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BE - 1019 - Modern Machining Processes

The document contains 6 units of theory question banks for the subject "Modern Machining Processes". Each unit contains 10 questions related to different micro and non-traditional machining topics like electrochemical machining, electric discharge machining, chemical machining, photochemical machining, diamond turning, micro-machining processes etc. The questions assess various concepts like principles, construction, process parameters, applications, comparisons between processes and their effects on material removal rate and surface finish.

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0% found this document useful (0 votes)
96 views4 pages

BE - 1019 - Modern Machining Processes

The document contains 6 units of theory question banks for the subject "Modern Machining Processes". Each unit contains 10 questions related to different micro and non-traditional machining topics like electrochemical machining, electric discharge machining, chemical machining, photochemical machining, diamond turning, micro-machining processes etc. The questions assess various concepts like principles, construction, process parameters, applications, comparisons between processes and their effects on material removal rate and surface finish.

Uploaded by

rutvikvavale0375
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Mechanical Engineering Department

Unit 3 : Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks


No.

1 Explain the Photochemical machining process with principle, 3 6 9


construction, working process parameters and applications.

2 Explain in detail with suitable sketch of electro chemical machining. 3 6 8


Also discuss the effect of process parameters, merits, demerits and
applications.

3 Explain in detail electrochemical grinding process with principle, 3 6 8


construction, working process parameters.

4 Explain the effect of process parameters on material removal rate in 3 6 5


electro chemical machining.

5 Differentiate chemical machining and photochemical machining process 3 6 4

6 Explain the chemical machining process with principle, construction, 3 6 7


working process parameters and applications

7 Write in brief about electrolytes used in ECM process. 3 6 5

8 Compare electro chemical machining and electro chemical grinding. 3 6 4

9 Explain the effect of process parameters on material removal rate in 3 6 7


Photo chemical machining.

10
Mechanical Engineering Department

Unit 4 : Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks


No.

1 Explain Wire electric discharge machining process with principle, 4 6 8


construction, working process parameters and applications.

2 Explain the significance of dielectric fluid in EDM 4 6 6

3 Explain the principle of EDM with suitable sketch 4 6 4

4 Explain the effect of following factors on Metal removal rate and 4 6 9


accuracy in EDM
a) Tool material b) dielectric fluid c) process parameters

5 Explain in detail with suitable sketch of electro chemical discharge 4 6 9


machining. Also discuss the effect of process parameters, merits,
demerits and applications.

6 Explain electric Discharge Diamond Grinding with principle, 4 6 8


construction, working process parameters and applications

7 Explain the effect of process parameters on Metal removal rate and 4 6 8


accuracy in EDM.

8 Differentiate electrical discharge grinding and electro discharge diamond 4 6 6


grinding

9 Explain the principle of W-EDM with suitable sketch 4 6 4

10 Differentiate Electrochemical discharge machining and electro 4 6 6


discharge machining
Mechanical Engineering Department

Unit 5: Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks


No.

1 Explain with suitable sketch diamond turn machining process. Also 5 6 9


discuss the effect of process parameters on surface roughness

2 Explain micro electric discharge machining process with principle, 5 6 9


construction, working process parameters and applications.

3 Write note on 5 6 8
i) micro milling ii) micro drilling

4 Explain micro engraving process with suitable sketch 5 6 7

5 Draw neat labeled diagram of diamond turn machine and also list 5 6 4
application of diamond turn machining

6 Explain the material removal mechanism in diamond turn machining 5 6 9

7 Explain micro turning with suitable sketch. Also discuss the advantages, 5 6 8
disadvantages and applications

8 Explain micro drilling with suitable sketch. Also discuss the advantages, 5 6 8
disadvantages and applications

9 Write note on micro engraving 5 6 6

10 Explain micro EDM tool manufacturing method. 5 6 6


Mechanical Engineering Department

Unit 6: Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks


No.

1 What is micro and nano system? Explain wet and dry etching process 6 6 9
with suitable sketch

2 Explain the LIGA process with principle, construction, working process 6 6 9


parameters and applications.

3 Explain Magnetorheological Finishing with principle, construction, 6 6 8


working process parameters and applications.

4 Write note on MEMS in brief 6 6 6

5 Compare MAF and AFF. 6 6 4

6 Explain the photolithography process with principle, construction, 6 6 9


working process parameters and applications.

7 What is Microsystems? also write Application of Microsystems 6 6 6

8 Explain wet and dry etching process with suitable sketch 6 6 6

9 Explain Abrasive flow Finishing with principle, construction, working 6 6 8


process parameters and applications.

10 Explain Rotational - Magnetorheological Abrasive Flow Finishing 6 6 7


with principle, construction, working process parameters and
applications.

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