0% found this document useful (0 votes)
32 views9 pages

Ilovepdf Merged

The document outlines a plan to refurbish a cone crusher over 12 days from October 21st to November 5th. It involves disassembling and cleaning components, repairing or replacing parts like the hydraulic motor and oil cooler, reassembling the cone crusher, and checking the electrical systems once completed.

Uploaded by

Sadam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
32 views9 pages

Ilovepdf Merged

The document outlines a plan to refurbish a cone crusher over 12 days from October 21st to November 5th. It involves disassembling and cleaning components, repairing or replacing parts like the hydraulic motor and oil cooler, reassembling the cone crusher, and checking the electrical systems once completed.

Uploaded by

Sadam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 9

PROJECT REFURBISH CONE CRUSHER

CONE CRUSHER LT300

GENERAL INFORMATION
AREA : Product Plan
PROJECT NAME : Refurbish Cone Crusher
EQUIPMENT NAME: Cone Crusher LT300
DATE/WEEKLY : 19 Oktober 2020/Week #43

ASSESMENT PART CONE CREUSHER PADA TANGGAL 19 OKTOBER 2019

NO PART CONE CRUSHER CONDITION STATUS REMARKS

HIDRAULIC MOTOR + OIL COOLER


1 HYDRAULIC LEAKING ON PROGRESS ON PRGRESS
ASSY

2 VIBRATING MACHINERY VIBRATING LEAKING WAITING PARTS WAITING PARTS

3 MANIFOLD VALVE MANIFOLD VALVE LEAKING COMPLETE CLOSE

LEVEL GLASS LUBE


4 LEVEL GLASS LUBE COMPLETE CLOSE
CRACKED

ELECTRICAL SYSTEM MALFUNCTION ON PROGRESS ON PRGRESS

1. CIRCUIT PANEL PLC MALFUNCTION COMPLETE CLOSE

5 3. PANEL BOX CONE CRUSHER MALFUNCTION WAITING DIAGRAM ELECTRICAL CLOSE

4. ELECTRICAL MAIN CONVEYOR MALFUNCTION COMPLETE CLOSE

5. ELECTRICAL CONE MALFUNCTION ON PROGRESS AFTER OVERHOUL CONE

6. ELECTRICAL VIBRATING FEEDER MALFUNCTION ON PROGRESS AFTER OVERHOUL CONE

DISCHARGER TAIL PULLEY


6 DISCHARGER TAIL PULLEY WAITING PARTS WAITING PARTS
WORN OUT
VIBRATIING FEEDER
VIBRATIING FEEDER (GREEZLY
7 (GREEZLY BAR) WORN WAITING PARTS WAITING PARTS
BAR)
OUT

8 HYDROULIC HOSE HYDROULIC HOSE FATIC COMPLETE CLOSE

9 OVERHOUL CONE CONDITION ABNORMAL ON PROGRESS START 27 FEB 2020

NOTE : 1. UNTUK HIGHLIGHT WARNA BIRU UNTUK PEKERJAAN YANG SUDAH COMPLETE.
2. UNTUK HIGHLIGHT WARNA HIJAU UNTUK PEKERJAAN YANG ON PROGRESS.
ID % Work Task Task Name Duration Start Finish 18 Oct '20 25 Oct '20 01 Nov '20
Complete Mode T W T F S S M T W T F S S M T W T F S
1 0% PLAN OVERHOUL 12 days Wed 21/10/20 Thu
CONE CRUSHER
05/11/20
2 0% PREPARE OVERHOUL 4 days Wed 21/10/20 Mon
26/10/20
3 100% ASSESMENT CONE 1 day Wed 21/10/20 Wed
CRUSHER
21/10/20
4 50% PREPARE 3 days Wed 21/10/20 Fri 23/10/20
DOKUMEN PERMIT
DAN SAFETY

5 70% PREPARE TOOLS 3 days Wed 21/10/20 Fri 23/10/20


6 0% PREPARE 1 day Mon 26/10/20 Mon
SCAFOLDING
26/10/20
7 0% DIASSEMBLING 6 days Tue 27/10/20 Tue
COMPONENT
03/11/20
8 0% DIASSEMBLING 1 day Tue 27/10/20 Tue 27/10/20
BOWL ASSY

