Cardimax fx8322
Cardimax fx8322
CardiMax FX-8322/FX-8322R
●
Service Manual
● Read this service manual carefully before installing or performing maintenance of the
equipment.
● After reading, keep this manual near the equipment for future use.
Service Manual Delivery Notice
When you have received this service manual, verify that there is no
paging disorder or missing page. You are requested to kindly fill the
underlined area below in this sheet and send it back to us after
verification. Please be noted that photocopying of this manual is
strictly prohibited.
Received by
of (Company/Hospital)
on the day of
Revision History
Model name
FX-8322/FX-8322R Service Manual Revision History
Version Item Reason Revision date
When servicing or adjusting this equipment, strictly observe the cautions and procedures described in this service
manual. Failure to follow the instructions in this manual may lead to serious accidents.
i
Safety Precautions
Indication of warning items: The following warning items indicate the extent of injury or damage that may result
from incorrect handling of the equipment not observing the warning precautions.
Indication of symbols:
The following symbols indicate prohibition or compulsion of acts.
ii
Pay special attention to the following when using this service manual.
Read this "Warnings and Cautions" before using the FX-8322/FX-8322R so you can use the equipment correctly and
safely.
These warnings and cautions described here provide important information on equipment safety; and they must be
observed when using the equipment.
DANGER
Do not modify electronic devices for medical use.
Otherwise, the safety of FX-8322/FX-8322R cannot be ensured and the patient or
the operator may be exposed to dangerous situation.
CAUTION
This service manual is intended for use by authorized Fukuda Denshi service
personnel and technicians trained in medical electronic equipment.
Use proper facilities and tools when repairing and/or assembling the
FX-8322/FX-8322R.
When operating the equipment with its housing removed, a safety check will
be required after it has been assembled. Contact the related department of
Fukuda Denshi (International Sales Division) beforehand when operating the
equipment with its housing removed.
Keep PC boards and electric parts that have been removed from the
equipment in a conductive bag in order to protect them from static electricity,
liquid spills and shock.
When replacing parts, make sure to only use parts that are specified for the
FX-8322/FX-8322R.
When reassembling, make sure all screws are tightened to original positions
and all disconnected connectors are reconnected properly.
iii
● Danger of Explosion
DANGER
Do not operate the FX-8322/FX-8322R in an atmosphere of flammable anesthetic
gas or oxygen in high concentration.
Explosion or fire may result.
● Labels
CAUTION
● Transportation/Relocation
CAUTION
Do not use the equipment in locations subject to strong vibrations, excessive dust,
or in the vicinity of chemicals.
A failure may result.
● Temperature
CAUTION
To avoid condensation due to sudden temperature change, leave the equipment in
the new environment until it cools/warms to ambient temperature.
iv
● Specified items
WARNING
Make sure to only use accessories and option items that are specified for the
FX-8322/FX-8322R.
Use of non-specified products may lead to inferior performance of the equipment,
including the possibilities of injury to the patient and operator as well as failure of the
equipment.
● Battery
WARNING
Never use batteries other than those specified for the FX-8322/FX-8322R.
Use of batteries other than those specified may result in a failure or inferior performance of
the equipment.
● Media cards
WARNING
Do not insert any media card into an incompatible card slot.
It may cause an injury to the patient or the operator, or result in a serious failure of the
equipment.
Never disassemble media cards. Do not touch the terminal of the SD card with your
hand.
Do not remove media cards from the equipment while data are being read or written
to them.
It may damage the media cards resulting in data loss and/or cause a failure of the
FX-8322/FX-8322R.
● Operation
WARNING
Do not unplug the AC power supply or remove the battery while the
FX-8322/FX-8322R is in operation.
To stop operating the FX-8322/FX-8322R, turn off its power by following the
instructions in the operation manual.
It could otherwise result in irreparable damage to the system files.
v
● About Maintenance and Callibration
WARNING
If, during a safety inspection, a value that exceeds the allowable limit is confirmed,
immediately stop using the FX-8322/FX-8322R; then replace the defective part or
make proper repairs.
Failure to repair the unit can lead to a serious accident.
CAUTION
Note that we are not responsible for accidents caused by not performing
maintenance and inspection.
Make sure to carry out daily check before using the equipment.
CAUTION
Remove the battery, media cards, etc. from the equipment before replacing any
parts.
When soldering a fuse, be careful not to let the soldering iron touch the fuse any
longer than necessary.
The heat may cause the fuse to melt.
Once a fuse is removed, it must not be reused even if it is conducting (not broken).
It may have been exposed to heat and/or mechanical stress during the process of being
removed from the PC board.
vi
Overview of the Manual
The manual is intended for Fukuda Denshi service personnel and authorized engineers.
This service manual provides technical information on CardiMax FX-8322/FX-8322R. It has been prepared for
troubleshooting and repairing the equipment.
It contains the parts and assembly drawings of the FX-8322/FX-8322R, as well as descriptions to help you
understand the operating principles of the equipment.
