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Factory Cat - 250 - V2 - 2007 - Operator & Spare Parts

This 3-page document is the operator and parts manual for the Model 250 scrubber made by R.P.S. Corporation. It contains sections on safety, operations, maintenance, and parts lists. The manual provides information on operating the machine safely and instructions for maintenance and ordering replacement parts. It includes illustrations of machine parts and corresponding parts lists with item numbers, part numbers, quantities, and descriptions to help identify replacement parts.
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© © All Rights Reserved
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0% found this document useful (0 votes)
339 views115 pages

Factory Cat - 250 - V2 - 2007 - Operator & Spare Parts

This 3-page document is the operator and parts manual for the Model 250 scrubber made by R.P.S. Corporation. It contains sections on safety, operations, maintenance, and parts lists. The manual provides information on operating the machine safely and instructions for maintenance and ordering replacement parts. It includes illustrations of machine parts and corresponding parts lists with item numbers, part numbers, quantities, and descriptions to help identify replacement parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M OD E L 2 5 0

Oper
Ope rator and Parts Manu
Man ual
250 SER IES
2007 V er sion 2

R.P.S. Corporation Phone: 1-800-450-9824


P.O. Box 241 Fax: 1-866-632-6961
Racine, Wisconsin 53401
HOW TO USE THIS MANUAL The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
This manual contains the following sections: Levels of hazards are identified that could result in product
or personal injury, or severe injury resulting in death.
- HOW TO USE THIS MANUAL
- SAFETY The OPERATIONS section is to familiarize the operator with the
- OPERATIONS operation and function of the machine.
- MAINTENANCE
- PARTS LIST The MAINTENANCE section contains preventative
maintenance to keep the machine and its components in
The HOW TO USE THIS MANUAL section will tell good working condition. They are listed in this general order:
you how to find important information for
ordering correct repair parts. - Batteries
- Scrub Brushes
Parts may be ordered from authorized TOMCAT - Adjusting Squeegee
dealers. When placing an order for parts, - Service Schedule
the machine model and machine serial number - Machine Trouble shooting
are important. Refer to the MACHINE
INFORMATION page which is filled out during the The PARTS LIST section contains assembled parts illustrations and
installation of your machine. The MACHINE corresponding parts list. The parts lists include a number of
INFORMATION is located on page one of this columns of information:
manual.
- ITEM - column refers to the reference number on the
The serial number of your machine is located on parts illustration.
the lower steering pedestal of the steering - PART NO. - column lists the part number for the part.
column of the machine. (See Picture Below) - QTY - column lists the quantity of the part used in that
area of the machine.
- DESCRIPTION - column is a brief description of the part.
- COMMENTS - column for information not noted by the
other columns.

NOTE: If a service or option kit is installed on your machine, be


sure to keep the KIT INSTRUCTIONS which came with the
kit. It contains replacement part numbers needed for
ordering future parts.
TABLE OF CONTENTS
MACHINE PARTS ILLUSTRATION
TABLE OF CONTENTS PAGE 1 FRONT PANEL PAGE 36-39
WARRANTY REGISTRATION FORM PAGE 2 FRONT WHEEL DRIVE PAGE 40-43
MACHINE SPECIFICATIONS PAGE 3 REAR AXLE MOUNT PAGE 44-47
COMMON WEAR PARTS/SCRUB BRUSHES PAGE 4 SQUEEGEE DRAG PLATE PAGE 48-51
SCRUB BRUSHES PAGE 5 HOSES AND WIRING HARNESS PAGE 52-53
SAFETY MESSAGES PAGE 6 SCRUB DECK PAGE 54-59
!!SAFETY PRECAUTIONS!! PAGE 7 SQUEEGEE LIFTING BRACKET AND HINGES PAGE 60-61
MACHINE FEATURES AND CONTROLS PAGE 8-9 CRIMP NUTS PAGE 62-63
LCD SCREEN MENU DISPLAYS PAGE 10 CENTRAL COMMAND II PAGE 64-69
MACHINE SETUP PAGE 11 STEERING TOWER ASSEMBLY PAGE 70-33
ATTACHING SQUEEGEE PAGE 12 FRONT APRON PAGE 74-75
ADJUSTING SQUEEGEE PAGE 13 DRIVE PEDAL PAGE 76-77
LEVELING SCUB DECK PAGE 14 BATTERIES AND CABLES PAGE 78-79
ATTACHING BRUSHES PAGE 15 SOL/REC TANKS PAGE 80-83
ADJUSTING SHROUDS PAGE 16 TANK LID PAGE 84-87
SOLUTION SYSTEM PAGE 17 SHROUDS PAGE 88-93
VACUUM BOX SYSTEM PAGE 18 SQUEEGEE PAGE 94-99
MACHINE OPERATION PAGE 19-21 250-30 DOORS (OPTIONAL) PAGE 100-101
DRAINING RECOVERY & SOLUTION TANKS PAGE 22 250-34 DOORS (OPTIONAL) PAGE 102-103
REC. FLOAT SHUT OFF PAGE 23 DOORS AND BUMPER (OPTIONAL) PAGE 104-105
DRAIN SAVER PAGE 23 CYLINDRICAL DECKS PAGE 106-107
BATTERY CHARGING PAGE 24-25 CYLINDRICAL WIPERS PAGE 108-109
CHANGING BATTERIES PAGE 26 CYLINDRICL DOORS PAGE 110-111
MAINTENANCE & STORING MACHINE PAGE 27-28 SIDE BROOMS PAGE 112-113
PREVENTATIVE MAINTENANCE RECORDS PAGE 29-30
TOUBLESHOOTING CENTRAL COMMAND II PAGE 31-32
TROUBLESHOOTING PAGE 33-34
MACHINE PARTS PAGE 35-92

MACHINE INFORMATION
PLEASE FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE.

MODEL NUMBER_____________________________________________________________

SERIAL NUMBER:______________________________________________________________

INSTALLATION DATE:___________________________________________________________

INSTALLING DEALER:__________________________________________________________

DEALER CONTACT: ___________________________________________________________

ADDRESS:____________________________________________________________________

CITY, STATE, ZIP: ______________________________________________________________

PHONE NUMBER:_____________________________________________________________

THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE 250 SERIES SCRUBBERS.
YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL. THE INFORMATION
AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING. MID-CENTRAL
CORPORATION RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.

TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY!


FAX # (886)-632-6961
PAGE 1
R.P.S. CORPORATION
P.O. BOX 368

M OD E L 2 5 0 RACINE, WI 53401
PHONE: 800-634-4060
FAX 866-901-3335
WWW.FACTORYCAT.COM

WARRANTY REGISTRATION FORM


***COMPLETE FORM IMMEDIATELY AND FAX BACK TO (886)901-3335***

DISTRIBUTOR:________________________________________________________ SERIAL NUMBER:_________________

LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:____________________

CUSTOMER:_____________________________________________________ HOUR METER:____________________

CONTACT:______________________________________________________ INSTALLED BY:___________________

ADDRESS:_______________________________________________________

CITY:_______________________STATE_______ZIP______________________

PHONE:_______________________ FAX:__________________________

FACTORY CAT MODEL NUMBER:_______________________________________

OPTIONS: 1.______________________________________ 4.______________________________________

2.______________________________________ 5.______________________________________

3.______________________________________ 6.______________________________________

PADS:_____________________________________________

BRUSHES:__________________________________________

SQUEEGEE SIZE:____________________________________

SIDE BROOMS:____________________________________

BUYER'S REPRESENTAVE HAS:

1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.


2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.
3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL
BEFORE OPERATING THIS MACHINE.

DISTRIBUTOR REP. PRINT:___________________________________ SIGN:__________________________________

CUSTOMER PRINT:_________________________________________ SIGN:__________________________________

PAGE 2
MODEL 250
BODY CONSTRUCTION/DIMENSIONS
TANK MATERIAL: POLY (3/8" THICK)
CHASSIS CONSTRUCTION: 7 GA. (3/16" STEEL)
REAR WHEELS: (2) 12" X 5" (2,200 LB. CAP.)
FRONT WHEEL: 10" X 3"
SIZE (L X W X H): 54" X 26" X 55"
SQUEEGEE SIZE: 32"
WEIGHT (WITHOUT BATTERIES): 784 LBS.
WEIGHT (W/245 AMP BATTERIES): 1,222 LBS
WEIGHT (W/325 AMP BATTERIES): 1,414 LBS

BRUSH/PAD SYSTEM
BRUSH DOWN PRESSURE: 0-250 LBS
BRUSH ACTUATOR RATING: 0-500 LBS
BRUSH PRESSURE SETTINGS: (5) W/AUTO. ADJUST.
BRUSH/PAD SIZE: 250-13: (2) 13" (SCRUBS 26")
250-15: (2) 15" (SCRUBS 30")
250-17: (2) 17" (SCRUBS 34")
BRUSH SPEED (DISK): 300 RPM
MOTOR POWER (STANDARD) (2) 0.75 HP
MOTOR POWER (HD OPTION) (2) 1.0 HP @ 350 RPM

SOLUTION SYSTEM
SOL. TANK CAPACITY: 35 GAL
SOLUTION FLOW RATE: 0-1.0 GPM
SOLUTION FILTER: INLINE STAINLESS

RECOVERY SYSTEM
REC. TANK CAPACITY: 35 GAL
VACUUM POWER: 1.0 HP
VACUUM (LIFT /AIRFLOW): 68"/70 CFM
DRAIN HOSE (ID): 2.0 INCHES
DEMISTING CHAMBER: 3-GALLON
RECOVERY STRAINER: 60 CUBIC INCHES

BATTERY SYSTEM
BATTERIES (STANDARD): (6) 245 AH
BATTERIES (OPTIONAL): (6) 325 AH
BATTERY RUN TIME: UP TO 7 HRS.
CHARGER (110-V/60 HZ, AUTOMATIC): 36-V/25 AMP

DRIVE SYSTEM
POWER/TYPE: 1.0 HP, SEALED/ALL GEAR
SPEED CONTROL: 0-4 MPH
MIN. ASLE WIDTH U-TURN: 56"
SOUND LEVEL: 70 DBA

PRODUCTIVITY
SCRUBBING WIDTH: 26" , 30" OR 34"
SCRUBBING RATE/HOUR (NORMAL): 30,000, 35,000 OR 45,000 FT/HR
SCRUBBING RATE/HOUR (MAXIMUM): 45,000, 47,000 OR 58,000 FT/HR

WARRANTY
PARTS: 3 YEARS
LABOR: 1 YEAR
TANKS: 10 YEARS

PAGE 3
COMMON WEAR PARTS

MODEL MODEL MODEL


ITEM 250-13 250-15 250-17
BRUSH TYPE DISK (2) DISK (2) DISK (2)
BRUSHES
SUPER-GRIT 13-421SS 15-421SS 17-421SS
TOUGH-GRIT 13-421S 15-421S 17-421S
MIDI-GRIT 13-421C 15-421C 17-421C
LIGHT-GRIT 13-421PS 15-421PS 17-421PS
POLY (.028) 13-421P 15-421P 17-421P
NYLON (.016) 13-421N 15-421N 17-421N
PAD DRIVER 13-421D 15-421D 17-421D

PADS
SUPER BLACK 13-422BB 15-422BB 17-422BB
BLACK 13-422B 15-422B 17-422B
BROWN 13-422BR 15-422BR 17-422BR
GREEN 13-422G 15-422G 17-422G
BLUE 13-422BL 15-422BL 17-422BL
RED 13-422R 15-422R 17-422R
WHITE 13-422W 15-422W 17-422W

EXTRA PAD DRIVER RETAINING CLIP: 40-433


BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES

SQUEEGEE KITS SIZE GUM RUBBER LINATEX


250-13 AND 250-15 32" 22-770G 22-770L
250-17 35" 25-770G 25-770L

KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE.

NOTE: IT IS STAMPED INTO THE TOP OF THE SQUEEGEE BLANK.

MODEL 250: HAS A 32" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE.

NOTE: THE SMALLER SQUEEGEES ARE DESIGNED FOR NARROW AISLES AND MAY NOT HAVE THE SAME
WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.

SOAP
HEAVY DUTY DEGREASER
CITRIUS
FREEZER
TIRE MARK REMOVER

CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION

PAGE 4
SCRUB BRUSHES
There are many different types of brushes available to
cover applications from cleaning heavily soiled floors
to polishing. A pad driver is also available to take
advantage of the many cleaning pads on the market.
Please refer to the following to assist in selecting the
proper brush or pad for the work at hand.

Brush Type Disk Cylindrical Level (10 The Highest) Color


Super-grit # # 421SS NA Very High 10 Red/Orange
Tough-Grit # # 421S # # 521S High 9 Black
Midi-Grit # # 421C # # 521C High 8 Blue/Grey
Light-Grit # # 421PS # # 521PS Moderate 6 Grey
Poly (.028) # # 421P NA Moderate 5 Black
Nylon (.012) # # 421N # # 521N Light 2 White
Tampico # # 421T # # 521T Light 1 Tan
Pad Driver # # 421D NA Not Applicable NA

Pads Disk Cylindrical Level (10 The Highest) Color


Super Black # # 422BB NA Very High 10 Black
Black # # 422B NA High 8 Black
Brown # # 422BR NA High 7 Brown
Green # # 422G NA Medium 6 Green
Blue # # 422BL NA Moderate 4 Blue
Red # # 422R NA Moderate 3 Red
White # # 422W NA Light 1 White

PAGE 5
SAFETY MESSAGES
YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT
SAFELY IS AN IMPORTANT RESPONSIBILITY.

TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED


OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS
INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.

IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH
OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT.

THIS IS INTENDED FOR COMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN


AN INDOOR ENVIRONMENT, WITH THE RECOMMENDED PADS OR BRUSHES.

1. DO NOT OPERATE UNIT:


UNLESS TRAINED AND AUTHORIZED.
UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD.
IF UNIT IS NOT IN PROPER OPERATING CONDITION.
OUTDOORS OR EXPOSED TO RAIN.
FOR PICKING UP HAZARDOUS MATERIALS/DUST.
ON SURFACES HAVING A GRADIENT EXCEEDING 2% UNLESS THE OPTIONAL
PARKING BRAKE IS FUNCTIONING ON THE MACHINE.

2. WHEN OPERATING UNIT:

REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM
THE REVOLVING BRUSHES.
KEEP HANDS AND FEET AWAY FROM REVOLVING BRUSHES.
DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT.
USE EXTREME CAUTION WHEN MANUEVERING.