9 0% DIASSEMBLING 1 day Tue 27/10/20 Tue 27/10/20


HEAD ASSY

10 0% DIASSEMBLING 1 day Tue 27/10/20 Tue 27/10/20


SOCKET ASSY

11 0% DIASSEMBLING 1 day Tue 27/10/20 Tue 27/10/20


ECCENTRIC ASSY

12 0% DIASSEMBLING 1 day Wed 28/10/20 Wed


COUNTERSHAFT
ASSY 28/10/20

Task Inactive Summary External Tasks

Split Manual Task External Milestone

Milestone Duration-only Deadline


Project: SCHEDJUL PROJECT RE
Summary Manual Summary Rollup Progress
Date: Wed 21/10/20
Project Summary Manual Summary Manual Progress

Inactive Task Start-only

Inactive Milestone Finish-only

Page 1
ID % Work Task Task Name Duration Start Finish 18 Oct '20 25 Oct '20 01 Nov '20
Complete Mode T W T F S S M T W T F S S M T W T F S
13 0% DIASSEMBLING 1 day Wed 28/10/20 Wed
MAIN FRAME ASSY
28/10/20
14 0% CLEAN UP AND 4 days Thu 29/10/20 Tue 03/11/20
REPAIR OR
CHANGE
COMPONENT

15 0% ASSEMBLING 2 days Wed 04/11/20 Thu


COMPONENT
05/11/20
16 0% ASSEMBLING MAIN 1 day Wed 04/11/20 Wed
FRAME ASSY
04/11/20
17 0% ASSEMBLING 1 day Wed 04/11/20 Wed
COUNTERSHAFT
ASSY 04/11/20

18 0% ASSEMBLING 1 day Wed 04/11/20 Wed


ECCENTRIC ASSY
04/11/20
19 0% ASSEMBLING 1 day Wed 04/11/20 Wed
SOCKET ASSY
04/11/20
20 0% ASSEMBLING HEAD 1 day Thu 05/11/20 Thu 05/11/20
ASSY

21 0% ASSEMBLING BOWL 1 day Thu 05/11/20 Thu 05/11/20


ASSY

22 0% CHANGE OUT 3 days Tue 27/10/20 Thu 29/10/20


HYDROULIC MOTOR
AND OIL COOLER ASSY

Task Inactive Summary External Tasks

Split Manual Task External Milestone

Milestone Duration-only Deadline


Project: SCHEDJUL PROJECT RE
Summary Manual Summary Rollup Progress
Date: Wed 21/10/20
Project Summary Manual Summary Manual Progress

Inactive Task Start-only

Inactive Milestone Finish-only

Page 2
ID % Work Task Task Name Duration Start Finish 18 Oct '20 25 Oct '20 01 Nov '20
Complete Mode T W T F S S M T W T F S S M T W T F S
23 0% CHECK ELECTRICAL 1 day Fri 06/11/20 Fri 06/11/20
SYSTEM

24 0% CHECCK ELECTRICAL 1 day Fri 06/11/20 Fri 06/11/20


CONE

25 0% CHECK ELECTRICAL 1 day Fri 06/11/20 Fri 06/11/20


VIBRATING FEEDER

26 0% RUNNING TEST UNIT 1 day Fri 06/11/20 Fri 06/11/20

Task Inactive Summary External Tasks

Split Manual Task External Milestone

Milestone Duration-only Deadline


Project: SCHEDJUL PROJECT RE
Summary Manual Summary Rollup Progress
Date: Wed 21/10/20
Project Summary Manual Summary Manual Progress

Inactive Task Start-only

Inactive Milestone Finish-only

Page 3
PROJECT REFURBISH CONE CRUSHER
OVERHOUL CONE CRUSHER LT300

GENERAL INFORMATION
AREA : Product Plan
PROJECT NAME : Refurbish Cone Crusher
EQUIPMENT NAME : Cone Crusher LT300
DATE/WEEKLY : 19 Oktober 2020/Week #43

