.................................. 1
20 220655 Coupling.............................................. 1
220652 Handle ASSY 21 220656 Set Screw ........................................... 2
22 220658 Nut ...................................................... 2
5 220660 Handle.............................................. 2 23 220659 Screw.................................................. 2
6 220655 Coupling........................................... 1 24 220668 Handle Set .......................................... 2
7 220663 Boot.................................................. 1 25 220657 Gasket ................................................ 2
8 220665 Push Button ..................................... 1 26 220662 Screw.................................................. 2
9 220666 Disc Top Push Button....................... 1 27 220661 Nut ...................................................... 2
10 220667 Push Button Nut............................... 1 28 220669 Thumper Bracket ................................ 1
11 220656 Set Screws....................................... 2 29 220670 Nut ...................................................... 1
12 220664 P.B. Knob ......................................... 1 30 220671 Plate.................................................... 1
13 220658 Nut ................................................... 2 31 220663 Boot .................................................... 1
14 220661 Nut ................................................... 2 32 219978 Soleniod Assembly ............................. 1
15 220659 Screw ............................................... 2 33 220672 "O" Ring .............................................. 2
16 220657 Gasket.............................................. 2
17 220662 Screw ............................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
RIGHT ARM ASSEMBLY MODEL: T780 28
P/N 12261-475 SINGLE AXIS PAGE 28.10
 DETAIL A
DETAIL B

1 2

7 4 31 30 29
3 28
12 27
26
8
17
9 32 25
14
24
10 5
23

15

13
33
22

16
20 21
11 19
6
18
DETAIL A DETAIL B

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

719 0923 (Rev 0) Left Arm Assembly - Single Axis

1 220652 Handle ASSY ....................................1 220653 Handle ASSY

2 220653 Handle ASSY ....................................1
3 220635 Can Gasket .......................................1 18 220665 Push Button ........................................ 1
4 220654 Can....................................................1 19 220667 Push Button Nut ................................. 1
20 220655 Coupling ............................................. 1
220652 Handle ASSY 21 220656 Set Screw ........................................... 2
22 220658 Nut ...................................................... 2
5 220660 Handle ...............................................2 23 220659 Screw.................................................. 2
6 220655 Coupling ............................................1 24 220668 Handle Set.......................................... 2
7 220663 Boot ...................................................1 25 220657 Gasket ................................................ 2
8 220665 Push Button.......................................1 26 220662 Screw.................................................. 2
9 220666 Disc Top Push Button ........................1 27 220661 Nut ...................................................... 2
10 220667 Push Button Nut ................................1 28 220669 Thumper Bracket ................................ 1
11 220656 Set Screws ........................................2 29 220670 Nut ...................................................... 1
12 220664 P.B. Knob...........................................1 30 220671 Plate ................................................... 1
13 220658 Nut.....................................................2 31 220663 Boot .................................................... 1
14 220661 Nut.....................................................2 32 219978 Soleniod Assembly ............................. 1
15 220659 Screw ................................................2 33 220672 "O" Ring.............................................. 2
16 220657 Gasket ...............................................2
17 220662 Screw ................................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
LEFT ARM ASSEMBLY MODEL: T780 28
P/N 12261-475 SINGLE AXIS PAGE 28.11
 16
1 8
13

12
14
17
2 11

7 3, 4 10

18
5, 6

15

RIGHT ARM ASSEMBLY - DOUBLE AXIS HANDLE ASSEMBLY

REF PART NO DESCRIPTION QTY

719 0947 (Rev 0) Right Arm Assembly - Double Axis

(Items 1 to 7 )

1 220630 Handle Assembly .............................. 1

2 219784 Boot ................................................... 1
3 220631 Connector.......................................... 1
4 220632 Wedge ............................................... 1
5 220633 Connector.......................................... 1
6 220634 Wedge ............................................... 1
7 220635 Gasket ............................................... 1

220630 Handle Assembly (Items 8 to 18)

8 220636 Handle ............................................... 1

9 220637 Handle ............................................... 1
10 220638 Coupling ............................................ 1
11 219978 Solenoid ............................................ 1
12 218890 Otto SW............................................. 1
13 220639 Red Rocker ....................................... 1
14 220640 Green Rocker .................................... 1
15 220641 Thumper Plate................................... 1
16 220642 Screw ................................................ 1
17 220643 Screw ................................................ 1
18 220644 Screw ................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
RIGHT ARM ASSEMBLY MODEL: T780 28
P/N 12261-475 Double - Axis PAGE 28.12
 18
1
11

15

16
14
19

10 20
3, 4

5, 6 13
9

7, 8

17
12

LEFT ARM ASSEMBLY - DOUBLE AXIS HANDLE ASSEMBLY

REF PART NO DESCRIPTION QTY

719 0948 (Rev 0) Left Arm Assembly - Double Axis

(Items 1 to 9 )

1 220645 Handle Assembly.............................. 1

2 219784 Boot .................................................. 1
3 220646 Connector ......................................... 1
4 220647 Wedge .............................................. 1
5 220648 Connector ......................................... 1
6 220649 Wedge .............................................. 1
7 220631 Connector ......................................... 1
8 220632 Wedge .............................................. 1
9 220635 Gasket .............................................. 1

220645 Handle Assembly (Items 10 to 20 )

10 220650 Handle .............................................. 1

11 220651 Handle .............................................. 1
12 220638 Coupling ........................................... 1
13 219978 Solenoid............................................ 1
14 218890 Otto SW ............................................ 1
15 220639 Red Rocker....................................... 1
16 220640 Green Rocker ................................... 1
17 220641 Thumper Light .................................. 1
18 220642 Screw................................................ 1
19 220643 Screw................................................ 1
20 220644 Screw................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
LEFT ARM ASSEMBLY MODEL: T780 28
P/N 12261-475 Double - Axis PAGE 28.13
 SIDE VIEW OF CAB

FRONT VIEW OF CAB

DETAIL OF BOOM PEDAL IN CAB FLOOR

1 2, 3, 4, 5, 6, 7

REF PART NO. DESCRIPTION QTY

Boom Control Assembly

1 719 0104 Floormat, Front ..................................... 1

2 724 0266 Foot Pedal Boom.................................. 1
3 1200-3 HHCS 1/4-20 x 1.00 ............................. 8
4 719F0604 Boom PED. Support ............................. REF
5 1205-13 Hex Nut, 1/4” ........................................ 8
6 1209-44 Flatwasher, 1/4”.................................... 8
7 1210-14 Lockwasher, 1/4 ................................... 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
BOOM CONTROL MODEL: T780 28
P/N 12261-475
PAGE 28.14
 REF PART NO. DESCRIPTION QTY

719 0919 (Rev 0) Control Box, Single Lever-Dual Axis

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
CONTROL MODULE MODEL: T780 28
P/N 12261-475
PAGE 28.15
 REF PART NO. DESCRIPTION QTY

719 0924 (Rev 0) Control Box, Dual Lever-Single Axis

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 03-2011
CONTROL MODULE MODEL: T780 28
P/N 12261-475
PAGE 28.16
 TOP VIEW OF
13 ENGINE HOUSING
2 1 3 4 5

6 7 8 9 10 11

12

VIEW C - C

REF. PART NO. DESCRIPTION QTY

722A0028 (Rev X) Decals

1 T106565 Decal, Terex Logo ....................... 1

2 12400-1505 Decal, Danger Tail Swing ............ 1
3 12400-1503 Decal, Skin Injection .................... 1
4 12400-1515 Decal, Jib Retaining Pin .............. 1
5 T105635 Decal, Terex Logo ....................... 1
6 12400-980 Decal, Bussman .......................... 1
7 12400-1512 Decal, Electrical Danger .............. 1
8 12400-1508 Decal, Diesel Fuel ....................... 1
9 12400-2019 Decal, Ultra Low Sulfur Diesel Fuel
Only ............................................. 1
10 12400-1507 Decal, Entanglement ................... 1
11 12400-1517 Decal, Danger Crush ................... 1
12 12400-1510 Decal, Air Tank ............................ 1
13 12400-1504 Decal, Hot Fluids ......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

DECALS MODEL: T780 30

P/N 12261-475
PAGE 30.1
 INTERIOR DETAIL
OF UPPER CAB

18 19

1 3 4 5,6,7,8

11 12 13 14 15 16 17 10 10

20

21
2
22

SEE PAGE 30.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

DECALS MODEL: T780 30

P/N 12261-475
PAGE 30.2
 SEE PAGE 30.2

REF PART NO. DESCRIPTION QTY

722A0028 (Rev X) Decals (Contd...)

1 T105635 Decal, Terex Logo........................ 1

2 12400-976 Decal, HYD Oil Level ................... 1
3 12400-2023 Decal, Made in Waverly ............... 1
4 12400-956 Decal, Boom Angle ...................... 1
5 T108183 Decal, Cab T775 .......................... 1
6 T106639 Decal, Cab T780 .......................... 1
7 T108185 Decal, Cab T770 .......................... 1
8 T108186 Decal, Cab T749 .......................... 1
9 12400-1505 Decal, Danger Tail Swing............. 1
10 12400-1514 Decal, O.R Crush Hazard ............ 8
11 12400-943 Lube Chart ................................... 1
12 12400-1509 Decal, Burn Hazard...................... 1
13 12400-1517 Decal, Danger Crush.................... 1
14 12400-1512 Decal, Electrical Danger............... 1
15 12260-524 Decal, Hand Signal ...................... 1
16 12400-1507 Decal, Entanglement.................... 1
17 12260-75 Decal, HYD Oil ............................. 1
18 12260-843 Decal, Do Not Remove ................ 1
19 12260-970 Decal, Patent................................ 1
20 12400-854 Decal, HYD CTWT Removal........ 1
21 12400-985 Decal, 2000 Lbs. .......................... 2
22 12400-986 Decal, 4000 Lbs. .......................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

DECALS MODEL: T780 30

P/N 12261-475
PAGE 30.3
 1

2 3

4
5
Outriggers

Locate on Shroud
By Engine Fan
Dash Panel
Located in Upper Cab

7
8,9

Upper Cab Detail Of

Lower Cab Dash

SEE PAGE 30.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

DECALS MODEL: T780 30

P/N 12261-475
PAGE 30.4
 SEE PAGE 30.4

REF. PART NO. DESCRIPTION QTY

722A0028 (Rev X) Decals

1 T105648 Decal, Terex Logo ........................1

2 714 1522-5 Yello Strip 2 x 5 ............................8
3 714 1521-3 Red Strip 2 x 5..............................8
4 714 0494-1 Striping, Yellow 2 x 10..................8
5 12400-984 Decal, Back Stability.....................1
6 12400-1506 Decal, Fan Warning......................1
7 T106565 Decal, Terex Logo ........................1
8 12400-2032 Decal, Serial No. ..........................1
9 1212-48 Rivet, Pop.....................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

DECALS MODEL: T780 30

P/N 12261-475
PAGE 30.5
 7
3 2

6 1 2 3 4 5

REF. PART NO. DESCRIPTION QTY

717A0726 (Rev X) Kit, Anti Slip Tape.........................

1 717 0727 Anti-Slip Tape...............................1

2 717 0728 Anti-Slip Tape...............................2
3 717 0729 Anti-Slip Tape...............................2
4 717 0731 Anti-Slip Tape...............................1
5 717 0732 Anti-Slip Tape...............................1
6 717 0733 Anti-Slip Tape...............................1
7 717 0990 Anti-Slip Tape...............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

DECALS MODEL: T780 30

P/N 12261-475
PAGE 30.6
 OPTION PART NO DESCRIPTION

1 718A1008 Hydraulic A/C And L.P. Heater

719A0113 Suburban Assembly Heater (See Page 31.11)
716 0653 HYD. A/C Unit
716 0652 Blower Unit, Cab
710A0654 Hoses And Mounting Kit

2 719A0113 Suburban Assembly Heater

719 0223 Suburban Heater

3 709A7628 No Heater - Includes Cover

4 T110026 Deluxe A/C And Flameless Heat

T109883 Cab Assembly Kit
T109886 Hydraulic Drive Unit
T109948 Hose And Drive Mounting Kit

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 03-2011
A/C & HEATER TOPICS
OPERATOR CAB
MODEL: T780 31
P/N 12261-475
PAGE 31.1
 1, 2, 3, 6
19

B 16

15
VIEW A- A

DETAIL OF A/C TO CAB HOSES AND ELECTRICAL WIRING

13

28
27

A A

24, 25, 26
14
MOUNTING DETAIL OF CAB BLOWER AND HYD. A/C UNIT VIEW B - B

SEE PAGE 31.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC A/C AND L.P. HEATER DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475 (OPTION 1) PAGE 31.2
 8

11

29

30

20, 21, 22
20, 21, 22 4

ADAPTER ARE PART OF

9 31
9 ROTARY MANIFOLD ASSY
VIEW C - C 18

17

DETAIL OF FLEX HOSE PLUMBING

c c

10
23

12

SEE PAGE 31.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC A/C AND L.P. HEATER DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475 (OPTION 1) PAGE 31.3
 SEE PAGES 31.2 & 31.3
REF PART NO DESCRIPTION QTY

