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CCCC - Duct Bank 1200 mm2 132 KV Single Circuit (Filling 1.5 K.M-W)

This document summarizes the results of a steady state thermal analysis of a duct bank containing a 1200 mm2, 132 kV single circuit cable system. The analysis found that with an ambient soil temperature of 40°C and native soil resistivity of 1.5 K.m/W, the maximum conductor temperature was 90.0°C. The duct and cable surface temperatures were below this maximum, ranging from 71.8-81.5°C. The cable was rated to carry up to 939.3A in steady state operation under these environmental conditions.

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0% found this document useful (0 votes)
200 views14 pages

CCCC - Duct Bank 1200 mm2 132 KV Single Circuit (Filling 1.5 K.M-W)

This document summarizes the results of a steady state thermal analysis of a duct bank containing a 1200 mm2, 132 kV single circuit cable system. The analysis found that with an ambient soil temperature of 40°C and native soil resistivity of 1.5 K.m/W, the maximum conductor temperature was 90.0°C. The duct and cable surface temperatures were below this maximum, ranging from 71.8-81.5°C. The cable was rated to carry up to 939.3A in steady state operation under these environmental conditions.

Uploaded by

Manaf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Study Summary

CYMCAP Version 8.1 Revision 2


Study: Current Calculations
Execution: Duct Bank 1200 mm2 132 kV single Circuit
Date: 11/16/2023 11:45:06 AM

General Simulation Data


Steady State Option Equally Loaded
Consider Electrical interaction between circuits No

Induced currents in metallic layers as a fraction of conductor current (applied to all single phase circuits) : 0.0

Conductor Resistances Computation Option: IEC-228

Standard Settings Options


General guidance Custom
Factor on RAC due to magnetic armour CIGREGuidance
Factor on RAC due to magnetic duct CIGREGuidance
Factor on ƛ₁ due to magnetic armour CYMCAPGuidance
Factor on ƛ₁ due to magnetic duct CIGREGuidance
Factor on ƛ₂ due to ƛ'₁ CYMCAPGuidance
ƛ''₁ computation CIGREGuidance
ƛ₂pipe computation CYMCAPGuidance
Wd computation CIGREGuidance
T₂ computation CIGREGuidance
T₄ computation CYMCAPGuidance

Installation Type:Multiple Ductbanks/Backfills


Ambient Soil Temperature at Installation Depth [°C] 40.0
Native Soil Thermal Resistivity [K.m/W] 1.5
Consider Non-Isothermal Earth Surface No
Thermal
Layer Name X [m] Y [m] Width [m] Height [m] Resistivity
[K.m/W]
NSTD DB1 0.0 1.3 1.2 0.8 1.0
Backfill 0.0 0.45 1.2 0.9 1.5

Results Summary
Daily Load X coordinate Y coordinate Conductor
Cable No. Cable ID Circuit No. Feeder ID Cable Phase Cable Frequency Ampacity [A]
Factor [m] [m] temperature [°C]
1 1200-132KV-YEMEN 1 A 60.0 1.0 -0.4 1.5 87.5 939.3
2 1200-132KV-YEMEN 1 B 60.0 1.0 0.0 1.5 90.0 939.3
3 1200-132KV-YEMEN 1 C 60.0 1.0 0.4 1.5 87.5 939.3
Steady State Summary
CYMCAP Version 8.1 Revision 2
Study: Current Calculations
Execution: Duct Bank 1200 mm2 132 kV single Circuit
Date: 11/16/2023 11:45:06 AM

Simulation Data
Installation type: Multiple Ductbanks
Steady State Option Equally Loaded
Ambient temperature [°C] 40
Native Soil Thermal Resistivity [K.m/W] 1.5
Consider Non-Isothermal Earth Surface No
Consider effect of soil dry out No
Consider Electrical interaction between circuits No
Induced current in metallic layers as a fraction of conductor current (applied to all
0
single phase circuits)

