KSPC Industrial Valve Solutions
KSPC Industrial Valve Solutions
com
COMPANY
OVERVIEW
Since its foundation in 1991 at Republic of Korea, KSPC has been developing industrial valves. Appointed as the Domestic-Product Development
Enterprise for Tank Safety Valve, KSPC produces safety devices for flammable and nonflammable storage tanks by focusing on industrial valves.
Since then, KSPC’s own Research Institute of Technology was established and its FMRC factory was approved in 1996, which serves as a momentum
for KSPC to gain recognition on its product reliability and competitiveness. Supplying high-quality systems optimized for various fields such as
petrochemical refinery, chemical treatment plant and natural gas supply line, KSPC also guarantees the maintenance of systems after delivery.
Through continuous research and development, KSPC has won many domestic and overseas certifications and patents, such as ATEX certification,
ISO9001, ISO 14001, KFI, achieving recognition on the performance of its products. Having established quality goals that meets the requirements of
ISO, KSPC concentrates on the improvement of its effectiveness and efficiency, standardizes process quality control, employees experts and enhances
company-wide quality education for achieving systematic quality control.
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OVERVIEW
K.S.P.C
VISION & MOTTO
VISION Safety is the first and most important. Think about Environment
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CONTENTS
Pressure vacuum relief Valve ····································································· 05
Gauge hatch cover / Slot dipping devices / Air release valve ········· 18
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PRESSURE VACUUM RELIEF VALVE
PRESSURE VACUUM
RELIEF VALVE
Disc Assembly
Internal Structure
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VALVE OPERATION
& SIZING CALCULATION
A. VALVE OPERATION
According to API 2000 code, the Pressure vacuum relief valve WHEN TANK IS UNLOADING PHENOMENA AND THE
are designed, manufactured and tested. The Pressure Vacuum PRESSURE is above the setting(operational fixing pressure),
Relief Valves are used on liquid storage Tanks which designed the Pressure Vacuum Relief Valves operates automatically to
by API 520/API 650 and Others process vessels or systems to protect the storage tank from the deflation or malformation.
prevent structural damage due to excess internal pressure or
The weight loaded type models are designed to provide tank
vacuum.
protections for both pressure and/or vacuum of set point to
This valve has functions to intake the air under constant max 75/-43 mbarg.
pressure during unloading and rising Temperature, and to dis-
Over 75/-43 mbarg set point till 900/-900 mbarg, consider
charge the overpressure generated during pouring the liquid
to be installed spring loaded type. Safety relief valve is not
and falling Temperature on storage tank. This is the safe valve
used in controlling the extra setting of pressure and consider
to control the deflation(vacuum) and inflation(pressure) of
Emergency vent for External fire and Rupture case.
several storage tanks.
The set point of Pressure vacuum relief valve is fixed by the
customer's order or Project’s Specification. but it is designed
THE EFFECT OF ENERGY REDUCTION In to adjust the pressure / vacuum setting in case. The way of
case of gasoline, to minimize the natural change adds additional counter weight for Weight loaded
evaporation of stores saves 98m3 per type. The way of change for spring loaded as follow,
The function of prevention year. (Based on the tank diameter:
of natural evaporation of fluids 30.4m x tank capacity 8690m) To increase the setting pressure turns the press. adjusting
screw clockwise. To decrease the setting pressure turns the
press. adjusting screw counter-clockwise. Before change set
point of disc A’ssy, should be consulting the factory or our
THE EFFECT OF PREVENTION OF
local representative.
EXPLORATION With the exception of
influx and efflux of stores, it is Kept
always closed to prevent the diffusion
The function of protection
of over-pressure of exploration into tank.
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PRESSURE VACUUM RELIEF VALVE
- Check point
1) Set pressure : The adjusted pressure or vacuum which valve start to open.
- Thermal effect (section 3.3.2.3.2 in API 2000 7th)
2) Over pressure : Pressure increase at the valve inlet above the set pressure or vacuum.
3) Over pressure calculation
- Example.1
: is a factor for the latitude.