SCHEDJULE OVERHOUL CONE CRUSHER

WAKTU PENGERJAAN SUPPORT TOOL/EQUIPMENT


NO DESRCIPTION JOB STATUS/KETERANGAN
WAKTU AWAL WAKTU AKHIR TOOLS/EQUIPMENT QTY SATUAN

1 ASSESMENT CONE CRUSHER 21/10/2020 21/10/2020 CLOSE

DOKUMEN WORK PERMIT


PREPARE DOKUMEN (WORK
DOKUMEN JSA
2 PERMIT,JSA,RISK ASSESMENT) 21/10/2020 23/10/2020 ON PROGRESS
DOKUMEN RISK ASSESMENT
DAN KEBUTUHAN TOOLS
SPESIAL TOOLS
PREPARE PEMASANGAN BARICADE LINE 1 ROLL
3 26/10/2020 26/10/2020 ON PROGRESS
SCAFOLDING SCAFOLDING 1 SET
MOBILE CRANE 1 UNIT
WIRE SLING 1"x3 M 1 EA
DIASSEBLING BOWL ASSY LIFTING EYES ADJUSMENT CUP 2 EA
RING BOLT M20 4 EA
SACHLE 5/8" 2 EA
1. DIASSEMBLY BOWL BRONZE HAMMER 2 EA
2. DIASSEMBLY FEED HOPPER SIKAT BAJA 1 EA
4 27/10/2020 27/10/2020 OPEN
3. DIASSEMBLY BOWL LINIER STEEL HAMMER 3 KG 1 EA
COMBINATION WRENCH 1 SET
RACHET 3/4+SOCKET 3/4" 1 SET
CHISEL 1 SET
SCREWDRIVER PLUS,MINUS 1 EA
WELDING MACHINE 1 EA

LOOKING NUT WRENCH 1 EA


DIASSEMBLING HEAD ASSY
HEAD LIFTING PLATE+M12 (4EA) 1 EA
RING BOLT M8 2 EA
RING BOLT M16 1 EA
1. DIASSEMBLY LOCKING BOLT RING BOLT M24 2 EA
2. DIASSEMBLY TORCH RING MOBILE CRANE 1 UNIT
3. DIASSEMBLY MANTEL LINIER SACHLE 5/8 2 EA
5 4. DIASSEMBLY HEAD BALL 27/10/2020 27/10/2020 WIRE SLING 1"x3 M 2 EA OPEN
5. DIASSEMBLY LOWER BUSHING BRONZE DAN STEEL HAMMER 1 EA
6. DIASSEMBLY UPPER BUSHING RACHET 3/4+SOCKET 3/4 1 SET
COMBINATION WRENCH 1 SET
OXY-ACCETELYNE 1 SET
RING BOLT M30 1 EA
RING BOLT M10 2 EA

RING BOLT M10 2 EA


RING BOLT M12 3 EA
SOCKET ALIGNMENT STUDS 3 EA
RACHET 3/4 + SOCKET DRIVE 3/4 1 SET
6 DIASSEMBLING SOCKET ASSY 27/10/2020 27/10/2020 OPEN
COMBINATION WRENCH 1 SET
SLING 1"x3 M 2 EA
CHAIN LOCK 1 TON 1 EA
OXY ACCETELYNE 1 SET
ECCENTRIC LIFTING PLATE 1 EA
DIASSEMBLING ECCENTRIC ASSY
RING BOLT M10 2 EA
RING BOLT M12 3 EA
1. DIASSEMBLY COUNTERWEIGHT RING BOLT M16 4 EA
2. DIASSEMBLY UPPER THRUST RING BOLT M8 2 EA
BEARING MOBILE CRANE 1 UNIT
7 27/10/2020 27/10/2020 OPEN
3. DIASSEMBLY ECCENTRIC TRACKER 1 EA
BUSHING SOCKET ALIGNMENT STUDS 3 EA
6. DIASSEMBLY BECEL GEAR SLING 1"x3 M 2 EA
SACHLE 5/8
COMBINATION WRENCH 2 EA
SLING 1"x3 M 2 EA
JACK SCREW 1 EA
DIASSEBLING COUNTER SHAFT
RACHET 3/4 + SOCKET DRIVE 3/4 1 SET
ASSY
COMBINATION WRENCH 1 SET
WD 40 1 CAN
1. DIASSEMBLY COUNTERSHAFT BRONZE HAMMER 1 EA
8 28/10/2020 28/10/2020 OPEN
BOX STEEL HAMMER 1 EA
2. DIASSEMBLY PINION SHAFT TRACKER 1 EA
AND GEAR OXY ACCETELYNE 1 SET
3. DIASSEMBLY COUNTERSHAFT SIKAT BAJA 1 EA
BUSHING PUNCH 1 SET

MOBILE CRANE 1 UNIT


DIASSEBLING MAIN FRAME ASSY COMBINATION WRENCH 1 SET
L KEY 1 SET
SCREW DRIVER PLUS&MINUS 1 EA
1. DIASSEMBLY MAIN SHAFT WD 40 1 CAN
STEEL HAMMER 3 KG 1 EA
9 2. DIASSEMBLY ADJUSMENT RING 28/10/2020 28/10/2020 OPEN
BRONZE HAMMER 1 EA
3. DIASSEMBLY CLAMPING RING RING BOLT M16 3 EA
RACHET DRIVE 3/4" 1 SET
SOCKET DRIVE 3/4" 1 SET
SACHLE 5/8" 2 EA