Variable Description Unit Cables


Cable No. Cable Index Number 1 2 3
General Input Data
Cable ID Cable Equipment ID 1200-132KV-YEMEN 1200-132KV-YEMEN 1200-132KV-YEMEN
Circuit No. Circuit No. 1 1 1
Phase Cable Phase A B C
Fq Operating Frequency [Hz] 60.0 60.0 60.0
x X coordinate [m] -0.4 0.0 0.4
y Y coordinate [m] 1.5 1.5 1.5
DLF Daily Load Factor [p.u.] 1.0 1.0 1.0
1 Conductor Crossbonded 1 Conductor Crossbonded 1 Conductor Crossbonded
Bonding Type
Flat Flat Flat
Ampacity
I Steady State Ampacity [A] 939.3 939.3 939.3
Temperatures
θc Conductor temperature [°C] 87.5 90.0 87.5
θs Sheath/Shield temperature [°C] 80.2 82.6 80.1
θa Armour temperature [°C] n/a n/a n/a
θsurf Cable surface temperature [°C] 79.1 81.5 79.0
θduct Duct surface temperature [°C] 71.9 74.3 71.8
Resistances
R₀ DC Resistance of the conductor at 20°C [Ω/km] 0.0151 0.0151 0.0151
R AC Resistance of the Conductor at Operating Temperature [Ω/km] 0.02255 0.02267 0.02254
ys Skin Effect Factor 0.17803 0.17571 0.17809
yp Proximity Effect Factor 0.00191 0.00188 0.00191
Losses
Wc Conductor Losses [W/m] 19.89201 20.00474 19.88948
Wd Dielectric Losses [W/m] 0.52954 0.52954 0.52954
Ws Metallic Screen Losses [W/m] 0.28286 0.2274 0.22118
Wa Armor/Pipe Losses [W/m] 0.0 0.0 0.0
Wt Total Losses [W/m] 20.70441 20.76168 20.6402
ƛ₁ Screen Loss Factor 0.01422 0.01137 0.01112
ƛ₂ Armour Loss Factor + Pipe Loss Factor 0.0 0.0 0.0
Thermal resistances
T1 Thermal resistance of insulation [K.m/W] 0.36642 0.36642 0.36642
T2 Thermal resistance of bedding/medium inside pipe-type [K.m/W] 0.0 0.0 0.0
T3 Thermal resistance of outer covering [K.m/W] 0.0533 0.0533 0.0533
T4 External thermal resistance [K.m/W] 1.88576 1.99751 1.88953
Others
Δθint Temperature rise due to surrounding heat sources [°C] 17.0 19.6 17.0
Induced Voltage (standing) on Concentric Wires [V/km] 0.0 0.0 0.0
Induced current on Metallic Screen [A] 57.7 51.6 51.0
Electrical Parameters
CYMCAP Version 8.1 Revision 2
Study: Current Calculations
Execution: Duct Bank 1200 mm2 132 kV single Circuit
Date: 11/16/2023 11:45:06 AM

No. Description Unit Cable No.1 Cable No.2 Cable No.3


1200-132KV- 1200-132KV- 1200-132KV-
1 Cable Equipment ID
YEMEN YEMEN YEMEN
Resistances
DC Resistance of the conductor at 20°C