This service manual consists of 12 chapters, and each chapter is structured as follows.
vii
Contents
viii
5 Internal Connection Diagram .............................................................................................................. 5-1
11 Maintenance...................................................................................................................................... 11-1
11-1 Notes on Maintenance ........................................................................................................... 11-1
ix
11-2 Cleaning .................................................................................................................................11-2
11-3 Replacing On-board Parts ......................................................................................................11-3
11-3-1 Removing the CPU BOARD (PCB-7285)...................................................................11-4
11-3-1-1 Removing the Battery....................................................................................11-4
11-3-1-2 Removing the Upper and Lower Cases ........................................................11-5
11-3-1-3 Removing Cables, Screws and Panels .........................................................11-6
11-3-1-4 Removing CRT BOARD ................................................................................11-6
11-3-1-5 Removing CPU BOARD................................................................................11-7
11-3-2 Removing the OPERATION BOARD (PCB-7359) .....................................................11-8
11-3-3 Removing the LCD Module........................................................................................11-9
11-3-4 Removing the ECG AMP BOARD (PCB-6731) ........................................................11-10
11-3-4-1 Removing the Upper and Lower Cases ......................................................11-10
11-3-4-2 Removing Cables, Screws and Panels .......................................................11-10
11-3-4-3 Removing the Recorder Unit.......................................................................11-10
11-3-4-4 Removing the Power Supply Unit ............................................................... 11-11
11-3-4-5 Removing the ECG AMP BOARD (with case).............................................11-12
11-3-4-6 Removing the ECG AMP Board ..................................................................11-12
11-4 Safety Block Diagram ...........................................................................................................11-13
x
12-3-5-7 Mac Address .............................................................................................. 12-18
12-3-5-8 Log Output ................................................................................................. 12-19
12-3-5-9 Factory Default Setting .............................................................................. 12-20
12-3-5-10 Install........................................................................................................ 12-21
12-3-5-11 Uninstall ................................................................................................... 12-22
xi
Chapter 1 Overview
Chapter
Overview
1
1 Overview ...........................................................................................................................1-1
Chapter 1 Overview
Chapter 1 Overview
1 Overview
y The FX-8322/FX-8322R is a general purpose ECG that can be used for screening heart diseases as well as
for general ECG examinations, by performing ECG examinations with a minimum of 12 leads including
limb and chest leads and recording ECG data and their measurement results in health clinics and hospitals.
For the FX-8322R, external monitor can be connected.
1-1
Chapter 1 Overview
1-2
Chapter 2 Specifications
Chapter
Specifications
2
2 Specifications ....................................................................................................................2-1
2-1 Safety ...................................................................................................................2-1
2-2 Power Supply .......................................................................................................2-1
2-3 Cardioverter..........................................................................................................2-1
2-4 Functional Specifications......................................................................................2-1
2-5 Environmental Conditions.....................................................................................2-2
2-6 Outside Dimensions/Weight .................................................................................2-2
2-7 Guidance for EMC................................................................................................2-3
2-7-1 Compliance with Electromagnetic Emissions........................................2-3
2-7-2 Compliance with Electromagnetic Immunity (1) ....................................2-3
2-7-3 Compliance with Electromagnetic Immunity (2) ....................................2-4
2-7-4 Recommended Separation Distance between Portable/Mobile RF
Communications Equipment and the FX-8322......................................2-5
2-7-5 Interference by Electric Cautery............................................................2-5
Chapter 2 Specifications
Chapter 2 Specifications
2 Specifications
2-1 Safety
y Protection against electric shock Internally-powered equipment; CF type attachment
2-3 Cardioverter
y Energy contribution 10% or less
y Recovery time 10 seconds or less
y Display
Display Color TFT LCD module (640 × 480 dots)
LED AC power supply; Charging; Charging error
y Recording
Recording system Thermal array head
Recording resolution Deflection axis : 8dot/mm
Time axis : 500μsec
Recording speed 5, 10, 12.5, 25 and 50mm/sec
Recording channels 3 , 6 and 12ch
Supported recording paper OP-69TE Built-in Type Roll Paper 30M
2-1
Chapter 2 Specifications
2-2
Chapter 2 Specifications
This equipment is intended for use in the electromagnetic environment specified in the following table.
Before using the FX-8322/FX-8322R, check the environment of the site where it is used.
This equipment is intended for use in the electromagnetic environment specified in the following table.
NOTE: UT puts priority on the AC power supply voltage over the applied test level.
2-3
Chapter 2 Specifications
The FX-8322/FX-8322R is intended for use in the electromagnetic environment specified in the following table.
NOTE 1: The separation distance for higher frequency range applies to 80 MHz and 80 MHz respectively.
NOTE 2: These guidelines may not apply to all situations.
Electromagnetic propagation is affected by reflection and absorption from buildings, objects, and people.
a The field strength of fixed transmitters such as base stations for radio (cellular/cordless) phones and land mobile
radios, amateur radio, AM/FM radio broadcast and TV broadcast base stations cannot be predicted theoretically with
accuracy.
To assess the electromagnetic environment produced by fixed RF transmitters properly, perform electromagnetic
survey at site.
If the measured field strength at site where this equipment is used exceeds the applicable RF compliance level shown
above, the equipment should be monitored to assure normal operation. If an abnormality is found, additional measures
such as re-orienting or relocating this equipment may be required.
b It is desirable that the field strength be 3 V/m or less for the frequencies that do not fall within the 150 KHz to 80
MHz range.
2-4
Chapter 2 Specifications
This equipment is intended for use in an electromagnetic environment where RF emission interference is controlled.
The electromagnetic interference can be prevented during operation by controlling the minimum distance between the
portable/mobile RF communications equipment (transmitters) and this equipment shown below (recommended values
based on the maximum output power of the transmitter).
For transmitters rated at the maximum output power not listed above, the recommended separation
distance d in meters (m) can be estimated using the formula applicable to the frequency of the
transmitter. P in the formula is the maximum output power rating of the transmitter in watts (W)
according to the transmitter manufacturer.
NOTE 1: The separation distance for higher frequency range applies to 80 MHz and 800 MHz
respectively.
NOTE 2: These guidelines may not apply to all situations.
Electromagnetic propagation is affected by reflection and absorption from buildings, objects,
and people.
The FX-8322/FX-8322R is protected against the operation failure caused by the use in combination with the electric
cautery specified below.
IEC 60601
Immunity test Compliance level Electromagnetic environment/guidance
Test level
While the electric cautery is generating RF
energy, the noise level of the waveform
displayed/recorded in the FX-8322/FX-8322R
Incision mode Output power: 300 W Output power: 300 W
increases. The original level is restored in 10
seconds after the generation of RF energy is
stopped.