MOBILE CRANE 1 UNIT


ASSEMBLY MAIN FRAME ASSY COMBINATION WRENCH 1 SET
L KEY 1 SET
SCREW DRIVER PLUS&MINUS 1 EA
1. ASSEMBLY CLAMPING RING WD 40 1 CAN
STEEL HAMMER 3 KG 1 EA
2. ASSEMBLY ADJUSMENT RING
10 04/11/2020 04/11/2020 BRONZE HAMMER 1 EA OPEN
3. ASSEMBLY MAIN SHAFT RING BOLT M16 3 EA
RACHET DRIVE 3/4" 1 SET
SOCKET DRIVE 3/4" 1 SET
SACHLE 5/8" 2 EA
FEELER GAUGE 1 EA

SLING 1"x3 M 2 EA
JACK SCREW 1 EA
ASSEMBLY COUNTERSHAFT
RACHET 3/4 + SOCKET DRIVE 3/4 1 SET
ASSY
COMBINATION WRENCH 1 SET
WD 40 1 CAN
1. ASSEMBLY COUNTERSHAFT BRONZE HAMMER 1 EA
BUSHING STEEL HAMMER 1 EA
11 2. DIASSEMBLY PINION SHAFT 04/11/2020 04/11/2020 TRACKER 1 EA OPEN
AND GEAR OXY ACCETELYNE 1 SET
3. ASSEMBLY COUNTERSHAFT SIKAT BAJA 1 EA
BOX PUNCH 1 SET
FEELER GAUGE 1 EA
INSIDE MICROMETER 1 EA
VERNIER CALIPER 1 EA

ECCENTRIC LIFTING PLATE 1 EA


ASSEMBLY ECCENTRIC ASSY
RING BOLT M10 2 EA
RING BOLT M12 3 EA
1. DIASSEMBLY COUNTERWEIGHT RING BOLT M16 4 EA
2. DIASSEMBLY UPPER THRUST RING BOLT M8 2 EA
BEARING MOBILE CRANE 1 UNIT
3. DIASSEMBLY ECCENTRIC TRACKER 1 EA
BUSHING TREADED ROD 3 EA
12 04/11/2020 04/11/2020 OPEN
6. DIASSEMBLY BEVEL GEAR SLING 1"x3 M 2 EA
SACHLE 5/8 2 EA
COMBINATION WRENCH 1 SET
FEELERGAUGE 1 EA
VERNIER CALIPER 1 EA
INSIDE MICROMETER 1 EA

RING BOLT M10 2 EA


TREADED ROD 3 EA
RACHET 3/4 + SOCKET DRIVE 3/4 1 SET
COMBINATION WRENCH 1 SET
SLING 1"x3 M 2 EA
13 ASSEMBLY SOCKET ASSY 04/11/2020 04/11/2020 CHAIN LOCK 1 TON 1 EA OPEN
OXY ACCETELYNE 1 EA
RING BOLT M2 3 EA
LOOKING NUT WRENCH 1 EA
ASSEMBLY HEAD ASSY
HEAD LIFTING PLATE+M12 (4EA) 1 EA
RING BOLT M16 1 EA
1. ASSEMBLY UPPER BUSHING RING BOLT M8 2 EA
2. ASSEMBLY LOWER BUSHING MOBILE CRANE 1 UNIT
3. ASSEMBLY HEAD BALL SACHLE 5/8 2 EA
4. ASSEMBLY MANTEL LINIER WIRE SLING 1"x3 M 2 EA
5. ASSEMBLY TORCH RING BRONZE DAN STEEL HAMMER 1 EA
6. ASSEMBLY LOCKING BOLT RACHET 3/4+SOCKET 3/4 1 SET
14 05/11/2020 05/11/2020 OPEN
COMBINATION WRENCH 1 SET
OXY-ACCETELYNE 1 SET
SIKAT BAJA 1 EA
FEELER GAUGE 1 EA
VERNIER CALIPER 1 EA
RING BOLT M24 2 EA
RING BOLT M30 1 EA
SHIM 1 SET
WD 40 1 CAN
MOBILE CRANE 1 UNIT
COUNTER SHAFT WRENCH 1 EA
ASSEMBLY BOWL LIFTING EYES ADJUSMENT CUP 2 EA
RING BOLT M20 4 EA
WIRE SLING 1"x3 M 2 EA
1. ASSEMBLY BOWL LINIER SACHLE 5/8" 2 EA
2. ASSEMBLY BOWL BRONZE HAMMER 1 EA
3. ASSEMBLY FEED HOPPER STEEL HAMMER 3 KG 1 EA
COMBINATION WRENCH 1 SET
15 05/11/2020 05/11/2020 OPEN
RACHET 3/4+SOCKET 3/4" 1 SET
CHISEL 1 SET
SCREWDRIVER PLUS,MINUS 1 EA
WELDING MACHINE 1 EA
FEELER GAUGE 1 EA
VERNIER CALIPER 1 EA
SHIM 1 SET
WD 40 1 CAN
SIKAT BAJA 1 EA
COMBINATION WRENCH 1 SET
RACHET DRIVE 3/4 1 SET
CHANGE OUT HYDROULIC MOTOR
SOCKET DRIVE 3/4" 1 EA
AND OIL COOLER ASSY
WIRE SLING 1"x3 M 2 EA
SACHLE 5/8" 2 EA
16 27/11/2020 30/10/2020 BRONZE HAMMER 1 EA OPEN
1. CHECK CONDITION MOTOR STEEL HAMMER 3 KG 1 EA
HYDROULIC AND OIL COOLER SCREWDRIVER PLUS,MINUS 1 EA
2. C/O HYDROULIC MOTOR WD 40 1 CAN
3. C/O OIL COOLER ASSY SIKAT BAJA 1 EA

