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KSPC Industrial Valve Solutions

KSPC has been producing industrial valves in Korea since 1991, focusing on safety devices for storage tanks. Through research and development, KSPC has won numerous certifications and patents for its valves. The document provides an overview of KSPC, its vision of prioritizing safety and the environment, and catalogs of its various valve products like pressure vacuum relief valves, flame arresters, and emergency relief valves. It also includes descriptions of how these valves operate and guidelines for sizing calculations.

Uploaded by

Thomas William
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Available Formats
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0% found this document useful (0 votes)
270 views20 pages

KSPC Industrial Valve Solutions

KSPC has been producing industrial valves in Korea since 1991, focusing on safety devices for storage tanks. Through research and development, KSPC has won numerous certifications and patents for its valves. The document provides an overview of KSPC, its vision of prioritizing safety and the environment, and catalogs of its various valve products like pressure vacuum relief valves, flame arresters, and emergency relief valves. It also includes descriptions of how these valves operate and guidelines for sizing calculations.

Uploaded by

Thomas William
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

www.ikspc.

com
COMPANY
OVERVIEW
Since its foundation in 1991 at Republic of Korea, KSPC has been developing industrial valves. Appointed as the Domestic-Product Development
Enterprise for Tank Safety Valve, KSPC produces safety devices for flammable and nonflammable storage tanks by focusing on industrial valves.

Since then, KSPC’s own Research Institute of Technology was established and its FMRC factory was approved in 1996, which serves as a momentum
for KSPC to gain recognition on its product reliability and competitiveness. Supplying high-quality systems optimized for various fields such as
petrochemical refinery, chemical treatment plant and natural gas supply line, KSPC also guarantees the maintenance of systems after delivery.

Through continuous research and development, KSPC has won many domestic and overseas certifications and patents, such as ATEX certification,
ISO9001, ISO 14001, KFI, achieving recognition on the performance of its products. Having established quality goals that meets the requirements of
ISO, KSPC concentrates on the improvement of its effectiveness and efficiency, standardizes process quality control, employees experts and enhances
company-wide quality education for achieving systematic quality control.

10
2
OVERVIEW

K.S.P.C
VISION & MOTTO
VISION Safety is the first and most important. Think about Environment

Truly think Truly make


Truly think
MOTTO and consider eco-friendly
safe world
customers. products.

QUICK ACCESS TO ITEM


CATALOGS IN QR CODES

PRESSURE VACUUM RELIEF VALVE ···························

FLAME ARRESTER ·································································

EMERGENCY RELIEF VALVE·············································

GAUGE HATCH COVER ·······················································

NITROGEN BLANKETING VALVE ····································

Quick access to KSPC website in QR code ···············


www.ikspc.com

Quick access to valve operating video


in QR code ·······················································································

3
CONTENTS
Pressure vacuum relief Valve ····································································· 05

Valve operation & sizing calculation ······················································· 06

Flame arrester ··································································································· 10

Flame arrester operation & selection ···················································· 11

Emergency relief valve ·················································································· 14

Emergency relief valve operation & calculation ································ 15

Nitrogen blanketing valve ··········································································· 17

Gauge hatch cover / Slot dipping devices / Air release valve ········· 18

Rupture disc ········································································································· 19

4
PRESSURE VACUUM RELIEF VALVE

PRESSURE VACUUM
RELIEF VALVE

Disc Assembly

Internal Structure

Model | KSBB/BS type

Pressure Vacuum Relief Valve is designed to protect low pressure


storage tanks from excessive pressure or vacuum created by thermal expansion
(and contraction) and product movement into(out of) the tank and at the same time
minimizing costly product evaporation/loss.

