Ref:
INDIAN OIL CORPORATION LIMITED
BARAUNI REFINERY
JOB SAFETY ANALYSIS
PART-A : JSA Work Permit No.: Date: 04-01-2024 Pages: 7
No.:21/JSA/
17
Unit: Area: BR 09 Location: Work Permit Type: As mentioned
Project against in respective activities
JSA done by:
SN. Name & Designation Signature
1.
Job Title: 2.
3.
4.
Job to be Executed By : 5.
PJ PMC Contractor 6.
7.
8.
9.
JSA Reviewed By (HOD’s Name Designation Department Signature
Name & Designation)
RCM of PMC Mr. Malay Verma /
RCM /Dy. RCM TEIPL (PMC)
Mr. Ashok Parmar
HOD of receiving (Executing)
Department
Page 1 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
Sl. Activities Hazards Recommended Actions / Compliance Checked By
No. Procedures & Control Measures Status Name of IOCL
(Complied/ Not Officer/PMC
complied) Engineer with
Sign. date &
time
1 Excavation Underground Latest guideline of esteemed
Hazards client sub.: Safe Operating
Procedure (SOP) for
excavation-Revision 06 , Doc
No-P&U/MN/WI-44 Dated-
07.02.2023 to be followed.
Ensure underground scanning
report before executing
excavation jobs.
Necessary Permits to work for
excavation to be obtained & daily
pre-excavation declaration
report in prescribed format to be
submitted Ensure excavation
permit and confined cold
permit where excavation is more
than 1.2mtr and take clearance on
daily basis.
Ensure manual pilot cutting up to
1.5mtr below EGL (existing
ground level) to identify
underground cables or pipe lines
prior to excavation by machine. If
found any underground facilities
stop the job immediately and
intimate the same to the
concerned dept. of Client under
intimation to PMC.
Ensure proper isolation of
underground cables (if any) or
reroute the same if needed in
coordination with the concerned
dept.
Ensure proper blinding of
underground pipe line if any or
reroute the same if needed in
coordination with concerned dept.
Fall Hazards Hard barricading to be provided
in the area being excavated.
Ensure adequate illumination
level in the working area. If job is
being executed in the night.
Proper stairway, ladder or ramps
Page 2 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
to be arranged in the excavated
trench/pits
Display of appropriate signage
Hazardous Permit issuing department shall
atmosphere ensure gas test for oxygen
deficiency, hydrocarbons and
toxic gases etc. while giving
clearance.
No one shall be allowed in the
working zone if oxygen level is
below 19.5% vol. and unless
concentration of toxic gases
below the threshold limit.
Appropriate slopes / other
measures to be adopted to prevent
collapse of excavation wall.
Unsafe Act Use proper PPEs
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
All nearby existing facilities /
drains / Pits beside excavation &
pile rigs shall not be disturbed.
2 Mobilization Poor access Ensure proper access ways and
of piling rigs unloading area.
and Ensure work area to be cleared
accessories at and no storing of materials or
working zone rubbles.
Ensure no road to be blocked due
to mobilization of rig machine.
Equipment Ensure sufficient ground
overturn preparation where Rigs machine
are placed for boring.
Ensure machineries should be
tested and examined.
All wire ropes and sling shall be
properly tested and inspected
before operation.
Ensure valid TPI certificate of all
equipment mobilized at the site.
Ensure proper anchoring
arrangement for piling Rigs to
avoid overturn.
As specified in annex III to SCC
– specification of HSE
Management- Under clause
Page 3 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
10.1.20: use of tripod Rig for
boring/piling is not allowed.
Unsafe Act Use proper PPEs
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
Ensure Vehicle movement
permit and take clearance on
daily basis.
3 Boring by Fall of Cover up exposed pile holes.
Rig machines person/tools Ensure proper barricading the
(TMR) into exposed working the working zone.
OR pile holes
Boring by Area Ensure proper disposal of
manual contamination muck/soil/bentonite slurry etc
TRIPOD during boring activity.
machine Ensure no road blockage due to
OR excavated soil.
Mechanical Rotating parts Ensure all moving parts of
TRIPOD of Rig machine shall be enclosed or
Machine machine. adequately guarded.
Ensure no one shall be allow at
moving parts of machine during
running condition of rig machine
engine.
Ensure no maintenance work
allow during running condition of
rig machine.
Unsafe Act Use proper PPEs
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
Ensure cold permit and take
clearance on daily basis.
4 Making and Failure of Hot work permits to be taken
shifting of lifting Tools & while performing hot work at
pile cage Tackles rebar yard & IFR suit for hot
work to be maintained.
All electrical connections /
distribution boards to be enclosed
/ industrial type as per latest
Page 4 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
guideline of esteemed client.
Double body earth, RCCB /
ELCB (30mA), fire extinguisher,
elevated floor condition to
prevent water ingress, display of
shock treatment chart & Single
Line Diagram to be ensured.
Welding of cages / rebar to be
performed within fully enclosed
hot work booth made of fire
retardant tarpaulin.
Ensure proper access to unloading
of rebar and proper stacking.
Ensure proper tools for making of
rebar piling cage
Ensure housekeeping at rebar
making yard and disposal of
scrape rebar at proper place.
Ensure adequate illumination
level in the working area. If job is
being executed in the night.