718A1008 (Rev A) Hydraulic A/C And L.P Heater

1 1200-59 HHCS 3/8NC x 1 ...................... 1

2 1209-3 Washer 5/16 ............................. 1
3 1210-20 Washer, Lock 3/8 ..................... 1
4 12019-112 Tee, -6 ...................................... 1
5 1222-202 Tie, Plastic 15”.......................... 6
6 1240-29 Clamp ....................................... 1
7* 710A0654 Hoses And Mounting Kit........... 1
8 12508-24 Sleeve ...................................... 1
9 707 4108-76 Hose, -12.................................. 1
10 721 0253-60 Hose, -12.................................. 1
11 1219-802 Adapter..................................... 2
12 1219-820 Adapter, JIC/JIC ....................... 1
13 441 6828 Relay, 12V................................ 1
14 1200-416 Bolt, 1/4-20 x 3/4 ...................... 2
15 719A0113 L.P. Heater Assembly............... 1
16 Bag ASSY, Switch Plate........... 1
17 Adapter, “Y” Flex Hose 2.5”...... 1
18 Flex Tube 2.5” OD x 18”........... 1
19 710 0652 Blower Unit, Cab ...................... 1
20 HHCS, 3/8 x 1-1/4 GR8............ 4
21 Washer, Lock 3/8 ID................. 4
22 Nut, HEX 3/8-16 NC ................. 4
23 710 0653 HYD. A/C Unit .......................... 1
24 Washer, Lock 3/8” ID................ 4
25 Washer, Flat 3/8”/M10.............. 4
26 HHCS 3/8 x 1-1/4 GR8............. 4
27 Bracket, Left Mounting ............. 1
28 Bracket, Right Mounting ........... 1
29 Hose, Case Drain -6................. 1
30 Hose, Refrigerant -6 ................. 1
31 Hose, Refrigerant -10 ............... 1

* ITEM 7 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC A/C AND L.P. HEATER DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475 (OPTION 1) PAGE 31.4
 9
8

6 5

10

11

SEE PAGE 31.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HOSE INSTALLATION KIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 1) PAGE 31.5
 SEE PAGE 31.5

REF PART NO DESCRIPTION QTY

710A0654 (Rev 00) Hoses and Mounting Kit

1 219830 Hose ASSY, EVAP to COMP...............1

2 219829 Hose ASSY, Drier to EVAP..................1
3 219831 Hose ASSY, -6HYD Case Drain ..........1
4 216050 Tie Plastic 15” ......................................4
5 221848 Space, Tube 3/4” LG ...........................1
6 223849 Washer, Lock 3/8” ID ...........................1
7 221847 Washer, Flat 3/8” / M10 - Hard YZ.......1
8 221846 HHCS 3/8 NC X 1 1/2 GR8 ZP ............1
9 221845 Clamp, Double Hose............................1
10 216049 Grommet, Hose Hole 1.25 ...................3
11 221844 Kit, MD 9037/47/57 MTG .....................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HOSE INSTALLATION KIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 1) PAGE 31.6
 3
2
1

REF PART NO DESCRIPTION QTY

219830 (Rev 00) Hose ASSY. EVAP. COMP.

1 222332 FTG, AC FOR #10 90-3 (SB1323-3) ...... 1

2 222333 FTG, AC MOR #10 STR (SB1403) ........ 1
3 222334 Hose, REFRIG #10 ................................ 1
4 220107 O-Ring #10 R-12/R134A ........................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HOSE ASSY. EVAP. COMP. DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 1) PAGE 31.7
 1 3
2

REF PART NO DESCRIPTION QTY

219829 (Rev 00) Hose ASSY. Drier To EVAP.

1 222335 FTG, AC MOR #6 STR (SB1401) .......... 1

2 222336 FTG, AC FOR #6 45 (SB1311) .............. 1
3 222337 Hose, REFRIG. #6 ................................. 1
4 219792 O-Ring, #6 R-134A/R-12 ........................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HOSE ASSY. DRIER TO EVAP. DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 1) PAGE 31.8
1 3
2

REF PART NO DESCRIPTION QTY

219831 (Rev 00) Hose ASSY, -6 HYD Case Drain

1 222338 FTG, #6FJX - #6 BARB.................. 1

2 222339 FTG, #6FJX90° - #6 BARB ............ 1
3 222340 Hose, HYD. -6 Push Lock .............. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HOSE ASSY, - 6 HYD CASE DRAIN DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 1) PAGE 31.9
 2
1

REF PART NO DESCRIPTION QTY

221844 (Rev 00) Kit, MD 9037/47/57/MTG

1 222341 BRKT, MTG Right .......................... 1

2 222342 BRKT, MTG Left............................. 1
3 221800 HHCS 3/8NC X 1-1/4 GR8 ZP ....... 4
4 223849 Washer, Lock 3/8” ID...................... 4
5 221847 Washer, Flat 3/8”/M10 - Hard YZ ... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
KIT, MD 9037/47/57 MTG DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 1) PAGE 31.10
 8 13

20

24
1

20
21
10

16, 25, 18, 19

12

22, 23
2

4, 11
A
3

VIEW A - A
13

16 17
9, 14, 15

SEE PAGE 31.12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
SUBURBAN ASSEMBLY HEATER DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 2) PAGE 31.11
 SEE PAGE 31.11

REF PART NO. DESCRIPTION QTY

719A0113 (Rev K) Suburban Assembly Heater

1 719 0223 Suburban Propane Heater................1

2 719A0930 Hose ASS’Y & FTG ..........................1
3 12400-1048 Heater Decal.....................................1
4 1223-1076 Slope Alert Tilt Sensor......................1
5* 719 0227 L.P. Regulator...................................1
6* 441 6828 Relay ................................................1
7* 1221-147 Silicone Sealant................................1
8 719 0471 Heater Cover ....................................1
9 12019-62 3/8 Pipe to -6 JIC..............................1
10 719F0482 Adapter Flange .................................1
11 719 0476 Slope Alert Mounting Panel ..............1
12 719A0440 LP Bracket Kit...................................1
13 1233-75 1/2-13 x 3 1/2 LG. Carriage Bolt.......1
14 1219-641 3/8 X 90 Pipe Elbow .........................1
15 1219-199 3/8 X 2 1/2 Pipe Nipple.....................1
16 200B2007-3 P-Clamp............................................1
17 220-7007-5 1/4-20 X 0.75 LG. FLG/HD ...............2
18 719 0479 Kenway Remote Spacer Box............1
19 719A0225 Thermostat Assembly.......................1
20 1236-6 #8 X 3/4” Sheet Metal Screw............5
21 1200-416 1/4-20 X 3/4 Flangre Head Bolt ........2
22 1233-69 Screw Machine .................................4
23 1230-6 Nut ....................................................4
24 1240-291 Clamp ...............................................2
25 1233-78 #6-32 X 3.00 LG. R.H.M.S................2

* ITEMS 5, 6 & 7 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
SUBURBAN ASSEMBLY HEATER DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 2) PAGE 31.12
 1

REF PART NO DESCRIPTION QTY

709A7628 No Heater-Includes Cover

1 713 0148 Cover.............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
NO HEATER INCLUDES COVER DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 3) PAGE 31.13
 REF PART NO DESCRIPTION QTY

T110026 (Rev A) Deluxe A/C and Flameless Heat

1 1200-59 HHCS 3/8NC x 1 ............................ 1

2 1209-3 Washer 5/16................................... 1
3 1210-20 Washer, Lock 3/8 ........................... 1
4 12019-112 Tee, -6............................................ 1
5 1222-202 Tie, Plastic 15” ............................... 6
6 1240-29 Clamp............................................. 1
7 1200-57 HHCCS, 3/8” x 3/4” ........................ 1
8 12508-24 Sleeve ............................................ 1
9 707 4108-76 Hose, -12........................................ 1
10 721 0253-60 Hose, -12........................................ 1
11 1219-802 Adapter........................................... 2
12 1219-820 Adapter, JIC/JIC............................. 1
13 441 6828 Relay, 12V...................................... 1
14 1200-416 Bolt, 1/4-20 x 3/4 ............................ 2
15 T109883 Cab Assembly Kit........................... 1
16 Bag ASSY, Switch Plate ................ 1
17 Adapter, “Y” Flex hose 2.5” ............ 1
18 Flaex Tube 2.5” OD x 18”............... 1
19 T109886 Hydraulic Drive Unit ....................... 1
20 HHCS, 3/8 x 1-1/4 GR8.................. 4
21 Washer, Lock 3/8 ID....................... 4
22 Nut, HEX 3/8-16NC........................ 4
23 T109948 Hose And Drive Mounting Kit ......... 1
24 Washer, Lock 3/8” ID ..................... 4
25 Washer, Flat 3/8”/M10.................... 4
26 HHCS 3/8 x 1-1/4 GR8................... 4
27 Bracket, Left Mounting ................... 1
28 Bracket, Right Mounting................. 1
29 Hose, Case Drain -6....................... 1
30 Hose, Refrigerant -6....................... 1
31 Hose, Refrigerant -10 ..................... 1
32 Hose, Heater -8.............................. 2
33 Clamp, Double ............................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DELUXE A/C & FLAMELESS HEAT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 4) PAGE 31.14
 1

REF PART NO. DESCRIPTION QTY

T109883 (Rev 00) Cab ASSY Kit

1 221855 Blower ASSY, AC & Heat......... 1

2 221879 Shelf ASSY............................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
CAB ASSY KIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 4) PAGE 31.15
 15, 16, 17 12, 13, 14

22, 23, 24

5, 6, 7, 8, 9
11, 10 19, 20, 21
4, 3, 2

26

A 30

24, 23 24, 23, 24, 24

24, 23, 40

28, 29, 23, 24 27

ASSY STAGE 2
37, 38, 39
36, 24, 23, 25

ASSY STAGE 3

35 33

34 30
32

SECTION A - A

SEE PAGE 31.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC DRIVE UNIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 4) PAGE 31.16
 47

45

42, 25, 23, 24, 43 48

44

46
49

COIL WIRE HARNESS

TIE WRAP TO 45 SECURE WIRE HARNESS
GROUND TO THIS BOLT
ASSY STAGE 4

51

43

41

50

ASSY STAGE FINAL

43

SEE PAGE 31.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC DRIVE UNIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 4) PAGE 31.17
 SEE PAGES 31.16 & 31.17

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T109886 (Rev 00) Hydraulic Drive Unit

1 221797 Base, HYD .............................................. 1 27 221822 Pump/Block ASSY MD9067 12V ..........1
2 221798 Nut, HEX 3/8-16NC YZ........................... 4 28 221823 HHCS M10-1.5 X 40mm GR10.9 YZ
3 223849 Washer Lock 3/8” ID ............................... 4 (16mm-Head)........................................4
4 221800 HHCS 3/8 NC X 1-1/4 GR8 ZP............... 4 29 221824 Spacer Tube, 485”LG ...........................3
5 221801 Tensioner Turned ................................... 1 30 221825 Belt, Drive PV8 X 45.0 ..........................1
6 221802 Nut HEX M8 X 1.25 mm ......................... 1 31* 219806 Dowel, Threaded...................................3
7 221803 HHCS M8-1.25 X 80 GR8.8 32 221826 Shaft Extension, M8 X 1.25 ..................1
Full Thread ZP ........................................ 1 33 219808 Blade, Fan.............................................1
8 221804 HHCS M8 X 1.25 X 25mm...................... 2 34 221827 Hub, Fan ...............................................1
9 221805 Washer, Flat 5/16” ZP............................. 2 35 221828 HEX Flange Bolt M8-1.25 X 20.............5
10 221806 Pulley ASSY, Backside PV6 X 3.0” ........ 1 36 221829 BKT, OLS..............................................1
11 221807 Shoulder Bolt, 7/16-20 X 11/2................. 1 37 221830 ASSY, Oil Level Sensor Block ..............1
12 221808 Motor ASSY ............................................ 1 38 221831 HHCS 1/4-20 NC X 2 ZP ......................2
13 221809 Carriage Bolt,1/2 NC X 1.5 ZP................ 2 39 221832 Nut, HEX 1/4-20 NYLock ......................2
14 221810 Nut Hex 1/2-13 NC NyLock ZP GR 8 ..... 2 40 219935 HHCS M10-1.5 X 35mm GR10.9 YZ
15 221811 Key, Marzocchi Short.............................. 1 (16mm Head) ........................................1
16 221812 Bushing, 7/8”ID Split W/1/4 Keyway ....... 1 41 221833 COND.ASSY (9067) .............................1
17 221813 Pulley, HYD PV6..................................... 1 42 221834 Brace.....................................................2
18* 221814 Washer, Lock M8 ZP ............................. 2 43 221835 HHCS 1/4-20 X 3/4 (WHIZLK) ..............12
19 221815 Sensor, Speed ........................................ 1 44 221836 Hose ASSY, Charge Oil........................1
20 221816 HHCS, 1/4 NC X 1.5 ............................... 1 45 221837 Hose ASSY, Over Flow.........................1
21 221817 Washer, Lock 1/4 YZ .............................. 1 46 221838 Hose ASSY, Over Flow Suction............1
22 221818 BRKT, COMP MTG ................................ 1 47 219789 Hose ASSY, COMP-CD........................1
23 221819 Washer, Lock M10 ZP ............................ 12 STR-90-14.5” Hose...............................1
24 221820 Nut, HEX M10-1.5 YZ ............................. 13 48 221839 Hose ASSY,MTR Drain.........................1
25 219941 HHCS M10 X 1.5 X 30mm YZ 49 221840 Wire Harness, 9067 ..............................1
(16mm Head).......................................... 4 50 221841 Label, KW Serial # ................................1
26 221821 COMP, SD7H15 12V PV8 HOR 51 221842 Cover, 17-9057 .....................................1
Ear MNT ................................................. 1 52* 221843 Box, 24 X 17 X 17 .................................1

* ITEMS 18, 31 & 52 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC DRIVE UNIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 4) PAGE 31.18
 1
3

8 4
2
5

6
7

11 10

11

12

REF PART NO. DESCRIPTION QTY

T109948 (Rev 00) Hose & Drive Mounting Kit

1 221844 Kit, MD 9037/47/57 MTG............................1

2 221845 Clamp, Double Hose ..................................2
3 221846 HHCS 3/8 NC X 11/2 GR8 ZP....................1
4 223849 Washer Lock 3/8” ID...................................1
5 221847 Washer,Flat 3/8” / M10 -HARD YZ.............1
6 221848 Spacer, Tube 3/4”LG..................................1
7 216049 Grommet, Hose Hole 1.25..........................4
8 216050 Tie, Plastic 15”............................................4
9 221849 Hose ASSY, RD-TXV .................................1
10 221850 Hose ASSY, EVAP-COMP.........................1
11 221851 Hose ASSY, HYD -8 90-90 (62”Hose) .......2
12 221852 Hose ASSY, - 6 HYD Case Drain...............1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HOSE & DRIVE MTG KIT DATE: Released 03-2011

OPERATOR CAB MODEL: T780 31

P/N 12261-475
(OPTION 4) PAGE 31.19
 8

6
4

REF. PART NO. DESCRIPTION QTY.

