Delcam - PowerMILL 2015 R2 WhatsNew EN - 2015
Delcam - PowerMILL 2015 R2 WhatsNew EN - 2015
www.powermill.com
What’s New
PowerMILL 2015 R2
What's New
Issue 1
PowerMILL
Copyright 1996 - 2015 Delcam Ltd. All rights reserved.
Delcam Ltd has no control over the use made of the software
described in this manual and cannot accept responsibility for any
loss or damage howsoever caused as a result of using the software.
Users are advised that all the results from the software should be
checked by a competent person, in accordance with good quality
control procedures.
The functionality and user interface in this manual is subject to
change without notice in future revisions of the software.
The software described in this manual is furnished under licence
agreement and may be used or copied solely in accordance with the
terms of such licence.
Delcam Ltd grants permission for licensed users to print copies of
this manual or portions of this manual for personal use only.
Schools, colleges and universities that are licensed to use the
software may make copies of this manual or portions of this manual
for students currently registered for classes where the software is
used.
Acknowledgements
This documentation references a number of registered trademarks
and these are the property of their respective owners. For example,
Microsoft and Windows are either registered trademarks or
trademarks of Microsoft Corporation in the United States.
Patents
The Raceline smoothing functionality is subject to patent
applications.
Patent granted: GB 2374562 Improvements Relating to Machine
Tools
Patent granted: US 6,832,876 Machine Tools
Some of the functionality of the ViewMill and Simulation modules of
PowerMILL is subject to patent applications.
Patent granted: GB 2 423 592 Surface Finish Prediction
The Vortex machining functionality is subject to patent applications.
Patent application: 1121277.6 Adaptive Clearance
The MachineDNA functionality is subject to patent applications.
Patent application: 1204908.6 Machine Testing
Licenses
Intelligent cursor licensed under U.S. patent numbers 5,123,087
and 5,371,845 (Ashlar Inc.)
Generating toolpaths 12
Ribs................................................................................................................... 13
Rib Machining Overview ........................................................................... 14
Improved collision avoidance ............................................................................ 29
Drilling enhancements ...................................................................................... 30
Drilling from the stock ............................................................................... 30
Automatic verification enhancements ....................................................... 31
Drilling non-planar surfaces ...................................................................... 34
Enhancements to area clearance and Vortex drilling ............................... 34
Editing orientation vectors................................................................................. 36
Specify Changes tab ................................................................................ 36
Machine axis control tab ........................................................................... 37
Curve fitting toolbar ........................................................................................... 38
Machine Tool Simulation Issues ....................................................................... 41
Maintaining tool speed after ramping ................................................................ 42
Aligning the tool with the toolpath ..................................................................... 43
Limit toolpath enhancements ............................................................................ 44
Verifying toolpaths 45
Simulating tool changes .................................................................................... 46
Outputting toolpaths 47
Verifying NC programs...................................................................................... 47
NC program verification dialog ................................................................. 48
NC program errors in the Explorer ........................................................... 51
Creating a new tool after toolpath verification ................................................... 52
User interface 53
Customise Keyboard Shortcuts dialog .............................................................. 53
Adding expressions to custom toolbars ............................................................ 56
Automating PowerMILL 61
Macro enhancements ....................................................................................... 61
Macro Debugger enhancements....................................................................... 62
Index 63
Preparing toolpaths
Tool database improvements (see page 4):
Database Manager dialog (see page 5) — Create tool tags and
connection types to make searching for tools easier.
Edit Database Tools dialog (see page 10) — Assign connection-
types and tags to selected tools.
Generating toolpaths
Rib machining(see page 13):
Rib Pattern mode-toolbar (see page 22) — Sketch the
centreline of ribs/channels in a mold.
Rib Surfaces mode-toolbar (see page 24) — Automatically
select the walls and base surfaces of the channels associated
with the sketched centreline of the ribs/channels.
Improved collision avoidance (see page 29) — Check for
collisions against the stock.
Drilling enhancements (see page 30):
Drilling from the stock (see page 30) — Create drilling
toolpaths that start at the top of the stock model.
Verifying toolpaths
Simulating tool changes (see page 46) — Simulate the tool
change cycle of a machine tool.
Outputting toolpaths
Verifying NC programs (see page 47):
NC program verification dialog (see page 48) — Verify all of
your NC programs at the same time and display issues and
warnings in a new dialog.
NC program errors in the Explorer (see page 51) — Display
any issues and warnings associated with NC programs in the
Explorer.
Creating a new tool after toolpath verification (see page 52) —
Always create a non-colliding tool after a collision.
Automating PowerMILL
Macro enhancements (see page 61) — Display entities and hide
GUI items when you use mode toolbars.
Macro Debugger enhancements (see page 62) — Edit variable
assignments in the Macro Debugger dialog.
3 Create a tag:
a Double-click Add Tag.
b Enter a tag name.
3 In the Tool Tags area, click to display the Select Tags dialog.
Press and hold down the Ctrl key to select multiple tags.
If you select more than one tag, all the tools with matching
tags are displayed.
5 Click Apply.
6 Click Search.
Tools with a Rough tag are displayed in the Search Results area.
3 Create a Connection:
a Double-click Add Connection.
— Hover over this button to display the tool or tools that you are
editing.
Connection — Select the connection-type you want to assign to a
tool or holder in the database.
Tags — Displays the tags assigned to a selected tool.