3. BEFORE LEAVING:

MAKE SURE MACHINE IS TURNED OFF.


STOP ON LEVEL SURFACES.
DISCONNECT BATTERIES.

4. BEFORE SERVICING:

STOP ON LEVEL SURFACE, AND SECURE MACHINE.


DISCONNECT BATTERIES.

5. BEFORE DISCARDING MACHINE:

THE BATTERIES MUST BE REMOVED AND PROPERLY DISPOSED OF.

PAGE 6
!! SAFETY PRECAUTIONS!!
WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS WARNING: ALWAYS USE THE CHARGER PROVIDED
OR ELECTROCUTION CAN RESULT. ALWAYS DISCON- BY THE MAUFACURER TO CHARGE THE MACHINE.
NECT THE BATTERIES BEFORE SERVICING MACHINE. IT IS AN AUTOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DIFFERENT CHARGER,
WARNING: BATTERIES EMIT HYDROGEN GASES, DISCONNECT THE BATTERIES BEFORE CHARGING.
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
OPEN FLAMES AWAY. SPEED CONTROLLER.

WARNING: CHARGE UNIT IN A WELL VENTILATED AREA, WARNING: UNDERSTAND THE DYNAMIC BRAKING
AND KEEP BATTERY COMPARTMENT OPEN WHEN SYSTEM BEFORE YOU OPERATE THE MACHINE ON
CHARGING. EXPLOSION OR FIRE COULD RESULT. RAMPS. MACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE MACHINE.
WARNING: BATTERY ACID CAN CAUSE BURNS.
WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN
SERVICING BATTERIES. WARNING: DO NOT PARK THE MACHINE ON
RAMPS OR SLOPES. THE MACHINE HAS A PARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
WARNING: DO NOT STORE OUTDOORS OR PRESSURE PARKED ON LEVEL GROUND.
WASH. PREVENT FROM GETTING ELECTRONIC
COMPONENTS WET.
WARNING: DO NOT OPERATE THE MACHINE IF
ANY PARTS HAVE BEEN REMOVED OR DAMAGED.
WARNING: THE USE OF PARTS AND SOLUTIONS OTHER
THAN RECOMMENDED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE. WARNING: DO NOT REMOVE, PAINT OVER, OR
DESTROY WARNING DECALS. IF WARNING DECALS
BECOME DAMAGED, THEY MUST BE REPLACED.
WARNING: DRESS SAFELY. DO NOT WEAR RINGS
OR METAL WRIST WATCHES WHILE WORKING ON THIS
MACHINE. THEY CAN CAUSE AN ELECTRICAL SHORT, WARNING: DO NOT OPERATE MACHINE IN
WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE,
OTHER LOOSE, DANGLING NECKWARE OR CLOTHING. THE MATTER SHOULD BE REPORTED IMMEDIATELY
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH. MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.

WARNING: DO NOT USE THE MACHINE AS A STEP


LADDER OR CHAIR. WARNING: THIS MACHINE MUST ONLY BE
OPERATED BY TRAINED OPERATOR. AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
WARNING: ONLY OPERATE THIS MACHINE FROM THOROUGHLY. IF EXTRA COPIES ARE NEEDED,
THE OPERATORS SEAT. IT WAS NOT DESIGNED TO CONTACT YOUR LOCAL DEALER.
CARRY PASSENGERS.

WARNING: ALWAYS TURN OFF THE MACHINE,


WARNING: DO NOT OPERATE THIS MACHINE ON RAMPS BEFORE LEAVING IT UNATTENDED.
OR UNEVEN SURFACES. WHEN CLIMBING A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE WARNING: DO NOT OPERATE OVER ELECTRICAL
INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS! FLOOR OUTLETS. MAY RESULT IN SERIOUS INJURY.

PAGE 7
MACHINE CONTROLS AND FEATURES
3

10
2 14

1 15
8
11

4
13
9
12
6

7
5

17 21
16 22

23
19

31
22

18 20 35
26 41 42 43 44 45 46 47
36
28 37

38
32
33

34 39

40
30 27 29 25
24 48 49 50 51

PAGE 8
CONTROLS AND FUNCTIONS
1. STEERING WHEEL: STEERS THE MACHINE.
2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS.
3. RECOVERY TANK LID: LATCH MUST BE SECURED FOR RECOVERY TANK TO SEAL PROPERLY.
4. HEADLIGHT: HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC .
5. FRONT DRIVE TIRE: (BLACK STANDARD), (GREY OPTIONAL) DRIVES AND STEERS MACHINE.
6. POLYURETHANE ROLLERS: HELPS PREVENT DAMAGE TO MACHINE AND OBJECTS YOU MAY DRIVE CLOSE TO.
7. SIDE WIPERS: CONTROLS WATER ON TURNS BY DIRECTING IT TO THE SQUEEGEE.
8. SEAT ADJUSTMENT: PERMITS THE SEAT TO BE ADJUSTED FORWARD AND BACKWARD FOR OPERATOR COMFORT
9. ON BOARD CHARGER PLUG (OPTIONAL): PLUGS INTO ANY THREE PRONGED OUTLET TO CHARGE MACHINE

10. HORN BUTTON: SOUNDS THE HORN FOR WARNING ONCOMING TRAFFIC.
11. SERIAL # PLATE: HAS MACHINES INDIVIDUAL SERIAL NUMBER STAMPED ON IT.
12. NON SLIP FLOOR PLATE: HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF THE MACHINE.
13. FOOT PEDAL: CONTROLS THE ACCELERATION AND DECELERATION OF THE MACHINE.
14. ADJUSTABLE STEERING: FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY.
15. HOUR METER: KEEPS TRACK OF TOTAL HOURS OF USE ON THE MACHINE.

16. RECOVERY DRAIN HOSE: ALLOWS FOR CONTROLLED DRAINING OF RECOVERY TANK'S DIRTY WATER.
17. SPRAY HOSE: (OPTIONAL) PERMITS CLEANING IN REMOTE AREAS.
18. SQUEEGEE/VAC HOSE: VACUUMIZES SQUEEGEE. NOTE: KEEP FREE AND CLEAR OF BLOCKAGE.
19. REAR BUMPER: OFFERS SQUEEGEE SYSTEM PROTECTION FROM DAMAGE.
20. SQUEEGEE BLADE: SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE.

21. TANK LATCH: PERMITS ACCESS TO BATTERIES.


22. TIE DOWN POINTS: LOCATION FOR TIE DOWN STRAPS DURING TRANSPORT.
23. SQUEEGEE ROLLERS: HELP PROTECT THE SQUEEGEE.

24. SOLUTION TANK: HOLDS APPROXIMATELY 35-GALLONS OF CLEAN WATER.


25. RECOVERY TANK: HOLDS APPROXIMATELY 35- GALLONS OF DIRTY "RECOVERY" WATER.
26. RECOVERY ACCESS DOOR: USED FOR FLUSHING OUT RECOVERY TANK WITH FRESH WATER.
27. DRAIN SAVER: PREVENTS DEBRIS FROM CLOGGING DRAIN.
28. VACUUM SCREEN BOX: HOUSES THE DUAL STAINLESS VAC SCREEN & SHUTOFF BALLS.
29. FOAM PROTECTION SCREEN: USED TO PROTECT VACUUM MOTOR FROM DEBRIS.
30. SOLUTION TANK VENT: PREVENTS VACUUM FROM FORMING IN THE TANK DURING OPERATION.

31. HIGH WATER RECOVERY LIGHT (RED): INDICATES WHEN THE RECOVERY TANK IS NEARLY FULL.
32. LCD SCREEN: LISTS FUNCTIONS AND SETTING OF THE MACHINE. (SEE PAGE 9)
33. SQUEEGEE SWITCH: RAISES AND LOWERS THE SQUEEGEE.
34. "Uni-Touch" BUTTON: ACTIVATES BRUSHES, SQUEEGEE, AND SOLUTION FLOW SIMUTANEOUSLY.
35. NOT USED ON THIS MACHINE.
36. MENU CONTROL: SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY.
37. SCRUB DECK DOWN PRESSURE SWITCH: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.
38. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK.
39. SOLUTION FLOW CONTROL KNOB: TURN CLOCKWISE TO REDUCE & COUNTER-CLOCKWISE TO INCREASE FLOW.
40. FORWARD/REVERSE SWITCH (RED): CONTROLS THE DIRECTION OF THE TRACTION MOTOR.
41. CIRCUIT BREAKER: (15 AMP) POSITIVE BUS BAR.
42. CIRCUIT BREAKER: (15 AMP) NEGATIVE BUS BAR.
43. CIRCUIT BREAKER: (10 AMP) SIDE BROOM MOTORS.
44. SPRAY JET (BLUE): (OPTIONAL) ACTIVATES SPRAY PUMP FOR REMOTE SPRAY WAND.
45. VACUUM SWITCH (WHITE): FOR USE WITH REMOTE VACUUM WAND.
46. RECYCLING SWITCH (GREEN): (OPTIONAL) TURNS ON THE RECYCLING PUMP).
47. KEY SWITCH: TURNS THE MAIN POWER ON AND OFF.
48. SIDE BROOM (YELLOW): LIFTS AND LOWERS SIDE BROOMS WHICH TURN ON AUTOMATICALLY.
49. WATER TO SIDE BROOMS (GREY): PROVIDES CLEANING CHEMICAL TO EXTEND CLEANING PATH.
50. CIRCUIT BREAKER: (2 AMP) SIDE BROOM LIFT ACTUATOR.
51. EMERGENCY STOP: SHUTS MACHINE DOWN IN A EMERGENCY

PAGE 9
LCD SCREEN MENU DISPLAYS
SCREEN # 1 SCREEN # 2

2 1
1 3

4 10 3 4 5

SCREEN #3 SCREEN W/ERROR CODE

1 5 9
1
6

7
8

*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***

FIGURES 7-10.

1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES.
(SHOWN ON ALL MENU DISPLAYS)

2. SCRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 7.)

3. VACUUM ON - INDICATES THE VACUUM IS "ON". (SEE FIGURES 7. AND 8.)

4. SCRUBBING MOTORS ON - INDICATES THE BRUSH MOTORS ARE "RUNNING". (SEE FIGURES 7. AND 8.)

5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS BEEN ON. (SEE FIGURES 8. AND 9.)

6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED. (SEE FIGURE 9.)

7. TRANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 9.)

8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 10.)

9. DIAGNOSTIC CODE - WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL
AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 10.)

10. WATER ON - INDICATES THE SOLUTION FLOW IS "ON" (SEE FIGURE 7.)

( FOR COMMAN ERROR CODES AND DESCRIPTIONS SEE PAGES 22. AND 23.)

PAGE 10
MACHINE SETUP

UNCRATING MACHINE AND


CONECTING BATTERIES
1. CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE. BATTERIES ARE IN THE UNIT.
2. TO UNCRATE THE MACHINE, REMOVE BANDING
FROM AROUND THE CRATE. TAKE OFF THE TOP AND
SIDES AND DISPOSE OF PROPERLY.
3. REMOVE BANDING FROM MACHINE. REMOVE THE
CHOCKS AROUND THE DRIVE WHEELS.

4. TURN ALL SWITCHES TO THE OFF POSITION AND


REMOVE KEY.

5. TIP BACK TANK TO EXPOSE THE BATTERY COMPARTMENT


AND CONNECT BATTERY CABLES.

YOUR MACHINE IS EQUIPPED WITH (SIX) 6 VOLT,


DEEP CYCLE, 245 AMP HOURS BATTERIES, WHICH
FORM A 36 VOLT SYSTEM. MAXIMUM BATTERY
DIMENSIONS ARE 7"W X 11-1/2"L X 13"H .

7. VERIFY THAT ALL OF THE BATTERY CABLES ARE


CONNECTED TO THE BATTERIES TIGHTLY.
LOCATE ANY LOOSE ONES AND CONNECT TO
THE OPEN TERMINAL. TIGHTEN WITH 9/16" WRENCH.
PUT COVERS IN PLACE. (SEE PICTURE TO THE LEFT)

8. TURN ON MAIN POWER SWITCH AND CHECK


THE BATTERY CONDITION METER TO ENSURE
CORRECT INSTALLATION.

9. FOLD DOWN RAMP, AND DRIVE MACHINE OFF OF THE


BASE.

NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE


IS DISCOVERED.

PAGE 11
ATTACHING SQUEEGEE REMOVING SQUEEGEE
1. LOWER THE SQUEEGEE MOUNTING PLATE BY
DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN 1. WITH THE SQUEEGEE IN THE UP
POSITION. (SEE PICTURE BELOW) POSITION, TURN KEY SWITCH OFF.

2. DISCONNECT VACUUM HOSE FROM


SQUEEGEE AND LOOSEN KNOB.

3. PULL SQUEEGEE ASSEMBLY


REARWARD FROM THE LIFTING
CARRIER.

4. INSPECT OR REPAIR AS NECESSARY


AND REINSTAL.

REPLACING OR ROTATE
SQUEEGEE BLADES
2. LOOSEN THE TWO KNOBS ON THE SQUEEGEE
AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE FOR SAFETY: BEFORE LEVEING OR SERVICING
MOUNTING PLATE. (SEE PICTURE BELOW) MACHINE STOP ON LEVEL SURFACE, TURN OFF
MACHINE AND REMOVE KEY.
3. TIGHTEN THE KNOBS, AND CONNECT VACUUM
1. REMOVE THE SQUEEGEE ASSEMBLY
HOSE FROM THE MACHINE TO THE SQUEEGEE. FROM THE MACHINE. REMOVE
(SEE PICTURE BELOW)
BLADE RETAINER STRAP AND
REMOVE SQUEEGEE BLADE
4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
BY USING THE PITCH ADJUSTMENT KNOB.
2. ROTATE THE SQUEEGEE TO NEW
(SEE PICTURE BELOW)
EDGE POSITION OR REPLACE AS
REQUIRED.

3. INSTALL BLADE ON THE LOCATING


PINS OF SQUEEGEE ASSEMBLY.