WEIGHT LOADED MODEL ±20 mmW.C ~ +700/-430 mmW.C


SETTING PRESSURE
SPRING LOADED MODEL +700/-430 mmW.C~ ±9,000 mmW.C

DN 50 ~ DN 350 with ASME 150# flanges


SIZE RANGE (different connections available on request)

Aluminum, Carbon Steel, 304 Stainless Steel and 316 Stainless


BODY MATERIAL Steel with various trims
(different materials available on request)

RULES & CERT. API 2000, ATEX

5
VALVE OPERATION
& SIZING CALCULATION
A. VALVE OPERATION
According to API 2000 code, the Pressure vacuum relief valve WHEN TANK IS UNLOADING PHENOMENA AND THE
are designed, manufactured and tested. The Pressure Vacuum PRESSURE is above the setting(operational fixing pressure),
Relief Valves are used on liquid storage Tanks which designed the Pressure Vacuum Relief Valves operates automatically to
by API 520/API 650 and Others process vessels or systems to protect the storage tank from the deflation or malformation.
prevent structural damage due to excess internal pressure or
The weight loaded type models are designed to provide tank
vacuum.
protections for both pressure and/or vacuum of set point to
This valve has functions to intake the air under constant max 75/-43 mbarg.
pressure during unloading and rising Temperature, and to dis-
Over 75/-43 mbarg set point till 900/-900 mbarg, consider
charge the overpressure generated during pouring the liquid
to be installed spring loaded type. Safety relief valve is not
and falling Temperature on storage tank. This is the safe valve
used in controlling the extra setting of pressure and consider
to control the deflation(vacuum) and inflation(pressure) of
Emergency vent for External fire and Rupture case.
several storage tanks.
The set point of Pressure vacuum relief valve is fixed by the
customer's order or Project’s Specification. but it is designed
THE EFFECT OF ENERGY REDUCTION In to adjust the pressure / vacuum setting in case. The way of
case of gasoline, to minimize the natural change adds additional counter weight for Weight loaded
evaporation of stores saves 98m3 per type. The way of change for spring loaded as follow,
The function of prevention year. (Based on the tank diameter:
of natural evaporation of fluids 30.4m x tank capacity 8690m) To increase the setting pressure turns the press. adjusting
screw clockwise. To decrease the setting pressure turns the
press. adjusting screw counter-clockwise. Before change set
point of disc A’ssy, should be consulting the factory or our
THE EFFECT OF PREVENTION OF
local representative.
EXPLORATION With the exception of
influx and efflux of stores, it is Kept
always closed to prevent the diffusion
The function of protection
of over-pressure of exploration into tank.

THE EFFECT OF PREVENTION OF


CORROSION (The effect of extension
of life). To keep the stabilization of
constant gas pressure generated
Loading condition Unloading condition
pressure generated inside tank,
The function of protection prevents inside of the tank from corr-
of under pressure osion by the temperature of gas.

6
PRESSURE VACUUM RELIEF VALVE

B. VALVE SIZING CALCULATION


◎ Required Inbreathing and Out-breathing capacity for your - Thermal effect (section 3.3.2.3.2 in API 2000 7th)
applications should be determined by using API2000 standard.
B-1 Total Out-breathing caused by liquid movement and vaporization
: is a factor that depends on vapour pressure, average storage temperature and latitude.
- Liquid movement (section 3.3.2.2.1 in API 2000 7th)
C-factor for various conditions
Vapour pressure
Average storage temperature, °C
Latitude
: Out-breathing volumetric flow rate (Nm3/h of air) at the actual pressure Higher than hexane, or
Hexane or similar
and temperature conditions of the tank vapor space with a vapour unknown
pressure equal to or less than 5.0 kPa. <25 ≥25 <25 ≥25
Below 42° 4 6.5 6.5 6.5
: Maximum volumetric filling rate (Nm3/h) of nonvolatile liquids. Between 42° and 58° 3 5 5 5
Above 58° 2.5 4 4 4

: is the tank volume. (m3)


: is the reduction factor for insulation. The way to calculate ' ' is equivalent to
: Out-breathing volumetric flow rate (Nm3/h of air) at the actual pressure
the method which is in the upper part of this page.
and temperature conditions of the tank vapor space with a vapour
pressure greater than 5.0 kPa.
◎ The size of the valve shall be selected by comparing our certified flow
: Maximum volumetric filling rate (Nm3/h) of volatile liquids. / pressure drop diagrams with calculated inbreathing and out breathing.