If waveforms during the period including
Coagulation mode Output power: 100 W Output power: 100 W generation of RF energy are analyzed, effective
examination result may not be obtained.
2-5
Chapter 2 Specifications
2-6
Chapter 3 Names and Functions of Parts
Chapter 3
Names and Functions of Parts
(5) LCD
(19) R-wave
synchronized
signal
(17) Paper tray open button
(12) Potential
equalization
terminal
3-1
Chapter 3 Names and Functions of Parts
3-2
Chapter 4 Operational Description
Chapter 4
Operational Description
4 Operational Description.....................................................................................................4-1
4-1 Hardware Overview..............................................................................................4-1
4-2 System Block Diagram .........................................................................................4-2
4-3 Operational Description ........................................................................................4-3
4-3-1 Primary Power Supply Unit ...................................................................4-3
4-3-2 CPU Board Section...............................................................................4-4
4-3-2-1 Secondary Power Supply Unit .................................................4-4
4-3-2-2 Bus I/F .....................................................................................4-6
4-3-2-3 Thermal Head Control Section ................................................4-6
4-3-2-4 Motor Drive Section .................................................................4-7
4-3-2-5 Sensor Drive Section...............................................................4-8
4-3-2-6 USB I/F Section .......................................................................4-8
4-3-2-7 SD CARD I/F Section ..............................................................4-9
4-3-2-8 RS-232C I/F Section................................................................4-9
4-3-2-9 Sound I/F Section ....................................................................4-9
4-3-2-10 R-Sync I/F Section.................................................................4-10
4-3-3 ECG Amp Board Section.....................................................................4-10
4-3-4 Operation Board Section..................................................................... 4-11
4-3-5 CRT Board Section .............................................................................4-12
Chapter 4 Operational Description
Chapter 4 Operational Description
4 Operational Description
DMS
USB x 2
RS232C x 2
External Monitor
(FX-8322R)
Master Table
Built-in Battery
4-1
Chapter 4 Operational Description
AC IN CRT Board Section FAN Speaker LAN RS-232C SD CARD USB R-SYNC
(FX-8322R)
Battery
Primary Power CPU Board Section & Secondary Power Supply Unit
Supply Unit (PCB-7285)
4-2
Chapter 4 Operational Description
y The functional block diagram of the primary power supply unit is shown below.
y The primary power supply unit accepts voltages from 90V to 264V AC.
+18V is output using rectification and switching power supply.
4-3
Chapter 4 Operational Description
y The block diagram regarding the secondary power supply circuit is shown below.
Primary power
18V DC
supply input
Battery input 14.8V DC
C C
Battery
N N
+3.3V +3.0V
DC-DC DC-DC DC-DC1
+5V Power Supply +1.8V
DC-DC2
for CPU
+1.375V
DC-DC3
+8V to +20V +1.35V
DC-DC LDO1
For motor +1.35V
LDO2
DC-DC +24V
LDO
DC-DC +12V
Power Supply for +1.2V
For LCD backlight FPGA
REG +5Vstby
REG +5Vtmp
CHARGE IC
4-4
Chapter 4 Operational Description
4-5
Chapter 4 Operational Description
32-bit bus
CPU SDRAM
16-bit bus
y The FPGA, LAN controller and FLASH ROM are connected to the MAIN BUS. The MAIN BUS has a bus
width of 16 bits.
y SD RAM is connected to a dedicated 32-bit bus.
y The block diagram regarding the thermal head control section is shown below.
PCB-7285
CPU
Thermal Head
Temperature data
Printing
16-bit Bus
data
FPGA OVH
Detection
Data, Strobe
Power
supply
24V Power
Supply
y The thermal head performs printing as follows. The CPU sets the drawing data inside the built-in SRAM of
the FPGA with the same timing as the interrupt from the FPGA. The FPGA sets the drawing data from the
CPU to the feeding rate and then transfers them to the thermal head. The CPU reads the temperature data of
the thermal head and outputs them as strobe data to the FPGA upon adding the temperature conditions. The
FPGA monitors overheating, paper end and tray up. When any of these are detected, the FPGA interrupts
the data transfer and the strobe signal to the thermal head, and stops the printing operation.
4-6
Chapter 4 Operational Description
PCB-7285
CPU
Motor Driver
Secondary power supply Power Supply
y The motor is controlled as follows. CPU sets the paper speed data to the FPGA. The FPGA, given that there
is no paper end or tray up, outputs a drive pulse to the motor driver based on the value set from the CPU.
The motor driver drives the stepping motor at the frequency and current values that correspond to the drive
pulse. The FGPA also controls the motor drive power and supplies adequate voltage corresponding to the
feeding rate to the motor driver.
4-7
Chapter 4 Operational Description
CPU
Detected Threshold
signal Amplify
Compare
FPGA
Buffer
Photo
Sensor drive Transistor Sensor output
pulse
Paper
y The paper end sensor and mark sensor are controlled as follows. The sensor drive pulse output from the
FPGA is input to the phototransistor via a buffer. The sensor output signal having a voltage value according
to reflectance is amplified by the amplifier and compared against the set threshold. After the comparison,
the detected signal is input to the FPGA; and paper and mark information are finalized after the chattering
process has been performed inside the FPGA. This information is used for the motor or thermal signals, or
transferred to the CPU as a detection result.
USB Power
Control Device
Ch1
CPU Transceiver USB
Connector
Ch2
Transceiver USB
Connector
y The USB I/F has 2 channels worth of circuits; and the I/F is acquired via a USB-dedicated transceiver. It
also incorporates a USB power control device as protection against overcurrent. When overcurrent is
detected, the power supply to the USB device is stopped and a signal notifying the overcurrent state is
transferred to the CPU. The USB I/F section supports Full Speed and Low Speed devices.
