ROUTINE LIFT
ROUTINE /NORMAL LIFTS
PERMIT COPY
ROUTINE LIFT PLAN PAPER
RANGE DIAGRAM / LOAD CHART PAPER
TPI / MPI PAPER OF CRANE
TPI / LOAD TEST PAPER OF RIGGINGS TOOLS
HINDUSTAN ZINC LTD
Date 02.02.16
Corporate Standard Rules & Procedure
Sub-Committee Standard Document No. CSRP/10
Procedure - Lifting & Shifting of Revision No. 01 (04.08.2017)
Equipment & Material Page No. Page 76 of 91
Lifting Plan Worksheet
Note: Approved copy to be submitted to UIC Crane Champion.
Description of Work.: Location:
Approved(HOD) By: Date:
Prepared By: Date: `
Equipment Used:
Name of Contractor/Crew Making Lift:
Name of Rigger:
Name of Signal Man:
PERMIT NO:
Equipment and Load Information:
A. Maximum Operating Radius
B. Boom Length
C. Clearance Between Boom and Load
D. Clearance to Surrounding Facilities
E. Clearance to High Voltage Lines
( )
HINDUSTAN ZINC LTD
Date 02.02.16
Corporate Standard Rules & Procedure
Sub-Committee Standard Document No. CSRP/10
Procedure - Lifting & Shifting of Revision No. 01 (04.08.2017)
Equipment & Material Page No. Page 77 of 91
F. Stability of Ground under Crane /Outriggers
G. Extra Blocking/Matting Needed
H. Maximum Allowable Wind
I. Illumination level at site in night
Calculations:
I. SWL from Load
Chart)
J. Weight of Load
K. Weight of Block & Rigging
L. Total Lift Weight (J+K)
M.
(L/I*100%)
N Classification of Lift
Attachments:
Lifting Area Diagram (Plot plan of the lifting area / ea/Sketch of the area indicating the adjacent
facilities to lift area like pipe rack, towers, tanks or other conflicting equipments) .
Load Chart (for all Cranes used) .
Annexure 3 & DRY run Comments
Name of Crane Operator Signature of Engineer In charge
Signature of HOD
HINDUSTAN ZINC LTD
Date 02.02.16
Corporate Standard Rules & Procedure
Sub-Committee Standard Document No. CSRP/10
Procedure - Lifting & Shifting of Revision No. 01 (04.08.2017)
Equipment & Material Page No. Page 61 of 91
Annexure 3 Equipment Handling Checklist
Equipment Detail Tools & Tackles
Plant D-Shackles capacity
Equipment Tag No Sling size & capacity
Net Weight to be lifted(MT) Chain Block capacity
Exact Dimensions Tools & Tackles tested and
valid documents available. Y/N
LxBxH/Dia
Lifting Height
Crane Detail Ground Preparation
Make & Model of Crane Ground preparation with
Operating radius (m) MS Plate Y/N
Max Operating Boom Length (m) Wooden Sleepers Y/N
Load Capacity at operating As per calculation
radius & boom
%age Loading Of Crane
Piping, Electrical Cable & Structure Rigging /Lifting Plan
Fouling
What will be the minimum Attach the schematic rigging
clearance from piping, Electrical plan
Cables & structure & other
adjoining equipment? (See the
equipment layout drawing)
HINDUSTAN ZINC LTD
Date 02.02.16
Corporate Standard Rules & Procedure
Sub-Committee Standard Document No. CSRP/10
Procedure - Lifting & Shifting of Revision No. 01 (04.08.2017)
Equipment & Material Page No. Page 62 of 91
TOOLS CHECKLIST BEFORE USE
Chain Wire D/ Wire Wire
pulley rope Chain Web Bow- rope Mesh
Tools block Sling Sling Sling Shackle clamp Eye Bolt Slings
is applicable )
YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
Is there any
Physical Damage?
Is SWL marked?
Is test date and
due date is
marked?
Is Hook with
Safety Latch
provided
Is slings padded or
protected from the
sharp edges of
their loads ?
