Course File EditED 1.1.1...
Course File EditED 1.1.1...
(2020-2021)
COURSE FILE
PRODUCTION TECHNOLOGY
(ME304PC)
B.TECH II YEAR I SEM R18
COURSE FILE CONTENT
DEPARTMENT: MECHANICAL ENGINEERING
YEAR: II SEMISTER: I
REGULATION: R18
1. Insitute Vision & Mission, Department Vision & Mission
2. PEO,PO & PSO Statements. Course information
3.
3.1 Course Information Sheet (CIS)
3.2 Cos to Pos & PSOs mapping matrix
3.3 Individual Time Table
3.4 Teaching Plan
3.5 Academic Calender
4. Lecture Notes
4.1 Unit Wise Lecture Notes
4.2 Add on Course Material
5. Question Bank
5.1 Unit Wise Lecture Notes
5.2 University Question Papers
6. Continuous Evaluation
6.1 Mid Question Papers with key
6.2 Unit Test Question Papers with key
6.2.1 Sample Unit Test Answer Sheets
6.2.2 Sample Assignments Sheets
7. Attendence Register ( Daily Attendence & Topic Delivery Report)
8. CD/DVD ( All Course Information-like NPTEL,MIT lectures, Unit wise PPT Slides etc.,)
Vision of the Institute:
To emerge as a College of Excellence in developing professionals who shall be the best leaders in
technology, innovation and entrepreneurship, in turn contribute for the growth of society by
having ethical and human values .
To cultivate excellence in the field of Mechanical engineering by imparting technical knowledge and skill
and to mold the department into a center for excellence through promoting advanced research and to
provide at global competence along with social concern.
M1 To provide facilities and infrastructure for academic excellence in the field of mechanical
engineering.
To inculcate in the student the passion for understanding professionalism, ethics, safety,
M2
sustainability and then actively contribute in the society.
To nurture creativity and encourage innovative solutions to real life challenging problems in
M3
mechanical engineering students.
M4 To prepare student for lifelong learning in global perspective.
Program Outcomes
1. Engineering Knowledge: Apply the knowledge of mathematics, science, engineering fundamentals and
an engineering specialization to the solution of complex engineering problems.
2. Problem Analysis: Identify, formulate, review research literatures and analyze complex engineering
problems reaching substantiated conclusions using first principles of mathematics, natural sciences and
engineering sciences.
3. Design/Development of solutions: Design solutions for complex engineering problems and design
system components or processes that meet the specified needs with appropriate consideration for the
public health and safety, and the cultural, considerations.
4. Conduct investigations of complex problems: Use research based knowledge and research methods
including design of experiments, analysis and interpretation of data and synthesis of the information to
provide valid conclusions.
5. Modern tool usage: Create select and apply appropriate techniques, resources and modern engineering
and IT tools including prediction and modeling to complex engineering activities with an understanding
of the limitations.
6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess societal,
health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional
engineering practice.
7. Environment and sustainability: Understand the impact of the professional engineering solutions in
societal and environment contexts and demonstrate the knowledge of and need for sustainable
development.
8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms of the
engineering practices.
9. Individual and team work: Function effectively as an individual and as a member or leader in diverse
teams and in multidisciplinary settings.
10. Communication: Communicate effectively on complex engineering activities with the engineering
community and with society at large, such as being able to comprehend and write effective reports and
design documentation, make effective receive clear instructions.
11. Project management and finance: Demonstrate knowledge and understanding of the engineering and
management principles and apply these to one’s own work, as a member and leader in a team, to manage
projects and in multidisciplinary environments.
12. Lifelong learning: Recognize the need for and have the preparation and ability to engage in independent
and lifelong learning in the broadest context of technological change.
PSO1: Design a Thermal system for efficiency improvement as per industrial needs.
PSO2: Design and manufacture mechanical components using advanced manufacturing technology as per the
industrial needs.
To prepare students to identify and analyse mechanical engineering problems in an interactive approach that
involves defining, quantifying, testing and review of the identified problem.
To prepare students to get employment, profession and pursue post-graduation and research in mechanical
engineering discipline in particular and allied engineering fields in general.