- Check point
1) Set pressure : The adjusted pressure or vacuum which valve start to open.
- Thermal effect (section 3.3.2.3.2 in API 2000 7th)
2) Over pressure : Pressure increase at the valve inlet above the set pressure or vacuum.
3) Over pressure calculation
- Example.1
: is a factor for the latitude.
·Valve set pressure = 50mm.W.C
(search for the number in the table. Refer API2000 3.3.2.3.2)
·Tank Design pressure = 80mmW.C
Latitude Y-factor ·Max. allowable over pressure = 60% (80mmW.C = 1.6times of 50mmW.C)
Below 42° 0.32 - Example.2
Between 42° and 58° 0.25 ·Valve set vacuum = -50mm.W.C
Above 58° 0.2
·Tank Design vacuum = -100mmW.C
: is the tank volume. (m3) ·Max. allowable over pressure = 100% (-100mmW.C = 2times of -50mmW.C)
: is the reduction factor for insulation. 4) Size select comparing flow/pressure drop diagram with calculated inbreathing
and out breathing
- Example (Check figure 01 & 02)
·Calculated Out breathing = 500m3/hr
There are three cases in getting . ·Valve set pressure = 80mmW.C
No. insulation : =1 ·Calculated Max. allowable over pressure = 60%
Fully insulated : 1,200
500
- : The inside heat-transfer coefficient (W/m2-K) 2"(50A) Breather valve 3"(80A) Breather valve
Set Pressure 80mmW.C 1,000 Set Pressure 80mmW.C
400
- : the wall thickness of the insulation (m)
Air Flow Rate

Air Flow Rate

323 Nm3/hr 800


300 687 Nm3/hr
- : The thermal conductivity of the insulation (W/m-K) 600
3) Partially insulated 200
400
- : The total tank surface area (shell and roof) (m2) 100 200
- : The insulated surface area of the tank (m2) - -

B-2 Total In-breathing caused by liquid movement and vaporization Over Pressure (%) Over Pressure (%)
Figure 01 Figure 02
- Liquid movement (section 3.3.2.2.1 in API 2000 7th) 2” Valve flow capacity not enough 3” Valve flow capacity enough
to meet calculated Out breathing 500Nm3/hr to meet calculated Out breathing 500Nm3/hr

5) According to API2000, The maximum overpressure shall be 2times of adjusted


set pressure or vacuum. If the fully open position of the valve disc is not achieve
: Out-breathing volumetric flow rate (Nm3/h of air) at the actual
at two times the adjusted valve set pressure, one step above size or additional
pressure and temperature conditions of the tank vapor space with a
measuring point(=additional valve) are required until the fully open position is
vapour pressure equal to or less than 5.0 kPa.
reached to calculated in/out breathing.
: Maximum volumetric filling rate (Nm3/h) of nonvolatile liquids. * Note : Direct-acting vent valve are typically available in size from 50mm to 350mm.

7
VENT TO ATMOSPHERE
PRESSURE VACUUM RELIEF VALVE
Vent to ATM pressure vacuum relief valves are an advanced design for vent to atmosphere
applications.

Designed manufactured and tested according to the API2000 code. It is a safety device made
in response to the pressure and vacuum in the storage tank. Opening at accurate settings, it
protects the tank from damages due to explosion and vacuum, minimizes the loss of product by
preventing leakage of the tank and protects environment from poisonous gases.