Date:
(Concerned Engineer) (Contractor Supervisor)
(SBU/ HOD/ Project In-charge)
----------------------------------------------------------------------------------------------
To be filled before starting the job & should be available at site with operator
Format to be filled/signed preferably at site or after visit to site.
Sectional Head in consultation with HOD will decide about criticality of lift and refer
the matter to Crane champion.
This form will not overrule any other permit or safe working practices.
ANURODH PRASHANTI
FIE (Mech.). M.B.A., M. Tech. Ph.D. (Pur.), DIS,
ASNDT-II, Dy. Mgr. (Mech ) HZL (Regd ) AGM-CNFC Delhi GSTIN 08AHXPS6327A1ZY
Life Member. NSC, IE() Kolkata, ISTD DELHI. "Chartered Engineer (India), Engg. Projects Valuer, Lead(Regd ) OHSAS
Auditor
"Engg. Compt. Pressure Equipment, Lifting M/C &Tools (Gov. of Raj)
Etemal Audtor: Fre &Safety, SystemImprover. Heavy Industrial Structural Feb, &Erect | Bank Dotall: 10B1 BankAlc 050104000047825,1F9Code 1BKLO00119
824, Sector 4, Hiran Magri, Udaipur (Ral) Pin 313 002 Ph: 0204.2460860, Moble 09414769018/07728059018 Emalil a prashant@redifimailcom, PAN-AHXPS6327A
Certilicate No.
.P./LD/2021 Date: 94 April 2021
REPORT OF EXAMINATION OF LIFTING MACHINES/TACKLES & HOISTS
(Under seetion 29 of the factories Act, 1948 &rulesmade theunder)
Name of occupier (or factory) M/s Laxmi lal Dangi,
Address ol occupicr 376, Sector-6, Hiran Magri, Udaipur, Rajasthan
3. Full Description of Equip.: Mobile Crane, with telescopic boom, RJ-39-EA-0726, Chassis
No.LSE6H5D37MA001 804, Eng. No- 1620LI 10245, Model-zrc 800V.
4. Capacity: 80 Ton
5. Manufacturer: M/s ZOOMLION
6. Location: Any where Rajasthan.
7. Date when machine was first taken in use Year-02/2021
8. Date of examination under rule (1) 04th April 2021
& (7) of 57 A
9. Name of examiner who issued certificate A.PRASHANT
10.Date of periodical examination
made under clause (a) (iii) sub section ()
section 29 of the act & sub rule (6) & by
whom. name & address
I1Date of repair. change of wire rope under sub NO REPAIRS TAKEN
rule (6) and by whom
NO DEFECTS
12. Particulars of any defects examination
affecting the safe
after
working load at any such or
repair and step taken to remedy such de fects.
13. Details of Test: EXAMINATION CHECKED & IFOUND O. K. Test Load-5 Ton, Rad.-16 mtr., boom-21
mir, counter weight-5 ton.
Reverse llorn---- *******-****-ON
Over Winding Limit Switch----.
-------**-ON
Over Load limit switch- Ok
Wire rope arrangement & Movement-Ok
Tyres Ok, No leakuges observed.
Wire rope dia. ---20 mm N6 fall
General Condition & strength found satistactory
14.Other Observation: Main Boom-47 mtr.
