Emerson-RSTi-EP-User-Manual PLC
Emerson-RSTi-EP-User-Manual PLC
GFK-2958M
Nov 2022
PACSystemsTM RSTi-EP
Systems User Manual
User Manual Contents
GFK-2958M Nov 2022
Contents
Section 1: Introduction .......................................................... 1
1.1 Revisions in this Manual ....................................................................................... 2
1.2 PACSystems Documentation ............................................................................... 4
1.2.1 PACSystems Manuals ................................................................................. 4
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3.7 Example Calculation for the Current Demand (all Current Values in Amps)42
3.7.1 Calculation of Power Loss .........................................................................43
3.7.2 Calculation of Power Loss for Use in a Potentially Explosive Atmosphere ..43
3.10 Data Width of I/O Module, Dependent on the Network Adapter Used ......62
3.10.1EPXPBS001 .................................................................................................62
3.10.2EPXPNS001/EPXPNS101 ...........................................................................64
3.10.3EPXETC001 .................................................................................................67
3.10.4EPXEIP001 ..................................................................................................69
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Contents iii
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4.4.100x1010 Process Image Length in Bits for the Output Modules ..... 132
4.4.110x1010 Process Image Length in Bits for the Input Modules ........ 132
4.4.140x101C – 0x101F Collective Process Message for I/O Modules ...... 132
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Contents v
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Contents vi
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Contents vii
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5.21 Digital Pulse Width Modulation Output Module EP-5422 .......................... 305
5.21.1LED Indicators EP-5422 ......................................................................... 306
5.22 Digital Pulse Width Modulation Output Module EP-5442 .......................... 310
5.22.1LED Indicators EP-5442 ......................................................................... 312
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Contents xi
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5.34.9Raw parameter data for acyclic services (not relevant with MODBUS
application) ............................................................................................. 422
5.35 Power-feed Module for Input Current Path EP-7631 .................................. 424
5.35.1LED Indicators EP-7631 ......................................................................... 425
5.36 Power-feed Module for Output Current Path EP-7641 ............................... 426
5.36.1LED Indicators EP-7641 ......................................................................... 427
5.37 Safe Feed-in Modules EP-1901, EP-1902, and EP-1922 ............................... 429
5.38 Potential Distribution Module for Input Current Path EP-711F ................ 431
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5.39 Potential Distribution Module for Output Current Path EP-751F ............. 432
5.39.1Specifications EP-751F .......................................................................... 433
5.40 Potential Distribution Module for Functional Earth EP-700F ..................... 434
5.40.1Specifications EP-700F .......................................................................... 435
5.41 0-V Potential Distribution Module for Input Current Path EP-710F .......... 436
5.41.1Specifications EP-710F .......................................................................... 437
5.42 0-V Potential Distribution Module for Output Current Path EP-750F ....... 438
5.42.1Specifications EP-750F .......................................................................... 439
6.3.2 CPE200 Series "System Bus Error" Fault Log ..................................... 446
6.3.3 CPE200 Series Local RSTi-EP I/O Module Addressing ...................... 447
6.4 CPE200 Series Backplane Power Calculation using PME’s Hardware Configuration
............................................................................................................................ 449
6.4.1 Examples of EP modules with configurable power loads: .............. 450
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10.3.3507
Contents xv
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11.5 Displaying and Editing the Network Adapter Status .................................. 535
11.5.1Resetting the Web Server ..................................................................... 536
11.7.4Open the Detail View of the Station in Force Mode ......................... 542
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Contents xix
User Manual Warnings and Cautions
GFK-2958M Nov 2022
WARNING
Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other
conditions that could cause personal injury exist in this equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.
CAUTION
Caution notices are used where equipment might be damaged if care is not taken.
Note: Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
These instructions do not purport to cover all details or variations in equipment, nor to provide for
every possible contingency to be met during installation, operation, and maintenance. The
information is supplied for informational purposes only, and Emerson makes no warranty as to the
accuracy of the information included herein. Changes, modifications, and/or improvements to
equipment and specifications are made periodically and these changes may or may not be reflected
herein. It is understood that Emerson may make changes, modifications, or improvements to the
equipment referenced herein or to the document itself at any time. This document is intended for
trained personnel familiar with the Emerson products referenced herein.
Emerson may have patents or pending patent applications covering subject matter in this document.
The furnishing of this document does not provide any license whatsoever to any of these patents.
Emerson provides the following document and the information included therein as-is and without
warranty of any kind, expressed or implied, including but not limited to any implied statutory warranty
of merchantability or fitness for particular purpose.
User Manual Section 1
GFK-2958M Nov 2022
Section 1: Introduction
This manual describes the RSTi-EP remote I/O system and RSTi-EP
Standalone and Backplane PLCs. The products of the RSTi-EP series are
intended for use in industrial automation.
CAUTION
Prior to hot-swapping I/O modules, refer to Section, Replacing the Electronic Unit
Introduction 1
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Introduction 2
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Introduction 3
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PACSystems RX3i and RSTi-EP TCP/IP Ethernet Comm User Manual GFK-2224
Introduction 4
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— End bracket
— End plate
Introduction 5
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Network adapter 120.0 mm (4.72 in) 52.0 mm (2.05 in) 76.0 mm (2.99 in)
I/O module 120.0 mm (4.72 in) 11.5 mm (0.45 in) 76.0 mm (2.99 in)
End plate 120.0 mm (4.72 in) 3.5 mm (0.14 in) 76.0 mm (2.99 in)
End bracket 120.0 mm (4.72 in) 8.0 mm (0.32 in) mm (1.42 in)
The RSTi-EP station modules can be installed quickly and simply. When
attaching the module to the DIN rail, a clear clicking noise can be heard,
which means that the module has clicked into place. In the second step,
which involves pushing the module being installed together with the
neighboring module, a further clicking noise indicates that the modules
have been correctly connected to each other.
Introduction 6
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1. Catch lever for securing the DIN rail 10. Power supply connector for the
2. Rotary switch (only PROFIBUS®) system and input modules
3. Data line connection (e.g. SUB-D 11. Power supply connector for
socket) output modules
4. Seats for module markers 12. Service flap
5. Type designation 13. Latching hook for latching onto
6. Optional: swivel marker for labelling module sides
modules and channels 14. System bus
7. Connector frame unlocking device 15. System current path
8. LED power supply network adapter 16. Input current path
9. Network adapter status LEDs 17. Type plate with block diagram
18. Output current path
Introduction 7
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Item Description
†
Unless otherwise noted within the product-specific technical data.
All product-specific technical data is available in the corresponding product description in Section 4, Detailed
Descriptions of the Fieldbus Network Adapters
Introduction 9
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Introduction 10
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1. Basic module
2. Electronic unit
4. Connector frame
5. Connector
6. Plug-in unit
Introduction 11
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Color Coding
The removal levers for the electronic unit and the connectors are color-
coded as follows:
• Blue standard
• Red 230 V
Introduction 12
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• maximum ampacity: 10 A
• 4-pole
— Blue GND
Introduction 13
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The connection frame can take up to four times two HD connectors EP-
8360, and qualified SAI cables† with a cross-section from 0.14 to 0.35 mm2
can be connected to each connector via insulation displacement contact
(IDC). Refer to Section 7.4, Wiring.
• 4-pole
Introduction 14
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Introduction 15
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Item Description
Type of connection Spring-style Single-wired, fine-wired
Conductor cross-section
0.14 – 1.5 mm2 (AWG 16 – 26)
IDC (EP-3368, EP-3468) Single-wired, fine-wired
Conductor cross-section
0.14 – 0.35 mm2 (AWG 22 – 26)
Dimensions 4.72 in (120.0 mm)
Height
w/ release lever: 128.0 mm (5.04 in)
Width 11.5 mm (0.45in)
Depth 76.0 mm (2.99 in)
Protection class
IP 20
(DIN EN 60529)
Flammability rating
V-0
UL 94
Temperature data Operation -20°C to +60°C (- 4 to +140 °F)
Storage, transport -40°C to +85°C (- 40 to +185 °F)
Humidity 5 % to 95 %, non-condensing
Operation, storage, transport
per IEC 61131-2
Air pressure ≥ 795 hPa (altitude ≤ 2,000 m)
Operation
per IEC 61131-2
≥ 700 hPa (altitude ≤ 3,000 m)
Storage, transport
per IEC 61131-2
5 Hz ≤ f ≤ 8.4 Hz: 3.5-mm amplitude as per IEC 60068-2-6
Vibration resistance
8.4 Hz ≤ f ≤ 150 Hz: 1-g acceleration as per IEC 60068-2-6
Shock resistance 15 g over 11ms, half sinewave, as per IEC 60068-2-27
Potential isolation max. 28.8 V within one channel
Test voltage
500Vdc field/system
Pollution severity level 2
Overvoltage category II
Approvals and ULUS Ordinary Locations
C UL 508, CSA C22.2 No. 0-M91
Standards ULUS Hazardous Locations
C ISA 12.12.01: 2007
Class 1 Division 2, Gr. A, B, C, CSA C22.2 No. 213-M1987
D (Reaffirmed 2008)
Potentially explosive ATEX Directive 2014/34/EU
atmosphere Zone 2†
Introduction 16
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Item Description
Type of connection Spring-style Single-wired, fine-wired
Conductor cross-section
0.14 – 1.5 mm2 (AWG 16 – 26)
IDC (EP-3368, EP-3468) Single-wired, fine-wired
Conductor cross-section
0.14 – 0.35 mm2 (AWG 22 – 26)
EN 60079-0:2012+A11:2013 and EN
60079-15:2010
Explosion protection
IEC 60079-0:2011 and
IEC 60079-15:2010
EN61000-6-2: 2005, EN61000-6-4:
2007 + A1:2011, (partial standards
EMC
as per the requirements of
EN61131‑2: 2007)
FCC Compliance 47 CFR 15: 2011 (Class A)
PLC IEC 61131-2
Type of connection Spring-style Single-wired, fine wired
†
Unless otherwise noted within the product-specific technical data.
All product-specific technical data is available in the corresponding product description
under Section 5, Detailed Description of I/O Modules.
Introduction 17
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Introduction 18
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1. Product number
Figure 7: Type Plate
2. Serial number
(Example of EP-1214)
3. Manufacturing code
4. ATEX marking
1.10 Markers
A wide range of markers are available as accessories for labelling
equipment.
RSTi-EP I/O Label Markers (EP-8100) allow for modules and all respective
channels and lines to be labelled in detail. They are attached to the
connector frame.
Introduction 19
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• Paper labels for printing with laser printers (Part No. EP-8101)
— White
— Yellow
Introduction 20
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Section 2: Safety
This Section includes general safety instructions for handling the RSTi-EP
system. Specific safety instructions for specific tasks and situations are
given at the appropriate places in the documentation.
When using remote I/O RSTi-EP modules, refer to the Module for
Functional Safety Manual (GFK-2956).
All field wiring intended for connection to the power terminal shall
consist of copper conductors with the insulation locally removed.
Additional intermediate connecting parts, other than ferrules, shall not
be used.
Emerson does not assume any liability if the base or electronic module
has been tampered with.
Safety 21
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RSTi-EP products are open equipment (having live electrical parts that
may be accessible to users) that may only be installed and operated in
lockable housings, cabinets or electrical operations rooms. Only trained
and authorized personnel may access the equipment.
2.1.3 Fusing
2.1.5 Shielding
2.1.6 Overcurrent
Safety 23
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• WARNING
• EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2.
• WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING MODULES; AND
• DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE
AREA IS KNOWN TO BE NONHAZARDOUS.
Safety 25
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Note: There is no ATEX conformity for the EP-1813 Power Measurement module.
Example:
Safety 26
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Safety 27
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Section 3: Configuration
3.1 Order and Arrangement of Modules
The RSTi-EP system elements are designed to be installed on a profile rail
according to EN 60715 [1.4 x 0.26 in (35 × 7.5 mm)], a steel strip in
accordance with Annex A of EN 60715, or a tin-plated steel strip.
Note: A RSTi-EP station may be built up to a maximum length of 3.28 ft (1 m). Therefore, at
most 82 modules (including max. 64 active modules) can be aligned on a network
adapter.
The RSTi-EP station is usually installed on a horizontally positioned DIN
rail.
Configuration 28
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A RSTi-EP station may only be installed in this sequence (starting from the
left/bottom):
• End bracket
• Network adapter
Note: When using RSTi-EP EP-19xx modules, also refer to the Modules for Functional Safety
Manual (GFK-2956).
Configuration 29
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The RSTi-EP system uses three internal current paths as described in the
following chapter, Detailed Descriptions of the Fieldbus Network
Adapters. Input and output paths are supplied separately, therefore a
custom-fit refreshing by power-feed modules is easily feasible.
Figure 11 shows the general supply concept. For detailed description and
calculation of the current demand refer to Section 3.6,
Configuration 30
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Configuration 31
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3.2 Clearances
In order to be able to carry out the installation and subsequent
maintenance work and to ensure enough ventilation, the RSTi-EP station
must be installed while observing the following Clearances (refer to the
following figures).
Note: Depending on how the station shielding is implemented, the specified distances may
have to be made larger, where necessary.
The minimum permissible conductor bending radii must also be
observed. Earth terminals already installed can be ignored when
calculating the distance.
Configuration 32
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Configuration 33
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Configuration 34
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Configuration 35
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Note: There is no ATEX conformity for the EP-1813 Power Measurement module.
The ISYS system current path supplies the communication part of the
I/O modules; it is fed from the network adapter input supply and cannot
be interrupted by any module. The maximum current-carrying capacity of
ISYS allows a RSTi-EP station to be expanded with a maximum of 64 active
modules without having to refresh the power.
The IIN input current path supplies the input circuit of the input
modules as well as the connected IS sensors. The current must be
refreshed with EO-7631 (power feed in) modules as required. These EP-
7631 modules isolate the input current path towards the left (towards the
network adapter), and as a result start a new electricity segment towards
the right.
Configuration 36
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The IOUT output current path supplies the output circuit of the output
modules with power, as well as the connected IL actuators. The current
must be refreshed with the EP-7641 (power feed-out), as required. These
EP-7641 modules isolate the output current path to the left (towards the
network adapter), and as a result start a new electricity segment to the
right.
Note: The design of the power supply being used must take start-up peaks into account.
Current Demand
Configuration 37
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Configuration 38
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Note: The power refresh must be separately calculated for the input and output current paths.
The system voltage need not be considered during this step.
Use the RSTi-EP Power Supply Configuration Guide to perform this calculation
automatically.
Modules like EPXPNS101 must use a utility tool called ”RSTi-EP Power Supply Tool” to
calculate power.
Controllers like the EPXCPE200 have PME support that will provide automated power
calculations and warnings about the local backplane I/O in the Controller Hardware
Configuration.
Configuration 39
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((IIN + IS module x) x g) ISYS Current consumption from the system current path
+ ((IIN + IS module y) x g) IS Power supplies for the connected sensors
+ Σ ((IIN + IS) x g) n modules
= Cumulative current
demand
The current consumption of each module and the current demand of the
connected actuators must be considered for the output current. There is
no difference in the calculation of the main power supply and power
refresh:
(IOUT + (IL x g) module 1 IOUT module current consumption from the output
+ (IOUT + (IL x g) module 2 current path
+ Σ (IOUT + (IL x g)) n modules IL Current demand of the connected actuators
= Cumulative current demand
Example:
The values in the following table are used to calculate the current demand
of the example station (cumulative for each module). The input current is:
Module 1:
Module 2:
The values for the other modules are calculated accordingly. The result
shows that the accumulated value for up to 12 modules remains under 10
A, and therefore a power supply module need not be used for the input
current path. Results for the output current path:
Module 5:
Module 6:
Configuration 40
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Module 10:
Configuration 41
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EPXPNS0
0.116 0.116 0
01
EP-7641
Configuration 42
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The power loss of a RSTi-EP station is calculated using the power loss of
the network adapter and the power loss of the individual modules. It
depends on the current in both current paths. It is assumed that there is
a maximum power loss of 2 watts for the module
The module specific data, needed to calculate the output power loss, is
provided in the ATEX certificate which you can download from
https://www.emerson.com/Industrial-Automation-Controls/support.
Configuration 43
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With digital output modules, power is fed back through the channels
when inductive loads are switched off. The respective permissible
breaking energy is noted in the technical data of the DO modules.
Depending on the switching frequency, the breaking energy leads to
additional energy loss in the output module.
Note: Feedback energy can be prevented by installing external freewheeling protection. With it,
the same switching rate can be achieved with an inductive load as with a resistive load.
where
Configuration 44
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Configuration 45
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1
These new features were added in revisions EPXPNS001-ABAE & EPXPNS101-AAAA.
Configuration 46
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Configuration 47
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Configuration 48
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Configuration 49
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Digital Output,
4 Points, Positive EP-2814
Logic, 230Vac, 1A
Digital Relay Ch 0 … Ch 3:
Output, Off (0) / On (1) Off
Substitute value
4 Points,
Positive Logic, EP-2714
24 – 220 Vdc/Vac,
6A,
2-Wire
Configuration 50
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Configuration 52
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Configuration 53
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Configuration 54
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Configuration 55
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Ch 0 … Ch 3: disabled (0) /
disabled
Channel diagnosis enabled (1)
Ch 0 … Ch 3: disabled (0) /
disabled
Diag short circuit 24V enabled (1)
Analog Input,
4 Channels
Ch 0 … Ch 3: disabled (0) /
Voltage/ Current disabled
16 Bits with Diag line break 24V enabled (1)
EP-3664
Diagnostics
2-, 3-, or 4-Wire,
Differential 0 to 20 mA (0) /
4 to 20 mA (1) /
0 V to 10 V (2) /
-10 to 10 V (3) /
Ch 0 … Ch 3:
0 to 5 V (4) / disabled
Measurement range
-5 to 5 V (5) /
1 to 5 V (6) /
2 to 10 V (7) /
disabled (8)
Configuration 56
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Configuration 57
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Configuration 58
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Configuration 59
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Configuration 60
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Configuration 61
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3.10.1 EPXPBS001
Configuration 62
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Configuration 63
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Max. data
244 244 244 244 244
(in bytes)
The available data lengths are 4 bytes, 8 bytes, 16 bytes & 32 bytes along with the 2 bytes process data for IO-
1)
Link module.
3.10.2 EPXPNS001/EPXPNS101
Configuration 64
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Configuration 65
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Configuration 66
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3.10.3 EPXETC001
Configuration 67
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Configuration 68
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3.10.4 EPXEIP001
Configuration 69
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Configuration 70
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1)
Depending upon on the assembly used.
You can select the length of the process input data and process output data from 2 bytes to 128 bytes
2)
including the 2 Byte process data for IO-Link module using Class 67 (module parameter), instance (slot of the
EP-5324) Attribute 65 (length of input data) or Attribute 66 (length of output data).
Configuration 71
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Installation 72
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4.1.1 LEDs
Installation 73
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4.1.2 Addressing
The network adapter on the PROFIBUS-DP is addressed via the two rotary
switches.
Note: A maximum of 125 addresses (1 to 125) can be assigned. Each address may be assigned only once
in the overall bus structure. Addresses 1 and 2 are generally used by the control systems. Bus
addresses 000 plus 126 and higher may not be used.
The most significant digit is set with rotary switch H, the least significant digit with rotary switch L.
The switches are labelled in the hexadecimal numbering system (0 to 9, A=10, B=11, C=12, … F =
15). A hexadecimal to decimal conversion table is provided in the annex.
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Addressing examples:
Installation 75
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Installation 76
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CAUTION
In case of a maximum power supply of >8 A and a maximum temperature of > +55°C (131 °F), all four
contacts must be connected with 1.5 mm² wiring.
Installation 77
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Specification Description
System data
Connection 9-pole SUB-D socket
Fieldbus protocol PROFIBUS-DP V1
Input data width max. 244 bytes
Output data width max. 244 bytes
Process image
Parameter data max. 244 bytes
Diagnostic data max. 244 bytes
Number of modules Max. 64 active
Configuration interface Micro USB 2.0
Fieldbus Max. 12 Mbps
Transfer rate
RTSi-EP system bus Max. 48 Mbps
Supply
Supply voltage for system and inputs 20.4V – 28.8V
Supply voltage for outputs 20.4V – 28.8V
Max. feed-in current for input modules 10 A
Max. feed-in current for output modules 10 A
Current consumption from system 100 mA
current path ISYS
Connection data
Type of connection Spring style
Conductor cross-section Single-wired, fine-wired 0.14 – 1.5 mm2 (AWG 16
– 26)
Weight
Operating temperature -20°C to +60°C (-4 °F to +140 °F)
Storage temperature -40°C to +85°C (-40 °F to +185 °F)
Air humidity (operation/transport) 5% to 95%, noncondensing as per DIN EN 61131-2
Width 52 mm (2.05 in)
Depth 76 mm (2.99 in)
Height 120 mm (4.72 in)
Weight 223 g (7.87 oz)
The GSD file is available on the Support website
https://www.emerson.com/Industrial-
Automation-Controls/support for download and
Configuration import into PAC Machine Edition. The GSD
supporting a firmware release is part of the
firmware upgrade kit, also available on the
Support website.
General data: refer to Section 1.3, General Technical Data for the Fieldbus Network Adapter.
Installation 78
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Installation 79
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The following modules can be used with the current release of the RSTi-EP
Profibus Network Adaptor.
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The network adapter is the head-end module for the RSTi-EP system bus,
to which up to 64 active RSTi-EP modules can be connected. The
PROFINET network adapter has two Ethernet ports, and an integrated
switch.
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4.2.1 LEDs
Installation 83
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LED Indicators
For error messages, refer to Section 12, LED Indicators and Troubleshooting.
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CAUTION
In case of a maximum power supply of >8 A and a maximum temperature of > +55°C (131 °F), all four
contacts must be connected with 1.5 mm² wiring.
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Specification Description
Configuration The V2.3 GSDML file is available on the Support https://www.emerson.com/Industrial-
Automation-Controls/support for download and import into PAC Machine Edition. The GSDML
supporting a firmware release is part of the firmware upgrade kit, also available on the Support
website.
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Specification: EPXPNS101
Specification Description
System data
Connection 2 x RJ-45
Fieldbus protocol PROFINET Version 2.3 Class C I/O Device (RT Only)
PROFINET System Redundantly controlled operation conforms to PROFINET V2.3 Type S-2 System
Redundancy Support Redundancy
Application Relations 1 Simplex AR or 1 SR-AR set made of 2 SR-ARs [Software Configurable Simplex or HSB
Supported CPU Redundancy]
Input data width max. 512 bytes
Output data width max. 512 bytes
Process image
Parameter data max. 4362 bytes
Diagnostic data max. 1408 bytes
Number of modules max. 64 active
Configuration interface Micro USB 2.0
Fieldbus Max. 100 Mbps
Transfer rate
RTSi-EP system bus Max. 48 Mbps
Data format Default: Motorola Configurable: Intel
16 Input Status Bits
Status Bits
Refer -Network Adaptor Input Status Data
Configurable selections: 1ms, 2ms, 4ms, 8ms, 16ms, 32ms, 64ms, 128ms, 256ms and
PROFINET I/O Update Rate
512ms
Yes * [Minimum I/O Update Rate for bumpless operation in an MRP ring topology is
Supports MRP
16ms and slower for EPXPNS101]
Supply
Supply voltage for system and
20.4V – 28.8V
inputs
Supply voltage for outputs 20.4V – 28.8V
Max. feed-in current for input
10 A
modules
Max. feed-in current for
10 A
output modules
Current consumption from
116 mA
system current path ISYS
Connection data
Type of connection Spring style
Conductor cross-section Single-wired, fine-wired 0.14 – 1.5 mm2 (AWG 26 – 16)
General data
Operating temperature -20°C to +60°C (-4 °F to +140 °F)
Storage temperature -40°C to +85°C (-40 °F to +185 °F)
Air humidity
5% to 95%, noncondensing as per DIN EN 61131-2
(operation/transport)
General data
Width 52 mm (2.05 in)
Depth 76 mm (2.99 in)
Height 120 mm (4.72 in)
Weight 220 g (7.76 oz)
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Specification Description
Configuration V2.3 GSDML file is available on the Support website
https://www.emerson.com/Industrial-Automation-Controls/support for download and
import into PAC Machine Edition. The GSDML supporting a firmware release is part of
the firmware upgrade kit available on the Support website.