719A0225 (Rev E) Thermostat Assembly

1 719 0817 Thermostat................................................1

2 12400-1035 Decal.........................................................1
3 719 0611 Keeper ......................................................2
4 719 0612 Spacer Bar................................................2
5 719 0470 Thermostat MTG. Cover ...........................1
6 1233-76 #6-32 X 0.75 RD HD MACH Screw ..........4
7 719 0721 Heater Harness.........................................1
8 1223-1025 Switch, SPST Toggle................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 11-2005 GROUP

DATE:
THERMOSTAT ASSEMBLY
OPERATOR CAB
MODEL: T780 31
P/N 12261-475
PAGE 31.20
 1

REF PART NO. DESCRIPTION QTY

223805 Bundle, AC & Heat

1 T106864 Hose & COND Kit, T300W/

ISC2010 .................................... 1
2 T106863 Blower Unit VW7 2AH............... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
BUNDLE, AC & HEAT
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.1
 15 17 14 16 12 13 18 19 20 21

5
1
4 2, 3
9
8

10

11

REF PART NO. DESCRIPTION QTY

T106864 Hose & COND Kit, T300 W/ ISC2010

1 222826 Coil, COND 12 X 31.6 (RW) ................................... 1

2 223787 BHCS 5/16-18-1 ZP TORX ..................................... 4
3 222823 Washer Lock .320 ID, YZ........................................ 4
4 217198 Drier, O-Ring 2.5 X 8 W/ BRKT .............................. 1
5 223788 HWH 3/8-16NCX1" GR8 Type F Self-Tapping ....... 2
6 216048 Switch, Binary Pressure.......................................... 1
7 223789 Switch, High Press NC WP..................................... 1
8 223790 Hose ASSY, COND-RD .......................................... 1
9 223791 Hose ASSY, RD-TXV.............................................. 1
10 223792 Hose ASSY, COMP-COND .................................... 1
11 223793 Hose ASSY, EVAP-COMP ..................................... 1
12 223794 Adapter, AC Tube-0- #8 MIOR ............................... 1
13 223795 Adapter, AC Tube-0- #10 MIOR ............................. 1
14 221874 Tie, Plastic 7" .......................................................... 8
15 216050 Tie, Plastic 15" ........................................................ 8
16 221873 Tie, Plastic 4" .......................................................... 4
17 223796 Grommet, Cone Hole 1.375 .................................... 2
18 220107 O-Ring #10 R-134A/R-12........................................ 2
19 219925 Tube, Kazoo Drain Valve ........................................ 2
20 219919 Hose, Heater 5/8" ID ............................................... 1
21 223798 Drain Tube, 1/2X12"................................................ 2
22* 223799 Wire Harness .......................................................... As Reqd

* ITEM 22 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
HOSE & COND KIT,
T300 W/ ISC2010 (CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.2
 2

REF PART NO. DESCRIPTION QTY

T106863 Blower Unit VW7 2AH

1* 223800 Blower Unit VW7 2AH............... 1

2 223801 Kit, ELECT WTR VLV ............... 1

* ITEM 1 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
BLOWER UNIT VW7 2AH
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.3
 5

4
3
8
2

REF PART NO. DESCRIPTION QTY

223801 Kit, ELECT WTR VLV

1 223802 BRKT, Water Valve .............................. 1

2 223803 Valve, Heat 12V Motorized................... 1
3 223804 Hose, 90º Formed ................................ 1
4 219786 Potentiometer, 7/8" Shaft ..................... 1
5 215845 Knob W/Setscrew................................. 1
6 221869 Screw, #8X1/2, Self Drilling.................. 4
7* 223807 Wire Harness........................................ As Reqd
8 223808 Clamp, Heater Hose 7/16" To1" ........... 2

* ITEM 7 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
KIT, ELECT WTR VLV
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.4
 24 23

21 22, 4

4, 14

13
26

12

11

9
3, 4
2, 4

10

1
20 6, 7, 8
29
19 5

18

28
25

4, 16

27

SEE PAGE 31A.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
BLOWER UNIT VW7 2AH
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.5
 SEE PAGE 31A.5

REF PART NO. DESCRIPTION QTY

223800 Blower Unit VW7 2AH

1 223809 Weldment, Housing....................................1

2 223810 BRKT, MTG Right ......................................1
3 223811 BRKT, MTG Left.........................................1
4 221862 Screw, PTH 1/4-20 X 3/4 Black Zinc..........17
5 223812 Spacer Plastic EXP Valve ..........................1
6 223813 ASSY, EVAP Coil.......................................1
7 221831 HHCS 1/4-20 NC X 2 ZP............................2
8 221817 Washer, Lock 1/4 YZ..................................2
9 223814 Coil, Heat ...................................................1
10 223815 Bracket, Coil Front .....................................1
11 223816 Grommet, Hole .281 (.188 ID)....................1
12 223817 Grommet, Hole .75.....................................1
13 219733 Thermostat, Fixed ......................................1
14 223818 ASSY, Blower 12V .....................................1
15* 223819 Wire Harness .............................................1
16 223820 Plate, Cover ...............................................1
17* 223821 TAR Tape...................................................8"
18 219739 Filter, RECIRC ...........................................1
19 223822 Bracket, Filter .............................................1
20 219738 Knob, 1/4-20X1" .........................................2
21 223823 Switch, 12V Rocker W/ Green LED ...........1
22 223824 Cover ASSY, VW72 ...................................1
23 223825 Flex Tube, 2 1/2" X 6.5 FT .........................1
24 223826 Flex Tube, 2 1/2" OD X 18" ........................1
25 223827 Decal, 12 Volt.............................................1
26 221841 Label, KW Serial# ......................................1
27 223828 Gasket, MD VW7 Air Intake .......................1
28 219836 Outside Air Kit ............................................1
29 221873 Tie, Plastic 4" .............................................1

* ITEMS 15 & 17 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
BLOWER UNIT VW7 2AH
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.6
 REF PART NO. DESCRIPTION QTY

223813 ASSY, EVAP Coil

1 223829 Valve, EXP. Block .................... 1

2 215839 O-RING, #8 R-12/R134A.......... 2
3 215834 Coil, EVAP................................ 1
4 223830 Cap, Plastic #10 FIOR.............. 1
5 223831 Cap, Plastic #6 FIOR................ 1

ITEMS 1 TO 5 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
ASSY, EVAP COIL
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.7
 1 5
2 3

REF PART NO. DESCRIPTION QTY

223818 ASSY, Blower 12V

1 223832 Weldment, Blower Plate.......................1

2 219735 Blower ASSY 12V W/ RES. .................1
3 223833 Screw, HWH #14-10 X 1.25”................2
4 223817 Grommet, Hole .75...............................1
5 223834 Screw, HWH 1/4-14X3/4 Type AB .......1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
ASSY, BLOWER 12V
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.8
 3

6 5

DETAIL A

A
6
7 4 5

REF PART NO. DESCRIPTION QTY

219836 Outside Air Kit

1 219832 Base, Filter ....................................... 1

2 223835 Gasket.............................................. 1
3 223836 Filter, Paper 1.25"X6.2"X9.33"
W/Reversed Air Flow ....................... 1
4 217215 Nut, Retainer 1/4-20 NC................... 2
5 219834 Washer, Flat 3/16" ........................... 2
6 217214 Thumb Screw 1/4 NC X 1/2" ............ 2
7 219833 Cover Filter....................................... 1
8 221894 HWH Slotted 1/4-20 X .5" -
Self Tapping ..................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 09-2012
OUTSIDE AIR KIT
(CARRIER CAB)
MODEL: T780-1 31A
P/N 12261-475
PAGE 31A.9
 9, 21, 22

10 25 26 27 14 15 16 13 9, 21, 22 8, 21, 22
17

20

23, 24

25
31
11

18

12
7

2, 3, 4 30 6 19 1

5, 28, 29

SEE PAGE 33.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
DASH ASSEMBLY
Upper
MODEL: T780 33
P/N 12261-475
PAGE 33.1
 SEE PAGE 33.1

REF PART NO. DESCRIPTION QTY

714A1748 (Rev A) Dash Assembly Upper

1 12400-2034 Decal, Dash......................................................... 1

2 719 0201 Switch, Swing Lock ............................................. 1
3 1200-309 Capscrew, 0.25C X 0.50 ..................................... 2
4 1210-14 Washer, Lock, 0.25 ............................................. 2
5 1200-71 Capscrew, 0.38C X 2.50 ..................................... 1
6 1223-997 SW, Rocker OUTRIG .......................................... 2
7 1223-998 SW, Rocker OUTRIG .......................................... 2
8 1223-1024 Lens Amber ......................................................... 1
9 1223-1022 Lens, Red ............................................................ 4
10 1223-1002 SW Rocker Defrost.............................................. 1
11 1223-1030 SW Rocker Washer............................................. 1
12 1223-1029 SW Rocker Wiper................................................ 1
13 1245-197 Gauge Fuel Level ................................................ 1
14 1245-194 Gauge, Water Temp............................................ 1
15 1245-200 Tachometer ......................................................... 1
16 1245-195 Gauge, Oil Press ................................................. 1
17 1245-202 Urea Gauge......................................................... 1
18 1223-981 Switch, Push-Pull ................................................ 1
19 1223-858 Switch, Ignition Poll ............................................. 1
20 719F0954 Dash Panel Upper ............................................... 1
21 1223-1020 Socket ................................................................. 4
22 1223-1021 Lamp ................................................................... 4
23 1223-1004 Center Mount....................................................... 4
24 1223-1005 Side Mount .......................................................... 4
25 1223-1006 Panel Plug ........................................................... 1
26 1223-1011 SW Rocker Lights................................................ 1
27 1223-1012 SW Work Lights................................................... 1
28 1205-36 Nut, 0.38C ........................................................... 4
29 1210-20 Washer, Lock, 0.38 ............................................. 3
30 1223-996 SW Rocker or Master .......................................... 1
31 1223-1044 SW Rocker FRT Jack.......................................... 1
32* 714 1747 Harness Dash...................................................... 1
33* 441-6828 Relay ................................................................... 4
34* 1202-5 Screw, Machine, 0.19C X 0.38............................ 4
35* 1230-6 Nut, KEPS, #10-24 .............................................. 4
36* 1223-626 Fan, Defrost......................................................... 1
37* 1222-184 Tie, Plastic........................................................... 20
38* 450 0006 Alarm ................................................................... 1
39* 709 6827 Bracket ................................................................ 1

* ITEMS 32 TO 39 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
DASH ASSEMBLY
Upper
MODEL: T780 33
P/N 12261-475
PAGE 33.2
 9 8 7 38 12
6

17 44

29, 30

20 19 21 19
31
5 23 24 25 26 27 28 29, 30 32
13, 14
OPTIONAL
AIR VALVE
3

TIE BUZZER TO WIRE HARNESS

36

36

FRONT VIEW REAR VIEW

OF OPTIONAL AIR VALVE OF OPTIONAL AIR VALVE

SEE PAGE 33.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
DASH ASSEMBLY
Carrier
MODEL: T780 33
P/N 12261-475
PAGE 33.3
 2

10

15

42 22

35

34
36

33
37
33 B

45

SEE PAGE 33.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
DASH ASSEMBLY
Carrier
MODEL: T780 33
P/N 12261-475
PAGE 33.4
 35 33

E D

E D

40 39 37 35

SEE PAGE 33.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
DASH ASSEMBLY
Carrier
MODEL: T780 33
P/N 12261-475
PAGE 33.5
 SEE PAGE 33.3, 33.4 & 33.5

REF PART NO. DESCRIPTION QTY

714A1745 (Rev A) Dash Assembly Lower

1 714 1744 Harness, Dash.................................................. 1

2 1245-185 Kit, Light............................................................ 2
3 1223-380 Buzzer, Low Air ................................................ 1
4 714F1750 Panel, Dash ...................................................... REF
5 12400-2031 Decal, Dash ...................................................... 1
6 1223-885 Switch, Dimmer ................................................ 1
7 1245-201 Guage Cluster .................................................. 1
8 1245-202 Urea, Fuel (DEF) .............................................. 1
9 1245-195 Gauge, Oil Pressure ......................................... 1
10 450 0006 Alarm Engine .................................................... 1
11 1245-184 Gauge, Air Pressure ......................................... 2
12 1202-4 Screw, Machine, #10-24 X 0.50 ....................... 2
14 1223-858 Switch, Ignition (CH751)................................... 1
15 1208-17 Bushing, Machinery .......................................... 2
16 1223-921 Power Plug ....................................................... 1
17 1222-184 Tie, Plastic 7”.................................................... 8
23 1223-1011 SW Head Lamp ................................................ 1
24 1223-1037 SW Rocker PTO On ......................................... 1
25 1223-1006 Plug .................................................................. 2
26 1223-1041 Icon ABS........................................................... 1
27 1223-1050 SW Rocker MOM ON/OFF ............................... 2
28 441 6828 Relay 20/30 AMP.............................................. 6
29 1223-1030 SW Rocker Washer .......................................... 1
30 1223-1029 SW Rocker Wiper ............................................. 1
31 1223-1033 SW Rocker Cruise ON...................................... 1
32 1223-1034 SW Rocker Set Cruise...................................... 1
33 1223-1032 SW Rocker Engine Brake................................. 1
34 1223-1031 SW Rocker Heater............................................ 1
35 1223-1004 Gang Mount Center .......................................... 6
36 1223-1005 Gang Mount End .............................................. 4
38 717 0744 Air Valve ........................................................... 1
39 717 1191 Heat ADJ. Control Unit ..................................... 1
40 1223-547 Switch, Pressure............................................... 3
41 1219-59 Adapter, 45° ..................................................... 2
42 1219-4 Adapter, 90° ..................................................... 2
43 12019-404 Elbow, 90° ........................................................ 1
44 1219-55 Tee ................................................................... 2
45 12019-731 Air Switch.......................................................... 1
48 1219-52 Reducer ............................................................ 1
49 1223-1060 Switch, Pressure............................................... 1
50 12019-405 Elbow................................................................ 2
51 1223-779 Flasher.............................................................. 1
52 12019-879 Connector ......................................................... 1
53 12019-746 Valve, Parking .................................................. 1
54 12019-412 Elbow, 45° ........................................................ 1