2 [Ω/km] 0.0151 0.0151 0.0151

DC Resistance of Conductor at Operating Temperature

3 [Ω/km] 0.01911 0.01925 0.0191

4 AC Resistance of Conductor at 20°C [Ω/km] 0.01912 0.01912 0.01912


AC Resistance of Conductor at Operating Temperature

5 [Ω/km] 0.02255 0.02267 0.02254

6 DC Resistance of Concentric Wires at 20°C [Ω/km] 0.06868 0.06868 0.06868


DC Resistance of Concentric Wires at Operating Temperature

7 [Ω/km] 0.08492 0.08557 0.0849


Losses
Conductor Losses

8 [W/m] 19.89201 20.00474 19.88948

Dielectric Losses

9 [W/m] 0.52954 0.52954 0.52954

Metallic Screen Losses

10 [W/m] 0.28286 0.2274 0.22118

Armor/Pipe Losses

11 [W/m] 0.0 0.0 0.0

Total Losses

12 [W/m] 20.70441 20.76168 20.6402

Capacitance, Inductance, Impedance


Capacitance

13 [µF/km] 0.242 0.242 0.242


Inductance of Conductor

14 [mH/km] 0.63283 0.63283 0.63283

Reactance of Conductor

15 [Ω/km] 0.23857 0.23857 0.23857

Inductance of Metallic Sheath

16 [mH/km] 0.44255 0.44255 0.44255

Reactance of Metallic Sheath

17 [Ω/km] 0.16684 0.16684 0.16684

Positive Sequence Impedance

0.022546 + 0.022674 + 0.022543 +


18 [Ω/km]
j0.238571 j0.238571 j0.238571

Negative Sequence Impedance

0.022546 + 0.022674 + 0.022543 +


19 [Ω/km]
j0.238571 j0.238571 j0.238571
Zero Sequence Impedance

0.086468 + 0.086433 + 0.086469 +


20 [Ω/km]
j0.166837 j0.166837 j0.166837

Surge Impedance

21 [Ω] 51.15335 51.15335 51.15335

Others
Dielectric Stress at Insulation Inner Surface

22 [kV/mm] 5.72001 5.72001 5.72001

23 Dielectric Stress at Insulation Outer Surface [kV/mm] 3.22098 3.22098 3.22098


Insulation Resistance at 60°F (15.8°C)

24 [㏁.km] 1520.39871 1520.39871 1520.39871

Reduction Factor (2pt bonded & single metallic screen)

25 n/a n/a n/a

Charging Current for One Cable (Phase)

26 [A/km] 6.94838 6.94838 6.94838


Charging Capacity of three phase system at Uo

27 [kvar/km] 1588.61355 1588.61355 1588.61355

Voltage drop for Three Phase System

28 [V/A/km] 0.03905 0.03927 0.03905

29 Induced Voltage (standing) on Concentric Wires [V/km] 0.0 0.0 0.0


Induced current on Metallic Screen

30 [A] 57.7 51.6 51.0


Cable Parameters under Normal Operation
CYMCAP Version 8.1 Revision 2
Study: Current Calculations
Execution: Duct Bank 1200 mm2 132 kV single Circuit
Date: 11/16/2023 11:45:06 AM

No. Symbol Description Unit Cable No.1 Cable No.2 Cable No.3
1 Cable Equipment ID 1200-132KV-YEMEN 1200-132KV-YEMEN 1200-132KV-YEMEN
Normal Operation IEC 60287-1-1
Conductor AC Resistance
DC Resistance of the conductor at 20°C

2 R₀ [Ω/km] 0.0151 0.0151 0.0151

DC Resistance of Conductor at Operating Temperature

3 R' [Ω/km] 0.01911 0.01925 0.0191

4 dc Conductor Diameter [mm] 43.4 43.4 43.4


5 s Distance Between Conductor Axes [mm] 400.0 400.0 400.0
6 ks Factor Used for xs Calculation (Skin Effect) 0.8 0.8 0.8
7 kp Factor Used for xp Calculation (Proximity Effect) 0.37 0.37 0.37
Component of Ys Calculation (Skin Effect)

8 Xs² 6.31342 6.26537 6.3145

Component of Yp Calculation (Proximity Effect)

9 Xp² 2.91996 2.89773 2.92046

Skin Effect Factor

10 ys 0.17803 0.17571 0.17809

Proximity Effect Factor

11 yp 0.00191 0.00188 0.00191

AC Resistance of Conductor at Operating Temperature

12 R [Ω/km] 0.02255 0.02267 0.02254

Dielectric Losses
13 tanδ Dielectric Loss Factor 0.001 0.001 0.001
14 ε Insulation Relative Permitivity 2.5 2.5 2.5
Cable Capacitance

15 C [µF/km] 0.242 0.242 0.242

16 U₀ Voltage [kV] 76.21024 76.21024 76.21024


Cable Dielectric Losses Per Phase

17 Wd [W/m] 0.52954 0.52954 0.52954


Circulating Loss Factor
18 Rs AC Resistance used for Circulating Loss Factor computation [Ω/km] 0.08492 0.08557 0.0849
19 d Mean diameter used for Circulating Loss Factor computation [mm] 87.52 87.52 87.52
Reactance used for Circulating Loss Factor computation