4. INSTALL SQUEEGEE RETAINER STRAP.

5. FASTEN AND LOCK KNOBS.

5. NOTE VAC EXHAUST, SINGLE VAC OUT ONE


* ASSISITS IN DRYING (SEE PICTURE ABOVE)

PAGE 12
ADJUSTING SQUEEGEE

1. TURNING ADJUSTMENT KNOB CLOCK-WISE


(TIGHTENING) WILL RAISE TIPS & LOWER CENTER.
(SEE PICTURE TO THE LEFT)

2. THIS SQUEEGEE IS ADJUSTED TOO FAR BACK AND WILL


NOT PICK UP ON THE CORNERS.
*NOTE TIPS OFF THE FLOOR. (SEE PICTURE TO THE LEFT)

3. THIS SQUEEGEE IS ADJUSTED TOO FAR FORWARD


AND WILL NOT PICK UP IN THE CENTER.
*NOTE CENTER SPACED OFF THE FLOOR.
(SEE PICTURE TO THE LEFT)

4. THIS SQUEEGEE IS ADJUSTED JUST RIGHT WITH GOOD


DEFLECTION ACROSS THE ENTIRE REAR BLADE
(SEE PICTURE TO THE LEFT)

PAGE 13
LEVELING DECK
1. DRIVE MACHINE TO A FLAT LEVEL SURFACE AND
TURN MACHINE OFF. (SEE PICTURE TO THE LEFT)

2. WITH THE SHROUDS AND BRUSHES OFF, MEASURE


THE FROM THE GROUND TO THE BOTTOM OF ALL
FOUR CORNERS OF THE SCRUB DECK.
(SEE PICTURE TO THE LEFT)

3. IF THE MEASUREMENTS ARE NOT THE SAME THE


DECK IS NOT LEVEL AND NEEDS TO BE ADJUSTED.

4. LOOSING THE TWO LOCKING NUTS AND SPIN THE


HEXOGONAL ARM. (SEE PICTURE TO THE LEFT)

5. TO RAISE THE FRONT OF THE SCRUB DECK AND


LOWER THE REAR EXPAND THE ADJUSTABLE ARMS
BY LOOSING THE TWO LOCKING NUTS AND SPIN
THE HEXOGONAL ARM. (SEE PICTURE TO THE LEFT)

6. MEASURE FROM THE GROUND TO THE BOTTOM OF


ALL FOUR CORNERS OF THE DECK AGAIN.
(SEE PICTURE TO THE LEFT)

7. WHEN ALL FOUR CORNERS MESURE THE SAME


RETIGHTEN THE LOCKING NUTS.
(SEE PICTURE TO THE LEFT)

PAGE 14
ATTACHING DISK BRUSHES
1. TURN "ON" MACHINE POWER

2. RAISE THE SCRUB DECK BY DEPRESSING THE


BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER "OFF".
DISCONNECT BATTERIES.
(SEE PICTURE TO THE LEFT)

3. REMOVE SHROUDS TO ACCESS SCRUBDECK


(SEE PICTURE TO THE LEFT)

5. PAD INSTALLATION ATTACH PADS TO PAD


DRIVERS BEFOR CONNECTING PAD DRIVERS TO
MOTOR HUB. (SEE PICTURE TO THE LEFT)

6. ATTACH BRUSHES OR PADS TO MOTOR HUBS.


SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT
BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE
SURE THE SCISSORS CLOSE AND LOCK ONCE THE
BRUSHES ARE ON. (SEE PICTURE TO THE LEFT)

7. WHEN BRUSHES ARE ATTACHED PUT SHROUDS


BACK ON MACHINE AND TIGHTEN KNOBS .
(SEE PICTURE TO THE LEFT)

***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***


PAGE 15
ADJUSTING SHROUDS

1. THE SHROUD MUST BE ADJUSTED CORECTLY IN ORDER


TO HAVE PROPER WATER CONTROL DURING TURNS.
THE FRONT OF THE SHROUD SHOULD BE SLIGHTLY
HIGHER THAN THE REAR. (SEE PICTURE TO THE LEFT)

2. TO ADJUST SHROUDS LOOSEN KNOBS AND


REMOVE SHROUD. (SEE PICTURE TO THE LEFT)

3. SPIN THE SHROUD SUPPORT UP OR


DOWN TO GET ADJUSTMENTS.
(SEE PICTURE TO THE LEFT)

4. ONCE ADJUSTED TO THE PROPER HEIGHT


PUT THE SHROUDS BACK ON TOP OF
ADJUSTMENT SUPPORTS AND TIGHTEN
KNOBS BACK DOWN.
(SEE PICTURE TO THE LEFT)

PAGE 16
SOLUTION SYSTEM
3
ACCESS FROM LEFT SIDE OF MACHINE
1. 3/4" GATE VALVE
2. STAINLESS STEEL INLINE FILTER
3. SOLENOID VALVE
1 (SEE PICTURE TO THE LEFT)

1. TO CLEAN FILTER CLOSE 3/4"


GATE VALVE (A).
(SEE PICTURE TO THE LEFT)

C B
2. UNSCREW CLEAR LID (B), REMOVE
STAINLESS STEEL SCREEN (C), RINSE SCREEN.
(SEE PICTURE TO THE LEFT)

3. INSTALL STAINLESS FILTER SCREEN, TIGHTEN


CAP.

D
4. OPEN 3/4" VALVE (D)
(SEE PICTURE TO THE LEFT)

PAGE 17
VAC SYSTEM

1. THE "HIGH RECOVERY" LIGHT (RED) WILL


ILLUMINATE (A) WHEN THE RECOVERY TANK IS
FULL. STOP IMMEDIATELY AND DRAIN RECOVERY
TANK.(SEE PICTURE TO THE LEFT)

2. IF RED LIGHT IS IGNORED THE VAC WILL OVERHEAT .


(SEE PICTURE TO THE LEFT)

3. IF VAC IS PULLING EXCESSIVE CURRENT, CIRCUIT


BREAKER (25 AMP) MAY BLOW TO PREVENT
DAMAGE. IF THIS OCCURS CONTACT YOUR
SERVICE AGENT. (SEE PICTURE TO THE LEFT)

4. VAC SWITCH (B) IS SET TO ENGAGE AT 65" LIFT.

5. IF FOAM OR WATER GETS PAST THE RECOVERY


TANK'S VAC SCREEN/BALL SYSTEM THE
A "UNLOADER VALVE" (E) WILL DRAIN IT FROM
THE VAC BOX.
(SEE PICTURE TO THE LEFT AND PICTURE BELOW)

6. "UNLOADER VALVE" (E) IS LOCATED ON THE


BOTTOM OF THE VACUUM BOX IN FRONT OF
THE VAC MOTOR.
(SEE PICTURE TO THE LEFT)

E
PAGE 18
OPERATION
PRE-CLEANING CHECK LIST ONE PASS SCRUBBING
STEPS: (SEE PICTURE BELOW)

READ AND UNDERSTAND THE SAFETY SECTION ON


PAGE 5 AND 6 BEFORE OPERATING MACHINE. 1. TURN MACHINE ON WITH THE KEY SWITCH.

2. LOWER SQUEEGEE BY PRESSING THE SWITCH.


1. CHECK BATTERY CONDITION GAUGE ON
THE CENTRAL COMMAND II LCD SCREEN. 3. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TO CHECK GAUGE PUSH MENU CONTROL TOP HALF OF THE BRUSH SWITCH.
BUTTON UNTIL BATTERY GAUGE APPEARS.
MAKE SURE BATTERIES ARE FULLY CHARGED 4. ADJUST THE SOLUTION KNOB TO THE DESIRED
BEFOR USING. SETTING. (SET HALF WAY), TURN CLOCKWISE
FOR LESS, COUNTER-CLOCKWISE FOR MORE.
2. CHECK THE CONDITION OF PADS OR BRUSHES.
5. BEGIN SCRUBBING BY DEPRESSING THE
3. CHECK THE CONDITION OF THE SQUEEGEE BLADES. FOOT PEDAL SLOWLY AND THEN TO THE SPEED
REQUIRED. (NOT SHOWN)
4. TRANSPORT THE MACHINE TO THE FILLING
STATION. RAISE THE SCRUBHEAD AND 6. START SCRUBBING AT THE # 1 OR # 2 MARKS,
SQUEEGEE WHEN TRANSPORTING. DO NOT USE THE # 4 OR # 5 MARKS WITHOUT
MANAGEMENTS APPROVAL.
5. TURN MACHINE OFF.
7. TO OPERATE MACHINE IN REVERSE,
6. OPEN SOLUTION FILL DOOR ON THE TOP OF SIMPLY SWITCH THE REVERSE SWITCH TO
THE TANK AND FILL THE TANK UP WITH THE REVERSE POSITION, BACK UP ALARM
CLEAN WATER. FOAM IN THE RECOVERY TANK MAY SOUND AND YOUR REVERSE SPEED
IS USUALLY AN INDICATION OF EXCESSIVE SOAP. IS SET TO ROUGHLY 70% OF FORWARD.
(SEE PICTURE BELOW.)
8. TO STOP THE MACHINE, LET OFF OF THE
7. ADD CLEANING CHEMICAL. USE THE PROPER FOOT PEDAL, AND THE MACHINE WILL
DILUTION RATIO INDICATED ON THE BOTTLE. STOP AUTOMATICALLY. (NOT SHOWN)

NOTE: USE ONLY NONFLAMMABLE COMMERCIAL 9. DEPRESSING THE "Uni-Touch" BUTTON ACTIVATES
CLEANING CHEMICALS. YOUR AUTHORIZED THE SOLUTION, VACUUM, AND BRUSHES
DISTRIBUTOR CAN ASSIST YOU IN SELECTING A SIMULTANEOUSLY.
PROPER CHEMICAL.

2
3

7
4
9
PAGE 19
OPERATION
DOUBLE SCRUBBING VAC ONLY SCRUBBING
STEPS: (SEE PICTURE BELOW) STEPS: (SEE PICTURE BELOW)

1. TURN MACHINE ON WITH THE KEY SWITCH. 1. TURN MACHINE ON WITH THE KEY SWITCH.

2. LOWER SCRUB HEAD TO THE FLOOR, USE THE 2. LOWER SQUEEGEE BY PRESSING THE SWITCH.
TOP HALF OF THE BRUSH SWITCH.
3. BEGIN VACUUMING BY DEPRESSING THE
3. ADJUST THE SOLUTION KNOB TO THE DESIRED FOOT PEDAL SLOWLY AND THEN TO THE SPEED
SETTING. (SET HALF WAY), TURN CLOCKWISE REQUIRED. (NOT SHOWN)
FOR LESS, COUNTER-CLOCKWISE FOR MORE.
4. TO OPERATE MACHINE IN REVERSE,
4. BEGIN SCRUBBING BY DEPRESSING THE SIMPLY SWITCH THE REVERSE SWITCH TO
FOOT PEDAL SLOWLY AND THEN TO THE SPEED THE REVERSE POSITION, BACK UP ALARM
REQUIRED. (NOT SHOWN) MAY SOUND AND YOUR REVERSE SPEED
IS SET TO ROUGHLY 70% OF FORWARD.
5. START SCRUBBING AT THE # 1 OR # 2 MARKS,
DO NOT USE THE # 4 OR # 5 MARKS WITHOUT 5. TO STOP THE MACHINE, LET OFF OF THE
MANAGEMENTS APPROVAL. FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY. (NOT SHOWN)
6. TO OPERATE MACHINE IN REVERSE,
SIMPLY SWITCH THE REVERSE SWITCH TO
THE REVERSE POSITION, BACK UP ALARM
MAY SOUND AND YOUR REVERSE SPEED
IS SET TO ROUGHLY 70% OF FORWARD.

7. TO STOP THE MACHINE, LET OFF OF THE 1


FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY. (NOT SHOWN)

5
1

2
6
3

PAGE 20
OPERATING HINTS
1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS
DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED
FLOW. TO INCREASE THE SOLUTION FLOW RATE, ROTATE
BLUE KNOB COUNTER-CLOCKWISE.
(SEE PICTURE TO THE LEFT)

2. KEEP AN EYE ON THE "RED" RECOVERY FULL LIGHT TO


MAKE SURE THERE IS NOT FOAMY BUILDUP IN THE
RECOVERY TANK. IF EXCESS FOAM BEGINS TO DEVELOP,
POUR A RECOMMENDED FOAM CONTROL SOLUTION
INTO THE RECOVERY TANK. (SEE PICTURE TO THE LEFT)

3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING


AROUND WALLS AND OBJECTS. YOU SHOULD REDUCE THE
SPEED, TO MAINTAIN CONTROL WHEN TURNING.

4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE


BLADES WITH A CLEAN CLOTH. IF THE PROBLEM
CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE,
AND ROTATE IF NEEDED.

5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE


THE SCRUB BRUSHES EVERY WEEK.

6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE


FLOOR, SUCH AS SOCKETS, GRATES, FOR THEY WILL
DAMAGE THE PADS AND SQUEEGEE BLADES.

7. DURING BRIEF STOPS YOU SHOULD TURN EVERYTHING


OFF, THE BRUSHES AND SOLUTION WILL AUTOMATICALLY
STOP WHEN THE FOOT PEDAL IS RELEASED.

8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET


YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A
GLANCE. IF YOUR BATTERY GAUGE IS READING LOW,
YOU MUST STOP IMMEDIATELY, AND RECHARGE.
RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE
TO THE BATTERIES.

9. WHEN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES,


AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL
IT IS CONSUMED. THE BLUE BALL IN THE SIGHT TUBE TELLS
YOU HOW MUCH SOLUTION IS LEFT IN THE TANK,
(SEE PICTURE TO THE LEFT)

10. WHEN YOU ARE READY TO STOP, PICK UP THE


BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE
SQUEEGEE, AND DRIVE THE MACHINE BACK TO THE
CHARGING AREA.

PAGE 21
DRAINING RECOVERY TANK DRAINING SOLUTION TANK
ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE SOLUTION
SOLUTION TANK. TO DRAIN THE RECOVERY TANK, PERFORM THE TANK, PERFORM THE FOLLOWING STEPS.
FOLLWING STEPS.
1. ROTATE THE (BLUE) SOLUTION TANK DRAIN VALVE LOCATED
1. REMOVE DRAIN HOSE AND UNSCREW CAP. OPEN THE TOP IN THE FRONT LEFT SIDE OF THE FRAME
"RECOVERY ACCESS LID" AND FLUSH OUT WITH FRESH WATER (SEE PICTURE BELOW)
TO KEEP TANK CLEAN. (SEE PICTURE BELOW)

2. UNSCREW CAP AND BEGIN DRAINING.


(SEE PICTURE BELOW)

2. TO OPEN THE VALVE HANDLE SHOULD BE IN LINE.


(SEE PICTURE BELOW)

3. OPEN TH TOP "RECOVERY TANK LID" AND FLUSH OUT WITH


FRESH WATER TO KEEP TANK CLEAN.
RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL
PREVENT HEAVY BUILD UP ON THE BOTTOM OF THE TANK, 3. TO CLOSE VALVE HANDLE SHOULD BE PERPENDICULAR.
FOUL ODERS, AND CLOGGING OF THE DRAIN HOSE. (SEE PICTURE BELOW)

3. ONCE TANK IS EMPTY, PUT THE CAP BACK ON AND PLACE


HOSE BACK ON HOOK.