4-8
Chapter 4 Operational Description
FET
SD Card Slot
CPU
y A CPU-integrated SD card controller is used to transfer various commands and data. To prevent inrush
current, it incorporates a FET that does not supply power unless an SD card is inserted.
Digital COM 1 to 2
CPU Isolator
y The serial signal from the CPU board is isolated from the secondary circuit using a digital isolator and then
wired to the serial connector of the equipment. I/O and internal signals of the equipment are level-converted
by the RS-232C driver. The buffer converts the 3V signals from the CPU to 5V level signals.
Audio Amp
Speaker
y The sound source data transferred from the CSPI to the CPU are converted into analog signals in the DAC.
The converted analog signals are amplified in the Audio Amp via a 14 kHz Low-pass filter and then
transferred to the speaker.
4-9
Chapter 4 Operational Description
FET R-Sync
FPGA Connector
y Outputs High (+5V), Low (0V) signals synchronized to the R-Sync output.
y The functional block diagram of the ECG input section is shown below.
PCB-6731
Input Differential Photo Coupler
Protector Amplifier A/D Converter
R
TxD TxD
20bit A/D
ch1 AMP
L
20bit A/D G/A RxD RxD
ch2
C1 CPU
20bit A/D
ch3 +5VF
C2
20bit A/D +5V
ch4 +2.5VA Isolation
C3
Power
20bit A/D 100KHz
ch5
C4
20bit A/D -2.5VA
ch6
Patient Input C5
RF
12bit A/D
ch1
E25F
y The ECG signals from the patient connectors enter the differential amplifier through an input protection
section.
Right hand, left hand, and chest 1 to 6 signals are amplified differentially from the left leg signal here.
The output signals from the differential amplifier are converted into digital signals in the A/D converter.
The digitalized ECG signals are transferred to the CPU BOARD by the AMP G/A.
The ECG Amp board section is isolated electrically by photo coupler and isolation power supply.
4-10
Chapter 4 Operational Description
CONNECTOR
Touch Panel Connects to touch
Coordinate data Controller panel
Coordinates
BL_SIG
C
O
CONNECTOR
N Transformer Inverter power
N supply
Connects to E Connects to LCD
CPU BOARD C inverter
T
O
R
COL
Operation
Key
C
ROW O
N
N
E
C LED
T
O
R
R
LCD control signal
Connects to LCD
y The operation panel conducts the following communications through supplying power and signals from the
CPU BOARD.
y Communication related to keys pressed from the operation keys
y Communication related to touch panel control
y Generation of LCD inverter power supply
y Transmission of LCD control signals
y Communication related to LED on, off and flashing
y Transmission of power ON/OFF key press information
4-11
Chapter 4 Operational Description
CPU
BOARD SDRAM
AX51901
(AG-9)
External
Monitor
DAC Amp
AD813
y The CPU BOARD outputs the signal for the external monitor via the AG-9 (digital RGB) and DAC (analog
RGB).
4-12
Chapter 5 Internal Connection Diagram
Chapter 5
Internal Connection Diagram
PRIMARY PWR
TRAY UP SENSOR
TRAY UP SENS
CAUTION
Connectors and cables should be repaired by either replacing the connector/cable
or requesting the factory to perform the repair.
Connectors used on the boards are very small and have extremely fine pin pitches.
Attempts to repair or remove connectors may damage the boards, connectors or parts.
5-1
Chapter 5 Internal Connection Diagram
5-2
Chapter 6 Spare Parts List
Chapter
Spare Parts List
6
6 Spare Parts List.................................................................................................................6-1
Chapter 6 Spare Parts List
Chapter 6 Spare Parts List
6-1
Chapter 6 Spare Parts List
6-2
Chapter 6 Spare Parts List
6-3
Chapter 6 Spare Parts List
6-4
Chapter 7 Disassembly and Assembly Procedure
Chapter 7
Disassembly and Assembly Procedure
View A
7-1
Chapter 7 Disassembly and Assembly Procedure
7-2
Chapter 7 Disassembly and Assembly Procedure
View A
7-W sems (L) M3 × 8
7-3
Chapter 7 Disassembly and Assembly Procedure
2-Nut (3) M6
7-4
Chapter 7 Disassembly and Assembly Procedure
7-5
Chapter 7 Disassembly and Assembly Procedure
2-Washer-based P tight screw M3 × 10 5 1T0100520 Ferrite Core FPC-11-8-2 1 Same with FCP-8221
4 1M0101690 Cable 1 Same with FCP-8221
3 9F0054980 PCB-6699A ASSY 1 Same with FCP-7411
2 6C0113270 310-13711 ECG shield plate 1 Same with FCP-8221
1 5G0010630 114-7128 Upper module case (ECG) U 1 Same with FCP-8221
No. Item no. Drawing no. Name/Type Qty. Note
7-6
Chapter 7 Disassembly and Assembly Procedure
3-Kapton® No.5419
7-7
Chapter 7 Disassembly and Assembly Procedure
Tape Brush
Attachment Position
Caution)
Pay attention not to have the grease attached to the spring retainer color and
tray support springs.
Adjust the spring foot to concave. Adjust the spring foot to concave.
View A View B
7-8
Chapter 7 Disassembly and Assembly Procedure
7-9
Chapter 7 Disassembly and Assembly Procedure
2 W sems (S) M2 × 10
7-10
Chapter 7 Disassembly and Assembly Procedure
7-11
Chapter 7 Disassembly and Assembly Procedure
7-12
Chapter 7 Disassembly and Assembly Procedure
7-13
Chapter 7 Disassembly and Assembly Procedure
7-14
Chapter 7 Disassembly and Assembly Procedure
Note) After fixing the inch screw, apply screw lock from back.