* ITEMS 11, 16, 18, 41 AND 43 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
DASH ASSEMBLY
Carrier
MODEL: T780 33
P/N 12261-475
PAGE 33.6
 2

REF PART NO. DESCRIPTION QTY

714A1748 (Rev A) Upper Dash Assembly

1 22375-000 Circuit Breaker, 7.5 Amp................... 3

2 22310-000 Circuit Breaker, 10 Amp.................... 10
3 22320-000 Circuit Breaker, 20 Amp.................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CIRCUIT BREAKER
Upper
MODEL: T780 33
P/N 12261-475
PAGE 33.7
 2

REF PART NO. DESCRIPTION QTY

714A1745 (Rev A) Circuit Breaker Lower

1 ATC-1 Fuse 1 Amp.......................................REF

2 ATC-5 Fuse 5 Amp.......................................REF
3 22375-000 Circuit Breaker, 7.5 Amp ...................REF
4 22310-000 Circuit Breaker, 10 Amp ....................REF
5 22315-000 Circuit Breaker, 15 Amp ....................REF
6 22325-000 Circuit Breaker, 25 Amp ....................REF

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
CIRCUIT BREAKER
Lower
MODEL: T780 33
P/N 12261-475
PAGE 33.8
 8 8 13
30
7, 5, 4, 2 14 21
19

20

101

38 28 37 39
18

44
31 45 43 29
45 30

15

16, 17

22

16, 17
15
1

43 45 29

SEE PAGE 33.10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ELECTRICAL SYSTEM
Batteries
MODEL: T780 33
P/N 12261-475
PAGE 33.9
 SEE PAGE 33.9

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

718A1051 (Rev A) Electrical system Batteries

(Items 1 - 40)
718A1051-1 Manual Trans PTO Harness
(Items 1 - 41 & 42)
718A0699 Remote Outriggers
(Items 43 - 47)

1 11731 Licence Plate Bracket ....................... 1 24 1231-2 5/16-18 Wing Nut .............................. 2
2 1200-59 3/8-16NC X 1.00 ............................... 4 25 1202-6 #10-24NC X 3/4 ................................ 4
3 1205-34 5-16N Lock Nut ................................. 2 26 718 1053 Harness DPF .................................... 1
4 1205-36 3/8 -16NC Lock Nut .......................... 4 27 707F9539 Bracket, Battery ................................ 1
5 1209-4 3/8 Flat Washer................................. 4 28 718 0453 ABS Harness .................................... 1
6 1209-46 5/16 Flat Washer............................... 2 29 420 4411 Red Clearance Light ......................... 2
7 1210-20 3/8 Lock Washer ............................... 4 30 420 4412 Yellow Clear Light ............................. 2
8 1223-974 Temp Switch ..................................... 2 31 718 1050 Main Harness.................................... 1
9 1223-926 Trailer Connector .............................. REF 32 F46300 Hold Down Bolt ................................. 2
10 1223-770 Tripple Light Bar................................ 1 33 7099 Block Cole 4721-P3 .......................... 1
11 1222-184 Plastic Tie ......................................... 50 34 1233-58 10-24NC X 1.50 Screw ..................... 4
12 1222-202 Plastic Tie ......................................... 50 35 707 9544 Angle ................................................ 2
13 1223-387 Horn 12V ........................................... 1 36 1200-1 1/4-20NC X 0.75 Bolt ........................ 5
14 12223-824 Battery, 31-950T ............................... 3 37 714 0852 ABS ECU .......................................... 1
15 1223-864 Stop-Turn Light ................................. 4 38 714 0879 Front ABS Harness ........................... 1
16 1223-866 Light Grommet 4’’.............................. 2 39 714 0885 Rear ABS Harness............................ 1
17 1223-867 Light Sealed Beam............................ 2 40 1205-13 1/4-20NC Nut .................................... 5
18 1223-881 ATL Lamp ASSY L.H. ....................... 1 42 T103933 Manual Trans PTO Harness ............. 1
19 1223-882 ATL Lamp ASSY ............................... 1 43 718 0456 Remote Outrigger Harness ............... 2
20 1223-1045 Battery Cable .................................... 1 44 718 0458 Front Remote Harness...................... 1
21 1223-1049 Battery Cable .................................... 1 45 1223-945 Switch ............................................... 12
22 714A1432 Dual Function Alarm ......................... 1 46 12400-936 Decal................................................. 2
23 1230-6 #10-24 Nut ........................................ 8 47 12400-850 Decal, Front Jack .............................. 1

* ITEMS 3, 6, 8, 11, 12, 23 to 26, 32 to 36, 41, 45 to 49, 55 & 56 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ELECTRICAL SYSTEM
Batteries
MODEL: T780 33
P/N 12261-475
PAGE 33.10
 A

4, 9, 5

5 9

11 12, 13 4

Section A-A

SEE PAGE 33.12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ELECTRICAL SYSTEM
Lights
MODEL: T780 33
P/N 12261-475
PAGE 33.11
 5, 6, 7, 8

1
View B-B 9

10

CAB 708 0272

57BB, C
REF 3

BOOM

57AA
FRONT

57 CC
ANTI - TWO
BLOCK HARNESS
SUPER STRUCTURE
57 A, B

SWITCH

RED WIRE IN HARNESS # 54

SEE PAGE 33.11

REF PART NO. DESCRIPTION QTY
707A4546 (Rev I) Work Light Assembly

1 1223-43 Grommet ..............................................................1

2* 1223-696 Switch...................................................................1
3 707 4552 Wire Harness .......................................................1
4 1223-1067 Light .....................................................................3
5 707 4688 Bracket .................................................................3
6 1200-98 Capscrew, 0.50 X 1.25.........................................1
7 1209-6 Washer, Plain.......................................................1
8 1205-67 Nut, Self Lock.......................................................1
9 1223-80 Eyelet ...................................................................3
10 1223-65 Terminal ...............................................................1
11 707 4585 Plate .....................................................................REF
12 1200-102 Capscrew 1/2 UNC X 1 3/4 ..................................1
13 1205-67 Lock Nut ...............................................................1

* ITEM 2 IS NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ELECTRICAL SYSTEM
Lights
MODEL: T780 33
P/N 12261-475
PAGE 33.12
 1

REF. PART NO. DESCRIPTION QTY.

706A8705 Revolving Light Assembly ................... Opt.

1 1223-505 Light, Revolving...................................... 1

#4416 Bulb Only ................................................ 1
2* 1223-706 Switch ..................................................... 1
12262-603 Decal, Switch.......................................... 1
12400-1 Decal, Cab.............................................. 1
1223-691 Circuit Breaker (20 AMP) ....................... 1

* ITEMS 2 IS NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ELECTRICAL SYSTEM
Lights
MODEL: T780 33
P/N 12261-475
PAGE 33.13
 1 4 3 2 5

REF PART NO. DESCRIPTION QTY

718A1051 (Rev H) Electrical Assembly

1 718 0991 Main Harness ......................1

2 714 0852 ABS ECU.............................1
3 718 0453 ABS Harness .......................1
4 714 0879 Front ABS Harness..............1
5 714 0885 Rear ABS Harness ..............1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ELECTRICAL SYSTEM
Harnesses
MODEL: T780 33
P/N 12261-475
PAGE 33.14
 3 12
5
10
4 2
8

11

DETAIL A

REF PART NO. DESCRIPTION QTY

722A0092 (Rev G) 40 Pass Coll Ring Assembly

1 12019-465 Elbow, 90 Deg, 0.25 NPT ................................. 1

2 718-0790 U-Bolt................................................................ 1
3 718-0792 Bracket - Top .................................................... 1
4 718-0794 Nipple, EXT LNG, 0.25 GALV Pipe .................. 1
5 718-0938 Air Swivel .......................................................... 1
6 722A0181 Slip Ring, 40 Circuit .......................................... 1
7 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ......................... 3
8 NYL-250C000-25 Nut, HEX NYL-INS 0.25-20, ST Z G5............... 2
9 TSD-375CA50-BX Stud, DBL THRD 0.375-16X1.50, ST BX ......... 3
10 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z................... 2
11 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z................. 3
12 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z ...................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
COLLECTOR RING
40 Pass
MODEL: T780 33
P/N 12261-475
PAGE 33.15
 2 1 4

5
3

REF. PART NO. DESCRIPTION QTY

718A1051 (Rev H) Electrical Assembly

1 1246-2 Switch ............................................... 1

2 1246-18 Relay................................................. 1
3 441 6828 Relay Sealed .................................... 1
4 717 0641 Circuit Breaker Box........................... 1
5 718F0429 Relay Panel ...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
RELAY PANEL
Carrier
MODEL: T780 33
P/N 12261-475
PAGE 33.16
 3
9, 10

12
12

15, 16
12
13 12

11

9, 10
5, 6, 7, 8
1

6, 7, 8, 14 4

REF PART NO. DESCRIPTION QTY

T103844 (Rev A) Console, Shift ASSY

1 709 9026 Console,Shift ....................................................... 1

2 206F4272 Tube, 0.500 x 0.083 x 0.50 .................................. 3
3 12400-624 Decal ................................................................... 1
4 709F9025 Cover ................................................................... 1
5 1200-3 Capscrew, 0.25-20 x 1.00.................................... 3
6 1210-14 Washer, Lock, 0.25.............................................. 6
7 1209-2 Washer, 0.25 ....................................................... 6
8 1205-13 Nut, 0.25-20 ......................................................... 6
9 1233-69 Screw, Machine, #10-32 x 0.50 ........................... 6
10 1210-7 Washer, Lock, #10............................................... 6
11 709 9028 Cover ................................................................... 1
12 1211-11 Screw, Self Tap ................................................... 8
13 445 9013 Light, Indicator ..................................................... 1
14 1200-309 SCR, Cap HH0.25NC X 0.50............................... 3
15 071 306 16 Capscrew, M6 X 30mm ....................................... 2
16 085 106 11 Washer, M6 ......................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 11-2010
SHIFT CONSOLE ASSEMBLY
Lower
MODEL: T780 33
P/N 12261-475
PAGE 33.17
 50, 49
51, 50
50, 49

84

7, 5, 6, 97, 93
1

L L B B
42, 66, 11, 92
83
44, 26
7, 5, 6, 97, 75 40, 26
F F
L L 39
82

7, 5, 6, 97, 105
43, 67, 68, 91
L L
C C
81
D D

12, 13 80

2 6

14 E E
80
16, 15
6
70, 74 E E
102
71, 72, 90

27
106
150
6
23, 22, 21, 24, 96
N N
25, 26

73

SEE PAGES 39.5 & 39.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

126’ BOOM MODEL: T780 39

P/N 12261-475
PAGE 39.1
 135, 6, 5, 7

7, 5, 6, 104, 105

84

83

82

81

130, 129, 20, 127

106 44, 26

114

100, 47, 122

101

7, 5, 6
G

7, 56, 113, 112, 111

H
7, 5, 140

K H

J
116, 117, 118

7, 5, 6, 104, 105
J

120 126 119

SEE PAGES 39.5 & 39.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

126’ BOOM MODEL: T780 39

P/N 12261-475
PAGE 39.2
 4 4

36
36 36 41, 19, 18 36
41, 19, 18
L
M

L
M
45 45

17, 19, 53 53, 19, 17

A
A

A 52 A 52

DETAIL OF 6 SHEAVE HEAD OPTION DETAIL OF 5 SHEAVE HEAD OPTION

99
35
70, 69, 46 17, 19
31
54

37, 13, 12 70, 10

29

28, 9, 86, 10, 70

VIEW A - A

SECTION N - N
VIEW D - D
62, 34
30
31

85, 87 47, 48, 61

3
15
29

32
88
57
60

88
SECTION B - B SECTION E - E
SECTION L - L

SEE PAGES 39.5 & 39.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

126’ BOOM MODEL: T780 39

P/N 12261-475
PAGE 39.3
 148, 147, 144, 146, 56

110 16, 15, 14

P

108, 118, 20, 129, 130

26, 40, 11, 42

P
151, 123, 121 134, 132, 23
115, 145 DETAIL G

58, 55, 33, 139

38
65 18, 19

70, 10
77
64, 63

78

76, 70 VIEW M - M

SECTION C - C
VIEW P - P

65 65

128
64, 63 77
64, 63 77
94

70, 10 79

98 69, 70
95, 70

10, 70 SECTION F - F SECTION B - B

59
VIEW K - K
SEE PAGES 39.5 & 39.6
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

126’ BOOM MODEL: T780 39

P/N 12261-475
PAGE 39.4
 109, 131, 12
103

133, 122

143, 47, 48 107

26, 25

SECTION J - J 137, 12 124

134, 132, 23
142 134, 141, 136, 23
125, 89, 138, 139
SEE PAGE 39.6 SECTION H - H
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

721A0025 (Rev F) Boom ASSY 126’ (Contd...)

