www.butlertechnik.

com

AIRTRONIC / AIRTRONIC M
Technical description, installation,
operation and maintenance instructions.

Airtronic Order no. Airtronic M Order no.

Airtronic D2, 12 V 25 2069 05 00 00 Airtronic B3 Plus, 12 V 20 1944 05 00 00

Airtronic D2, 24 V 25 2070 05 00 00 Airtronic B4, 12 V 20 1812 05 00 00
Airtronic D3, 12 V 25 2317 05 00 00
Complete Airtronic D2 package
12 V with EasyStart Select 25 2675 05 00 00 Airtronic D4, 12 V 25 2113 05 00 00
24 V with EasyStart Select 25 2676 05 00 00 Airtronic D4, 24 V 25 2114 05 00 00

Airtronic D4 Plus, 12 V 25 2484 05 00 00

Airtronic D4 Plus, 24 V 25 2498 05 00 00

Air heater for diesel and petrol

operating independently of the engine.

20.1944.90.0001.0B
11.2018

www.butlertechnik.com
 www.butlertechnik.com

1 Introduction
Contents

Chapter Title Contents Page

1 Introduction • Contents .................................................................................................................... 2

• Concept of this manual .............................................................................................. 3
• Special text structure, presentation and picture symbols ............................................ 4
• Important information before starting work ................................................................ 4
• Statutory regulations ............................................................................................. 5, 6
• Safety instructions for installation and operation ....................................................... 7
• Accident prevention ................................................................................................... 7

2 Product information • Scope of supply: heater, universal installation kit

and complete packages ......................................................................................... 8, 9
• Scope of supply: heater and “Plus” installation kit .............................................. 10, 11
• Technical data Airtronic D2 ...................................................................................... 12
• Technical data Airtronic D3, D4, D4 Plus................................................................... 13
• Technical data Airtronic B3 Plus, B4 ......................................................................... 14
• Main dimensions ..................................................................................................... 15

3 Installation • Nameplate ............................................................................................................... 16

• Installation and location ........................................................................................... 16
• Installation location ............................................................................................ 16, 17
• Possible installation positions .................................................................................. 18
• Cable harness connection, right or left ..................................................................... 18
• Mounting and fastening ........................................................................................... 19
• Hot air system ......................................................................................................... 20
• Installation of pipe connection sockets and air outlets ............................................. 21
• Exhaust system ....................................................................................................... 22
• Combustion air system ............................................................................................ 23
• Fuel supply ......................................................................................................24 – 28

4 Operation and • Operating instructions / important information for operation..................................... 29

function • Initial commissioning ............................................................................................... 29
• Description of functions ........................................................................................... 30
• Control and safety devices / EMERGENCY OFF ......................................................... 31

5 Electrical system • Heater wiring ........................................................................................................... 32

• Parts list for the circuit diagrams / Circuit diagrams ........................................33 – 40

6 Troubleshooting • In case of faults, please check the following points ................................................. 41

Maintenance • Troubleshooting ...................................................................................................... 41
Service • Maintenance instructions ......................................................................................... 41
• Service .................................................................................................................... 41

7 Environment • Certification ............................................................................................................ 42

• Disposal................................................................................................................... 42
• EU Declaration of Conformity ................................................................................... 42

8 List • List of abbreviations................................................................................................. 43

2
www.butlertechnik.com
 www.butlertechnik.com

1 Introduction
Concept of this manual

This manual aims to support the service company installing the

heater and to provide the user with all important information
about the heater.
The manual has been divided into 8 chapters to make it easier to
find the corresponding information quickly.

1 Introduction
Here you will find important introductory information
5 Electric system
Here you will find information about the electronic
about installation of the heater and about the structure system and electronic components of the heater.
of the manual.

Troubleshooting / maintenance / service

Product information Here you will find information on possible faults, mainte-
2 Here you will find information about the scope of supply,
6 nance and technical support.
the technical data and the dimensions of the heater.

Installation Environment
Here you will find important information and instructions Here you will find information about certification and
3 referring to installation of the heater.
7 disposal of the heater together with the EU Declaration
of Conformity.

Operation and function List

Here you will find information about the operation and Here you will find the list of abbreviations.
4 function of the heater.
8

3
www.butlertechnik.com
 www.butlertechnik.com

1 Introduction
Special text structure, presentation and picture Important information before
symbols starting work

This manual uses special text structures and picture symbols to Range of application of the heater
emphasise different contents. The air heater operating independently of an engine is intended
Please refer to the examples below for the corresponding mean- for installation in the following vehicles, depending on its heating
ings and associated actions. output:
• All types of vehicles (max. 8 seats + driver’s seat) and their
trailers
Special structure and presentations • Construction machinery
• Agricultural machinery
A dot (•) indicates a litst which is started by a heading. If an • Boats, ships and yachts (only diesel heaters)
indented dash (–) follows a dot, this list is subordinate to the dot. • Camper vans

Please note!
Picture symbols
• The heaters (only diesel heaters, 24 volt) can be installed in
vehicles used for the transport of dangerous goods as per ADR.
Regulation! • The current controller is to be replaced by a special controller
This picture symbol with the remark “Regulation” refers to a when the heater is to be used to heat the freight compartment
statutory regulation. Failure to comply with this regulation results / cargo (order no. see heater price list or spare parts list).
in expiry of the type permit for the heater and preclusion of any • The „Plus“ installation kits are intended for installation in a
guarantee and liability claims on Eberspächer Climate Control camper van.
Systems GmbH & Co. KG. and its associated companies.
Purpose of the heater
• Pre-heating, de-misting windows
Danger! • Heating and keeping the following warm:
This picture symbol with the remark “Danger!” refers to the risk – Driver and working cabs, Ship’s cabins
of a fatal danger to life and limb. Under certain circumstances, – Freight compartments
failure to comply with these instructions can result in severe or – Passenger and crew compartments
life-threatening injuries. – Camper vans

On account of its functional purpose, the heater is not permitted

Caution! for the following applications:
This picture symbol with the remark “Caution!” refers to a • Long-term continuous operation, e.g. for preheating and heat-
dangerous situation for a perszton and / or the product. ing of:
Failure to comply with these instructions can result in injuries to – Residential rooms
people and / or damage to machinery. – Garages
– Work huts, weekend homes and hunting huts
– Houseboats, etc.
• Heating or drying:
Please note! – Living creatures (people or animals) by blowing
These remarks contain application recommendations and useful hot air directly at the subject
tips for installation of the heater. – Objects
– Blowing hot air into containers

Caution!
Safety instructions for application and proper purpose
• The heater must only be used and operated for the range of
application stated by the manufacturer in compliance with the
“Operating instructions” included with every heater.

4
www.butlertechnik.com
 www.butlertechnik.com

1 Introduction
Statutory regulations

The Federal Motor Transport Authority has issued an approval for

a component according to ECE R122 and ECE-R10 for the heater • Fuel supply
for installation in motor vehicles, with the following official type- – The fuel intake connection must not be located in the pas-
approval markings noted on the heater’s nameplate. senger compartment and must be sealed with a properly
closing lid to prevent any fuel leaks.
Heater type: ECE type approval mark: – In heaters for liquid fuel where the heater fuel is separate
from the vehicle fuel, the type of fuel and intake connection
Airtronic 122 R – 000025 must be clearly identified.
10 R – 051516 – A warning sign is to be fixed to the intake connection indi-
cating that the heater must be switched off before refuelling.
Airtronic M 122 R – 000026
10 R – 051653 • Exhaust system
– The exhaust outlet must be arranged so as to prevent any
penetration of exhaust fumes into the vehicle interior through
the ventilation system, warm air intakes or open windows.

