Method Statement for Cement-mixed Pile on West Bank

CONTENTS

1.0 GENERAL INFORMATION ........................................................................ 1

1.1 Terminology ........................................................................................................................ 1
1.2 Codes and Standards ........................................................................................................... 1
1.3 Working Documents............................................................................................................ 1
1.4 Design Information ............................................................................................................. 2

2.0 ORGANIZATION and RESPONSIBILITIES ............................................ 4

2.1 Management Staff ............................................................................................................... 4
2.2 Working Staff ...................................................................................................................... 4
2.3 Supervising and Test Staff................................................................................................... 5
2.4 Monitoring and Follow-up Staff ......................................................................................... 5

3.0 SCOPE of WORKS ........................................................................................ 5

3.1 Scope Definition ................................................................................................................. 5
3.2 Supporting Activities........................................................................................................... 5

4.0 CONSTRUCTION PLAN ............................................................................. 6

4.1 Sequence ............................................................................................................................. 6
4.2 Schedule .............................................................................................................................. 6
4.3 Construction Procedure ....................................................................................................... 6

5.0 PLANT and EQUIPMENT ........................................................................... 6

5.1 Main Equipment .................................................................................................................. 6
5.2 Testing Equipment .............................................................................................................. 7
5.3 Survey Equipment ............................................................................................................... 7

6.0 MATERIALS .................................................................................................. 7

6.1 List of Main Materials......................................................................................................... 7
6.2 Material Testing/Certificates ............................................................................................... 7

7.0 WORKING PROCEDURES ........................................................................ 8

7.1 Preparatory Works ............................................................................................................... 8
7.2 Surveying And Setting Out ................................................................................................. 8
7.3 Construction of Cement-Mixed Columns ........................................................................... 8

8.0 TEST PILE CONSTRUCTION.................................................................. 10

8.1 Test Pile Description ......................................................................................................... 10
8.2 Method Statement for Test Pile ......................................................................................... 10
8.3 Trial Piling Position .......................................................................................................... 10
8.4 Trial Piling Parameters ...................................................................................................... 11

Revision 2 Ⅰ
 Method Statement for Cement-mixed Pile on West Bank

8.5 Test Method ....................................................................................................................... 11

9.0 Quality Control & Records ......................................................................... 12

9.1 Witness Points and Hold Points ........................................................................................ 12
9.2 Quality Records................................................................................................................. 12
9.3 Measures for Quality Assurance ....................................................................................... 12

10.0 RISK MANAGEMENT ............................................................................. 13

10.1 Risk Assessment and Mitigation ..................................................................................... 13
10.2 Emergency Plan .............................................................................................................. 13
10.3 Health and Safety ............................................................................................................ 14

11.0 ATTACHED FILES ....................................................................................... 15

11.1 Construction Records of Cement-Mixed Pile ................................................................. 15
11.2 Drilling Coring Record ................................................................................................... 16
11.3 List of Inspection Tests and Their Frequencies for CMP ................................................ 17
11.4 The List of Design Drawings for CMP on West Bank ................................................... 18
11.5 Test Reports on Inorganic Binder Stabilized Materials................................................... 19
11.6 Operation / Calibration Certificates of All Relevant Equipment .................................... 20
11.7 Layout ............................................................................................................................. 25

Revision 2 Ⅱ
 Method Statement for Cement-mixed Pile on West Bank

1.0 GENERAL INFORMATION

1.1 Terminology
1.1.1CMP
Cement-Mix Pile.
1.1.1 Reverse Mortar
Displaced mixture of sludge and cement after the mortar is injected in.
1.1.2 Guidance Groove
The groove preventing sludge from overflowing
1.1.3 Hanging Method
After the pile machine is assembled adjust the drill pipe to vertical with a transit instrument, the weld the
verticality calibration point of the pile machine to the barrel, hang a plumb bob at 5m above the ground right
aligning with the calibration point to ensure the pile machine vertical. The ratio of the distance between the
tip of plumb bob and verticality calibration point to the height of the plumb bob is the verticality deviation,
according to section 7.14 of Technical Code for Ground Treatment of Building IGJ79-2012, the deviation
shall be controlled within 1%.