·Valve set pressure = 50mm.W.C
(search for the number in the table. Refer API2000 3.3.2.3.2)
·Tank Design pressure = 80mmW.C
Latitude Y-factor ·Max. allowable over pressure = 60% (80mmW.C = 1.6times of 50mmW.C)
Below 42° 0.32 - Example.2
Between 42° and 58° 0.25 ·Valve set vacuum = -50mm.W.C
Above 58° 0.2
·Tank Design vacuum = -100mmW.C
: is the tank volume. (m3) ·Max. allowable over pressure = 100% (-100mmW.C = 2times of -50mmW.C)
: is the reduction factor for insulation. 4) Size select comparing flow/pressure drop diagram with calculated inbreathing
and out breathing
- Example (Check figure 01 & 02)
·Calculated Out breathing = 500m3/hr
There are three cases in getting . ·Valve set pressure = 80mmW.C
No. insulation : =1 ·Calculated Max. allowable over pressure = 60%
Fully insulated : 1,200
500
- : The inside heat-transfer coefficient (W/m2-K) 2"(50A) Breather valve 3"(80A) Breather valve
Set Pressure 80mmW.C 1,000 Set Pressure 80mmW.C
400
- : the wall thickness of the insulation (m)
Air Flow Rate
B-2 Total In-breathing caused by liquid movement and vaporization Over Pressure (%) Over Pressure (%)
Figure 01 Figure 02
- Liquid movement (section 3.3.2.2.1 in API 2000 7th) 2” Valve flow capacity not enough 3” Valve flow capacity enough
to meet calculated Out breathing 500Nm3/hr to meet calculated Out breathing 500Nm3/hr
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VENT TO ATMOSPHERE
PRESSURE VACUUM RELIEF VALVE
Vent to ATM pressure vacuum relief valves are an advanced design for vent to atmosphere
applications.
Designed manufactured and tested according to the API2000 code. It is a safety device made
in response to the pressure and vacuum in the storage tank. Opening at accurate settings, it
protects the tank from damages due to explosion and vacuum, minimizes the loss of product by
preventing leakage of the tank and protects environment from poisonous gases.
Model | KSPR type Model | KSPS type Model | KSVR/VS type Model | KSBB/BS type
Model | KSBBFI type Model | KSBBFH type Model | KSBBJ type Model | KSBBFY type
Vent to ATM pressure / Vent to ATM pressure / Presure vacuum relief w / Pressure/
vacuum relief w / vacuum relief w / steam jacket vacuum relief w /
flame arrester flame arrester dehumidifier
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PRESSURE VACUUM RELIEF VALVE
PIPE AWAY
PRESSURE VACUUM RELIEF VALVE
Pipe away pressure vacuum relief valves are an advanced design for pipe away application.
Designed manufactured and tested according to the API2000 code. It is a safety device made
in response to the pressure and vacuum in the storage tank. Opening at accurate settings, it
protects the tank from damages due to explosion and vacuum, minimizes the loss of pro-duct
by preventing leakage of the tank and protects environment from poisonous gases.
Pipe away pressure / Pipe away pressure / Pressure Vacuum Relief Valve (Pilot Operated)
vacuum relief w / vacuum relief w / *Advantage : Fully open at 10% over pressure.
flame arrester flame arrester Leakage rate of 0.015% Nm3/hr
or less at 90% of set point.
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FLAME ARRESTER
Element
Internal Structure
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FLAME ARRESTER
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DEFLAGRATION
FLAME ARRESTERS
Deflagration flame arrester is used for protect storage tank from deflagrations.
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FLAME ARRESTER
DETONATION
FLAME ARRESTERS
Detonation flame arresters provide positive protection against flame propagation in piping
systems that are manifolded or have long runs.
The arresters are designed to stop and ignited flammable vapour mixture travelling at subsonic
or supersonic velocities.
They are also designed to protect against continuous burning against the 316LSS flame cell
elements for a specific period
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EMERGENCY
RELIEF VALVE
Disc Assembly
Self Closing
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EMERGENCY RELIEF VALVE
VALVE OPERATION
& SIZING CALCULATION
A. Valve operation Wetted surface area Design pressure Heat Input,Q
, m2 kPa (gauge) W
Emergency relief valve is the safety valve to protect the storage tank from the
inflation(pressure) with the function to discharge rapidly the overpressure developed <18.6 ≤103.4 63,150
0.566
during external fire around the storage tank or the Excessive fluid intake more than ≥18.6 and <93 ≤103.4 224,200*( )
0.388
the capacity of pump planned. ≥93 and <260 ≤103.4 630,400*( )
0.82
≥260 >7 and ≤103.4 43,200*( )
Emergency relief valve is designed to be Cushioned air seating, Teflon (PTFE/FEP- ≥260 ≤7 4,129,700
2 Layer) seating diaphragm are Standard. It minimize sticking caused by resinous
Table 02
vapors and atmospheric moisture. The Seat tightness is 75% of set point by API 2000.
It is designed to be self closing under normal operation by Internal Guide & external Wetted areaa Venting Requirment Wetted areaa Venting Requirement
(Square meters) (Nm3/h) (Square meters) (Nm3/h)
Hinge and the restraining cable to Connect the Cover assembly and Flanges also
2 608 35 8086
serve a grounding cable.