Regulation! • Combustion air intake

Excerpt from ECE regulation No. 122 of the European Parlia- – The air for the heater’s combustion chamber must not be
ment and the Council sucked in from the vehicle’s passenger compartment.
– The air intake must be arranged or protected in such a way
General regulations that it cannot be blocked by other objects.
• Operating state display
– A clearly visible operating display in the user’s field of vision • Hot air intake
must indicate when the heater is switched on and off. – The heater’s air supply must consist of fresh air or circulated
air and must be sucked in from a clean area, which cannot
Regulations concerning installation in the vehicle be contaminated by exhaust fumes from the engine, the
• Scope combustion heater or any other source in the vehicle.
– Subject to differing stipulations in the following section,
combustion heaters must be installed according to the – The intake pipe must be protected by a grid or other suitable
regulations 5.3 of ECE-R122. means.
– It is assumed that Class O vehicles with heaters for liquid
fuel conform to the regulations 5.3 of ECE-R122. • Hot air outlet
– The hot air pipes within the vehicle must be arranged or
• Arrangement of the heater protected in such a way that there is no risk of injury or
– Parts of the structure and other components near the heater damage if they are touched.
must be protected from excessive heat exposure and pos-
sible fuel or oil contamination. – The air outlet must be arranged or protected in such a way
– The heater must not pose a fire hazard even when it over- that it cannot be blocked by any objects.
heats. This requirement is deemed to be fulfilled if adequate
clearance is ensured for all parts during installation, suf- • Automatic control of the heating system
ficient ventilation is provided and fireproof materials or heat – If the engine fails, the heating system must be automatically
shields are used. switched off and the fuel supply stopped within 5 seconds.
– The heater must not be mounted in the passenger compart- The heater may remain in operation if a manual device has
ment of vehicles in class M2 and M3. However, a heater in a already been activated.
hermetically sealed enclosure which also complies with the
aforementioned conditions may be used.
– The factory nameplate or duplicate must be affixed so that
it can still be easily read when the heater is installed in the
vehicle.
– All appropriate precautions must be taken when arranging
the heater to minimise the risk of injuries to persons or dam-
age to other property.

5
www.butlertechnik.com
 www.butlertechnik.com

1 Introduction

Statutory Regulations!
Additional regulations for certain vehicles named in Direc-
tive 94/55/EC of the ADR Agreement

Scope EX / II and EX / III vehicles

This appendix applies to vehicles for which the special provisions Combustion heaters for gaseous fuels are not permitted.
of Directive 94/55/EC apply to combustion heaters and their
installation. FL vehicles
Combustion heaters must be able to be taken out of service/disa-
Definition of terms used bled at least by the methods described in the following:
The vehicle designations “EX / II”, “EX / III”, “AT”, “FL” and “OX” a) Switching off manually in the driver‘s cabin
according to Chapter 9.1 of the ADR Agreement Directive 94/55/ b) Switching off the vehicle‘s engine; in this case the heater
EC are used for the purposes of this annex. may be manually switched back on by the vehicle driver;
c) Starting up of a feed pump installed in the vehicle for the
dangerous goods carried.
Technical regulations
Combustion heater after-run
General provisions (EX / II, EX / III, AT, FL and OX vehicles) After-running of the switched off combustion heater is permitted.
In the cases named in the „FL vehicles“ paragraph under letters
Avoid heating and ignition b) and c) the supply of combustion air must be interrupted by
Combustion heaters and their exhaust pipes must be designed, suitable means after a maximum after-run period of 40 seconds.
arranged, protected or covered so that any unacceptable risk Only combustion heaters whose heat exchangers are verifiably
of heating or ignition of the load is avoided. This regulation is not damaged by the reduced after-run period of 40 seconds
deemed to be complied with if the fuel tank and the exhaust sys- beyond their usual use period may be used.
tem of the unit conform to the regulations described in the “Fuel
tank” and “Exhaust system and exhaust pipe layout” paragraphs.
The complete vehicle must be checked for compliance with these
regulations.

Fuel tanks
Fuel tanks for supplying the heater shall conform to the following
regulations: Please note!
• In the event of any leakage, the fuel shall drain to the ground
without coming into contact with hot parts of the vehicle or the • Compliance with the statutory regulations, the additional
load; regulations and safety instructions is prerequisite for guarantee
• fuel tanks containing petrol shall be equipped with an effective and liability claims.
flame trap at the filler opening or with a closure enabling the Failure to comply with the statutory regulations and safety
opening to be kept hermetically sealed. instructions and incorrect repairs even when using original
spare parts make the guarantee null and void and preclude any
Exhaust system and exhaust pipe layout liability for Eberspächer Climate Control Systems GmbH & Co.
The exhaust system as well as the exhaust pipes shall laid out KG.
or protected to avoid any danger to the load through heating or • Subsequent installation of this heater must comply with these
ignition. Parts of the exhaust system situated directly below the installation instructions.
fuel tank (diesel) shall have a clearance of at least 100 mm or be • The statutory regulations are binding and must also be ob-
protected by a thermal shield. served in countries which do not have any special regulations.
• When the heater is to be installed in vehicles not subject to
Switching on the combustion heater the German Ordinance for the Registration of Motor Vehicles
The combustion heater may only be switched on manually. Auto- (StVZO), for example ships, the specially valid regulations and
matic switching on via a programmable switch is not permitted. installation instructions for these special applications must be
observed.
• Installation of the heater in special vehicles must comply with
the regulations applying to such vehicles
• Other installation requirements are contained in the cor-
responding sections of this manual.

6
www.butlertechnik.com
 www.butlertechnik.com

1 Introduction
Safety instructions for installation and operation

Danger!
Risk of injury, fire and poisoning!
• The heater must only be started up when the maintenance flap
is closed and the outlet hood is mounted in position. to safe operation as stated in the installation instructions
• The maintenance flap must not be opened during operation. and operating instructions. This applies in particular to the
• Disconnect the vehicle battery before commencing any kind of electrical wiring, fuel supply, combustion air system and
work. exhaust system.
• Before working on the heater, switch the heater off and let all • Only original accessories and original spare parts must be
hot parts cool down. used during installation or repairs.
• The heater must not be operated in closed rooms, e.g. in the • When carrying out electric welding on the vehicle, the plus
garage or in a multi-storey car park. pole cable at the battery should be disconnected and placed at
• Adjustable hot air outlets must always be adjusted so that ground to protect the controller.
they cannot blow hot air directly at living creatures (people, • Do not operate the heater anywhere where there are readily
animals) or objects sensitive to temperature (loose and / or flammable materials (e.g. dry grass, leaves, paper, etc.) in the
fastened). area of the exhaust system or where ignitable fumes and dust
can form, e.g. near a
– fuel depot
– coal depot
Caution! – wood depot
Safety instructions for installation and operation! – grain depots, etc.
• The year of initial commissioning must be marked on the • The heater must be switched off when refuelling.
nameplate. • When the heater is mounted in a safety housing etc., the
• The heat exchanger of air heaters is a component subject to installation compartment of the heater is not a stowage com-
high thermal loads which must be replaced 10 years after partment and must be kept clear. In particular fuel canisters,
initial commissioning of the heater. In addition, the installa- oil cans, spray cans, gas cartridges, fire extinguishers, cleaning
tion date must be entered on the plate “original spare part” rags, items of clothing, paper etc. must not be stored or
enclosed with the heat exchanger must. Then affix the plate transported on or next to the heater.
next to the nameplate on the heater. • Defect fuses must only be replaced by fuses with the pre-
• The heater must only be installed by a JE partner authorised by scribed rating.
the manufacturer according to the instructions in this manual • If fuel leaks from the heater fuel system, arrange for the dam-
and possibly according to special installation recommenda- age to be repaired immediately by a JE service partner.
tions; the same applies to any repairs to be carried out in the • After-running of the heater must not be interrupted prematurely
case or repairs or guarantee claims. e.g. by pressing the battery disconnecting switch, apart from in
• Only the control elements approved by Eberspächer Climate the case of an emergency stop.
Control Systems GmbH & Co. KG. must be used to operate the
heater. The use of other control elements can cause malfunc-
tions. Please note!
• Repairs by unauthorised third-parties or with not original spare
parts are dangerous and therefore not allowed. They result in Following installation, attach the „Switch off heater before refuel-
expiry of the type permit of the heater; consequently, when ling!“ sticker near the tank filler neck.
installed in motor vehicles they can cause expiry of the vehicle
operating licence.
• The following measures are not allowed: Accident prevention
– Changes to components relevant to the heater.
– Use of third-party components not approved by Eberspächer. General accident prevention regulations and the corresponding
– Nonconformities in installation or operation from the statu- workshop and operation safety instructions are to be observed.
tory regulations, safety instructions or specifications relevant