1.2 Codes and Standards

(1) Quality Inspection and Evaluation Standards for Highway Engineering-Section1 (JTG F80/1-2004)
(2) Steel for the Reinforcement of Concrete-Part 2: Hot Rolled Ribbed Bars (GB 1499.2-2007)
(3) Code for Acceptance of Constructional Quality of Concrete Structures (GB 50204-2011)
(4) Code for Engineering Surveying (GB 50026-2007)
(5) Technical Specification for Construction of Highway Bridge and Culvert(JTG/T F50-2011)
(6) Technical Specification for Retaining and Protection of Building Foundation Excavations(JGJ
120-2012)
(7) Code for Durability Design of Concrete Structures(GBT 50476-2008)
(8) Steel for the reinforcement of concrete - Part 1: Hot rolled plain bars(GB 1499.1-2008)
(9) Steel for the reinforcement of concrete - Part 2: Hot rolled bars(Steel for the reinforcement of concrete -
Part 2: Hot rolled bars(GB 1499.2-2007)
(10) Safety Technical Specification for Highway Engineering Construction(JTG F90-2015)

1.3 Working Documents

All the working documents relevant for the works performed under this CMS are shown below.
(1) The Employer's Requirements
(2) Quality Manual
(3) Project Quality Plan
(4) Inspection and Test Plan
(5) General Risk Assessment
(6) Construction Safety Management Plan

Revision 2 1 / 26
 Method Statement for Cement-mixed Pile on West Bank

(7) Specific Environmental Management Plan

(8) Mulit-lane Road Tunnel under the River Karnaphuli Chittagong-Bangladesh Division I Design of
Enclosure Structure for Open Excavation Section on the West Bank

1.4 Design Information

The pit bottom is reinforced with φ850@600 triaxial cement-mixed pile, with skirt width of 3m and depth of
3m; the stripping width is 3.6m, the net distance is 3.6m, and the depth is 3m; the stripping width on the end
of the working shaft is 7.2m, and the depth is 14m. Mixing pile waterproof curtain at KYK2+225 width is
1.2m, the depth is 17.45m. The amount of work is shown in the table below.
Table 1.0-1 Bill of Quantity
Quantity Pile Length Total Length
No. Chainage Remarks
(group) （m） （m）
1 KYK2+156.6-KYK2+225 1539 3 13851
2 West KYK2+225-KYK2+226.2 38 17.45 1989
3 bank KYK2+288.6-KYK2+367.8 1536 3 13824
4 KYK2+367.8-KYK2+375 216 14 9072

Table 1.0-2 Bill of Quantity for Cement-Mixed Pile

No. Item Type/Class Unit Quantity Remarks
The formal number of test pile shall be
1 cement P.O 42.5 t 6941
adjusted as per the result of pile test

Revision 2 2 / 26
 Method Statement for Cement-mixed Pile on West Bank

3,0

3,0
17.45

14
Working shaft

37 3635 34333231 30 29 28 272625 2423 22 21 201918171615 14 13 12 11109 8 76 5 4 3 2 1

61 605958 575655 54 53 525150494847 46 45 444342 414039 38
85 848382818079 78 77 767574737271 70 69 6867666564 63 62 1 1 1 1 1
1009998979695 94 93 92 91908988 87 86 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3
2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3
2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4
3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4
3 3 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5
4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
4 4 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6
5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7
6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7
6 6 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7

Cement Mixing Pile Bottom

7 7 7
1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1
1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1
1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 1

2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2
2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2
2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2 2 9 2

3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3

Reinforcement Large Samples

3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3
3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3 3 10 3

4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4
4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4
4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4 4 11 4

5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5
5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5
5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5 5 12 5

6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6
6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6
6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6 6 13 6

7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7
7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7
7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7 7 14 7
8 15 8 8 15 8 8 15 8 8 15 8

1.8
8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8
8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8
8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8 8 15 8

9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9
9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9
9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9 9 16 9

10 171010 1710 10 171010 1710 10 1710101710 10 171010 1710 10171010 1710

10 171010 1710 10 171010 1710 10171010 1710 10 171010 1710
10 171010 1710 10 171010 1710 10 171010 1710 10 171010 1710

0.6
11 181111 1811 11 181111 1811 11181111 1811 11 181111 181111181111 1811
11 181111 1811 11 181111 1811 11 181111 1811 111811111811
11 1811111811 11 181111 1811 11 181111 1811 11181111 1811