Model | KSPR type Model | KSPS type Model | KSVR/VS type Model | KSBB/BS type

Pressure relief Pressure relief Vacuum relief Pressure / vacuum relief


(Spring loaded type)

Model | KSBBFI type Model | KSBBFH type Model | KSBBJ type Model | KSBBFY type

Vent to ATM pressure / Vent to ATM pressure / Presure vacuum relief w / Pressure/
vacuum relief w / vacuum relief w / steam jacket vacuum relief w /
flame arrester flame arrester dehumidifier

8
PRESSURE VACUUM RELIEF VALVE

PIPE AWAY
PRESSURE VACUUM RELIEF VALVE
Pipe away pressure vacuum relief valves are an advanced design for pipe away application.

Designed manufactured and tested according to the API2000 code. It is a safety device made
in response to the pressure and vacuum in the storage tank. Opening at accurate settings, it
protects the tank from damages due to explosion and vacuum, minimizes the loss of pro-duct
by preventing leakage of the tank and protects environment from poisonous gases.

Model | KSBD type Model | KSDS TYPE Model | KSBG/BS type


Pressure relief Pressure relief Pressure / vacuum relief
Vacuum relief Vacuum relief
(Spring loaded type)

Model | KSBGFI type Model | KSBGFH type Model | KSPO type

Pipe away pressure / Pipe away pressure / Pressure Vacuum Relief Valve (Pilot Operated)
vacuum relief w / vacuum relief w / *Advantage : Fully open at 10% over pressure.
flame arrester flame arrester Leakage rate of 0.015% Nm3/hr
or less at 90% of set point.

9
FLAME ARRESTER

Element

Internal Structure

Model | KFD type

Flame Arrester is used for preventing flame transmission when an explosion is


occurred inside of the piping which full of explosive mixed gas

OPERATING TEMPERATURE @ PRESSURE +60 °C @ 0.11 Mpa

DN 50 ~ DN 1000 with ASME 150# flanges


SIZE RANGE (different connections available on request)

Aluminum, Carbon Steel, 304 Stainless Steel and 316


BODY MATERIAL Stainless Steel with various trims
(different materials available on request)

RULES & CERT. ISO 16852, ATEX

10
FLAME ARRESTER

FLAME ARRESTER OPERATION


& SELECTION
Flame arresters are passive devices with no moving Range of application
Requirments for test mixture
4. Flame stabilisation on element.
(marking)
parts. Flame arresters prevent the propagation Safe gap
All of these variables affect the performance of the
MESG Gas purity Gas in air
of flame from the exposed side of the unit to the Explosion
of mixture Gas type by volume by volume2 of gas-air arrester and can also affect the dynamics of flame
group mixture
protected side by the use of wound crimped metal mm % %
mm propagation
ribbon type flame cell element(Figure 03). This IIA1
IIAb
≥1,14
>0,90
Methane
Propane
≥98
≥95
8,4 ± 0,2
4,2 ± 0,2
1,16 ± 0,02
0,94 ± 0,02
Inline and End of Line Applications
construction produces a matrix of uniform openings IIB1b ≥0,85 5,2 ± 0,2 0,83 ± 0,02
The inline flame arrester and the end of line (free
that are carefully constructed to quench the flame IIB2b ≥0,75 Ethylene ≥98 5,7 ± 0,2 0,73 ± 0,02 vent) arrester are used to stop flame propagation of
by absorbing the heat of the flame. This provides an IIB3b ≥0,65 6,6 ± 0,3 0,67 ± 0,02 confined and unconfined low pressure deflagrations.
IIB1b ≥0,50 Hydrogen ≥99 45,0 ± 0,6 1,16 ± 0,02
extinguishing barrier to the ignited vapour mixture. They are typically used for limited piping applications
IIC <0,50 Hydrogen ≥99 28,5 ± 2,0 1,16 ± 0,02
Under normal operating conditions the flame when the system operating pressure is near
Flame arrester selection atmospheric levels.
Flame propagation poses significant dangers to
Detonation application
systems and personnel in industries worldwide. The detonation flame arrester is an advanced
Careful consideration must be taken to determine technology flame arrester. They are used to stop
whether to use a Flame Arrester or a Detonation the high pressures and velocities associated with
Flame Arrester. There are two basic determinations detonation. They stop confined and unconfined
when evaluating the intended application: low and high pressure deflagrations, stable and
Q. The location of the ignition source from the flame overdriven detonations. Application parameters
Figure 03 arrester, and; for the detonation flame arresters far exceed those
arrester permits a relatively free flow of gas or Q. What needs to be protected. of flame arresters for pipe lengths, configurations,
vapour through the piping system. If the mixture is First, determine the location of all potential ignition system operating pressures, and flame stabilization.
ignited and the flame begins to travel back through sources (i.e. flare, vacuum pump, blower, burner, Our flame arresters are designed, manufactured
the piping, the arrester will prohibit the flame from lightning strike, static discharge, etc). and tested according to BS7244. BSEN12874 and
moving back to the gas source. Second, evaluate the system to determine exactly ISO16852 test standards and codes.
what should be protected (i.e., the gas source,
System gas grouping
Flame arrester operation process component, personnel, upstream process The type of gas in the system and it’s corresponding
When the combusted gas pass through the heat facility, tank, etc.). gas group determines the design of the arrester
exchange lattace net of the element bank of When you have determined the ignition source(s) element. The SS316L element must be designed
the flame arrester in inline Flame arrester type, and what is to be protected, the following parameters to accommodate the specific gas group that could
the combusted gas ignified by the quenching is should be evaluated in order to determine the possibly ignite and propagate in the system. The
completely extinguished by lowering the temperature appropriate flame arrestment protective device: available designs consist of International Electric Code
under below the natural ignition point. Thus, this item 1. Length and configuration of pipe and pipe bet- (IEC) group gases into IIB,IIA and IIC, the National
is designed to extinguish the fire automatically, and ween ignition source and arrester. Electric Code (NEC) groups gases into A, B, C and D
the heat is absorbed by the element bank of flame 2. System gas grouping. categories depending on the MESG value of the gas.
arrester and the fire cannot be spread. 3. Initial operating pressure.