7
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Heater scope of supply, complete packages and Using the universal installation kits
universal installation kit Order No.
Heater Order No. Universal installation kit 25 2069 80 00 00
• with outlet hood Ø 60 mm,
Airtronic D2, 12 V 25 2069 05 00 00 heater guide number 6, usable with:
Airtronic D2, 24 V 25 2070 05 00 00 – Airtronic D2, 12 V 25 2069 05 00 00
Airtronic B3 Plus, 12 V 20 1944 05 00 00 – Airtronic D2, 24 V 25 2070 05 00 00
Airtronic D3, 12 V 25 2317 05 00 00
Airtronic B4, 12 V 20 1812 05 00 00 Universal installation kit 25 2113 80 00 00
Airtronic D4, 12 V 25 2113 05 00 00 • with outlet hood Ø 90 mm,
Airtronic D4, 24 V 25 2114 05 00 00 heater guide number 10, usable with:
Airtronic D4 Plus, 12 V 25 2484 05 00 00
Airtronic D4 Plus, 24 V 25 2498 05 00 00 – Airtronic D3, 12 V 25 2317 05 00 00

The scope of supply includes: – Airtronic B4, 12 V 20 1812 05 00 00

Figure No. Name – Airtronic D4, 12 V 25 2113 05 00 00
1 Heater – Airtronic D4, 24 V 25 2114 05 00 00
2 Metering pump • with outlet hood Ø 90 mm,
heater guide number 15, usable with:
Complete Airtronic D2 Order No.
package – Airtronic D4 Plus, 12 V 25 2484 05 00 00
– Airtronic D4 Plus, 24 V 25 2498 05 00 00
12 V with EasyStart Select 25 2675 05 00 00
24 V with EasyStart Select 25 2676 05 00 00 • with outlet hood Ø 90 mm,
heater guide number 30, usable with:
Included in the scope of supply: – Airtronic B3 Plus, 12 V 20 1944 05 00 00
Figure No. Name
1 Heater Universal installation kit 25 2484 80 00 00
2 Metering pump • with outlet hood Ø 75 mm,
– Installation kit with outlet hood Ø 60 mm heater guide number 3, usable with:
3 EasyStart Select – Airtronic D3, 12 V 25 2317 05 00 00
4 Tank connection (only in complete package
Airtronic D2, 24 V) – Airtronic B4, 12 V 20 1812 05 00 00
– Airtronic D4, 12 V 25 2113 05 00 00
Universal installation kit (all versions) – Airtronic D4, 24 V 25 2114 05 00 00
Included in the scope of supply:
Figure No. Name • with outlet hood Ø 75 mm,
heater guide number 8, for recirculation mode
5 Lead harness, plus / minus heater guide number 10, for fresh air mode
(included in Item 22) usable with:
6 Lead harness, operation
(included in Item 22) – Airtronic B3 Plus, 12 V 20 1944 05 00 00
7 Flexible exhaust pipe, 1 m long – Airtronic D4 Plus, 12 V 25 2484 05 00 00
8 Combustion air hose, 1 m long – Airtronic D4 Plus, 24 V 25 2498 05 00 00
9 Cable tie (2x10)
10 Bracket, metering pump
11 Pipe, 6 x 2, 1.5 m long Please note!
12 Pipe, 4 x 1.25, 7.5 m long
13 Hose clip (1x) • Control elements see price list or product information.
14 Air outlet 30°, Ø 75 mm / Ø 90 mm • Parts without a figure no. are small parts and packed in a bag.
15 Connection socket, Ø 75 mm / Ø 90 mm • If other parts are required for the installation, see product
16 Air outlet, upward 30°, Ø 60 mm information.
17 Connection socket Ø 60 mm • For notes on the unit ratings, refer to product information.
18 Grid
19 Hood
20 Flexible pipe
21 Exhaust silencer
22 Cable harness, heater

8
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Scope of supply: Heater, universal installation kit and complete packages

* Only included in the complete Airtronic D2 package.

** Only included in the complete Airtronic D2, 24 volt
package.
*** Only included in the installation kit for the Airtronic
D2 and in the complete Airtronic D2 package.
**** Only included in the installation kit for the Airtronic
B3 Plus, D3, B4, D4, D4 Plus.

9
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Scope of supply Please note!
Heater and “Plus” installation kit
• Parts without a figure no. are small parts and packed in a bag.
Heater Order No. • If other parts are required for the installation, see product
information.
Airtronic D2, 12 V 25 2069 05 00 00 • For notes on the unit ratings, refer to product information.
Airtronic D2, 24 V 25 2070 05 00 00 • The “Plus” installation kits are particularly suitable for installa-
tions in camper vans and boats.
The scope of supply includes:
Figure No. Name
1 Heater
2 Metering pump

“Plus” installation kit 25 2113 82 00 00

• with outlet hood Ø 75 mm,
heater guide number 12,

The scope of supply includes:

Figure No. Name
3 Combustion air intake silencer
4 Exhaust silencer
5 Connection socket, Ø 60 mm (3x)
6 Air outlet 0°, Ø 60 mm
7 Y-pipe Ø 75/60/60 mm
8 Tank connection kit
9 Temperature control sensor
10 Cable loom for temperature control sensor
11 Flexible tubing, Ø 75 mm
(is not supplied)
12 Lead harness, plus / minus
(included in Item 17)
13 Lead harness, operation
(included in Item 17)
14 Hose clip Ø 60 mm (2x)
15 Hose clip Ø 75 mm (2x)
16 Pipe 4 x 1.25 , 6 m long, (included in Item 8)
17 Cable harness, heater
18 Flexible exhaust pipe, 1 m long
19 Grid
20 Bracket metering pump
21 Cable tie (2x10)
22 Hood Ø 75 mm
23 Air outlet 30°, Ø 60 mm
24 Adapter Ø 6 / 4
25 Pipe 4 x 1, 6 m long, (included in Item 8)
26 Pipe clip, Ø 50 mm
27 Flexible pipe Ø 60 mm for hot air system
(is not supplied)

10
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Scope of supply: Heater and “Plus” installation kit