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For getting the input status data, the user need to select
“EPXPNS001/EPXPNS101 [PROFNET SCANNER] with Status Word” option
while adding the IO-Device in the configurator.
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When the PNS is not configured in an HSB CPU Redundancy system, the
Programmer automatically selects simplex operation (non- redundant
control) by setting the “Redundancy Mode” parameter to “None”.
Transfer List
All redundantly controlled I/O must be included in the CPU’’ I/O transfer
list. Note that once the HSB CPU Redundancy Mode is set, PAC Machine
Edition automatically expands the Primary CPU’’ input transfer list to
include all redundantly controlled PROFINET inputs as reference
addresses are being assigned. PAC Machine Edition also automatically
expands the Primary CPU’’ output transfer list to include all redundantly
controlled PROFINET outputs.
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Note: Settings for Individual channels needs to be enabled under “General Parameters”
Tab for enabling the diagnostics reporting to the controller. All the Channel specific
diagnostic alarm fault entries in IO fault table can be read using SVC_REQ20 & can
be reported to HMI as well.
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The list of RSTi-EP modules that support Channel Level Diagonstics are:
• EP-1813
• EP-3264
• EP-3468
• EP-3664
• EP-3704
• EP-3804
• EP-4264
• EP-5111
• EP-5112
• EP-5324
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The list below indicates the channel specific diagnostic alarms that may
be reported when Extended Channel Specifc Diagnostics are enabled:
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Note: Few of the alarms can be enabled or disabled in the configuration under “General
Parameters” tab of the module & some of the alarms are by default enabled in the
module itself and are not available for configuration
For example, suppose there is an RSTi-EP node connected & configured
by a PACSystems PROFINET Controller and the RSTi-EP node consists of
one EP-3264 (4 channel Analog Input) and one EP-4264 (4 channel Analog
Output Module). The EP-3264 module is connected to an analog sensor
as shown in the figure below. On the PROFINET Network Adapter,
“Extended Channel Specific Diagnostics” are “enabled”. On the channel of
EP-3264 module, “Diagnostic Alarms” are “enabled”.
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The data displayed for Alarm Specifier, Channel Properties, Channel Error
type, Extended Channel error type, Extended Channel Address vaule,
Extra Data & Maintenance Status are based on Standard PROFINET
protocol specifications.2
a8 05 28 05 00 06 01 f4 08 15 00 00 00 00 00 00 00 00 00 00 00
2
For CPE200 Series controllers, local backplane module fault logs will not include PROFINET specific codes. Instead, the
Fault Extra Data will display mostly zeros. The field "Channel Error Type" may be non-zero, but all other bytes will be 0. Fault
location will only include rack and slot and not the device, slot, sublsot fields used by PROFINET. For example, a module
logging a fault in slot 5 will have a "Loc" of "0.5". The fields for "Lan Name:" and "Device Name:" are blank for EPXCPE. "I/O
Bus" and "Bus Address" field will report "N/A”.
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The list of RSTi-EP modules that support Channel Level Diagonstics are:
• EP-3264
• EP-3468
• EP-3664
• EP-3704
• EP-3804
• EP-4264
• EP-5111
• EP-5112
• EP-5261
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Note: Settings for Individual channels needs to be enabled under “General Parameters”
Tab for enabling the diagnostics reporting to the controller. All the Channel specific
diagnostic alarm fault entries in IO fault table can be read using SVC_REQ20 & can
be reported to HMI as well.
For Example, RSTi-EP node is connected & configured with PLC controller
& RSTi-EP node consists of EP-3264 (4 channel Analog Input) & EP-4264 ( 4
channel Analog Output Module). EP-3264 module is connected with AI
Sensor Channel specific diagnostics are enabled. On the PROFINET
Network adapter, Vendor Specific Diagnostics is enabled.
For Example, as per the above shown picture the Extra Fault Data is
b0 0b 01 fa 08 015 00 00 74 08 04 01 00 00 00 00 00 00 00 00 00
3
The CPE200 Series will set these first 4 bytes of extra data to 0. Per the table, the fields "Alarm Specifier" and "User
Structure identifier" will be 0 for CPE200 Series .
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5 15 Module type: Manufacturer Diagnostic data: byte 1, For example, EP-3264 byte2
refers to Module Type
6 00 Error byte 2 Manufacturer Diagnostic data: byte 2, For example, EP-3264 byte2
refers to error byte 2 which is reserved to 0.
7 00 Error byte 3 Manufacturer Diagnostic data: byte 3, For example, EP-3264 byte3
refers to error byte 3 which is reserved to 0.
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9 08 Diagnostic bits Manufacturer Diagnostic data: byte 5, For example, EP-3264 byte6
per channel refers to number of Diagnostic bits per Channel which is 8.
11 01 Channel error: Manufacturer Diagnostic data: byte 7, For example, EP-3264 byte7
refers to channel error & as per the above said example, the
value 01 represents bit0 =1.Therefore, Channel 0 has error.
12 00 Channel error Manufacturer Diagnostic data: byte 8, For example, EP-3264 byte 8
refers to channel error & as per the above said example, the
value is reserved to 00.
13 00 Channel error Manufacturer Diagnostic data: byte 9, For example, EP-3264 byte 9
refers to channel error & as per the above said example, the
value is reserved to 00.
14 00 Channel error Manufacturer Diagnostic data: byte 10, For example, EP-3264 byte
10 refers to channel error & as per the above said example, the
value is reserved to 00.
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17 00 Channel 2 error: Maintenance Diagnostic data: byte 13, refer Module specific
Diagnostic data
18 00 Channel 3 error: Maintenance Diagnostic data: byte 14, refer Module specific
Diagnostic data
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19 00 Channel 4 error Maintenance Diagnostic data: byte 15, refer Module specific
Diagnostic data
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The following modules can be used with the current release of the RSTi-
EP PROFINET Network Adaptor:
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4
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany
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4.3.1 LEDs
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LED Indicators
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CAUTION
In case of a maximum power supply of >8 A and a maximum temperature of > +55°C (131
°F), all four contacts must be connected with 1.5 mm² wiring.
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Specifications Description
System data
Connection 2 x RJ-45
Fieldbus protocol EtherCAT
Process data max. 1024 bytes
Process image Parameter data max. 64*64 = 4 KB
Diagnostic data max. 64*50 = 3200 bytes
Number of modules max. 64 active
Configuration interface Micro USB 2.0
Fieldbus Max. 100 Mbps
Transfer rate
RTSi-EP system bus Max. 48 Mbps
Supply
Supply voltage for system and inputs 20.4V – 28.8V
Supply voltage for outputs 20.4V – 28.8V
Max. feed-in current for input modules 10 A
Max. feed-in current for output modules 10 A
Current consumption from system current
110 mA
path ISYS
Connection data
Type of connection Spring style
Conductor cross-section Single-wired, fine-wired 0.14 – 1.5 mm2 (AWG 26 – 16)
General data
Operating temperature -20°C to +60°C (-4 °F to +140 °F)
Storage temperature -40°C to +85°C (-40 °F to +185 °F)
Air humidity (operation/transport) 5% to 95%, noncondensing as per IEC 61131-2
Width 52 mm (2.05 in)
Depth 76 mm (2.99 in)
Height 120 mm (4.72 in)
Weight 227 g (8 oz)
Configuration ESI file is available on the Support website
https://www.emerson.com/Industrial-Automation-
Controls/support for download and import into Programmer
Tool which supports EtherCAT. The ESI supporting a firmware
release is part of the firmware upgrade kit, also available on
the Support website.
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The network adapter status word describes the status of the RSTi-EP
station including the following information:
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A module status byte is added to each module’s process data (with the
exception of safe I/O modules). It describes the status of the module
including the following information:
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The following modules can be used with the current release of the RSTi-
EP EtherCAT Network Adaptor:
Catalog
Module Description
Number
Digital Input Modules
EP-1214 Digital Input, 4 Points, Positive Logic 24Vdc, 2-, 3-, or 4-Wire
EP-1218 Digital Input, 8 Points, Positive Logic, 24Vdc 2-Wire
EP-1318 Digital Input, 8 Points, Positive Logic, 24Vdc 3-Wire
EP-125F Digital Input, 16 Points, Positive Logic, 24Vdc, 1-Wire
EP-12F4 Digital Input, 4 Points, Positive Logic 24Vdc, 2-, 3-, or 4-Wire, Time stamp
EP-153F Digital Input, 16 Points, Negative Logic, 24Vdc, 1-Wire
EP-1804 Digital Input, 4 Points 110/230Vac (65 – 277Vac), 2-Wire, Isolated
Digital Output Modules
EP-2214 Digital Output, 4 Points, Positive Logic 24Vdc, 0.5A, 2-, 3-, or 4-Wire
EP-2614 Digital Output, 4 Points, Positive Logic 24Vdc, 2.0A, 2-, 3-, or 4-Wire
EP-2634 Digital Output, 4 Points, Positive/Negative Logic 24Vdc, 2.0A, 2-, 3-, or 4-Wire
EP-2218 Digital Output, 8 Points, Positive Logic, 24Vdc, 0.5A, 2-Wire
EP-225F Digital Output, 16 Points, Positive Logic, 24Vdc, 0.5A, 1-Wire
EP-291F Digital Output, 16 Points, Negative Logic, 24Vdc, 1-Wire
Digital Relay Output Modules
EP-2714 Digital Relay Output, 4 Points, Positive Logic, 24 - 220 Vdc/Vac, 6A, 2-Wire
EP-2814 Solid-state Relay Output Module
Analog Input Modules
EP-3164 Analog Input, 4 Channels Voltage/Current 16 Bits 2-, 3-, or 4-Wire
EP-3264 Analog Input, 4 Channels Voltage/Current 16 Bits with Diagnostics 2-, 3-, or 4-Wire
Analog Input, 4 Channels Voltage/ Current 16 Bits with Diagnostics 2-, 3-, or 4-Wire,
EP-3664
Differential
EP-3124 Analog Input, 4 Channels Voltage/Current 12 Bits 2-, 3-, or 4-Wire
EP-3368 Analog Input, 8 Channels Current 16 Bits 2-, 3-, or 4-Wire
EP-3468 Analog Input, 8 Channels Current 16 Bits 2-, 3-, or 4-Wire, Channel Diagnostic
EP-3704 Analog Input, 4 Channels RTD 16 Bits with Diagnostics 2-, 3-, or 4-Wire
EP-3804 Analog Input, 4 Channels TC 16 Bits with Diagnostics 2-, 3-, or 4-Wire
EP-1813 Power Measurement Module, 8 Channels
Analog Output Modules
EP-4164 Analog Output, 4 Channels Voltage/Current 16 Bits 2-, 3-, or 4-Wire
EP-4264 Analog Output, 4 Channels Voltage/Current 16 Bits with Diagnostics 2-, 3-, or 4-Wire
Specialty Modules
EP-5111 1 Channel High Speed Counter, AB 100 kHz 1 DO 24Vdc, 0.5A
EP-5112 2 Channel High Speed Counter, AB 100 kHz
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Catalog
Module Description
Number
EP-5212 2 Channel Frequency Measurement, 100 kHz
EP-5261 1 Channel Serial Communications, 232, 422, 485
EP-5311 1 Channel SSI Encoder, BCD or Gray-Code Format, 5/24 Vdc
EP-5422 2 Channels PWM Output, Positive Logic, 24Vdc, 0.5 A
EP-5442 2 Channels PWM Output, Positive Logic, 24Vdc, 2 A
EP-5324 IO-Link Communication module, 4 Channels
Power Feed Modules for Input Current Path
EP-7631 Power Module, 1 Channel 24Vdc Input Flow 10A
Power Feed Modules for Output Current Path
EP-7641 Power Module, 1 Channel 24Vdc Output Flow 10A
Safe Feed-input Modules
EP-1901 1 Safe Feed-Input, 24 Vdc
EP-1902 2 Safe Feed-Inputs, 24 Vdc, Programmable Delay
EP-1922 2 Safe Feed-Inputs, 24 Vdc
Potential Distribution Modules
Power Module, 16 Channels 24Vdc Potential Distribution +24Vdc from Input Current
EP-711F
Path
Power Module, 16 Channels 24Vdc Potential Distribution +24Vdc from Output Current
EP-751F
Path
EP-700F Power Module, 16 Channels 24Vdc Potential Distribution Functional Earth
EP-710F Power Module, 16 Channels 24Vdc Potential Distribution +0Vdc from Input Current Path
Power Module, 16 Channels 24Vdc Potential Distribution +0Vdc from Output Current
EP-750F
Path
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4.4.1 LEDs
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LED Indicators
LED EPXMBE001/EPXMBE101
Green: Supply voltage > 18Vdc
Power Supply
Red: At least one current path < 18 V
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CAUTION
In case of a maximum power supply of >8 A and a maximum temperature of > +55°C (131
°F), all four contacts must be connected with 1.5 mm² wiring.
Specification Description
System data
Connection 2 x RJ-45
Fieldbus protocol Modbus TCP
Process Data max. 1024 Bytes
Process image Parameter data max. 1024 Bytes
Diagnostic data max. 1024 Bytes
Number of modules max. 64 active
Configuration interface Micro USB 2.0
Fieldbus 10 Mbps/100 Mbps
Transfer rate
RTSi-EP system bus Max. 48 Mbps
Supply
Supply voltage for system and inputs 20.4V – 28.8V
Supply voltage for outputs 20.4V – 28.8V
Max. feed-in current for input modules 10 A
Max. feed-in current for output modules 10 A
Current consumption from system current
112 mA
path ISYS
Connection data
Type of connection Spring style
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Specification Description
Conductor cross-section Single-wired, fine-wired 0.14 – 1.5 mm2 (AWG 26 – 16)
General data
Operating temperature -20°C to +60°C (-4 °F to +140 °F)
Storage temperature -40°C to +85°C (-40 °F to +185 °F)
Air humidity (operation/transport) 5% to 95%, noncondensing as per IEC 61131-2
Width 52 mm (2.05 in)
Depth 76 mm (2.99 in)
Height 120 mm (4.72 in)
Weight 223 g (7.87 oz)
The web server can be used to define whether a static IP address shall be
used, or the address shall be assigned automatically (DHCP/BootP).
Network adapters using firmware version 01.xx.xx are preset to the static
IP address 192.168.0.222.
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Another TCP port additionally to the standard port (502) can be enabled
using this parameter. Apart from the values 80 (reserved for http) and
161 (reserved for SNMP) every number from 1 to 65,535 can be used.
Value 0 deactivates the port. The standard port 502 will remain open in
any case.
2
Parameter “Save module parameters” in the web server
The choice Yes or Standard cannot be displayed in the web server, caused
by the data structure of this parameter. The display will be reset to No
anytime.
Option Yes: The current image of all module parameters is saved in the
network adapter and will be sent to the modules again during the
Network adapter’s next restart. Subsequent changes of the module
parameters are considered and saved only if the option Yes will be
chosen again.
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Register Structure
(ro: read only = input register, rw: read write = holding register, wo:
write only = holding register)
Register address
Access Data width Description Remarks
(in hex)
Module-
0x0000 – 0x01FF ro Packed process data for inputs byte granularly
dependent
Module-
0x0800 – 0x09FF rw Packed process data for outputs byte granularly
dependent
0x1000 – x1006 ro Byte Network adapter identifier
Bit assignment as
0x100C ro Word Network adapter status
with EPXETC001
Process image length in bits for the
0x1010 ro Word
output modules
Process image length in bits for the
0x1011 ro Word
input modules
0x1017 ro Word Register mapping revision
Collective diagnostics message for
0x1018 – 0x101B ro Byte I/O modules
(1 bit per I/O module)
Collective process alarm message
0x101C – 0x101F ro Byte for I/O modules
(1 bit per I/O module)
Module status (2 bits per I/O
Structure as in
module) 00 = module OK, 01 =
0x1028 – 0x102F ro Byte PROFIBUS module
module error 10 = incorrect module
status
11 = module not plugged in
Time still
MODBUS DATA EXCHANGE
remaining for
watchdog, current time (x*10ms) 0
0x1030 ro Word monitoring the
= watchdog has expired 0xFFFF =
exchange of
watchdog deactivated
process data
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Register address
Access Data width Description Remarks
(in hex)
MODBUS DATA EXCHANGE Time for
watchdog, predefined time monitoring the
0x1120 rw Word
(x*10ms), default = 0ms (no exchange of
watchdog active) process data
MODBUS DATA EXCHANGE Bit 0: reset
watchdog reset register watchdog while it
Bit0 = 1: watchdog reset at is running
0x1121 rw Word
predefined time (retrigger)
Bit8 = 1: restart after expired Bit 8: restart of
watchdog expired watchdog
Lock of the “Force Mode” via LOCK to lock,
0x1122 rw DWord
Webserver FREE to unlock
0x1124 – 0x1125 rw Long Changing IP Address 1 via Fieldbus
Changing Subnet Mask 1 via
0x1126 – 0x1127 rw Long
Fieldbus
0x1128 – 0x1129 rw Long Changing Gateway 1 via Fieldbus
MODBUS CONNECTION mode
0x1130 rw Word
register
MODBUS CONNECTION timeout in
0x1131 rw Word sec.
Default = 1 (0 not allowed)
Check the reference list before data
0x1132 rw Word exchange
0x0000 = disable, 0x0001 = enable
Process alarm 0x0000 = disable,
0x1133 rw Word
0x0001 = enable
Diagnostics alarm 0x0000 = disable,
0x1134 rw Word
0x0001 = enable
Behavior in case of field bus error
and reference list error
0x1135 rw Word 0x0000 = all outputs to 0, 0x0001 =
set error values
0x0002 = retain process data
Behavior when module removed
0x0000 = process data continues to
0x1136 rw Word run
0x0001 = behavior as with field bus
error
Data format 0x0000 = Motorola,
0x1137 rw Word
0x0001 = Intel
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Register address
Access Data width Description Remarks
(in hex)
Corresponds to
Restore module parameters
0x113C – 0x113D wo Long the “DEFAULT” in
Motorola =“LOAD”, Intel =“DAOL”
the web server
Corresponds to
Save module parameters
0x113E – 0x113F wo Long “SAVE” in the web
Motorola =“SAVE”, Intel =“EVAS”
server
These registers
0x1140 – 0x1141 rw Long Changing IP Address 2 via Fieldbus only available with
EPXMBE101
Changing Subnet Mask 2 via
0x1142 – 0x1143 rw Long
Fieldbus
0x1144 – 0x1145 rw Long Changing Gateway 2 via Fieldbus
Number of entries in the current
0x27FE ro Word
module list
Number of entries in the reference
0x27FF ro Word
module list
There must
Reference module list
always be 2, 4, 6
0x2800 – 0x287F rw Long (max. 64 modules per station * 2
etc. registers
registers per module)
transferred
There must
Current module list
always be 2, 4, 6
0x2A00 – 0x2A7F ro Long (max. 64 modules per station * 2
etc. registers
registers per module)
transferred
Process data inputs
0x8000 – 0x87FF ro Module (max. 64 modules per station * 32
registers per module)
Process data outputs
0x9000 – 0x97FF rw Module (max. 64 modules per station * 32
registers per module)
Diagnostics
Confirmation by
0xA000 – 0xA7FF ro Byte (max. 64 modules per station * 32
readout
registers per module)
Process alarms
Confirmation by
0xB000 – 0xB7FF ro Byte (max. 64 modules per station * 32
readout
registers per module)
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Register address
Access Data width Description Remarks
(in hex)
Module parameters
0xC000 - 0xC7FF (Firmware 01.xx.xx:
(Firmware 01.xx.xx) max. 64 modules per station * 32
0xC000 - 0xFFFF rw Byte registers per module;
(Firmware 02.00.00 Firmware 02.00.00 or higher:
or higher max. 64 modules per station * 256
registers per module)
Note: If the user wants to access the DWORD for EP-5111, EP-5112, EP-5212, EP-5442 and EP-5422 modules use
SWAP_DWORD function block.
Function
Function Description
code no.
Reading of output bits in the range of 0x0800 –
1 Read Coils
0x09FF†
Reading of input bits in the range of 0x0000 –
2 Read Discrete Inputs
0x01FF†
3 Read Holding Registers Reading of multiple holding registers
4 Read Input Registers Reading of multiple input registers
Writing of an individual output bit in the range of
5 Write Single Coil
0x0800 – 0x09FF†
6 Write Single Registers Writing of individual holding registers
Writing of output bits in the range of 0x0800 –
15 Write Multiple Coils
0x09FF†
16 Write Multiple Registers Writing of multiple holding registers
22 Mask Write Register Bitwise changing of one holding register
Read/Write Multiple Reading of multiple input registers and writing of
23
Registers multiple holding registers simultaneously
†
Function codes 1, 2, 5 and 15 for bit-wise access to registers. For the usage of these codes
please note:
In MODBUS protocol bit addressing separated from register addressing has not been
specified. Bit and register address need to be implemented within the access address as
follows: dismiss the most significant digit of the register address, shift the three less significant
digits to the left and use the vacant least significant digit for bit addressing.
Example: register access with function code 1 to address 0x80AB would be a read access to
register 0x080A bit 11. Therefore, the usage of function codes 1, 2, 5, 15 is limited to the
address range of 0x0000 – 0x01FF and 0x0800 – 0x09FF.
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The following modules can be used with the current release of the RSTi-
EP Modbus Network Adaptor:
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Note: Access to all 512 registers is always possible regardless of the I/O structure. Unused
registers respond with “0”.
Note: Access to all 512 registers is always possible regardless of the I/O structure. Unused
registers send “0” during a read access, write accesses are ignored.
Note: The start address(es) of each module’s process data are listed in register 0x2B00 –
0x2B7F (refer to Section 0x2B00 – 0x2B7F Module Offsets of Process Data).
Process data is mapped according to how the modules are arranged. To avoid
larger gaps in the process data, the different modules should be arranged in an
optimal manner.
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Process data
Module
Input Output
EP-3804 4 Word --
EP-3368 8 Word --
EP-3468 8 Word --
EP-4164 -- 4 Word
EP-4264 -- 4 Word
EP-3704 4 Word --
EP-1813 8 Word 8 Word
EP-1901 4 Byte --
EP-1922 4 Byte --
EP-1902 Byte --
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If Bit 0 in this register is set, the predefined time is loaded into the
watchdog time (watchdog reset).