1 720 0381 Chain 1288 Thick Link...............1 36 1209-99 Spacer 3.00 ID x .062 ...........................4
2 720 0382 Chain 1688 Thick Link...............1 37 721 0104 Spacer, Sheave BKT Tube....................1
3 712 0086 Wear Pad, Upper Side ..............6 38 721F0225 Collar, Head Shaft 3”.............................1
4 721A0358 Sheave, Cast Iron .....................2 39 721 0027 Chain, 844 ............................................1
5 1210-20 Lockwasher, 0.38 ......................26 40 717 0402 Pin, 844 Chain Anchor ..........................2
6 1200-57 Capscrew, 0.38UNC x 0.75 .......41 41 709 7299 Collar, Head Shaft 3”.............................1
7 1209-4 Washer, Plain .38 “A” ................28 42 720 0310 Link, 844 Chain .....................................2
8 720F0100 Bracket, 1688 Sheave ...............1 43 721 0033 Link, 1288 Adjust ..................................1
9 720 0167 Plate, Pin Keeper ......................2 44 721 0034 Pin, 1288 Chain Anchor ........................2
10 1242-29 Capscrew, 0.50UNC x 1.00 GR822 45 714 0228 Shaft, Head 3”.......................................1
11 1205-118 Jam Nut, 1.00 UNC ...................3 46 721 0103 Wear Block, Sheve BKT .......................2
12 1209-58 Washer, Plain 0.75 HT ..............18 47 1242-45 Capscrew, 0.62UNC x 1.50 GR6 ..........6
13 316 3336 Capscrew, 0.75UNC x 1.50 GR810 48 709 4255 Rod Eye ................................................2
14 721 0031 Pin, 1688 Chain Anchor ............2 49 718 0329 Pin, Rope Keeper .................................2
15 1209-89 Washer, 0.38 Wide “B” ..............22 50 1222-239 Cotter, Hair Pin .....................................6
16 1200-335 Capscrew, 0.38UNC x 0.50 .......4 51 714 0245 Pin, Rope Keeper .................................1
17 1203-296 Shoulder Screw, .38 x 5.00 .......2 52 718 0139 Shaft, Head Sheave 4”..........................1
18 1203-295 Shoulder Screw, .38 x 4.00 .......2 53 718 0196 Collar, 4” Head Shaft.............................1
19 1205-34 Locknut, HEX .31UNC...............4 54 721F0224 Collar, 4” Head Shaft.............................1
20 718 0058 Rod End 1.25 x 6.00 .................3 55 1205-47 Nut, HEX .44UNC .................................1
21 1203-134 Shoulder Bolt, 0.38....................32 56 1205-45 Locknut, 0.38UNC ................................3
22 1205-32 Locknut, 0.31UNC .....................32 57 717 1255 Bushing, Eccentric ................................1
23 1210-17 Lockwasher, 0.31 ......................12 58 729-02578 Pointer, Boom Angle .............................1
24 709 6672 Wear Pad, Link Side..................16 59 721F0299 Eccentric, Pad Bracket .........................6
25 709 4029 Pin, 1066 Chain Anchor ............2 60 721A0088 Sheave, 1288 Chain .............................1
26 091 703 04 Cotterpin....................................12 61 721 0098 Pin, 1288 Chain Sheave .......................1
27 720 0311 Link, 1066 Adjust.......................1 62 1203-145 Capscrew, 0.50UNC x 1.00...................8
28 721 0099 Shaft, 1688 Sheave...................1 63 312 3318 Setscrew, 0.75UNC x 2.50....................12
29 709 7257 Wear Pad, Rear Side ................6 64 1205-96 Jam Nut, 0.75 UNC...............................12
30 709 7774 Cover, Rear Side Pad ...............4 65 709 7767 Wear Bar, Front Side ............................6
31 709 7258 Shim, Rear Side Pad.................18 66 1205-231 Nut, 1.00UNC GR8, Zinc ......................1
32 1200-67 Capscrew .38UNC x 2.0............18 67 1204-51 Nut, 1.75 UNC Gr8 ...............................1
33 1200-328 Capscrew, .44UNC x 1.25 .........1 68 1204-52 Jam Nut, 1.75 UNC...............................2
34 709 7281 Wear Block, Sheave BKT..........2 69 1200-100 Capscrew, 0.50UNC x 1.50...................12
35 721A0090 Sheave, 1688 Chain..................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

126’ BOOM MODEL: T780 39

P/N 12261-475
PAGE 39.5
 SEE PAGES 39.1, 39.2, 39.3, 39.4 & 39.5

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

721A0025 (Rev F) Boom ASSY 126’ (Contd..)

70 334 2205 Washer, Plain 0.50 HT ..............47 111 721 0108 Wear Pad, Tension Bar .........................1
71 1204-55 Nut, 1.25UNC GR8 ...................1 112 721 0109 Strap, Retainer ......................................1
72 1205-129 Jam Nut, 1.25UNC ....................2 113 1200-69 Capscrew, 0.38UNC x 2.25...................2
73 721 0026 Chain, 1066 ...............................1 114 721 0023 Cylinder, Extend....................................1
74 1242-127 Capscrew, 0.50UNC x 3.00 GR81 115 718 0753 Keeper, Cylinder Rod............................1
75 721 0217-2 Wear Pad, rope (2ND)...............1 116 1219-40 90 Deg Elbow .......................................2
76 1200-106 Capscrew, 0.50UNC x 2.25 .......6 117 711 0238 Grease Tube .........................................2
77 709 7269 Wear Pad, Lower Front .............6 118 1213-1 Zerk.......................................................6
78 709 7235 Spacer, 1.12 Wear Pad .............2 119 720 0327 Washer, CYL Rod Bearing....................1
79 717 0574 Spacer, .50 Wear Pad ...............2 120 712 0211 Shim, CYL Rod Keeper ........................7
80 1200-315 Capscrew, .38UNC x .62 ...........16 121 1200-73 Capscrew, .38UNC x 2.75.....................4
81 721F0002 Boom, Base Section..................1 122 1209-48 Washer, Plain 0.62 HT ..........................8
82 721F0003 Boom, Second Section..............1 123 1240-195 Clamp Cover Plate................................2
83 721F0004 Boom, Third Section..................1 124 721A0094 Sheave, 844..........................................1
84 721F0005 Boom, tip Section ......................1 125 709 7225 Pin, 844 Sheave ...................................1
85 712 0393 Shim, Pad Top Side...................6 126 12019-366 Adapter, STR -12 ORB/JIC ...................2
86 1208-86 Bushing, 1688 Sheave ..............2 127 721 0161 Pin, Hoist CYL ......................................1
87 712 0093 Shim, Side Pad 16GA ...............36 128 709 7279 Wear Pad, Top Rear .............................6
88 712 0094 Plate, Side Pad 10GA ...............12 129 1242-74 Capscrew, 1.25UNC x 3.00...................3
89 1222-348 Rod End 0.5 x 2.75 ...................1 130 1210-62 Loackwasher, 1.25................................3
90 1209-34 Washer, Plain 1.25HT ...............2 131 316 3339 Capscrew, .75UNC x 2.00 GR8 ............2
91 334 4000 Washer, Plain, 1.75HT ..............2 132 1200-33 Capscrew, 0.31UNC x 1.25...................8
92 1209-70 Washer, Plain, 1.00HT ..............2 133 1200-166 Capscrew, .62UNC x 4.50.....................4
93 721 0217-1 Wear Pad, Rope (3RD) .............1 134 721 0240 Wear PAd, Lower Rear .........................6
94 717 0573 Spacer, 1.37 Wear Pad .............2 135 709 7633 Cover, Round side ................................2
95 1200-108 Capscrew, 0.5UNC x 2.50 .........6 136 1200-37 Capscrew, 0.31UNC x 1.75...................4
96 721 0107 Wear Pad, Tension Link ............8 137 1242-140 Capscrew, 0.75UNC x 4.50 GR8 ..........4
97 721 0218 Bracket, Rope Guide .................6 138 1242-21 Capscrew, 0.44UNC x 1.25 GR8 ..........1
98 721F0295 Bracket, Wear Pad ....................6 139 1209-59 Washer, Plain 0.44 HT ..........................2
99 718 0348 Cover, Rear Side Pad T=.50 .....2 140 1200-63 Capscrew, 0.38UNC x 1.50...................1
100 721 0032 Link, 1288 Static ........................1 141 709 7527 Spacer, .38 Rear Pad............................2
101 721 0273 Cover, Boom Top.......................1 142 721A0092 Sheave, 1066 Chain .............................1
102 721 0030 Link, Chain 1688 .......................1 143 709 4009 Pin, 1066 Sheave .................................1
103 721 0021 Pad, CYL Cradle .......................2 144 1204-53 Nut, 2.25-12UJNc GR 8........................1
104 721 0219 Bracket, Rope Guide .................4 145 1200-307 Capscrew, 0.44UNC x 1.50...................3
105 721 0217-3 Wear Pad, Rope (Base) ............3 146 1200-65 Capscrew, 0.38UNC x 1.75...................1
106 721 0019 Rod, Tension .............................1 147 1204-54 Jam Nut, 2.25-12UNC ..........................2
107 721 0029 Link, 1688/1066 Static ...............1 148 334 4501 Washer, Plain 2.25 HT ..........................2
108 721 0162 Pin, Boom Pivot.........................2 149* 1200-61 Capscrew, 0.38UNC x 1.25...................1
109 717 0353 Pin Eccentric CYL Mount ..........2 150 1200-59 Capscrew, 0.38UNC x 1.00...................4
110 718 0578 Shim, Boom Pivot Pin ...............20 151 1240-215 Clamf Half .............................................4
152* 721 0020 Boom Rod (Not Shown)........................1

*ITEMS 149 & 152 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

126’ BOOM MODEL: T780 39

P/N 12261-475
PAGE 39.6
 2

3
3

3
1

REF PART NO. DESCRIPTION QTY

721A0242-2 (Rev 0) 6 Sheave ASSY, Nylon

1 718A1013 Sheave ASSY, 3/4 Wire Rope... 6

2 1213-6 Zerk 90° ..................................... 6
3 718 0197 Spacer, Rope Sheave ............... 20

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
6 SHEAVE ASSEMBLY
Nylon
MODEL: T780 39
P/N 12261-475
PAGE 39.7
 1 2 3 4 1
721 0023 9
10 9
12 13
15
14
5 6 11
7 8 16

20

17 18 17

21

19

19
21, 22

23
REF PART NO. DESCRIPTION QTY

721 0023 Cylinder, Extend (Seabee)

222186 Seal Kit ~ SPEC. Soft

(Includes Items With *)

1 221766 WRing 9.000 8.750 1.000 BC.........................3

2 221767 Piston S 9.000 7.000 6.250 STL ....................1
3 221768 Seal Piston 9.000 Cap GT..............................1
4 221769 SHSS .375-16 .375 Cup PT ...........................4
5 221770 Snap Ring INT 7.375 .086T............................1
6 221771 Spacer S 7.040 7.750 27.750.........................1
7 222013 Rod Weldment................................................1
8 222012 Case Weldment..............................................1
9 221774 * ORing 446 9.00D 70N .250CS .......................2
10 221775 * Backup 446 9.000 1758 .................................1
11 221776 * WRing 7.250 7.000 1.000BC..........................3
12 221777 * Seal Rod 7.000R DP R407000 ......................1
13 221778 * UCup 7.000R .375CS .625 Z Seal .................1
14 221779 * UCB 7.000R .375CS .098 ..............................1
15 216247 Head Gland ....................................................1
16 221781 * Wiper 7.000 .375 .375 D ................................1
17 216737 * Backup 218 1.500 1.250 ................................2
18 216738 * ORing 218 1.5000D 70N .125CS ...................1
19 216233 Plug SAE 12 1.063-12 HH STL ......................2
20 216550 Plug SAE 6.563-18 SH STL ...........................2
21 221782 SHCS .750-10 4.500L ....................................12
22 221783 Washer Hardened Steel .750 .........................12
23 218866 Valve CBal A406-11C-A07.............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
126’ BOOM
Extend Cylinder
MODEL: T780 39
P/N 12261-475
PAGE 39.8
 718 0584

REF PART NO. DESCRIPTION QTY

718 0584 Hold Valve............................................ 1

NOTE: Internal parts not serviceable

See Page 25. for Hold Valve Plumbing

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
126’ BOOM
Hold Valve
MODEL: T780 39
P/N 12261-475
PAGE 39.9
 721 0028

23 5 4 2 3 1 24 17 18 16 15 21 22 10 11 6 25 7 8 26 14

721 0028

19 20 12 13 27

REF PART NO. DESCRIPTION QTY

721 0028 Cylinder, Hoist (Hampton)

222017 Seal Kit

(Includes Items with *)

1 222018 * O-Ring, 266 8.250 OD 70N .125CS .....1

2 222019 * Cover Seal ID -266 ...............................1
3 216726 SHSS .375-16 .500L w/ Nylok ..............2
4 218491 * Seal, Piston 10.000 Cap GT .................1
5 222020 * WRing 10.000 99.750 1.000 BC ID .....4
6 222021 * WRing 8.250 8.000 1.000 BC ID .........2
7 222022 * Seal, Rod 8.000R RS40800 .................1
8 222023 * UCup, 8.000R .375CS .625 DZ Del ......1
9 222187 * Wiper, 8.000R .375CS ..........................1
10 216798 * ORing, 448 10.000 OD 70N .250CS.....1
11 216811 * Backup 448 10.000 OD .250CS 1758 ..1
12 217104 Breather, .125NPT Filter Vent ..............1
13 222026 Zerk, .250 NPT STR .............................2
14 222027 SHCS, .250-20 2.000 Lg.......................2
15 216233 Plug, SAE 12 1.063-12 HH Stl ..............2
16 216003 Cover S 4 Bolt 2.50...............................1
17 216231 HHCS .500-20 .500 Gr2 .......................4
18 216229 O-Ring 141 2.50 OD 70N 0.94CS ........1
19 222028 Lockwasher Dished 1.000 OD .06T ......1
20 217105 HHCS, .375-16 .500 Gr5 ......................1
21 222029 Case Weldment ....................................1
22 222030 Rod Weldment ......................................1
23 222031 Piston ....................................................1
24 222032 Spacer ..................................................1
25 222033 Head Gland...........................................1
26 222024 Thread Ring ..........................................1
27 217093 Bushing 4.016 4.500 3.500 Brz ............4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
126’ BOOM
Hoist Cylinder
MODEL: T780 39
P/N 12261-475
PAGE 39.10
 1