MESG (Maximum Experimental Safe Gap) GAS GR OUP CHART


Group A Group D (IIA) Group D (IIA)continued)
Flame stabilized on Flame arrester element Acetlyene Acelone 3-Methyl-1-butanol
arrester element absorbs and quenches Acrylonitrile isoamyl alcobhol)
flame front Group B(IIC) Ammonia Methyl isobutylketone
Pipng
Butadiene Benzene 2-Methyl-1 propanol
Ethylene oxide Butylene isobutyl clcohol)
Hydrogen 1-Butanol (butyl alcoholl Methyl-2-propanol
Manufactured gases containing 2-Butand (secondary butyl dcohol tertiary butyl alcohol
more than 30% Hydrogen Cyclohexane Naphtha (petroleum)
(by volume) N Butyle ocetate N Propyl acetate
Propylene oxide sobutyl gcetate Octanes
Propyl nitrate Ethone.echoll Pentanes
Exposed side Protected side
Ethanol (ethyl alcohol) 1-Pentanol (amyl aloohol)
Group C (IIB3) Ethyl acetate. Propane
Measurement of the maximum gap between two Acetaldhyde Ethyl acrylate 1-Propanol (propyl alcohol
Cyclopropane Ethylene dichloride 2-Propanol (isopropylalcohol
equatorial flanges on a metal sphere that will prevent Diethyl ether Gasoline Propylene
a flame from being transmitted from the sphere Dimethylhydrazine Heptanes Styrene
Ethylene Hexanes Toluene
to the surrounding flammable mixture. MESG is Hydrogen sulfide soprene Turpentine
dependent on gas composition, *Methanol (methyl alcohol) Methane (natural gas) Vinylacetafe
Methyl mercoptan Methyl acrylate Vinyl chloride
The stoichiometric mixture is used to determine the Unisymmetrical dimethyl hydrazine Methylamine Xylenes
minimum MESG value for a given gas. UDMN) Methyl ethyl ketone
Methyl mercoptan