Ribs
The new Rib machining strategy enables you to machine narrow
channels in a mold (see page 14). For example, you can machine
narrow grooves in a mold tool that form ribs in the resulting
injection moulded part. Rib machining is located in the new Ribs
category on the Strategy selector dialog.
Rib machining (see page 16) — The main page used to define a
rib machining toolpath.
Automatic verification — Settings to automatically verify the
toolpath when calculating it.
The remaining pages are common toolpath creation controls.
A Clearance of 10 gives:
Offset — Select how to offset from the base surface to the top of the
channel.
Copy stepdown from tool — Click to load the axial depth of cut
from the active tool's cutting data. The axial depth of cut is
measured along the tool axis.
Copy stepover from tool — Click to load the radial depth of cut
from the active tool's cutting data. The radial depth of cut is
measured normal to the tool axis.
to this:
Next — Click to create the sketched pattern, close the Rib Pattern
mode-toolbar and open the Rib Surface mode-toolbar (see page 24).
In this example the ribs are far wider than in a typical ribbed model
as this makes it easier to understand the process.
1 Click the Rib pattern button to display the Rib Pattern mode-
toolbar. This is a simplified version of the Curve Editor mode-
toolbar.
Drilling enhancements
There are several enhancements to drilling. You can:
start drilling at the top of the stock (see page 30).
check for collisions against the stock model (see page 31).
specify the type of toolpath generated after detecting a collision
(see page 31).
drill blocks with a non-planar surface (see page 34).
specify Entry moves in Vortex strategies (see page 35).
specify the diameter of a pre-drilled hole (see page 35).
There are also changes to the way in which drilling toolpaths are
defined (see page 35).
To this:
To this:
The mode is available for all tools. All of the mode functions
are available when you use the following tools: ball nosed, tip
radiused, end mill, tapered spherical and tapered tip. When
you use other tools, such as a drill or barrel tool, the mode
functions are limited.
Activating a mode disables most of PowerMILL's functionality
until you exit from the mode. For more information, see
Mode-toolbars.
Click Align tool with toolpath to align the tool axis direction with
the toolpath. If the tool has a contact point, it is respected.
However, it is not necessary to have the tool attached to the
toolpath to realign it.
Verifying NC programs
The Explorer includes a new option that enables you to verify all of
your NC programs at the same time. Any errors and collisions are
displayed:
in the new NC program verification dialog (see page 48). Use this
to view a list issues for each NC program.
in the PowerMILL Explorer.
Clearing verification
You can clear verification for the machine tool list and the machine
tool status for:
all NC Programs — From the NC programs context menu, select
Clear all NC Program verification.
a single NC program — From the individual NC program context
menu, select Clear Verification.
You can also use the Shift key in combination with any of the
above keys.
Add macro shortcut — Click to add a new macro to the menu list
and display the Macro field.
The Orient surface options enable you to correctly orient your model.
Orient all — Click to automatically reverse the orientation of all the
surfaces which are incorrectly oriented in the current view.
Orient selected — Click to automatically reverse the orientation of all
the selected surfaces which are incorrectly oriented in the current
view.
Minimum radius — Enter the minimum radius of the concave
surfaces you want to select.
Include partially concave components — When selected, selects any
surface which has a concave region.
To display the Drawing page, from the main menu, select Tools >
Options > Toolpath and select the Drawing page. In the Line Width
field, enter the width of the toolpath line in pixels.
Macro enhancements
PowerMILL 2015 R2 includes new parameters to improve the
efficiency of user-menu macros. The parameters enable PowerMILL
to:
identify the last selected entity; and
display the total number of selected entities and the entity
PowerMILL is currently processing.
You can use the parameters to write macros that instruct
PowerMILL to execute specific lines of code before and after it
processes the first and last entity in a loop. Previously, PowerMILL
could not identify the first and last entity so it executed the entire
macro for every selected entity.
You can use PowerMILL modes, such as the Curve editor or the
Workplane editor, without displaying:
Toolbars
Mode-toolbars
Dialogs
Graphics
Use the NOGUI command to run the equivalent of GRAPHICS LOCK
when the mode starts.
Clearing verification • 50
Errors • 51
C NC program verification dialog • 48
Channel machining • 14 Safety status • 51
Collision avoidance • 29
Customisation
Custom toolbars • 56
O
Customise Keyboard Shortcuts dialog Orientation vectors • 36
• 53 Machine axis control • 37
Expressions • 56 Specify changes • 36
D R
Drilling • 34 Rib machining • 13, 14
Approach page • 35
Area clearance • 34
Collision checking • 31 S
Definition • 35 Simulation • 46
Drilling from the stock • 30
Feature sets • 35
Hole diameter • 35 T
Stock • 30, 31
Vortex • 34 Tool changes • 46
Tool database • 4
Connections • 9
E Database manager dialog • 5
Edit database tools dialog • 10
Explorer • 47, 51 Searching the tool database • 6
Tags • 5
K
Keyboard shortcuts • 53 V
Verification • 47
N
NC program verification • 47
Visit www.delcam.tv/lz and see how Delcam software could benefit your business!
Delcam
Small Heath Business Park, Birmingham, B10 0HJ, United Kingdom
T: +44 (0) 121 766 5544 | E: [email protected] | W: www.delcam.com
© Copyright Delcam Ltd 2014. All trademarks are the property of their respective owners.