121912121912 12 191212 1912 12 191212 1912 12191212191212 191212 1912

12 1912121912 12 191212 1912 12191212 1912 12191212 1912
12 191212 1912 12 191212 1912 12 191212 1912 12191212 1912

1320131320 13 132013132013 132013132013 132013132013132013132013

132013132013 132013132013 132013132013 132013132013
132013132013 1320131320 13 132013132013 132013132013
21 21 21 21 21 21 21 21
21 21 21 21 21 21 21 21
21 21 21 21 21 21 22 22 22 22 22 22 22 22 22 22
21 21 21 21 14 221414 2214 14 221414 2214 8 8 8 8
14 221414 2214 14 221414 2214 23 23

0.85
14 221414 2214 23 23 23 23 23
14 221414 2214 14 221414 2214 14 221414 2214 23 23 23 23 23 23 23 23 8 8 23 23 8 8 23 9 9 9 9
24 24 24
23 23 23 23 24 24 9 9 24 24 24 24 10 10 24
23 23 23 23 24 24 24 24 8 8 24 24 24 24 9 9 10 10 25 25 25 25
24 24 24 24 24 24 8 8 8 8 25 25 25 25 10 10 25 25 11 25 25 11 11
24 24 8 25 25 25 25 9 9 25 25 10 10 11 26 26 26 26 26
25 25 25 8 8 25 25 8 25 25 9 9 9 9 26 26 26 26 11 11 26 26 12 26 12 12
25 8 8 26 26 26 26 10 10 26 26 11 11 12 27 27 27 27
26 26 26 9 9 26 26 9 9 26 26 10 10 10 10 27 27 27 27 12 12 27 27 13 27 27 13 13
26 9 9 10 10 27 27 11 27 27 11 11 27 27 12 12 13 28 28 28 28 28
27 27 10 10 27 27 27 27 11 11 11 28 28 28 28 13 13 28 28 28 14 14
27 27 10 10 28 28 28 28 12 12 28 28 13 13 14 14
28 28 11 11 28 28 11 11 28 28 12 12 12 12 29 29 14 14 29 29
28 28 11 11 29 29 13 13 29 29 29 29 14 14
12 12 29 12 12 29 29 13 29 29 13 13
29 29 12 12 29 29 29 13 30 30 14 14 30 30
13 13 13 30 30 30 30 14 14
30 30 13 13 30 30 13 30 30 14 14
14 14 31 31 14 14
31 31 14 14 31 31

Figure 1.0-1 Schematic diagram of working range of triaxial cement-mixed pile (m)

Revision 2 3 / 26
 Method Statement for Cement-mixed Pile on West Bank

2.0 ORGANIZATION and RESPONSIBILITIES

2.1 Management Staff

Table 2.1-1 List of Major Project Management Staffs and Responsibilities on Cement-Mixed Pile
Come From
No. Post and profession Quantity Remarks
Bangladesh China
1 Project Manager 1 1
2 QA/QC Manager 1 1
3 Chief Engineer 1 1
4 Deputy project manager 1 1
5 Design Manager 1 1
6 Section I Manager 1 1
7 QA/QC Engineer 1 1
8 Civil Engineer 3 3
9 Material Engineer 1 1
10 Equipment Engineer 1 1
11 Safety Engineer 1 1
12 Other Management staff 8 8
Total 21 21

2.2 Working Staff

As per construction schedule, 32 working staffs will be deployed (at the construction peak).Details refer to
the table below .
Table 2.2-1 List of Working Staff for Cement-Mixed Pile
Come From
No. Type of Worker Quantity Skills Required Remarks
Ban. China

1 Surveyor 2 2 Measuring

2 Machine captain 2 2 Operate the machine

3 Commander 2 2 Command action

Driver(trenching
4 1 2 Trenching machine operation
machine)
5 Driver(crane truck) 1 2 Crane truck operation

6 Slurry producer 2 2 Operating

Revision 2 4 / 26
 Method Statement for Cement-mixed Pile on West Bank

7 Electrician 1 1 Electrical

8 Labor 4 4 Healthy and powerful

Total 15 8 9

2.3 Supervising and Test Staff

Table 2.3-1 List of Supervising and Test Staff for Cement-Mixed Pile
Come From
No. Type of staff Quantity Remarks
Bangladesh China
1 Supervision 2 2
2 Testing staff 6 4 2

2.4 Monitoring and Follow-up Staff

Table 2.4-1 List of Monitoring and Follow-up Staff for Cement-Mixed Pile
Come From
No. Type of Staff Quantity Responsibilities Remarks
Ban. China
Monitoring the CMP to
control the safety, quality,
1 Monitoring staff 4 2 2
environment protection of
CMP
Random do the inspection on
the site to control the safety,
2 Follow-up staff 6 2 4
quality, environment
protection of CMP

3.0 SCOPE of WORKS

3.1 Scope Definition

(1)Preceding works: Land handing over.