20 X [Ω/km] 0.16684 0.16684 0.16684

Mutual Reactance

21 Xm [Ω/km] 0.05226 0.05226 0.05226

Component for Circulating Loss Factor Formula (Clause 2.3.3)

22 P [Ω/km] 0.2191 0.2191 0.2191

Component for Circulating Loss Factor Formula (Clause 2.3.3)

23 Q [Ω/km] 0.14942 0.14942 0.14942

Spacing Factor (applied when spacing between cable uneven or non-equal minor section length)

24 Fspacing 0.004 0.004 0.004

Screen Loss Factor Caused by Circulating Current

25 ƛ'₁ 0.01422 0.01137 0.01112

Eddy Loss Factor


Screen Loss Factor Caused by Eddy Current

26 ƛ''₁ 0.0 0.0 0.0

Metallic Screen Loss factor


Screen Loss Factor

27 ƛ₁ 0.01422 0.01137 0.01112

Armour and Pipe Loss Factor


Armour Loss Factor

28 ƛ₂a 0.0 0.0 0.0

Pipe Loss Factor

29 ƛ₂pipe 0.0 0.0 0.0

Armour Loss Factor + Pipe Loss Factor

30 ƛ₂ 0.0 0.0 0.0


Normal Operation IEC 60287-2-1
Thermal Resistance Between Conductor and Screen

32 T₁ [K.m/W] 0.36642 0.36642 0.36642

33 t₁ Insulation Thickness Between Conductor and Screen [mm] 21.0 21.0 21.0
34 ρTi Thermal Resistivity of Insulation [K.m/W] 3.5 3.5 3.5
Thermal Resistance of Jacket/Pipe Coating

35 T₃ [K.m/W] 0.0533 0.0533 0.0533

36 t₃ Thickness of Jacket/Pipe Coating [mm] 4.5 4.5 4.5


37 ρTJ Thermal Resistivity of Jacket/Pipe Coating [K.m/W] 3.5 3.5 3.5
38 Thermal resistance [K.m/W] 0.02659 0.02659 0.02659

39 T Thermal resistance equation


Conductor
Shield
40 Thermal resistivity [K.m/W] 2.5 2.5 2.5
41 Layer thickness [mm] 1.5 1.5 1.5
42 Internal diameter [mm] 43.4 43.4 43.4
43 Thermal resistance [K.m/W] 0.3199 0.3199 0.3199

44 Thermal resistance equation


T
Insulation
45 Thermal resistivity [K.m/W] 3.5 3.5 3.5
46 Layer thickness [mm] 18.0 18.0 18.0
47 Internal diameter [mm] 46.4 46.4 46.4
48 Thermal resistance [K.m/W] 0.01992 0.01992 0.01992

49 T Thermal resistance equation


Insulation
Screen
50 Thermal resistivity [K.m/W] 3.5 3.5 3.5
51 Layer thickness [mm] 1.5 1.5 1.5
52 Internal diameter [mm] 82.4 82.4 82.4
53 Thermal resistance [K.m/W] 0.0 0.0 0.0

54 T Thermal resistance equation


Concentric
wires
55 Thermal resistivity [K.m/W] 0.0 0.0 0.0
56 Layer thickness [mm] 2.12 2.12 2.12
57 Internal diameter [mm] 85.4 85.4 85.4
58 Thermal resistance [K.m/W] 0.0533 0.0533 0.0533

59 Thermal resistance equation


T
Jacket
60 Thermal resistivity [K.m/W] 3.5 3.5 3.5
61 Layer thickness [mm] 4.5 4.5 4.5
62 Internal diameter [mm] 89.64 89.64 89.64
Thermal resistance inside the duct
63 U Constant from IEC6028721 clause4272 1.87 1.87 1.87
64 V Constant from IEC6028721 clause4272 0.312 0.312 0.312
65 Y Constant from IEC6028721 clause4272 0.0037 0.0037 0.0037
66 θm Mean temperature of the medium in conduit [°C] 76.22931 78.68294 76.18636
67 Deq Equivalent diameter of the cables inside the conduit [mm] 98.64 98.64 98.64
Thermal resistance of the medium in conduit