PAGE 22
RECOVERY TANK RECOVERY TANK
FLOAT SHUT-OFF DRAIN SAVER
THE RECOVERY TANK DRAIN SAVER WILL HELP PREVENT THE
DRAIN FROM BECOMING CLOGGED WITH DEBRIS.

1. THE DRAIN SAVER SCREEN SHOULD DB EMPTIED AND


WHEN WATER IS NO LONGER BEING VACUUMED CLEANED AFTER YOU DRAIN THE TANK.
FROM THE FLOOR AND THE VACUUM FAN IS
OPERATING, THE BALL FLOAT HAS ENGAGED THE RED 2. TO CLEAN, PULL HOSE OUT OF DRAIN SAVER AND
HIGH RECOVERY LIGHT WILL COME ON. REMOVE SCREEN. EMPTY SCREEN INTO TRASH, WIPE
(SEE PICTURE BELOW) MATERIAL OFF SCREEN AND THEN RINSE.
THE VACUUM MOTOR WILL NOT VACUUM WATER
WITH RECOVERY TANK FULL. THE RECOVERY TANK
MUST BE DRAINED

1. THE FLOAT SHUT-OFF SCREEN CAN BE CLEANED


IN OR OUT OF THE MACHINE.

2. TO CLEAN THE FLOAT SHUT-OFF WHILE IT IS INSIDE


THE MACHINE WIPE MATERIAL OFF SCREEN
THEN RINCE. CHECK THAT THE BALL IS ALSO
CLEAN AND MOVES FREELY. 3. WHEN FINISHED PLACE SCREEN BACK INTO THE
RECOVERY TANK AND RE-INSERT HOSE INTO SCREEN.
3. TO REMOVE THE FLOAT SHUT-OFF, REMOVE THE
WHITE CLAMP GRASP THE SCREEN WITH ONE HAND
AND PULL DOWN TO REMOVE.

4. SCREENS, GASKETS, AND SHUTOFF BALLS MUST BE


IN PLACE.

4. THE SCREEN SAVER MUST ALWAYS BE IN PLACE WHEN


THE MACHINE IS IN USE TO PREVENT CLOGGING OF
DRAIN.

PAGE 23
STANDARD BATTERY CHARGING
CHARGER SPECIFICATIONS STANDARD CHARGER
OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD) CAUTION: THE FOLLOWING INSTRUCTIONS ARE INTENDED
OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD) FOR THE 36V CHARGER SUPPLIED WITH THE MACHINE.
INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD) DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE.
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.

DANGER: ALWAYS CHARGE BATTERIES IN A WELL


VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS.
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES
AND AVOID CONTACT WITH BATTERY ACID. LEAVE
ACCESS PANEL OPEN WHEN CHARGING!
1. TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR
CHARGING.
2. TURN THE MACHINE OFF.

3. HINGE OPEN THE TANK TO EXPOSE THE BATTERIES.


(SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE
PROTECTION WHEN BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT
CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY
HIGHER THAN THE PLATES. IF NEEDED, ADD ENOUGH
DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT
OVER FILL. BATTERIES CAN OVERFLOW DURING
CHARGING. REPLACE CAPS BEFORE CHARGING.

5. WITH THE GREY CHARGER PLUG DISCONNECTED FROM


THE MACHINE, PLUG THE CHARGER POWER CORD INTO A
GROUNDED 110 VOLT STANDARD WALL OUTLET.
(SEE FIGURE 51A.)

6. CONNECT THE GREY CHARGER PLUG INTO THE BATTERY


CHARGING PORT LOCATED ON THE STEERING COLUMN.
(SEE FIGURE 51B)
7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING,
AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED
(CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE GREY
CHARGER PLUG FROM THE MACHINE AND DISCONNECT
THE CHARGER FROMTHE WALL OUTLET. (SEE FIGURE 51B)
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED,
ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE
CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE
OFF THE TOP OF THE BATTERIES.

PAGE 24
OPTIONAL BATTERY CHARGING
CHARGER SPECIFICATIONS ON BOARD CHARGER
OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD) CAUTION: THE FOLLOWING INSTRUCTIONS ARE INTENDED
OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD) FOR THE 36V CHARGER SUPPLIED WITH THE MACHINE.
INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD) DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE.
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.

DANGER: ALWAYS CHARGE BATTERIES IN A WELL


VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS.
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES
AND AVOID CONTACT WITH BATTERY ACID. LEAVE
ACCESS PANEL OPEN WHEN CHARGING!
1. TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR
CHARGING.
2. TURN THE MACHINE OFF.

3. HINGE OPEN THE TANK TO EXPOSE THE BATTERIES.


(SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE
PROTECTION WHEN BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT
CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY
HIGHER THAN THE PLATES. IF NEEDED, ADD ENOUGH
DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT
OVER FILL. BATTERIES CAN OVERFLOW DURING
CHARGING. REPLACE CAPS BEFORE CHARGING.

5. PLUG THE EXSTENTION CORD INTO A


GROUNDED 110 VOLT STANDARD WALL OUTLET.
(SEE PICTURE TO THE LEFT)

6. CONNECT THE EXTENTION CORD INTO THE ON BORD


BATTERY CHARGER LOCATED ON THE FRONT OF THE
FRAME STEERING COLUMN.
(SEE PICTURE TO THE LEFT)
7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING,
AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED
(CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE
EXSTENTION CORD FROM THE MACHINE AND DISCONNECT
FROM THE WALL OUTLET. (SEE PICTURE TO THE LEFT)
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED,
ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE
CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE
OFF THE TOP OF THE BATTERIES.

PAGE 25
CHANGING BATTERIES
STOP MACHINE IN A CLEAN AREA NEXT TO THE CHARGER. TURN OFF MACHINE.
FOR SAFETY: BEFORE LEAVING OR SERVICING THE MACHINE; STOP ON LEVEL SURFACE, TURN OFF MACHINE AND
REMOVE KEY.

1. TIP BACK TANK TO EXPOSE BATTERIES.

2. DISCONNECT MAIN BATTERY CABLES FROM MACHINE.

3. USE THE PROPER SIZE WRENCH TO DISCONNECT MAIN GROUND WIRE FIRST AND SECURE CABLE TERMINAL AWAY
FROM BATTERIES.

4. DISCONNECT MAIN POSITIVE LEAD AND SECURE CABLE AND REMOVE ONE AT A TIME.

5. LOOSEN BOTH TERMINALS ON EACH JUMPER CABLE AND REMOVE ONE AT A TIME

6. PREPARE A SUTABLE SITE TO PLACE THE BATTERIES.

7. ATTACH SUITABLE BATTERY LIFTING DEVICE AND LIFT BATTERIES FROM THE MACHINE

WARNING!
BATTERIES ARE A POSSIBLE ENVIRONMENTAL HAZARD. CONSULT YOUR BATTERY SUPPLIER FOR SAFE DISPOSAL METHODS.
NOTE: ORIENTATION OF THE POSITIVE AND NEGATIVE POSTS ARE CRITICAL FOR CABLES TO REACH
(SEE BELOW)
36 VOLTS !

FRONT OF MACHINE
+ -

- +
+ -

- +
+ -

- +

PAGE 26
MAINTENANCE
DAILY MAINTENANCE YEARLY MAINTENANCE
1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER 1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE
USE SOILED PADS WHEN CLEANING. REPLACE
PADS WHEN THEY BECOME PACKED WITH RESIDUE.

2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT


SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY
STORING MACHINE
TANK.
1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO
3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT DRAIN ALL WATER FROM THE MACHINE.
VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING
THE AIR FLOW. 2. OPEN THE RECOVERY TANK LID TO PROMOTE AIR
CIRCULATION.
4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN
CLOTH. STORE SQUEEGEE IN THE RAISED POSITION 3. RAISE BRUSHES AND SQUEEGEE.
TO PREVENT DAMAGE OR SETTING OF THE BLADES.
CHECKING BATTERY SPECIFIC GRAVITY
5. WIPE DOWN MACHINE IF NEEDED. USE A USE A HYDROMETER TO CHECK THE BATTERY
NONABRASIVE, NON SOLVENT CLEANER, OR A SPECIFIC GRAVITY.
CLEAN DAMP CLOTH.
CHECKING GRAVITY
6. RECHARGE THE BATTERIES IF NEEDED. A. HYDROMETER
B. BATTERY
WEEKLY MAINTENANCE NOTE: DO NOT TAKE READINGS IMMEDIATELY AFTER
ADDING DISTILLED WATER, IF WATER AND ACID ARE
NOT THOROUGHLY MIXED, THE READING MAY NOT
1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE BE ACCURATE.
BATTERIES, AND FILL AS NEEDED. ALWAYS USE
DISTILLED WATER TO REFILL BATTERIES. BATTERIES
SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE CHECK THE HYDROMETER AGAINST THIS CHART.
THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES
TO LEAK DURING CHARGING. THE CHARGING SPECIFIC GRAVITY
@ 80v F (27vC) BATTERY CONDITION
PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY,
WHICH EFFECTIVELY INCREASES THE VOLUME OF THE 1.265 100% CHARGED
ELECTROLITE.
1.225 75% CHARGED
2. CLEAN BATTERY TOPS TO PREVENT CORROSION. 50% CHARGED
1.190
3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT 1.155 25% CHARGED
AND RIGHT TO LEFT. ON CYLINDRICAL MODELS
FROM FRONT TO BACK, OR END TO END IF USING 1.120 DISCHARGED
DIFFERENT MATERIALS.

NOTE: IF THE READINGS ARE TAKEN WHEN THE


MONTHLY MAINTENANCE BATTERY ELECTROLYTE IS ANY TEMPERATURE
OTHER THAN 80v F (27vC), THE READING
MUST BE TEMPERATURE CORRECTED.
1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES
FOR WEAR AND SPRING TENSION.
TO FIND THE CORRECTED SPECIFIC GRAVITY READING
WHEN THE TEMPERATURE OF THE BATTERY ELECTOLYTE
2. CHECK MACHINE FOR WATER LEAKS AND LOOSE IS OTHER THAN 80vF (27vC): ADD (+) TO THE SPECIFIC
NUTS AND BOLTS. GRAVITY READING 0.004 (4 POINTS), FOR EACH 10vF
(6vC) ABOVE 80v (27vC).
3. CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED SUBTRACT (-) FROM THE SPECIFIC READING 0.004
(TIGHTEN IF NEEDED) (4 POINTS), FOR EACH 10vF (6vC) BELOW 80vF (27vC).

4. CHECK PARKING BRAKE

PAGE 27
MAINTENANCE SERVICE SCHEDULE
MAINTENANCE BEFORE EACH AFTER EACH 50 100 200
WORK PERIOD WORK PERIOD HRS HRS HRS
Check water level of batteries after charging;
add distilled water if necessary *
Check that recovery tank cover seals tightly *
Visually check for damaged or worn tires *
Check brushes or pads for proper installation *
Check vacuum hose connections *
Check that squeegee is securely attached and
properly adjusted *
Check that side squeegees are properly
adjusted *
Check for securely attached drain hose, plug
and caps *
Check parking brake and steering for proper
operation *
Inspect vacuum filter for debris *
Clean out solution tank and filter, check flow *
Run vacuum motors to dry *
Clean brushes or pads and check wear *
Clean main and side squeegee blades and *
check wear
Clean out recovery tank and vacuum filter *
Clean and inspect float shutoff *
Clean outside of tanks, check for damage *
Store with tank covers open *
Charge batteries *
Check side squeegee for wear *
Clean off top of batteries *
Check battery cells with hydrometer *
Inspect scrub deck skirts *
Clean solution strainers *
Check battery connections are tight *
Clean battery cases and battery compartment *

Check parking brake adjustment *


Check brake for damage or wear
*
Clean pivot points on squeegee and scrub deck
*
Check all motors for carbon brush wear *
Check motor commutators *
Check steering chain tensioner *
NOTE: Traction drive, wheels and batteries should be serviced based on traction drive
hourmeter. The scrub brush hour meter should be used for all other service schedule items.

PAGE 28
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS

PREVENTATIVE MAINTENANCE CHECKED NOTE

ROTATE BRUSHES _____________ ____________________________________


ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________

OTHER:__________________________ _____________ ___________________________________

OTHER:__________________________ _____________ ___________________________________

PAST HOUR METER READING: ___________________________________

CURRENT HOUR METER READING: ___________________________________

AVERAGE WEEKLY USAGE: ___________________________________

TECHNICIAN PRINT:_____________________________________________

TECHNICIAN SIGNATURE:________________________________________ DATE:_________________

MANAGER SIGNATURE:_________________________________________ DATE:_________________

PAGE 29
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS

PREVENTATIVE MAINTENANCE CHECKED NOTE

ROTATE BRUSHES _____________ ____________________________________


ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________

OTHER:__________________________ _____________ ___________________________________

OTHER:__________________________ _____________ ___________________________________

PAST HOUR METER READING: ___________________________________

CURRENT HOUR METER READING: ___________________________________

AVERAGE WEEKLY USAGE: ___________________________________

TECHNICIAN PRINT:_____________________________________________

TECHNICIAN SIGNATURE:________________________________________ DATE:_________________

MANAGER SIGNATURE:_________________________________________ DATE:_________________

PAGE 30
TROUBLESHOOTING CENTRAL COMMAND II
NOTE: THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC "CONTROLLER" THAT HAS MANY FAIL-SAFES WITHIN
IT. IT SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGIT ALPHA-NUMERIC CODE OF WHAT IS WRONG IN THE LCD
WINDOW.

MOST OF THESE CODES REQUIRE A TECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE UNFAMILIAR
WITH, ESPECIALLY IF YOU ARE NOT AUTHORIZED TO WORK ON THIS EQUIPMENT.

THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS
AVAILABLE TO AUTHORIZED AND CERTIFIED DISTRIBUTION TECHNICIANS. HOWEVER, WE HAVE INCLUDED THE BASIC
CODES THAT YOU CAN USUALLY RESOLVE YOURSELF.

