[CONTENTS]

❍ SECTION 1. SUMMARY
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

❍ SECTION 2. ELECTRICAL SECTION

• ELECTRICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . . 2-19
• BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

❍ SECTION 3. EXPLODED VIEWS

• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

❍ SECTION 4. REPLACEMENT PARTS LIST

• REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

- 1-1 -
SECTION 1. SUMMARY
❏ SERVICING PRECAUTIONS
❶ Always disconnect the power source before:
1) Removing or reinstalling any component, circuit board, module or any other instrument assembly.
2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection.
3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument.

CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in
an explosion hazard.

❷ Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service
manual might be equipped.
❸ Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state
device heat sinks are correctly installed.
❹ Always connect a test instrument’s ground lead to the instrument chassis ground before connecting
the test instrument positive lead. Always remove the test instrument ground lead last.
1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing,
follow the printed or indicated service precautions and service materials.

2) The Components used in the unit have a specified conflammability and dielectric strength. When replac-
ing any components, use components which have the same ratings. Components marked in the circuit
diagram are important for safety or for the characteristics of the unit. Always replace with the exact com-
ponents.

3) An insulation tube or tape is sometimes used and some components are raised above the printed writing
board for safety. The internal wiring is sometimes clamped to prevent contact with heating components.
Install them as they were.

4) After servicing always check that the removed screws, components and wiring have been installed cor-
rectly and that the portion around the service part has not been damaged. Further check the insulation
between the blades of attachment plug and accessible conductive parts.

- 1-2 -
❏ ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DAN-
GEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

- 1-3 -
SECTION 2. ELECTRICAL
❏ ELECTRICAL TROUBLESHOOTING GUIDE

1. No Power

Any Key Power On

Yes
No Check Power supply circuit
Is Power Turned On ?
IC102,IC103,Q101,Q607

Yes
No Check Micom IC601
Do Source Change Normally?
Pin 8,15,16,17

Yes
No Check Loading Supply Circuit
Disc Loading ? IC105,IC101,IC104,IC105
IC201 pin 45,46(WAVEFORM #1)

Yes
No Check Motor Driver IC201
Spindle Motor Rotating ? Pin 4~11,18,20
(WAVEFORM #2, 3, 4)

Yes
No Check Laser Circuit
Does Initial Reading Occur ?
Q201,Q202

Check Focusing Circuit

IC201 pin 24,36,37
(WAVEFORM #5)

Check Tracking Circuit

IC201 pin 26,34,35
Yes (WAVEFORM #6)

No Check Tracking Circuit

Can Disc be Played ? IC201 pin 26,34,35
(WAVEFORM #6)
Yes
No Check Audio Circuit
Sound Output ?
IC511,IC501,IC506

Yes

OK

- 2-1 -
2. Front Panel Light / Display Abnormal

Any Key Power On

(Without Disc)

Yes
No Is Front Panel No
Do Display LCD Light ? Front Panel Fit Normally
Fitted Firmly?

Yes

Check Power Supply No Check IC103,IC102,

Voltage Q101,Q607

Yes

Check Front Panel No

Check CN604 Connectivity
Connector Connectivity

Yes

Is Front Panel LED No

Check LD725,726,727
Working Properly ?

Yes Yes
No Check Front Panel No
Do Display LCD normally ? Check IC701
PCB Power

Yes

Is Communication No Check Micom IC601

Between Micom and Pin 8,15,16,17
Front Panel Normal ? (WAVEFORM #7)

Yes

Is Front Panel LCD IC No Check IC702 Pin 86~91,

LCD Driving Voltage
IC703
normal ?

Yes

Is Front Panel LCD IC No

LCD Segment/Common Check IC702 Pin 1~75
Pin waveform normal ?

Yes

OK

- 2-2 -
3. CD/DVD Part

Any Key Power On

Yes
No Do Flash Memory operate No Check IC 305 power ,
Show LOGO ?
Properly? Addr./Data pins , Timing

Yes

Do SDRAM operate No Check IC302 power ,

Properly ? Addr/Data pins , Timing

Yes

Do M3356 Video Output No Check M3356 pin 1,5,6,8

Properly ? (WAVEFORM #8)

Yes

No No Check IR LED LD201~203,

Do Disc Detection Sensor
Is Disc Loading normally ? Disc Detection Sensor
Operate properly?
Signal CN203 pin 1~4

Yes

Normal Loading motor No Check IC201 pin21,45,46,

Signal ? CN205 Connectivity
/Polarity
Yes

Normal Loading SW No Check SW201 pin2,

Signal ? IC 301 pin 18

Yes

Does Sled move to inner No Normal Sled Motor No

Check IC201 pin 50
side ? Driver Power ?