REF PART NO. DESCRIPTION QTY

721A0358 (Rev A) Sheave Assembly, Cast Iron - 3/4”

1 718 0940 Sheave, Cast Iron..........................1

2 721 0282 Bushing, Sheave ...........................1
3 1213-3 Fitting, Grease, 45 Deg. ................1
4 721 0283 Washer, Bushing Flange ...............2
5 1203-228 Capscrew, .25C X .75....................8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 04-2006
126’ BOOM
Sheave
MODEL: T780 39
P/N 12261-475
PAGE 39.11
 17

A
33, 34, 21
24 26 25

20, 19, 9 27, 28, 29 3

39 43, 14
A 12, 3

36 18, 3
40, 44
45, 7, 38, 37
3, 2 8, 7, 6 5 1
SECTION A - A
32, 31, 30 14, 15, 16
13, 6 4

8, 6 23, 22, 35

9, 10, 11

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

720A0342 (Rev D) Offsettable Jib Assembly, 33’-57’

1 717F0543 Jib................................................... 1 24 709F7154 Bracket................................................. 1

2 707F8530 Pin .................................................. 4 25 718 0242 Pin........................................................ 1
3 1222-239 Pin, Cotter Hair............................... 13 26 718 0243 Pin........................................................ 1
4 718F0235 Stinger ............................................ 1 27 709 7296 Plate..................................................... 2
5 709F6690 Bracket ........................................... 1 28 709 7298 Shim..................................................... 10
6 1210-20 Washer, Lock 0.38 ......................... 16 29 709 7297 Shim..................................................... 2
7 1209-4 Washer, Plain 0.38 ......................... 9 30 718 0197 Spacer .................................................. 2
8 1200-61 Capscrew, 0.38UNC X 1.25 ........... 10 31 718A0226 Sheave................................................. 1
9 1213-11 Fitting, Grease................................ 4 32 1213-3 Zerk, Grease ........................................ 1
10 1217-349 Roller, Cam Ø1.50 X 0.88THK ....... 2 33 710 0052 Shim..................................................... 4
11 1205-91 Locknut, 0.62-18 ESNA.................. 2 34 707 8525 Plate..................................................... 2
12 707F8527 Pin .................................................. 1 35 1203-279 Capscrew 0.62 X 1.00.......................... 4
13 1200-67 Capscrew, 0.38 X 2.00 ................... 6 36 714F0335 Link ...................................................... 1
14 1205-45 Locknut, 0.38-16 ESNA.................. 5 37 1240-68 Clamp................................................... 7
15 718 0239 Shaft............................................... 1 38 1210-23 Washer, Lock 0.38 ............................... 5
16 1200-87 Capscrew, 0.38 X 5.00 ................... 1 39 709 7304 Wear Bar .............................................. 1
17 714F0336 Link................................................. 1 40 720 0541 Tube, 197”............................................ 1
18 709 7290 Pin .................................................. 4 41* 717A0691 Jib Stowage Assembly ......................... 1
19 1205-55 Locknut, 0.44-20 ESNA.................. 2 42* 708A0282 Anti-Two Block Assembly..................... 1
20 1217-49 Roller, Cam Ø1.00 X 0.62 THK ..... 2 43 1203-165 Flat SOC 0.38 X 1.25........................... 4
21 707 8788 Shim 16 GA.................................... 2 44 720 0542 Tube, 68”.............................................. 1
22 1210-32 Washer, Lock 0.62 ......................... 4 45 1200-57 Capscrew ............................................. 12
23 708 0260 Shim ............................................... 6

* ITEMS 41 & 42 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
OFFSETTABLE JIB ASSEMBLY
33’ - 57’
MODEL: T780 39A
P/N 12261-475
PAGE 39A.1
 17

A
4, 5, 6
3, 19

12 13, 14

A
9
18, 3
3, 2

SECTION A - A
1 8 16, 15, 14
22, 21, 20
7

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

720A0343 (Rev A) Offsettable Jib Assembly - 32’

1 717F0543 Jib .............................................. 1 15 718 0239 Shaft..................................................... 1

2 707F8530 Pin.............................................. 4 16 1200-87 Capscrew, 0.38UNC x 5.00 ................. 1
3 1222-239 Pin, Cotter Hair .......................... 10 17 714F0336 Link ...................................................... 1
4 1205-58 Nut, .50UNC .............................. 8 18 709 7290 Pin........................................................ 4
5 1210-26 Lockwasher, .50......................... 8 19 718 0243 Pin........................................................ 2
6 1242-133 Capscrew, .50UNC x 2.00 ......... 8 20 718 0197 Spacer.................................................. 4
7 718F0466 Stubhead ................................... 1 21 718A0226 Sheave................................................. 1
8 707 4058 Shim........................................... 8 22 1213-3 Zerk, Grease ........................................ 1
9 714F0335 Link ............................................ 1 23* 717A0691 Jib Stowage ASS’Y .............................. 1
10* 1240-68 Clamp, .50 ................................. 5 24* 708A0282 Anti-Two Block ASSY .......................... 1
11* 1200-57 Capscrew, 0.38 x 0.75 ............... 5 25* 1209-4 Washer, Plain, 0.38.............................. 5
12 709 7304 Wear Bar.................................... 1 26* 1210-20 Lockwasher, 0.38................................. 5
13 1203-144 Flat SOC, HD, .38 x .75 ............. 4
14 1205-45 Locknut, 0.38-16 ESNA ............. 5

* ITEMS 10, 11, 23, 24, 25 & 26 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
OFFSETTABLE JIB ASSEMBLY
32’
MODEL: T780 39A
P/N 12261-475
PAGE 39A.2
 A A D D

34, 32, 2, 1 B

12, 13

11, 10

7, 8

SECTION B - B
B
DETAIL C 14, 3, 2

32, 34, 4 VIEW A - A

24

22

25
27
26
DETAIL C

SEE PAGE 39A.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

JIB STOWAGE ASSEMBLY MODEL: T780 39A

P/N 12261-475
PAGE 39A.3
 30, 3, 2 15, 16 17
E
18

20, 19, 9, 8

32, 4, 34, 2

E
VIEW D - D 10
8, 9, 31, 33
33, 13, 21 34, 32, 4
23
SECTION E - E

SEE PAGE 39A.3

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
 
717A0691 (Rev D) Jib Stowage Assembly

1 709 7360 Capscrew, 0.50UNCX12.50....... 1 18 709F7377 Bracket....................................... 1

2 334 2205 Washer 0.50 Hardened.............. 19 19 709F7327 Bracket....................................... 1
3 1205-67 Locknut, 0.50UNC ..................... 8 20 708 2742 Rod, U-Bolt........................................... 2
4 709 7359 Capscrew,0.50UNCX5.50.......... 3 21 071 410 16 Capscrew, M10X20 .............................. 2
5 709F7316 Bracket, Jib ................................ 1 22 1222-202 Tie, Plastic............................................ 2
6 709 7384 Wear Pad................................... 1 23 717F0688 Bracket ................................................. 1
7 1203-165 Capscrew,Flat HX SOC HD ....... 1 24 371 0101 Compression Spring............................. 1
8 1205-45 Locknut, 0.38UNC ..................... 7 25 1208-7 Machinery Bushing............................... 2
9 1209-63 Washer, 0.38 Hardened ............. 8 26 1227-258 Roll Pin 0.25X1.75 ............................... 1
10 709 1564 Wear Pad................................... 2 27 712F0215 Handle.................................................. 1
11 709 7386 Spacer........................................ 4 28* 1222-364 Snap..................................................... 1
12 071 410 24 Capscrew, M10X25.................... 3 29* 12178-1 Rope..................................................... 216
13 1210-23 Lockwasher, 0.44....................... 5 30 1200-104 Capscrew .50UNC X 2.00 .................... 4
14 1200-102 Capscrew,.50UNCX1.75............ 4 31 1200-83 Capscrew 0.38 X 4.00 .......................... 2
15 709 7358 Capscrew, 0.62UNCX6.50......... 2 32 1205-58 Nut, HEX .............................................. 9
16 1205-80 Nut, 0.62UNC ............................ 2 33 1209-4 Washer, Flat ......................................... 6
17 709 7342 Bar ............................................. 1 34 1210-26 Washer, Lock........................................ 5

* ITEMS 28 & 29 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011

JIB STOWAGE ASSEMBLY MODEL: T780 39A

P/N 12261-475
PAGE 39A.4
 5

6, 4, 2

6, 4, 2, 1

6, 4, 2, 1

SEE PAGE 39A.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ANTI-TWO BLOCK
Jib
MODEL: T780 39A
P/N 12261-475
PAGE 39A.5
 SEE PAGE 39A.5
REF PART NO. DESCRIPTION QTY

708A0282 (Rev M) Anti-Two Block Assembly,
33’-57’ Jib

1 708 0272 Plug ............................................... 2

2 708 0271 Receptacle..................................... 3
3 T116674 Two Conductor Cable .................... 624
4 1210-7 Washer, Lock #10 .......................... 12
5 709 7821 Switch ............................................ 1
6 311 1637 Capscrew 10-32 X .50 ................... 12

708A0282-3 (Rev M) Anti-Two Block Assembly,

32’, 36’, 49’ Jib
(Special Sales Not Shown)

1 708 0272 Plug ............................................... 2

2 708 0271 Receptacle..................................... 5
3 T116674 Two Conductor Cable .................... 672
4 1210-7 Washer, Lock #10 .......................... 20
5 709 7821 Switch ............................................ 1
6 311 1637 Capscrew 10-32 X .50 ................... 20

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 01-2011
ANTI-TWO BLOCK
Jib
MODEL: T780 39A
P/N 12261-475
PAGE 39A.6
 REF PART NO. DESCRIPTION QTY

Winch Motor Sub-Assembly

88 218751 Hydraulic Motor.....................................1

89 218752 Brake Valve...........................................1
90 215521 Manifold ................................................1
91 218753 O-Ring...................................................1
92 215522 O-Ring...................................................1
93 215523 Capscrew (7/16 NC X 1-1/2 Soc Hd G8)4
94 218754 Capscrew (7/16 NC X 3-3/4 Soc Hd G8)4
97 215526 Elbow, 45 degree ..................................2
99 215527 Adapter .................................................2
100 218755 Swivel Tee.............................................1
101 218756 Plug.......................................................1
104 218757 Hose Assembly .....................................2
110 218783 Reducer, ORB.......................................1
111 218713 Washer, Thredseal................................1
112 218644 Rotation Sensor ....................................1
113 218784 Jam Nut (3/8 Z) .....................................1
114 216131 Lockwasher (5/8 Z) ...............................2
115 218781 Capscrew (5/8 NC X 1-3/4 G8 Z)..........2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

WINCH MOTOR MODEL: T780 40

P/N 12261-475
PAGE 40.1
 SEE PAGE 40.3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

WINCH ASSEMBLY MODEL: T780 40

P/N 12261-475
PAGE 40.2
 SEE PAGE 40.2

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

720 0408 Winch, PD17

1 218758 Brake Cylinder ...................................... 1 38 218214 Thrust Washer ......................................1

2 215419 Seal ...................................................... 1 39 218773 Tie Bar ..................................................2
3 215420 Pressure Plate ...................................... 1 40 218774 Capscrew (1/2 NC X 1-3/4 G8 Z)..........12
4 215421 Piston Backup Ring .............................. 1 41 215470 Lockwasher (1/2) ..................................12
5 215422 Spring ................................................... 12 42 215454 Capscrew (1/2 NC X 1-1/2 G8) .............4
6 215423 Brake Disc, Friction .............................. 7 43 218217 Thrust Washer ......................................1
7 215424 Brake Disc, Steel .................................. 8 44 218654 Sight Gauge ..........................................1
10 215759 Primary Planet Carrier .......................... 1 45 215457 Plug, O-Ring Flush................................1
11 215760 Primary Planet Gear ............................. 3 46 215458 Vent Plug ..............................................1
12 218761 Primary Planet Gear Shaft.................... 3 47 215459 O-Ring ..................................................1
13 218762 Roller Bearing....................................... 3 48 215460 Backup-Ring .........................................1
14 215429 Thrust Washer ...................................... 6 49 NSS Outer Brake Race .................................1
15 215430 Spirol Pin .............................................. 3 50 NSS Inner Brake Race ..................................1
16 218209 Output Planet Carrier............................ 1 51 215463 Sprag Bearing .......................................2
17 218210 Output Planet Gear .............................. 3 52 215557 Sprag Bearing Retainer.........................1
18 218211 Output Planet Gear Shaft ..................... 3 53 215558 Snap Ring .............................................1
19 218213 Roller Bearing....................................... 6 54 NSS Sprag Clutch .........................................1
21 218212 Thrust Washer ...................................... 6 55 215560 Retaining Ring ......................................1
22 218763 Base ..................................................... 1 58 216131 Lockwasher (5/8 Z) ...............................8
23 218764 Bearing Support ................................... 1 69 218775 Bearing .................................................1
24 218765 Cable Drum (grooved) .......................... 1 70 218216 Spirol Pin...............................................3
25 218766 Drum Closure ....................................... 1 71 218776 Cable Wedge ........................................1
26 218767 Bearing ................................................. 1 74 218777 Support Sideplate .................................1
27 218768 Seal ...................................................... 1 75 218778 Motor Sideplate.....................................1
28 218769 O-Ring .................................................. 1 76 218779 Capscrew (5/8 NC X 2-1/2 G8) .............16
29 218770 Seal ...................................................... 1 77 218780 Washer (5/8) .........................................16
30 218215 Retaining Ring ...................................... 1 78 218781 Capscrew (5/8 NC X 1-3/4 G8 Z)..........8
31 218228 Thrust Washer ...................................... 1 99 218782 Spring Spacer .......................................1
32 218771 Motor Support....................................... 1 108 215465 O-Ring ..................................................1
33 215447 Retaining Ring ...................................... 1 138 218656 Nameplate ............................................1
34 218218 Output Sun Gear .................................. 1 139 218655 Drive Screw...........................................4
35 218772 Primary Sun Gear................................. 1 140 218657 Drive Screw...........................................2
36 215450 Spacer .................................................. 1 141 218658 Plate (Terex by PACCAR) .....................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

WINCH ASSEMBLY MODEL: T780 40

P/N 12261-475
PAGE 40.3
 REF. PART NO. DESCRIPTION QTY.