7-15
Chapter 7 Disassembly and Assembly Procedure
7-16
Chapter 7 Disassembly and Assembly Procedure
7-17
Chapter 7 Disassembly and Assembly Procedure
7-18
Chapter 8 Software Update Procedure
Chapter 8
Software Update Procedure
CAUTION
Never remove the SD card while software update is in progress.
It may lead to failure of the equipment and/or the SD card; or it may become impossible to
perform software update.
CAUTION
When updating software, make sure to operate the equipment with AC power.
8-1
Chapter 8 Software Update Procedure
(1) Insert the SD card containing the software into the SD card slot of the FX-8322/FX-8322R.
(2) Insert the AC cable into the equipment and press the [Power] key while holding down the lead switch [←] key.
* Be sure to hold down the [←] key until the install screen is displayed.
(3) The install screen is displayed and the installation will start. A message will be displayed when the installation
is completed. Follow the instructions on how to remove the SD card and turn off the equipment.
8-2
Chapter 9 Caution Labels
Chapter
Caution Labels
9
9 Caution Labels ..................................................................................................................9-1
Chapter 9 Caution Labels
Chapter 9 Caution Labels
9 Caution Labels
CAUTION
The danger/warning/caution labels attached on the FX-8322/FX-8322R provide
important information for using the FX-8322/FX-8322R safely and properly.
Do not damage or erase characters on the labels.
9-1
Chapter 9 Caution Labels
9-2
Chapter 10 Troubleshooting
Chapter
Troubleshooting
10
10 Troubleshooting.............................................................................................................10-1
10-1 Repair and Service ...........................................................................................10-1
10-1-1 When ECG Recording is Unstable ......................................................10-1
10-1-2 When the Equipment Does Not Operate Normally..............................10-2
10-2 When Error Message is Displayed ...................................................................10-3
10-3 Hardware Troubles ...........................................................................................10-5
10-3-1 Trouble On Start-up.............................................................................10-6
10-3-2 Trouble During Operation....................................................................10-7
10-3-2-1 ECG.......................................................................................10-7
10-3-2-2 LCD .......................................................................................10-8
10-3-2-3 Recording and Recorders......................................................10-9
10-3-2-4 Keys ......................................................................................10-9
10-3-2-5 Other ...................................................................................10-10
Chapter 10 Troubleshooting
Chapter 10 Troubleshooting
10 Troubleshooting
y In the event when ECG recording is unstable, try operating the equipment again after checking the
following items.
Note:
z Noise may be introduced into the ECG waveforms if the electrode is not attached to the patient
properly or if the cable is being pulled.
10-1
Chapter 10 Troubleshooting
y In the event when the FX-8322/FX-8322R fails to operate, try operating the equipment again after checking
the following items.
Note:
z When checking the trouble, be sure to disconnect the external device from the equipment unless
the external device is playing a part in the trouble. It helps identify and solve problems quicker.
10-2
Chapter 10 Troubleshooting
Message Cause/Remedy
• Power is automatically turned off to prevent [Cause] If no operation is performed within the specified time
battery power consumption. period during battery operation, the power is automatically
turned off.
[Remedy] Turn on the power again.
• Battery power is low. [Cause] Battery power decreased during battery operation, and the
Charge the battery. power was automatically turned off.
[Remedy] Charge the battery before starting battery operation.
• Battery voltage is low. [Cause] Battery power decreased during battery operation, and
Printing cannot be performed. printing did not start.
[Remedy] Connect the power cable to transfer to AC power operation,
or charge the battery.
• Battery voltage is low. [Cause] Printing was discontinued because the battery voltage
Printing was discontinued. decreased during battery operation.
[Remedy] Connect the power cable to transfer to AC power operation,
or charge the battery.
• Battery voltage is low. [Cause] Access to media was not allowed because the battery
Access to media not allowed. voltage decreased during battery operation.
[Remedy] Connect the power cable to transfer to AC power operation,
or charge the battery.
10-3
Chapter 10 Troubleshooting
Message Cause/Remedy
• There is no free space in the SD card. [Cause] There is no free space in the SD card.
Replace the card. [Remedy] Insert a new SD card, or organize the data and insert an SD
card having free space.
• The inserted SD card cannot be used. [Cause] An SD card of a different format type is inserted.
[Remedy] Insert an SD card formatted for the unit.
• There is no free space in the USB memory. [Cause] There is no free space in the USB memory.
Replace the memory. [Remedy] Insert a new USB memory, or organize the data and insert a
USB memory having free space.
• The USB memory cannot be used. [Cause] A USB memory of a different format type is inserted.
[Remedy] Insert a USB memory formatted for the unit.
10-4
Chapter 10 Troubleshooting
WARNING
Do not unplug the AC power supply or remove the battery abruptly during
operation.
Make sure to shut down the equipment using the power switch.
It could otherwise result in irreparable damage to the system files.
CAUTION
If the power cannot be turned off normally by pressing the [On] / [Off Stby] key,
keep pressing the key for about 10 seconds.
This forcibly turns the power off by hardware.
Make sure to check the boards and connectors after removing the battery from the
equipment.
Performing these checks while the equipment is energized could result in failure of the
equipment.
Note:
z The "Cause" items described in the following pages merely indicate the possible causes of the
failure; and they may not necessarily be the actual causes. The order of items is irrelevant.
z Multiple problems may be occurring at the same time. After the repair, be sure to perform a safety
check and confirm normal operation of the equipment.
10-5
Chapter 10 Troubleshooting
10-6
Chapter 10 Troubleshooting
10-7
Chapter 10 Troubleshooting
10-3-2-2 LCD
10-8
Chapter 10 Troubleshooting
10-3-2-4 Keys
10-9
Chapter 10 Troubleshooting
10-3-2-5 Other
• The clock and/or calendar is • Backup battery is flat • Backup battery • Replace PCB-7285
inaccurate.