Yes

Normal Sled Motor No Check IC201 pin47,48,53

Signal ? (WAVEFORM #9)

Yes

Normal Limit SW No
A Check CN202 pin1
Signal ?

- 2-3 -
 Optical Lens has No No
Normal Focus Actuator
Movements for Check IC201 pin 32
Driver Power ?
Searching focus ?

Yes

Normal Focus Actuator No

Check IC201 pin 24,36,37
Signal ?
Check Connector CN201
Pin 1,4

Yes

Laser Turns on No DVDLD and CDLD No Check IC301 pin 39,40,

when reading disc ? Output properly ? Q201,202

Yes

Check Connector CN201

Pin 7,29
Yes
Check IC301 pin 61,62,
No Proper RF output No 68,69,72,73
Disc ID is Correct ?
signal ? (WAVEFORM
#10, 11, 12, 13)
Yes

Check Connector CN201

11,12,22,24,26,28

Yes

Does Spindle rotate No Proper power of No

Check IC201 pin 54
Normally ? spindle driver ?

Yes

Proper spindle control No Check IC301 pin 82

Signal from M3356 ? (WAVEFORM #14)

Yes
No Check IC201 pin 4~11,
Proper spindle output
18,1
Signal from Motor Driver ?
(WAVEFORM #2, 3, 4, 15)

Yes

Check Connector CN201

B
11,12,22,24,26,28

- 2-4 -
 No Normal Focus No
Focus On OK ? Check IC201 pin 22,28
Signal from OPU ?

Yes

Normal Focus Error No Check IC301 pin 24,25,

Signal of M3356 ? 27,28

Yes

Check Disc

Yes
No Normal Track No CD No Check CN201
Track On OK ?
Signal from OPU ? ? pin 24,26

DVD No Check CN201

? pin 17~20

Yes

Normal Track Error No Check IC301 pin 44,45,

Signal of M3356 ? 31,32

Yes

Check Disc

Yes

No Check RF Signal
Disc Play ?
waveform

Yes

Normal Audio Output No Normal Audio Stream No Check IC511 pin 1,2,3
When disc playback ? Between M3356 & ADC ? (WAVEFORM #16)

Yes

Normal Audio Output No

Check IC511 pin 7,8
From ADC ?

Yes Yes

Does not Mute Circuit No Check Q505 base,Q507

OK Operate ? Base ,Q501 base

- 2-5 -
❏ INTERNAL BLOCK DIAGRAM of ICs
• IC601 UPD78F0078Y
1) PORT ASSIGNMENT

- 2-6 -
2) BLOCK DIAGRAM

- 2-7 -
3) PIN FUNCTIONS

- 2-8 -
- 2-9 -
- 2-10 -
- 2-11 -
• IC301 M3356
1) PORT ASSIGNMENT

- 2-12 -
2) PIN DESCRIPTION

- 2-13 -
• IC201 BD7903FS
1) PORT ASSIGNMENT & BLOCK DIAGRAM

- 2-14 -
• C302 HY57V641620HG
1) PORT ASSIGNMENT

- 2-15 -
• IC501 PT2314
PORT ASSIGNMENT

• IC506 PT2258
PORT ASSIGNMENT

- 2-16 -
• IC508 LA47532
PORT ASSIGNMENT

- 2-17 -
• IC511 PCM1742
1) PORT ASSIGNMENT

2) BLOCK DIAGRAM

- 2-18 -
❏ DETAILS AND WAVEFORMS ON SYSTEM TEST AND
DEBUGGING

#1. Disc Lording(IC201 PIN 45,46)

IC201 45 LORD-

IC201 46 LORD+

#2. Spindle motor rotating(IC201 PIN 4, 5, 6, 7)

IC201 4 HU-

IC201 5 HU+

IC201 6 HV-

IC201 7 HV+

- 2-19 -
#3. Spindle motor rotating(IC201 PIN 8, 9, 10, 11)

IC201 8 HW-

IC201 9 HW+

IC201 10 MV

IC201 11 MU

#4. Spindle motor rotating(IC201 PIN 18, 20)

IC201 18 MW

IC201 20 SPIN

- 2-20 -
#5. focus control signal(IC201 PIN 24, 36, 37)