To prepare students to plan, organize, schedule, execute and communicate effectively as an individual, a team
member or a leader in multidisciplinary environment.
Corresponding Lab Course Code (If any): E306PC Lab Course Name: PT
SYLLABUS:
UNIT DETAILS
Casting: Steps involved in making a casting – Advantage of
casting and its applications; Patterns - Pattern making, Types,
Materials used for patterns, pattern allowances; Properties of
moulding sands. Methods of Melting - Crucible melting and
cupola operation – Defects in castings; Principles of Gating
I – Requirements – Types of gates, Design of gating systems –
Riser – Function, types of Riser and Riser design. Casting
processes – Types – Sand moulding, Centrifugal casting, die-
casting, Investment casting, shell moulding; Solidification of
casting – Solidification of pure metal, Directional Solidification.
Welding: Classification – Types of welds and welded joints;
Welding Positions - Gas welding - Types, oxy-fuel gas cutting –
standard time and cost calculations. Arc welding, forge welding,
II submerged arc welding, Resistance welding, Thermit welding.
T/R
T Manufacturing Technology / P.N. Rao Vol.1 & 2 / Mc Graw Hill
T Manufacturing Engineering & Technology / Serope Kalpakjian / Steven R. Schmid / Pearson
R Metal Casting / T.V Ramana Rao / New Age
R Production Technology / G. Thirupathi Reddy / Scitech
R Manufacturing Processes/ J.P. Kaushish / PHI Publications
COURSE PRE-REQUISITES:
None
COURSE OBJECTIVES:
S.NO DESCRIPTION
1 To teach the process-level dependence of manufacturing systems through
tolerances
2 To expose the students to a variety of manufacturing processes including
their suitability and capabilities.
3 To teach the important effects that manufacturing processes may have on the
material properties of the processed part with a focus on the most common
processes.
4 To teach the thermal and mechanical aspects, such as force, stress, strain and
temperature of the most common processes.
5 To provide a technical understanding of common processes to aid in
appropriate process selection for the material and required tolerances
COURSE OUTCOMES:
S.NO DESCRIPTION
3 Design core, core print and gating system in metal casting processes
4 Understand the arc, gas, solid state and resistance welding processes.
1 https://onlinecourses.nptel.ac.in/
2 http://https://www.tutorialspoint.com/
3 https://www.dspguru.com/
DELIVERY/INSTRUCTIONAL METHODOLOGIES:
ASSESSMENT METHODOLOGIES-DIRECT:
☐STUD. LAB
STUD. VIVA ☐ MINI/MAJOR PROJECTS☐ CERTIFICATIONS
PRACTICES
☐ ADD-ON COURSES ☐ OTHERS
ASSESSMENT METHODOLOGIES-INDIRECT:
INDIVIDUAL TIME-TABLE
ACADEMIC YEAR 2020-22
DEPARTMENT : MECH
YEAR : II I SEMISTER
ELLENKI COLLEGE OF ENGINEERING & TECHNOLOGY
Near BHEL, Patelguda, Hyderabad -502319, Approved by AICTE & Affiliated to JNTUH
1 2 3 BREAK 4
Day/Time
09:00- 10:10- 11.20- 12:20: 01:00-
10:00 11:10 12:20 01:00 02:00
Monday PT
Tuesday PT
Wednesday PT PT
BREAK
Thursday
Friday
Saturday PT
HOD PRINCIPAL
TEACHING PLAN
ACADEMIC YEAR:
FACULTY NAME:
REFERENCE BOOKS:
1. Metal Casting / T.V Ramana Rao / New Age
2. Production Technology / G. Thirupathi Reddy / Scitech
3. Manufacturing Processes/ J.P. Kaushish / PHI Publications
Faculty Head of the Department
LECTURE NOTES
1.UNIT WISE LECTURE NOTES
2.ADD ON COURSE MATERIAL
QUESTION BANK
S. No Question Blooms
Taxonomy
Level
UNIT – I
CASTING
UNIT - II
WELDING - I
S. No Question Blooms
Taxonomy
Level
1 a) Discuss classification of welding processes. Comprehension
b) Compare gas welding and cutting processes. analysis
UNIT - III
WELDING - II
S. No Question Blooms
Taxonomy Level
4 a) Compare gas tungsten arc and gas metal arc welding processes. Analysis knowledge
b) Bring out advantages and disadvantages of gas tungsten arc and
gas metal arc welding.