1. 7601 AND 7602 ERROR. SCRUBDECK CURRENT OVER


LOAD. THIS CAN CAN OCCUR WHEN DRIVING OVER A
BUMP IN THE FLOOR. TO RESTART, TURN OFF THE KEY AND
TURN IT ON AGAIN. TO AVOID THIS ERROR, EITHER SLOW
DOWN ON BUMPY PARTS OF THE FLOOR, OR REDUCE
DOWNPRESSURE ON THE PADS.

2. 1600 ERROR. VOLTAGE EXCEEDS THE MAXIMUM.


EITHER THE BATTERIES ARE MIS-WIRED, OR THE CHARGER IS
STILL PLUGGED INTO THE MACHINE.

3. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM


MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS.
TURN OFF KEY AND TURN ON AGAIN TO CLEAR.

PAGE 31
TROUBLESHOOTING CENTRAL COMMAND II

4. 7900 AND 7901 ERROR. THE EMERGENCY STOP BUTTON


IS OUT

5. THROTTLE ERROR. YOU PRESSED THE FOOT PEDAL


BEFORE TURNING ON THE KEY. TURN OFF THE KEY AND TRY
AGAIN, LEAVING FOOT OFF OF THE PEDAL.

6. 2C00 AND 2C01 ERROR. LOW VOLTAGE WARNING.


VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM
REQUIRED TO OPERATE THE MACHINE. IF YOU WAIT A FEW
MINUTES, THE BATTERIES MAY COME UP IN VOLTAGE,
ALLOWING YOU TO DRIVE VERY SLOWLY TO THE
RECHARGE STATION. IF NOT, YOU WILL HAVE TO RELEASE
THE PARKING BRAKE ( ON THE FRONT WHEEL, PULL LEVER
TOWARD THE FRONT OF THE MACHINE TO RELEASE) AND
PUSH THE MACHINE TO RECHARGEING STATION. YOU MUST
DISCONNECT THE TRACTION MOTOR! (+ CABLE FIRST)

7. 7802 ERROR. THE TRACTION MOTOR PULLED EXCESSIVE


CURRENT PERHAPS RUNNING A RAMP FOR MORE THAN THE
60 SECONDS ALLOWING FOR THIS. TURN OFF THE KEY,
TURN ON AGAIN, AND CONTINUE. YOU SHOULD NOT USE
THIS MACHINE TO CLIMB RAMPS SO STEEP AND SO LONG
THAT THIS CODE COMES UP REPEATEDLY, OR YOU COULD
OVERHEAT THE TRACTION MOTOR.

9. ALL OTHER ERROR CODES. TURN OFF THE KEY, AND DISCONNECT THE POSITVE BATTERY CABLE FROM THE BATTERIES
FOR MORE THAN ONE MINUTE (THE TIME IS NEEDED TO DRAIN THE CONTROLER'S ON-BOARD CAPACITOR).
RECONNECT CABLES, BEING SURE THAT IT IS TIGHT. TOO LOOSE AND YOU WILL BURN BATTERY. IF YOU OVERTIGHTEN THE
CABLES YOU CAN DAMAGE THE BATTERY'S LEAD TERMINAL. TRY AGAIN.

10. IF THE PROBLEMS CANNOT BE SOLVED BY ANY OF THESE SOLUTION CALL YOUR LOCAL DEALER'S SERVICE
DEPARTMENT.

PAGE 32
TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

NO POWER, NOTHING OPERATES FAULTY KEY SWITCH CONTACT LOCAL SERVICING DEALER
BATTERIES NEED CHARGING SEE CHARGING BATTERIES
FAULTY BATTERY REPLACE BATTERY
LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE
MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT

BRUSH MOTOR(S) DO NOT OPERATE BRUSH DECK IS NOT DOWN PUT BRUSH DECK DOWN
FOOT PEDAL IS NOT DEPRESSED ENGAGE FOOT PEDAL
BRUSH CIRCUIT BREAKER TRIPPED WAIT 5 MINUTS FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER
FAULTY BRUSH MOTOR OR WIRES CONTACT LOCAL SERVICING DEALER

DRIVE MOTOR DOES NOT OPERATE RECHARGE SWITCH MISADJUSTED CONTACT LOCAL SERVICING DEALER
FAULTY SPEED CONTROLLER OR WIRES CONTACT LOCAL SERVICING DEALER
FAULTY DRIVE MOTOR CONTACT LOCAL SERVICING DEALER
FAULTY WIRING CONTACT LOCAL SERVICING DEALER
CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER

VACUUM MOTOR DOES NOT OPERATE SQUEEGEE IS IN THE UP POSITION ROTATE SQUEEGEE LIFT LEVER DOWN
FAULTY VACUUM SWITCH TRY OPERATING "WHITE " TOGGLE
VACUUM CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT
FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER

DRIVE MOTOR RUNS INCORRECTLY FAULTY SPEED CONTROLLER OR WIRES CONTACT LOCAL SERVICING DEALER
FAULTY POTENTIOMETER CONTACT LOCAL SERVICING DEALER
LOOSE WIRES CONTACT LOCAL SERVICING DEALER

INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK, DRAIN
RECOVERY TANK
FLOW KNOB TURNED DOWN MOVE LEVER TO ON
SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN
SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH
COMPRESSED AIR
SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN

PAGE 33
TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK


SOLUTION VALVE OFF ROTATE LEVER TO ON
SOLUTION SWITCH OFF TURN SOLUTION SWITCH ON
SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN
FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER
FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER

POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK


BALL/SCREEN IN RECOVERY REMOVE SCREEN AND CLEAN
TANK IS CLOGGED
VACUUM HOSE IS CLOGGED REMOVE DEBRIS
SQUEEGEE IS CLOGGED REMOVE DEBRIS
SQUEEGEE BLADE IS WORN ROTATE OR REPLACE BLADES
FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER
VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER
TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER
DRAIN PLUG LOOSE TIGHTEN LID
VAC MOTOR FAULTY CONTACT LOCAL SERVICING DEALER
BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT

POOR WATER RECOVERY ON TURNS WIPERS WORN REPLACE WIPER MATERIAL


WIPERS CHATTER TIGHTEN PIVOT POINTS
SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER
INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER

REAR TIRES NOISY BEARING DRY GREASE BEARINGS


FAULTY HUBS CONTACT LOCAL SERVICING DEALER

POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH


WORN DRIVE TIRE
HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER

SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE


BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER
BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO 3/4"
ABOVE THE LEAD PLATES
BATERIES OVER CYCLED CONTACT LOCAL SERVICING DEALER

PAGE 34
MODEL
250-13/250-15/250-17
MACHINE PARTS SECTION
MACHINE PARTS ILLUSTRATION
FRONT PANEL PAGE 36-39
FRONT WHEEL DRIVE PAGE 40-43
REAR AXLE MOUNT PAGE 44-47
SQUEEGEE DRAG PLATE PAGE 48-51
HOSES AND WIRING HARNESS PAGE 52-53
SCRUB DECK PAGE 54-59
SQUEEGEE LIFTING BRACKET AND HINGES PAGE 60-61
CRIMP NUTS PAGE 62-63
CENTRAL COMMAND II PAGE 64-69
STEERING TOWER ASSEMBLY PAGE 70-33
FRONT APRON PAGE 74-75
DRIVE PEDAL PAGE 76-77
BATTERIES AND CABLES PAGE 78-79
SOL/REC TANKS PAGE 80-83
TANK LID PAGE 84-87
SHROUDS PAGE 88-93
SQUEEGEE PAGE 94-99
250-30 DOORS (OPTIONAL) PAGE 100-101
250-34 DOORS (OPTIONAL) PAGE 102-103
DOORS AND BUMPER (OPTIONAL) PAGE 104-105
CYLINDRICAL DECKS PAGE 106-107
CYLINDRICAL WIPERS PAGE 108-109
CYLINDRICL DOORS PAGE 110-111
SIDE BROOMS PAGE 112-113

PAGE 35
250 DISK FRONT WALL

2
10

10

10

10
7 7
6
5

7
7
5

11
11

10 10

3
13 11 11
10 10 4

12

11
11

14 8
8
13
3

6 11
11
1

13

PAGE # 36
250 DISK FRONT WALL

Item Part No. Part Description Qty.


1 21-4044 3/4" NPT TO 3/4" BARBED ELBOW 2
2 250-1260 FRONT SPLASH GUARD 1
3 H-01519 1/4-20 X 1/2 " U BOLT 2
4 H-29049 PPH #10-32 X 1/2" 2
5 H-70858 NYLOK #10-32 SS 2
6 250-1265 SCRUB ARM BRACKET 2
7 H-70860 NYLOK 1/4"- 20 SS 4
8 H-081 CLAMP 1.0"- 1-1/8" SS 2
10 H-70861 NYLOK 5/16" - 18 SS 8
11 H-74429 CB 5/16"- 18 X 3/4" SS 8
12 390-4158 3/4" NPT BALL VALVE 1
13 430-9130 INLINE FILTER 1
14* 250-0120 3/4" X 5-1/4 SHUTOFF VALVE TO FILTER HOSE 1

PAGE # 37
FRONT PANEL
6

OPTIONAL
6

15
6 5
7 10 9
13 11
3 9
2
6
5

3
6 5
17
3
16

5 6 2

9 13 6
12

9 6

2 9

2
2
4

15 4

4
13

4
4
4
4

13 4

14
PAGE # 38
FRONT PANEL

Item Part No. Part Description Qty.


1 250-1100 MAIN FRAME 1
2 H-74430 CB 5/16"- 18 X 1" SS 6
3 H-71065 LW 5/16" SS 4
4 H-73908 FHSCS 5/16"- 18 X 1-1/4" SS 8
5 H-78015 FW 5/16" X 3/4" SS 4
6 H-70861 NYLOK 5/16" - 18 SS 14
7 439 SUB #439 250 DISK FRONT WALL 1
9 H-74419 CB 1/4"- 20 X .75" SS 7
10 H-70860 NYLOK 1/4"- 20 SS 10
11 250-2441 36 VOLT 25 AMP BATTERY CHARGER 1
12 250-1075 CHARGER PLUG BOX 1
13 21-1127 ROLLER 6
14 H-13327 HB 5/8"- 11 X 7.0" 2
15 H-37038 NYL 5/8"- 11 4
16 290-1128 LOWER ROLLER BRACKET 2
17 H-11319 HB 5/8"- 11 X 4" 2

PAGE # 39
FRONT WHEEL ASSEMBLY
28

24
6
13

12
10

11

18
4

3
16

4
1

21
20

17
5 26

26
23
11
5
10

23 22 12
22

15
2

29
19 27

30
9

30

30
14

30

32

31

PAGE # 40
FRONT WHEEL ASSEMBLY

Item Part No. Part Description Qty.


1 5-826 10 TOOTH SPROCKET 1
2 5-831 MASTER LINK 1
3 8-723 BEARING BLOCK 1
4 8-723B BEARING 2
5 H-33618 LW 1/4" 2
6 250-7120 STEERING SHAFT, LOWER 1
8 250-7314 60 TOOTH STEERING SPROCKET 1
9 250-7332 STEERING SHAFT 1
10 37-7317 TAPERED ROLLER BEARING 2
11 37-7318 BEARING CAP 2
12 37-7319 STEERING SHAFT SEAL 2
13 37-7320 PRE LOAD SLEEVE 1
14 250-7326 PIVOT PLATE 1
15 250-7327 STEERING CHAIN 1
16 H-33620 LW 5/16" 2
17 250-7315 DROP PLATE 1
18 H-36104 HN 5/16"-18 2
19 H-25595 SS CP 3/8"- 24 X 1/2" 1
20 H-68013 SNAPRING 5/8" 1
21 H-00270 3/16" X 3/4" KEY 1
22 H-24617 SHCS, LOW HEAD, 1/4- 20 X 5/8" 2
23 H-13003 HCS 1/4"-20 X 3/4" 2
24 H-65129 3/16" X 2-1/2" COTTER PIN 1
26 H-13055 HCS 5/16"-18 X 1" 2
27 H-24103 BHSCS 3/8"- 24 X 1" 6
28 37-7321 SLOTTED NUT, 2.0 - 12 1
29 H-05233 PVC TUBING 1
30 H-70105 HCS 3/8"- 16 X 1" SS 4
31 250-6181 10 INCH 36 VOLT FRONT WHEEL DRIVE 1
32 290-9566 36V ELECTRIC BRAKE 1

PAGE # 41
FRONT WHEEL DRIVE
1
4
5
1

1 4

5
4
1
5
4

1 1 4
4 3
5

5
1 1
4
5

6
2

2
2

PAGE # 42
FRONT WHEEL DRIVE

Item Part No. Part Description Qty.


1 H-70861 NYLOK 5/16" - 18 SS 10
2 H-74430 CB 5/16"- 18 X 1" SS 10
3 250-1100 MAIN FRAME 1
4 H-71065 LW 5/16" SS 7
5 H-78015 FW 5/16" X 3/4" SS 7
6 233 SUB #233 250 FRONT WHEEL ASSEMBLY 1

PAGE # 43
250 REAR AXLE MOUNT

8
5 5
22 28 23
22 24
5 14
25
1 32
12 27
10
22

9
9 33 2 15
3
9 26
20
15

18

10
20

19

29 29
30 30
19
31 31

18

16 6

34

PAGE # 44
250 REAR AXLE MOUNT

Item Part No. Part Description Qty.