11
DEFLAGRATION
FLAME ARRESTERS
Deflagration flame arrester is used for protect storage tank from deflagrations.

Model | KSFI type Model | KSFE type Model | KSFH type


Inline flame arrester End line flame arrester Inline flame arrester
Possible to install vertically Should be installed vertically Possible to install vertically
and horizontally and horizontally

Model | KSFL type Model | KSFI J type Model | KSFT type


Inline flame arrester Flame arrester w / Inline flame trap
Should be Install horizontally steam jacket

Model | KSFI-A Model | KSFE-S type Model | KSFE-A type


Inline flame arrester, End line flame arrester, Should End line flame arrester, Should
possible to install vertically be installed vertically be installed vertically
and horizontally

12
FLAME ARRESTER

DETONATION
FLAME ARRESTERS
Detonation flame arresters provide positive protection against flame propagation in piping
systems that are manifolded or have long runs.

The arresters are designed to stop and ignited flammable vapour mixture travelling at subsonic
or supersonic velocities.

They are also designed to protect against continuous burning against the 316LSS flame cell
elements for a specific period

Model | KFD type Model | KSFLD type Model | KSFD type


Inline flame arrester Inline flame arrester Inline flame arrester
Possible to install vertically and Should be installed horizontally Should be installed horizontally
horizontally

Model | KSFM type Model | KSFD-A type

Inline flame arrester Inline detonation flame arrester,


Should be installed right angle pipe line Possible to install vertiacally
and horizontally

13
EMERGENCY
RELIEF VALVE

Disc Assembly

Model | KSEPK type

Self Closing

Emergency relief valve open to greatly increase the


venting capacity of petroleum storage tanks when the internal
pressure rises above the set point. it remains closed tightly when
internal pressure below the settings.

WEIGHT LOADED MODEL +50 /-25 mmW.C ~ ±700 mmW.C


SETTING PRESSURE
SPRING LOADED MODEL +700/-20 mmW.C ~ ±9,500/-700 mmW.C

DN 400 ~ DN 750 with ASME 150# or API 650 flanges


SIZE RANGE (different connections available on request)

Aluminum, Carbon Steel, 304 Stainless Steel and 316 Stainless


BODY MATERIAL Steel with various trims
(different materials available on request)

RULES & CERT. API 2000, ATEX

14
EMERGENCY RELIEF VALVE

VALVE OPERATION
& SIZING CALCULATION
A. Valve operation Wetted surface area Design pressure Heat Input,Q
, m2 kPa (gauge) W
Emergency relief valve is the safety valve to protect the storage tank from the
inflation(pressure) with the function to discharge rapidly the overpressure developed <18.6 ≤103.4 63,150
0.566
during external fire around the storage tank or the Excessive fluid intake more than ≥18.6 and <93 ≤103.4 224,200*( )
0.388
the capacity of pump planned. ≥93 and <260 ≤103.4 630,400*( )
0.82
≥260 >7 and ≤103.4 43,200*( )
Emergency relief valve is designed to be Cushioned air seating, Teflon (PTFE/FEP- ≥260 ≤7 4,129,700
2 Layer) seating diaphragm are Standard. It minimize sticking caused by resinous
Table 02
vapors and atmospheric moisture. The Seat tightness is 75% of set point by API 2000.
It is designed to be self closing under normal operation by Internal Guide & external Wetted areaa Venting Requirment Wetted areaa Venting Requirement
(Square meters) (Nm3/h) (Square meters) (Nm3/h)
Hinge and the restraining cable to Connect the Cover assembly and Flanges also
2 608 35 8086
serve a grounding cable.
3 913 40 8721
The Emergency relief valve provides pressure / or vacuum 4 1,217 45 9322
relief when the tank is loading phenomena and external 5 1,521 50 9895
fire or Rupture cases also the pressure is above the setting 6 1,825 60 10,971
(Operational Fixing pressure), the Emergency relief valve 7 2,130 70 11,971
operate automatically to protect the storage tank from 8 2,434 80 12,911
inflation. 9 2,738 90 13,801
11 3,347 110 15,461
The weight loaded type model max. set point is 13 3,955 130 15,751
70/-43mbarg and spring loaded type is till 900/-900 mbarg. 15 4,563 150 16,532
17 5,172 175 17,416
19 5,780 200 18,220
22 6,217 230 19,102
25 6,684 260 19,910
B. Valve Sizing 30 7,411 >260b -