(2)Subsequent works: the construction of Site leveling next to the Cement-Mixed Pile. After the cement-mixed
column is constructed the Cast-in-situ Bored Pile within the range of cement-mixed column is constructed.
3.2 Supporting Activities
(1) Sinking speed and rising speed:
The sinking speed and rising speed of drill pipe is calculated with a stopwatch.

(2)Verticality:
Pile machine verticality is controlled with hanging method.

(3)Mud proportion:
the sludge in every tank needs water 900kg, cement 600kg.

(4) Duration of static spray:

Duration of static spray of pile base with stopwatch.

Revision 2 5 / 26
 Method Statement for Cement-mixed Pile on West Bank

4.0 CONSTRUCTION PLAN

4.1 Sequence
Construction sequence of triaxial cement-mixed pile on the west bank：
KYK2+375-KYK2+367.8
→KYK2+367.8-KYK2+288.6
→KYK2+226.2- KYK2+225
→KYK2+225- KYK2+156.6
4.2 Schedule
Refer to actual construction plan.
4.3 Construction Procedure

Measurement positioning

Dig groove Clear the obstacles

Maching positioning

Supply of mud Start stirring

Down Mixing Spraying

Up Mixing Spraying
Figure 4.3-1 Construction Procedure of Triaxial Cement-Mixed Pile

5.0 PLANT and EQUIPMENT

5.1 Main Equipment

Table 5.1-1 List of Main Equipment for Cement-Mixed Pile

No. Equipment Type Unit Quantity Remarks

1 Cement-Mixed machine ZKD85 set 1
2 Excavator SY215C set 1
3 Truck 16m3 set 1
4 Cement tank 60T set 2
5 Pump 250L set 2

Revision 2 6 / 26
 Method Statement for Cement-mixed Pile on West Bank

5.2 Testing Equipment

Table 5.2-1 List of Testing Equipment for Cement-Mixed Pile

No. Equipment Unit Quantity Remarks

1 Boring machine set 1 Site Lab.

2 Strength tester of roadbed material set 1 Site Lab.

5.3 Survey Equipment

Table 5.3-1 List of Survey Equipment for Cement-Mixed Pile

No. Equipment Unit Quantity Remarks

1 Level instrument set 1 Site Lab.

2 GPS set 1 Site Lab.
3 Total station set 1 Site Lab.
4 Theodolite set 1 Site Lab.
Equipment certificate of compliance see Annex 11.6 chapter.

6.0 MATERIALS

6.1 List of Main Materials

Table 6.1-1 List of Main Materials for Cement-Mixed Pile

No. Material name Type Unit Quantity Remarks

The formal number of test pile shall be

1 Cement P.O 42.5 t 6941
adjusted as per the result of pile test

6.2 Material Testing/Certificates

Table 6.2-1 Content of Cement Raw Material Inspection

NO. Test Items Remarks

1 Method of Determination for Specific Surface of Cement

Standard Test Methods for Water Requirement of Normal

2
Consistency,Setting Time and Soundness of the Portland Cements

3 Method of Testing Cements for Determination of Strength

Table 6.2-2 Acceptance Criterion of Inspection
Technical
NO. Test Items Remarks
Specification/index
1 Specific Area(m2/kg) ≥300

Revision 2 7 / 26
 Method Statement for Cement-mixed Pile on West Bank

Initial Setting ≥45

2 Setting Time (min)
Final Setting ≤600

3d ≥3.5
Flexural
3
Strength(Mpa)
28d ≥6.5

3d ≥17
Compressive
4
Strength(Mpa)
28d ≥42.5
Test method of cement raw material: Refer to 《Test Methods of Cement and Concrete for Highway
Engineering JTG E30-2005》Chapter III.