1 250-1102 SCRUB DECK LIFTING BRACKET 1
2 250-5250 36V VAC MOTOR, TANGENTAL 1
3 250-5000 AXLE MOUNT 1
5 H-74429 CB 5/16"- 18 X 3/4" SS 3
6 290-6186 1/2-20 X 1-1/4 " U BOLT 4
8 190-1450 VAC BOX 1
9 H-70861 NYLOK 5/16" - 18 SS 3
10 H-77864 NYLOK 1/2"-13 SS 8
12 H-77862 NYLOK 3/8"- 16 SS 2
14 390-2328 SWITCH, VACUUM SHUTOFF 1
15 H-70860 NYLOK 1/4"- 20 SS 3
16 250-6040 250 REAR AXLE 1
18 290-6187 LUG NUT, 1/2"- 20 8
19 H-70103 HCS 3/8"-16 X 3/4" SS 2
20 H-71067 LW 3/8" SS 2
22 H-74400 CB 1/4"- 20 X 6.0" SS 3
23 250-7291 EXHAUST ELBOW 1
24 H-0427637 CLAMP 2" - 3" 1
25 430-2502 VACUUM FAN MUFFLER 1
26 390-1505 LOADER VALVE 1
27 250-0119 1/4" ID X 9-1/2" HOSE 1
28 190-3002 VAC MOTOR GASKET 1
29 H-71063 LW 1/4" SS 4
30 H-70710 HN 1/4"- 20 SS 4
31 H-70007 HCS 1/4"- 20 X 1.25" SS 2
32 390-2328A VACUUM SWITCH BARB 1
33 H-081 CLAMP 1.0"- 1-1/8" SS 1
34 290-6180 REAR WHEEL (BLACK) TREADED 2

PAGE # 45
REAR AXLE MOUNT

1
4
7
6
1
7
3
6

4 1
7
4
6 1
4 7
6
2

4
4

4
4

5 4

PAGE # 46
REAR AXLE MOUNT

Item Part No. Part Description Qty.


1 H-70861 NYLOK 5/16" - 18 SS 15
2 250-1100 MAIN FRAME 1
3 540 SUB #540 250 REAR AXLE MOUNT 1
4 H-74430 CB 5/16"- 18 X 1" SS 11
5 H-73908 FHSCS 5/16"- 18 X 1-1/4" SS 4
6 H-78015 FW 5/16" X 3/4" SS 4
7 H-71065 LW 5/16" SS 4

PAGE # 47
SQUEEGEE DRAG PLATE
14

10

13
16
8
8
8
4
16
16 13
8
7
16
16
12 19

21 20
19 19
18

16
21

2 17
16
2 13
6 15
18
19 8
21 16
20 13
15
13
16
17

12

5
12
9

11 3

11

PAGE # 48
SQUEEGEE DRAG PLATE

Item Part No. Part Description Qty.


1 250-7131 SQUEEGEE SWING PLATE 1
2 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 3
3 250-7150 SQUEEGEE TRAIL ARM 1
4 21-7205 STAR KNOB 1
5 H-10055 HCS 3/8"- 24 X 3.5" SS 1
6 21-7240 SPRING, 1/2" ID X 1-3/4" LG 1
7 21-7610 SQUEEGEE TRIANGLE PLATE 1
8 H-77862 NYLOK 3/8"-16 SS 5
9 H-74439 CB 3/8"- 16 X 2.0" SS 1
10 H-0171004 JNYL 3/8- 24 SS 1
11 H-74437 CB 3/8"- 16 X 1-1/4" SS 2
12 H-76063 FW 3/8" NYLON 4
13 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4
14 250-5002 SQUEEGEE DRAG BRACE 1
15 290-1247 FW BRONZE .75 OD X .375 ID X .0625 THK 2
16 H-71017 FW 3/8" X 7/8" SS 9
17 H-70105 HCS 3/8"- 16 X 1" SS 2
18 H-71063 LW 1/4" SS 2
19 H-70710 HN 1/4"- 20 SS 4
20 H-70007 HCS 1/4"- 20 X 1.25" SS 2
21 390-7712 COMPRESSION SPRING 2

PAGE # 49
SQUEEGEE DRAG PLATE
6

1
7

PAGE # 50
SQUEEGEE DRAG PLATE

Item Part No. Part Description Qty.


1 H-77205 HCS 1/2"-13 X 1" SS 1
2 202 SUB #202 250 SQUEEGEE DRAG PLATE 1
3 250-2240 2 INCH STROKE 36 VOLT ACTUATOR 1
4 250-1100 MAIN FRAME 1
5 H-74430 CB 5/16"- 18 X 1" SS 4
6 H-37032 JAM NYLOK NUT, 1/2"- 13 1
7 H-70861 NYLOK 5/16" - 18 SS 1

PAGE # 51
HOSES/WIRING HARNESS
8
9

12
14

13

11

5
2
1
18
3

10

15
4 16 20

17 6
19

PAGE # 52
HOSES/WIRING HARNESS

Item Part No. Part Description Qty.


1 H-54632 5/8" BARBED ELBOW 3
2 H-70860 NYLOK 1/4"- 20 SS 2
3 H-72710 FHP 1/4"- 20 X 1" SS 2
4 5-891 PUMP, WATER JET 1
5 390-7245 ADJ SOLUTION FLOW VALVE, 36V 1
6 H-02930 3/4 " PLASTIC BARB TEE 2
7 21-1602 3/4 BARB ELBOW 1
8 290-4550 1/2" NPT BALL VALVE 1
9 21-4044 3/4" NPT TO 3/4" BARBED ELBOW 1
10 250-0101 5/8" X 2-1/2 ELBOW TO FLOW VALVE HOSE 1
11 250-0102 5/8" X 12" ELBOW TO ELBOW HOSE 1
12 250-0103 5/8" X 2-1/2" FILTER TO ELBOW HOSE 1
13 250-0109 3/4" X 6-1/4" HOSE 1
14 250-0110 3/4" X 20" SOLUTION DRAIN 1
15 250-0105 3/4" X 15-1/2" HOSE 1
16 250-0116 VAC BOX TO TANK HOSE 1
17 21-1608 1/2 BARB X 3/4 GHT MALE 1
18 250-0107 3/4" X 23-1/2" SPRAY JET HOSE 1
19 21-8960 SPRAY JET HOSE 1
20 250-0106 3/4" ID X 40" LG HOSE 1

PAGE # 53
26/30 SCRUB DECK
28

19 33
24 17
18
24
19 12
30 25
34 11 NOTE: BOLTS AND MOTORS ARE
18 37 ILLISTRATED IN THE 26" POSITION
14

17 9
33 30
28

37
39

38 38 40
4 16
15

33
FOR 26 INCH DECK USE PART NUMBER 250-1080
31
FOR 30 INCH DECK USE PART NUMBER 250-1124
35
31
6
21 2
3 8
13

22

23

10
32 35
23
8

29 36 35
35 7

27
5
32

1
20 36
39
34
26

FOR 26 INCH DECK USE PART NUMBER 13-421 QTY. (2)


FOR 30 INCH DECK USE PART NUMBER 15-421 QTY. (2)
PAGE # 54
26/30 SCRUB DECK
Item Part No. Part Description Qty.
1 21-5000 BRUSH DRIVER 2
2 21-7205 STAR KNOB 4
3 250-0117 5/8 ID X 9" HOSE 1
4 250-0118 5/8 ID X 10" HOSE 1
5 250-1078 26/30 REAR DECK CURTAIN 1
6 250-1080 25" FRONT CURTAIN BAND 1
7 250-1081 26/30 REAR CURTAIN BAND 1
8 250-1084 SHROUD ADJUSTMENT KNOB 4
9 250-1103 SCRUB DECK BRACKET 1
10 250-1164 26/30 FRONT DECK CURTAIN 1
11 250-2210 4" STROKE 36V ACTUATOR 1000 LB LOAD 1
12 250-2220 36V MOTOR 3/4 HP X 300 RPM 2
13 250-4020 26/30 SCRUB DECK 1
14 250-9586 LATERAL ARM 1
15 290-1140 BRUSH MOTOR CAP 2
16 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
17 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
18 290-1247 BRONZE THRUST BEARING, .50" ID X 1.0" OD X 1/16" TH 2
19 390-7712 COMPRESSION SPRING 2
20 5-431A 1/4" X 1" KEY 2
21 7-247 5/8 PLASTIC BARB TEE 1
22 7-248 5/8 BARB TO 1/2 NPT ELBOW 2
23 H-0172519 CB #10-32 X 5/8" SS 8
24 H-33374 SHAFT COLLAR, 1/2" ID 2
25 H-63917 SLEEVE, .50 OD X .375 ID X 1.0 LG 1
26 H-70055 HCS 5/16"- 18 X 1" SS 2
27 H-70105 HCS 3/8"- 16 X 1" SS 8
28 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2
29 H-70136 HCS 3/8"- 24 X 2 1/4" SS 4
30 H-70711 HN 5/16"- 18 SS 4
31 H-70712 HN 3/8"-16 SS 4
32 H-70858 NYLOK #10-32 SS 8
33 H-71017 FW 3/8" X 7/8" SS 4
34 H-71065 LW 5/16" SS 6
35 H-71067 LW 3/8" SS 14
36 H-74430 CB 5/16"- 18 X 1" SS 4
37 H-78015 FW 5/16" X 3/4" SS 4
38 H-923903 3/8" X 4" CLEVIS PIN 2
39 H-99001 FW 3/8" SS 6
40 H-RUE14 3/8" RUE RING COTTER 2

PAGE # 55
34 INCH SCRUB DECK
34
32 24
35
19 23
6 36
19 26 11
7
6
7
23 25 19
24
6
27 15
15 7
31

36
1
35
32 28
34 30
21
29 8
30 16
32
30 33
38 2 33 10
30
40
37
30 3
20

9
17

18

30

2
22
4 14 30

39 30
2
12 5 30
2 20
30
13
30

10

PAGE # 56
34 INCH SCRUB DECK
Item Part No. Part Description Qty.
1 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
2 H-71067 LW 3/8" SS 16
3 250-1079 33 FRONT DECK CURTAIN BAND 1
4 250-1310 33" FRONT DECK CURTAIN 1
5 H-74430 CB 5/16"- 18 X 1" SS 4
6 H-71065 LW 5/16" SS 4
7 H-78015 FW 5/16" X 3/4" SS 4
8 7-247 5/8 " PLASTIC BARB TEE 1
9 250-4021 33" SCRUB DECK 1
10 17-421P 17" BRUSHHEAD WITH SCISSOR LOCK 2
11 250-2220 36V MOTOR 3/4 HP X 300 RPM 2
12 5-431A 1/4" X 1" KEY 2
13 H-70055 HCS 5/16"- 18 X 1" SS 2
14 H-70105 HCS 3/8"- 16 X 1" SS 8
15 H-99001 FW 3/8" SS 6
16 250-1084 SHROUD ADJUSTMENT KNOB 4
17 250-1078 25/29/33 REAR DECK CURTAIN 1
18 250-1077 33" REAR DECK CURTAIN BAND 1
19 H-70711 HN 5/16"- 18 SS 4
20 H-70136 HCS 3/8"- 24 X 2 1/4" SS 4
21 21-7205 STAR KNOB 4
22 H-70858 NYLOK #10-32 SS 12
23 H-33374 SHAFT COLLAR, 1/2" ID 2
24 390-7712 COMPRESSION SPRING 2
25 H-63917 SLEEVE, .50 OD X .375 ID X 1.0 LG 1
26 250-2210 4 INCH STROKE 36 VOLT ACTUATOR 1
27 250-1103 SCRUB DECK BRACKET 1
28 H-923903 3/8" X 4" CLEVIS PIN 2
29 H-RUE14 3/8" RUE RING COTTER 2
30 H-0172519 CB #10-32 X 5/8" SS 14
31 250-9586 LATERAL ARM 1
32 H-71017 FW 3/8" X 7/8" SS 4
33 H-70712 HN 3/8"-16 SS 4
34 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2
35 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
36 290-1247 BRONZE THRUST BEARING, .50" ID X 1.0" 2
OD X 1/16" TH
37 250-0123 5/8" X 9" HOSE 1
38 250-0124 5/8" X 10" HOSE 1
39 21-5000 BRUSH DRIVER 2
40 7-248 5/8 BARB TO 1/2 NPT ELBOW 2

PAGE # 57
10
SCRUB DECK
5

10
5
8
5
4

12

9 1 5 5
3
3 7
5
4
6 5 10
8

12

11

5
10

PAGE # 58
SCRUB DECK

Item Part No. Part Description Qty.


1 H-70712 HN 3/8"-16 SS 4
2 H-77862 NYLOK 3/8"- 16 SS 2
3 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4
4 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
5 H-71017 FW 3/8" X 7/8" SS 12
6 542 SUB #542 250 26 INCH SCRUB DECK 1
7 H-99001 FW 3/8" SS 2
8 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2
9 H-71067 LW 3/8" SS 2
10 H-70109 HCS 3/8"- 16 X 1-1/2" SS 4
11 7-843 ADJUSTABLE LATERAL ARM 1
12 H-71021 FW 3/8" X 7/8" SS 2

PAGE # 59
SQUEEGEE LIFTING
BRACKET AND HINGES

6
3
7
5

2
4

PAGE # 60
SQUEEGEE LIFTING
BRACKET AND HINGES

Item Part No. Part Description Qty.


1 H-74419 CB 1/4"- 20 X .75" SS 8
2 H-74430 CB 5/16"- 18 X 1" SS 3
3 H-70861 NYLOK 5/16" - 18 SS 3
4 5-122 HINGE 8" SS 2
5 H-70860 NYLOK 1/4"- 20 SS 8
6 250-1100 MAIN FRAME 1
7 250-1099 SQUEEGEE LIFTING BRACKET 1

PAGE # 61
1
CRIMP NUTS
2
1
1
2
2
2

2
2

2 2
2 1 1
2

2
2
1

2
2

2 1

PAGE # 62
CRIMP NUTS

Item Part No. Part Description Qty.


1 H-1032HCN HCN #10-32 6
2 H-312HCN HCN 5/16"-18 15
3 250-1100 MAIN FRAME 1

PAGE # 63
CENTRAL COMMAND II

12 9 8
16 14 13 10 6

1
11 15
15
5 4 3 7
18
16 22
16

2
17 22
20
22

21

19

21

PAGE # 64
CENTRAL COMMAND II

Item Part No. Part Description Qty.


1 H-01196 PROTECTIVE BOOT, TOGGLE SWITCH, (RED) 1
2 290-2891 LCD SCREEN 1
3 7-229 PUSH BUTTON SWITCH 1
4 290-2310 FULL RECOVERY (RED) 1
5 290-2300 LOW SOLUTION (AMBER) 1
6 390-1501 Central Command Decal 1
7 H-01200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) 1
8 H-01199 PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) 1
9 H-01195 PROTECTIVE BOOT, TOGGLE SWITCH, (WHITE) 1
10 H-01198 PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) 1
11 21-4510 SOLUTION CONTROL KNOB, BLUE 1
12 5-892A PROTECTIVE BOOT, TOGGLE SWITCH, (GRAY) 1
13 H-01197 PROTECTIVE BOOT, TOGGLE SWITCH, (YELLOW) 1
14 4-234 KEY SWITCH 1
15 5-234 SWITCH, ROCKER, DPDT, ON/ON 2
16 5-300 EMERGENCY SHUT OFF 1
17 5-301 EMERGENCY LEGEND PLATE 1
18 290-2015 ONE TOUCH BUTTON 1
19 291-2010 CONTROL PANEL 1
20 390-2013 CONTROL PANEL TOP PLATE 1
21 H-250HCN HCN 1/4"-20 2
22 H-73743 BHSCS 10-32 X 1/2" SS 4

PAGE # 65
CENTRAL COMMAND II

22 20

24

17
23
21 21
22 23
21
20
19
23
2 19 3
7
9 12 21
23
22
20
4
19 10
21

23
22 23
20
15 16
19 21

19 23
19 23
15 21

21
19 19
19 21
23

11
14

1 15
19
8 5

13
18
15
19

PAGE # 66
CENTRAL COMMAND II

Item Part No. Part Description Qty.