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In default setting the force mode can be enabled via the web server (after
Login). The force mode can be locked by writing the double word ”LOCK“
(0x4C4F, 0x434B). Writing of ”FREE“ (0x4652, 0x4545) will unlock the force
mode again.
Bit Name/Description
2 to 15 reserved
1 MB_ImmediateWritePermission
– 0: during the first write access, write authorization is requested for the corresponding Modbus
connection. If this is not successful, an exception response with the exception code 0x01 is
generated. If it is successful, the write access is executed and write authorization remains in effect
until the end of the connection.
– 1: write authorization for the corresponding Modbus connection is already requested when the
connection is being established. As a result, the first Modbus connection receives the write
authorization, and nothing happens for all those that follow (as long as Bit 0 = 1).
0 MB_OnlyOneWritePermission
– 0: all Modbus connections have written authorization
– 1: in all cases only one Modbus connection can be assigned write authorization. Once assigned,
write authorization is retained until there is a disconnect. After the connection that has write
authorization is disconnected, the next connection which attempts write access receives write
authorization.
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If the value in in register 0x1132 is set to 1, the data exchange only starts
if the reference module list (0x2800 and the following) matches the
current module list (0x2A00 and the following).
If the value in this register is set to 0, process alarms are reported, but it
is not necessary to confirm or read them. If the value in this register is set
to 1, process alarms are reported, and they must be confirmed by
reading the corresponding register.
If the value in this register is set to 1, in case of a field bus error all
outputs are set to the substitute values.
If the value in this register is set to 2, in case of a field bus error all
outputs are held at the last process value.
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If the value in this register is set to 1, the behavior during a field bus
error is used.
“LOAD“ “SAVE“
Letter of the alphabet L O A D S A V E
ASCII code decimal 076 079 065 068 083 065 086 069
ASCII hexadecimal 4C 4F 41 44 53 41 56 45
Input in register no. 0x113C 0x113D 0x113E 0x113F
Hexadecimal 4C4F 4144 5341 5645
Decimal 19535 16708 21313 22085
Using the Intel format, the inputs follow “DAOL“ and “EVAS“:
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“DAOL“ “EVAS“
Letter of the alphabet D A O L E V A S
ASCII code decimal 068 065 079 076 069 086 065 083
ASCII hexadecimal 44 41 4F 4C 45 56 41 53
Input in register no. 0x113C 0x113D 0x113E 0x113F
Hexadecimal 4441 4F4C 4556 4153
Decimal 17473 20300 17750 16723
This displays the number of modules that were connected when the
network adapter was started.
This displays the number of modules that were entered the reference list.
For each module there are two registers reserved to indicate the offset
between the start address within the packed process data and the
address 0x0000: The first register indicates the bit-offset of the outputs,
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the second one indicates the bit-offset of the inputs. Thus, it is possible to
use this information directly for the access to coils or Discrete Inputs.
Converting the address syntax is necessary for a register- wise access
(refer to the table “Implemented Modbus functions”).
For each module a process alarm data length of 64 bytes (32 registers) is
reserved.
In case of a process alarm, the 4 bytes of the module are entered here
from the corresponding table (see the table of process alarms in the
corresponding module description in the module chapter).
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4.5.1 LEDs
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LED Indicators
LED EPXEIP001
Power Green: Supply voltage > 18Vdc
Supply Red: At least one current path < 18 V
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CAUTION
In case of a maximum power supply of >8 A and a maximum temperature of > +55°C (131
°F), all four contacts must be connected with 1.5 mm² wiring.
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Specification Description
System data
Connection 2 x RJ-45
Fieldbus protocol EtherNet/IP
Process Data max. 2 x 494 Bytes
Process image Parameter data max. 64 x 64 Bytes
Diagnostic data max. 64 x 47 Bytes
Number of modules max. 64 active
Configuration interface Micro USB 2.0
Fieldbus 10 Mbps/100 Mbps
Transfer rate
RSTi-EP system bus Max. 48 Mbps
Supply
Supply voltage for system and inputs 20.4V – 28.8V
Supply voltage for outputs 20.4V – 28.8V
Max. feed-in current1) for input modules 10 A
Max. feed-in current1) for output modules 10 A
Current consumption from system current path ISYS 112 mA
Temperature Data 1)
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Output Behavior on All outputs off (0) / Enable substitute All outputs off
idle state values (1) / Hold last value (2)
Process alarm disabled (0) / enabled (1) disabled
Diagnostic alarm Disabled (0) / enabled (1) disabled
Behavior of outputs All outputs off (0) / Enable substitute All outputs off
on fieldbus error values (1) / Hold last value (2)
Module behavior on Continue data exchange (0) / Continue data exchange
hot swap Behavior like fieldbus error (1)
Data format Motorola (0) / Intel (1) Intel
Lock force mode Force mode unlocked / Force mode Force mode unlocked
locked
HTTPS setting 2)
HTTP & HTTPS concurrent HTTP & HTTPS concurrent operation
operation/ Only HTTPS; no HTTP
†
Change requires restart of the network adapter.
1)
Parameter “Save module parameters” in the web server
Option ‘’Yes’’: The current image of all module parameters is saved in the
network adapter and will be sent to the modules again during the Network
adapter’s next restart. Subsequent changes of the module parameters are
considered and saved only if the option Yes will be chosen again.
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Assignment of IP addresses
The automatic assignment via DHCP is the default setting of the
EPXEIP001. Further options are BootP or Static. For automatic assigning a
respective server must be available in the network. The mode of IP
assignment can be changed either via the web server or via the fieldbus.
When switching to mode Static, the adapter will keep the address that has
been assigned automatically before; this address will be saved
permanently. When switching to an automatic mode the adapter will start
a request on the respective server immediately.
The address check is executed every two minutes during operating. It can
be turned off via the following data object: TCP/IP object 0xF5 (245),
instance 0x01 (1), attribute 0x0A (10).
2)
HTTPS setting
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3. Click Login and enter User Name and Password and login to the
Network Adapter
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Configuration assembly
The CLP can be configured in such a way that the configuration assembly
0x7A (122) or 0x7B (123) will be transmitted during connection buildup.
The length of assembly 0x7A is variable depending on the module
configuration, assembly 0x7B has a fixed length of 400 Bytes. Two
connections using the configuration assembly 0x7B are defined in the EDS
file (from release 1.1 on).
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The EPXEIP001 process data are being packed into these assemblies:
Input Data
Assembly 0x65 (101) Assembly 0x67 (103)
2 byte status word 2 byte status word
X byte process data of the X byte process data of the
modules modules
8 byte diagnostic data
Output Data
Assembly 0x66 (101) Assembly 0x68 (104)
2 byte control word 2 byte control word
X byte process data of the X byte process data of the
modules modules
8 byte diagnostic data
control word
Assemblies 0x66 (102) and 0x68 (104) have a run/idle header.
Note: Only the associated assemblies 101 with 102 or 103 with 104 can be used. If the EDS
file has been installed this will be checked and an invalid will be rejected.
The first connection established consist either of two assemblies with one
for input and one for output data each, or it is an ‘’input only’’ connection
used as output assembly 0xC6(198). In addition to an existing output data
connection a “listen only’’ connection can be established, which uses
assembly 0xC7 (199) as output. Neither of these assemblies is accessible
via the class assembly. Only one PLC can write into the output data at a
time, further connection attempts will be rejected. Although further
“Input only’’ or “Listen only’’ connections can be established.
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The process data of a digital module are packed directly on the process
data of the previous module. The process data of all other modules
always starts with the beginning of the next word.
Note: The size which is expected during the connection is being established can be read
from class 0x04(4), instances 0x65 to ox68 (101 to 104), attribute 0x04 (4) or via the
web server.
Control Word
Via the diagnostic control word, you choose the module the data of which
shall be displayed: If there is a 0 in the diagnostic control word, the bits in
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The following modules can be used with the current release of the RSTi-
EP EtherNet/IP Network Adaptor:
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The digital input module EP-1214 can detect up to 4 input signals. One
sensor can be connected to each connector using a 2-wire, 3-wire or 3-
wire + FE connection. A status LED is assigned to each channel. The
module electronics supply the connected sensors with power from the
input current path (IIN).
LED EP-1214
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Input 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Input 1 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Input 2 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Input 3 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section 3.1, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Channels 4
Sensor types Type 1 and Type 3 sensors as per IEC 61131-2
Input filter Input delay adjustable from 0 to 40ms
(PROFIBUS-DP to 20ms)
Off voltage <5V
On voltage > 11 V
Sensor supply max. 2 A per plug, total max. 8 A
Sensor connection 2-wire, 3-wire, 3-wire + FE
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current 18 mA + sensor supply current
path IIN
General data
Weight 87 g (3.07 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
The digital input module EP-1218 can detect up to 8 input signals. Two
sensors can be connected to each connector using a 2-wire connection.
A status LED is assigned to each channel. The module electronics supply
the connected sensors with power from the input current path (IIN).
LED EP-1218
For error messages refer to Section 14: LED Indicators and Troubleshooting.
System
bus
GND IN
24VDC IN
EP-1218
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 8
Sensor types Type 1 and Type 3 sensors as per IEC 61131-2
Input filter Input delay adjustable from 0 to 40ms
(PROFIBUS-DP to 20ms)
Low input voltage <5V
High input voltage > 11 V
Sensor supply max. 15 mA per channel
Sensor connection 2-wire
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current 30 mA + sensor supply current
path IIN
General data
Weight 85 g (2.99 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
The digital input module EP-1318 can detect up to 8 input signals. Two
sensors can be connected to each connector using a 2-wire or 3-wire
connection. A status LED is assigned to each channel. The module
electronics supply the connected sensors with power from the input
current path (IIN).
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LED EP-1318
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section 3.1, Order and
Arrangement of Modules
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 8
Sensor types Type 1 and Type 3 sensors as per IEC 61131-2
Input filter Input delay adjustable from 0 to 40ms
(PROFIBUS-DP to 20ms)
Low input voltage <5V
High input voltage > 11 V
Sensor supply max. 2 A per plug, total max. 8 A
Sensor connection 2-wire, 3-wire
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current 30 mA + sensor supply current
path IIN
General data
Weight 83 g (2.93 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
WARNING
A status LED is assigned to each channel. All signal lines must be supplied from the same
power system.
CAUTION
The module can be destroyed by too high frequencies.
CAUTION
The module can be destroyed by too high input currents of the signal lines.
LED EP-1804
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Input 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Input 1 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Input 2 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Input 3 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the network
adapter used (refer to Section 3.1, Order and Arrangement of
Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
4kV between the channels as well as between channels and power
Galvanic isolation
supply
Line-to-line voltage 400V between the channels possible
Inputs
Number 4
Input type P-switching, for Type 3 sensors as per IEC 61131-2
Input filter Input delay 10ms
Low input voltage < 65V
High input voltage > 80V
Input voltage maximum 277Vac (UL); 264,5Vac (VDE)
Input frequency, typical 50 Hz, 60 Hz
Sensor supply No
Sensor connection 2-wire
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system 8 mA
current path ISYS
Current consumption from input Nil
current path IIN
General data
Weight 89 g (3.07 oz)
The EP-125F digital input module can detect up to 16 input signals. Four
sensors can be connected to each connector in a 1-wire connection. A
status LED is assigned to each channel. The connected sensors must be
supplied with power from the input current path IIN (e.g. with potential
distribution modules).
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LED EP-125F
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Input 0 active
1.2 Yellow: Input 1 active
1.3 Yellow: Input 2 active
1.4 Yellow: Input 3 active
2.1 Yellow: Input 4 active
2.2 Yellow: Input 5 active
2.3 Yellow: Input 6 active
2.4 Yellow: Input 7 active
3.1 Yellow: Input 8 active
3.2 Yellow: Input 9 active
3.3 Yellow: Input 10 active
3.4 Yellow: Input 11 active
4.1 Yellow: Input 12 active
4.2 Yellow: Input 13 active
4.3 Yellow: Input 14 active
4.4 Yellow: Input 15 active
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section 3.1Order and
Arrangement of Modules
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 16
Sensor types Type 1 and Type 3 sensors as per IEC 61131-2
Input filter Input delay 3ms
Low input voltage <5V
High input voltage > 11 V
Sensor supply No
Sensor connection 1-conductor
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current 52 mA
path IIN
General data
Weight 87 g (3.07 oz)
5
Internal process data mapping with data format Standard. Depending on the fieldbus specification and the data format of
the communicating fieldbus components the bytes and/or words can be reversed during data transfer.
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The digital input module with time stamp functionality EP-12F4 can
detect up to 4 binary control signals and provide them with a time stamp
(resolution 1μs). Depending on the configuration of the module, up to 5
or 15 time-stamp entries can be evaluated.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section 3.1, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 4
Sensor types Type 1 and Type 3 sensors as per IEC 61131-2
Input filter Input delay adjustable from 0 to 40ms
(PROFIBUS-DP to 20ms)
Low input voltage <5V
High input voltage > 11 V
Max. input current per channel 3 mA
Sensor supply Yes
Sensor connection 2-wire, 3-wire, 3-wire + FE
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Time stamp data width 16 bits
Time stamp resolution 1μs
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current path 18 mA + sensor supply current
IIN
General data
Weight 87 g (3.07 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
With time stamp function (ETS = edge time stamp) enabled, at every
corresponding edge the time value of the timer is stored in the process
image as an ETS entry together with the status of the inputs and a
running number.
The module does not use any bytes in the output range. It uses 60 Bytes
in the input range for 15 ETS entries each with 4 bytes.
Input image PII After the edge transition, the status of the inputs is stored here.
The input byte has the following bit assignments:
Bit 0: DI 0
Bit 1: DI 1
Bit 2: DI 2
Bit 3: DI 3
Bit 4 … 7: reserved (0)
Running Number The RN (running number) is a consecutive number from 0 to 127.
RN It describes the chronological sequence of the edges
Time stamp The 16-bit timer (0 ... 65,535μs) in the RSTi-EP module is started as
ETS_US soon as the power supply is switched on and after (216 -1) μs
restarts at 0.
The ETS entries available at time “t” are designated by the green area in
the diagram. ETS entries that are not (or no longer) available have a grey
background.
A rising 0-1 edge on DI 1 causes the 2nd ETS entry at address + 0. The
1st ETS entry is shifted by 4 bytes.
A rising 0-1 edge on DI 1 causes the16th ETS entry. The 1st ETS entry is
deleted and not available anymore.
A falling 1-0 edge on DI 1 causes the17th ETS entry. The 2nd ETS entry is
deleted and not available anymore.
EP-153F
The EP-153F digital input module can detect up to 16 input signals. Four
sensors can be connected to each connector in a 1-wire connection. A
status LED is assigned to each channel. The connected sensors must be
supplied with power from the input current path IIN (e.g. with potential
distribution modules).
For error messages refer to Section 12, LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 16
Sensor types N-Switching, comparable to Type 1 and Type 3 sensors as
per IEC 61131-2
Input filter Input delay 3ms
Low input voltage <5V
High input voltage > 11 V
Sensor supply No
Sensor connection 1-conductor
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current 52mA
path IIN
General data
Weight 88 g (3.10 oz)
6
Internal process data mapping with data format Standard. Depending on the fieldbus specification and the data format of
the communicating fieldbus components the bytes and/or words can be reversed during data transfer.
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LED EP-2214
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Output 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Output 1 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Output 2 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Output 3 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Process, parameter and diagnostic data depend on the
Data network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 4
Type of load Resistive, inductive, lamp load
Response time low » high max. 100μs; high » low max. 250μs
per channel 0.5 A
Max. output current
per module 2A
Breaking energy (inductive) 150 mJ per channel
Resistive load (min. 47Ω) 1 kHz
0.2 Hz without free-wheeling
diode
Switching frequency Inductive load (DC 13)
1 kHz with suitable free-wheeling
diode
Lamp load (12 W) 1 kHz
Actuator connection 2-wire, 3-wire, 3-wire + FE
Actuator supply max. 2 A per plug, total max. 8 A
Short-circuit-proof Yes
Constant current with thermal switch-off and automatic
Protective circuit
restart
Response time of the current limiting
< 100μs
circuit
Module diagnosis Yes
Individual channel diagnosis No
Reactionless Yes
Can be used with EP-19xx Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system
8 mA
current path ISYS
Current consumption from output
20 mA + load
current path IOUT
General data
Weight 86 g (3.03 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
LED EP-2614
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Output 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Output 1 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Output 2 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Output 3 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Process, parameter and diagnostic data depend
Data on the network adapter used (refer to Section,
Order and Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 4
Type of load ohmic, inductive, lamp load
Response time low » high max. 100μs; high » low max. 250μs
per channel 2A
Max. output current
per module 8A
Breaking energy (inductive) 150 mJ per channel
Resistive load (min.
1 kHz
47Ω)
0.2 Hz without free-
Switching frequency Inductive load (DC wheeling diode
13) 1 kHz with suitable free-
wheeling diode
Lamp load (12 W) 1 kHz
Actuator connection 2-wire, 3-wire, 3-wire + FE
Actuator supply max. 2 A per plug, total max. 8 A
Short-circuit-proof Yes
Constant current with thermal switch-off and
Protective circuit
automatic restart
Response time of the current limiting circuit < 100μs
Module diagnosis Yes
Individual channel diagnosis No
Can be used with EP-19xx Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current path ISYS 8 mA
Current consumption from output current path IOUT 25 mA + load
General data
Weight 86 g (3.03 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
EP-2634
LED EP-2634
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Output 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Output 1 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Output 2 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Output 3 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
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Specification Description
System data
Process, parameter and diagnostic data depend on the
Data network adapter used (refer to Section 3.1, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 4
Type of load ohmic, inductive, lamp load
Response time low » high max. 100μs; high » low max. 250μs
per channel 2A
Max. output current
per module 8A
Breaking energy (inductive) 150 mJ per channel
Resistive load (min. 47Ω) 1 kHz
0.2 Hz without free-wheeling
diode
Switching frequency Inductive load (DC 13)
1 kHz with suitable free-wheeling
diode
Lamp load (12 W) 1 kHz
Actuator connection 2-wire, 3-wire, 3-wire + FE
Actuator supply max. 2 A per plug, total max. 8 A
Short-circuit-proof Yes
Constant current with thermal switch-off and automatic
Protective circuit
restart
Response time of the current limiting
< 100μs
circuit
Module diagnosis Yes
Individual channel diagnosis No
Detailed Description of I/O Modules 210
User Manual Section 5
GFK-2958M Nov 2022
Reactionless Yes
Can be used with EP-19xx Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current
8 mA
path ISYS
Current consumption from output current
20 mA + load
path IOUT
General data
Weight 86 g (3.03 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
EP-2218
LED EP-2218
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Output 0 active
1.2 --
1.3 Yellow: Output 1 active
1.4 --
2.1 Yellow: Output 2 active
2.2 --
2.3 Yellow: Output 3 active
2.4 --
3.1 Yellow: Output 4 active
3.2 --
3.3 Yellow: Output 5 active
3.4 --
4.1 Yellow: Output 6 active
4.2 --
4.3 Yellow: Output 7 active
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Process, parameter and diagnostic data depend on the
Data network adapter used (refer to Section 3.1, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 8
Type of load ohmic, inductive, lamp load
Response time low » high max. 100μs; high » low max. 250μs
per channel 0.5 A
Max. output current
per module 4A
Breaking energy (inductive) 150 mJ per channel
Resistive load (min. 47Ω) 1 kHz
0.2 Hz without free-wheeling
diode
Switching frequency Inductive load (DC 13)
1 kHz with suitable free-wheeling
diode
Lamp load (12 W) 1 kHz
Actuator connection 2-wire
Short-circuit-proof Yes
Constant current with thermal switch-off and automatic
Protective circuit
restart
Response time of the current limiting
< 100μs
circuit
Module diagnosis Yes
Individual channel diagnosis No
Reactionless Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current
8 mA
path ISYS
Current consumption from output current
35 mA + load
path IOUT
General data
Weight 86 g (3.03 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
EP-225F
LED EP-225F
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Process, parameter, and diagnostic data depend on the
Data network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 16
Type of load ohmic, inductive, lamp load
Response time low » high max. 100μs; high » low max. 250μs
per channel 0.5 A
Max. output current
per module 8A
Breaking energy (inductive) 150 mJ per channel
Resistive load (min. 47Ω) 1 kHz
0.2 Hz without free-wheeling diode
Switching frequency Inductive load (DC 13) 1 kHz with suitable free-wheeling
diode
Lamp load (12 W) 1 kHz
Actuator connection 1-conductor
Short-circuit-proof Yes
Protective circuit Constant current with thermal switch-off and automatic restart
Response time of the current limiting
< 100μs
circuit
Module diagnosis Yes
Individual channel diagnosis No
Reactionless Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system
8 mA
current path ISYS
Current consumption from output
25 mA + load
current path IOUT
General data
Weight 83 g (2.93 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
LED EP-2814
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Output 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Output 4 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Output 8 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Output 12 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 4
Type SSR / triac
Switching characteristic closing when the voltage crosses zero, opening when the
current crosses zero
Response time 10ms
Minimum switching current per channel 50 mA
per channel 1A
Maximum switching current
per module 4A
Holding current 25 mA
Installation external surge voltage protection circuit recommended for
overvoltage category II and overvoltage category III
Switching frequency up to 20 Hz
Actuator connection 1-conductor
Short-circuit-proof No
Defined trip behavior of the prescribed 1 A super quick-acting
external fuse
Module diagnosis Yes
Individual channel diagnosis No
Maximum switching voltage 255Vac, UL: 277 AC
Reactionless Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 11 mA
path ISYS
General data
Weight 83 g (2.93 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
CAUTION
When using relay modules EP-2714 in explosive atmosphere:
LED EP-2714
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Output 0 active
1.2 --
1.3 --
1.4 --
2.1 Yellow: Output 1 active
2.2 --
2.3 --
2.4 --
3.1 Yellow: Output 2 active
3.2 --
3.3 --
3.4 --
4.1 Yellow: Output 3 active
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Process, parameter and diagnostic data depend on the
Data network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 16
Type of load ohmic, inductive, lamp load
Response time low » high max. 100μs; high » low max. 250μs
per channel 0.5 A
Max. output current
per module 8A
Breaking energy (inductive) 150 mJ per channel
Resistive load (min.
1 kHz
47Ω)
0.2 Hz without free-wheeling diode
Switching frequency
Inductive load (DC 13) 1 kHz with suitable free-wheeling
diode
Lamp load (12 W) 1 kHz
Actuator connection 1-conductor
Short-circuit-proof Yes
Constant current with thermal switch-off and automatic
Protective circuit
restart
Response time of the current limiting circuit < 100μs
Module diagnosis Yes
Individual channel diagnosis No
Reactionless Yes
Can be used with EP-19xx Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current
8 mA
path ISYS
Current consumption from output current
30 mA + load
path IOUT
General data
Weight 89 g (3.14 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Figure 127: Counter Module EP-5111 Figure 128: Connection Diagram EP-5111
1. Track A
2. Track B
3. Cycle
The counter module EP-5111 can read one square-wave signal (1 channel)
(for example, from an incremental encoder) with a maximum input
frequency of 100 kHz. The 32-bit counter can count up/down within a
predetermined range of values.