5 a) Explain solid state welding. Comprehension
b) Discuss friction welding process and give its advantages and comprehension
limitations.
6 a) What is induction welding process? Knowledge
b) Explain advantages and limitations of induction welding comprehension
process.
7 a) Describe explosive welding process. Comprehension
b) Give industrial applications of explosive welding. knowledge
8 a) What is LASER welding? Give applications. Knowledge
b) Explain brazing and soldering process. comprehension
9 a) What do you understand by heat affected zone in welding? Knowledge
b) Explain welding defects, causes and remedies. comprehension
10 a) What are the destructive testing methods used in welding? Knowledge
b) Explain non-destructive testing methods for welding.
UNIT-IV comprehension
METAL FORMING
S. No Question Blooms
Taxonomy
Level
1 a) Explain advantages and disadvantages of hot and cold working. Comprehension
b) Compare properties obtained by cold and hot working process. analysis
2 a) Name and sketch different metal forming processes. knowledge
b) Name some important products manufactured by metal
forming processes.
3 a) What are the types of rolling processes? What products knowledge
are made by rolling processes?
b) How do you find force and power requirement for
rolling processes?
4 a) Compare blanking and piercing. Analysis
b) Explain bending. How do you find the forces required comprehension
for bending of sheet metal?
5 a) Explain wire and tube drawing. comprehension
b) Discuss hot and cold spinning.
6 a) Discuss types of presses and press tools. Comprehension
b) How do you find the force requirement in drawing? knowledge
7 a) Explain deep drawing process. comprehension
b) Discuss formingUNITlimit
- Vdiagram.
8 a) How do EXTRUSION
you find theOFforces
METALS-FORGING
required in deepPROCESSES
drawing? Knowledge
b) Explain with a neat sketch about compound die. comprehension
9 a) Discuss defects and remedies in deep drawing. comprehension
S. No b) Explain springQuestio
back in bending operation. Blooms
6 a) Discuss types of presses
n and press tools. Comprehension
Taxonomy
b) How do you find the force requirement in drawing? knowledge
Level
7 a) Explain deep drawing process. comprehension
b) Discuss forming limit diagram.
8 1 a) How a) do
Explain forward
you find and back
the forces wardinextrusion.
required deep drawing? Comprehension
Knowledge
b) Discuss the process of impact extrusion.
b) Explain with a neat sketch about compound die. comprehension
comprehension
9 a) Discuss defects and remedies in deep drawing. comprehension
2 a) What are the advantages of hydrostatic extrusion? Knowledge
b) Explain spring back in bending operation.
b) Explain manufacture of seamless tubes by extrusion process. comprehension
1 P&S&CV
2 MOS
3 MMS
4 PT
5 TD
FACULTY LIST
20-07-2020
CIRCULAR
ACADEMIC SUBJECT DEMOS
We are pleased to announce that the academic subject demos
will be conducted among the faculty from 21/7/2020 to 24/07/2020;
all the mechanical department faculties are requested to give the demo
from the allotted subjects without fail. According to the scheduled
dates given below.
