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Book 1

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74 views16 pages

Book 1

Uploaded by

Patrick Byron
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Load Limiting Device TERA-TECH User ’s Manual 3B6 Control Technologies (Guangzhou) Co. Ltd. Version 2609/12 Index INTRODUCTION PAGES WARNINGS PAGES IMPORTANT NOTES, PAGE ‘SYSTEM OPERATING DESCRIPTION PAGES MAIN FEATURES PAGES COMPONENT LOCATION ON THE MACHINE PAGE7 ‘SYSTEM START UP PAGES PANEL DESCRIPTION PAGES.10 PANEL MAIN SCREEN PAGEs.12 BASIC OPERATION PAGES ‘TROUBLE DIAGNOSTIC PAGE4,15 AUTO DIAGNOSTIC PAGES INTRODUCTION ‘The information on this document could be subject to change without notice. The ‘constucto is not responsible for possible content mistakes or misprints thet could be present inthis manuel. Any reproduction, transiation or copy of pars ofthis manual is forbieden without prior writen authorization by The constructor, WARNINGS, ‘The load limiting device, is an electronic control device, designed to help the ‘peratorin he safe use ofthe machine, waming him by means of visual and auclible alarms when approaching a dangerous condition However, this device won't replace the good experience of the aperator inthe proper use of the orane. ‘The responsibilty ofthe operations in safety conditions ofthe machine is on ‘opersior care, as well as the fuiflment of all safety rules prescribed, “The operator must be able to recognize I the data transmites by the system is correct ‘and coherent wth the real consitions, He alko must bo abe fo uilize the data in order to operate in sats conditions “The lniter isan electronic device with several components and could be subject to failures or defects ‘The operator must recognize these events and must act consequently (to proceed to repair If possito, orto call he constructor assistance), Before starting the operations withthe machine, user must fully read and ‘understand this manual and follow the instructions writen in i, IMPORTANT NOTES ‘The limiter has a powerful FAIL-SAFE selt-diagnostice program suitable to verify the good ‘operation ofits circuits and measuring transducers. In case of failure is detected, the limiter puts itsefin emergency status by blocking the manoeuvres. Nevertheless, the operator, before starting the operation of the machine, must secure that the limiter functions correctly. To do this, he must vey the accuracy of the displayed values by performing some tests. He must also verify that theca arenat messages or alarm Indiations, and vert the correct operation of shut dow function, Generally, the limiter does not automatically change the operating conditions ofthe machine (Cables). The operator is responsible for the proper setting ofthe operating conditions ofthe ‘machine and the correct use ofthe device ‘About this, folow the indications given forwards in the manual and concerning the operating ‘modes. An incorect setting ofthe tables can cause an incorrect operation ofthe liter, will eeate a dangerous situation inthe crane operating, For ths reason itis essential to eet the correct operating mode, ‘These operating conditions generally vary when: 4) outriggers are extended or retracted. ») switching the operation from outrigger made to on tres mode. ©) further equipment Gib, ext, ete) are installed or not. 4) the number of parts of ine is properly selected {In general, it is mandatory to follow the instructions given by the crane manufacturer, . ‘SYSTEM OPERATION DESCRIPTION ‘The Load Limiting Device is designed to aid the operator in safefunctions ofthe crane. ‘The limiter compares automaticaly the ifted load to the maximum one supplied by load table providing the necessary information to the user inorder to workin safety conation. ‘The main eadings are: - actual ited load ~ macmum admitted load ting percentage = operating radius = boom angle + boom extension (length) working mode ( Operating mode) + waring ight (green, yellow, red) and audible alarm ‘The system determines the fed load by computing it from the relevant sensing evices signals (pressure or load cel), and by means of the measures of boom angle and extension operating radiusis computed too. The lifted load is continuously ‘compared with the maximum alowable load obtained from the load tables. Consequently three possible stuations can occur: Safety: green tamp is or, no presence of acoustic