• Failure of RTC (IC) • RTC • Replace PCB-7285
• Failure of any of the
• Entire CPU board • Replace PCB-7285
circuits
• The fuse blows.
• Replace power supply
• Failure of fuse • Fuse
unit
• Failure of power-off
• CPU board power-off circuit • Replace PCB-7285
circuit
• The power does not turn off. • Turn off the power
forcibly by pressing
• Freezing of software • None
the power switch for
10 seconds.
10-10
Chapter 11 Maintenance
Chapter
Maintenance
11
11 Maintenance.................................................................................................................. 11-1
11-1 Notes on Maintenance...................................................................................... 11-1
11-2 Cleaning ........................................................................................................... 11-2
11-3 Replacing On-board Parts ................................................................................ 11-3
11-3-1 Removing the CPU BOARD (PCB-7285)............................................ 11-4
11-3-1-1 Removing the Battery ............................................................ 11-4
11-3-1-2 Removing the Upper and Lower Cases................................. 11-5
11-3-1-3 Removing Cables, Screws and Panels.................................. 11-6
11-3-1-4 Removing CRT BOARD ........................................................ 11-6
11-3-1-5 Removing CPU BOARD ........................................................ 11-7
11-3-2 Removing the OPERATION BOARD (PCB-7359) .............................. 11-8
11-3-3 Removing the LCD Module ................................................................. 11-9
11-3-4 Removing the ECG AMP BOARD (PCB-6731) ................................. 11-10
11-3-4-1 Removing the Upper and Lower Cases............................... 11-10
11-3-4-2 Removing Cables, Screws and Panels................................ 11-10
11-3-4-3 Removing the Recorder Unit ............................................... 11-10
11-3-4-4 Removing the Power Supply Unit ........................................ 11-11
11-3-4-5 Removing the ECG AMP BOARD (with case) ..................... 11-12
11-3-4-6 Removing the Boards .......................................................... 11-12
11-4 Safety Block Diagram ..................................................................................... 11-13
Chapter 11 Maintenance
Chapter 11 Maintenance
11 Maintenance
CAUTION
Note that we may not be responsible for any accidents resulting from your
negligence in failing to perform maintenance and inspection.
Make sure to carry out daily check before using the equipment.
CAUTION
Do not use or store the FX-8322/FX-8322R in a place subject to splash of water.
The patient and the operator may be exposed to a risk of electric shock and other
dangerous situations.
Make sure that the patient does not come in contact with electrical parts of the
FX-8322/FX-8322R, other electric appliances, or metallic parts.
The leakage current may increase, thus exposing the patient to dangerous situations.
When you unplug cables, make sure to hold the plug and not the cable.
Do not plug/unplug cables with wet hands.
Electric shock, short circuit, or injury may result.
Wipe off dirt on the surface of the touch-panel display with a soft cloth moistened
with ethanol or with the optional silicon cloth.
11-1
Chapter 11 Maintenance
11-2 Cleaning
y Be sure to perform cleaning while the equipment is turned off.
Read the [FX-8322/FX-8322R Operation Manual] for instructions on turning the equipment on and off.
y Regularly wipe the surface of the FX-8322/FX-8322R with a dry cleaning cloth.
To remove stubborn dirt, moisten the cloth with ethanol or water, squeeze the cloth firmly, and then wipe off
the dirt with it.
CAUTION
Be careful not to press the LCD or keys too hard during cleaning. A failure may
result.
11-2
Chapter 11 Maintenance
CAUTION
If any electrical parts need to be replaced, it is recommended to replace the entire
board whenever possible.
Most electrical parts on the board are soldered into a very small area, and attempts to
replace these on-board electrical parts present risks of damaging the board as well as
other electrical parts.
CAUTION
When operating the equipment with its housing removed, a safety check will be
required after it has been assembled. Contact the related department of Fukuda
Denshi (International Sales Division) beforehand when operating the equipment
with its housing removed.
Keep PC boards and electric parts that have been removed from the equipment in a
conductive bag in order to protect them from static electricity, liquid spills and
shock.
When replacing parts, make sure to only use parts that are specified for the
equipment.
11-3
Chapter 11 Maintenance
1. Turn the equipment upside down, remove two W sems (L) M3 × 8, and remove the battery cover.
11-4
Chapter 11 Maintenance
* If a battery is installed in the equipment, it should be removed before disassembling the equipment.
11-5
Chapter 11 Maintenance
1. Remove two W sems (L) M3 x 8 and three W sems (L) M2 × 6 , and then remove the CRT BOARD
(PCB-7286).
11-6
Chapter 11 Maintenance
1. Remove one tapping screw, one W-sems (L) M3 x 8 and disconnect the fan cable.
2. Disconnect the battery connection cable.
3. Remove the CPU BOARD (PCB-7285).
11-7
Chapter 11 Maintenance
1. Remove the upper case as shown in "Removing the Upper and Lower Cases".
2. Disconnect the 4 cables connected to the PCB-7359.
3. Remove four tapping screws, and then remove the OPERATION BOARD (PCB-7359).
11-8
Chapter 11 Maintenance
11-9
Chapter 11 Maintenance
1. Remove six tapping screws, and then remove the recorder unit.
11-10
Chapter 11 Maintenance
1. Remove four tapping screws, and then remove the main unit shield B and power supply unit.
11-11
Chapter 11 Maintenance
1. Remove four tapping screws, and remove the ECG AMP BOARD with the case intact.
1. Remove two tapping screws, and then remove the ECG AMP BOARD.
11-12
Chapter 11 Maintenance
11-13
Chapter 11 Maintenance
Serial
[NOTE]
connectors
*1 Electrode and lead cable are
1,2
insulated using parts such as
photo coupler.
LAN *2 All accessible parts of the
(3) (2) connector operation panel and LCD are
made of resin.
*3 The interim circuit is
functionally earthed (FE).