1 290-2890 COMPUTER CONTROL V3 1
2 5-892 TOGGLE, ON-OFF SPST 5
3 290-8370 FUSE, RESETTABLE, 50 AMP, 50V DC MAX 3
4 7-283 SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 1
5 5-293 15 AMP RELAY 1
6 290-2020 BRACKET 1
7 7-292 5K POTENTIOMETER 1
8 5-289 CIR BREAKER 24V 50A 4
9 5-302 EMERGENCY CONTACT BLACK 1
10 7-821 SWITCH, TOGGLE, ON/ON (DPDT) 1
11 7-287 BUSS BAR UHMW 2
12 7-837 FUSE RESETTABLE 2 AMP 1
13 E-4HBB 4 HOLE BUSS BAR 2
14 E-5HBB 5 HOLE BUSS BAR 2
15 H-33618 LW 1/4" 4
16 291-2010 CONTROL PANEL 1
17 291-2001 ACCESS COVER 1
18 290-2006 HARDWARE PANEL 1
19 H-36102 HN 1/4"-20 12
20 H-33078 FW 1/4" SAE 4
21 H-71013 FW 1/4" X 5/8" SS 12
22 H-13005 HCS 1/4"-20 X 1" 4
23 H-73754 BHSCS 1/4 - 20 X 3/4 SS 12
24 290-2004 ACCESS COVER GASKET 1

PAGE # 67
CENTRAL COMMAND II

3
4

2 1

2 1

PAGE # 68
CENTRAL COMMAND II

Item Part No. Part Description Qty.


1 H-70053 HCS 5/16"- 18 X 3/4" SS 3
2 H-71065 LW 5/16" SS 3
3 250-1100 MAIN FRAME 1
4 461 SUB #461 250 SERIES P & G CCM II 1

PAGE # 69
STEERING UPRIGHT 33

11
31

8
36
12

20
30
27

20

27

27 19
27 23

27
5 3
27 16

7
26
37
26
24 16

37 20
38 23
35

20

32

18

20

15

10 18
28

29 39
1 20
21 18

13 34
21

18

PAGE # 70
STEERING UPRIGHT

Item Part No. Part Description Qty.


1 21-0101 SERIAL NO. PL. (TOMCAT) 1
2 4-260 CONNECTOR, GREY 50 1
3 4-352 BEARING 1
5 430-2910 36V HEADLIGHT 1
6 8-292 BACKUP ALARM 1
7 4-364A FLANGE, 1.75" ID 2
8 8-294B PUSH BUTTON SWITCH, SILVER 1
10 292-1170 LOWER STEERING TOWER 1
11 292-1171 UPPER STEERING TOWER 1
12 292-1172 COVER 1
13 H-71009 FW #10 SS 2
15 H-37406 KN #8-32 2
16 H-33620 LW 5/16" 3
18 H-33074 FW #10 SAE 6
19 H-76061 FW 1/4" NYLON 6
20 H-250HCN HCN 1/4"-20 12
21 H-37015 NYLOK #10-32 2
23 H-36104 HN 5/16"-18 4
24 H-37024 NYLOK 3/8"-16 2
26 H-71021 FW 3/8" X 7/8" SS 4
27 H-73754 BHSCS 1/4 - 20 X 3/4 SS 6
28 H-29048 RPH #10-32 X 1/2" 2
29 H-28902 RPH #8-32 X 1" 2
30 430-2940 36V HORN 1
31 H-21253 CB 5/16"- 18 X 3/4" 1
32 290-7050 INDEX PLUNGER 1
33 H-94071 BHSCS 5/16-18 X 1 3
34 H-29060 RPH #10-32 X 3/4" 2
35 H-73815 BHSCS 3/8"- 16 X 1" SS 2
36 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 2
37 290-1248 FW BRONZE .500 ID X 1.00 OD X .125 THK 2
38 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2
39 8-262 HOUR METER 1

PAGE # 71
STEERING UPRIGHT
7
6

3 8
3 3

8 8
3

PAGE # 72
STEERING UPRIGHT

Item Part No. Part Description Qty.


1 250-1100 MAIN FRAME 1
2 290-7110 U-JOINT 1
3 H-70053 HCS 5/16"- 18 X 3/4" SS 4
4 481 SUB #481 36 VOLT STEERING UPRIGHT 1
5 290-7090 STEERING SHAFT, UPPER 1
6 8-703 STEERING WHEEL 1
7 8-701A STEERING COVER 1
8 H-71065 LW 5/16" SS 4

PAGE # 73
FRONT APRON

2 1

3
2

5
6

6 5

5
6

5
6

6 7
5
6

PAGE # 74
FRONT APRON

Item Part No. Part Description Qty.


1 250-1100 MAIN FRAME 1
2 H-70053 HCS 5/16"- 18 X 3/4" SS 4
3 H-71065 LW 5/16" SS 4
4 250-1180 FRONT APRON 1
5 H-76061 FW 1/4" NYLON 6
6 H-73754 BHSCS 1/4 - 20 X 3/4 SS 6
7 TOMCAT STICKER 1

PAGE # 75
DRIVE PEDAL

1
1
3 2
1
2
1

2 2

3
5

4
3

PAGE # 76
DRIVE PEDAL

Item Part No. Part Description Qty.


1 H-70053 HCS 5/16"- 18 X 3/4" SS 4
2 H-71065 LW 5/16" SS 4
3 H-29073 PPH #10-32 X 1" 4
4 250-1610 NON SKID FLOOR PLATE 1
5 290-1173 DRIVE COVER 1
6 8-290 FOOT PEDAL 1

PAGE # 77
BATTERIES AND CABLES

2
5 5

4
5
3 5

7
1

PAGE # 78
BATTERIES AND CABLES

Item Part No. Part Description Qty.


1 250-1100 MAIN FRAME 1
2 4-124 LATCH 1
3 H-72716 FHP 1/4"- 20 X 3/4" 4
4 250-0113 BLACK BATTERY DRAIN HOSE 1
5 250-2110 BATTERY 6 V 245 AH 6
6 250-1480 BATTERY BOX 1
7 5-447 1/2 NPT X 1/2" BARB ELBOW 1
8 H-07005 1/2" NPT LOCKNUT 1
9 250-0099 BATTERY CABLE HARNESS 1

PAGE # 79
SOL/REC TANK
12 16

29

14 6

28 26

22 20

13
5

20
4
10 11

23 21
24 24
18
15
7

25

21

17

30 17

1
30
1
19
2
1 30 27
19

PAGE # 80
SOL/REC TANK
Item Part No. Part Description Qty.
1 190-1210 2.0 NPT X 2.0" BARB 3
2 21-4044 3/4" NPT TO 3/4" BARBED ELBOW 1
3 21-4072 HOSE CUFF, 1 1/2" 1
4 21-4075 1 1/2 NPT X 1 1/2 M H. BARB 1
5 21-4085 VAC SCREEN 1
6 21-7060 VAC BOX 1
7 250-0081 UPPER TANK BRACE 1
8 250-0112 SIGHT TUBE 1
9 250-1082 1-1/2" OD X 18" LONG PVC PIPE 1
10 250-1083 2" ID X 31-1/2" LONG PVC PIPE 1
11 250-1086 1-1/2" PIPE TO 1-1/2" FEMALE NPT ADAPTER 1
12 250-1097 2-1/2" (I.D.) X 16" LG HOSE 1
13 250-1098 1-1/2" (I.D.) X 16" LG HOSE 1
14 250-1101 RECOVERY PIPE BRACKET 1
15 250-4140 250 SOLUTION AND RECOVERY TANK 1
16 250-8911 SCREEN STRAINER 1
17 290-4149 1/4" NPT X 1/4" BARB X 90 DEG 2
18 4-124 LATCH 2
19 4-126A HOOD CABLE 2
20 5-719 CLAMP 1 9/16 - 2 1/2 " SS 2
21 8-143 SEAT WITH ARM RESTS 1
22 H-0427637 CLAMP 2" - 3" 1
23 H-23895 2" TO 1.5" REDUCER 1
24 H-23896 2.0 NPT TO 2.0 NPS FEMALE COUPLING 2
25 H-53525 1/4" NPT X 1/2" BARB X 90 DEG 1
26 H-70858 NYLOK #10-32 SS 2
27 H-70861 NYLOK 5/16" - 18 SS 4
28 H-71893 1/4 X 3/4 SELF TAPPING SCREW 4
29 H-73743 BHSCS 10-32 X 1/2" SS 2
30 H-78015 FW 5/16" X 3/4" SS 4

PAGE # 81
SOLUTION/RECOVERY
TANK

1
2
3

3
3

3
3 2
3

4
5

PAGE # 82
SOLUTION/RECOVERY
TANK

Item Part No. Part Description Qty.


1 250-1100 MAIN FRAME 1
2 5-122 HINGE 8" SS 2
3 H-70003 HCS 1/4"- 20 X 3/4" SS 6
4 250-7210 DRAIN HOSE 1
5 250-0114 DRAIN HOSE GUARD 1
6 502 SUB #502 250 SOL/REC TANK 1

PAGE # 83
TANK LID

15
14

14
11
13

11

6
12
9

10
6
2
10 13
7
6

5
5
5 7
5

5
5

PAGE # 84
TANK LID

Item Part No. Part Description Qty.


1 250-4050 RECOVERY TANK GASKET 1
2 250-4051 RECOVERY LID 1
3 190-1075 TANK CLEAR COVER GASKET 1
4 190-1410 VAC FORMED CLEAR COVER 1
5 H-70003 HCS 1/4"- 20 X 3/4" SS 8
6 H-37708 1/4-20 LC ACORN NUT 8
7 5-122 HINGE 8" SS 2
8 H-71063 LW 1/4" SS 8
9 H-70710 HN 1/4"- 20 SS 8
10 250-1076 LID CLIP 2
11 21-4060 LANYARD 1
12 H-31810 HW #10 X 1/2 1
13 H-70858 NYLOK #10-32 SS 2
14 A385-149 .375 ID X 1.125 OD X .093 TH NEOPRENE WASHER 2
15 H-72563 RPH #10-32 X 1/2" SS 1

PAGE # 85
TANK LID

4
4
4
4

2
4
4 3
4
4
1

PAGE # 86
TANK LID

Item Part No. Part Description Qty.


1 502 SUB #502 250 SOL/REC TANK 1
2 250-7180 DRAIN HOSE BRACKET 1
3 503 SUB #503 RECOVERY TANK LID 1
4 H-71893 1/4 X 3/4 SELF TAPPING SCREW 8

PAGE # 87
LEFT 250 SHROUDS

2
3

1
3

3
4

4
4

3 4

(NOTE 26" SHOWN)


FOR 26" SHROUD USE PART # 250-1126
FOR 30" SHROUD USE PART # 250-1128
FOR 34" SHROUD USE PART # 250-1138

PAGE # 88
LEFT 250 SHROUDS

Item Part No. Part Description Qty.


1 250-1139 SHROUD CURTAIN 1
2 250-1140 SHROUD CURTAIN BAND 1
3 H-74419 CB 1/4"- 20 X .75" SS 6
4 H-NJ04C JNYL 1/4" - 20 SS 6

PAGE # 89
RIGHT 250 SHROUDS

4
3

4
3

4
2

1
4

(NOTE 26" SHOWN)


FOR 26" SHROUD USE PART # 250-1125
FOR 30" SHROUD USE PART # 250-1129
FOR 34" SHROUD USE PART # 250-1137

PAGE # 90
RIGHT 250 SHROUDS

Item Part No. Part Description Qty.


1 250-1139 SHROUD CURTAIN 1
2 250-1140 SHROUD CURTAIN BAND 1
3 H-74419 CB 1/4"- 20 X .75" SS 6
4 H-NJ04C JNYL 1/4" - 20 SS 6

PAGE # 91
250 SHROUDS

(NOTE 26" SHROUD SHOWN)


FOR 30" SHROUD USE PART # 549
FOR 34" SHROUD USE PART # 551

2
(NOTE 26" SHROUD SHOWN)
FOR 30" SHROUD USE PART # 548
FOR 34" SHROUD USE PART # 550

PAGE # 92
250 SHROUDS

Item Part No. Part Description Qty.


1 542 SUB #542 250 25 INCH SCRUB DECK 1
2 546 SUB #546 250 RIGHT 25 INCH SHROUDS 1
3 547 SUB #547 250 LEFT 25 INCH SHROUDS 1

PAGE # 93
32 INCH SQUEEGEE

23
20 22 1
25
2
21
3
24

25
20
19 24 2
15
15
4
15 18
16
15 5
17

15
6
7
24

15

15

11
15 8
10
10
9

USE RED LOCKTITE


10 ON STUD INTO
SQUEEGEE BODY

10
14

11

13 12

PAGE # 94
32 INCH SQUEEGEE

Item Part No. Part Description Qty.