11
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Technichal data

Heater type Airtronic

Heater Airtronic D2
Version D2
Heating medium Air
Control of the heat flow Stage
Power Large Medium Small Off
Heat flow (watt) 2200 1800 1200 850 –
Heater air flow rate without counterpressure (kg/h)
with hood Ø 60 mm 105 87 60 42 13
Fuel consumption (l/h) 0,28 0,23 0,15 0,10 –
Elektr. power consumption (watt)
in operationt 34 23 12 8 4
at start ≤100
Rated voltage 12 or 24 volt
Operating range
• Lower voltage limit:
approx. 10.5 volt resp. 21 volt
An undervoltage protection in the controller switches off
Undervoltage protection trigger time: 20 seconds
the heater when the voltage
limit is reached.
• Upper voltage limit:
An uppervoltage protection in the controller switches off approx. 16 volt resp. 32 volt
the heater when the voltage Overvoltage protection trigger time: 20 seconds
limit is reached.
Fuel
“Fuel quality“ and “Fuel at low temperatures“ see page Commercially available diesel fuel (DIN EN 590)
28.
Tolarable ambient temperature Operation Not running
Heater –40 °C to +70 °C –40 °C to +85 °C
Dosing pump –40 °C to +50 °C –40 °C to +125 °C
Maximum air intake temperature +40 °C
Interference suppression Interference suppression class 5 to DIN EN 55 025
Weight approx. 2,7 kg
Ventilation mode possible

Please note!
Caution! Provided no limit values are given, the technical data listed is
Safety instructions for technical data! subject to the tolerances usually applicable to heaters of ±10%
Failure to comply with the technical data can result in malfunc- for nominal voltage, ambient temperature 20 °C and reference
tions. altitude Esslingen.

12
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Technichal data

Heater type Airtronic M

Heater Airtronic D3 / Airtronic D4 / Airtronic D4 Plus
Version D3 / D4 / D4 Plus
Heating medium Air
Control of the heat flow Stage
Power Large Medium Small Off
Heat flow (watt) D3 3000 2200 1600 900 –
D4 4000 3000 2000 900 –
D4 Plus 4000 3000 2000 900 –
Heater air flow rate without counterpressure (kg/h)
D3 with hood Ø 90 mm 150 120 90 60 24
D4 with hood Ø 90 mm 185 150 110 60 22
D4 Plus with hood Ø 75 mm 185 140 100 55 –
Fuel consumption (l/h) D3 0,38 0,28 0,24 0,11 –
D4 0,51 0,38 0,25 0,11 –
D4 Plus 0,51 0,38 0,25 0,11 –
Elektr. power consumption (watt) D3 24 16 10 7 5
iin operationt D4 40 24 13 7 5
(12 and 24 volt)
D4 Plus 55 30 16 7 5
at start (12 and 24 volt) ≤100
Rated voltage 12 or 24 volt
Operating range
• Lower voltage limit:
approx. 10.5 volt resp. 21 volt
An undervoltage protection in the controller switches off
Undervoltage protection trigger time: 20 seconds
the heater when the voltage
limit is reached.
• Upper voltage limit:
An uppervoltage protection in the controller switches off approx. 16 volt resp. 32 volt
the heater when the voltage Overvoltage protection trigger time: 20 seconds
limit is reached.
Fuel
“Fuel quality“ and “Fuel at low temperatures“ see page Commercially available diesel fuel (DIN EN 590)
28.
Tolarable ambient temperature Operation Not running
Heater –40 °C to +70 °C –40 °C to +85 °C
Dosing pump –40 °C to +50 °C –40 °C to +125 °C
Maximum air intake temperature +40 °C
Interference suppression Interference suppression class 5 to DIN EN 55 025
Weight approx. 4,5 kg
Ventilation mode possible

Please note!
Safety instructions for technical data see page 12.

13
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Technichal data

Heatertyp Airtronic M
Heater Airtronic B3 Plus / Airtronic B4
Version B3 Plus / B4
Heating medium Air
Control of the heat flow Stage
Power Large Medium Small Off
Heat flow (watt) B3 Plus 3000 2300 1700 1200 –
B4 3800 3200 2100 1300 –
Heater air flow rate without counterpressure (kg/h)
B3 Plus with hood Ø 90 mm 175 143 115 85 24
B4 with hood Ø 90 mm 185 160 120 85 24
Fuel consumption (l/h) B3 Plus 0,43 0,33 0,24 0,16 –
B4 0,54 0,46 0,29 0,18 –
Elektr. power consumption (watt) B3 Plus 33 20 13 8 5
in operation B4 40 29 15 9 5
at start ≤100
Rated voltage 12 volt
Operating range
• Lower voltage limit:
approx. 10.5 volt
An undervoltage protection in the controller switches off
Undervoltage protection trigger time: 20 seconds
the heater when the voltage
limit is reached.
• Upper voltage limit:
An uppervoltage protection in the controller switches off approx. 16 volt
the heater when the voltage Undervoltage protection trigger time: 20 seconds
limit is reached.
Fuel
“Fuel quality“ and “Fuel at low temperatures“ see page Commercially available petrol fuel (DIN EN 228)
28.
Tolarable ambiet temperature Operation Not running
Heater –40 °C to +50 °C –40 °C to +85 °C
Dosing pump –40 °C to +20 °C –40 °C to +125 °C
Maximum air intake temperature +40 °C
Interference suppression Interference suppression class 5 to DIN EN 55 025
Weight approx. 4,5 kg
Ventilation mode possible

Please note!
Caution! Provided no limit values are given, the technical data listed is
Safety instructions for technical data! subject to the tolerances usually applicable to heaters of ±10%
Failure to comply with the technical data can result in malfunc- for nominal voltage, ambient temperature 20 °C and reference
tions. altitude Esslingen.

14
www.butlertechnik.com
 www.butlertechnik.com

2 Product information
Main dimensions Airtronic

Main dimensions Airtronic M **

1 Minimum installation clearance (space) for opening the lid and for dismantling the A = Exhaust
glow plug and the controller. B = Fuel
2 Minimum installation clearance (space) for intake of heater air. V = Combustion air

* Outlet hood for Airtronic D2:

- Ø 60 mm, included in the universal installation kit Please note!
- Ø 75 mm, included in the “Plus” installation kit Installation of spherical reduction hood is not permitted
** Outlet hood for Airtronic B3 Plus, D3, B4, D4: in the Airtronic D4 Plus.
- Ø 75 mm, included in the universal installation kit
- Ø 90 mm, included in the universal installation kit or in the “Plus”
installation kit
Outlet hood for Airtronic D4 Plus:
- Ø 75 mm, included in the universal installation kit or in
the “Plus” installation kit
- Ø 90 mm, included in the universal installation kit or in
the “Plus” installation kit

15
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Nameplate

The nameplate is fastened to the front of the heater. The second

nameplate (duplicate) is included in the scope of supply of the
heater.
If required, the duplicate nameplate can be adhered
in a clearly visible position on the heater or near to the heater.

Please note!
The regulations and safety instructions to be observed for this
chapter are stated on page 5.
1 Original nameplate
2 2nd nameplate (duplicate)

Installation and mounting position Installation position in a camper van

The heater is suitable and approved for installation in vehicle In a camper van, the heater is preferably installed in the inner
interiors used by people. compartment or luggage compartment.
The heater, together with its heater flange and the mounted If it is not possible to install the heater in the passenger compart-
flange seal, is fixed directly onto the floor of the vehicle or in a ment or boot, the heater can also be mounted, protected against
suitable position in the rear panel of the vehicle. splashing water, under the vehicle floor.

