PCB ROUTER RUNNING MANUAL

Turn Right Main Power

① S/W
④

② Turn Right Emergency S/W

③ ②

① ③ Open the door and Check

the bit condition

④
Select product model
Select (L-JIG,R-JIG Program)

⑤ Push the Zero S/W

(Moving the origin)
⑥ ⑤
⑥ Push the Start S/W
(After Zero S/W Light On)

* Check the before using the machine

- Power AC 220V (Earthing Under -1.5V)
- Air Precessure (5.5K㎠~6.0K㎠)
- Air Filter (Remove moisture)
- Dust Filter (Clean up)
 PRS -3100D Program Edit Method

1. Select Program Edit 2. Input PASSWORD 3. Select Product New

4. Input Product Name 5. Input Program

②Input (Data)
①Select(Blank No) ②(Input Model) ①Select(Command)

③(ENTER)

④(ENTER) ③Select(Enter)

1- Example : Set default values ☆ See additional comments

Step Command Description Key Button
0 R-JIG R(Right JIG), L(Left JIG) (R-JIG/ L-JIG)-> Choice
1 SET MSPD, 700.0 Moving Speed 700mm/sec (MSPD)-> Input Numerical
2 SET RSPD, 10.0 Cutting Speed 10mm/sec (RSPD)-> Input Numerical
3 SET RTI, 30.00 Router In Move 30mm(Depend on Component Height) (SET RTI)-> Input Numerical
4 SET RTO, 0,00 Router Out Move (Using with RTI) (SET RTO)-> Input Numerical
☆ 5 SET TRC, 3 Number of Using the Bit (PCB 1.6t /3 Times) (SET TRC)-> Input Numerical
6 SET TRP, 120 Total Distance of Using the Bit (40/1Ｘ3= 120M) (SET TRP)-> Input Numerical
7 SET TAP, 2 Bit Down Distance per One Time (PCB 1.6t /2mm) (SET TAP)-> Input Numerical
8 OFS X, 0.00 X axis (L, R) Adding dimension from the origin (OFS)->X-> Input 0
9 OFS Y, 0.00 Y axis (F, R) Adding dimension from the origin (OFS)->Y-> Input 0
10 OFS Z, 15.00 Z axis (U, D) Adding dimension from the origin (OFS)->Z-> Input 15
11 OUT ON 12 Running the Spindle (OUT)->ON-> Input Number
12 OUT (ON/OFF) 16 Running the Cylinder (R-Jig "ON" ), (L-Jig "OFF") (OUT)->ON-> Input Number
13 OUT ON 23 Running the Dust Collector Unit (OUT)->ON-> Input Number
14 DLY 3000 Delay Time 3 second(1000=1sec) (DLY)-> Input Numerical

* Reference and Caution Content ★ The actual cut value

- Touch the Enter Key after Specify a value. (OFS Z + SET RTI) (0rigin)
- Using the INS key when additional step.
- Using the DEL key when wrong step. (component) OFF Z
- Must Touch SAVE key after program edit.
("Program erased when the power off without saving)
(PCB) (RTO)
- Check the components interference when using the Bit auto-down.
- Total bit height = OFS Z + SET RTI .
(RTI)

2- Setting up the Cutting coordinates (Not use the BL)

Step Command Description Key Button
15 MVI 100.00, 50.00 Cutting axis X=100, Y=50 (MVI)->MPG->TEACHING
16 MVO 110.00, 60.00 Cutting axis X=110, Y=60 (MVO)->MPG->TEACHING
17 MVI 200.00, 100.00 Cutting axis X=200, Y=100 (MVI)->MPG->TEACHING
18 MVO 210.00, 110.00 Cutting axis X=210, Y=110 (MVO)->MPG->TEACHING

2- 1 Setting up the Cutting coordinates (Using the BL)

Step Command Description Key Button
15 BL 1 STR Start No 1 Block (BL)->No->STR
16 MVI 100.00, 50.00 Cutting axis X=100, Y=50 (MVI)-> MPG->TEACHING
17 MVO 110.00, 60.00 Cutting axis X=110, Y=60 (MVO)->MPG->TEACHING
18 MVI 200.00, 100.00 Cutting axis X=200, Y=100 (MVI)->MPG->TEACHING
19 MVO 210.00, 110.00 Cutting axis X=210, Y=110 (MVO)->MPG->TEACHING
20 BL 1 END End No 1 Block (BL)->No->END
21 SHIFT X, 15.00 Moving the X axis 15mm (SHIFT)->X->Input numerical
22 BL 1: Operate No 1 Block (BL)->No->CALL