1 H-70065 HCS 5/16"- 18 X 3" SS 2
2 H-71015 FW 5/16" X 3/4" SAE SS 4
3 21-7600 SIDE WHEEL (GREY) 2
4 H-33371 5/16" ID SHAFT COLLAR 2
5 H-70711 HN 5/16"- 18 SS 2
6 H-71065 LW 5/16" SS 2
7 22-755G FRONT SQUEEGEE BLADE 1
8 23-7170 SQUEEGEE BAND, FRONT 1
9 H-00288 PPH #10-32 X 2 1/2" SS 2
10 H-00249 PPH #10-32 X 2 1/4" SS 4
11 H-72555 PPH #10-32 X 1 3/4" SS 2
12 23-7181 32" SQUEEGEE BODY 1
13 22-754G REAR SQUEEGEE BLADE 1
14 23-7160 SQUEEGEE BAND, REAR 1
15 H-70908 WINGNUT 10-32 SS 8
16 5-846 PIVOT SHAFT 2
17 H-00568 STUD 3/8"- 16 X 2 1/2" SS 2
18 290-5786 STAR KNOB 2
19 H-NJ04C JNYL 1/4" - 20 SS 2
20 H-00283 FW 1/4" NYLON 4
21 21-7570 BACK UP WHEEL (GREY) 2
22 H-0172248 HCS 1/4"- 20 X 1.625" SS 2
23 21-7220 SQUEEGEE TRAIL MOUNTS 2
24 H-71063 LW 1/4" SS 6
25 H-70003 HCS 1/4"- 20 X 3/4" SS 4

PAGE # 95
35 INCH SQUEEGEE

22 1
18 21
17 17 19 20 2

15
15 3

16
2
15
4
15 25 5

23 6

20

15 24

8
15 7
9

15
10

USE RED LOCKTITE


ON STUD INTO
10 SQUEEGEE BODY

9
15

14

13 8
12

11

PAGE # 96
35 INCH SQUEEGEE

Item Part No. Part Description Qty.


1 H-70065 HCS 5/16"- 18 X 3" SS 2
2 H-71015 FW 5/16" X 3/4" SAE SS 4
3 5-760B SIDE WHEEL (GREY) 2
4 H-33371 5/16" ID SHAFT COLLAR 2
5 H-70711 HN 5/16"- 18 SS 2
6 H-71065 LW 5/16" SS 2
7 25-7170 SQUEEGEE BAND, FRONT 1
8 H-72555 PPH #10-32 X 1 3/4" SS 2
9 H-00249 PPH #10-32 X 2 1/4" SS 4
10 H-00288 PPH #10-32 X 2 1/2" SS 2
11 25-755G 35 IN. FRONT SQUEEGEE BLADE (GUM) 1
12 25-7181 35" SQUEEGEE BODY 1
13 25-754G 35 IN. REAR SQUEEGEE BLADE (GUM) 1
14 25-7160 SQUEEGEE BAND, REAR 1
15 H-70908 WINGNUT 10-32 SS 8
16 H-37020 JNYL 1/4" - 20 2
17 H-00283 FW 1/4" NYLON 4
18 21-7570 BACK UP WHEEL (GREY) 2
19 21-7220 SQUEEGEE TRAIL MOUNTS 2
20 H-71063 LW 1/4" SS 6
21 H-70003 HCS 1/4"- 20 X 3/4" SS 4
22 H-0172248 HCS 1/4"- 20 X 1.625" SS 2
23 5-846 PIVOT SHAFT 2
24 H-00568 STUD 3/8"- 16 X 2 1/2" SS 2
25 290-5786 STAR KNOB 2

PAGE # 97
250 SQUEEGEE

2
3

PAGE # 98
250 SQUEEGEE

Item Part No. Part Description Qty.


1 360 SUB #360 32 INCH SQUEEGEE ASSEMBLY 1
2 202 SUB #202 250 SQUEEGEE DRAG PLATE 1
3 250-0115 SQUEEGEE HOSE 1

PAGE # 99
RIGHT 250-30 DOOR
2

11
12

10

Item Part No. Part Description Qty.


1 250-9591 RIGHT 250-29 DOOR 1
2 5-130 DOOR LATCH 1
3 5-122 HINGE 8" SS 1
5 H-74419 CB 1/4"- 20 X .75" SS 4
6 H-70860 NYLOK 1/4"- 20 SS 8
7 21-1126 ROLLER BRACKET 1
8 21-1127 ROLLER 1
9 H-11319 HB 5/8"- 11 X 4" 1
10 H-37038 JNYL 5/8"- 11 1
11 H-71013 FW 1/4" X 5/8" SS 4
12 H-70005 HCS 1/4"- 20 X 1" SS 4
PAGE # 100
LEFT 250-30 DOOR
3
3

5
6

7
6

11

8
12

10

Item Part No. Part Description Qty.


1 250-9590 LEFT 250-29 DOOR 1
2 5-122 HINGE 8" SS 1
3 5-130 DOOR LATCH 1
5 H-74419 CB 1/4"- 20 X .75" SS 4
6 H-70860 NYLOK 1/4"- 20 SS 8
7 21-1126 ROLLER BRACKET 1
8 21-1127 ROLLER 1
9 H-11319 HB 5/8"- 11 X 4" 1
10 H-37038 JNYL 5/8"- 11 1
11 H-71013 FW 1/4" X 5/8" SS 4
12 H-70005 HCS 1/4"- 20 X 1" SS 4
PAGE # 101
RIGHT 250-34 DOOR
2

3
4

5
10
7
11

Item Part No. Part Description Qty.


1 250-9593 RIGHT 250-34 DOOR 1
2 5-130 DOOR LATCH 1
3 5-122 HINGE 8" SS 1
4 H-74419 CB 1/4"- 20 X .75" SS 4
5 H-70860 NYLOK 1/4"- 20 SS 8
6 21-1126 ROLLER BRACKET 1
7 21-1127 ROLLER 1
8 H-11319 HB 5/8"- 11 X 4" 1
9 H-37038 JNYL 5/8"- 11 1
10 H-71013 FW 1/4" X 5/8" SS 4
11 H-70005 HCS 1/4"- 20 X 1" SS 4
PAGE # 102
LEFT 250-34 DOOR 2

5
4

6
8

10
5

11
7

Item Part No. Part Description Qty.


1 250-9592 LEFT 250-34 DOOR 1
2 5-130 DOOR LATCH 1
3 5-122 HINGE 8" SS 1
4 H-74419 CB 1/4"- 20 X .75" SS 4
5 H-70860 NYLOK 1/4"- 20 SS 8
6 21-1126 ROLLER BRACKET 1
7 21-1127 ROLLER 1
8 H-11319 HB 5/8"- 11 X 4" 1
9 H-37038 JNYL 5/8"- 11 1
10 H-71013 FW 1/4" X 5/8" SS 4
11 H-70003 HCS 1/4"- 20 X 3/4" SS 4
PAGE # 103
DOORS AND BUMPER

4
7

1
1
1

NOTE: SUB # 554 LEFT 250-34 DOOR SHOWN


FOR 250-30 DOOR USE
SUB # 552 LEFT 250-30 DOOR

2 4

3
2
3
3

5
2

2 6

NOTE: SUB # 555 RIGHT 250-34 DOOR SHOWN


FOR 250-30 DOOR USE
SUB # 553 RIGHT 250-30 DOOR

PAGE # 104
DOORS AND BUMPER

Item Part No. Part Description Qty.


1 H-70860 NYLOK 1/4"- 20 SS 8
2 H-74430 CB 5/16"- 18 X 1" SS 4
3 H-70861 NYLOK 5/16" - 18 SS 4
4 H-70003 HCS 1/4"- 20 X 3/4" SS 8
5 250-1105 250 REAR BUMPER 1
6 555 SUB #555 RIGHT 250-34 DOOR 1
7 554 SUB #554 LEFT 250-34 DOOR 1

PAGE # 105
Cylindrical deck
24" bracket use part # 250-1266
27" bracket use part # 250-1267
30" bracket use part # 250-1268 (RH)
30" bracket use part # 250-1269 (LH)
34" bracket use part # 250-1270 (RH)
34" bracket use part # 250-1271 (LH)
39 40 32
24" hopper use part # 253-9050
27" hopper use part # 253-9051 8 15
30" hopper use part # 253-9052
34" hopper use part # 253-9053
29

45 5 43 41 2 36

26
37
38
42 30

3 12 4 6 5 33 34 25 27 21 28 1 18 33

44 24" deck use part # 253-9000


27" deck use part # 253-9027
30" deck use part # 253-9030
35 34" deck use part # 253-9034

PAGE # 106
Cylindrical deck
Item Part No. Part Description Qty.
1 253-9000 CYLINDRICAL BRUSHHEAD, 24" 1
2 253-9002 MOTOR ADJ BRACKET 2
3 253-8225 TIMING SPROCKET 68 TOOTH 2
4 253-8215 TIMING SPROCKET 32 TOOTH 2
5 1-305 BEARING HOUSING 4
6 253-8240 DRIVE BEARING 2
7 253-0837 BROOM DRIVER 2
8 250-222 MOTOR, 36V, 3/4 HP, 350 RPM 2
9 H-71017 FW 3/8" X 7/8" SS 8
10 H-71067 LW 3/8" SS 8
11 H-70103 HCS 3/8"-16 X 3/4" SS 8
12 253-8230 565-5M-25 HI-PERFORMANCE PD PLUS BELT 2
13 H-79041 SHCS 1/4-20 X 1/2 SS 4
14 H-73743 BHSCS 10-32 X 1/2" SS 8
15 H-01219 HCS 3/8"- 24 X 1 1/8" SS 2
16 H-70732 HN 3/8"- 24 SS 2
17 H-74429 CB 5/16"- 18 X 3/4" SS 4
18 H-70861 NYLOK 5/16" - 18 SS 4
19 22-8320 HOPPER RAIL 1
20 H-72684 FHP 10-32 X 3/4" SS 6
21 21-4048 1/2 MNPT TO 3/8 PLUG, BR. 1
22 H-74417 CB 1/4"- 20 X .5" SS 2
23 H-NJ04C JNYL 1/4" - 20 SS 2
24 290-1237 FW BRONZE .75 OD X .375 IDX .125 THK 8
25 250-9003 CYLINDRICAL LIFTING BRACKET 1
26 390-7712 COMPRESSION SPRING 2
27 250-1237 ROLLER BRACKET 1
28 21-1127 ROLLER 1
29 250-1266 CYLINDRICAL LIFTING BRACKET (24") 2
30 250-0001 RETAINER PIN 2
31 H-37020 JNYL 1/4" - 20 2
32 250-2240 2" STROKE 36V ACTUATOR 1000 LB LOAD 1
33 7-843 ADJUSTABLE LATERAL ARM 2
34 250-9585 250 CYL. LATERAL ARM 1
35 533 SUB #533 CYLINDRICAL WIPER (RH) 1
36 534 SUB #534 CYLINDRICAL WIPER (LH) 1
37 H-ZCP176 CLEVIS PIN 3/8" x 3.00" 2
38 H-RUE14 3/8" RUE RING COTTER 2
39 253-9050 24" HOPPER 1
40 5-849 RECESSED HANDLE 1
41 253-8370 CYLINDRICAL BRUSH IDLER 2
42 H-72682 FHP #10-32 X 1/2" SS 8
43 253-8241 IDLER BEARING 2
44 253-9022 DRIVE COVER 2
45 5-130 DOOR LATCH 2
46 H-K1432 3/16" X 1/2" KEY 2
47 H-25382 SETSCREW, KCP, 1/4"-20 X 1/2" 4

PAGE # 107
CYLINDRICAL WIPERS

FOR LEFT HAND WIPER


USE PART # 250-1232

10 13 3 14 11
5 16
15
6
8

9
1

17 2

7
12

PAGE # 108
CYLINDRICAL WIPERS

Item Part No. Part Description Qty.


1 250-1230 SHROUD HINGE 1
2 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 4
3 250-1231 RH SHROUD HORIZONTAL ARM 1
5 250-1233 SHROUD VERTICAL ARM 2
6 250-1234 SHROUD SIDE 1
7 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
8 250-1139 SHROUD CURTAIN 1
9 250-1236 WIPER BAND 1
10 H-74420 CB 1/4"- 20 X 1.0" SS 2
11 H-74436 CB 3/8"- 16 X 1.0" SS 4
12 H-70862 NYLOK 3/8"-16 SS 4
13 H-74421 CB 1/4"- 20 X 1-1/4" SS 2
14 H-70055 HCS 5/16"- 18 X 1" SS 2
15 390-7712 COMPRESSION SPRING 2
16 H-923902 3/8" X 4" CLEVIS PIN 1
17 H-RUE14 3/8" RUE RING COTTER 1

PAGE # 109
RIGHT CYLINDRICAL DOORS
7

27" deck use part # 250-9594


30" deck use part # 253-9596
34" deck use part # 253-9598

Item Part No. Part Description Qty.


1 250-9594 DOOR (RH 27" CYLINDRICAL) 1
2 5-122 8" SS HINGE 1
3 21-1127 ROLLER 4
4 5-130 DOOR LATCH 1
5 H-70001 HCS 1/4"-20 X 1/2 SS" 4
6 H-NJ04C JNYL 1/4" - 20 SS 4
7 H-13337 HB 5/8"- 11 X 13" 1
8 H-37038 JNYL 5/8"- 11 1
PAGE # 110
LEFT CYLINDRICAL DOORS
7

6
2

27" deck use part # 250-9595


30" deck use part # 253-9597
34" deck use part # 253-9599

Item Part No. Part Description Qty.


1 250-9595 DOOR (LH 27" CYLINDRICAL) 1
2 5-122 8" SS HINGE 1
3 21-1127 ROLLER 4
4 5-130 DOOR LATCH 1
5 H-70001 HCS 1/4"-20 X 1/2 SS" 4
6 H-NJ04C JNYL 1/4" - 20 SS 4
7 H-13337 HB 5/8"- 11 X 13" 1
8 H-37038 JNYL 5/8"- 11 1
PAGE # 111
250 SIDE BROOMS
9
11
15
8 1
14
3
6 8
2

10
4 5
12
6

5 10
7

13

PAGE 112
250 SIDE BROOMS

Item Part No. Part Description Qty.


1 290-4630 AXLE SUPPORT BRACKET 2
2 290-4620 SIDE BROOM SUSPENSION AXLE SHAFT 1
3 250-4420 SIDE BROOM LIFT ARM (LH) 1
4 250-4421 SIDE BROOM LIFT ARM (RH) 1
5 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 4
6 H-78015 FW 5/16" X 3/4" SS 6
7 H-70065 HCS 5/16"- 18 X 3" SS 2
8 H-71065 LW 5/16" SS 2
9 H-NJ05C JNYL 5/16"- 18 SS 2
10 390-1170 SIDE BROOM MTG PLATE 2
11 250-0220 SIDE BROOM MOTOR, 36V 106 RPM 1
12 250-0221 SIDE BROOM MOTOR, 36V 106 RPM 1
13 1-402 SIDE BROOM POLYPROPYLENE 2
14 4-4230 3/4" X 1" X 1/2" FLG BEARING 2
15 250-4422 SIDE BROOM CENTER LIFT ARM 1

PAGE 113

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