1 S.RAJESWAR
2 S.VISWANATH
3 S.SUSHMA
21-7-2020
4 B.SANDHYA RANI
5 K.VENKATESH
S.NO NAME OF THE FACULTY SIGN DATE
1 P.SRIKANTH
2 D.MADHURI
21-7-2020
3 A.RAJU (Tuesday)
4 M.SURIBABU
5 D.SOWJANYA
1 O.SAMBARAJU
2 D.PRABHAKAR
22-7-2020
3 AZMATH (Wednesday)
4 B.VENKATESH
5 P.VENKAT
S.NO NAME OF THE FACULTY SIGN DATE
1 N.SRINIVAS RAO
2 A.DURGA VANI
23-7-2020
3 T.MOUNIKA (Thursday)
4 D.BHARATH
1 B.RAMESH BABU
2 K.MOTHILAL
24-7-2020
3 K.RAGHURAM (Friday)
4 N.SANTOSH KUMAR
5 V.SARITHA
LIST OF SUBJECTS FOR THE ACADEMIC
YEAR 2020-21
I YEAR I SEMESTER
Course
S. No. Course Title L T P Credits
Code
1 MA301BS Probability and Statistics & Complex Variables 3 1 0 4
2 ME302PC Mechanics of Solids 3 1 0 4
3 ME303PC Material Science and Metallurgy 3 0 0 3
4 ME304PC Production Technology 3 0 0 3
5 ME305PC Thermodynamics 3 1 0 4
6 ME306PC Production Technology Lab 0 0 2 1
7 ME307PC Machine Drawing Practice 0 0 2 1
8 ME308PC Material Science and Mechanics of Solids Lab 0 0 2 1
9 *MC309 Constitution of India 3 0 0 0
Total Credits 1 3 6 21
8
II YEAR II SEMESTER
Course
S. No. Course Title L T P Credits
Code
1 EE401ES Basic Electrical and Electronics Engineering 3 0 0 3
2 ME402PC Kinematics of Machinery 3 1 0 4
3 ME403PC Thermal Engineering - I 3 1 0 4
4 ME404PC Fluid Mechanics and Hydraulic Machines 3 1 0 4
5 ME405PC Instrumentation and Control Systems 3 0 0 3
6 EE409ES Basic Electrical and Electronics Engineering Lab 0 0 2 1
7 ME407PC Fluid Mechanics and Hydraulic Machines Lab 0 0 2 1
8 ME408PC Instrumentation and Control Systems Lab 0 0 2 1
10 *MC409 Gender Sensitization Lab 0 0 2 0
Total Credits 15 3 8 21
III YEAR I SEMESTER
Course
S. No. Course Title L T P Credits
Code
1 ME501PC Dynamics of Machinery 3 1 0 4
2 ME502PC Design of Machine Members-I 3 0 0 3
3 ME503PC Metrology & Machine Tools 3 0 0 3
4 SM504MS Business Economics & Financial Analysis 3 0 0 3
5 ME505PC Thermal Engineering-II 3 0 0 3
6 ME506PC Operations Research 3 0 0 3
7 ME507PC Thermal Engineering Lab 0 0 2 1
8 ME508PC Metrology & Machine Tools Lab 0 0 2 1
9 ME509PC Kinematics & Dynamics Lab 0 0 2 1
10 *MC510 Intellectual Property Rights 3 0 0 0
Total Credits 2 1 6 22
1
IV YEAR II SEMESTER
Course
S. No. Code Course Title L T P Credits
1 Professional Elective – V 3 0 0 3
2 Professional Elective - VI 3 0 0 3
3 Open Elective - III 3 0 0 3
4 ME801PC Project Stage - II 0 0 14 7
Total Credits 9 0 14 16
SUBJECT ALLOCATION LIST
SUBJECT ALLOCATION
(2020-2021)
S.NO Name of the faculty M.Tech Subject No. of times Year/em Sign
Specialization preferences taught
2 Dr. SAMMAIAH
KANCHA
4 Dr. Anburaj R
6 Dr. Babu R
11 Kamuni Venkatesh
12 S. Sushma
14 Mothilal Karamtothu MD
15 S.Rajeswer CAD/CAM
18 Paruchuri Srikanth
20 Raju Ambati
S.NO Name of the faculty M.Tech Subject No. of times Year/em Sign
Specialization preferences taught
21 Devasoth Bharath
22 Madhuri Dharmapuri CAD/CAM
23 Mallipudi Suribabu
25 Venkatesh Budigi
27 Prabhakar Dappu
28 Sambaraju Orsu
29 Sowjanya Dandu
30 Syed Azmath
31 Durga Vani
32 N.Srinivas Rao
33 P.Venkat
FACULTY DEMO-EVALUATION FORM