68 T₄' [K.m/W] 0.27261 0.26909 0.27267


Thermal resistance of the duct
69 Do Outer diameter of the conduit [mm] 200.0 200.0 200.0
70 Di Inner diameter of the conduit [mm] 185.0 185.0 185.0
71 ρT Thermal resistivity of the conduit material [K.m/W] 6.0 6.0 6.0
Thermal resistance of the conduit

72 T₄'' [K.m/W] 0.07445 0.07445 0.07445

Thermal resistance of the external medium


73 L Depth of cable/conduit axis [m] 1.4988 1.4988 1.4988
74 De External diameter of the cable conduit [m] 0.2 0.2 0.2
Geometric factor as per IEC60287-2-1 clause 4.2.2

75 u 14.988 14.988 14.988

76 ρTs Thermal resistivity of the soil [K.m/W] 1.33077 1.30991 1.33089


Thermal resistance of the cable isolated

77 T₄'''self [K.m/W] 0.71996 0.70868 0.72003

Thermal resistance associated to the temperature rise due to surrounding heat sources

78 T₄'''mutual [K.m/W] 0.81874 0.94529 0.82239

Temperature rise due to surrounding heat sources

79 Δθint [°C] 16.95156 19.62588 16.97426

Thermal resistance of the external medium

80 T₄''' [K.m/W] 1.5387 1.65397 1.54242

Thermal Capacitance IEC 853-2


81 Thermal capacitance [J/m.K] 4140.0 4140.0 4140.0

82 Q Thermal capacitance equation


Conductor

83 Material surface [mm²] 1200.0 1200.0 1200.0


84 Volumetric specific heat of the material [J/(K*m³)] 3450000.0 3450000.0 3450000.0
85 Thermal capacitance [J/m.K] 507.80693 507.80693 507.80693

86 Q Thermal capacitance equation


Conductor
Shield
87 External diameter [mm] 46.4 46.4 46.4
88 Internal diameter [mm] 43.4 43.4 43.4
89 Volumetric specific heat of the material [J/(K*m³)] 2400000.0 2400000.0 2400000.0
90 Thermal capacitance [J/m.K] 3148.62983 3148.62983 3148.62983

91 Thermal capacitance equation


Q1
Insulation
92 External diameter [mm] 82.4 82.4 82.4
93 Internal diameter [mm] 46.4 46.4 46.4
94 Volumetric specific heat of the material [J/(K*m³)] 2400000.0 2400000.0 2400000.0
95 Thermal capacitance [J/m.K] 5591.53236 5591.53236 5591.53236

96 Thermal capacitance equation


Q2
Insulation
97 External diameter [mm] 82.4 82.4 82.4
98 Internal diameter [mm] 46.4 46.4 46.4
99 Volumetric specific heat of the material [J/(K*m³)] 2400000.0 2400000.0 2400000.0
100 Thermal capacitance [J/m.K] 948.88665 948.88665 948.88665

101 Q Thermal capacitance equation


Insulation
Screen
102 External diameter [mm] 85.4 85.4 85.4
103 Internal diameter [mm] 82.4 82.4 82.4
104 Volumetric specific heat of the material [J/(K*m³)] 2400000.0 2400000.0 2400000.0
105 Thermal capacitance [J/m.K] 260.67223 260.67223 260.67223

106 Thermal capacitance equation

107 Q Number of armour wires 74.0 74.0 74.0


Concentric
108 Mean diameter of armour wire [mm] 2.12 2.12 2.12
wires
109 Length of lay [mm] 956.0 956.0 956.0
110 Mean diameter of armour [mm] 87.52 87.52 87.52
111 Wire Shape is half-circle 0.0 0.0 0.0
112 Thermal capacitance [J/m.K] 3194.0953 3194.0953 3194.0953

113 Thermal capacitance equation


Q
Jacket
114 External diameter [mm] 98.64 98.64 98.64
115 Internal diameter [mm] 89.64 89.64 89.64
116 Volumetric specific heat of the material [J/(K*m³)] 2400000.0 2400000.0 2400000.0
Ampacity
Total external thermal resistance

117 T₄ [K.m/W] 1.88576 1.99751 1.88953

Cable core ampacity

118 I [A] 939.29361 939.29361 939.29361

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