In mode Pulse and Direction, channel CH0 A is used as the input and
channel CH0 B as a direction-determining input. In incremental mode, an
incremental encoder with track A and B can be connected. A status LED is
assigned to each channel. The module electronics supply the connected
sensors with power from the input current path (IIN).
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Detailed Description of I/O Modules 236
User Manual Section 5
GFK-2958M Nov 2022
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Galvanic isolation 500Vdc between the current paths
Inputs
Number of counter inputs 1
Incremental encoders and other input characteristics for
Type
sensor types 1 and 3 are in accordance with EN 61131-2
Input filter Filter time adjustable from 0.01 to 1ms
Low input voltage <5V
High input voltage > 11 V
Max. input current per channel 3.5 mA
Sensor supply Yes
Sensor connection 2- and 3-wire
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Counter width 32 bits
Maximum input frequency 100 kHz
Latch, gate, reset input Yes
Mode of operation Pulse and direction /
AB mode with 1-, 2-, 4-times sampling
Status, alarm, diagnostics
Status indicator Yes
Process alarm Yes, parametrizable
Detailed Description of I/O Modules 237
User Manual Section 5
GFK-2958M Nov 2022
Specification Description
System data
Diagnostic alarm Yes
Outputs
Number 1
Output current 0.5 A
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current 35 mA (plus output current for the digital output)
path IIN
General data
Weight 83 g (2.93 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Note: The parameter setting in the network adapter for the Behavior of outputs on
fieldbus error affects the control word and thus the behavior of the EP-5111.
The counter continues to count during the error. Once normal operating
conditions have been restored, the counter continues to count starting at
the previous value.
The counter value is frozen. Once normal operating conditions have been
restored, the counter value is reset to the parameterized load value.
Function when
Byte Format Name Bit Remark
active
IB0 ... Double Counter
current count value
IB3 word value
IB4 ... Double Count value image at the point
Latch value
IB7 word of edge 0-1 at latch input
Counter IX8. remains until reset mode is
IB8 Word Reset was active
status 0 disabled
Function when
Byte Format Name Bit Remark
active
IX8.
DO released
1
IX8.
SW gate active
2
depending only of the
IX8.
Reset input active parameter reset but not of the
3
reset mode
IX8.
HW gate active
4
IX8.
internal gate active
5
IX8.
DO set
6
IX8.
Counter direction down
7
IX9.
Counter direction up
0
IX9. Comparison condition remains until reset of the
1 met status bits
IX9. remains until reset of the
End value reached
2 status bits
IX9. remains until reset of the
Overflow performed
3 status bits
IB9
IX9. remains until reset of the
Underflow performed
4 status bits
IX9. remains until reset of the
Zero crossing performed
5 status bits
IX9.
Latch input active
6
IX9.
reserved
7
IB10 0 ... 65,535μs rotating,
Word Time stamp updated when counter value
IB11
changes
†
Internal process data mapping with data format Standard. Depending on the fieldbus specification and
the data format of the communicating fieldbus components the bytes and/or words can be reversed during
data transfer.
Function
Byte Format Name Bit when Remark
edge 0-1
depending on parametrization for
Double Comparison triggering of process alarm or
QB0 ... QB3
word value setting the DO, as soon as the
condition is met
this value is copied into counter
Double
QB4 ... QB7 Set value value in the event of edge 0-1 at bit
word
5 of the control word
Activate
QX8.0
reset mode
QX8.1 Release DO
QX8.2 Set SW gate
QX8.3- 84 reserved
Load set
QB8 QX8.5 loads set value into counter value
value
Counter Reset status
Word QX8.6 counter status bits 9.1 - 9.5
word bits
QX8.7 reserved
Deactivate
QX9.0
reset mode
QX9.1 Block DO
Reset SW
QB9 QX9.2
gate
QX9.3- 9.7 reserved
†
Internal process data mapping with data format Standard. Depending on the fieldbus specification and the
data format of the communicating fieldbus components the bytes and/or words can be reversed during data
transfer.
Counting Mode
Depending on the application you can chose the counting mode:
For both counting modes 1-time counting and periodic counting you can
parameterize the counting range with load value and end value.
Via bit QX8.5 of the control word you can load a set value into the
counting value. You can define the set value in the second double word of
the process data outputs.
Counting Direction
No primary direction
The entire counting range is available when using a counting mode
without primary direction.
Primary Direction Up
The counting range is limited at the top by a parameterized end value.
Starting from 0, a set value or a parameterized load value, the counter
counts until the end value -1 and is reset to the load value with the next
encoder pulse.
The software gate is activated using a 0-1 edge at the bit Set SW gate in
the control word and deactivated with a 0-1 edge at the bit Reset SW gate
in the control word (refer to the table Process Data Outputs).
Endless Counting
• Counting starts at the load value, the entire counting range is used.
• Upon exceeding the upper or lower counting limit, the status bit
Overflow performed, or Underflow performed is set and a process
alarm is triggered if it is parameterized. The status bits remain set until
they are reset with the bit “Reset status bits” in the control word.
• Counting (up and down) starts at the load value, the entire counting
range is used.
• Upon exceeding the upper or lower count limit, the counter jumps to
the other count limit respectively. The internal gate is automatically
closed, the status bit Overflow performed, or Underflow performed is
set and a process alarm will be triggered if it is parameterized.
• Upon reaching the lower count limit the counter jumps to the upper
count limit to continue counting from there. The status bit Underflow
performed is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit Reset status bits in the control word.
Counting Range
Limits Valid range of values
End value –2 147 483 647 (–231 + 1) to +2 147 483 647 (231 – 1)
Upper count limit +2 147 483 648 (231)
• Upon reaching the upper count limit the counter jumps to the lower
count limit to continue counting from there. The status bit Overflow
performed is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit Reset status bits in the control word.
Counting Range
Limits Valid range of values
End value –2 147 483 648 (–231) to +2 147 483 647 (231 – 2)
Upper count limit +2 147 483 647 (231 -1)
• Counting (up or down) starts at the load value, the entire counting
range is used.
• Upon reaching a count limit, the counter jumps to the load value and
starts counting again from there. The status bit Overflow performed,
or Underflow performed is set and a process alarm will be triggered if
it is parameterized. All status bits remain set until they are reset with
the bit Reset status bits in the control word.
• Upon reaching the lower count limit the counter jumps to the upper
count limit to continue counting from there. The status bit Underflow
Counting Range
Limits Valid range of values
End value –2 147 483 647 (–231 + 1) to +2 147 483 647 (231 – 1)
Lower count limit +2 147 483 648 (231)
• Upon reaching the upper count limit the counter jumps to the lower
count limit to continue counting from there. The status bit Overflow
performed is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit Reset status bits in the control word.
Counting Range
Limits Valid range of values
End value –2 147 483 647 (–231) to +2 147 483 646 (231 – 2)
Upper count limit +2 147 483 648 (231 -1)
You can define the additional features for the counter listed below by
parameterizing or via the process data outputs:
• Reset: resets the counting value to the load value during counting.
• Latch function: stores the current counting value in the latch register.
Reset
The load value will be load into the counting value once there is a signal
at the reset input. To use this feature, you must release the reset mode in
the control word (bit QX8.0) in addition to the parameterization.
The status bit IX8.3 indicates that there is a signal at the reset input. Once
a reset is done, the status bit IX8.0 is set. This bit will be reset by
deactivating the reset mode (control bit QX9.0).
Latch Function
If a 0-1 edge appears at the latch input during a counting process, the
current counter value is stored in the latch register. The latch register is
accessed through the process data inputs. With every activation of the
counter the latch value is set to 0.
Comparison Function
Via the parameter Condition for DO you can deactivate the output (never
switching) or define a comparison condition for the switching of the
output:
The bit IX9.1 Comparison condition met of the status word is activated as
soon as the comparison condition is met. The output switches and
remains set as long as the comparison condition is met accordingly to the
parameterized hysteresis and pulse duration.
When using Counter value equal comparison value, the output remains
set during the pulse duration parameterized. With pulse duration = 0, the
output remains set until the comparison condition is not met any more.
When using a counting mode with primary direction, the output will be
switched only upon reaching the comparison value from the primary
direction.
Pulse duration
Via the parameter Pulse duration, you can determine how long the digital
output should remain set. The pulse duration can be preselected
between 0 and 510ms with an inaccuracy of less than 2.048ms. With
pulse duration = 0 the output behaves exclusively according to the
comparison conditions.
If the comparison value is left during a pulse output and is reached again,
there is no post-triggering of the pulse duration.
Note: The bit Comparison condition met is activated together with the bit DO set of the
status word. In contrast to the DO set bit it remains active until it is reset with the bit
Reset status bits of the control word.
Detailed Description of I/O Modules 253
User Manual Section 5
GFK-2958M Nov 2022
Hysteresis
It is possible to reduce frequent switching of the output and/ or
triggering of a process alarm, e.g. if the value of a sensor signal
fluctuates around the comparison value, by setting the hysteresis.
Thereby you define a range above and below a reference value (zero
crossing, overflow/underflow or comparison value), within which the
output will not be reset.
A limit value between 0 and 255 can be parameterized for the hysteresis.
With hysteresis = 3 for example, all values differing less than 3 from the
reference value are smoothed. Hysteresis is deactivated with the values 0
and 1.
4. Leaving the hysteresis range, the output remains set because the
comparison condition is still met
Figure 145: Digital Counter Module EP- Figure 146: Connection Diagram EP-5112
5112
The digital counter module EP-5112 can read square-wave signals (for
example, from an incremental encoder) with a maximum input frequency
of 100 kHz. Depending on the operating mode, both 32-bit counters can
count up/down independent of each other in a preset range of values.
The counters can be controlled via software by setting the appropriate
control word.
LED EP-5112
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: CH0 A pulse controlled
1.2 --
1.3 --
1.4 Yellow: CH0 B direction controlled
2.1
2.2
2.3
2.4
3.1 Yellow: CH1 A pulse controlled
3.2 --
3.3 --
3.4 Yellow: CH1 B direction controlled
4.1
4.2
4.3
4.4
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Galvanic isolation 500Vdc between the current paths
Inputs
Number of counter inputs 2
Type Incremental encoder
Input filter Filter time adjustable from 0.01 to 1ms
Low input voltage <5V
High input voltage > 11 V
Max. input current per channel 3.5 mA
Sensor supply Yes
Sensor connection 2- and 3-wire
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Counter width 32 bits
Maximum input frequency 100 kHz
Latch, gate, reset input Yes
Mode of operation Pulse and direction /
AB mode with 1-, 2-, 4-times sampling
Status, alarm, diagnostics
Status indicator Yes
Process alarm Yes, parametrizable
Diagnostic alarm Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS
Current consumption from input current path 35 mA
IIN
General data
Weight 72 g (2.54 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Note: The parameter setting in the network adapter for the Behavior of outputs
on fieldbus error affects the control word and thus the behavior of the EP-
5112
• The Hold last value setting - The counter continues to count during
the error. Once normal operating conditions have been restored,
the counter continues to count starting at the previous value.
• The Enable substitute value setting - The counter value is frozen.
Once normal operating conditions have been restored, the
counter value is reset to the parameterized load value.
• All outputs off setting - The counter behaves in the same way as
for Hold last value
Function when
Byte Format Name Bit Remark
edge 0-1
Counter 0:
Double
QB0 ... QB3 Comparison
word
value
Counter 1:
Double
QB4 ... QB7 Comparison
word
value
QX8.0 Reserved
Release
QX8.1
comparison bit
QX8.2 Set SW gate
QX8.3-8.4 Reserved
QB8 Loads set value
Counter 0: QX8.5 Load set value into counter
Word Control value
word Counter 0: status
QX8.6 Reset status bits
bits 9.1 - 9.5
QX8.7-9.0 Reserved
Deactivate
QX9.1
comparison bit
QB9
QX9.2 Reset SW gate
QX9.3-Q9.7 Reserved
QX10.0 Reserved
Release
QX10.1
comparison bit
QX10.2 Set SW gate
QX10.3 - 10.4 Reserved
QB10
loads set value
Counter 1: QX10.5 Load set value into counter
Word Control value
word Counter 1: status
QX10.6 Reset status bits
bits 11.1 - 11.5
QX10.7 - 11.0 Reserved
Deactivate
QX11.1
QB11 comparison bit
QX11.2 Reset SW gate
QX11.3 - 11.7 Reserved
†
Internal process data mapping with data format “Standard”. Depending on the fieldbus
specification and the data format of the communicating fieldbus components the bytes
and/or words can be reversed during data transfer.
Counting Range
Limits Valid range of values
Lower count limit –2 147 483 648 (–231)
Upper count limit +2 147 483 647 (231 –1)
Counting Mode
Depending on the application you can chose the counting mode:
• Endless counting, e.g. for detecting the position with a rotary encoder
• 1-time counting with or without primary direction, e.g. for counting
products up to a maximum limit
• Periodic counting with or without primary direction, e.g. repeated
identical pick-and-place operations
For both counting modes 1-time counting and periodic counting you can
parameterize the counting range with load value and end value.
Via bit QX8.5 or QX10.5 respectively of the control word you can load a
set value into the counting value. You can define the set value in the
module parameters.
Counting Direction
No Primary Direction
The entire counting range is available when using a counting mode
without primary direction.
Primary Direction Up
The counting range is limited at the top by a parameterized end value.
Starting from 0, a set value or a parameterized load value, the counter
counts until the end value -1 and is reset to the load value with the next
encoder pulse.
Endless Counting
• Counting starts at the load value, the entire counting range is used.
• Upon exceeding the upper or lower counting limit, the status bit
Overflow performed, or Underflow performed is set and a process
alarm is triggered if it is parameterized. The status bits remain set until
they are reset with the bit Reset status bits in the control word.
• Counting (up and down) starts at the load value, the entire counting
range is used.
• Upon exceeding the upper or lower count limit, the counter jumps to
the other count limit respectively. The internal gate is automatically
closed, the status bit Overflow performed, or Underflow performed is
set and a process alarm will be triggered if it is parameterized.
• Upon reaching the lower count limit the counter jumps to the upper
count limit to continue counting from there. The status bit Underflow
performed is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit Reset status bits in the control word. After a cancelled gate control,
the counting process starts with the load value
Counting Range
• Upon reaching the upper count limit the counter jumps to the lower
count limit to continue counting from there. The status bit Overflow
performed is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit Reset status bits in the control word.
Counting Range
Limits Valid range of values
End value –2 147 483 648 (–231) to +2 147 483 647 (231 –
2)
Upper count limit +2 147 483 647 (231 – 1)
• Counting (up or down) starts at the load value, the entire counting
range is used.
• Upon reaching a count limit, the counter jumps back to the load value
and starts counting again from there. The status bit Overflow
performed, or Underflow performed is set and a process alarm will be
triggered if it is parameterized. All status bits remain set until they are
reset with the bit Reset status bits in the control word.
• Upon reaching the lower count limit the counter jumps to the upper
count limit to continue counting from there. The status bit "Underflow
performed" is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit "Reset status bits" in the control word.
Counting Range
Limits Valid range of values
End value –2 147 483 647 (–231 + 1) to +2 147 483 647 (231 –1)
Lower count limit +2 147 483 648 (–231)
• Upon reaching the upper count limit the counter jumps to the lower
count limit to continue counting from there. The status bit Overflow
performed is set and a process alarm will be triggered if it is
parameterized. All status bits remain set until they are reset with the
bit Reset status bits in the control word.
Counting Range
Limits Valid range of values
End value –2 147 483 647 (–231) to +2 147 483 647 (231 –1)
Upper count limit +2 147 483 647 (–231 –1)
You can define the additional features for the counter listed below by
parametrizing or via the process data outputs:
• Reset: resets the counting value to the load value during counting.
Comparison Function
Via the parameter Comparison function, you can deactivate the
comparison function or define a comparison condition:
To use the comparison function, you must preset the comparison values
for both counting channels in the respective first double word of the
process data outputs and to set the bit QX8.1 and QX10.1 respectively
(Comparison bit released) in each control word.
When using a counting mode with primary direction, the comparison bit
will be set only upon reaching the comparison value from the primary
direction.
Hysteresis
It is possible to reduce frequent triggering of a process alarm and
toggling of the comparison bit (e.g. if the value of a sensor signal
fluctuates around the comparison value), by setting the hysteresis. You
thereby define a range above and below a reference value (zero crossing,
overflow/underflow and comparison value), within which the status bit
will not be reset.
A limit value between 0 and 255 can be parameterized for the hysteresis.
With hysteresis = 3 for example, all values differing less than 3 from the
reference value are smoothed. Hysteresis is deactivated with the values 0
and 1. The hysteresis is activated upon reaching the comparison
condition. The comparison result remains unchanged during active
hysteresis until the counting value reaches the predetermined hysteresis
limit. After leaving the hysteresis range, hysteresis is reactivated only
upon reaching the comparison condition again.
4. Leaving the hysteresis range, the status bit remains set because
the comparison condition is still met
EP-5212
The digital counter module EP-5212 can read frequency of one square-
wave signal (1 channel) from one or two external sensors with a
maximum input frequency of 100 kHz. Frequencies to be counted are
applied to channel CH0 and/or channel CH1, the measurement will be
started via control word 1 and 2 respectively. Measuring cycles can be
defined in μs. The longer the measuring cycle the more exactly the
measurement.
LED EP-5212
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 --
1.2 --
1.3 --
1.4 Yellow: CH0 active (1-level)
2.1
2.2
2.3
2.4
3.1 --
3.2 --
3.3 --
3.4 Yellow: CH1 active (1-level)
4.1
4.2
4.3
4.4
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the
network Adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Galvanic isolation 500Vdc between the current paths
Inputs
Number of counter inputs 2
Input filter adjustable between 3 Hz and 187 kHz (333ms and 5μs)
Low input voltage <5V
High input voltage > 11 V
Max. input current per channel 3.5 mA
Sensor supply Yes
Sensor connection 2- and 3-wire
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Counter width 32 bits
Maximum input frequency 100 kHz
Mode of operation Pulse and direction /
AB mode with 1-, 2-, 4-times sampling
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS, typ.
Current consumption from input current path 35 mA + sensor supply current
IIN
General data
Weight 87 g (3.07 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Function when
Byte Format Name Bit Remark
active
Channel 0: Currently
measured value of
Double period duration
IB0 ... IB3
word multiplied by 125ns
Channel 0:
results in the current
Counter
period duration in μs
value
Channel 0: Number
Double of rising edges
IB4 ... IB7
word within the current
measurement cycle
Channel 1: Currently
measured value of
Double period duration
IB8 ... IB11
word multiplied by 125ns
Channel 1:
results in the current
Counter
period duration in μs
value
Channel 1: Number
IB12 ... Double of rising edges
IB15 word within the current
measurement cycle
IB16 Channel0: IX16.0 ... 16.7 reserved
Word Counter IX17.0 Measurement active
IB17
Status IX17.1 ... 17.7 reserved
IB18 Channel 1: IX18.0 ... 18.7 reserved
Word Counter IX19.0 Measurement active
IB19
Status IX19.1 ... 19.7 reserved
†
Internal process data mapping with data format Standard. Depending on the fieldbus specification and the
data format of the communicating fieldbus components the bytes and/or words can be reversed during data
transfer.
Start Measurement
Setting of Bit 8 in the control word of each channel starts the cyclic
measurement.
Detailed Description of I/O Modules 285
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GFK-2958M Nov 2022
Calculation of Results
The input process data Rising edges register the amount of rising edges
for each channel within the referring measurement cycle period.
Counting starts with the last rising edge of the previous measurement
cycle and ends with the last but one edge of the current measurement
cycle. The time between first and last counted edge is defined as
measured period. This is a 27-bit value with a resolution of 125 ns and a
precision of 1μs (valid value range between 0x00000008 and 0x7FFFFFF8).
Due to its resolution, the value must be divided by 8 within the control
program in order to get the current period duration in microseconds.
This value can be between 1μs and 16,777,215μs.
If the current period duration as well as the rising edges are registered as
zero, the current measured period was too short to register a rising edge.
measurement cycle, during the current measurement cycle the old value
will be kept.
Stop Measurement
Setting of Bit 9 in the control word of each channel stops the cyclic
measurement. If the last measurement cycle has not been run through
completely, the current measured period will be set to the maximum
value of 0x7FFFFFFF, the rising edges will be set to zero.
Serial data can be exchanged between the PLC and a data terminal device
using the EP-5261 communication module. The device (such as a barcode
scanner, printer) can be connected through an interface type RS232,
RS485 or RS422.
The data transfer rate can be parameterized between 300 and 115200
bps. The process data length can be parameterized to be 8-byte or 16-
byte. A terminating resistor can be parameterized for the RS485 and
RS422 interface respectively.
The module electronics supply the connected data terminal device with
power from the input current path (IIN) either with 5Vdc or 24Vdc
(parameterizable). Both supply voltage outputs are protected against
overcurrent.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter, and diagnostic data depend on the
network Adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Serial Interface
Number 1
Type RS232, RS485, RS422, parameterizable
Transfer rate 300 ... 115200 Bps, parameterizable
Supply voltage 5Vdc or 24Vdc
Current of power supply output max. 500 mA
Standards RS232 DIN 66020, DIN 66259, EIA-RS232C, CCITT V.24/V.28
Standards RS485/RS422 120 Ω, parameterizable
Short-circuit proof Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS,
Current consumption from input current path 16 mA + load
IIN
General data
Weight 92 g (3.25 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
7
Values in brackets for EtherCAT and Modbus-TCP.
8
The option “7 Bit“ works only in combination with a parity ("even" or "odd").
Detailed Description of I/O Modules 293
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GFK-2958M Nov 2022
Process input data: The data sent from the serial device are written into
the receive memory of the RSTi-EP module. As soon as the SPS request
results in that RX_CNT is not equal RX_CNT_ACK, the data will be sent in
segments via the network adapter to the PLC. The successfully data
transfer will be acknowledged to the module.
parameterized using the flow control, so that an alarm will warn against a
buffer overflow.
Process output data: The data sent from the PLC via the network
adapter are written into the transmission memory of the RSTi-EP module.
The module is continuously checking whether data are ready to be sent
or a data transfer to the device has been finished successfully. Not till
then the next data will be transferred.
The EP-5311 SSI Encoder Interface module can read differential signals
(RS422) from a SSI encoder. It can be connected as a master directly to
the encoder providing the clock. To synchronize two SSI encoders a
second SSI module running in Listening mode can be placed between the
encoder and a master module from which it receives the clock.
The data transfer rate can be between 125 kHz and 2 MHz, the data
format can be chosen between binary or Gray-Code.
Note: The SSI encoder must be connected using a shielded wire (maximum length 320m
at 125 kHz). The shielding has to be designed as described in Section, Earthing of
Shielded Cables.
Detailed Description of I/O Modules 300
User Manual Section 5
GFK-2958M Nov 2022
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network Adapter used (refer to Section 3.1, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Number of channels 1
Type SSI (Differential RS422)
SSI transfer rate 125 kHz ... 2 MHz
Delay time 1μs ... 64μs
Data width 8- ... 32-bit
Data format Binary /
Gray-Code
SSI mode Listening /
Master
Sensor supply 500 mA (24Vdc) /
400 mA (5Vdc)
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis No
Cable length max. 320 m (1049.9 ft) at 125 kHz; shielded
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS,
Current consumption from input current path 25 mA + sensor supply current
IIN
General data
Weight 87 g (3.07 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
9
Values in brackets for Modbus-TCP and EtherCAT.
