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Reactor Design Calculation Overview

This document contains calculations for the design of a reactor with an inner diameter of 2 m and outer diameter of 2.01 m. It calculates properties like the volume, Reynolds number, power requirement, flow number, required motor power, gearbox torque, recommended shaft diameter, and minimum diameters for allowable shear and tensile stress. The reactor has a height of 2.55 m and contains an impeller with diameter of 0.9 m spinning at 120 RPM, resulting in a turbulent flow with a Reynolds number of over 10,000. The required motor power is calculated to be 12.019 kW and the actual gearbox torque is 1435.41 Nm. The minimum recommended shaft diameter is 91.47 mm based on

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719 views2 pages

Reactor Design Calculation Overview

This document contains calculations for the design of a reactor with an inner diameter of 2 m and outer diameter of 2.01 m. It calculates properties like the volume, Reynolds number, power requirement, flow number, required motor power, gearbox torque, recommended shaft diameter, and minimum diameters for allowable shear and tensile stress. The reactor has a height of 2.55 m and contains an impeller with diameter of 0.9 m spinning at 120 RPM, resulting in a turbulent flow with a Reynolds number of over 10,000. The required motor power is calculated to be 12.019 kW and the actual gearbox torque is 1435.41 Nm. The minimum recommended shaft diameter is 91.47 mm based on

Uploaded by

projectliterature767835
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

REACTOR DESIGN CALCULATION

INNER DIAMETRE IN m 2
OUTER DIAMETRE IN m 2.01
HEIGHT OF REACTOR IN m 2.55
PIE 3.14
PIE/4 0.785
CURVED AREA 16.09407
DISHED AREA 3.14
VOLUME 8.007
IMPELLER DIAMETRE 0.9
RPM 120
RPS 2
DENSITY OF FLUID IN Kg/m3 1113
COEFFICIENT OF DYNAMIC VISCOSITY 0.02
L/D 1.275
REYNOLD NUMBER
UPPER FACTOR 1803.06
LOWER FACTOR 0.02
REYNOLD NUMBER 90153

REYNOLD NUMBER >10000 TURBULENT FLOW


POWER REQUIREMENT
IMPELLER TYPE FOUR PITCH BLADE TURBINE
POWER FACTOR 1.27
(RPM)^3 8
(IMPELLER DIAMETRE)^5 0.59049
POWER REQUIREMENT IN W 6677.3081592
POWER REQUIREMENT IN KW 6.6773081592

FLOW NUMBER
FLOW FACTOR 0.87
(IMPELLER DIAMETRE )^3 0.729
FLOW NUMBER 1.26846

MOTOR REQUIRED
FACTOR OF SAFETY 1.8
MOTOR REQUIRED IN W 12019.15468656
MOTOR REQUIRED IN KW 12.01915468656
GEARBOX CALCULATION
2*PIE 6.28
2*PIE*RPM 12.56
TORQUE (Nm) 956.939067401274
FACTOR OF SAFETY 1.5
ACTUAL TORQUE(Nm) T 1435.40860110191

REDUCTION RATIO
MOTOR RPM 1440
REACTOR RPM 120
REDUCTION RATIO 0.0833333333333333

VFD
MOTOR RPM 1300
REDUCTION RATIO 0.0833
REACTOR RPM 108.29

SHAFT DIAMETRE CALCULATION


BENDING MOMEMT CALCULATION
DISTANCE B/W BOTTOM BEARING & FIRST IMPELLER (D1) 2.5
DIAMETRE OF FIRST IMPELLER (D2) 0.9
POWER FOR FIRST IMPELLER (P1) 12019.15468656
HYDRAULLIC SERVICE FACTOR (FH1) 7
MULTIPLICATION FACTOR 0.048
(D1)*(P1)*(FH1)*.048 10096.0899367104
(RPS)*(D2) 1.8
BENDING MOMENT (M1) 5608.938853728

MINIMUM DIAMETRE FOR ALLOWABLE SHEAR STRESS


(T)^2 2060397.85211735
(M1)^2 31460195.0648596
T^2+ M^2 33520592.9169769
[T^2+M^2]^0.5 5789.69713516838
16/3.14 5.09
SHEAR STRESS 41400000
0.000711825082560557
MINIMUM DIAMETRE FOR ALLOWABLE SHEAR STRESS IN M 0.0914709489793194
MINIMUM DIAMETRE FOR ALLOWABLE SHEAR STRESS IN mm 91.4709489793194

MINIMUM DIAMETRE FOR ALLOWABLE TENSILE STRESS


FACTOR 11398.6359888964
TENSILE STRESS 68900000
0.000842076301647062
MINIMUM DIAMETRE FOR ALLOWABLE TENSILE STRESS IN m 0.0966865306461243
MINIMUM DIAMETRE FOR ALLOWABLE TENSILE STRESS IN mm 96.6865306461243

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