Tension Roller Assembly

1 218735 Roller.....................................................1
2 218736 Shaft, Roller ..........................................1
3 218205 Thrust Washer ......................................4
4 218737 Retaining Ring ......................................2
5 218738 Tension Roller Arm, Right .....................1
6 218739 Tension Roller Arm, Left........................1
7 218740 Pivot Pin................................................2
8 218741 Capscrew (3/8 NC X 1 G8 Z) ................12
9 218742 Lockwasher (3/8 Z) ...............................12
10 218743 Shim......................................................10
11 218744 Lever Arm .............................................2
12 218745 Rollpin ...................................................2
13 218746 Spring....................................................2
14 218747 Spring Bracket ......................................2
15 218748 Bushing .................................................2
16 218749 Spring Anchor .......................................2
17 217802 Lockwasher (5/16) ................................4
18 218750 Hex Nut (5/16 NC Z) .............................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
WINCH TENSION ROLLER
ASSEMBLY
MODEL: T780 40
P/N 12261-475
PAGE 40.4
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4074 Hook Block, 5 Sheave, 75 Ton

(Includes Items 1 Thru 40)

1 217849 Washer ................................................. 4 21 217863 Washer .................................................2

2 217850 Shv WC 15.6 x 3.75 ID x .75 TK........... 5 22 217862 Pin ........................................................1
3 215911 Bearing ................................................. 5 23 215337 Spirol.....................................................1
4 217851 Washer ................................................. 2 24 217861 Plate .....................................................2
5 217119 Safety Wire ........................................... 1 25 215287 Washer .................................................4
6 217852 Latch Kit, Installed ................................ 1 26 215329 Screw....................................................4
217855 Latch Kit, Replacement ........................ 1 27 215280 Nut ........................................................8
7 217125 Nut ........................................................ 2 28 217860 Tie-Bolt .................................................2
8 215898 Set Screw ............................................. 2 29 217859 Tie-Bolt .................................................2
9 217853 Spacer .................................................. 2 30 217858 Nameplate ............................................1
10 217854 Spacer .................................................. 4 31 217857 Caution Plate ........................................1
11 217110 Thrust Bearing ...................................... 1 32 215328 Caution Plate ........................................1
12 217111 Bearing Cover....................................... 1 33 217856 Pin ........................................................3
13 217112 Hook & Nut ........................................... 1 34 215327 3/8” Capscrew.......................................1
14 215304 Lube Fitting, 1/8”................................... 6 35 215301 S Hook ..................................................1
15 217118 Lockwasher .......................................... 2 36 215305 Screw....................................................3
16 217117 Screw.................................................... 2 37 215955 Screw....................................................14
17 217867 Guide .................................................... 1 38 215291 Chain ....................................................3
18 217866 Plate Group .......................................... 1 39 215303 Split Ring ..............................................3
19 217865 Housing ................................................ 1 40 215290 Pin, Quick Release ...............................3
20 217864 Guide .................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
HOOK BLOCK
5 Sheave / 75 Ton
MODEL: T780 44
P/N 12261-475
PAGE 44.1
 7

5 3
11 2

16

12 4

13

17
8 9
10
15
REF. PART NO. DESCRIPTION QTY.

410 4069 Overhaul Ball, 12 Ton, 419#, 3/4”

1 217138 Ball ....................................................... 1

2 215386 Washer................................................. 2
3 215387 Nut........................................................ 2
4 217139 Pin ........................................................ 1
5 215403 Spacer .................................................. 1
6 215396 Swivel................................................... 1
7 217140 Ring...................................................... 1
8 215397 Adapter Bar .......................................... 2
9 217141 Spacer .................................................. 1
10 215402 Eye Hook.............................................. 1
11 216955 Screw ................................................... 4
12 215388 Cotter Pin ............................................. 2
13 215398 Cotter Pin ............................................. 2
14 215399 Pin ........................................................ 1
15 215400 Nut........................................................ 2
16 217142 Nameplate............................................ 1
17 217143 Latch Kit ............................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
OVERHAUL BALL
#419 / 12 Ton / 3/4”
MODEL: T780 44
P/N 12261-475
PAGE 44.2
 CAUTION
1 !
UNDER NO CONDITION CAN ANY OTHER
SIZE, TYPE, OR LENGTH OF WIRE ROPE
BE USED ON THIS EQUIPMENT SINCE IT
CONSTITUTES A SAFETY HAZARD.
2

HOOK BLOCKS
Group 44

- WIRE ROPE -
6X19CLASS, I.P.S., I.W.R.C. REGULAR LAY PREFORMED

3/4” - 25.6 Tons Minimum Breaking Strength

- WIRE ROPE -
OPTIONAL
BRIDON - DYFORM 34LR 1960 ROTATION RESISTANT COMPACTED STRAND

3/4” - 34.51 Tons Minimum Breaking Strength

REF. PART NO. DESCRIPTION QTY.

718A0519 Cable, 3/4 x 600’ Rotation Resistant

718A0518 Cable, 3/4 x 600’ Regular Lay

1 12517-600 Rope, Wire ............................................. 1

12518-600 Rope, Wire ............................................. 1

2 1234-44 Wedge & Socket Assembly, 3/4”............ 1 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004

WIRE ROPE MODEL: T780 45

P/N 12261-475
PAGE 45.1
 11
12

13

VIEW A - A

1 10
9 8
A

4
2, 3
A

5
7
6

REF. PART.NO. DESCRIPTION QTY.

722A0007 (Rev A) AUX. Winch ASSY

1 720 0408 Winch, Braden ..............................1

2 1200-198 Capscrew, .75C X 3.25 .................8
3 1209-54 Washer, .75, H.T. ..........................8
4 12019-755 Adapter, 45DEG, -12 -16...............1
5 720 0236-38 Hose, -16 ......................................1
6 12019-733 Bulkhead Union, STR, -16 ............2
7 720 0236-38 Hose, -16 ......................................1
8 12019-787 Tee, Branch, -12 -10 -10 ...............1
9 MK212109-28 Hose, -10 ......................................1
10 12019-734 Adapter, STR, -12 -16 ...................1
11 376 1002 Adapter, 90DEG, -16 .....................2
12 720 0236-45 Hose, -16 ......................................2
13 718A0324 AUX. Sheave ASSY......................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

AUXILIARY WINCH MODEL: T780 50

P/N 12261-475 Winch
PAGE 50.1
 10
8 9
12, 13, 14, 15

6, 7 1
16, 17

5
3 4
4
REF. PART.NO. DESCRIPTION QTY.

718A0324 (Rev A) Auxiliary Sheave Assembly

(Includes Items 1 thru 7)

1 718F2078 Bracket..........................................1
2 718A0226 Sheave 3/4 Wire Rope..................1
3 718 0323 Pin.................................................1
4 1222-239 Hair Pin Cotter ..............................2
5 718 0239 Shaft..............................................1
6 1200-87 Capscrew, 3/8-16 x 5.00 ...............1
7 1205-45 Locknut, 3/8-16 ESNA ..................1
8 1242-111 .75NCx3.00 Grade 8 .....................4
9 1209-54 .75 Hardened Washer...................12
10 1205-102 .75 Locknut ...................................4
11* 706A8816 Anti-Two, AUX. Sheave ................1
12 MK765 Clamp............................................5
13 1200-309 Capscrew 1/4 x 1/2 .......................5
14 1210-14 Lock Washer, 1/4 ..........................5
15 1209-1 Washer, 3/8...................................5
16 1210-7 Split Lock Washer, 10 ...................4
17 1202-29 Screw M5 x 16 ..............................4

* ITEM 11 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

AUXILIARY BOOM HEAD SHEAVE MODEL: T780 50

P/N 12261-475
PAGE 50.2
 3

REF. PART NO. DESCRIPTION QTY

706A8816 Anti-Two, Aux. Sheave

1 709 7821 Switch................................................... 1

2 717 0882 CounterweighT W/ Chain ..................... 1
3 MK765 Clamp................................................... Ref
1200-309 Capscrew, 1/4-20 x 1/2 G5................... Ref
1209-44 Flatwasher, 1/4..................................... Ref
1210-14 Lockwasher, 1/4 ................................... Ref
4 706 8189 Plate ..................................................... 1
2 708 0271 Receptacle ........................................... 1
708 0272 Plug ...................................................... 1
1210-7 Lockwasher .......................................... 4
1202-29 Slotted Cheese Head Screw ................ 4
708 2982 VCI-Pad, 1 x 1...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

ANTI-TWO MODEL: T780 50

P/N 12261-475 Aux Sheave PAGE 50.3
 10 2 7 3

8 6 5 4
21

20
11
12
19
22
10 7
13 17

13 14 15 16 18 9 1

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

722A0103 Boom Dolly Assembly

Page 50.5 Boom Dolly Hyd Assembly

Page 50.6 Light Bar Assembly

718 0905 Boom Dolly

(Includes Items 1 Through 22)

1 219255 Mud Flap, 24” x 32” .............................. 2 15 219269 Webb Wheel Decal .............................. 1
2 219256 Function Holder .................................... 1 16 219270 Brake Lining Decal ............................... 1
3 219257 Decal, Connection Procedure .............. 1 17 219271 Suspension Decal, (Torque Spec)........ 1
4 219258 Control Decal........................................ 1 219272 Suspension Decal, (Safety & Insp.) ..... 1
5 219259 12 Volt System Decal ........................... 1 18 219273 11R22.5 Dunlop Tires........................... 8
6 219260 Supply Decal ........................................ 1 219274 Wheels (Alum. Mach Finish - Inside) ... 4
7 219261 7-Way Receptacle ................................ 2 219275 Wheels (Alum. Polish Finish - Outside . 4
8 219262 Ladder, Step ......................................... 1 Page 50.7 Hendrickson Suspension - 71 1/2” ....... 2
9 219263 Decal, Nelson ....................................... 1 19 219277 Air Control Valve Plate ......................... 1
10 219264 Air Locking Pin Decal ........................... 1 20 219278 Pinch Point Decal................................. 2
11 219265 Warning, Hands and Fingers................ 2 21 219279 Boom Ear Assesmbly - Long................ 2
12 219266 Rocker Asssembly................................ 1 219280 Boom Ear Assembly - Short................. 2
13 219267 Bulkhead Fitting.................................... 1 22 219281 Tower Assembly ................................... 1
14 219268 Registration Holder............................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011

BOOM DOLLY MODEL: T780 50

P/N 12261-475
PAGE 50.4
 7

5, 6
9
2
11 12 13 11
1

10 8 6, 5 4 3

REF PART NO. DESCRIPTION QTY

718A0716 (Rev B) Boom Dolly Hyd Assembly

1 718 0717-60 Hose............................................. 1

2 709 5012-38 Hose............................................. 1
3 1219-714 Tee, Run....................................... 1
4 717 0837 Disconnect, Coupler..................... 2
5 717 1250 Dust Plug & Cap........................... 2
6 717 0838 Disconnect, Nipple ....................... 2
7 1219-389 Adapter......................................... 1
8 12019-713 Adapter......................................... 1
9 12019-292 Adapter......................................... 1
10 12019-714 Tee, Run....................................... 1
11 12019-704 Adapter......................................... 2
12 12019-716 Tee, Branch .................................. 1
13 12019-715 Tee, Run....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
BOOM DOLLY
Hydraulic Assembly
MODEL: T780 50
P/N 12261-475
PAGE 50.5
 8

REF PART NO. DESCRIPTION QTY

718A0729 Light Bar Assembly

1 1223-926 Connector, 7 Pin ...................................1

2 1223-866 Grommet...............................................2
3 1223-864 Tail Light, Red .......................................2
4 718 0139 Pin, Sheave ..........................................Ref
5 718F0730 Weldment, Light Bar .............................1
6 1210-17 Lockwasher, 5/16”.................................2
7 1205-25 Nut, 5/16-18NC.....................................2
8 1200-29 Bolt, 5/16-18NC x .75 ...........................2
9 1223-969 Coiled, Cord, 19’ ...................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 11-2005
BOOM DOLLY
Light Bar
MODEL: T780 50
P/N 12261-475
PAGE 50.6
 8

7
5

11
10
3
14

2 4

13
9

15

14

12
1

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

219276 Hendrickson Suspension - 71 1/2”

1 NSS Axle / Beam Weldment......................... - 9 219292 Collar, Alignment - Eccentric ................ 2

2 219281 Frame Bracket (Roadside) ................... 1 10 219293 Collar, Alignment - Concentric.............. 2
219285 Frame Bracket (Curbside) .................... 1 11 219294 Pivot Bolt Kit......................................... 2
3 219286 Frame Bracket Channel ....................... 1 219295 Pivot Bushing Kit .................................. 2
4 219827 Air Spring.............................................. 2 12 219296 Spacers, Bushing Tube ........................ 4
5 219288 Air Spring Mounting Plate..................... 2 219297 Spacer Kit, Bushing.............................. 2
6 219289 Spacer, Plastic 1 1/8”............................ 2 13 219298 Absorber, Shock................................... 2
7 219290 Spacer Assembly, Air Spring ................ 2 219302 Strap Kit, Shock.................................... 2
8 219291 Mounting Kit, Air Spring........................ 2 14 219299 Bolt Kit, Shock Absorber ...................... 2
15 219300 Shock Spacer Assembly ...................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 11-2005
BOOM DOLLY
Suspension
MODEL: T780 50
P/N 12261-475
PAGE 50.7
 1