Detailed Description of I/O Modules 303
User Manual Section 5
GFK-2958M Nov 2022
EP-5422
The digital pulse width modulation module EP-5422 is used for the
control of small motors with current requirements of up to 0.5 A. The
period duration for each channel can be parameterized from 25μs to
approx. 175ms (input values from 1,202 to 8,388,607 based on a factor
0.02083μs).
Detailed Description of I/O Modules 305
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Via an output double word in the process data the pulse duration is
defined from 0μs to approx. 175ms for each channel (input values from 0
to 8,388,607 based on a factor 0.02083μs). If the pulse duration is equal
or exceeds the duration of the period, the output is set permanently.
In another output word the output mode is switched, and the output is
being started and stopped. Deactivated outputs are set to GND.
For each channel the current status can be read in a status word. A status
LED is assigned to each channel. The outputs are supplied with power
from the output current path (IOUT). The module is protected against
external voltages between 0 V and the operating voltage.
LED EP-5422
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Yellow: PWM output 0 – 100%, P-switching
Yellow flashing at 2 Hz: PWM output 0 is > 0 and < 100%,
PN-switching or P-switching
1.2 --
1.3 --
1.4 --
2.1 --
2.2 --
2.3 --
2.4 --
3.1 Yellow: PWM output 1 – 100%, P-switching
Yellow flashing at 2 Hz: PWM output 0 is > 0 and < 100%,
PN-switching or P-switching
3.2 --
3.3 --
3.4 --
4.1 --
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specification Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section 3.1, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 2
Type PN output stage
Response time < 0.1μs
Period duration 25μs to 175ms (40 kHz to 6 Hz)
per channel 0.5 A
Max. output current
per module 1A
Resistive load (min. 47Ω) static, 6 Hz to 40 kHz
Switching frequency Inductive load (DC 13) static, 6 Hz to 40 kHz
Lamp load (12 W) static, 6 Hz to 40 kHz
Actuator connection 2-wire, 3-wire, 3-wire + FE
Actuator supply max. 2 A per plug, total max. 4 A
Pulse/period ratio 0–100 % PN-switching or P-switching, adjustable
Short-circuit-proof Yes
Response time of the protective circuit < 100μs
Module diagnosis Yes
Individual channel diagnosis No
Reactionless Yes
Supply
Supply voltage 20.4V – 28.8V
Specification Description
Current consumption from system current path 8 mA
ISYS, typ.
Current consumption from output current path 40 mA
IOUT
General data
Weight 77 g (2.72 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Forma Function,
Byte Name Bit Remarks
t if set
QB0
Channel 0:
QB1 Double Input value * 0.02083μs
Pulse
QB2 Word Input range: 1 ... 8,388,607
duration
QB3
QB4
Channel 1:
QB5 Double Input value * 0.02083μs
Pulse
QB6 Word Input range: 1 ... 8,388,607
duration
QB7
QX8.0 … QX8.1 reserved
QB8 QX8.2 Output mode 0: PN-switching 1: P-switching
QX8.3 … QX8.7 reserved
Channel 0:
Setting with edge 0-1, dominates
Word Control QX9.0 starts output
stop bit
word
QB9 Setting with edge 0-1, start bit
QX9.1 stops output
must be reset
QX9.2 … QX9.7 reserved
Forma Function,
Byte Name Bit Remarks
t if set
QX10.0 … QX10.1 reserved
QB10 QX10.2 Output mode 0: PN-switching 1: P-switching
QX10.3 … QX10.7 reserved
Channel 1:
Setting with edge 0-1, dominates
Word Control QX11.0 starts output
stop bit
word
QB11 Setting with edge 0-1, start bit
QX11.1 stops output
must be reset
QX11.2 … QX11.7 reserved
†
Internal process data mapping with data format Standard. Depending on the fieldbus specification and
the data format of the communicating fieldbus components the bytes and/or words can be reversed
during data transfer.
The digital pulse width modulation modules EP-5442 is used for the
control of small motors with current requirements of up to 2 A. The
period duration for each channel can be parameterized from 25μs to
Via an output double word in the process data the pulse duration is
defined from 0μs to approx. 175ms for each channel (input values from 0
to 8,388,607 based on a factor 0.02083μs).
If the pulse duration exceeds the duration of the period, the output is set
permanently. In another output word the output mode is switched, and
the output is being started and stopped. Deactivated outputs are set to
GND.
For each channel the current status can be read in a status word. A status
LED is assigned to each channel. The outputs are supplied with power
from the output current path (IOUT). The module is protected against
external voltages between 0 V and the operating voltage.
LED EP-5442
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the network
adapter used (refer to Section, Order and Arrangement of
Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 2
Type PN output stage
Response time < 0.1μs
Period duration 25μs to 175ms (40 kHz to 6 Hz)
per channel 2A
Max. output current
per module 4A
Resistive load (min. 6 Hz to 40 kHz
12 Ω)
Switching frequency
Inductive load (DC 13) 6 Hz to 40 kHz
Lamp load (48 W) 6 Hz to 40 kHz
Actuator connection 2-wire, 3-wire, 3-wire + FE
Actuator supply max. 2 A per plug, total max. 8 A
Pulse/period ratio 0–100 % PN-switching or P-switching, adjustable
Short-circuit-proof Yes
Response time of the protective circuit < 100μs
Module diagnosis Yes
Individual channel diagnosis No
Reactionless Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system 8 mA
current path ISYS, typ.
Current consumption from output 40 mA
current path IOUT
General data
Weight 82 g (2.89 oz)
Function,
Byte Format Name Bit Remarks
if set
QB0
Channel 0:
QB1 Double Input value * 0.02083μs
Pulse
QB2 Word Input range: 1 ... 8,388,607
duration
QB3
QB4
Channel 1:
QB5 Double Input value * 0.02083μs
Pulse
QB6 Word Input range: 1 ... 8,388,607
duration
QB7
QX8.0 … QX8.1 reserved
0: PN-switching
QB8 QX8.2 Output mode
1: P-switching
QX8.3 … QX8.7 reserved
Channel 0:
Word Setting with edge 0-1,
Control word QX9.0 starts output
dominates stop bit
QB9 Setting with edge 0-1, start
QX9.1 stops output
bit must be reset
QX9.2 … QX9.7 reserved
QX10.0 … QX10.1 reserved
Channel 1: 0: PN-switching
QB10 Word QX10.2 Output mode
Control word 1: P-switching
QX10.3 … QX10.7 reserved
Function,
Byte Format Name Bit Remarks
if set
Setting with edge 0-1,
QX11.0 starts output
dominates stop bit
QB11 Setting with edge 0-1, start
QX11.1 stops output
bit must be reset
QX11.2 … QX11.7 reserved
†
Internal process data mapping with data format Standard. Depending on the fieldbus specification and the
data format of the communicating fieldbus components the bytes and/or words can be reversed during data
transfer.
Figure 187: IO-Link Communication module Figure 188: Connection diagram EP-5324
Process data are exchanged with the connected IO-Link device via each
IO-Link port. Additionally, acyclic data can be exchanged over here
(diagnostic data, parameter data, status information data). The
parameter data of the connected IO-Link devices can be stored in the
Note: The module can be used with following Network adapters- 1. EPXPBS001 2.
EPXPNS001/EPXPNS101 3. EPXETC001 4. EPXMBE001/EPXMBE101 5. EPXEIP001
IO-Link master and IO-Link device communicate via the switching and
communication cable C/Q. The IO-Link device is supplied with voltage by
the IO-Link master via the L+ and L- cables. Depending on the port class,
an IO-Link port has additional connections:
Note: You will find more information on IO-Link and IODDs at http://www.io-link.com.
A plug-in connector corresponds to an IO-Link port of type A.
The numbering of the channels in the RSTi-EP system differs from the
numbering of the IO-Link port as per the IO-Link specification. The
following table shows the assignment of plug-in connectors and channels
to IO-Link ports for the EP-5324 IO-Link communication module.
Plug-in
IO-Link port Channel
connector
1 1 0
2 2 1
3 3 2
4 4 3
Figure 191: Connection IO-Link device for class A port (DI Connection optional)
Note: The use of the additional digital input at the DI connection is optional. It can be use
as digital input, e.g. if the IO-Link device provides an additional switching signal.
Connecting IO-Link device for class B port
To connect an IO-Link device with class B port to your RSTi-EP station, you
also need the following potential distribution modules:
— EP-711F
— EP-710F
• For output current Path
— EP-751F
— EP-700F
CAUTION
The module can be destroyed!
The Voltage between C/Q and L- Must not exceed the voltage between L+ and L-
If the connected I/O Link devices uses the C/Q input, you have to support the I/O Link
device via L+ and L- on same plug only.
Connecting sensor to DI
LED EP-5324
Module Green: Communication over the system bus
Status Red: Module System Fault or Diagnostic Fault
1.1 Yellow: Status COM 1
1.2 Red: Error IO-Link port 1
1.3
1.4 Yellow: Status DI 1
2.1 Yellow: Status COM 2
2.2 Red: Error IO-Link port 2
2.3
2.4 Yellow: Status DI 2
3.1 Yellow: Status COM 3
3.2 Red: Error IO-Link port 3
3.3
3.4 Yellow: Status DI 3
4.1 Yellow: Status COM 4
4.2 Red: Error IO-Link port 4
4.3
4.4 Yellow: Status DI 4
Specifications Description
System data
Data Process, parameter, and diagnostic data depend on the network
adapter used (refer to Section Order and Arrangement of
Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Digital Inputs
Number 4
Sensor types Type 1 and Type 3 as per IEC 61131-2
Low input voltage < 5V
High input voltage > 11V
IO-Link Interfaces
Number 4
Type IO-Link as per IEC 61131-9
Transfer rate 4.8 kBaud / 38.4 kBaud / 230.4 kBaud, depending on the
connected IO-Link device
Output current C/Q (in DO mode) 0.1 A
Input type C/Q (in DI mode)1) Type 1 and Type 3 as per IEC 61131-2
Output current L+ 0.5 A per channel, Total max. 2 A
Line Break Detection yes
Short-circuit-proof yes
Module diagnosis yes
Individual channel diagnosis yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system 8 mA
current path ISYS, typ.
Current consumption from input 25 mA + sensor supply
current path IIN
General data
Type of connection ‘’PUSH IN’’
Weight 88 g (3.10 oz)
Height 120.0 mm / 4.72" (with release lever: 128.0 mm / 5.04")
Width 11.5 mm / 0.45’’
Depth 76.0 mm / 2.99"
Protection class (IEC 60529) IP 20
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
1)
If C/Q is used as digital input, the connected device shall only be supplied via L+ and L- connection of the
respective channel.
Note: For Configuration and parameterization, use the IO-Link Configurator Tool. Refer to
Section ‘’IO-Link Device Configuration’’ for more details.
Operating mode” parameter
The “Operation mode” parameter defines the function of the respective IO-
Link port (C/Q, L+ and L- connections). The parameter does not influence
the function of the additional digital input (DI connection).
Disabled (default)
DO
The C/Q connection works as a digital output. The length of the process
output data for this IO-Link port is 1 byte.
DI
The C/Q connection works as a digital input. The length of the process
input data for this IO-Link port is 1 byte.
IO-Link
The IO-Link port uses the C/Q connection for IO-Link communication. The
length of the process data is determined by the “Process data IN length”
and “Process data OUT length” parameters.
The “Port cycle” parameter defines how the cycle time of the IO-Link port is
determined.
The cycle time of the IO-Link port is automatically set to match the IO-Link
device connected.
Fixed cycle
The cycle time of the IO-Link port is set to the value which is defined by the
“Port cycle time (n*0.1 ms)” parameter.
Note: The real cycle time of the IO-Link port depends on the IO-Link device connected. If
you set a cycle time which is shorter than the minimum cycle time of the IO-Link
device, the smallest possible cycle time is automatically set. The web view is not
updated.
Message sync
All IO-Link ports with this parameter setting start simultaneously with
message transmission. The IO-Link device with the longest cycle time at
these IO-Link ports determines the cycle time.
The “Port cycle time (n*0.1 ms)” defines the cycle time of the IO-Link port.
This parameter is only relevant if the “Port cycle” parameter has been set to
“Fixed value”. According to the IO-Link specification, the cycle time is coded
with a time base (2 bits) and a multiplier (6 bits). The coding is dependent
on the cycle time
disabled (default)
Type compare
Identical
The Vendor ID, the Device ID and the serial number are compared.
The “DS activation state” activates the Data Storage function. The Data
Storage function controls the parameter setting server of the IO-Link
master. The parameter setting server manages the IO-Link device
parameters, such that the IO-Link master or an IO-Link device (from IO-Link
specification version 1.1) is very easy to replace.
disabled (default)
The Data Storage function is disabled. Parameter data already saved in IO-
Link master is retained.
Enabled
The Data Storage function is enabled. Parameter data is exchanged between the IO-
Link master and IO-Link device if an inconsistency is detected. The direction of
replacement depends on the status of IO-Link master and IO-Link device. An upload
of IO-Link device to the IO-Link master takes place if a connected IO-Link device
requests an upload (upload flag set) or if there is no valid data in the IO-Link master.
An IO-Link device requests an upload for each change in the IO-Link device
parameter.
If the parameter data saved in the IO-Link master does not match the data on the
connected IO-Link device and there have been no upload requests made by the IO-
Link device, data is downloaded from the IO-Link master to the IO-Link device.
Clear
The Data Storage function is disabled. Parameter data already stored in the IO-Link
master is deleted.
Note: If the Data Storage function is enabled, do not connect any IO-Link devices with
unknown parameters to avoid saving incorrect parameters. Reset IO-Link devices to
factory setting before you connect them.
Disabled (default)
Enabled
The “Process data length input” parameter defines how many bytes the
process input data of the IO-Link master are occupied by the cyclic input data
of the IO-Link device connected.
0 … 32 bytes
The cyclic input data of the IO-Link device connected occupies 0 … 32 bytes
of the IO-Link master process input data.
auto (default)
The length of the cyclic input data is automatically set to the IO-Link device
connected.
The “Process data length output” parameter defines how many bytes of the
IO-Link master process output data are occupied by the cyclic data of the IO-
Link device connected.
0 … 32 bytes
The cyclic output data of the IO-Link device connected occupies 0 … 32 bytes
of the IO-Link master process output data.
auto (default)
The length of the cyclic output data is automatically set to match the IO-Link
device connected.
7 Unknown Error 2 0
Error Channel 4 19
… … 0…7 Reserved 0
Error Channel 15 42
Time stamp 43-46 Time stamp [μs] (32-bit)
OX0.0 DO 1
OX0.1 DO 2
OX0.2 DO 3
OX0.3 DO 4
OB0
OX0.4 reserved
OX0.5 reserved
OX0.6 reserved
OX0.7 reserved
OX1.0 Process data OUT valid IO-Link-Port 1
OX1.1 Process data OUT valid IO-Link-Port 2
OX1.2 Process data OUT valid IO-Link-Port 3
OX1.3 Process data OUT valid IO-Link-Port 4
OB1
OX1.4 reserved
OX1.5 reserved
OX1.6 reserved
IX1.7 reserved
OB2 … Process data of the IO-Link device1)
1)
The process data of the IO-Link device depend on which module has been chosen
from the device description file. The mapping of the IO-Link-devices depends on the
length of their process data and the parameter settings.
The following tables show which process data lengths are available for the individual
adapters, and the relevant fieldbus-dependent data widths.
Profibus-EPXPBS001
Profinet -EPXPNS001/EPXPNS101
EtherCAT-EPXETC001
Process data for IO-Link devices Network adapters
IO-Link port dependent data widths1)
Output-byte Input-byte Output-
Input-byte
byte
16 16 18 18
1)
incl. 2 Byte module process data
Modbus-EPXMBE001/EPXMBE101
EtherNet/IP-EPXEIP001
The EP-3164 analog input module can record up to 4 analog sensors with
±10 V, ±5 V, 0-10 V, 0-5 V, 2-10 V, 1-5V, 0-20 mA or 4-20 mA. The resolution
is 16 bits per channel. Sensors can be connected to each connector in a 2-
wire, 3-wire or 3-wire connection + FE. The measurement range is defined
using parameterization. A status LED is assigned to each channel. The
module electronics supply the connected sensors with power from the
input current path (IIN).
LED EP-3164
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Red: channel error
1.2 --
1.3 --
1.4 --
2.1 Red: channel error
2.2 --
2.3 --
2.4 --
3.1 Red: channel error
3.2 --
3.3 --
3.4 --
4.1 Red: channel error
4.2 --
4.3 --
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the network
adapter used (refer to Section, Order and Arrangement of
Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 4
Input values 1. Voltage (0 ... 5 V, ±5 V, 0 ... 10 V, ±10 V, 1 ... 5 V, 2 ... 10 V)
2. Current (0 ... 20 mA, 4 ... 20 mA)
Resolution 16 bits
0.1 % max. at 25 °C (77 °F)
50 ppm/K Temperature coefficient
Accuracy max. additional inaccuracy in the voltage mode due to
max. –10 sensor power supply current
mV/A
Sensor supply max. 2 A per plug, total max. 8 A
Sensor connection 2-wire, 3-wire, 3-wire + FE
Conversion time 1ms
Internal resistance U: 100 kΩ; I: 41.2 Ω
Reverse polarity protection Yes
Short-circuit-proof Yes
Response time of the protective < 50ms
circuit
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system 8 mA
current path ISYS,
Current consumption from input 25 mA + sensor supply current
current path IIN
General data
Weight 89 g (3.14 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
The EP-3264 analog input module can record up to 4 analog sensors with
±10 V, ±5 V, 0-10 V, 0-5 V, 2-10 V, 1-5V, 0-20 mA or 4-20 mA. The resolution
is 16 bits per channel. Sensors can be connected to each connector in a 2-
wire, 3-wire or 3-wire connection + FE. The measurement range is defined
using parameterization. Two status LED are assigned to each channel.
The module electronics supply the connected sensors with power from
the input current path (IIN).
LED EP-3264
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Red: channel error
1.2 --
1.3 Red: +24 V short circuit or line break (with current < 1 mA)
1.4 --
2.2 --
2.3 Red: +24 V short circuit or line break (with current < 1 mA)
2.4 --
3.2 --
3.3 Red: +24 V short circuit or line break (with current < 1 mA)
3.4 --
4.2 --
4.3 Red: +24 V short circuit or line break (with current < 1 mA)
4.4 --
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 4
Input values 1. Voltage (0 ... 5 V, ±5 V, 0 ... 10 V, ±10 V, 1 ... 5 V, 2 ...
10V)
2. Current (0 ... 20 mA, 4 ... 20 mA)
Resolution 16 bits
0.1 % max. at 25 °C (77 °F)
50 ppm/K max. Temperature coefficient
Accuracy max. –10 mV/A additional inaccuracy in the
voltage mode due to sensor
power supply current
Sensor supply max. 0.5 A per plug
Sensor connection 2-wire, 3-wire, 3-wire + FE
Conversion time 1ms
Internal resistance U: 100 kΩ; I: 41.2 Ω
Reverse polarity protection Yes
Short-circuit-proof Yes
Response time of the protective circuit < 50ms
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current path 8 mA
ISYS,
Current consumption from input current path 25 mA + sensor supply current
IIN
General data
Weight 89 g (3.14 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Current (I)
Measurement /
Decimal (D) Hexadecimal Range Conversion
range Voltage
(U)
21.67 mA 29957 0x7505 Overloading
20 mA 27648 0x6C00 D = 27648 x I / 20
0 – 20 mA
10 mA 13824 0x3600 Nominal range I = D x 20 / 27648
0 mA 0 0x0000
21.67 mA 29957 0x7505 Overloading
D = 27648 x (I – 4) /
20 mA 27648 0x6C00
16
4 – 20 mA 12 mA 13824 0x3600 Nominal range
I=( D x 16 / 27648 )+
4 mA 0 0x0000
4
3.6 mA -691 0XFD4D Underloading
Detailed Description of I/O Modules 346
User Manual Section 5
GFK-2958M Nov 2022
Current (I)
Measurement /
Decimal (D) Hexadecimal Range Conversion
range Voltage
(U)
10.5V 29030 0x7166 Overloading
10 V 27648 0x6C00 D = 27648 x U/10
0 – 10 V
5V 13824 0x3600 Nominal range I = D x 10 / 27648
0V 0 0x0000
+10.5V 29030 0x7166 Overloading
10 V 27648 0x6C00
5V 13824 0x3600
D = 27648 x U / 10
±10 V 0V 0 0x0000 Nominal range
U = D x 10 / 27648
-5 V -13824 0xCA00
-10 V -27648 0x9400
-10.5V -29030 8E9A Underloading
+10.5V 29376 0x72C0 Overloading
10 V 27648 0x6C00 D = 27648 x (U – 2) /
2 - 10 V 6V 13824 0x3600 Nominal range 8
2V 0 0x0000 U = D x 8 / 27648 + 2
1.8V -691 0XFD4D Underloading
5.25V 29376 0x72C0 Overloading
D = 27648 x (U – 1) /
5V 27648 0x6C00
4
1-5V 3V 13824 0x3600 Nominal range
U = (D x 4 / 27648) +
1V 0 0x0000
1
0.9 V -691 0XFD4D Underloading
5.25 V 29030 0x7166 Overloading
5V 27648 0x6C00 D = 27648 x U/5
0–5V
2.5 V 13824 0x3600 Nominal range I = D x 5 / 27648
0V 0 0x0000
5.25 V 29376 0x72C0 Overloading
5V 27648 0x6C00
D = 27648 x (U – 1) /
2.5 V 13824 0x3600
4
±5 V 0V 0 0x0000 Nominal range
U = (D x 4 / 27648) +
-2.5 V -13824 0xCA00
1
-5 V -27648 0x9400
-5.25 V -43200 0x5740 Underloading
The following applies for all ranges:
input value > overload range = 0x7FFF
input value < underload range = 0x8000
In the event that, you will realize the connection variant with an external
sensor supply, pay attention to the common mode range: Ucommon = -
30V … +30V.
The EP-3664 analog input module can record up to 4 analog sensors with
±10 V, ±5 V, 0-10 V, 0-5 V, 2-10 V, 1-5 V, 0-20 mA or 4-20 mA. The
resolution is 16 bits per channel. Sensors can be connected to each
connector in a 2-wire, 3-wire or 4-wire connection. The measurement
range is defined using parameterization. Two status LED are assigned to
each channel. The module electronics supply the connected sensors with
power from the input current path (IIN).
For error messages refer to Section 14: LED Indicators and Troubleshooting.
0 to 20 mA (0) /
4 to 20 mA (1) /
0 V to 10 V (2) /
-10 to 10 V (3) /
0 ... 3 Measurement range 0 to 5 V (4) /
disabled
-5 to 5 V (5) /
1 to 5 V (6) /
2 to 10 V (7) /
disabled (8)
The analog input module EP-3124 can record up to 4 analog sensors with
±10 V, ±5 V, 0-10 V, 0-5 V, 2-10 V, 1-5 V, 0-20 mA or 4-20 mA. The
resolution is 12 bits per channel. Sensors can be connected to each
connector in a 2-wire, 3-wire or 3-wire connection + FE. The measurement
range is defined using parameterization. A status LED is assigned to each
channel. The module electronics supply the connected sensors with
power from the input current path (IIN).
