BobTail
The Next Generation
Small Diameter
HuckBolt®
2 Huck® | BobTail®
Huck BobTail ® ®
Engineered for the Highest Level
of Performance and Reliability
The Huck® BobTail® system was developed to meet
the unique challenges of a wide range of assembly
applications, offering safe, quiet, swaged-on installation
technology in an advanced HuckBolt® design.
Offering up to 10 times the fatigue strength of
conventional nuts and bolts, BobTail delivers ultimate
strength, installation speed, and vibration resistance. It
has been designed to provide superior joining strength
in even the most extreme environments. Available in a
wide range of sizes, grades, and materials, BobTail often
provides an overall lower installed cost when you factor
in the cost of the fasteners with installation speeds and
inspection labor.
Available Sizes 1/4”, 5/16”, 3/8”
Materials Carbon Steel, Aluminum, Stainless Steel
Headstyles Trazier, 98T, 90°
✓ No pintail ✓ Quiet installation
✓ Maintenance Free ✓ No repetitive stress injuries
✓ Low overall installed cost ✓ No special training or skills required for
installation personnel
✓ Superior strength (fatigue)
✓ Quick visual inspection is all that’s needed
✓ Vibration resistance
for a quality-assured joint
Howmet Fastening Systems 3
1
Unmatched Speed
of Installation
1 Pintail-less design means
reduced noise, no waste, and 3
improved corrosion resistance.
2
1
Insert pin into the prepared
2 Visual evidence of successful
hole, spin the collar onto
installation provided by
the pin.
installation indicator. 4
3 Collar material swaged into the
lockgrooves forms a permanent,
vibration-resistant connection.
4 Low-swage technology allows for
faster, lighter, ergonomic tooling For Oversized Holes: To optimize clamp,
hardened washers such as ASTM F436, DIN 6916
with parts that last longer.
or EN 14399-6 are recommended for use with
oversize holes and slots, along with good bolting
practice.
2
The installation tool is applied
to annular pull grooves. When
the tool is activated, a puller
in the nose assembly draws
the pin into the tool, causing
the swaging anvil to press on
Quick, Easy the collar, drawing up any
sheet gap.
Visual
Inspection
Before Swaging After Swaging
The swaging process deforms collar.
3
At a predetermined force, the
anvil begins to swage the collar
into the pin’s lockgrooves.
Decreased Maintenance, Continued swaging elongates
the collar and pin, developing
Virtually Vibration Proof precise clamp.
Conventional BobTail
Thread
B OLT BOLT
4
When swaging of the collar
N UT COLLAR into the pin lockgrooves is
complete, the tool ejects the
Transverse vibration loosens nut and The swaged Bobtail collar forms fastener and releases the
bolt, requiring constant retightening or over the bolt threads, eliminating puller to complete
replacement. the gap and reducing vibration. the sequence.
4 Huck® | BobTail®
Data and Dimensions
C E
D
A
Trazier 98T 90°
Fastener Dimensions
A TRAZIER 98T 90°
DIA.