3- Setting up Basic coordinates

Step Command Description Key Button
23 OFS X, 0.00 X(Left, Right) axis (Moving the all program) (OFS)->X-> Input 0
24 OFS Y, 0.00 Y(Front, Rear)axis (Moving the all program) (OFS)->Y-> Input 0
25 OFS Z, 0.00 Z(Up, Down)axis (Moving the all program) (OFS)->Z-> Input 0
26 SET RTO, 0.00 Router Out Move 0mm (SET RTO)-> Input numerical
27 RTO Router Out Up Move (Command Z axis up move) (RTO)
28 OUT OFF 12 Stop the Spindle (OUT)->OFF ->Input No
29 OUT (OFF/ON) 16 Stop the Cylinder (R-Jig "OFF"), (L-Jig "ON") (OUT)->OFF ->Input No
30 OUT OFF 23 Stop the Dust Collector Unit (OUT)->OFF ->Input No
31 MV 350, 0.00 Location X=350.00, Y(y)=0.00 (MV)-> Input numerical
32 END End of Operation (END)

4-① SAVE (Program) → ② ENTER → ③ ZERO → ④ START

Actual coordinate input method

예) Select MVI, MVO ②Move the axis (By MPG)

Select Speed ③ Select Teaching

Select X,Y,Z axis (0.01,0.1,1.0mm) (End of input coordinate)
2. Product Copy Method ②(Input Number of Copy)

(Select Program Edit → Password → Product Copy → Number of Copy)

①(Select No of Copy ) ③ Select Copy

3. Product Delete Method

(Select Program Edit → Password → Product Delete → Delete → Yes)
①(Choice the Program No)

②(Enter Delete)

4. MANUAL MPG(Running the Manual) Operation

INPUT(You can check the Input Signal and Test) Check the each of Signal
(Using the Switch)

OUTPUT (You can check the Input Signal and Test) Check the each of Signal Operation
(Check the Output with Choice screen)
PROGRAM COMMAND Manual
NO Command Description Example
1 RJIG, LJIG Set JIG (Only Select 00 Step) (Set Work Location)
2 MV Line Move (X axis=Left, Right / Y axis = Front,Rear) (MV 124.75, 145.24)
3 MVI Start Cutting Point (X, Y axis) (MVI 124.75, 145.24)
4 MVO End Cutting Point (X, Y axis) (MVO 120.00, 130.00)
5 RTO Router Out (Up Move) (RTO)
6 RTI Router In (Down Move) (RTI )
7 SHIFT Shift Move (Block Move) (SHIFT X, Y 12, 25)
8 RSPD Cutting Speed (10mm/sec) (SET RSPD 10)
9 MSPD Moving Speed (700mm/sec) (SER MSPD 700)
10 OUT Control Output (ON, OFF) (OUT ON 12)
11 SET RTO Set Bit Up Position (Router Out Position) (SET RTO 0.00)
12 SET RTI Set Bit Down Position (Router In Position) (SET RTI 0.00)
13 SET TRC Number of Using the Bit (SET TRC 3)
14 SET TRP Total Distance of Using the Bit (SET TRP 120)
15 SET TAP Bit Down Distance per One Time (SET TAP 2.00)
16 DLY Delay Time (1000=1sec) (DLY 1000)
17 BL Block Command (BL STR, BL END, BL CALL) (BL: )
18 OFS Moving Distance from the X, Y, Z axis Origin. (OFS X, Y, Z 12.25)
19 CAM Using the Camera(Program Edit) (CAM ON)
20 END Program End (END)

*Reference
NO Command Description Example
1 AP Set ARC Pass Position (AP 100.24, 150.78)
2 AR End of ARC Move Position (AR 150.24, 250.78)
3 CP Set Circle Pass Position (CP 100.24, 150.78)
4 CR Set Circle Target Position (CR 150.24, 250.78)
5 CA Set Circle Angle (0~360°) (CA 360)
6 SL Free Form Curve (SL 100.24 , 50.78)
7 ZR Zero Return Move (ZR)
8 LOC the same time move X, Y, Z axis (LOC 125, 104, 14)
9 L Set Label (Using with GOT) (L 10)
10 GOT Goto Label (GOT 10)
11 JMP Jump Label With Repeat Count (JMP 10, 10)
12 PRG Another Program Call (PRG 25)
13 RET Program Return (Using with PRG) (RET 24)
14 SPN Output Spindle Control (SPN 02)
15 INW Input Wait (INW 11)
16 INN Input Next Step (INN 25)
 * Auto Bit down Function

Condition : PCB 1.6 mm, Bit 1.6mm(IMPEC)

Command Description Functions

* Once the cutting height of the first operation is one time.
SET TRP: 120 Using a bit 120m

SET TRC: 3 Using a bit 3 times divided * One time down after Using the Bit 40M (40M*3 times=120M)

SET TAP: 2 Using a bit 2 mm down per once * It depended on the PCB Thickness

* Bit Life Set :(Available bit total distance) Bit Life :(Used Bit distance) * Auto Down the bit according to each of program.