2
7 3
4

6
5

4
3
2
1

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

219311 Brake Shoe Kit ..................................... 1 219313 Brake Major Overhaul Kit ..................... 1

1 NSS Brake Shoe .......................................... 2 1 NSS Brake Shoe .......................................... 2

2 NSS Return Spring Pin................................. 2 2 NSS Return Spring Pin ................................. 2
3 NSS Brake Shoe Roller................................ 2 3 NSS Brake Shoe Roller ................................ 2
4 NSS Roller Retainer ..................................... 2 4 NSS Roller Retainer ..................................... 2
5 NSS Anchor Pin............................................ 2
6 NSS Anchor Pin Bushing.............................. 2
219312 Brake Minor Overhaul Kit ..................... 1 7 NSS Brake Return Spring............................. 1
8 NSS Brake Retaining Spring ........................ 2
2 NSS Return Spring Pin................................. 2
3 NSS Brake Shoe Roller................................ 2
4 NSS Roller Retainer ..................................... 2
5 NSS Anchor Pin ........................................... 2
6 NSS Anchor Pin Bushing ............................. 2
7 NSS Brake Retaining Spring ........................ 2
8 NSS Brake Return Spring............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 11-2005
BOOM DOLLY
Suspension
MODEL: T780 50
P/N 12261-475
PAGE 50.8
 7
6

10

2 Alternate D-Plate Assembly

1
REF. PART NO. DESCRIPTION QTY

1 219305 S-Cam. Left Hand 28 Spline .................1

219306 S-Cam, Right Hand 28 Spline ...............1
2 219307 Cam Tube Replacement Kit..................2
8 219309 Slack Adjuster Kit..................................2
9 219310 Brake Chamber.....................................2
10 219316 Clamp On Dust Shield ..........................1

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

219314 Axle S-Cam Major Overhaul Kit 219315 Wheel S-Cam Major Overhaul Kit

3 NSS Outer Cam Washer .............................. 2 3 NSS Outer Cam Washer .............................. 1
4 NSS S-Cam Journal Washer ........................ 4 4 NSS S-Cam Journal Washer ........................ 2
5 NSS Retaining Ring...................................... 2 5 NSS Retaining Ring...................................... 1
6 NSS Spline Inner Washer ............................. 6 6 NSS Spline Inner Washer ............................. 3
7 NSS Spline Retaining Ring ........................... 2 7 NSS Spline Retaining Ring........................... 1
11* NSS Spider Seal ........................................... 4 11* NSS Spider Seal........................................... 4
12* NSS Spider Cam Shaft Bushing ................... 2 12* NSS Spider Cam Shaft Bushing ................... 2
13* NSS Spider Camshft Bushing....................... 2 13* NSS Spider Camshft Bushing....................... 2
14* NSS Roller Retainer ..................................... 2 14* NSS Roller Retainer ..................................... 2
* ITEMS ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 11-2005
BOOM DOLLY
Suspension
MODEL: T780 50
P/N 12261-475
PAGE 50.9
 1

REF. PART.NO. DESCRIPTION QTY.

T107350 Computer, RCI 510

1 717 0776 System Chip [Generic - Not Programmed]......... 1

2 --- Fuse, 10 Amp - Standard Auto ........................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 02-2011
GREER RCI 510
Computer
MODEL:T780 52
P/N 12261-475
PAGE 52.1
 7 3
1B 1

1A

REF. PART.NO. DESCRIPTION QTY.

718 0538 Reeling Drum, RCI 510, 138’

1 216651 Base Plate Assembly ......................................... 1

1A 216652 Potentiometer, Extension ................................... 1
1B 216946 Potentiometer, Angle.......................................... -
2 216653 Slip Ring............................................................. 1
3 216654 O-Ring................................................................ 1
4 216655 Cover Assembly ................................................. 1
5 216656 Screw ................................................................. 12
6 216657 Cable, Tail .......................................................... 1
7 217164 Ext. Cable Assembly .......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2004
GREER RCI 510
Reel
MODEL:T780 52
P/N 12261-475
PAGE 52.2
 3, 8, 11

C C
D

C C
D
26

21, 22, 6, 12
32 10, 7
18

B B B

B B B
E
21, 22, 6, 12 E
2
35, 5
24
30
37, 38, 39
28
36, 38, 39

3, 8, 11, 16

A A
15, 14, 13

SECTION B-B

34

30

SEE PAGE 52.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 05-2012

RCL ASSEMBLY MODEL:T780 52

P/N 12261-475
PAGE 52.3
 1, 10, 7
3, 8, 11 40
31 19
20

27
SECTION D-D
VIEW A-A

25

3, 8, 11
20

23
SECTION C-C
17

29
VIEW E-E

SEE PAGE 52.3

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T118470 (Rev B) RCL Assembly

1 SHF-250C750-25 Capscrew, 0.25UNC X 0.75.......... 3 21 708 0271 Recepticle ..................................... 2

2 T116674 Cable ............................................ 24 22 708 0272 Plug ............................................... 2
3 SHF-375C750-25 Capscrew, 0.38UNC X 0.75.......... 10 23 709 7820 Bracket .......................................... 2
4* SHF-500C750-25 Capscrew, 0.50UNC X 0.75.......... 2 24 714 0621 Switch ........................................... 1
5 1240-10 Clip................................................ 1 25 722 0031-103 Hose.............................................. 1
6 1202-29 Screw, Slotted Cheese ................. 8 26 717 0778 Reel............................................... 1
7 N04-250C000-25 Nut, HEX, 0.25.............................. 7 27 717 0808 Bracket .......................................... 1
8 WAW-37WX000-20 Washer, Flat, 0.38......................... 10 28 717 0882 Counterweight W/Chain Assy ....... 1
29 717 1198 Fuse, Velocity................................ 1
9* W07-500X000-20 Washer, Lock, 0.50 ....................... 2
30 T110726 Harness, RCL................................ 1
10 W07-250X000-20 Washer, Lock, 0.25 ....................... 7 31 T122027 Display, RCL ................................. 1
11 W07-375X000-20 Washer, Lock, 0.38 ....................... 10 32 T118461 Computer, RCL ............................ 1
12 W08-190X000-Y2 Washer, Lock, #10 ........................ 8 33* 1222-184 Plastic Tie...................................... 3
13 1212-48 Rivet, POP .................................... 1 34 T118425 Horn Assembly, RCL..................... 1
14 12186-1 Chain ............................................ 40 35 1211-8 Drive Screw................................... 1
15 1222-258 Connector ..................................... 1 36 200B2007-59 Clamp............................................ 1
16 1240-68 Clamp, Hose 1/2 ........................... 3 37 200B2007-6 Clamp............................................ 1
17 718 0677-123 Hose ............................................. 1 38 W07-312X000-20 Washer, Lock ................................ 2
39 N04-312C000-25 Nut, HEX, .31 ................................ 2
18 206F4255 Tube.............................................. 1
40 T122075 Mounting Plate .............................. 1
19 442 6316 Grommet....................................... 1
20 707A4669 Guide, Roller................................. 3

*ITEMS 4, 9, 33 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 05-2012

RCL ASSEMBLY MODEL:T780 52

P/N 12261-475
PAGE 52.4
 FILTER KIT

CUMMINS ISX15 DOMESTIC

Filter Description Terex Service No.

Oil Filter-Engine 222680

Fuel Filter (Primary Press Side) 222681

Fuel Filter (Secondary Suction Side) T103590

Crankcase Breather Element 222682

Aftertreatment DEF Dosing Unit Filter 222679

Air Safety 219906

Air Service 219897

Transmission Oil Filter (AUTO-Allison) 219905

CUMMINS QSX15 EXPORT

Filter Description Terex Service No.

Oil Filter-Engine 222665

Fuel Filter (Primary Press Side) 222664

Fuel Filter (Secondary Suction Side) T103590

Crankcase Breather Element -

Aftertreatment DEF Dosing Unit Filter -

Air Safety 219906

Air Service 219897

SEE PAGE 54.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012

FILTER SPECIFICATIONS MODEL: T780 54

P/N 12261-475
PAGE 54.1
 SEE PAGE 54.1

Detroit Diesel 60 SERIES EXPORT

FILTER KIT 216699

(Includes all items below)

FUEL PRE FILTER 219317

FUEL PRIMARY FILTER 219949

ENGINE OIL FILTER 218624

AIR CLEANER SAFETY ELEMENT 216687

AIR FILTER 219950

TRANSMISSION (AUTO-Allison) 219905

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012

FILTER SPECIFICATIONS MODEL: T780 54

P/N 12261-475
PAGE 54.2
 RECOMMENDED SPARE PARTS

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

1 217190 Fuel Tank Cap ......................................1 54 1223-1021 Bulbs ....................................................4

2 717 1165 Fuel Filter .............................................1 55 1223-885 Dimmer Switch .....................................1
3 219317 Fuel Pre Filter.......................................4 56 1223-858 Ignition Switch ......................................2
4 216687 Air Cleaner Safety Element ..................4 57 12019-731 Air Switch .............................................1
5 217235 Jack Cylinder Seal Kit ..........................2 58 4450 0006 Alarm ....................................................1
6 217239 Thermal Valve ......................................2 59 1223-380 Low Air Buzzer .....................................1
7 217237 Check Valve .........................................2 60 1245-185 Light Kit ................................................2
8 216993 Extend Cyl. Seal Kit..............................2 61 1245-193 Tach/hourmeter ....................................1
9 216576 Front Air Bag ........................................2 62 1245-199 Speedometer/odometer........................1
10 A29309 Section Seal Kit ....................................4 63 1223-1050 Engine Stop Switch ..............................1
11 02441 6834 Proximity Switch ...................................1 64 1223-1029 Wiper Switch ........................................2
12 1245-186 Fuel Sender..........................................2 65 717 1191 Heat Switch ..........................................1
13 216309 Cross & Bearing Kit ..............................2 66 216977 20 Amp Breaker ...................................2
14 217060 Journal Cross Assembly.......................1 67 216980 10 Amp Breaker ...................................5
15 215266 Cartridge Kit .........................................2 68 216978 15 Amp Breaker ...................................6
16 1214-146 Steering Pivot Bearing..........................1 69 219956 30 Amp Breaker ...................................2
17 1218-299 Steering Pivot Seal ...............................1 70 219190 5 Amp Breaker .....................................1
18 217222 Switch...................................................1 71 1223-1046 Daytme Running Light..........................1
19 717F0313 Pin ........................................................2 72 1223-1011 Headlights Switch.................................1
20 1222-352 Snap Pin...............................................2 73 714A1432 B/u Alarm..............................................1
21 218670 Small Rear Air Bag...............................2 74 1246-2 Solenoid Switch....................................1
22 218671 Large Rear Air Bag...............................2 75 1246-18 Relay ....................................................1
23 708 6449 Hydraulic Filter .....................................6 76 2146-13 Relay ....................................................1
24 1245-62 Bubble Level.........................................1 77 216744 Front Wiper Motor Assembly................1
25 217066 Coil .....................................................1 78 216745 Front Ops. Wiper Blade........................2
26 217073 Swivel Seal Kit......................................1 79 216940 Carrier Wiper Blade..............................2
27 216617 Axle Strap .............................................4 80 718A0226 Nylon Sheave Assembly ......................4
28 216877 Mirror ....................................................1 81 218866 Boom Extend Cyl. C/b Valve ................1
29 216876 Mirror ....................................................1 82 718 0584 Boom Hold Valve..................................1
30 216435 Ops. Door Latch ...................................1 83 219143 B.h. Cylinder Seal Kit ...........................1
31 216796 Front Windshield Asssembly ................1 84 714 0621 A2b Switch ...........................................2
32 216801 Top Hatch Replacement .......................1 85 12513-4 Operator Info Cassette .........................1
33 216920 Gas Spring............................................2 86 216652 Extension Potentiometer ......................1
34 216919 Ball Stud ...............................................4 87 216946 Angle Potentiometer.............................1
35 216484 Carrier Windshield................................1 88 217164 Ext. Cable Assembly ............................2
36 216467 Carrier Release ....................................1 89 218624 Engine Oil Filter....................................4
37 216453 Carrier Door Lock .................................1 90 219978 Thumper Solenoid ................................2
38 216452 Carrier Door Latch Rod ........................1 91 218644 Winch Proximity Sensor .......................1
39 219080 Paddle Latch ........................................1 92 222680 Oil Filter-Engine ...................................
40 219057 Latch.....................................................1 93 222681 Fuel Filter (Primary Press Side) ..........
41 219056 Push Button Handle .............................1 94 T103590 Fuel Filter (Secondary Suction Side) ...
42 217793 Switch...................................................2 95 222682 Crankcase Breather Element ..............
43 719 0403 Throttle Cable.......................................1 96 222679 Aftertreatment DEF Dosing Unit Filter .
44 1291-184 Swing Brake Cable...............................1 97 219906 Air Safety..............................................
45 714A1471 Swing Lock Switch ...............................1 98 219897 Air Service ............................................
46 714 0810 Carrier Foot Pedal ................................1 99 219905 Transmission Oil Filter (AUTO-Allison).
47 708 8352 Mirror ....................................................1 100 222665 Oil Filter-Engine....................................
48 1233-998 Upper Outrigger Switch ........................4 101 222664 Fuel Filter (Primary Press Side) ..........
49 1223-997 Upper Outrigger Switch ........................4 102 Crankcase Breather Element ...............
50 1245-197 Upper Fuel Gauge................................1 103 Aftertreatment DEF Dosing Unit Filter..
51 1245-195 Upper Oil Press Gauge ........................1 104 216699 Filter Kit ................................................
52 1245-194 Upper Water Temp. Gauge ..................1 105 219949 Fuel Primary Filter ................................
53 719 0201 Swing Lock Switch ...............................1 106 219950 Air Filter ................................................

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2012
RECOMMENDED SPARE PARTS
LIST
MODEL: T780 55
P/N 12261-475
PAGE 55.1