Mod2 Sensors Actuators
Mod2 Sensors Actuators
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• A sensor detects (senses) changes in the ambient conditions or in the state of another
device or a system and forwards or processes this information in a certain manner. [1]
• A device which detects or measures a physical property and records, indicates or
responds to it. [2]
A device that responds to a physical stimulus such as
•Heat, Force, Motion ,Light, Strain, Acceleration, Sound, Pressure, Magnetic field
and provides an output either for measurement of physical quantity or operating a control.
Transducer:
Transduce or convert energy from one kind to another (both sensors and actuators). For
ex. In a sound system, A microphone (input device) converts sound waves into electrical
signals for an amplifier to amplify ( a process) and a loudspeaker (output device)
converts electrical signals again to sound waves.
Sensor + transduction element is Transducer
Transduction element + Actuator is Transducer
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Types of Sensors –
Resistive
Wire wound around a coil whose resistance changes with
temperature
Wire whose resistance changes with strain applied
Resistance of a photo-conductor shows measurable drop in the
presence of light
Gas sensor is a metal oxide coated sensor whose resistance varies
with vapour adsorption; for example, Sensor (TGS2620) of Figaro
Company.
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Types of Sensors –
Capacitive
Proximity sensor when the capacitance of sensing component
shows variation with proximity to a specific object, such as a metal
part or a finger.
A level sensor capacitor shows variation with level of filler in a
container
Diode
Reverse saturation current Irev of a p-n junction diode is used as a
temperature sensor when that shows measurable variations within
the temperature range of the study.
A specially made p-n diode with a window-entry for radiation at the
junction can be used as a photo sensor.
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Types of Sensors –
Transistor-based
A specially made BJT with a window-entry for radiation at the
junction is used as a photo sensor (phototransistor).
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Which helps to
•Properly and optimally choose a sensor for a particular
application.
•Optimize the design of the sensor system.
Sensor selection
• Range
• Sensitivity Error
• Offset or Bias
• Non-Linearity
• Hysteresis Error
• Quantization Error
• Aliasing Error
If the signal is monitored digitally, the sampling frequency can cause a dynamic error,
or if the input variable or added noise changes periodically at a frequency proportional
to the multiple of the sampling rate, aliasing errors may occur.
The sensor may to some extent be sensitive to properties other than the property being
measured. For example, most sensors are influenced by the temperature of their
environment.
•Accuracy
•Precision
•Repeatability
•Tolerance
•Range
•Span
•Linearity
•Drift
•Sensitivity
•Resolution
•Error: Difference between the standard value and value produced by the sensor
Range: Gives the highest and the lowest value of the physical quantity within
which the sensor can actually sense. Beyond that there is no sensing or no kind
of response.
HC-SR04 Specifications
•Working Voltage: DC 5V
•Working Current: 15mA
•Working Frequency: 40Hz
•Max Range: 4m
•Min Range: 2cm
•Measuring Angle: 15 degree
•Trigger Input Signal: 10µS TTL pulse
•Echo Output Signal Input TTL lever signal and the range in
proportion
•Dimension 45 * 20 * 15mm
Repeatability: Sensor has good repeatability if same value is obtained repeatedly under same conditions of
sensing
Dead band: Range of input over which the sensor may be insensitive.
Selectivity: Ability of the sensor to sense the targeted measurand in presence of other interferences.
An oxygen sensor should detect only oxygen and should not respond to other gases present in the environment.
A temperature sensor does not bother about the light or pressure while sensing the temperature.
Analog sensors:
1. Produce a continuous output signal or voltage which is proportional to the quantity being
measured.
2. Physical quantities are all analog as they tend to be continuous in nature.
Ex.
Temperature of a liquid measured using thermocouple( in geysers) continuously responds to
temperature changes as the liquid is heated up or cooled down.
Digital sensors:
1. Produce a discrete output signal or voltage that are digital representation of the quantity
being measured.
2. Mostly in the form of logic ‘0’ or ‘1’
3. Overcomes disadvantages of analog sensors. Comes with extra electronics for bit
conversion
Ex. PIR sensor, DS1620 digital temperature sensor
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Scalar sensors:
1. Produce output signal or voltage which is proportional to the magnitude of
the quantity being measured.