3 913 40 8721
The Emergency relief valve provides pressure / or vacuum 4 1,217 45 9322
relief when the tank is loading phenomena and external 5 1,521 50 9895
fire or Rupture cases also the pressure is above the setting 6 1,825 60 10,971
(Operational Fixing pressure), the Emergency relief valve 7 2,130 70 11,971
operate automatically to protect the storage tank from 8 2,434 80 12,911
inflation. 9 2,738 90 13,801
11 3,347 110 15,461
The weight loaded type model max. set point is 13 3,955 130 15,751
70/-43mbarg and spring loaded type is till 900/-900 mbarg. 15 4,563 150 16,532
17 5,172 175 17,416
19 5,780 200 18,220
22 6,217 230 19,102
25 6,684 260 19,910
B. Valve Sizing 30 7,411 >260b -
Where the fluid properties are similar to those of hexane, the required venting capacity Table 03
can be determined as table 03. The size of the valve shall be selected by comparing our certified flow / pressure drop
If the height of the tank exceeds 9.14 meters, use the same number to the tank which is diagrams with calculated inbreathing and out breathing.
higher than 9.14 meters for calculation. If wetted surface area is wider than 260 m2, there Check point.
are two cases. Refer to the following table 01. 1) Set pressure : The adjusted pressure or vacuum which valve start to open.
2) Over pressure : Pressure increase at the valve inlet above the set pressure or vacuum.
Wetted surface area Design pressure Required Venting Calculation 3) Overpressure calculation
, m2 kPa (gauge) Nm3/h of air
Example
<260 ≤103.4 See table 03
- Valve set pressure = 100mm.W.C(90% or same as tank design pressure)
≥260 ≤7 19910
- Tank Design pressure = 100mmW.C
≥260 >7 and ≤103.4 0.82
·Max. allowable over pressure = 10%(Emergency relief valve set pressure is usually 90% or
Table 01 same as Tank design pressure hence max. allowable design pressure is 10% generally) Size
select comparing flow/pressure drop diagram with calculated emergency out breathing.
Example (Check figure 01 & 02)
·Calculated Out breathing = 19,910m3/hr
(In case of L<9.14 meters) (In case of L>9.14 meters)
·Valve set pressure = 100mmW.C
Where the fluid properties are other than hexane, the required venting capacity can be ·Calculated Max. allowable over pressure = 10%
calculated given by below equation. 30,000
20"(500A) EMERGENCY 24"(600A) EMERGENCY
25,000 RELIEF VALVE RELIEF VALVE
Set Pressure 100mmW.C 30,000 Set Pressure 100mmW.C
Air Flow Rate
Air Flow Rate
20,000 25,000
16799 Nm3/hr 24582 Nm3/hr
15,000 20,000
is the heat input from fire exposure as given by Table 02, expressed in watts.
15,000
is the environmental factor from table 09(API2000 Clause 3.3.3.3.2). 10,000
10,000
is the latent heat of vaporization of the stored liquid at the relieving pressure and 5,000 5,000
temperature, expressed in joules per kilogram. - -
is the absolute temperature of the relieving vapor, expressed in kelvins Over Pressure (%) Over Pressure (%)
is the relative molecular mass of the vapor Figure 01 Figure 02
20” Valve flow capacity not enough to meet 24” Valve flow capacity enough to meet
calculated Out breathing 19,910Nm3/hr calculated Out breathing 19,910Nm3/hr
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WEIGHT LOADED TYPE
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NITROGEN BLANKETING VALVE
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GAUGE HATCH COVER
& SLOT DIPPING DEVICES
KSPC’s Sampling and Gauging Hatch KSSD Series Sampling Device is designed for gauging the
Cover is designed to provide quick access for height of liquid levels, measuring the depth of water bottoms, taking
product gauging, temperature measurement or temperature, and taking sample of liquids held in storage tank, without
sampling. relieving pressure within the tank.
VACUUM BREAKER
& AIR RELEASE VALVE
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RUPTURE DISC
RUPTURE DISC
Features Teflon
Aluminum
200 ℃
120 ℃
Monel
Inconel
483 ℃
592 ℃
·Special material and structure (It is easy to select material Stainless Steel 483 ℃ Hastelloy 483 ℃
and is economical) And there is no size limit Nickel 403 ℃ Graphite 371 ℃
·Constant rupture performance and release all of fluid
·Instantaneous release of maximum capacity
Application of Rupture Disc
·Extensive service environment
(strong corrosive fluid, temperature, liquid, gas, powder, etc.) 1) Primary Case 2) Secondary Case
·Zero Leakage
·Extension of safety valve life
·Possible to check the Piping of outlet during operating
·Extension of overhaul period
·Easy to handle and cost reduction
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Tank Protection Devices Application Fields
·Flame Arrester ·Sampling Dipping Devices ·Offshore & Ocean Gas Plants
·Breather Valves ·Flame Trap Assembly ·Marine Tank Ships
·Air Release Valve ·Floating Suction ·Cryogenic Gas Facilities
·Vacuum Breaker ·Roof Drain System ·Sea & Fresh Water Plant
·Pilot Operating Pressure / ·Oil Skimmer ·Tank Terminals
Vacuum Valves ·N2 Blanketing ·Refinery Tank Farm
·Emergency Relief Valve ·Rupture Disc ·Gas Plants
·Gauge Hatches ·Oil & Chemical Storage Tanks