Please note!
• If installed inside the vehicle, detachable connections of Please note!
exhaust gas, combustion air and fuel lines are not allowed.
• The flange seal must be mounted on the heater, in order to The „Plus“ installation kits are intended for installation in a
seal off the openings for the exhaust gas, combustion air and camper van.
fuel lines.
• Installation in the driver’s cab or passenger compartment of
commercial buses with more than 9 seats (8 seats + driver’s
seat) is not allowed.
• The ADR regulations must also be complied with for installation
of the heater in vehicles used to transport dangerous goods.
For information on the ADR regulations, see page 6, 31 and in
the information sheet with Print No. 25 2161 95 15 80.
• When installing the heater, ensure sufficient open space is
allowed for intake of the heating air and for the dismantling of
glow plugs and control box (see page 15 “main dimensions”).
• Observe the regulations and safety instructions for this chapter,
given on pages 4 – 7.

1 Heater in front of the passenger seat

2 Heater between the driver’s seat and the passenger seat
3 Heater under the vehicle floor
4 Heater in living space
5 Heater in the boot

16
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Installation

Installation in a car or people carrier Installation in a truck (only diesel heaters)

In a car or people carrier, the heater is preferably installed in the In a truck, the heater is preferably installed inside the driver’s
passenger compartment or boot. cab. If it is not possible to install the heater inside the driver’s
If it is not possible to install the heater in the passenger compart- cab, it can also be mounted in the tool box or in a storage box.
ment or boot, the heater can also be mounted, protected against
splashing water, under the vehicle floor.

1 Heater in front of the passenger seat

2 Heater between the driver’s seat and the passenger seat
3 Heater under the vehicle floor
4 Heater under the back seat
5 Heater in the boot

1 Heater in the passenger’s foot room

2 Heater on the cab rear wall
3 Heater under the bed
Installation in an excavator cab (only diesel heaters)
4 Heater in the tool box
In an excavator, the heater is preferably installed in the cab. If it
is not possible to install the heater in the cab, the heater can also
be installed in a storage box outside the cab.

Please note!

• The installation suggestions made in the installation instruc-

tions are just examples. Other installation locations are possi-
ble, as long as they correspond to the installation requirements
stated in these instructions.

• Other installation information (e.g. for boats and ships) is avail-

able from the manufacturer on request.

• Observe the tolerable installation position together with the

operating and storage temperatures.

1 Heater in the seat box

2 Heater on the cab rear wall
3 Heater in a protective case

17
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Possible installation positions

The heater is preferably installed in the normal position as shown Please note!
in the drawing.
Depending on the installation conditions, the heater can be tilted In the heating mode, the heater can deviate from the shown
by max. 30° (flow direction to the bottom) or turned by max. 90° normal or maximum installation positions by up to +15° in all
around its own longitudinal axis (exhaust connection horizontal, directions because of a slanting position of the vehicle or boat,
glow plug points upwards!). without any impaired functions.

Normal position horizontal (exhaust connection downwards)

with tolerable swivel range

1 Heater air intake opening (fan wheel)

2 Position of the glow plug
3 Direction of flow

Cable harness connection, optionally right or left

If necessary, the cable harness connection can be changed over

to the other side of the heater. To do so, the controller has to
be removed and the lower semi-circular cable harness cover
unclipped.
The cable harness can then be rerouted in the controller.
Then mount the controller again, position the jacket shell and
insert the cable harness bush and the bungs in the correspond-
ing recesses in the lower jacket shell.

18
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Mounting and fastening

Make the necessary breakthroughs for exhaust, combustion If the sheet metal of the support surface is <1.5 mm thick, an
air and fuel as shown in the hole diagram. The support surface additional reinforcement must be installed.
for the heater foot must be flat. An appropriate tool can be
purchased from the manufacturer for drilling the breakthroughs Order no: reinforcement plate 20 1577 89 00 03
and also smoothing the support surface. Order no: special tool 99 1201 46 53 29
The hole Ø 10.5 mm for the cable harness “dosing pump” is
not included in the picture drawing and must be drilled after
installation.

Picture hole Special tool

1 Contour of the bearing surface

Fastening the unit on the vehicle floor Fastening the heater horizontally
to the vehicle wall

1 There must be sufficient clearance between the 4 The vehicle wall must be flat and smooth.
heater and the vehicle floor – also check that 5 Reinforcement plate (if required, for Order No. see above)
the fan wheel runs freely. 6 Spring washer
2 The mounting surface must be flat and smooth. 7 Hexagon nut M6 (torque 5+1 Nm)
3 The flange seal must be mounted.

19
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Heater air system

The parts for the hot air system are included in the scope of sup- Please note!
ply of the „Universal“ and „Plus“ installation kits.
The „Plus“ installation kit does not contain any flexible pipes, • Installation of spherical reduction hood is not permitted in the
these must be ordered separately. Refer to the product informa- Airtronic D4 Plus.
tion for the Order No. • The regulations and safety instructions to be observed for this
chapter are on page 4 – 7.
• If air duct parts are connected the heater code number in
“Using Universal Installation Kits”, page 8 and “Using Plus
Danger! Installation Kits”, page 10 must be observed.
Risk of burning and injuries!
• The hoses of the heater air system and the hot air outlet are
to be routed and fastened in such a way that they pose no
temperature risk to people, animals or materials sensitive to
temperature from radiation / contact or blowing directly. If Caution!
necessary, a cover is to be fitted to the heater air system or hot • The heater air intake openings must be arranged in such a
air outlet. way that under normal circumstances, it is not possible for
• The outflow hood must be fitted on the hot air outflow side. exhaust from the vehicle engine and heater to be sucked into
• A safety grid must be fitted to the heater air intake side and the system, or for the heating air to be contaminated with dust,
outflow side if no air hoses are mounted, to prevent any inju- salt spray,etc.
ries from the heater air fan or burns from the heat exchanger. • For circulating air, position the circulating air intake in such a
• High temperatures occur in the heater air system during and way that the outflowing hot air cannot be directly sucked in
after the heater has been working. This is why it is important to again.
avoid working in the vicinity of the heater air system while the • In the event of possible overheating, it is possible for local lot
heater is working. In such cases, switch the heater off before- air temperatures of up to max. 150 °C or surface temperatures
hand and wait until all parts have cooled down completely. If of up to max. 90 °C to occur immediately before the defect
necessary, wear safety gloves. shutdown. Therefore only temperature-resistant hot air hoses
approved by us must be used for the heater air system!
• When checking the functions, the mean outflow temperature
measured after the heater has been running about 10 minutes
at approx. 30 cm from the outlet should not exceed 110 °C (at
an intake temperature of approx. 20 °C).
• If there is a risk of the driver and passengers touching the
heater when the vehicle is being driven normally, a contact
protection device must be fitted.

Hot air system (example)

Some of the parts for the hot air system are included in the scope of supply of the universal installation kit, see page 8.

1 Safety grille 3 Flexible tubing 5 Outflow hood 7 Connection sockets, dischar-

2 Connection sockets, intake 4 Safety grille 6 Hose clip ge side
side 8 Air outlet, rotatable

Please note!
• Observe the regulations and safety instructions for this chapter, given on page 4 to 7.
• When connecting air system parts, note the heater rating, see page 10.
• For important information on the air system, the heater guide numbers and the guide numbers for the air system parts, refer to the
“Product information” document.