Power transformer
Power
connector Time-lag Stabilized power supply unit
AC 100-240V input fuse DC+1.2V DC+2.5V DC+12V
DC+1.35V DC+3.0V DC+24V
Converter DC+1.375V DC+3.3V
section DC+1.8V DC+5V
Supplied to the interim circuit.
(1)
DC14.8V
Built-in battery (optional)
Potential equalization terminal
11-14
Chapter 12 Daily and Periodic Checks
Chapter 12
Daily and Periodic Checks
y Make sure to clean the FX-8322/FX-8322R before and after the check.
To remove stubborn dirt, moisten the cloth with neutral detergent, squeeze the cloth firmly, wipe off the dirt
with it and then wipe again thoroughly with dry cloth. Do not use ether or benzene to prevent damage to the
housing.
y The checks described in this chapter are to be conducted by service engineers with sufficient technical
knowledge.
CAUTION
Note that we may not be responsible for any accidents resulting from your
negligence in failing to perform maintenance and inspection.
Make sure to carry out daily check before using the equipment.
Make sure to clean each section before and after the check.
12-1
Chapter 12 Daily and Periodic Checks
External appearance
Label
Visual check Operation panel
Lead cable
Operation manual
Keys
Mechanical check Cables
Electrode and electrode terminal
Power supply
Electrical check
Display
12-2
Chapter 12 Daily and Periodic Checks
Key Check the state of the keys. Check that they are not broken.
Lead cable Check the condition of the lead cable. Free from scratches and breaks.
Accessories
Operation Check the storage location of the operation
Stored at the specified location.
manual manual.
y Check the equipment for mechanical failures while actually operating the equipment.
y Check the equipment for electrical failures while actually operating the equipment.
12-3
Chapter 12 Daily and Periodic Checks
y [Periodic Check List] and [Periodic Check List (Safety check)] are included at the end of the chapter.
If any result in the periodic check sheet is "No good", the overall judgment is "No good". Respond
appropriately for the items marked as "No good".
Do not use the equipment until all the items are marked as "Good".
12-4
Chapter 12 Daily and Periodic Checks
y In order to ensure safe handling of medical equipment and measuring instruments and to enable tests to be
performed safely, leakage current and other factors that have adverse effect on human body are prescribed
by the safety test standards.
When performing the check, assessment should be made by measuring the leakage current with a leakage
current measure that satisfies the measurement conditions for medical electrical equipment.
WARNING
If, during a safety inspection, a value that exceeds the allowable limit is confirmed,
immediately stop using the given unit; then replace the defective part or make
proper repairs. Failure to repair the unit can lead to a serious accident.
Note:
z There are a several types of measurement states in the measurement of leakage current, be
sure to determine the maximum value among all the measured values and adopt it as the
measured value. It is also important to compare the measured values against those in the
past and check whether there are any problematic changes in them.
12-5
Chapter 12 Daily and Periodic Checks
y Use a human-simulated resistor network such as shown below when measuring leakage current.
(No leads)
Electronic
voltmeter or digital
voltmeter
Leakage current is determined by measuring the voltages at both ends of the capacitor of the human-simulated
resistor network (AC and DC) and then converting them into current values using the formula shown below.
Note:
z Due to the strong effect leakage current has on human body, its testing methods, performance
of measuring instruments, limiting values, etc. are regulated by standards and laws. Leakage
current of this equipment should be measured using a measuring instrument compliant to
"IEC 60601-1", a standard for medical electrical equipment.
z The equipment would need repair if any leakage current values measured at different
measurement points exceed those prescribed by the standard.
12-6
Chapter 12 Daily and Periodic Checks
Check the earth leakage current (current that flows to protective earth resistance).
z Acceptance standards
Check the enclosure leakage current (current that flows from the enclosure to the earth terminal of the power
outlet).
z Acceptance standards
Check the patient leakage current I (a current that flows from the patient attachment to the protective earth
terminal).
z Acceptance standards
Check the patient leakage current III (a current that flows from the external device to the patient attachment).
z Acceptance standards
z Acceptance standards
12-7
Chapter 12 Daily and Periodic Checks
Acceptance standards
Keys and switches Check the state of the keys. Check that they are not broken.
Lead cable Check the condition of the lead cable. Free from scratches and breaks.
Accessories
Check the storage location of the operation
Operation manual Stored at the specified location.
manual.
y Check the equipment for mechanical failures while actually operating the equipment.
12-8
Chapter 12 Daily and Periodic Checks
12-9
Chapter 12 Daily and Periodic Checks
Follow the following procedure to select the manufacturer maintenance items shown above.
12-10
Chapter 12 Daily and Periodic Checks
12-11
Chapter 12 Daily and Periodic Checks
12-12
Chapter 12 Daily and Periodic Checks
(1) Select [AMP status] in the manufacturer maintenance selection screen shown below.
(2) The AD values that have been fetched from the ECG AMP BOARD are displayed.
12-13
Chapter 12 Daily and Periodic Checks
(1) Select [Recorder test] in the manufacturer maintenance selection screen shown below. The recorder test is a test
for checking the thermal head for missing dots as well as thermal head contact and uneven printing.
(2) When you select [Recorder test], the following screen is displayed.
(3) The recorder test can perform the following 5 types of recording;
• Rectangular pattern • Character
• Sine pattern • Print Head Test
• Diagonal pattern
To stop recording, touch the selected recording type again.
Each recording type supports all feeding rates (5mm/s, 10mm/s, 12.5mm/s, 25mm/s and 50mm/s).
The paper speed can be changed while recording is in progress by touching the speed, but the recording type
cannot be changed.
12-14
Chapter 12 Daily and Periodic Checks
(1) Select [I/O test] in the manufacturer maintenance selection screen shown below.
The I/O test is a test for checking the operation of each I/O.
(2) When you select [I/O test], the following screen is displayed.