2. Physical quantities such as temperature, pressure, gas, smoke, rain fall,
colour etc., are all scalar quantities and magnitude is sufficient to convey
information. (Irrespective of sensor orientation and direction)
Vector sensors:
1. Produce output signal or voltage which is proportional to the magnitude,
direction as well as orientation of the quantity being measured.
2. Physical quantities such as sound, image, velocity, acceleration etc., are all
vector quantities and magnitude alone is not sufficient to convey
information. Ex. Accelerometer, gyroscope, Magnetic field, motion
detection
3. Accelerometer gives the component of acceleration of the body with respect
to the X,Y, Z co-ordinate axes.
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Data Acquisition System
Analog Signal
Signal Conditioner
ADC
Digital
Communication
Processing
• Analog signals:
– Continuous, expressed in decimal system
– No limitation on the maximum/minimum value
– Can not be processed by computer
y(t)=f(t) yk=f(tk)
f (t k ) f k
N
• For example, if you were measuring a voltage signal smaller than a few millivolts,
you might need to amplify it.
• If you had a signal contaminated with noise you could filter it.
Amplification
• Amplification increases a voltage signal to a level suitable for digitisation by the DAQ
equipment.
• Typically a data acquisition device is calibrated for input voltages in the 0 to 10 V range. A
small voltage, such as that coming from a thermocouple or strain gauge bridge may need to
be amplified 1000 times to make it between 0 and 10 V.
• If your signal is larger than the maximum input range then you will have to divide the signal
down using a resistor network.
Filtering
• Filtering reduces noise errors in the signal.
• For most applications a low-pass filter is used. This allows through the lower
frequency components but attenuates the higher frequencies. The cut-off frequency
must be compatible with the frequencies present in the actual signal (as opposed to
possible contamination by noise) and the sampling rate used for the A-D
conversion.
• A low-pass filter that's used to prevent higher frequencies, in either the signal or
noise, from introducing distortion into the digitised signal is known as an anti-
aliasing filter.
• These generally have a sharper cut-off than the normal low-pass filter used to
condition a signal.
• Anti-aliasing filters are specified according to the sampling rate of the system
and there must be one filter per input signal. They are commonly used when
measuring, for example, vibration.
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Types of Signal Conditioning
Excitation
• Many transducers, like strain gauges and RTDs (resistance temperature devices),
need a power supply.
• The signal from these transducers is either a voltage or a mA current. For many
transducers the supply will be low voltage DC, but for transducers based on
capacitance measurement an AC supply may be required.
Linearisation
• Linearisation is needed when the signals produced by a sensor don't have a
straight-line relationship with the physical measurement, as is the case when using
thermocouples to measure temperature.
Cold-Junction Compensation
• Thermocouples are popular temperature sensors because they are cheap, versatile
and sturdy.
• They consist of two dissimilar metals joined together, making a continuous circuit. If
one junction has a different temperature to the other, an electromotive force
(voltage) is set up. This voltage varies with the temperature difference between the
junctions. If the temperature at one junction is known, the temperature at the other
junction can be calculated.
Isolation
• A high transient voltage at one input may damage not only the input circuit, but an
also propagate to other equipment connected to that input.
• You can prevent this type of damage by providing isolation between inputs.
High Impedance
• Certain types of transducer have a very high output impedance and are not able to
supply enough current to use a normal voltage input.
• When connected to a normal amplifier, the currents drawn from the transducer
can seriously distort the input signal.
• Typically glass electrodes used to measure pH, or gas concentration probes,
are of this type.
• You should connect them to a voltage measuring circuit with a very high input
impedance.
• Since many power supplies provide an AC signal, a signal conditioning input which
provides a DC signal proportional to the root mean square (rms) amplitude of the
input signal would be suitable.
• Thermal Actuators
• Magnetic Actuators
• Coil Gun
Coil Gun
• Mechanical Actuators
• Rack and Pinion (uses gears, pulleys, chains and other devices)