20
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Installation of pipe connection sockets and air outlets

Cutting out the opening for the connection sockets

1 2 3 4
Use a keyhole saw to cut out an opening for the connection
socket at the planned place of installation (vehicle floor or wall).
− Pipe connection socket Ø 60 mm – keyhole saw Ø 68 mm
− Pipe connection socket Ø 75 mm / Ø 90 mm – keyhole
saw Ø 92 mm

Fixing the pipe connection socket

2
Insert the pipe connection socket in the drillhole. Mark and drill
three fixing holes Ø 2 mm. 2
Use 3 pan-head tapping screws (3.9 x 13) to EN ISO 7049 to fix
the connection sockets. Torque max. 1±0.5 Nm.
Please note! 1 Air outlet
2 Self-tapping screw 3.9 x 13, EN ISO 7049
Use pan-head screws only to install the connection socket, do 3 Pipe connection socket
not use countersunk head screws. 4 Flexible tubing

Fix air outlet onto the pipe connection socket

Clip the corresponding air outlet onto the pipe connection socket. Installing the air blocking element

Installing flexible tubing on the pipe connection socket Caution!

Turn or latch the flexible tubing onto the thread of the pipe Risk of overheating!
connection socket. Blocking the hot air can cause overheating of the heater; the
It is not necessary to use a hose clip to fix the tubing onto the heater is switched off by the protection against overheating.
pipe connection socket. − The air blocking element may only be used in multi-duct
air systems.

Please note! The air blocking element is clipped into the pipe connection
• In case of critical installation conditions, we recommend secur- socket, discharge side. This reduces the cross-section of the pipe
ing the flexible tubing with an additional hose clip at the pipe connection socket and reduces the quantity of air flow.
connection socket. The air blocking element consists of two rings; the inner ring can
• Plastic sheathed hot air hoses with wire inlay must be fixed be broken out.
onto the pipe connection socket with a hose clip. 1 ring = low degree of air blocking / 2 rings = high degree of air
• Tightening torque for hose clip = 3 Nm. blocking
The air blocking element is available in sizes Ø 75 mm and Ø 90
mm (Order No. see product information).

1 1

1 Connection sockets, discharge side

2 Air blocking element

21
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Exhaust system

Mounting the exhaust system

Danger!
The “Universal” and “Plus” installation kits include a flexible Risk of injuries and burns!
exhaust pipe, inner Ø 24 mm, 1000 mm long and an exhaust Every type of combustion produces high temperatures and toxic
silencer. The flexible exhaust pipe can be shortened to 20 cm or exhaust fumes. This is the reason why the exhaust system must
lengthened to max. 2 m, depending on the installation conditions. be installed according to these instructions.
Fasten the exhaust silencer to a suitable position in the vehicle. • Do not perform any work on the exhaust system while the
Use a pipe clip to fix a short exhaust pipe end (with end sleeve) heater is working.
to the exhaust silencer (Anzugsdrehmoment 7+0.5 Nm). • Before working on the exhaust system, first switch the heater
Use a pipe clip (tightening torque 7+0.5 Nm) to fix a short exhaust off and wait until all parts have cooled down completely, wear
end pipe (with end sleeve) to the exhaust silencer. safety gloves if necessary.
• Do not inhale exhaust fumes.

Caution! Please note!

Safety instructions! • Comply with the regulations and safety instructions for this
The whole exhaust system gets very hot during and immediately chapter on page 4 – 7.
after the heater has been working. This is the reason why the • If a silencer is fitted, the exhaust end pipe must be much
exhaust system must be installed according to these instructions. shorter than the flexible exhaust pipe between the heater and
• The exhaust outlet must end in the open air. the exhaust silencer.
• The exhaust pipe must not protrude beyond the lateral limits of • Small arrows indicating the direction of flow have been cast
the vehicle. into the fittings to differentiate between the combustion air and
• Install the exhaust pipe sloping slightly downwards. If neces- the exhaust fittings at the heater (see diagram page 23).
sary, make a drain hole approx. Ø 5 mm at the lowest point to • To prevent contact erosion, the clips used to fix the exhaust
drain off condensation. pipe must be made of stainless steel. The order No. for the
• Important functional parts of the vehicle must not be impaired stainless steel fixing clips is given in the product information.
(keep sufficient clearance).
• Mount the exhaust pipe with sufficient clearance to heat-
sensitive parts. Pay particular attention to fuel pipes (plastic or
metal), electrical cables and brake hoses etc.!
• Exhaust pipes must be fastened safely (recommended clear-
ance of 50 cm) to avoid damage from vibrations.
• Route the exhaust system so that the emitted fumes are not
sucked in with the combustion air.
• The mouth of the exhaust pipe must not get clogged by dirt
and snow.
• The mouth of the exhaust pipe must not point in the direction
of travel.
• Always fasten the exhaust silencer to the vehicle.

22
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Combustion air system
Caution!
Mounting the combustion air system Safety instructions for the combustion
air system!
The universal installation kit includes a flexible combustion air • The combustion air opening must be free at all times.
hose, inner Ø 25 mm , 1000 mm long. • Position the combustion air intake to be sure that exhaust
If necessary the flexible combustion air hose can be shortened to fumes cannot be sucked in with the combustion air.
20 cm or lengthened to max. 2 m depending on the installation • Do not arrange the combustion air intake to pointing against
conditions. the wind blast.
Use a pipe clip (tightening torque 3+0.5 Nm) to fix the flexible • The combustion air intake must not get clogged with dirt and
combustion air hose to the heater and use hose clips or cable snow.
ties to fix in suitable positions. • Install the combustion air intake system sloping slightly down-
Fit an end sleeve after completing the installation. wards. If necessary, make a drain hole approx. Ø 5 mm at the
lowest point to drain off condensation.
The „Plus“ installation kit includes a combustion air intake
silencer with a flexible connection hose (inner diameter 25 mm).
Use a pipe clip (tightening torque 3+0.5 Nm) to fix the flexible
connection hose to the heater and use hose clips or cable ties to
fix in suitable positions. Please note!
Fit an end sleeve after completing the installation.
• For Airtronic and Airtronic M heaters a combustion air intake
silencer can be fitted instead of the combustion air hose to
reduce the noise level. Order No. see spare parts list or product
information.
• Comply with the regulations and safety instructions for this
chapter on page 4 – 7.

min. 0.2 m
min. 0.2 – max. 2 m
max. 2 m

1 Combustion air hose, di = 25 mm

2 Combustion air silencer,
– Included in the “Plus” installation kit
3 Exhaust pipe, di = 24 mm
4 Exhaust silencer
5 Intake / outlet opening – protect from wind,
snow, dirt and water.
6 End sleeve, combustion air
7 End sleeve, exhaust
8 Combustion air connection
9 Exhaust connection
10 End sleeve, combustion air
11 Hose clip
12 Exhaust hose clip

23
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Fuel supply

Mounting the dosing pump, routing the fuel pipes and mount- information).
ing the fuel tank
• Dripping or evaporating fuel must never be allowed to collect
on hot parts or ignite on electric systems.
The following safety instructions must be observed when mount-
ing the dosing pump, routing the fuel pipes and mounting the • When connecting fuel pipes with a fuel hose, always mount the
fuel tank. fuel pipes in a butt joint to prevent any bubbles from forming.
Deviations from the instructions stated here are not allowed.
Failure to comply can result in malfunctions.

Danger!
Risk of fire, explosion, poisoning and injuries!

Caution when handling fuel.

• Switch off the vehicle engine and heater before refuelling and
before working on the fuel supply.
• No naked lights when handling fuel.
• Do not smoke.
1 Correct connection
• Do not inhale fuel vapours.
2 Incorrect connection – bubble formation
• Avoid any contact with the skin.