7.0 WORKING PROCEDURES

7.1 Preparatory Works

(1) Material preparation
According to technical specifications, the purchase of satisfactory cement. After the material is moved to the
site, the material is tested and the raw material can only be used if the technical specifications meet the
requirements.

(2) Equipment preparation

The following equipment shall be prepared: Triaxial cement-mixed pile machine，excavator.

(3) Manpower preparation

Based on the construction plan of the Cement Mixed Pile, specific number of managers and labour are
necessary for the work. The construction work can only be commenced when the manpower preparation is
completed.

(4) Surface cleaning and leveling

After the site transfer, all the silt, trees and rubbish in the construction area will be cleaned up and transported
to the waste disposal area. After the cleaning is completed, the site is backfilled to the construction elevation.
7.2 Surveying And Setting Out
Before the construction, the surveyor shall survey and set out each row of pile position axis by using GPS
according to control points(Measure allowable paying off deviation :5CM); the center distance between
positions of two triaxial cement-mixed columns is 1.8m, and the pile position center shall be set out on the axis
according to the above-mentioned size.
7.3 Construction of Cement-Mixed Columns
7.3.1 Digging Groove
According to the position centerline of the triaxial cement-mixed column, the groove (1.2m wide and 0.5m
deep) shall be dug with an excavator.
7.3.2 Pile Driver Perching
The on-site construction workers and pile driver team leader shall uniformly command the pile driver perching,
and the steel plate shall be paved below the pile driver. Before movement, check the surrounding conditions,
and remove the obstacles, if any, timely. The drill pipe must be adjusted before each construction to ensure that
the drill pipe is vertical. Using hanging method to control verticality of pile machine with deviation value
controlled within 1%.

Revision 2 8 / 26
 Method Statement for Cement-mixed Pile on West Bank

Figure 7.3.2-1 Construction of Triaxial Cement-Mixed Column

7.3.3 Preparation of Cement Slurry And Slurry Infusion
The ordinary Portland cement with strength grade of 42.5 shall be used, the water-cement ratio of cement
slurry is 1.5:1, and the final cement content in pile is not less than 20%, the final content of cement should be
determined according to the test results.
7.3.4 Drilling Stirring And Upgrading
Three-axis cement mixing pile with four spray four stir the construction process, the cement and undisturbed
soil shall be uniform mixing, sinking and lifting process are grouting, according to mixing pile construction
process requirements, drill pipe sinking and lifting are required Into the cement slurry. In the process of
sinking, spraying starts at a height of 50 cm from the top of the pile. After reaching the elevation of the pile
bottom, it is lifted upward by 3 m and then subsides to the elevation of the bottom of the pile for 60 s, then
rises to the top of pile top and ends the spraying. Mixing pile slurrying surface should be higher than the top of
the pile design elevation 500mm.

Revision 2 9 / 26
 Method Statement for Cement-mixed Pile on West Bank

Figure 7.3.4-1 Flow chart for Construction of Cement Mixed Column

Table 7.3.4-1 Final Construction Parameters List
Cement Down Mixing Up Mixing Cement
Water Spraying Spraying Propor
Slurry Cement
No. Cement Speed Speed -tion Remarks
Density Consumption (t)
Ratio
(g/cm3) （m/min） （m/min） （%）
1 1.0 1.512 1.0 0.9 25.4 2.7

7.3.5 Displacement of Pile Driver

After the construction of a pile, the pile driver shall be moved horizontally to the next pile position, and repeat
the above steps.

8.0 TEST PILE CONSTRUCTION

8.1 Test Pile Description

Process pile test shall be conducted before formal construction; relevant construction parameters shall be
determined according to results of pile test; the construction process, machine, staff and materials shall be
reasonably arranged for formal construction.
8.2 Method Statement for Test Pile
The same as Chapter 7.0
8.3 Trial Piling Position
Table 8.3-1 List of Pile Posts
Pile Top Pile Bottom Pile Specifications
No. Pile No. Coordinate Ele. Ele. length Model
（m） （m） （m） （mm）