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the network
adapter used (refer to Section, Order and Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 4
Input values 1. Voltage (0 ... 5 V, ±5 V, 0 ... 10 V, ±10 V, 1 ... 5 V, 2 ... 10V)
2. Current (0 ... 20 mA, 4 ... 20 mA)
Resolution 12 bits
0.25 % max. at 25 °C (77 °F)
50 ppm/K Temperature coefficient
Accuracy max. additional inaccuracy in the voltage mode due to
max. –10 sensor power supply current
mV/A
Sensor supply max. 2 A per plug, total max. 8 A
Sensor connection 2-wire, 3-wire, 3-wire + FE
Conversion time 1ms
Internal resistance U: 100 kΩ; I: 41.2 Ω
Reverse polarity protection Yes
Short-circuit-proof Yes
Response time of the protective < 50ms
circuit
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system 8 mA
current path ISYS,
Current consumption from input 25 mA + sensor supply current
current path IIN
General data
Weight 87 g (3.07 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
The analog input module EP-3368 can detect up to 8 analog sensors with
0-20 mA or 4-20 mA. The resolution is 16 bits per channel. Sensors can be
connected to each connector in a 2-wire, 3-wire or 3-wire connection + FE
(IDC). The measurement range is defined using parameterization. A
status LED is assigned to each channel. The module electronics supply
the connected sensors with power from the input current path (IIN).
Note: The high density plugs EP-8360 for EP-3368 needs to be ordered separately, as the
EP-3368 is not shipped with the HD plug unit.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 8
Input values Current input (0 - 20 mA, 4 - 20 mA)
Resolution 16 bits
max. 0.1 % FSR at 25 °C (77 °F)
Accuracy
±50 ppm/K max. Temperature coefficient
max. 125 mA per channel; channel 0 - 3 and 4 - 7
Sensor supply
respectively are fused in combination
Sensor connection 2-wire, 3-wire, 3-wire + FE
Conversion time 1ms
Internal resistance approx. 45 Ω
Reverse polarity protection Yes
Short-circuit-proof Yes
Response time of the protective circuit < 0.1 s with short-circuit to +24 V
Reset time Temperature-dependent: < 30 s at 20°C (-4 °F)
Module diagnosis Yes
Individual channel diagnosis No
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current 8 mA
path ISYS,
Current consumption from input current path 20 mA + load
IIN
Connection data
Type of connection Insulation Displacement Connection (IDC)
Line connection cross-section Single-wired, Fine-wired 0.14 - 0.35 mm2 (26 – 22 gauge)
General data
Weight 90 g (3.17 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Figure 220:
Analog Input Figure 221: Connection Diagram
Module EP-3468 EP-3468
The analog input module EP-3468 can detect up to 8 analog sensors with
0 20 mA or 4-20 mA. The resolution is 16 bits per channel. Sensors can be
connected to each connector in a 2-wire, 3-wire or 3-wire connection + FE
(IDC). The measurement range is defined using parameterization. A
status LED is assigned to each channel. The module electronics supply
the connected sensors with power from the input current path (IIN).
Note: The high density plugs EP-8360 for EP-3468 needs to be ordered separately, as the
EP-3468 is not shipped with the HD plug unit.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
CAUTION
The outputs as well as the sense-lines of the AO modules must not be used as power outputs.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Process, parameter and diagnostic data depend on the
Data network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 4
1. Voltage (0 – 5 V, ±5 V, 0 – 10 V, ±10 V, 1 – 5 V, 2 – 10 V)
Output levels
2. Current (0 – 20 mA, 4 – 20 mA)
Response time 1ms for 4 channels
Resolution 16 bits
Accuracy 0.1 % FSR max., 0.05 % FSR typ.
20 ppm voltage /
Temperature coefficient
31 ppm current measurement / K
Max. error between Tmin and Tmax ±220 ppm FSR
Monotony Yes
Crosstalk between the channels ±0.001 % FSR max.
Repeat accuracy < ±1 mV eff.
Output ripple max. 0.001 %
≥ 1 kΩ (at > 50°C (122 °F) max ambient temperature, total
Voltage load resistance
sensor current of 10 mA per channel but 25 mA per module)
Current load resistance ≤ 600 Ω
2-wire (current and voltage; automatic detection),
Actuator connection
4-wire (voltage)
Short-circuit-proof Yes
Module diagnosis Yes
Individual channel diagnosis No
Substitute value Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current
8 mA
path ISYS,
Current consumption from output current
85 mA
path IOUT
General data
Weight 83 g (2.93 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
CAUTION
The outputs as well as the sense-lines of the AO modules must not be used as power outputs.
LED ED-4264
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault
1.1 Red: Channel 0 at voltage output: overload short-
circuit, at current output: shunt resistance too
high or line break detected
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Process, parameter and diagnostic data depend on the
Data network adapter used (refer to Section, Order and
Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Outputs
Number 4
1. Voltage (0 – 5 V, ±5 V, 0 – 10 V, ±10 V, 1 – 5 V, 2 – 10 V)
Output levels
2. Current (0 – 20 mA, 4 – 20 mA)
Response time 1ms for 4 channels
Resolution 16 bits
Accuracy 0.1 % FSR max., 0.05 % FSR typ.
20 ppm voltage /
Temperature coefficient
31 ppm current measurement / K
Max. error between Tmin and Tmax ±220 ppm FSR
Monotony Yes
Crosstalk between the channels ±0.001 % FSR max.
Repeat accuracy < ±1 mV eff.
Output ripple max. 0.001 %
≥ 1 kΩ (at > 50°C (122 °F) max ambient temperature, total
Voltage load resistance
sensor current of 10 mA per channel but 25 mA per module)
Current load resistance ≤ 600 Ω
2-wire (current and voltage; automatic detection),
Actuator connection
4-wire (voltage)
Short-circuit-proof Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Substitute value Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current
8 mA
path ISYS,
Current consumption from output current
85 mA
path IOUT
General data
Weight 98 g (3.47 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Process, parameter and diagnostic data depend on
Data the network adapter used (refer to Section, Order
and Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 4
Pt100, Pt200, Pt500, Pt1000, Ni100, Ni120, Ni 200,
Sensor types Ni500, Ni1000, Cu10, 40 Ω, 80 Ω, 150 Ω, 300 Ω, 500 Ω,
1 kΩ, 2 kΩ, 4 kΩ
Resolution 16 bits
max. 0.2 % FSR /
Accuracy 0.3 % FSR for Ni sensors /
0.6 % FSR for Cu10
Sensor connection 2-wire, 3-wire, 4-wire
depending on the sensor type 0.75 mA (Pt100, Ni100,
Ni120, Cu10, 40 Ω, 80 Ω, 150 Ω, 300 Ω) or 0.25 mA
Sensor current
(Pt200, Pt500, Pt1000, Ni200, Ni500, Ni1000, 500 Ω,
1 kΩ, 2 kΩ, 4 kΩ)
2.5 Ω / 40 Ω, 5 Ω / 80 Ω, 10 Ω / 150 Ω and Cu10,
Max. wire resistance / measurement range
25 Ω in all other measuring ranges
Temperature coefficient ±50 ppm/K max.
Temperature range -200 to +850°C (-328 to 1562 °F)
Conversion time 36 to 240ms, adjustable
Channel to channel: max. ±2 V
Common mode input voltage range
Channel to voltage supply: max. ±50 V
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from system current path
8 mA
ISYS,
Current consumption from input current path IIN <20 mA
General data
Weight 91 g (3.21 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Measurement
Resistance Decimal Hexadecimal Range
range
> 47.04 Ω 32,767 0x7FFF Overloading or line break
47.04 Ω 32511 0x7EFF Overloading
40 Ω
40 Ω 27648 0x6C00 Nominal range
0 0 0x0000
> 94.07 Ω 32,767 0x7FFF Overloading or line break
94.07 Ω 32511 0x7EFF Overloading
80 Ω
80 Ω 27648 0x6C00 Nominal range
0 0 0x0000
> 176.4 Ω 32,767 0x7FFF Overloading or line break
176.4 Ω 32511 0x7FFF Overloading
150 Ω
150 Ω 27648 0x6C00 Nominal range
0 0 0x0000
> 352.77 Ω 32,767 0x7FFF Overloading or line break
352.77 Ω 32511 0x7FFF Overloading
300 Ω
300 Ω 27648 0x6C00 Nominal range
0 0 0x0000
> 587.9 Ω 32,767 0x7FFF Overloading or line break
587.9 Ω 32511 0x7FFF Overloading
500 Ω
500 Ω 27648 0x6C00 Nominal range
0 0 0x0000
> 1.177 kΩ 32,767 0x7FFF Overloading or line break
1.177 kΩ 32511 0x7FFF Overloading
1 kΩ
1.0 kΩ 27648 0x6C00 Nominal range
0 0 0x0000
2.352 kΩ 32,767 0x7FFF Overloading or line break
2.352 kΩ 32511 0x7FFF Overloading
2 kΩ
2.0 kΩ 27648 0x6C00 Nominal range
0 0 0x0000
> 4.703 kΩ 32,767 0x7FFF Overloading or line break
4.703 kΩ 32511 0x7FFF Overloading
4 kΩ
4.0 kΩ 27648 0x6C00 Nominal range
0 0 0x0000
Figure 236:
Analog Input Figure 237: Connection Diagram
Module EP-3804 EP-3804
LED EP-3804
Module Green: Communication over the system bus
Status Red: Module System Fault or Diagnostic Fault
1.1 Red: channel error
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
System data
Process, parameter and diagnostic data depend on the network
Data
adapter used (refer to Section, Order and Arrangement of Modules).
Interface RSTi-EP I/O communication bus
System bus transfer rate 48 Mbps
Inputs
Number 4
Sensor types J, K, T, B, N, E, R, S, L, U, C, mV
Resolution 16 bits
Conversion time ≥ 80ms: 10 μV + 0.1 % of voltage measurement range
Accuracy
(without cold-junction measurement error)
Sensor connection 2-wire
Sensor current 0.25 mA for the cold-junction compensation with a Pt1000
Cold junction compensation Internal and external (Pt1000), int. accuracy ≤ 3 K
Temperature coefficient 50 ppm/K max.
Temperature range -200 to +2,315°C (-328 to 4199 °F)
Conversion time 36 to 240ms, adjustable
Internal resistance > 1 MΩ
Reverse polarity protection Yes
Module diagnosis Yes
Individual channel diagnosis Yes
Supply
Supply voltage 20.4V – 28.8V
Current consumption from
8 mA
system current path ISYS,
Current consumption from input
20 mA
current path IIN
General data
Weight 86 g (3.03 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
Number of
Name Function
bytes
Bit 0: Upper limit exceeded channel 0
Bit 1: Upper limit exceeded channel 1
High alarm 1 Bit 2: Upper limit exceeded channel 2
Bit 3: Upper limit exceeded channel 3
Bit 4 – 7: Reserved
Bit 0: Lower limit exceeded channel 0
Bit 1: Lower limit exceeded channel 1
Low alarm 1 Bit 2: Lower limit exceeded channel 2
Bit 3: Lower limit exceeded channel 3
Bit 4 – 7: Reserved
The two least significant bytes of the internal 32-bit
Timestamp 2
timer
The power measurement module EP-1813 can measure and process all
relevant measurands of one or three phase current consumers (up to 500
VAC phase-to-phase voltage):
–– Current (RMS/average/peak)
–– Voltage (RMS/average)
–– Power consumption
–– Power factor
–– Frequency
The module delivers data to the fieldbus via eight data channels (16 bit
each). The data are updated within one millisecond from the module to
Detailed Description of I/O Modules 403
User Manual Section 5
GFK-2958M Nov 2022
the adapter. The content of each data channel can be chosen from 55
registers (currents, voltage, power factor, frequency as well as power and
energy measuring). Additionally, limits can be parameterized the
exceeding of which will trigger process alarms.
Up to three neutral conductors (N) can be connected with the first connector. One phase
conductor (at LX) and one 1 A conductor (at LX‘ 1A) or one 5 A conductor (at LX‘ 5A) can
be connected to each of the other three connectors. The three current measurement
connections can be used concurrently all for the same measurement range (1 A or 5 A)
only. The mains connection must be fused with 1 A/5 A respectively.
A status LED is assigned to each channel.
CAUTION
Possible danger to life:
• Always Disconnect the Power Supply to the station before working with the module
and secure the station against being switched on again.
• The touch-safe protection of this module is only provided with the DIN rail earthed
properly.
• Make sure that the DIN rail is connected to PE by earth terminals before
commissioning the module.
CAUTION
The module can be destroyed by overload!
The measurement connections L1', L2' and L3' are internally connected to L1, L2, and L3 via
a shunt. Neutral conductors must not be connected to L1', L2' and L3'!
CAUTION
Possible danger to life:
In case a current transformer is used for current measuring, the phase potential
will be
on its secondary winding. This results in a hazardous voltage at the transformer.
• Take care for an appropriate protection device (e.g. covering).
• In case further measuring devices shall be placed within the current measuring circuit
the relevant standards must be regarded.
CAUTION
Hazardous Voltage on open circuit path!
• Always connect the transformer with the power measurement module before you
start to operate the transformer.
• Never unlock the connector frame of the module during operation with a transformer.
and conductor loop. This current must be reflected into the internal
measuring resistance. This is only possible by connecting one end of the
secondary winding with the respective phase and the other end with the
respective current output 1 A / 5 A (see connection diagrams with current
transformer).
Note: If a current transformer is used, the conductors must be fused with 63 mA quick-
acting fuses (see connection examples with current transformer).
LED EP-1813
Green: Communication over the system bus
Module Status
Red: Module System Fault or Diagnostic Fault (Collective error diagnostics)
1.1 --
1.2 --
1.3 --
1.4 --
2.1 --
Yellow: Voltage >70 V at L1
2.2
Yellow flashing: Running light with 3.2 and 4.2 indicates the phase sequence
2.3 Red: (parameterized) current alarm limit1 exceeded
2.4 Red: (parameterized) voltage alarm limit2 exceeded
3.1
Yellow: Voltage >70 V at L2
3.2
Yellow flashing: Running light with 2.2 and 4.2 indicates the phase sequence
3.3 Red: (parameterized) current alarm limit1 exceeded
3.4 Red: (parameterized) voltage alarm limit2 exceeded
4.1 Red: Line break or range exceeded input 3
Yellow: Voltage >70 V at L3
4.2
Yellow flashing: Running light with 2.2 and 3.2 indicates the phase sequence
4.3 Red: (parameterized) current alarm limit1 exceeded
4.4 Red: (parameterized) voltage alarm limit2 exceeded
Specifications Description
System data
Data Process, parameter and diagnostic data depend on the
network adapter used.
Potential isolation Test voltage: max. 28.8 V within one channel, 500 V DC
field/system
Overvoltage category: II
Connections
Nominal input voltage1) 0 … 300 Veff AC (L–N); one or three phase measurement
Measuring procedure True RMS in conjunction with high resolution Delta Sigma
converter
Supply
Current consumption
from system current 8 mA
path ISYS
Current consumption
from input current path 12 mA
IIN
General data
Weight (operational
87 g
status)
ATEX conform No
For additional general data, refer to Section 1.71.7 General Technical Data for I/O Modules.
1)
Nominal input voltage with corner-grounded systems: 0 … 200 Veff AC.
2)
Typical frequency curve for current and voltage measurement.
3)
Current and voltage values as well as the phase angle within each phase are measured and are
available with 0.5% accuracy. All other results are based on the noted measuring values and are
available with 1% accuracy.
RMS current average (I) 5 ARMS 27648 0x6C00 Nominal D = 27648 x I / 5.0 ARMS
Harmonic current (I) 2.5 ARMS 13824 0x3600 range I = D x 5.0 ARMS / 27648
Current lower/upper 0 ARMS 0 0x0000
limit (I)
[Current range = 1 A] 9.481 A 32767 0x7FFF Overloading
Peak current (I) 8.0 A 27648 0x6C00 Nominal D = 27648 x I / 8.0 A
Peaks occurring within 4.0 A 13824 0x3600 range I = D x 8.0 A/ 27648
the crest factor can be 0.0 A 0 0x0000
measured up to 8 A/40
A. The total RMS is
furthermore 1 A /5 A.
[Current range = 5 A] 47.406 A 32767 0x7FFF Overloading
Peak current (I) 40.0 A 27648 0x6C00 Nominal D = 27648 x I / 40.0 A
Peaks occurring within 20.0 A 13824 0x3600 range I = D x 40.0 A/ 27648
the crest factor can be 0.0 A 0 0x0000
measured up to 8 A/40
A. The total RMS is
furthermore 1 A /5 A.
Line frequency (f) 65 Hz 8320 0x2080 Nominal D = 128 x f [Hz]
Frequency alarm lower 60 Hz 7680 0x1E00 range f = D / 128
limit (f) 50 Hz 6400 0x1900
Frequency alarm upper 45 Hz 5760 0x1680
limit (f)
[Current range = 1 A] 355.5 W 32767 0x7FFF Overloading
Active power L1 … L3 300.0 W 27648 0x6C00 Nominal D = 27648 x P / 300.0 W
(P) 150.0 W 13824 0x3600 range P = D x 300.0 W/ 27648
Harmonic active power 0.0 W 0 0x0000
L1 … L3 (P)
[Current range = 5 A] 1777.7 32767 0x7FFF Overloading
Active power L1 … L3 var
(P) 1500.0 27648 0x6C00 Nominal D = 27648 x Q / 1500.0
Harmonic active power var range var
L1 … L3 (P) 750.0 var 13824 0x3600 Q = D x 1500.0 var /
0.0 var 0 0x0000 27648
[Current range = 1 A] 1066.6 W 32767 0x7FFF Overloading
Active power total (P) 900.0 W 27648 0x6C00 Nominal D = 27648 x P / 900.0 W
450.0 W 13824 0x3600 range P = D x 900.0 W / 27648
0.0 W 0 0x0000
[Current range = 5 A] 5333.2 W 32767 0x7FFF Overloading
Active power total (P) 4500.0 W 27648 0x6C00 Nominal D = 27648 x P / 4500.0 W
2250.0 W 13824 0x3600 range P = D x 4500.0 W / 27648
0.0 W 0 0x0000
0.0 VA 0 0x0000
Power factor (PF) 1.000 16383 0x3FFF Nominal D = 16383 x PF
Unsigned absolute 0.750 12287 0x2FFF range PF = D / 16383
value; the sign can be 0.500 8191 0x1FFF
getting 0.000 0 0x0000
from the harmonic
power.
Current imbalance 1.000 16383 0x3FFF Nominal D = 16383 x PF
alarm limit (CI) 0.750 12287 0x2FFF range PF = D / 16383
0.500 8191 0x1FFF
0.000 0 0x0000
Received active energy 32766 32766 0x7FFE Overflow D = 1 x E /Wh
counter (E) Wh Nominal E = D * 1 Wh
10000 10000 0x2710 range
Wh
1000 Wh 1000 0x03E8
1 Wh 1 0x0001 Overflow D = 1 x E /Wh
Delivered active energy 32766 32766 0x7FFE Nominal E = D * 1 Wh
counter (E) Wh range
10000 10000 0x2710
Wh
1000 Wh 1000 0x03E8
1 Wh 1 0x0001
Reactive energy 32766 32766 0x7FFE Overflow D = 1 x E /Wh
leading counter (E) Wh E = D * 1 Wh
10000 10000 0x2710 Nominal
Wh range
1000 Wh 1000 0x03E8
1 Wh 1 0x0001
Reactive energy 32766 32766 0x7FFE Overflow D = 1 x E /Wh
lagging counter (E) Wh Nominal E = D * 1 Wh
10000 10000 0x2710 range
Wh
1000 Wh 1000 0x03E8
1 Wh 1 0x0001
Profibus: The parameter block can be written on Index 125 of the module using a Write Record access
(SFB53). No header is required.
EtherNet/IP: The parameter block can be written on class 0x65, instance = slot number, attribute 0x73 using
a writing accesses. No header is required. The parameter block can also be transferred as part of the
configuration assembly.
Power-feed modules are used to refresh the current paths and isolate the
power supply. The main power supply of the RSTi-EP station is always fed
in via the network adapter. A power-feed module EP-7631 must be
connected if the current demand of the series of input modules is too
large.
The maximum feed-in current in the input current path via the 4-pole
connector is 10 A. Details required to calculate current demand and
power supply are presented in Section, Current Demand and Power
Supply. Power-feed modules are passive modules without fieldbus
communication, therefore they are not considered during configuration.
CAUTION
In the case of a maximum power supply of >8 A and a maximum temperature of > +55°C
(131 °F), all four contacts must be connected with 1.5 mm² wiring.
LED EP-7631
3.1 Green: Supply voltage for input current path > 18Vdc
3.2 Red: Supply voltage for input current path < 18Vdc
3.3 --
3.4 Red: Internal fuse defective, replace module
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Specifications Description
Supply
Supply voltage 20.4V – 28.8V
Maximum feed current for input modules 10 A
Current consumption from input current path
10 mA
IIN
General data
Weight 76 g (6.21 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
Power-feed modules are used to refresh the current paths and isolate the
power supply. The main power supply of the RSTi-EP station is always fed
in via the network adapter. A power-feed module EP-7641 must be
CAUTION
In the case of a maximum power supply of >8 A and a maximum temperature of > +55°C (131
°F), all four contacts must be connected with 1.5 mm² wiring.
LED EP-7641
Module Status Green: Voltage applied and is > 18Vdc
4.1 Green: Supply voltage for input current path > 18Vdc
4.2 Red: Supply voltage for input current path < 18Vdc
4.3 --
4.4 Red: Internal fuse defective, replace module
For error messages refer to Section 14: LED Indicators and Troubleshooting.
Detailed Description of I/O Modules 427
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Specifications Description
Supply
Supply voltage 20.4V – 28.8V
Maximum feed current for input modules 10 A
Current consumption from output current 10 mA
path IOUT
General data
Weight 76 g (2.68 oz)
General data: refer to Section, General Technical Data for the Fieldbus Network
Adapter
All input sensors are independently supplied via separate voltage paths
and report the current machine status to the control unit.
Each RSTi-EP safe feed-input module safely switches off all following
modules that are supplied by the output current path (until the next EP-
7641 power module) and thus creates a safety segment. To switch the 24
V OSSD voltage back on, either an automatic or a manual start can be
selected.
• Manual start: the output current path is only switched on again if the
start button has been held down for a preset length of time.
Note: All product-specific information and notes on the use of EP-19xx modules
can be found in the Modules for Functional Safety Manual (GFK-2956).
Specifications Description
Supply
Supply voltage 20.4V – 28.8V
General data
Weight 84 g (2.96 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
Specifications Description
Supply
Supply voltage 20.4V – 28.8V
General data
Weight 84 g (2.96 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
Note: A maximum of three passive modules (power-feed module, potential distribution module, and
empty slot module) may be installed in succession, however the next module to be installed must
be an active module.