Safety instructions for fuel pipes and fuel tanks in buses

and coaches
Caution!
• In buses and coaches, fuel pipes and fuel tanks must not be
Safety instructions for routing the fuel pipes!
routed through the passenger compartment or driver’s cab.
• Only use a sharp knife to cut off fuel hoses and pipes. Inter-
• Fuel tanks in buses and coaches must be positioned in such a
faces must not be crushed and must be free of burrs.
way that the exits are not in direct danger from a possible fire.
• The fuel pipe from the dosing pump to the heater should be
routed at a continuous rise.
• Fuel pipes must be fastened safely to avoid any damage and / Please note!
or noise production from vibrations (recommended clearance • Comply with the regulations and safety instructions for this
of approx. 50 cm). chapter on page 4 – 7.
• Fuel pipes must be protected from any mechanical damage. • For noise reasons, do not rigidly fit fuel pipes onto structural
sound transferring components.
• Route the fuel pipes so that any distortion of the vehicle, A sponge rubber hose can be pushed over the fuel tubes for
engine movements etc. can not have any lasting effect on the nose reduction.
service life.
• Use hose clips to secure all hose connections in the fuel supply
(tightening torque 1+0.2 Nm).
• Parts carrying fuel must be protected from interfering heat.
• Never route or fasten the fuel pipes to the heater or vehicle
exhaust system. At crossings, always ensure adequate heat
clearance, if necessary attach heat deflection plates or
protective hose (For Order No. of protective hose, see product

24
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Fuel supply

Fuel feed point with T-piece from the fuel return line
from the tank fitting to the vehicle engine

1 Fuel return line, vehicle tank Possible pipe lengths

2 To the vehicle‘s engine, mechanical fuel or injection pump Intake side Pressure side
3 T-piece, 8-6-8 or 10-6-10 Airtronic Diesel heaters
4 Dosing pump a = max. 5 m • For suction pipe di = Ø 2 mm,
5 Fuel pipe, 4 x 1 (di = Ø 2 mm) b = max. 6 m
6 Fuel pipe, 6 x 2 (di = Ø 2 mm) Airtronic M • For suction pipe di = Ø 5 mm,
7 Fuel hose, 5 x 3 (di = Ø 5 mm) a = max. 2 m b = max. 10 m
8* Fuel pipe, 4 x 1.25 (di = Ø 1,5 mm)
9 Adapter Ø 6 / 4 Petrol heater
10 Fuel hose, 3.5 x 3 (di = Ø 3.5 mm), • b = max. 4 m
approx. 50 mm long
11 Fuel hose, 5 x 3 (di = Ø 5 mm),
approx. 50 mm long
12 Pipe connectors, da = Ø 4 mm Please note!
13 Fuel filter - required for contaminated fuel only.
• Insert the T-piece (3) in the fuel return line upstream of the
* If necessary, a fuel pipe 4 x 1 (di = Ø 2 mm) can be used for feed pump.
diesel heaters instead of the fuel pipe 4 x 1.25 (di = Ø 1.5 • Items (5), (9) and (12) are included in the „Plus“ installation kit
mm), Item (8). only.
The details regarding the pipe lengths remain unchanged. • Item (6) is included in the universal installation kit only.
The fuel pipe, 4 x 1 must be order separately. Order No. see • Items (7) and (13) must be ordered separately. The order no. is
spare parts list or product information. given in the product information.

Installation position of the T-piece

Use the installation positions shown in the diagram when insert-

ing a T-piece.

1 Direction of flow from the fuel tank

2 Direction of flow to the vehicle engine

25
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Fuel supply

Fuel feed point with tank connection – ascending pipe,

integrated in the vehicle tank or in the tank fitting

1 Tank connection for metal tank - Possible pipe lengths

di = Ø 2 mm, da = Ø 6 mm Intake side Pressure side
2 Tank connection for tank fitting - Airtronic Diesel heaters
di = Ø 2 mm, da = Ø 4 mm a = max. 5 m • For suction pipe di= Ø 2 mm,
3 Dosing pump b = max. 6 m
4 Fuel pipe, 4 x 1 (di = Ø 2 mm) Airtronic M • For suction pipe di= Ø 5 mm,
5 Fuel pipe, 6 x 2 (di = Ø 2 mm) a = max. 2 m b = max. 10 m
6 Fuel hose, 5 x 3 (di = Ø 5 mm)
7 Fuel filter - required for contaminated fuel only. Petrol heater
8* Fuel pipe, 4 x 1.25 (di = Ø 1,5 mm) • b = max. 4 m
9 Pipe connectors, da = Ø 4 mm
10 Fuel hose, 3.5 x 3 (di = Ø 3.5 mm)
Please note!
approx. 50 mm long
11 Adapter Ø 6 / 4 • Items (2), (4), (8), (9) and the connection parts are included in
12 Fuel hose, 5 x 3 (di = Ø 5 mm), the “Tank Connection” kit, Order No. 22 1000 20 13 00 (The
approx. 50 mm long “Tank Connection” kit is included in the „Plus“ installation kit).
* If necessary, a fuel pipe 4 x 1 (di = Ø 2 mm) can be used for • Item (5) is included in the universal installation kit only.
diesel heaters instead of the fuel pipe 4 x 1.25 (di = Ø 1.5 • Item (11) is included in the “Plus” installation kit only.
mm), Item (8). • Items (6) and (7) must be ordered separately. The order no. is
The details regarding the pipe lengths remain unchanged. given in the product information.
The fuel pipe, 4 x 1 must be order separately. Order No. see • When installing tank connection maintain a minimum distance
spare parts list or product information. of 50 ± 2 mm from the end of the riser pipe and the bottom of
the tank.
• Consult the vehicle manufacturer before installing the tank
connection in a metal tank.

Caution!
Safety instructions for the fuel supply!

• The fuel must not be conveyed by gravity or • When the pressure in the fuel pipe is more than 4,0 bar or
overpressure in the fuel tank. there is a non-return valve in the return pipe (in the tank), a
• Withdrawal of fuel after the vehicle’s fuel pump is separate tank connection must be used.
not allowed. • When using a T-piece in a plastic pipe, always use
• When the pressure in the fuel pipe is more than support sleeves in the plastic. Connect the T-piece
0.2 bar to max. 4,0 bar, use a pressure reducer and the plastic pipe with corresponding fuel hoses
(order no. 22 1000 20 08 00) or separate tank and secure with hose clips.
connection.

26
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Fuel supply

Installation position of the dosing pump

Always mount the dosing pump with the pressure side rising
upwards. Every installation position over 15° is allowed, although
an installation position between 15° and 35° is preferable.

1 Installation position between 0° and 15° is not allowed.

2 Preferred installation position in range 15° to 35°.
3 Installation position in range 35° to 90° is allowed.

Possible suction and pressure height

of the dosing pump

Pressure height from vehicle tank to dosing pump:

a = max. 3000 mm

Intake height in pressure-less vehicle tank:

b = max. 1000 mm for diesel
b = max. 1500 mm for petrol

Intake height in vehicle tanks with withdrawal by negative pres-

sure (valve with 0.03 bar in tank cap):
b = max. 400 mm

Pressure height of the dosing pump to the heater:

c = max. 2000 mm

Please note! 1 Connection to heater

2 Max. fuel level
Check tank venting. 3 Min. fuel level

Caution!
Safety instructions for installing
the dosing pump
• Always mount the dosing pipe with the pressure side rising
upwards – minimum incline 15°.

• Protect the dosing pump and filter from intolerable heat, do not
mount near to the silencers and exhaust pipes.