1/We certily that on 04.04.2021, I/we thoroughly examined the above-nentioned litting Machine
/tackles. The above iscorrect report of the result. Mnohaut
HANT
Signatu$
(Cert,No,-CMP-38/2020,Jaipur, Da.a
M 8 a4
2
Date: 04.04.2021
CPSON
IONS
Valid Till 03.04.2022
Markt, O11.Vonunad, Drive-in Road, Ahmodabad (Oujarat) Logal Jurisdictlon Udaipur (Raj.) Paymont dolayod boyond 10 days boars 18% Intorest" E&Ot
ANURODH PRASHANT
FIE (Mech ). MBA, M Tech Ph D (Pur). DIS, ASNOTII, Dy Mgr (Mech ) HZL (Regd ) AGM.CNFC Dethi (Regd) GSTIN 0eAHXPS6327A 1ZY
Life Member NSC, IE() Kolkata, 1STD DELHI Chartered Engineer (India). Engg Projects Valuer Lead Auditor OHSAS
Engg Compt Pressure Equipment. Lifting M/C & Tools (Gov of Raj)
Extemal Audtor Fire &Safety. Syetern Improver Hevy tnduntrinl tructurat Feb &Frect 1 Bank Detait, 1DBI Bank Are 0s0104000047825, IF3 Code 1BKLO001166
824, Sector 4, Hiran Magn, Udaipur (Ray) Pin 313 002 Ph 0294 2460860 Motbite 09414760019/07120050019 F.mat a prashant@redifrnat com, PAN-AHxPse327A
MEGNETIC PARTICLEEXAMINATION REPORTI
Certificate no.-AP/AC-FLSPI-RDMIZIL01/21 Dated: 17h October 2021
Client Name: M/s Ajanta
cranes, Udaipur
Client Address: R D Mine, HZL, Dariba,
Rajsamand, Rajasthan
Project Name: Pest Fill Plant. R D Mine, Dariba.
Equipment operated for: FL Smidth, R D Mine, HZIL, Dariba.
Equipment Type: Hook,Crane Cap.-80 Ton, Make : Zoomlion, ZTC 80OR, Reg. No. RJ 39-EA-O726
Equipment Ycar of manufacturing: 2021
Method Description:
Examination method: wet no Dry- yes Visible- yes Fluorescent -No
Magnetizing Method: Continuous-n/a Residual-Yes
Magnetic ficld direction: Long--yes Circular-Nil
Current Type: AC -Yes
DC- Yes
Lightening: available Post Cleaning-No
Demagnetization-No
Sr. Item detail Tested Evaluation Result
No. Remarkss
Hook Block of crane-Zoomlion-ZTC
800R, 80 ton, Hook Block Cap.-60 Ton Complete Good No Serviceable
hook crack
Cap. Hook Weight-550 ton, Sieve-06,
04 Fall, Mfg No.-2010000143, observed
Production No.-1090400193, Hook
Code 20#, Opening-120 mm.
Name NDT
Inspecting Agency-Anurodh Prashant-824/sector4, Hiran
Magri,
BPoRTERED
OMPET Udaipur-94147590188
Signature: C NEER
VLT
(Anurodh Prao
Level ASNDT-
Competent person certificate No.:
ASNDT-I1- CMP-38/2020, jaipur Dated:
28.12.2020
UT-HU12-17/R-2783, Daled: 28.12.2017, Valid Til: 28.12.2022
Validity: 17.04.2022
Markt. Off.
Venunad, Drive-in Road, Ahmedabad (Gujaral) Legal Jurisdiction Udaipur (Ra
中 联 重 科 印 度 公 司
Zoomlion India Pvt., Ltd.
Plot No.49,Panvel Industrial Co-operative Estate Ltd, Panvel, Raigarh, Pin Code-410206, Maharashtra India
E-Mail: [email protected] , [email protected]
Company CIN U74990MH2009FTC197571
Date-27-09-2021
SLI CALIBRATION CERTIFICATE
We Hereby Declare that: The ZOOMLION TRUCK CRANE
Machine Model – ZTC800532
Chassis No - L5E6H5D37MA001804
Engine Sr. No. – 1620L110245
Vehicle Registration No. – RJ39EA726
Which was sold to M/s AJANTA CRANE SERVICE ( LAXMI LAL DANGI HUF )
as on FEB-2021.
SLI Calibration for this Crane Done as on 01-06-2021 (Terms & condition applied)
SLI MAKE & MODEL Zoomlion
SERIAL NUMBER 30XXX2
ANEMOMETER (WIND SPEED FS1906192
SENSOR)
This certificate is valid only for 06 Month If there will be No changes with any part
which used by OEM.
FOR Zoomlion India Private Limited
Sign/Stamped by Authorized Signatory