Revision 2 10 / 26
 Method Statement for Cement-mixed Pile on West Bank

X=2459249.174
1 B1-5 -6.675 -9.675 3 φ850@600
Y=375991.6426

X=2459247.6762
2 B1-6 -6.675 -9.675 3 φ850@600
Y=375990.6443

X=2459246.1784
3 B1-7 -6.675 -9.675 3 φ850@600
Y=375989.646

X=2459166.1153
4 A12-7 -12.163 -26.163 14 φ850@600
Y=376109.6773

X=2459164.63
5 A12-8 -12.163 -26.163 14 φ850@600
Y=376108.6605
X=2459163.1447
6 A12-9 -12.163 -26.163 14 φ850@600
Y=376107.6436
8.4 Trial Piling Parameters
Table 8.4-1 Pile Parameters List
Down
Cement Up Mixing Cement
Water Pile Mixing Cement
Pile Slurry Spraying Propor
No. Cement Length Spraying Consumption Remarks
No. Density Speed -tion
Ratio (m) Speed (t)
(g/cm3) （m/min） （%）
（m/min）
1 B1-5 1.5 1.37 3 1.2 1.6 20 1.36

2 B1-6 1.5 1.37 3 1.0 1.2 25 1.7

3 B1-7 1.5 1.37 3 0.8 1.0 30 2.04

4 A12-7 1.5 1.37 14 1.2 1.6 20 5.637

5 A12-8 1.5 1.37 14 1.0 1.2 25 7.047

6 A12-9 1.5 1.37 14 0.8 1.0 30 8.457

8.5 Test Method

Double-acting single tube drilling rig is adopted for the coring of the cement-mixde pile.
(1) After the rig is installed and fixed, adjustment is carried out to make sure that the center of vertical axis of
the rig and the hoisting sheave (point of tangency at the front edge of crown block) are vertically in line with
the hole center. No tilt and displacement of the rig is allowed during the coring process. The verticality
deviation shall be less than 0.5%.

(2)In the drilling process, the circulating water flow in the hole shall be adjusted according to the situation in
time to avoid damaging the core. Each footage shall be controlled within 1.5m.

(3)When lifting the drill pipe and taking the sample cores, it shall be done by tightening the drill and the
reamer.

(4)The core samples taken shall be placed in order from top to bottom, with its sampling depth marked.

Revision 2 11 / 26
 Method Statement for Cement-mixed Pile on West Bank

9.0 Quality Control & Records

9.1 Witness Points and Hold Points

Refer to 《Inspection and Test Plan》section 7 item 1.

Table 9.1-1 Construction Allowable Error

Allow Deviation
Project No. Check Item Inspection Method
Unit Value
Check product certificate or
1 Cement Design requirements
sample delivery
Cement
2 Parameter index Water slurry ratio
consumption
The unconfined compresiion
3 Pile strength strength in 28days shall not be less Drilling core
than 1.0Mpa
Pile bottom
Control 4 mm +200 Head depth
elevation
The
Project 5 Pile top elevation mm +100 Level

6 Pile deviation mm <50 With steel ruler

Not less than the design pile

7 Diameter With steel ruler
diameter

8 Verticality % ≤1.0 Theodolite

9 Lap mm >250 With steel ruler

9.2 Quality Records

During construction record construction of every pile of cement-mixed column. After construction, conduct
coring test for 0.5% of total piles and fill in the coring record. Construction Record Table refer to Sections 11.1
and 11.2
9.3 Measures for Quality Assurance
(1) 14 days later after piling, the core-drilling method shall be taken, and the unconfined compressive strength
shall not be less than 1.0MPa. 0.5% of the total number of piles (no less than 6 pieces) shall be cored. For
description of coring method and process see Section 5 of Chapter 8.

(2) 42.5 ordinary portland cement shall be used and timely tested after deliver to site. For content of cement
detection see Section 2 of Chapter 6.

(3)The configured slurry shall be of good fluidity and the slurry shall be supplied continuously without
interruption. Water and cement shall be mixed evenly without precipitant in mixed mortar.

(4)The water-cement ratio, cement-mixed column driver sinking and upgrading velocity shall be strictly
controlled. For quality control of water-cement ratio and control of sinking and rising speed of drill pipe see
Section 2 of Chapter 3.

Revision 2 12 / 26
 Method Statement for Cement-mixed Pile on West Bank

(5)When it is drilled to the design depth, the stirring head shall spray for about 30s at the pile bottom, and then
upgrade.Pile top surface is higher than the design of the top elevation of 50cm, to ensure the quality of piles.