Where the fluid properties are similar to those of hexane, the required venting capacity Table 03

can be determined as table 03. The size of the valve shall be selected by comparing our certified flow / pressure drop
If the height of the tank exceeds 9.14 meters, use the same number to the tank which is diagrams with calculated inbreathing and out breathing.
higher than 9.14 meters for calculation. If wetted surface area is wider than 260 m2, there Check point.
are two cases. Refer to the following table 01. 1) Set pressure : The adjusted pressure or vacuum which valve start to open.
2) Over pressure : Pressure increase at the valve inlet above the set pressure or vacuum.
Wetted surface area Design pressure Required Venting Calculation 3) Overpressure calculation
, m2 kPa (gauge) Nm3/h of air
Example
<260 ≤103.4 See table 03
- Valve set pressure = 100mm.W.C(90% or same as tank design pressure)
≥260 ≤7 19910
- Tank Design pressure = 100mmW.C
≥260 >7 and ≤103.4 0.82
·Max. allowable over pressure = 10%(Emergency relief valve set pressure is usually 90% or
Table 01 same as Tank design pressure hence max. allowable design pressure is 10% generally) Size
select comparing flow/pressure drop diagram with calculated emergency out breathing.
Example (Check figure 01 & 02)
·Calculated Out breathing = 19,910m3/hr
(In case of L<9.14 meters) (In case of L>9.14 meters)
·Valve set pressure = 100mmW.C
Where the fluid properties are other than hexane, the required venting capacity can be ·Calculated Max. allowable over pressure = 10%
calculated given by below equation. 30,000
20"(500A) EMERGENCY 24"(600A) EMERGENCY
25,000 RELIEF VALVE RELIEF VALVE
Set Pressure 100mmW.C 30,000 Set Pressure 100mmW.C
Air Flow Rate
Air Flow Rate

20,000 25,000
16799 Nm3/hr 24582 Nm3/hr
15,000 20,000
is the heat input from fire exposure as given by Table 02, expressed in watts.
15,000
is the environmental factor from table 09(API2000 Clause 3.3.3.3.2). 10,000
10,000
is the latent heat of vaporization of the stored liquid at the relieving pressure and 5,000 5,000
temperature, expressed in joules per kilogram. - -
is the absolute temperature of the relieving vapor, expressed in kelvins Over Pressure (%) Over Pressure (%)
is the relative molecular mass of the vapor Figure 01 Figure 02
20” Valve flow capacity not enough to meet 24” Valve flow capacity enough to meet
calculated Out breathing 19,910Nm3/hr calculated Out breathing 19,910Nm3/hr

15
WEIGHT LOADED TYPE

Model | KSEP type Model | KSEPK type Model | KSEV type


Pressure relief Pressure relief Pressure / vacuum relief
Hinged type
– closed automatically

Model | KSEVK type Model | KSEVJ type Model | KSEPW type

Pressure / vacuum relief Pressure / Pressure relief


Hinged type vacuum relief w / Water seal type
– closed automatically steam jacket – zero leakage at set point

SPRING LOADED TYPE

Model | KSES type Model | KSESV type


Pressure relief Pressure / vacuum relief

16
NITROGEN BLANKETING VALVE

NITROGEN BLANKETING VALVE

Nitrogen Blanketing Valve helps gas pressure to main-


tain In cons-tant state in the vapour space of storage tanks.
When liquid run out from storage tanks or vacuum state take place
because of temperature dripping, N2 blanketing Valve has a ability of
control desired pressure within the fixed limits.
Besides about subjects, prevents air and humidity from entering into
storage tank, so it can preserve product, and also protect from a fire.
It protects the tank from explosion by restriction spark. It prevents the
outflow of fluid by evaporation.