Ensure proper electrical
connection of welding machine.
Ensure proper access to shifting
of piling cage from rebar yard to
piling point.
Ensure Farana and trailor for
shifting of piling cage activity
All tools and tackles have TPI
certificate.
Ensure proper supervision during
shifting activity.
Ensure guide rope during shifting
activity
Skilled worker and supervisor
engaged for shifting activity.
Fire hazard Surrounding areas to be checked,
while welding cleaned and covered(nearby open
of pile cages drains)
Nearby man holes, CBD etc to be
covered
Running water hose to be made
available.
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
Ensure hot permit & Vehicle
permit and take clearance on
Page 5 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
daily basis.
Ensure IFR suit for hot work.
5 In situ Poor access Ensure proper access or approach
casting of of transit mixture.
pile Unsafe Act Use proper PPEs
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
Ensure cold permit and take
clearance on daily basis.
Display of MSDS (material safety
data sheet) cement & bentonite to
be ensured.
6 Excavation of Hit Injury to Excavator will be equipped with
pile cap workmen reverse horn
foundation Person working around the
machine should always face the
equipments
Access to machines shall be
controlled by concerned
supervisor
Only authorized operators having
valid license shall operate the
machine
Accidental Fall Proper barricading shall be done
in excavated of excavated area I.e. if the depth
pit is less than 1.5 mtr soft
(indicative) barricading shall be
done/if the depth is more than
1.5mtr hard barricading is
compulsory.
No one will enter in an excavated
area unless it has been inspected
and it is considered safe to do so
by concerned foreman.
Safe access shall be provided to
the excavated pit.
Edge Proper slopping /edge protection
Protection to be done
Soil heaps from excavation shall
be kept minimum 2 mtr away
from the excavated edge.
All materials tools plant,
machineries and equipments
should be kept minimum 2 mtr
away from the edge.
Page 6 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
7 Pile Personal Injury Correct use of mechanical pile
Trimming to croppers or other means of pile
cut-off level trimming that do not involve the
and exposing excessive use of hand tools.
of Use protection caps on the bars
reinforcemen after pile trimming and before
t placing foundation concrete.
Unsafe Act Use proper PPEs
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
Ensure Hot permit and take
clearance on daily basis
8 Rebar Injury to Engaged skilled workmen for
fixing ,shutte workmen rebar and shuttering work.
ring and Ensure proper shifting of rebar
concreting of and shuttering materials at pile
pile cap cap foundation area.
foundation Handling of rebars and shuttering
to be done in all possible safe
manners.
Safe access shall be provided to
pile cap foundation work.
Ensure rears and shuttering
materials not kept at the edge of
the foundation pit.
Ensure use of proper tools for
rebar fixing and shuttering work
Ensure housekeeping on daily
basis and remove extra materials
from working area.
One signal man shall be deputed
for controlling the movement of
T.M during placing of vehicle for
concreting work.
Ensure stability of shuttering
work before allowing concreting
Ensure lighting arrangements
during night hours.
During pouring shuttering and its
supports should be continuously
watch for defects
Electrocution Ensure earthling of vibrators and
due to electric proper functioning of electrical
Vibrators circuit before commencement of
work. All electrical connection to
Page 7 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
be routed through RCCB / ELCB
(30mA)
Unsafe Act Use proper PPEs
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis.
Ensure cold permit, Vehicle
permit and take clearance on
daily basis.
9 Deshuttering Ensure use of proper hand tools
and for deshuttering work.
backfilling Ensure proper stacking of
shuttering material at site.
Safe access shall be provided to
deshuttering work.
Equipment used to bring
backfilling materials, should be
inspected and its movement shall
be controlled by the concerned
supervisor.
Unauthorized person will not be
allowed to enter into the work area.
Proper PPEs shall be used.
Ensure availability of job
supervisor, safety supervisor
during the job for proper
execution of job.
Tool Box talk to be carried out on
daily basis
Ensure cold permit, Vehicle
permit and take clearance on
daily basis
JSA Reviewed By (HOD’s Name Designation Department Signature
Name & Designation)
HOD of receiving (Executing)
Department
HOD of issuing Department
HOD of issuing Department
Page 8 of 9
Ref: JSA/EPCM-22/SEG19/BR9 PJ/Date: 25.05.2023
HOD of issuing Department
Note:
1. To make JSA process effective, the defined job shall be broken down into sequential steps.
Actions / activities for each step shall be logical & linked with previous & forward action steps.
All possible hazards associated with each job step shall be deliberated among team members and
recorded carefully. JSA recommendations / control measures for each hazard / job step should be
validated by team members & recorded in the Part-A of JSA sheet. Use additional JSA sheets as
per requirements.
2. Review of JSA shall be done by HOD of respective Operation Department and HOD of
Concerned Department. After review, respective HOD to put his signature with name & date.
3. The Job shall be carried out with safety precautions as per JSA recommendations. HODs/ Fire &
Safety & higher management personnel may also check compliance of JSA recommendations
while doing visit & checking of hot jobs during schedule visit to the unit / area.
4. Additional UG scan on pilot cut area shall be conducted to further identify the cables.
5. Segment marking, pile payout. UG scan copy and required for JSA should be submitted.
Page 9 of 9