10.0 RISK MANAGEMENT

10.1 Risk Assessment and Mitigation

NO. Main risk Mitigation measures Remaeks

Plan in advance to make a material
1 Economic Loss Rise of cement price
procurement plan
Refer to Chapter 4 of the Risk
Electric shock
Assessment Report
2 Personal Injury
Refer to Chapter 4 of the Risk
Temporary power supply
Assessment Report
Do well the project planning work,
Staff insufficient
allot sufficient human resources
As far as possible in the dry season
Rainfall construction; rainy season to do
drainage work
Provide the machine enough to meet
Equipment insufficient time limit requirement of
construction
Pay attention to equipment
Construction Mechanical failure maintenance to prepare appropriate
3
Delay number of spare parts.
a. Materials transported timely.
Consider the time required for
purchase, transportation and
clearance when purchasing materials.
Material insufficient b. Do well the construction material
inventory work, to ensure there are
sufficient raw materials in the
warehouse during the diaphragm wall
construction process.
Place garbage bins for centrally
disposing domestic garbage with
Rubbish
construction garbage disposed
centrally.
Dig guidance grooves preventing
Environmental
4 overflowing of sludge, transport
Impact Mud
dried sludge to assigned location by
the dumper.
Adopt watering cart for construction
Flying dus site watering and dust removal at
fixed time each day.
10.2 Emergency Plan
(1) If accident occurs during construction, the first witness shall give the first aid immediately while calling for
help;

(2) Whether the wounded is damaged on head, a head inspection and diagnose shall be conducted in case of

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 Method Statement for Cement-mixed Pile on West Bank

accident of head;

(3) For hemorrhoea injury, cataclasis injury, the rescuer shall know the knowledge of hemostasis, fixing and
binding for cataclasis;

(4) Can use the tourniquet and the practice of stopping bleeding with hands; for electric shocked personnel
shall conduct cardio-pulmonary resuscitation immediately (external cardiac compression of 30 times, artificial
breathing of 2 times);

(5) The contact nearby hospital (Chittagong Maa-O-Shishu Hospital Medical College +88031-2520063),
telling the location, severity of the accident, contact number of the department in detail, and dispatches
someone to meet at the crossing. At the same time report to the leaderships group;

(6) Record the condition of injury, the rescuer on site shall record the first-hand data such as the condition of
the injury, wounded location of grade of wound while rescuing the wounded person.
10.3 Health and Safety
(1)Strengthen the safety management of the construction process, so that the operator familiar with the
understanding of the construction process of risk factors, improve the operator's ability to adapt to safety.
Before working everyday, organize and convene a safety meeting at the safety classroom informing of risks
during construction.

(2)Construction equipment shall be powered off after the end of the work;

(3)Adequate lightings shall be provided to ensure that there are enough lighting on the construction site for the
construction, production and vehicle driving at night. Refer to the attached figure 10.0-3.

(4) Use guardrail for protection around the dug guidance groove; irrelevant personnel is forbidden to stay near
the pile machine.

(5) The constructor shall wear the safety cap, reflective vest and safety shoes.

(6) The arrangement has gotten approval by Naval Academy and Airport.

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 Method Statement for Cement-mixed Pile on West Bank

11.0 ATTACHED FILES

11.1 Construction Records of Cement-Mixed Pile

Construction of the Multi-Lane Road Tunnel under the River Karnaphuli
Construction Records of Cement-Mixed Pile
Contractor：CCCC Employer:BBA No.：CCCC（KTP）-R50-S1-03020201-□□□□

Multi-lane Road Tunnel

Construction Equipment
Project Name under the River Cement Mixing Pile Double Spray-stir 1
Method Number
Karnaphuli
Actual Construction
Design Parameter Vertic
Parameter
-ality Down Up
Cement Static
Total Ground Allow Pump Mixing Mixing Water
Pile Start End Pile Pile Pile Propor Spray
Time Ele. Pile Top Pile Pile -able Pressure Spraying Spraying Cement
No. Time Time Bottom Top Bottom -tion Time
(min) （m） Ele. Length Length Devia (MPa) Speed Speed Ratio
Ele. Ele. Ele. （%） （s）
（m） （m） （m） -tion （m/min） （m/min）
（m） （m） （m） （%）

Record： Technical engineer： QC engineer (contractor)： Date:

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 Method Statement for Cement-mixed Pile on West Bank

11.2 Drilling Coring Record

Drilling Coring Record

TGC-04-YT-J307
Engineering Name Multi-lane Road Tunnel under the River Karnaphuli (section1)
Boring Elevation of Drilling
Trial According JGJ 340-2015
number borehole(m) date
Structure
Equipment Number YT0511 Water table (m) Weather
type

Concise and
Drill core Core length
Drill footage（m） to the point Core sketch
number （m）
describe

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12
Remarks

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 Method Statement for Cement-mixed Pile on West Bank

11.3 List of Inspection Tests and Their Frequencies for CMP

Sample Grouping
No. Material Test Items Test Frequency Standard for Check and Acceptance Tested on
Principles
Take cement of the
same kind, same
strength grade and
same batch No.
produced by the same
 Soundness
manufacturer over the
 Density GB/T 1346-2011
same period as a group
1 Cement  Setting time GB/T 17671-1999 JTG/T F50-2011 Office lab.
for test and
 Specific area JTG E30-2005
acceptance. But the
 Strength
total amount of one
group: bag cement
shall not exceed 200t,
bulk cement shall not
exceed 500t

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 Method Statement for Cement-mixed Pile on West Bank

11.4 The List of Design Drawings for CMP on West Bank

No. Drawing No. Title Date/Revision Status Remarks
Volume I Book IV (of
1 Design of Enclosure Structure Open Excavation Section on the West Bank Rev 3.0 No objection
XI) Division Ⅰ
1.1 S01.4.1.S1 Design Description 2017.10/3.0 No objection

1.2 S01.4.1.S4-3 Gelogical Design Plan for the Enclosure Structure on the West BankⅠ 2017.10/3.0 No objection

1.3 S01.4.1.S4-3 Gelogical Design Plan for the Enclosure Structure on the West Bank Ⅱ 2017.10/3.0 No objection

1.4 S01.4.1.S4-3 Gelogical Design Plan for the Enclosure Structure on the West Bank Ⅲ 2017.10/3.0 No objection

1.5 S01.4.1.S4-3 Gelogical Design Plan for the Enclosure Structure on the West Bank Ⅳ 2017.10/3.0 No objection

1.6 S01.4.1.S4-10 Floor Plan for Bottom Reinforcement of the Foundation Pit on the West Bank Ⅰ 2017.10/3.0 No objection

1.7 S01.4.1.S4-10 Floor Plan for Bottom Reinforcement of the Foundation Pit on the West Bank Ⅱ 2017.10/3.0 No objection

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 Method Statement for Cement-mixed Pile on West Bank

11.5 Test Reports on Inorganic Binder Stabilized Materials

Construction of the Multi-Lane Road Tunnel Project

under the River Karnaphuli
Test Reports on inorganic binder Stabilized Materials
Lab Name: Report ID:
Location of Entrusting ID
Engineering Sample ID

Sample name Sample description

Test standards
Environment Sampling Date
Main instrument
& devices and
ID
Test Results

Technical
No. Test items Age Results Pass/Fail Remarks
specification/index

Standards for
judgment
Conclusion
Remarks
Tester： Checker： Issuer： Date：

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 Method Statement for Cement-mixed Pile on West Bank

11.6 Operation / Calibration Certificates of All Relevant Equipment

Figure 11.6-1 Automobile Certificate

Figure 11.6-2 Excavator Certificate

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 Method Statement for Cement-mixed Pile on West Bank

Figure 11.6-3 Triaxial Mixing Pile Driver Certificate

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 Method Statement for Cement-mixed Pile on West Bank

Figure 11.6-4 GPS Certificate

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 Method Statement for Cement-mixed Pile on West Bank

Figure 11.6-5 GPS Certificate

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 Method Statement for Cement-mixed Pile on West Bank

Figure 11.6-6 Level Certificate

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 Method Statement for Cement-mixed Pile on West Bank

11.7 Layout

Figure 11.7-1 Construction Plan Layout

Pile length 3m, three groups of Pile length 14m, three

trial piles groups of trial piles

Figure 11.7-2 Details of Trial Piling Position

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 Method Statement for Cement-mixed Pile on West Bank

Figure 11.7-3 Lay-out Drawing of Lighting System on Construction Site

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