IC201 24 FOCUS

IC201 36 FOCUS+

IC201 37 FOCUS-

#6. tracking control signal(IC201 PIN 26, 34, 35)

IC201 34 TRACK+

IC201 35 TRACK-

IC201 26 TRACK

- 2-21 -
#7. Communication signal between Micom and Front Panel
(IC601 PIN 8, 15, 16, 17)

IC601 8 LCD_CE

IC601 15 LCD_DI

IC601 16LCD_DO

IC601 17 LCD_CLK

#8. Normal Video Output(M3356 PIN 1, 5, 6, 8)

M3356 1 TVDAC33V

M3356 5

M3356 6

M3356 8 TV_DAC0

- 2-22 -
#9. Sled Motor control signal(IC201 PIN 47, 48, 53)

IC201 47 SLED-

IC201 48 SLED+

IC201 53 SLIN

#10. RF signal(IC301 PIN 61, 62)

IC301 61 DVDRFP

IC301 62 DVDRFN

- 2-23 -
#11. RF signal(IC301 PIN 61, 62)

IC301 61 DVDRFP

IC301 62 DVDRFN

#12. RF signal(IC301 PIN 68, 69)

IC301 68 LPFOP

IC301 69 LPFON

- 2-24 -
#13. RF signal(IC301 PIN 72, 73)

IC301 72 ADCIN

IC301 73ADCIP

#14. Spindle control signal(IC301 PIN 82)

IC301 82 SPINDLE

- 2-25 -
#15. Spindle output signal(IC201 PIN 1)

IC201 1 XSFGN

#16. Audio Stream between M3356 and ADC (IC511 PIN 1, 2, 3)

IC511 1 DACCLK

IC511 2 BCLK

IC511 3 SER3

- 2-26 -
❏ BLOCK DIAGRAM

Spindle RECEIVER MAIN PCB Front Panel PCB

motor LD
Driver
Pick-up ANT

Sled
I / V AMP
motor
Tuner L,R CET8540 RDS
11,12
FM/AM Tuner16-19
SPI

SPI
Micro-Controller
Dimmer
Focus/ UPD78F0078Y
H.Brk
Spindle
Tracking IRQ ACC
Driver Sled Driver Reset
I2C

Car Speaker
AM P Out
DVDP Vol IC Tone IC
2 Ch 2Ch Audio
IC PT2314 PT2258
FlashROM Audio
M3356 TDA8574
DAC Pre Out

CDC L,R Disc Changer

SDRAM Aux L,R Aux. In
Digital Audio Out
74LVC125 SPDIF
2 I2C Current Video Out(F)
E PROM Buffer Video Out(R)
Composite Video Out

DVDP Power
DVDP Power DC Power Battery
( 5V,3.3V,1.8V, )

DVDP PCB

2-27 2-28
❏ SCHEMATIC DIAGRAMS

• MICOM SCHEMATIC DIAGRAM

2-29 2-30
• AUDIO SCHEMATIC DIAGRAM

2-31 2-32
• POWER SCHEMATIC DIAGRAM

2-33 2-34
• FRONT SCHEMATIC DIAGRAM

2-35 2-36
• DVD MPEG SCHEMATIC DIAGRAM

2-37 2-38
• DVD SERVO SCHEMATIC DIAGRAM

2-39 2-40
• DVD MEMORY SCHEMATIC DIAGRAM

2-41 2-42
• DVD AV SCHEMATIC DIAGRAM

2-43 2-44
❏ PRINTED CIRCUIT DIAGRAMS

• MAIN P.C. BOARD (TOP SIDE)

2-45 2-46
• MAIN P.C. BOARD (BOTTOM SIDE)

2-47 2-48
• DVD P.C. BOARD (TOP SIDE)

2-49 2-50
• DVD P.C. BOARD (BOTTOM SIDE)

2-51 2-52
• FRONT P.C. BOARD (TOP SIDE)

2-53 2-54
• FRONT P.C. BOARD (BOTTOM SIDE)

2-55 2-56
SECTION 3. EXPLODED VIEWS
❏ CABINET AND MAIN FRAME SECTION

A26

330
A47
264 263

262
254 261
273 272
260
253 258 265
A43 274
252

259
257
255 271
251 256
250
453 299
275
297 FAN
452 303
298 454
295 300
292

291
288
294 276 277
290
287
285
284 A46
450 451
282
283 280
281

3-1 3-2