(MAX) B C B C B C
1/4" .249 .537 — .507 .140 — .120 .595 — .545 .155 — .135 .473 — .437 .113 — .104
5/16" .313 .680 — .640 .175 — .150 — — .589 — .547 .141 — .127
3/8" .374 .820 — .780 .210 — .190 .825 — .775 .210 — .190 .709 — .656 .168 — .152
Grip Tables
1/4" (8) 5/16" (10) 3/8" (12)
GRIP GRIP RANGE
D E D E D E
4 .125 — .375 0.187 1.000 0.187 1.156 0.187 1.310
6 .250 — .500 0.312 1.125 0.312 1.281 0.312 1.435
8 .375 — .625 0.437 1.250 0.437 1.406 0.437 1.560
10 .500 — .750 0.562 1.375 0.562 1.531 0.562 1.685
12 .625 — .875 0.687 1.500 0.687 1.656 0.687 1.810
14 .750 — 1.000 0.812 1.625 0.812 1.781 0.812 1.935
16 .875 — 1.125 0.937 1.750 0.937 1.906 0.937 2.060
18 1.000 — 1.250 1.062 1.875 1.062 2.031 1.062 2.185
20 1.125 — 1.375 1.187 2.000 1.187 2.156 1.187 2.310
Howmet Fastening Systems 5
Collar Dimensions G
DIAMETER F G H J
1/4" 0.485 — 0.515 0.360 — 0.380 0.396 MAX 0.250 — 0.255
5/16" 0.610 — 0.640 0.458 — 0.478 0.500 MAX 0.316 — 0.322 F J H
3/8" 0.730 — 0.770 0.545 — 0.565 0.600 MAX 0.376 — 0.384
Installed Fastener Values - lbf (kN)
CARBON STEEL
DIA. GRADE 2 R GRADE 5 BR GRADE 8 DT
CLAMP TENSILE SHEAR *
CLAMP TENSILE SHEAR *
CLAMP TENSILE SHEAR*
1/4" 1,805 (8.0) 3,000 (13.3) 3,050 (13.6) 2,300 (10.2) 3,700 (16.4) 4,300 (19.1) — — —
5,000 est 6,550 est
5/16" 2,810 (12.5) 4,600 (20.5) 4,725 (21.0) 4,200 (18.7) 6,000 (26.7) 6,700 (29.8) 7,850 (35.5)
(22.1) (29.9)
3/8" 4020 (17.9) 6,500 (28.9) 6,825 (30.3) 5,980 (26.6) 9,300 (41.4) 9,600 (42.7) 7,400 (33.8) 11,600 (52.4) 9,850 (44.1)
ALUMINUM STAINLESS STEEL
DIA. 2024 C 305 U 430 4U
CLAMP TENSILE SHEAR* CLAMP TENSILE SHEAR* CLAMP TENSILE SHEAR*
1/4" 950 (4.2) 1,800 (8.0) 1,875 (8.3) 1,805 (8.0) 2,750 (12.2) 3,550 (15.8) 1,805 (8.0) 2,750 (8.0) 2,600 (11.6)
2,925
5/16" 1,500 (6.7) 2,850 (12.7) 2,810 (12.5) 4,250 (18.9) 5,525 (24.6) 2,810 (12.5) 4,250 (18.9) 4,950 (22.0)
(13.0)
3/8" 2,200 (9.8) 4,200 (18.7) 4,200 (18.7) 4,020 (17.9) 6,100 (27.1) 7,950 (35.4) 4,020 (17.9) 6,100 (27.1) 6,000 (26.7)
* Shear test waived under 6 grip
Should “A” or “B” D
dimensions exceed MAX
the given values, the A
MIN
fastener is out-of-grip. B
A “C” dimension less MAX
C
than the given values MIN
indicates an incomplete Inspection Data Hole Data
swage. A “D” dimension DIA. A MIN B MAX C MIN D MAX DIA. MAX HOLE
greater than the given
1/4" 0.225 0.535 0.260 0.361 1/4" 0.281
values indicates an
incorrect or worn anvil 5/16" 0.280 0.600 0.325 0.457 5/16" 0.359
on the installation tool. 3/8” 0.345 0.665 0.390 0.542 3/8" 0.422
6 Huck® | BobTail®
Ordering Information
Follow the form below to construct a part number for ordering BobTail® pins and their respective collars.
Refer to the Grip Tables (page 4) for grip numbers.
Pins
BT (HEAD STYLE) - (MATERIAL) (DIAMETER) - (GRIP NUMBER) (FINISH)
Example: BT-BR8-8GA is a BobTail Pin, Grade 5 Carbon Steel, 1/4" Diameter, Grip 8, Zinc Plated
HEAD PREFIX MATERIAL CODE DIA. CODE GRIP FINISH SUFFIX
STYLE
Trazier BT Grade 2 Carbon Steel R 1/4" 8 Zinc, clear chromate GA**
98T BT98T Grade 5 Carbon Steel BR 5/16" 10 Geomet, 1 coat NP
Refer to
90° BT90 Grade 8 Carbon Steel *
DT 3/8" 12 Grip Table Geomet, 2 coats D1
on page 4
2024 Aluminum C **Only available on Grade 2
and Grade 5
6061 Aluminum F
305 Stainless Steel U
430 Stainless Steel 4U
*Grade 8, only available in 5/16", 3/8" on
both pin and collar.
