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06-03 Calculation Procedure For Stiffness

06-03 Calculation Procedure for Stiffness

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28 views2 pages

06-03 Calculation Procedure For Stiffness

06-03 Calculation Procedure for Stiffness

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downloadable776
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166 SHAFTS, KEYS AND SPLINES Calculation procedure for stiffness: ‘eavy loads wll deform the shafts excessively, impairing the normal working of gears and bearings. This results in non-uniform load distribution between the gears leading 10 concentration of pressure at the edges. Calculation for stiffness necessitates calculation of shaft deflection and slope due to bending. Formulae for slope and deflection of the commonly encountered cases are piven in pages 71 - 82 IC two or more loads are acting, then the principle of superposition may be usedto get the resultant slope anddeflecton. For stepped shafts, the deflection may be caleulated by any of the following methods: ‘) Macauley’s method ) Arca-moment method +) Conjugate beam method ‘8) Castigiano’s method ©) Graphical integration method ‘An example of ealeulation of deflection of astepped shat using the area moment method is giver below ‘The area-moment method of determining the defection of a shaftis based on the principle thatthe vertical distance of any point P on the elastic curve from the tangent at any other point Q on the slasticeurve sequal tothe moment ofthe area ofthe M/ I diagram between the poins P and © about an ordinate through the point P ‘A simply supported stepped shaft is loaded by a concentrated load of 200 kf as shown in Fig. 1 I is requited to calcolate the deflection atthe free end C. By summing up the moments of arcas above tine AC’ wth Feference tothe ordinate at Cy 5 calculated to be S660 gpm By summing up the, moments of areas above line ACY with Feference to ordinate at B.Asiscalculpted to be 1109kafnm 438 determined by proportion AC‘8,/ AB'= $115 kg/mm deflection at C™ aya, /E=0.0026 mm ot 26 jm [Note If any point ofthe M/ 1 diagrams negative then the moment ofthat part of M/T diagram shouldbe taken as negative. Shaftsare checked fr torsional stfiness using the follow formu For slid shar, For 0-<0.25%/mett length, 4 128x*\P7 SHATTS, KEYS AND SPLINES 167 Prom os 7 Sess Bama] Om] |] pags — aa 12 [6% | 2 | oo7s 137 23 | 90 | 48 | 26087 3 08326 S95 YS] @ [ise] re 8] | 8 [lem | iu $6 | 20 | 50 | 3.0679 a 3592, [8] fe [ese | ce iF att 168 SHAFTS, KEYS AND SPLINES For 0-<0,3simetre length, 4 >118**)P7% For hollow shafts: For0-<0.2Stimetre length,(d!-d') 1.959 « 10" (P/ n) Ford < 0:38timeter length (dt-d')>2.742 « 10" (P /n) Permissible values of deflection, slope and angle of twist which are generally adopted in machine :00l design practice areas follows: 1) - Maximum deflection of shaft not to exceed 2 10°* times the Span between bearings, 2). Deflection of shaft in microns under the gear not to exceed 10 times the module of gear. 43). Slope of the shaft where gears mounted, nottoexceed 1 x10"? radian 44) The angle of twist should not exceed 0.25*to 0.35? per metre length of shat. 5), Maximum slope of shaft at bearings is limited by the permissible misalignment of bearings. Permissible misalignment of folling bearings is dependent upon type of bearing, internal learance of bearing during, operation. bearing size, its internal a [Normal im of So] oe |tmen Remarks 7 |S rw bal Bear] 1x10 [Gan be exceed onder oso ne pes conditions| 2 Pangolor contact ane] 03x10~ [Greater matignment canbe re pies bal bearings mdr bey at oad WOxI0 | Uimaiey imited by ballon 7 [Bostic ow radial] 02x10" [Should be dosely conve if or bearings ane shes alent Soeted Penis [Seneca voter war] 910 [Utimately tied y rtlerout| ine scrway cote poston % [evindvcat sod tw] 03x10 |Grentermiaignneat an be rial Pred role bearings inser teny ln =T coms ei =

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