Specifications Description
Supply
Supply voltage 20.4V – 28.8V
General data
Weight 84 g (2.96 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
Specifications Description
Supply
Supply voltage 0 V (from input current path)
General data
Weight 84 g (2.96 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
Note: A maximum of three passive modules (power-feed module, potential distribution module, and
empty slot module) may be installed in succession, however the next module to be installed must
be an active module.
Specifications Description
Supply
Supply voltage 0 V (from output current path)
General data
Weight 84 g (2.96 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
General data
Weight 70 g (2.47 oz)
For additional general data, refer to Section 1.71.7 General Technical Data for I/O
Modules.
General data
Weight 51 g (1.8 oz)
Note: While Diagnostic Data and Process Alarm appear in the input scan, its
update and acknowledgement is asynchronous to the module’s
standard IO scan process data. For example, a Short Circuit or
Overvoltage condition might set or clear on a different input scan than
might be reflected in process data IO.
By default, the PME configuration for all modules will have the memory
mappings data “Length” set to 0 for “Diagnostic Data” and “Process
Alarm.” This means that input scanning of these areas is disabled. To
enable support, change the “Length” field to a non-zero value (376 bits
for Diagnostic Data; or 32-bits for Process Alarm).
Once enabled and input scanning occurs, the default operation of the
PLC will be to automatically update the Diagnostic or Process Alarm data
with the most recent data. With each input scan, the data can
change. Program logic can be coded to read appropriate bits and
possibly take action to handle a desired condition.
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The following bits are present in the Module Status and Control Output
words.
Module Status
OK (bit 1 – mask 0x0001)
DIAG_STATUS (bit 2 – mask 0x0002)
ALARM_STATUS (bit 3 – mask 0x0004)
Control Output
DIAG_ACK (bit 2 – mask 0x0002)
ALARM_ACK (bit 3 – mask 0x0004)
DIAG_ACK_ENABLE (bit 4 – mask 0x0008)
ALARM_ACK_ENABLE (bit 5 – mask 0x0010)
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Once enabled, the corresponding STATUS bit (Module Status input) and ACK bit
(Control Output) are used to handle data updates. These bit pairs are toggled to
indicate new data or acknowledgement of previous data. When the module
provides new data, it will toggle the state of the STATUS bit in Module Status. To
acknowledge the new data and request future updates, the logic program should
respond by toggling the ACK bit in Control Output (0->1 or 1->0). Thus, when the
STATUS and ACK bits are not equal (STATUS=0, ACK=1; or STATUS=1, ACK=0), this
indicates new data is available that has not been acknowledged. When the
STATUS and ACK bits are equal (both 0 or both 1), this indicates any previous data
has been acknowledged and the module is free to report new data when
available.
For following table lists the interpretation of the acknowledgement bit pair states
(STATUS and ACK). The system will cycle through these bit states when multiple
data updates occur.
Installation 444
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The following table describes the supported bits. Undefined bits are reserved
and will be 0.
All Modules
5 Set to 1 if all configured modules are scanning IO
Scanning
Installation 445
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The hot-swap of local backplane RSTi-EP I/O modules is not fully supported with
CPE200 Series CPUs. It is electrically safe to remove and replace powered
modules; neither the CPE200 Series backplane nor RSTi-EP I/O modules will be
physically damaged when hot-swapped. I/O values, however, may momentarily
drop to zero (0) for all modules in a backplane, regardless of configured
operation (i.e. default to zero, hold last state, or substitute value), when any
module is hot-removed or hot-inserted into the local backplane. Once a
backplane is configured, hot-swapping modules may also result in new or
replaced modules being non-operational (can not configure or scan IO). A power
cycle of the CPE200 Series CPU is required to recover a module that fails to
communicate after a hot-swap operation.
A "System Bus Error" fault will be logged in the PLC fault table when a backplane
bus error is detected. This fault indicates a bus communication failure
detected. Most likely a bus error will be brief and the bus will automatically
recover. Bus errors are most likely caused by hot-swap of modules on the
backplane or loose connections between modules on the backplane. To prevent
a flood of fault logs during bus error conditions, the System Bus Error fault is
limited in how frequently it will be relogged.
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Installation 447
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Please note that RSTi-EP I/O configured in remote I/O drops, such as with a
PROFINET Network Adapter EPXPNS001 or EPXPNS101, only indicate logical
configuration slots and modules that do not communicate on the bus do not
appear in their I/O configurations.
Installation 448
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Controllers like the EPXCPE200 have PME support that will provide some automated power
calculations and warnings about the local backplane I/O in the Controller Hardware
Configuration.
For CPE200 Series controllers, PME will provide some automatic calculations of
backplane power usage and will indicate warnings for module locations that
exceed the power available. For the power calculations to be accurate, a user
must provide accurate supplied current values and also set accurate current
consumption values for modules that have variable power loads (e.g. output
loads, sensor loads, etc.).
The CPE200 Series controller has two power terminals. The upper terminal
powers both the CPE200 Series controller and the input current path for the
backplane. The lower terminal powers the output current path for the backplane.
Each terminal can power a maximum of 10 A. Within the PME Hardware
Configuration for an CPE200 Series module, the configuration Power tab
provides configurable variables to set supplied power values if the externally
supplied power is less than the 10 A maximum.
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PME indicates a power warning by setting a red flag next to each slot that
exceeds the available power. Since there are separate power paths for input and
output power, it is possible to exceed power on one path and not the other.
Therefore, successive modules will not necessarily indicate a warning if modules
are different type (input or output). Selecting a module in the PME Navigator
window will provide additional details about power in the Inspector window.
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There are several steps that can be taken to resolve power warnings.
1. Review the current slot and previous slots Power configuration to make sure
the configured power consumption is accurate. If configured power can be
reduced then this may resolve warnings.
2. Review supplied power for prior slot that is providing the power for the current
path. Power could be supplied by CPE200 Series or a Power Feed module.
Make sure the supplied value is accurate. If possible, use an external supply
that can provide the maximum power (10,000 mA).
3. Add a Power Feed module prior to the slot with the power deficit. Note:
Power Feed modules can be for either the input current path or the output
current path (but not both).
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Similar to the CPE200 Series Power configuration, each power feed module has a
Power configuration tab. The configurable supplied value may be reduced if the
external power supply attached to the power feed module provides less current
than the default max value of 10,000 mA.
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• Before assembly, make sure that there is not a potentially explosive atmosphere.
DANGER
Dangerous contact voltage:
• Carry out assembly and wiring work on the RSTi-EP station only when the power supply
is disconnected.
• Make sure that the place of installation (switch cabinet etc.) has been disconnected
from the power supply.
The RSTi-EP system products are intended for installation on a DIN rail in
accordance with EN 60715 [35 × 7.5mm (1.4” x 0.3”)], steel strip in
accordance with Annex A of EN 60715, or tinplated steel strip. The DIN rail
must be mounted prior to the installation of the RSTi-EP station.
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The DIN rail must be attached to the surface at least every 20 cm (7.9 in) to
protect it from vibration and impact.
If the DIN rail is installed on earthed mounting plates, it does not have to
be separately earthed.
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All of the elements that make up the RSTi-EP station are packaged
individually for delivery.
CAUTION
• The product can be destroyed by electrostatic discharge.
• Unpack all parts and sort the modules into the installation sequence as per the
instructions.
• Dispose of all packaging in accordance with the local disposal guidelines. The
cardboard packaging from the modules and fieldbus network adapters can be
sent for paper recycling.
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Installation 456
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7.1.7 Clearances
Installation 457
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Marker)
Installation 458
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A RSTi-EP station may only be installed in this sequence (starting from the
left/bottom):
• End bracket
• Up to 64 active modules
Note: When using RSTi-EP EP-19xx modules, also refer to the Modules for
Functional Safety Manual (GFK-2956).
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The DIN rail must already be installed. To mechanically install the RSTi-EP
station, you will need a 3-mm screwdriver.
• Check whether the DIN rail feet can be moved on both end brackets. If
necessary, loosen the mounting screw until the DIN rail feet can be moved
freely.
WARNING
Explosion risk - During assembly work, sparks can form, and surfaces may
become excessively hot.
DANGER
Dangerous contact voltage:
• Carry out assembly and wiring work on the RSTi-EP station only when the power
supply is disconnected.
• Make sure that the place of installation (switch cabinet etc.) has been
disconnected from the power supply.
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CAUTION
The product can be destroyed by electrostatic discharge.
Note: For failure-free operation, the end brackets delivered with the network
adapter must be installed to achieve a permanent set of the RSTi-EP
station.
On the left side of the installation site, place an end bracket on the DIN rail
with the exterior of the bracket facing left and screw it down tightly (using a
3-mm (0.1”) screwdriver).
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Note: When installing the RSTi-EP products, make sure that you listen for the
double click:
When snapping onto the DIN rail
When pushing together with the neighboring module.
The modules are in the correct position and the connection is made only
when both snapping noises are heard.
CAUTION
• Improper installation may prevent grounding.
• The grounding of the modules and network adapters is only ensured if the FE spring at
the bottom is in contact with the DIN rail.
• During installation, make sure that both release levers on the bus network adapter and
all release levers on the modules are closed before snapping onto the DIN rail.
Installation 462
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5. Place the field bus network adapter (module side to the right) on the DIN rail
so that it audibly clicks into place.
Figure 291: Attaching the Bus Network Adapter to the DIN Rail
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6. Slide the bus network adapter to the left until it completely connects with the
end bracket. At the same time, press the bus network adapter as close as
possible to the DIN rail so that the network adapter is not tilted.
7. Place the first module on the DIN rail and press it down firmly. It must audibly
click into place.
8. Slide the module to the left until it audibly clicks into place on the bus network
adapter. At the same time, press the module as close as possible to the DIN
rail so that the module is not tilted.
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10. Connect the second end bracket to the end plate as specified by the alignment
pins.
11. Place both parts on the DIN rail on the right-hand side of the station so that
the end bracket faces outwards.
12. Slide the end bracket and end plate to the left until it completely connects with
the last module.
Figure 294: Sliding the End Plate with End Bracket into Position
13. Screw down the end bracket tightly (using a 3-mm screwdriver).
14. Make sure that all release levers are in the locking position as standard. If this
is not the case, click the open release lever into place.
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15. Snap the swivel marker into place on top of the module connector frame.
16. Insert the labelled marker into the swivel marker from below.
7.4 Wiring
WARNING
Explosion risk - During assembly work, sparks can form, and surfaces may
become excessively hot.
• Before assembly, make sure that there is not a potentially explosive atmosphere.
DANGER
Dangerous contact voltage:
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• Carry out assembly and wiring work on the RSTi-EP station only when the power
supply is disconnected.
• Make sure that the place of installation (switch cabinet etc.) has been disconnected
from the power supply.
WARNING
Safety functions of EP-19xx modules can be impaired. When EP-19xx
modules are installed in the RSTi-EP station, observe the following points:
• Ensure that for safety inputs in the configuration without test pulses the cabling
prevents external short circuits (refer to DIN EN ISO 13849-2 Table D.4).
Wires with a cross section between 0.14 mm² and 1.5 mm² (AWG 26 – 16)
can be connected.
• Each cable must be the optimal length, so the bending radii observe the
manufacturer's specifications.
For the usage and handling of the spring-style system, refer to Section,
Removing/Replacing Cables.
Required tools:
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• Each cable must be the optimal length, so the bending radii observe the
manufacturer’s specifications.
• Strip the insulation from the cable to a length of approx. 20 mm (0.8 in) using
the multi-stripax 6-16.
• Insert all wires according to wiring diagram as far as they will go into the
clamping unit of the connector. Note the marking (pin 1 to 4) on the transparent
presorted.
• Apply the pressing tool and check whether all wires are inserted as far as they
will go.
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CAUTION
The product can be destroyed by a test voltage which is too high.
• Within one channel the test voltage between 24 V and GND must not exceed
28.8 V†
• A maximum test voltage of 500 V can be applied to all other connection points.
• EP-2714:
†
Emerson recommends short-circuiting 24 V and GND on all power
supply connectors (fieldbus network adapter, power-feed modules, and
EP-19xx).
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Installation 471
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2. Attach the controller to the DIN rail. The controller should rest on the rail, but
be able to move freely side-to-side.
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1. Slide the controller along the DIN rail into place. The controller should be in the left-
most position and rest against a stop block (if applicable).
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2. Repeat the steps for each of the IO modules. Connect the first IO module into connectors on
the right side of the controller. Each subsequent IO module will connect to the previous
module.
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3. After all the I/O modules have been connected, mount the protective endplate into the last
I/O module to protect the exposed connectors.
Figure 301: Slide the End Plate into the Last Module
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Installation 476
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• EPXCPE200 controller
• Power for this equipment this equipment shall be provided by one or two
independent power supplies that provide an SELV source with a minimum
32 V dc listed fuse with 10A max rating for each independent power rail.
The 4-pole pluggable terminal block for the power input and
output terminal block header located on the front is installed on the
connection frame that is shipped with the package. This mating connector
accepts wire sizes 26 to 16 AWG (0.361 mm to 1.29mm). Strip the
insulation from the lines to a length of approx. 0.4 in ± 0.04 in (10 mm ± 1
mm), (even if you are using wire-end ferrules. If you use wire-end ferrules
with plastic collars, strip the wires to 0.5 in ± 0.04 in (12 mm ± 1 mm). To
insert fine stranded wires without wire-end ferrules, the pusher must be
pressed in with a screwdriver and released to latch the wire
• The temperature rating for copper wire: 80 °C. Wiring should be stripped
before connecting to the mating connector and cannot exceed 30 m in
length
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For start-up and configuration of the EPXCPE, complete the following steps:
3. Plug the Ethernet cable from the programmer computer (the computer that
runs PAC Machine Edition) into Port 3. (For the EPXCPE205, connect the
Ethernet cable to Ports 1 or 2.)
4. Plug the Ethernet cable for the PROFINET network into Port 1 or Port 2.
After connecting to the power supply, apply power to the EPXCPE. The controllers
will require several seconds to power up.
1. The CPU’s REM IO LED will blink GREEN when the power is applied before
turning it off.
2. The RUN LED will turn solid GREEN before turning it off.
The main differences between the two terms are therefore the electrical
design and installation. A shield is not designed to transfer power, even
though leakage currents can flow on it – something which must be
avoided. In contrast, a PE conductor must be capable, at least in the short
term, of discharging high residual currents (IEC 60947-7-2). The
corresponding short-term current resistance of the PE connection must
be 120 A/mm² (77419.2 A/in2) of the connected cross-section. To make
sure a shielding concept is able to work properly, the shield impedance
must be 10 times larger than the impedance of the earth potential.
The following figure shows how these two topics relate to each other in
application. As shown in the figure below, the cable's shielding is
connected to the earth potential so that the shield's current can be
discharged. Depending on the sensitivity of the system, an attempt is
made to create separate potential areas for this. However, it is still typical
to mix the areas, i.e. the shielding has a common equipotential bonding
(earth). This figure shows how the number of shields and PE conductors
that need to be connected can increase quite rapidly (in this case only
one component is used). The shielding and earthing systems must be
planned carefully to provide adequate safeguards for personnel and
equipment. The following sections describe the complexity and special
characteristics in more detail.
The best type of shielding consists of a braided mesh sleeve that uses
individual wires made of non-magnetic materials (copper, aluminum).
The braided mesh should be sufficiently large and be as thick as possible.
For cables that are equipped with foil shields, it is necessary to be aware
of the low mechanical strength and the low current-carrying capacity of
the shielding.
The shielding of cables will only result in the desired effect if this is
implemented properly. Incorrect earthing or the use of improper
components that perform their task inadequately reduces or even
eliminates the effect. Placing the shielding at any spot on the earth
potential will not suffice, as this earth connection may have no effect on
high frequencies. In addition, ground loops must also be taken into
consideration. Furthermore, the shielding should be earthed over a large
surface area. Beyond that, the quality of the shield conductor and
earthing accessories is also important.
• Galvanic coupling
• Capacitive coupling
• Inductive coupling
• Radiation coupling
These types of interference usually occur mixed together, but they can be
categorized as follows:
• Electromagnetic fields
• Ripple voltage (50 Hz)
• Lightning
• Interference pulses (current, voltage)
• Transient surge voltages
• Radio interference
• ESD (electrostatic discharge)
• Burst
• Mains feedback
Note: Another area of concern as regards shield contact is the flow within the conductor. Temperature
changes caused by the current lead to changes in the conductor cross-section. A rigid contact can
therefore only be partially effective. A self-adjusting contact is what is really required.
• The power supply of the network adapter and I/O modules as well as
field power is provided via the power supply at the power-feed
module (PF)
The block diagram shows the typical design of a RSTi-EP system. The
power supply concept here makes sure that, starting with a certain
capacity utilization, power refresh is implemented using power-feed
modules.
The spring contacts underneath the module and the network adapter
snap into the DIN rail to make a connection.
The earthing of all inactive metal parts reduces the influence of coupled
interference. For this purpose, all inactive metal parts (such as switch
cabinets, cabinet doors, support beams, mounting plates, DIN rails, etc.)
must be connected to each other over a large surface area with low
impedance, whereby a uniform reference potential is ensured for all
control unit elements.
Required measures:
9.3.3 PE Connection
WARNING
In the event of a fault, the earth must never take on a dangerous contact voltage, which is
why it must be connected to a PE conductor.
• Proper earthing
4. Busbar
CAUTION
Requirements for effective shielding design:
The data cable's shield must be attached to the shield bus with the
insulation stripped away. The shield is to be connected and attached with
clamping brackets or similar metal fixing devices. The shield bus must be
connected to the reference potential surface through a low impedance
[e.g. fastening point with a separation of 10 to 20 cm (3.94” x 7.87”)]. The
brackets must surround and contact a large part of the shield.
Note: When shielding field-bus cables, the installation guidelines for the respective field
buses must be observed. (Refer the websites of the field bus organizations.)
CAUTION
• If it is only possible to have a one-sided shield connection for reasons specific to the
circuit or equipment, the second side of the cable shield can be routed to the local
reference potential via a capacitor (with short connections). To prevent disruptive
discharges when interference pulses occur, a varistor or a resistor can also be wired in
parallel to the capacitor.
WARNING
The shield must not be used for equipotential bonding.
• When the length of the equalizing cable is less than 200 m (656.2 ft),
its cross-section must be at least 16 mm2 (0.025 in2). If the cable is
greater than 200 m (656.2 ft) in length, a cross-section of at least 25
mm2 (0.039 in2) is necessary.
CAUTION
When disassembled, RSTi-EP modules and network adapters are at risk of electrostatic
discharge (ESD). Therefore, avoid touching bus connections with bare hands, as this can lead
to damage due to electrostatic discharges
• During commissioning, the system may be manipulated to such an extent that can
result in risks to life and material damage.
CAUTION
Conduct an insulation test before each commissioning (refer to the section, General
Contact Information).
10.1 Requirements
Before you start the commissioning work, the following requirements
must be fulfilled.
• The control unit and RSTi-EP station must be connected via fieldbus,
and a PC/laptop must also be connected.
— For the port to which the control unit is connected, the LINK
LED lights up green and the ACT LED lights up yellow.
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Figure 313
Figure 314
Figure 315
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Figure 316
Note: When firmware is updated, the IP address is not retained when configured using
the master module. But when configured in web server and the same IP is used in
the master, it is retained during PROFINET Network Adaptor firmware update.
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Inputs Default: Choose whether the RX3i CPU will set inputs from any
modules in the EPXPNS001 module’s remote node to Off or Hold Last
State in the following cases:
I/O Scan Set: Specifies the I/O scan set to be assigned to the EPXPNS001/
EPXPNS101. Scan sets are defined in the CPU’s Scan Sets tab. The valid
range is 1 through 32; the default value is 1.
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Type of Diagnostic:
The Type of diagnostic can be selected either “Extended Channel
diagnostic” or “Vendor Specific diagnostic”.
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Data Format:
Use can select either Motorola or Intel data format. By default, it is
Motorola.
Option Handling:
User can either enable or disable the Option handling. By default, it is
“disabled”.
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Select modules from the list and drag them to their slot locations in the
remote node.
(If you need to delete a module on the left, select it and press the
keyboard Delete key). When the modules on the left are correct, click OK
to add them to the configuration.
After adding RSTi-EP modules to the remote node, their parameters must
be configured. For all EPXPNS001/EPXPNS101 modules, this includes
configuring a set of basic parameters (such as: reference address, length,
general parameters).
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3. Select a slave device and click OK. The Slave Properties dialog
box displays.
Note: If the slave module is not in the list but you have a GSD file for it, click Have Disk.
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Selection Description
Name The name assigned to the slave. You can edit the name or use the
default name. The name appears in the title bar of the dialog box (in
the figure above, the default name is Station 1.
Station The address of the slave on a PROFIBUS DP network. The slave is
defaulted to the next highest available address.
Description An optional description for the slave device. The Inspector displays a
maximum of 254 characters. However, more than 254 characters can
be entered in the dialog box.
Vendor The manufacturer of the slave device, from the GSD file. This is a
read-only field
Device ID The ID of the PROFIBUS device. This is a read-only field.
Model The model of the slave device. This is a read-only field.
Hardware Rev. The hardware revision of the device, from the GSD file. This is a read-
only field.
Class The class of the slave device. This is a read-only field.
Software Rev. The software revision of the device, from the GSD file. This is a read-
only field.
4. Enter Name, Description and Station if desired.
5. To add modules to the slave, select the Modules tab and click
Add. The Select New Module dialog box displays.
Note: To add the slave to the configuration, you must configure at least one module.
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Note: The Select New Module list of modules is determined by the .GSD for the slave type.
Each type of slave may have a different list of modules.
6. Select a module and click OK. The module is added to the
Modules list in the Slave Properties dialog box. Add additional
modules as required for your system. The following figure shows
the Modules tab after several modules have been added.
The other information in this dialog box is generated by the GSD file
associated with the Slave module.
Note: The Data field corresponds to the module’s configuration identifier as defined in the
PROFIBUS specification.
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Note: To add, remove, or change the order of modules associated with an existing slave,
right-click the Slave node in the Hardware Configuration and select Configure. The
Properties dialog box for the selected slave opens.
The values for read-only parameters are supplied from the GSD text file
that defines the PROFIBUS module's characteristics. Most devices have
one data area with inputs, outputs or both. Some devices have multiple
data areas that are shown as additional rows.
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10.3.3
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• To enable DP-V1:
2. In the Properties window, click the ellipsis (…) in the DPV1 Settings
field. The PROFIBUS DPV1 Setup dialog box displays.
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Parameter Description
Enable DPV1 Check this box to enable DPV1 settings for the selected PROFIBUS
Support device. The device's GSD file determines which settings are editable
and which are read-only.
Clear this check box to disable DPV1 settings. The values of all
parameters are retained until the DPV1 settings are enabled again
for the selected device.
Maximum Channel The maximum length in bytes of the DPV1 telegrams. The slave
Data Length adapts its buffer size for the respective data count.
Valid range: 4 through n bytes, where n is the value specified in the
GS? file.
Maximum Alarm The maximum length in bytes of the DPV1-Alarm telegrams.
PDU Length Valid range: 4 through n, where n is calculated by the following
formulas
m = Max_Diag_Data_Len - 6
n = Max(Min(m,64),4)
Max_Diag_Data_Len is a value specified in the GS? file. If m is greater
than 64, n is set to 64. If m is less than 4, then n is set to 4.