(3) To perform the I/O test, the I/O to be tested needs to be set to the following state in advance.
y LAN: Connect a PC to the ECG using a cross cable.
At this time, set the IP address on the PC to 192.168.2.127.
y Serial 1/2: Connect a return cable to the serial port 1/2.
y SD card: Insert a specified SD card into the SD card slot.
y USB memory 1/2: Insert a specified USB memory into the USB port.
y FLASH ROM: No setting.
* Contact us for the list of specified SD cards and USB memory.
(4) To start the I/O test, touch the I/O button corresponding to the I/O item that has been set to the condition
described above. To end the test, touch the button of the currently running I/O test again. It is not possible to
execute a different I/O test while another is already running.
12-15
Chapter 12 Daily and Periodic Checks
(1) Select [Adjust touch panel] in the manufacturer maintenance selection screen shown below, to adjust the
coordinate positions of the touch panel.
(2) When you select [Adjust touch panel], the following screen is displayed.
(3) Following the on-screen instructions, touch the cross pointers using a touch-panel pen. The touch panel
adjustment is complete when the completion message is displayed.
12-16
Chapter 12 Daily and Periodic Checks
(1) Select [Keyboard test] in the manufacturer maintenance selection screen shown below, to check the connection
of an external keyboard.
(2) Connect the USB type keyboard to the USB port of the main unit, and check that the entered text is shown in
the display.
12-3-5-6 Board ID
12-17
Chapter 12 Daily and Periodic Checks
(1) Select [Mac address] in the manufacturer maintenance selection screen shown below, to enter the Mac address.
(2) When you select [Mac address], the following screen is displayed.
(3) Enter a specified Mac address and touch [Enter]. The Mac address will be saved.
12-18
Chapter 12 Daily and Periodic Checks
(1) To save the operation log to an SD card, select [Log output] in the manufacturer maintenance selection screen
shown below.
(2) When you select [Log output], the following screen is displayed.
(3) Insert an SD card in to the SD card slot and touch [Log output] to save the operation log in the SD card.
12-19
Chapter 12 Daily and Periodic Checks
(1) To restore the settings to their factory default values, select [Factory settings] in the manufacturer maintenance
selection screen shown below.
(2) When you select [Factory settings], the following screen is displayed.
(3) When you press the [Start/Stop] button, the equipment turns itself off automatically after restoring settings to
their factory default values.
12-20
Chapter 12 Daily and Periodic Checks
12-3-5-10 Install
(1) To install optional software, select [Installation] in the manufacturer maintenance selection screen shown
below.
(3) Insert the SD card, containing the optional software to be installed, into the SD card slot and touch
[Installation] to start the installation of the optional software.
(4) When the installation is completed, a message will be displayed and the equipment will turn itself off
automatically.
12-21
Chapter 12 Daily and Periodic Checks
12-3-5-11 Uninstall
(1) To uninstall optional software, select [Uninstallation] in the manufacturer maintenance selection screen shown
below.
(3) Insert the SD card used for the installation into the SD card slot and touch [Uninstallation] to start the
uninstallation of the optional software.
* To prevent copying the optional software, it cannot be uninstalled unless the SD card used for the installation
is inserted in the SD card slot.
(4) When the uninstallation is completed, a message will be displayed and the equipment will turn itself off
automatically.
* When replacing the CPU board, make sure to uninstall the software with the SD card used for the
installation.
12-22
Chapter 12 Daily and Periodic Checks
Carry out the daily check according to the "Daily Check Procedure".
Management No.
2 Good/ NG
electrode flaws and damage are not found.
3 Recording paper Check that flaws and damage are not found. Good/ NG
Check that the manual is stored in the specified
4 Operation manual Good/ NG
storage place.
1 Key Check that the key operation is smooth. Good/ NG
Main unit
2 Recorder Good/ NG
abnormal sound is not heard.
Check that the operation is smooth without
1 Power cable, patient cable Good/ NG
Accessories
rattling.
Performance
Name of
Multi-function ECG Installation site
equipment
Model Date of check
FX-8322/FX-8322R
Serial No. Inspected by
Serial No.
Date of Approved by
purchase
12-23
Chapter 12 Daily and Periodic Checks
Peeling and dirt on Check that peeling or dirt is not found on the
2 Good/NG
nameplate and panel nameplate or the panel.
Visual check
2 Good/NG
electrode flaws and damage are not found.
3 Recording paper Check that flaws and damage are not found. Good/NG
Check that the manual is stored in the specified
4 Operation manual Good/NG
storage place.
1 Key Check that the key operation is smooth. Good/NG
Mechanical check
Main
unit
Performance
12-24
Chapter 12 Daily and Periodic Checks
Note
Judgment
Item Check content Measurement Judgment (Repair
criterion
required)
Earth leakage Normal state 0.5mA or less mA Good/NG
current • Single failed state 1.0mA or less mA Good/NG
Patient leakage
current I Normal state (DC) 0.01mA or less mA Good/NG
• Single failed state (DC) 0.05mA or less mA Good/NG
Patient leakage
• Single failed state 0.05mA or less mA Good/NG
current III
Normal state (AC) 0.01mA or less mA Good/NG
12-25
0086
This device bears a CE label in accordance with the provisions of Medical Device Directive 93/42/EEC.
THE PERSONS RESPONSIBLE FOR PLACING DEVICES ON THE EC MARKET UNDER MDD
93/42/EEC.
No part of this document may be copied or transmitted in any form without the prior written permission of
Fukuda Denshi Co., Ltd.
Note:
Only qualified physicians or persons under instructions from physicians are allowed to use
the FX-8322/FX-8322R.
Printed in Japan
39-4, Hongo 3-chome, Bunkyo-ku, Tokyo, Japan
Phone:+81-3-3815-2121 Fax:+81-3-3814-1222
4R0100320 201003