NOTE : 1. UNTUK HIGHLIGHT WARNA BIRU MERUPAKAN PREPARE OVERHOUL.


2. UNTUK HIGHLIGHT WARNA HIJAU MERUPAKAN PROSES DIASSEMBLING
3. UNTUK HIGHLIGHT WARNA ORANGE MERUPAKAN PROSES ASSEMBLING
PROJECT REFURBISH CONE CRUSHER
OVERHOUL CONE CRUSHER LT 300

AREA : PRODUCT PLAN


PROJECT NAME : REFURBISH CONE CRUSHER
EQUIPMENT NAME : CONE CRUSHER LT300
DATE : 20 OKTOBER 2020

QUANTITY
NO DESCRIPTION STATUS
JUMLAH SATUAN
A. SPESIAL TOOLS
1 ECCENTRIC LIFTING PLATE 1 EA READY
2 LOCKING NUT WRENCH 1 EA READY
3 HEAD LIFTING PLATE 1 EA READY
4 JACK SCREW 1 EA NOT READY
5 SOCKET LINIER ALIGNMENT STUDS 3 EA NOT READY
6 RING BOLT M8 2 EA NOT READY
7 RING BOLT M10 3 EA NOT READY
8 RING BOLT M12 4 EA NOT READY
9 RING BOLT M14 2 EA NOT READY
10 RING BOLT M16 3 EA NOT READY
11 RING BOLT M20 2 EA NOT READY
12 RING BOLT M24 2 EA NOT READY
13 RING BOLT M30 1 EA NOT READY
14 SLING 1" X 3 METER 2 EA NOT READY
15 SACHLE 5/8" 3 EA READY
16 FEELER GAUGE 1 EA READY
17 DEEP GAUGE 1 EA READY
18 VERNIER CALIPER 1 EA READY
19 INSIDE MICROMETER 1 EA READY
20 TRACKER 1 EA READY

B. HAND TOOLS
1 COMBINATION WRENCH 1 SET READY
2 RACHET DRIVE 3/4" 1 EA READY
3 SOCKET DRIVE 3/4 1 SET READY
4 OBENG PLUS DAN MINUS 1 EA READY
5 STEEL HAMMER 3 KG 1 EA READY
6 BRONZE HAMMER 1 EA READY
7 CHISEL 1 SET READY
8 SIKAT BAJA 1 EA READY
9 TANG COMBINASI 1 EA READY

C. POWER TOOLS
1 WELDING MACHINE 220 VOLT 1 EA READY
2 HAND GRINDING 4 INCHI 1 EA READY
3 OXY ACCETELYNE 1 SET READY
4 IMPACT LISTRIK 220 VOLT 1 EA READY
D. CONSUMABLE
1 WD 40 3 CAN READY
2 SOLAR (FOR CLEAN UP) 2O LTR READY
3 NORDBAG BACKING COUMPOUND 5 KG NOT READY
4 AMPLAS HALUS 1 ROLL READY
5 WHITE MARKING 2 EA READY
6 BAJU PUTIH 4 EA NOT READY
7 SHIM 1 SET NOT READY

E. SUPORT
1 MOBILE CRANE 1 EA ON PROGRESS
2 SCAFOLDING 1 EA ON PROGRESS

You might also like