signal: lifted loadis lower than 90% of the maximum load. Warring: _yllow lamp is on and aucible alarm intermittenty sounds; this isthe Waring situation. The signal occurs when the ited load is more then 90% and less than 100% of maximum load, ‘Alarm: red lamp is on and audible alarm sound continuously: ited load exceeds {he allowable load so that the control functions shut down is activated. In the alarm sittin, only contol function operations to allow the ‘machine in @ safe working condition are enabled, MAIN FEATURES: Memorization of the loa chartetable and data computing Visunzation data ‘Werkng condition measuring and sting oe ‘Controt panel remus Tartcen (fed wl at) no “ea et SC “tra E> com Exenion ‘bom ope “Opt at acer ned Lecrumna.e sensor] iat (@eom's geomet data) ARN Ugh Cheeni AUTOMATIC SELECTION: MANUAL fxensl Activation of the emergency functions SELECTION “Duane esos Ca An tae tt oe oe “Rotation NY Rope ee abo “ht eer cco COMPONENT LOCATION ON THE MACHINE Working page ‘contin oF Change Data ata ntegiy check and waning Lamps check Logo Displayed ane Sotae version Inaeatono he Setings, geomet ata end operating mode fhe mecne ‘Selection and cont of he peratve made a seting some sate rey fo operate PANFI DESCRIPTION 0 g § Description Working data display Lights shoring the safe work coadition Lights showing the safe work condition Light shoring the shut off condition has occurred No connoction (Correction Page, cursor up) Select JIB Mode (Correction Page, cursor down) Select Hook (Correction Page, No connection) Select Rope (Correction Page, Return to arevious page ) Confirm OM (Correction Page, to main LIM page) No connoction (Correction Page, cursor left) | Boter Canora Page (Correction Page, cursor right) ‘Add Soreen Backlight (Correction Page, ld value ) Subtract Screen Backlight (Correction Page, subtract value ) 8] 8) 8) 8) aaa el saje je Euler Gurrvetion Page (Correction Page, inter Key? Ref. | Icon Description 1 | & Engine Oil Pressure $2.0 2 él Engine Water Temperature taste. 3 © Indication of Parts of Line.(F4 add 1) ay 4 | 3G) ttindicates the increase of display brightness | 5 B indicates the reduction of display brightness Om: Jib 808, he Lat ROVROK sRRCR 6 | conmmocanen Fr Une nee fe Alam code that i reset athe ener rt he sar Sperone dy owe ha tapers Mae Stored Line aon of be rumba oper maser e Pe yam mesg. 7 Enter Correction Page 8 It indicates the winch limit switch status (if activated = black or red background). OM Colo 188 ° OM Code ‘Alera Code 10 Alarm Code " It indicates the machine is in the Shut off working condition (100%).(OK or STOP) —| " 12 i ® 123% Se Load Percentage (SWL) [ i —-—— |_aon | ess J ess dss 8) 12 18 Length Percentage of each element (4 elements) sng Indication of the main boom’s length. Value in meters or feet . Indication of the main boom's angle. Value in degrees. Indication of the main boom’s radius. Value in meters or feet, Act Load Max Load JIB mode HOOK Mode LEG mode a 13 Basic Procedures 44 t If present OM is OK, then pross F5. ‘aa: 90 SE ‘As above, The first press F3 Select Hook , secondly press F2 Select JIB mode , again press F4 Select Rope , last press F5 Confirm OM Press F7 Enter Camera Page. Press F8 Add Screen Backlight. Press F9 ‘Subtract Screen Backlight. Press F10 Enter Correction Page. *Note — Sy Main OM a Maino » JIEOM Fron 7 § onaiony 41 | grog in ci ~S JIBOM, tT JIBOM | Pome mien J ff rote ttre ‘Alarm Codes. ‘System is previded with dlagnostc features capable of detecting possible falures and informing abut them by means of codes shown on display panel ‘Alarm Code OM Code Com. Error wath | Verity that the cable or the connector wing Is Cabin Controer | not open. ifthe alarm persists, please, contact “Technical Assistance ‘Verify the Cabin Controller integrity 3 "No respond from | Verity that the cable or the connector wing le rl) ‘not open. ithe alarm persists, please, contact ‘Technical Assistance ‘Verity the Cabin Controterintegrty a ‘Memory data not | «Switch the system off and on. Ifthe alarm reliable persists, please, contact Technical Assistance ‘Verify that EZprom chip is fited property ints socket Re-ente? data and save again it Replace the E2PROM chip and recalibrate the ‘machine 4249 LMISYSTEM | Verily thatthe cable or the connector wiring Ie ERROR ‘ot open. ifthe alarm persists, please, contact Technical Assistance

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