Otherwise, n is set to m.
If n is set to 4, the only valid Maximum Alarm PDU Length is 4.
Default: The value n calculated by the above formulas.
Diagnostic Update The maximum number of extra diagnosis cycles that the master
Delay waits to obtain from a slave the release for a DATA_EXCHANGE. If the
Diagnostic Update Delay is set to 0, the master waits for one
diagnosis cycle before reporting an error. If the Diagnostic Update
Delay is set to 15, the master waits for 16 diagnosis cycles before
reporting an error. The master waits for one diagnosis cycle more
than the value of the Diagnostic Update Delay.
Some newer slave devices require more time for the consistency
testing for the processing of the SET_PRM parameterizing telegrams.
Therefore, a simple diagnosis cycle may be insufficient until the
participant can inform the Master of the release for the
DATA_EXCHANGE.
Valid range: 0 through 15.
Maximum Active The maximum number of possible active alarms.
Alarms Choices:
• 1 alarm of each type
• 2, 4, 8, 12, 16, 24 or 32 alarms in total
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Slave Functions
Function Description
Extra Alarm Service The service access point (SAP) through which the master quits
Access Point alarms.
Choices:
• Master Alarm acknowledge SAP51: Master quits alarms via
SAP51.
• Master Alarm acknowledge SAP50: Master quits alarms via
SAP50.
Configuration Data The DPV1 data types.
Convention Choices:
• Configuration Data of EN 50170
• Configuration Data of DPV1
Enabled Alarms
Alarm Description
Pull Plug Alarm Modifiable or read-only, depending on the GSD file. When this box is
checked, a slot signals the withdrawal of a module or the insertion of
a module.
Process Alarm Modifiable or read-only, depending on the GSD file. When this check
box is checked, a process alarm signals the occurrence of an event in
the connected process. For example, the event may be "upper limit
value exceeded."
Diagnostic Alarm Modifiable or read-only, depending on the GSD file. When this check
box is checked, a diagnostic alarm signals an event within a slot. For
example, events may be over temperature or short circuit.
Manufacture Alarm Modifiable or read-only, depending on the GSD file. When this box is
checked, manufacturer-specific alarms are enabled.
Status Alarm Modifiable or read-only, depending on the GSD file. When this check
box is checked, a status alarm signals a change in the state (such as
run, stop, or ready) of a module.
Update Alarm Modifiable or read-only, depending on the GSD file. When this check
box is checked, an update alarm signals the change of a parameter in
a slot, for example, by a local operation or remote access.
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2. From the Add Device dialog box, click to select Append device,
then double-click EtherCAT Master.
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5. From the Add Device dialog box, click to select Append device,
select the EPXETC001 device, and click Add Device.
6. From the Add Device dialog box, select the I/O devices from the
list and click Add device.
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For adding the RSTi-EP Input and/or Output modules to the Network
adapter, calculation of total data size for input and output is required.
To add more input and output modules, only the input and output size
have to be incremented depending upon the data size of the module.
Refer to section, data width of RSTi-EP IO modules under the EPXEIP001
EtherNet/IP adapter. Download the configuration and Read/Write the
Cyclic data (in defined Registers).
a) Message Type
b) Service Type
c) Class
d) Instance
e) Attribute
f) Source Element
g) Source Length
h) Destination Element
i) Communication Path
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The IO-Link ports are parameterized using the IO-Link master parameters. An
overview of all parameters is presented in section “Modifiable Parameters of EP-
5324”.
1. Profinet EPXPNS001/EPXPNS101
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8. Use this method to edit all of the parameters that you want to
change.
10. All settings only take effect once they have been
2. Profibus EPXPBS001
9. Use this method to edit all of the parameters that you want to
change.
10. Click OK to save the settings. All settings only take effect once
they have been loaded into the component.
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3. Modbus EPXMBE001/EPXMBE101
10. Each change is labelled with a green symbol until it has been
applied. All changes are only saved when you click Apply
changes.
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13. The changes are then transferred to the adapter and the green
labels are removed. Alternatively, you can parameterize IO-Link
ports using acyclic write accesses
4. Right-click I/O.
The IO-Link ports are parameterized via the parameters of the IO-Link master.
An overview of all parameters can be found in section, ‘’’Modifiable
Parameters of EP-5324’.
1. In the Editor window of the adapter, switch to Startup.
5. Click OK.
6. Use this method to edit all of the parameters that you would
like to change. All settings only take effect once they have been
loaded into the component.
EtherNet/IP EPXEIP001
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First set the process data length of the IO-Link master to the required value.
Setting the process data length requires that the adapter is restarted. In doing
so, the parameter settings that were not saved in the adapter via the “Save
module parameters”
function is reset to the factory settings. The IO-Link ports are parameterized
via the parameters of the IO-Link master. An overview of all parameters can
be
found in section, ‘’Modifiable Parameters of EP-5324’’. Use the RSTi-EP web
server to parameterize IO-Link ports.
1. Start the RSTi-EP web server.
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11. The changes are then transferred to the adapter and the
green labels are removed. Alternatively, you can parameterize
IO-Link ports using acyclic write accesses
To add a new CPE200 Series controller, right-click on the Project Title and select:
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Note: The bottom of the Settings tab also has an Expansion Bus area with five configurable
options, including Outputs Default State, Diagnostic Alarm Logging, Expansion Bus
Status, Length, I/O Scan Set.
For detailed descriptions of each parameter and a list of accepted values,
click on the parameter name. Details will be displayed in the Companion
tab (Figure 357).
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With default settings each network adapter type offers web server access
only via USB port. For that multiple IP addresses can be parametrized.
Please note that this is a virtual DHCP server. To avoid network disruption
no other network device with the same subnet ID should be connected to
the PC.
WARNING
• Explosion Risk - Prior to starting work, make sure that there is not a potentially explosive
atmosphere.
• In Force mode, the system may be manipulated to such an extent that can result in life-
threatening personal injury and damage to materials.
• Only use Force mode if you are very familiar with the connected system and know at all
times the consequences that your actions will have.
CAUTION
Prior to connecting a PC, make sure that the RSTi-EP station has been grounded properly
11.1 Requirements
The RSTi-EP station must be completely assembled and supplied with
voltage.
The RSTi-EP web server is designed for operation with the Windows ® XP,
Windows 7 and Windows Vista operating systems.
11.1.2 Browser
The RSTi-EP web server can be used with the following browsers:
• Opera10.61 or higher
Note: The USB port acts as a virtual DHCP Server. Please do not assign any IP addresses to
other devices within the same subnet of the USB port (default 192.168.1.0),
otherwise network failure might occur.
To install the USB driver
Note: The USB cable can be a maximum of 2m in length. Extension cables must not be
used.
3. You receive the message that Windows cannot install the driver.
7. Click Browse and select the folder in which you have stored both
.inf files and click Next.
Note: There could be a security inquiry because the driver software does not have a
signature. Nonetheless, continue with the installation.
8. Follow the rest of the steps in the installation routine until the
successful installation is confirmed. The driver displays in the
Device Manager under Network adapters.
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3. Scroll down the list of parameters until you see the entry Web
server via Ethernet.
The IP address of the virtual LAN port (the USB connection) displays
under IPv4 DHCP server. The standard IP address is 192.168.1.202. The
web server is started.
• Change parameters
1. When you start up the web server for the first time, you are
prompted to enter the registration data. The Change login data
window opens automatically. You can access this window later via
the Network Adapter status dialog box (refer to Section,
4. To change the login data, enter the new user name and the new
password twice, click on change login.
6. If you have changed the login data, you must log back in again
afterwards.
Note: A forgotten password can be overwritten if the network adapter gets restarted with
no modules connected.
The status data can be displayed at all time, regardless of the state of the field bus
connection. Setup changes can only be stored while the field bus is not active.
Note: The web server only registers modules that can communicate on the system bus.
Empty slot modules and other passive modules (for example, AUX modules) are not
registered by the web server and therefor are not displayed in the screen view.
Because of this, the numbering of the modules in the web server view may deviate
from the count in the actual station.
When the program is started, the web server attempts to start with the
language set in your web browser. If this language is not supported by
the web server, the program starts with the English setting.
New language versions are continually being developed and can be later
installed by the user with separate language files.
To change the language: Click Language and select the desired setting.
To zoom the view in/out: Click on the magnifying glass symbol to zoom
in or out on the station's display.
To display detailed channel values: Move the cursor slowly over the
station without clicking. The detailed values of the channel on top of
which the cursor is presently situated display.
To display and edit the network adapter status: Click on the network
adapter. The Network Adapter Status dialog box displays.
You can undo all the changes that have been made since the last time
that the web server was started.
Note: After a reset, the network adapter is restarted. All data not protected against power
failure is reset.
To reset the web server
This function allows you to set up the web server in its original state as at
delivery. This also includes registration data and password protection.
3. Click Yes to confirm that you would like to reset the network
adapter to the factory settings.
For parameters that can be edited, enter the changes in the entry fields
or select alternative settings from a dropdown menu.
2. To open the datasheet for the module, click on the link next to
Name.
3. Click Apply Changes to save all changes and close the window.
1. From the menu bar, click Node Info and then Process Data. The
overview displays all modules and channels along with their
current values; these values are continuously updated.
1. From the menu bar, click Node Info and then Diagnostic data. In
the overview, all of the modules that have diagnostic messages.
Figure 377
WARNING
• In Force mode, the system may be manipulated to such an extent that can result in
life-threatening personal injury and damage to materials.
• Only use Force mode if you are very familiar with the connected system and know at
all times the consequences that your actions will have.
Note: If the force mode is activated during an established field bus connection a diagnose
alarm is generated. Depending on parametrized alarm behavior the PLC can
continue to transmit process data and the RSTi-EP station will process them for all
unforced channels. However, forced channels will ignore any process data and
behave according to forced values.
Safety related modules (EP-19xx) cannot be forced.
The force mode allows you to carry out functional tests or preconfigure
the station prior to commissioning, even if sensors have not yet been
connected.
To do so, you must change the operating mode of the web server.
To enable force mode: From the menu bar, click on Force and enable.
To open the detail view in force mode: From the menu bar, click Force
and Node.
All active modules are displayed in the overview. The switchable channels
are provided with a changeover switch.
To view only the modules that you would like to force: Click the Filter
bar.
Displayed modules are highlighted in color in the filter bar, while hidden
modules are displayed in white.
To display or hide modules: From the filter bar, click on the module you
would like to display or hide.
Firmware files for the network adapter have the extension .bsc. For
PROFINET network adapters, for instance, the file might be named
EPXPNS001_.......xyz.bsc.
Firmware files for IO modules have the extension .bsm. For Analog input
modules, for instance, the file might be named EP-3_.......xyz.bsm.
Note:
• You can determine for each module separately whether an update shall proceed.
• Make sure that the power supply is not interrupted while the firmware files are
being loaded
To update firmware
6. Click to check or uncheck the boxes so that only those modules that
are to be updated are selected.
7. Once you have called up all the required firmware files and you
have selected the required modules, click Update now.
CAUTION
• Ensure that Power supply to the Network adapter is not interrupted during Firmware
upgradation.
3. Copy the Firmware image (*.bsc) in the root directory of the “Mass
Storage Device”.
The program version of the web server is displayed in the help dialog
box.
To open the manual for the RSTi-EP station: Click on the link.
In the event of problems and service cases, it may be helpful to save the
current log data for the RSTi-EP station. This data can provide the service
technician with valuable information about the malfunction.
WARNING
Explosion Risk - Prior to starting work, ensure that there is not a potentially explosive
atmosphere.
All work on the RSTi-EP station must be carried out with the power supply disconnected.
Ensure that the place of installation (switch cabinet and such) has been disconnected from
the power supply.
CAUTION
The components in the RSTi-EP series can be destroyed by electrostatic discharge. Ensure
that personnel and work equipment are adequately earthed!
2. Swivel the plug-in unit with the cabling towards the front by 90°.
Note: The plug-in unit can only be removed in this 90° position
3. Remove the plug-in unit by pulling it out in a straight, downward
motion.
WARNING
Explosion Risk - Prior to starting work, ensure that there is not a potentially explosive
atmosphere.
CAUTION
• Pulling or inserting of an electronic unit might bring the inputs and outputs of all
other modules temporarily into an undefined condition
• If the machine/system might be put into a dangerous state as a result of the removal
of an electronic unit, a replacement can only be made once the machine/system is
disconnected from the power.
• Only one electronic unit may be removed from the station at any one time. If multiple
electronic units have to be replaced, this must be done consecutively.
Note: Once an electronic unit is removed from a power-feed module, the inputs and
outputs of the subsequent modules are no longer supplied with power. For EP-
19xx modules, this is equivalent to triggering the connected safety equipment .
An electronic unit can be replaced while the system is powered up (no
load) and in operation without having to disassemble the module. The
station remains functional, and there is no need to disconnect and
restart it. When replacing the electronic unit, the wiring remains intact.
CAUTION
• During hot insertion or removal of IO modules, a transient Loss of Power up-to 500ms
may occur on the network adapter and IO modules, during which all the outputs may
drop to zero. This system behavior should be verified against the application
requirements before hot insertion or removal of the IO module is done.
• Data shift occurs when a module is pulled out from a node where similar modules are
sequentially configured. For example, when there are 6 RTD modules EP-3704
configured sequentially in the node, on hot-removing the module from the slot 4
would case the data from the module 5 and 6 to be reflected on variables configured
for slot 4 and 5 with ‘Loss of Module’ reported for slot 6
1. Unlock the connector frame and open it as far as possible (at least
to an angle of 90°).
2. Lift the electronic unit removal lever and swivel it forwards by 90°.
3. Using the removal lever, pull the electronic unit forwards and out.
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Figure 396: Use the Removal Lever to Pull the Electronic Unit
Forward
4. If the existing electronic unit was coded, insert the new coding pins
into the coding seats located in the base module.
5. Hold the new electronic unit by the top and the bottom, and
carefully slide it into the base module.
Note: The electronic units are functionally coded so that they can only be inserted into the appropriate
base module. If it is not possible to insert a new electronic unit into the base module, check if the
combination is correct and if there is a possible mix-up.
6. Fold the connector frame back so that it closes and clicks into place.
WARNING
• Explosion Risk - Prior to starting work, ensure that there is not a potentially
explosive atmosphere.
• Dangerous contact voltage - Prior to removing modules, the RSTi-EP station must be
completely de-energized (supply of the field bus network adapter and all external
feed-in). Ensure that the place of installation (switch cabinet and so forth) has been
disconnected from the power supply.
CAUTION
The components in the RSTi-EP series can be destroyed by electrostatic discharge. Ensure
that personnel and work equipment are adequately earthed!
5. Repeat the previous step for all other modules which are located
to the right of the module being replaced: release, slide to the
right, and click in once again.
Figure 399: Open the Release Lever for the Module to be Removed
8. Slide the module to the right and remove it from the DIN rail.
9. Position the new module with its closed release lever on the DIN
rail so that it clicks audibly into place.
10. Slide the module to the left until it audibly clicks into place against
the neighboring module.
11. Return the modules that were slid away back into their original
position: slide the modules to the left so that they audibly click
into place on the new module.
Note: After all the modules have been moved, make sure that they have all been clicked
securely into place on the DIN rail.
12. Reassemble the end plate and end bracket.
13. Place the plug-in unit in a 90° position from below into the
guideway of the base module on the new module.
Note: The plug-in unit can only be inserted in this 90° position.
14. Swivel the plug-in unit upwards until the connector frame clicks
into place.
WARNING
Explosion Risk - Prior to starting work, ensure that there is not a potentially explosive
atmosphere.
CAUTION
• In the event of the machine/system being put into a dangerous state as a result of
the removal of a connector, a replacement can only be made once the
machine/system is disconnected from the power.
• Risk of contact fire - Remove connectors only while they are load current free.
To remove/replace connectors
1. Open the connector frame and flip the plug-in unit open far
enough that you can reach the connector.
5. Swivel the plug-in unit upwards until the connector frame clicks
into place
WARNING
Explosion Risk - Prior to starting work, ensure that there is not a potentially explosive
atmosphere.
DANGER
Dangerous contact voltage - Prior to removing modules, the RSTi-EP station must be
completely de-energized (supply of the field bus network adapter and all external feed-in).
Ensure that the place of installation (switch cabinet and so forth) has been disconnected
from the power supply.
CAUTION
• In the event of the machine/system being put into a dangerous state as a result of
the removal of cables, a replacement can only be made once the machine/system is
disconnected from the power.
3. Insert the new wire into the opening. To do so, you do not need
to push in the pusher.
WARNING
Explosion Risk - Prior to starting work, ensure that there is not a potentially explosive
atmosphere.
CAUTION
Dangerous contact voltage - Carry out all disassembly work on the RSTi-EP station only
when the power supply is disconnected. Ensure that the place of installation (switch
cabinet and such) has been disconnected from the power supply.
4. Slide the end bracket with the end plate to the right and remove
both from the DIN rail.
You can now disassemble the modules and the field-bus network
adapter either individually or in groups of three to four modules.
6. Slide the module group to the right and remove it from the DIN
rail.
To dispose of the RSTi-EP station: Pack the products properly and send
them to your responsible distributor.
You can find the address of your respective country representative in the
annex and at https://www.emerson.com/Industrial-Automation-
Controls/support.
14.1.1 EPXPBS001
14.1.2 EPXPNS001/EPXPNS101
14.1.3 EPXETC001
14.1.4 EPXMBE001/EPXMBE101
14.1.5 EPXEIP001
diagnostic message
— There is a new
diagnostic message
— There is a new
diagnostic message
— Firmware error
— Firmware error
Status LED off and all other LEDs red: — Check the bus network
Error in the bus network adapter adapter supply voltage
power supply
Channel LED Red: — Check the input signal,
1.1-4.1 — Input signal outside the cabling and, if
permissible range necessary, the sensor
— There is a new
diagnostic message
— Install a shunt
Install a shunt
Install a shunt
— Channel error
— Check the supply
voltage
Status LED off and all other LEDs red: — – Check the bus
Error in the bus network adapter network adapter supply
power supply voltage
— If a voltage is present,
check the wiring.
— Attention: safety
hazard! Shut down the
system and prevent it
from switching on
again.
voltage voltage
— If a voltage is present,
check the wiring.
— Attention: safety
hazard! Shut down the
system and prevent it
from switching on
again.
Note: To use the online parameterization feature of the IO-Link Configurator Tool, the ‘HTTP
Settings’ parameter in the Network adapter webserver should be configured to “HTTP &
HTTPS Concurrent operation” or “HTTP only”. After configuration and parametrizing the IO-
Link device, you can disconnect the tool with Network adapter. You should change the ‘HTTP
settings’ to “HTTPS only” once the configuration and parametrization is done. Refer to Secure
Deployment Guide for detailed information.
Once successfully installed, you can start the IO-Link Configurator. The
starting page is displayed.
Note: The license conditions are displayed when the program is started for the first time.
Read and confirm the license conditions.
The starting page is displayed below each time you start the Emerson
RSTi-EP IO-Link Configurator.
Note: The IO-Link Configurator tool does not support the Offline feature. In offline
feature, you can generate the .Json file based on the configuration but you cannot
import the configuration into the IO-Link communication Module-EP-5324.
On the starting page you can connect to the Network adapter using the
USB Address, User Name & Password of the Network adapter, create a new
project or open an existing project.
2. Switching to section
After you have saved a project for the first time, you can save the
changes by clicking on Save.
Note: Some of the texts from the IODDs of the IO-Link device manufacturer, such as
parameter names, may not have been transferred.
Some IODDs describe several device types. You can change the device type.
You can determine the process data length that is required for the IO-
Link device configuration.
Faulty parameterized IO-Link devices are indicated by a red frame around the IO-
Link port concerned.
2. Click Scroll to error in order to jump to the next faulty parameter entry.
The faulty entry is indicated by a red frame. A note regarding error diagnosis is
displayed.
IO-Link Device Configuration 591
User Manual Section 14
GFK-2958M Nov 2022
CAUTION
Manipulation of the control unit
During commissioning, the system may be manipulated to such an extent that this can
result in risks to life and material damage.
The RSTi-EP system must be completely assembled and supplied with voltage. The
computer must be connected to the RSTi-EP system via USB or Ethernet.
Note: If you access a network adapter via RSTi-EP IO-Link configurator and RSTi-EP web
server simultaneously, this may result in access conflicts.
1. Click Connect on the starting page. Alternatively, click Connect in the
menu bar.
2. Enter the IP address of the network adapter.
3. Click OK.
4. You may be requested to enter your user name and password.
You need the same user name and the same password that you use when logging
in for the RSTi-EP web server of this network adapter.
5. Enter the user name and password.
The online mode of the IO-Link Configurator is started. The network adapter with
connected EP-5324 modules is displayed in the device tree.
6. Click in the device tree on the IO-Link communication module whose
configuration you want to edit.
7. The IO-Link port overview of the IO-Link communication module is
displayed.
The IO-Link device must be assigned to the IO-Link port. The connected
IO-Link device must be identified by the IO-Link Configurator. The IODD
must match the connected
Example: AO7H21PC7300202
Agency Standard
Description Comments
or Marking
Certification by Underwriter's Laboratories to
N.A. Safety for Industrial Control
UL508 standard and equivalent CSA C22.2 No 142 -
Equipment
M1987standard
Certification by Underwriter's Laboratories to ISA
N.A. Safety for Hazardous Areas
12.12.01 standard and equivalent CSA C22.2 No
Class I, Div. 2, Groups A, B, C, D
213-M1987 standard
Self-Declaration in accordance with European
Low Voltage Directive Directives; Refer to Declaration of Conformity
European Safety for Industrial Control found at the Emerson support link located at the
Equipment end of this document for a complete list of
approved products
Certification by Competent Body in accordance
Electromagnetic Compatibility Directive with European Directives; Refer to Declaration of
European EMC for Industrial Control Conformity found at the Emerson support link
Equipment located at the end of this document for a complete
list of approved products
Certification in accordance with European
Explosive Atmospheres Directive Directives and Independent 3rd Party Assessment
European Safety for Hazardous Areas Certificate; Refer to Declaration of Conformity
Equipment Group II, Category 3, Gas found at the Emerson support link located at the
Groups A, B, C end of this document for complete list of approved
products
Note: The agency approvals listed above and on the Declaration of Conformities are believed to be
accurate; however, agency approvals for a product should be verified by the marking on the
unit itself.
• IP54 or greater
• Mechanical strength to withstand an impact energy of 3.5 Joules
• Only accessible with the use of a tool
For additional information on the DNVGL certificate, please contact us at the Support
link located at the end of this document.
Technical Support
Americas
Phone: 1-888-565-4155
1-434-214-8532 (If toll-free option is unavailable)
Europe
Phone: +800-4444-8001
+420-225-379-328 (If tollfree option is unavailable)
+39-0362-228-5555 (from Italy - if toll-free 800 option is unavailable or dialing from a mobile
telephone)
Customer Care (Quotes/Orders/Returns): customercare.emea.mas@emerson.com
Technical Support: support.mas.emea@emerson.com
Asia
Phone: +86-400-842-8599
+65-6955-9413 (All other Countries)