Model | DST100/200 type

17
GAUGE HATCH COVER
& SLOT DIPPING DEVICES

Model | KSEVK type Model | KSGH type


Operating pressure Operating pressure
– 0.01 kg/cm2 – 0.03 kg/cm2 Model | KSSD-A type Model | KSSD type Model | T-2000-TSS-01 type

KSPC’s Sampling and Gauging Hatch KSSD Series Sampling Device is designed for gauging the
Cover is designed to provide quick access for height of liquid levels, measuring the depth of water bottoms, taking
product gauging, temperature measurement or temperature, and taking sample of liquids held in storage tank, without
sampling. relieving pressure within the tank.

VACUUM BREAKER
& AIR RELEASE VALVE

Air release valve is designed to release accumulated air pockets


from the system, while pressured pipelines. Air pockets increase energy
consumption because pumping operation will be at higher water heads
to overcome pressured air. Air release valves are have function to protect
high shock and surge pressure, water hammer and liquid overflow from
Model | KSVBJ type fresh or sea water pipelines.

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RUPTURE DISC

RUPTURE DISC

Rupture Disc holder Rupture Disc Explosion Panel


and disc assembly

A Rupture Disc is a non-mechanical safety device to relief when it is occurred that


excessive pressure is over the critical pressure in a pressure system

When is it required a Rupture Disc? When is it required a Rupture Disc?


·In case of a rapid rise in pressure as a result of runaway reaction and so on ·Stainless Steel (304SS, 316SS, 317SS, etc)
·In case that there is any concern that fixtures cause other safety ·Carbon Steel
device malfunction ·Duplex
·In case that any leakage is not permitted ·Aluminum
·In case that it contains strong corrosive fluid ·Nickel, Inconel, Monel, Hastelloy, Titanium, Tantalium
·In case that it requires large relieving capacity in an instant ·Graphite
by polymerization and so on ·Teflon
·Severe conditions such as high or low temperature ·Maximum usable Temperature

Features Teflon
Aluminum
200 ℃
120 ℃
Monel
Inconel
483 ℃
592 ℃
·Special material and structure (It is easy to select material Stainless Steel 483 ℃ Hastelloy 483 ℃
and is economical) And there is no size limit Nickel 403 ℃ Graphite 371 ℃
·Constant rupture performance and release all of fluid
·Instantaneous release of maximum capacity
Application of Rupture Disc
·Extensive service environment
(strong corrosive fluid, temperature, liquid, gas, powder, etc.) 1) Primary Case 2) Secondary Case
·Zero Leakage
·Extension of safety valve life
·Possible to check the Piping of outlet during operating
·Extension of overhaul period
·Easy to handle and cost reduction

3) Combination Case 4) External Fire Case


Applicable Code
·ASME Sec. Ⅷ Div.1
·ISO 6718
·ISO 4126-2~6
·API RP520
·KOSHA Safety Certification

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12
Tank Protection Devices Application Fields
·Flame Arrester ·Sampling Dipping Devices ·Offshore & Ocean Gas Plants
·Breather Valves ·Flame Trap Assembly ·Marine Tank Ships
·Air Release Valve ·Floating Suction ·Cryogenic Gas Facilities
·Vacuum Breaker ·Roof Drain System ·Sea & Fresh Water Plant
·Pilot Operating Pressure / ·Oil Skimmer ·Tank Terminals
Vacuum Valves ·N2 Blanketing ·Refinery Tank Farm
·Emergency Relief Valve ·Rupture Disc ·Gas Plants
·Gauge Hatches ·Oil & Chemical Storage Tanks

488-1, Wolhwa-ro, Tongjin-eup, Gimpo-si, Gyeonggi-do,Korea


Tel. + 82 31 998 3825~7 Fax. + 82 31 998 3828
E-mail. [email protected] Website. www.ikspc.com
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