Collars
BTC (GRADE) - (MATERIAL) (DIAMETER) (FINISH) (OPTIONS)
Example: BTC5-R8GAHL is a BobTail Collar, Grade 5 Carbon Steel, 1/4" Diameter, Zinc Plated with Tab-Lok
GRADE PREFIX MATERIAL CODE DIA. CODE FINISH SUFFIX OPTIONS CODE
Grade 2 BTC Low Carbon Steel R 1/4" 8 Zinc Plate GAH Tab-Lok L
Grade 5 BTC5 5052 Aluminum 2B 5/16" 10 Zinc Plate UA
Grade 8 BTC8 6061 Aluminum I 3/8" 12 Zinc Plate BL
305 Stainless Steel U
430 Stainless Steel 4U
Tab-Lok™
The optional Tab-Lok feature
makes sure the collar stays on
the pin, before
installation, in
overhead and
down slanted
pin placements.
Howmet Fastening Systems 7
Installation Tooling
Lightweight, Technologically Advanced Tooling
BobTail tooling makes the installation process quicker and easier by reducing the force required to install each
fastener. More compact and lighter weight than previous Huck lockbolt production tooling, BobTail installation tools
also offer greater operator flexibility as well as extended reach into difficult areas.
For tight, space-constrained applications, BobTail tools allow the operator to position his or her hand at a safe
distance from the working structure during installation.
Tooling Selection Tooling Weight and Dimensions
INSTALLATION CUTTER MODEL TYPE WEIGHT LENGTH HEIGHT WIDTH
DIA. TOOL
NOSE NOSE
BV4500-118 Battery 5 lbs 14.25" 10.63" 3.75"
BV4500-118 99-7932 99-7932CC
244BT 99-7932 99-7932CC
1/4" 244BT Pneudraulic 6.3 lbs 5.99" 12.79" 1.44"
2480 99-7932 99-7932CC
SFBTT8 99-7930 99-7930CC
256BT Pneudraulic 11 lbs 6.99" 14.85" 1.50"
256BT 99-7923 99-7923CC
5/16"
SFBTT8 99-7929 99-7929CC 2480 Hydraulic 2.2 lbs 8.21" 6.55" 1.82"
256BT 99-7924 99-7924CC
3/8" SFBTT8 Hydraulic 4.0 lbs 3.69" 2.29" 1.70"
SFBTT8 99-7928 99-7928CC
Cost-Efficient Operation Safe and Silent Performance
The BobTail System’s low swage technology The BobTail fastener is installed without a pin break,
directly contributes to longer tool and contributing to a dramatic reduction of noise on the shop
component life, while allowing extended tool floor, and subsequently, improved worker hearing safety.
maintenance cycles. As a result, costs for parts Instances of foreign object damage (FOD) and loose pintail
and overall support are reduced, while system injuries are eliminated. Because BobTail tooling features a
uptime is increased. smooth, shock-free installation sequence, repetitive stress
injuries are eliminated, and overall safety is increased.
Model This BobTail
SFBTT8 installation tool Model
was specifically 256BT
designed to
perform in tight
spaces with less
than 5-1/2" of
clearance. Model
244BT
Howmet Fastening Systems
Industrial Division Brands
TM
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The information contained in this publication is only for general guidance,
and is not intended to create any warranty, express, implied, or statutory;
all warranties are contained only in Howmet Fastening Systems’ written
quotations, acknowledgments, and/or purchase orders. It is recommended
that the user secure specific, up-to-date data and information regarding © 2020 Howmet Aerospace Inc. All rights reserved. HFS5507 0420
each application and/or use of such products. BobTail and HuckBolt are trademarks of Howmet Aerospace Inc. and/or its subsidiaries.