27
www.butlertechnik.com
 www.butlertechnik.com

3 Installation
Fuel supply

Operation with biodiesel (FAME)

Caution!
Fuel supply safety information Airtronic
It is not permitted to operate the heater with unapproved fuel / The heater is not approved for operation with bio diesel fuel
fuel mixtures or the addition of used oil. (FAME). Up to 10 % bio diesel fuel (FAME) may be added.
Failure to comply with this can lead to personal injuries as well
as a malfunction or damage to the heater. Airtronic M
Only the fuel approved by the manufacturer or by the vehicle The diesel heater is approved for operation with bio diesel fuel
manufacturer is to be used. (FAME) according to DIN EN 14 214.

Fuel quality for petrol heaters

The heater runs without problems on normal commercial petrol
according to DIN EN 228. Please note!
• Bio diesel fuel (FAME) according to DIN EN 14 214
Fuel quality for diesel heaters – during the winter months is adapted to low temperatures
• The heater runs without problems on normal commercial from 0 °C to –20 °C.
diesel fuel according to DIN EN 590. – The Flowability reduces at temperatures below 0 °C.
During the winter months the diesel fuel is adapted to low
temperatures from 0 °C to –20 °C. Problems can therefore • When using 100 % bio diesel, the heater should be operated
only arise if outdoor temperatures are extremely low - which twice a year with diesel fuel (in the middle and at the end of
also applies to the vehicle‘s engine - please refer to the vehicle a heating period) in order to burn off any possible biodiesel
manufacturer‘s regulations. residues deposited.
To do so, let the vehicle tank run almost empty and then fill
• In special cases and at outdoor temperatures above 0 °C the with diesel fuel. While running on this tank filling, switch the
heater can also be run on heating oil EL according to DIN heater on 2 to 3 times for 30 minutes at a time at the highest
51603. temperature setting.

• If the heater is run from a separate tank, please comply with • When operating with diesel / bio diesel mixtures of up to 50 %
the following rules: bio diesel, intermediate operation with pure diesel fuel is not
necessary.
– if outdoor temperatures over 0 °C,
Use diesel fuel according to DIN EN 590.

– if outdoor temperatures from 0 °C to –20 °C,

Use winter diesel fuel according to DIN 590.

- if outdoor temperatures –20 °C to –40 °C,

Use Arctic Diesel or Polar Diesel.

Please note!
After refuelling with winter or cold diesel, the fuel pipes and the
metering pump must be filled with the new fuel by letting the
heater run for 15 min!

28
www.butlertechnik.com
 www.butlertechnik.com

4 Operation and function

Operating instructions Initial commissioning

The heater is operated by a control element. The following points are to be checked by the company installing
Detailed operating instructions are enclosed with the control unit. the heater during initial commissioning.

Please note! • After installation of the heater, the coolant circuit and the whole
The workshop / garage installing the heater will issue you with fuel supply system must be vented carefully. Comply with the
the operating instructions. instructions issued by the vehicle manufacturer.

• During the trial run of the heater, check all water and fuel con-
nections for leaks and firm fitting.
Important instructions for operation
• If the heater shows a fault during operation, find and eliminate
Safety checks before the start
the cause of the fault using a diagnosis unit.
After a lengthy period of non-use (summer months) check that all
parts fit securely (tighten screws where necessary).
Check the fuel system visually for any leaks.

Heating at high altitudes Please note!

• up to 1500 m altitude, heating mode is possible without alti- During the initial start-up of the heater, odours can be produced
tude adjustment. for a short time. This is fully normal during the first few minutes
of operation and does not indicate a malfunction in the heater.
• from 1500 m – 3000 m, heating mode for short stays (e.g. if
crossing a pass or stopping for a break) is possible without
adjusting the heater altitude.
In case of a lengthy stay, e.g. winter camping, it is necessary
to adjust the heater‘s altitude.
The heater‘s altitude is adjusted by installing an air pressure
sensor; this is included in the altitude kit – Order No. 22 1000
33 22 00.

Please note!
Heaters suitable for high altitudes are labelled with “H-Kit” on the
side nameplate.

29
www.butlertechnik.com
 www.butlertechnik.com

4 Operation and function

Description of functions

Switching on Control in the heating mode

When the heater is switched on, the control lamp in the control During the heating mode, the room temperature or the tempera-
element lights up. ture of the sucked in heating air is constantly measured.
The glow plug is switched on and the fan starts at If the temperature is higher than the temperature selected on the
low speed. control element, the heater starts to regulate its output. There
are 4 control stages so that the outflow of heat produced by
the heater can be adjusted finely to the heating requirements.
Please note! Fan speed and fuel quantity correspond to the particular control
stage.
If there is still too much residual heat in the heat exchanger from If the set temperature is still exceeded in the smallest control
when the heater was last used, firstly only the fan starts up (cold stage, the heater goes to the “OFF” stage with the fan running
blowing). on for approx. 4 minutes to cool off. Then the fan continues at
Once the residual heat has been cleared, the heater starts. minimum speed (circulation mode) or is switched off (fresh air
mode) until the heater is started again.

Starting Airtronic
Ventilating mode
After approx. 65 seconds the fuel supply starts and the fuel / air
mixture in the combustion chamber ignites. In the ventilating mode, first the changeover switch “heating /
Once the combined sensor (flame sensor) has detected the venting” has to be activated and then the heater is switched on.
flame, the glow plug is switched off after 60 seconds. The heater
is now in standard operation.
Switching off

Starting Airtronic M When the heater is switched off, the control lamp goes off and
the fuel supply is switched off.
After approx. 60 seconds the fuel supply starts and the fuel / air The fan runs on for approx. 4 minutes to cool down.
mixture in the combustion chamber ignites. While the fan is running on, the glow plug is switched on for
After the flame sensor has detected the flame, the glow plug is approx. 40 seconds to clean.
switched off after approx. 90 sec. The heater is now in standard Special case:
operation. If no fuel has been supplied or if the heater is in the “OFF” stage
After another 120 seconds, the heater has reached the “POWER” until it is switched off, the heater is stopped without any after
stage (maximum fuel quantity, maximum fan speed). running.

Temperature selection with the control element

The control can be used to preselect an interior temperature.

The resulting temperature can be within the range of +10 °C to
+30 °C and depends on the selected heater, on the size of the
space to be heated and on the prevailing outdoor temperature.
The setting to be selected at the control is an empirical value.

30
www.butlertechnik.com
 www.butlertechnik.com

4 Operation and function

Control and safety devices Forced shutdown in ADR mode (only for diesel heaters 24 volt)

• If the heater does not ignite within 90 seconds after starting In vehicles for the transport of dangerous goods (e.g. tanker
the fuel pump, the start is repeated. If the heater still does not trucks), the heater must be switched off before the truck drives
ignite after another 90 seconds of pumping fuel, the heater is into a danger area (refinery, fuel service station, etc.).
switched off, i.e. the fuel supply is off and the fan runs on for Failure to comply results in the heater switching off automati-
approx. 4 minutes. cally when:
• The vehicle engine is switched off.
• If the flame goes off by itself during operation, the heater is • An additional unit is started up (e.g. auxiliary drive for unload-
restarted. If the heater does not ignite within 90 seconds after ing pump etc.).
the fuel pump has started, or ignites and goes off again within The fan then runs on for max. 40 seconds.
15 minutes, the heater is switched off, i.e. the fuel supply is off
and the fan runs on for approx. 4 minutes. This status can be
remedied by briefly switching off and on again. Do not repeat
the switching off/on routine more than twice.

• In the case of overheating, the combined sensor (flame sensor Emergency shutdown – EMERGENCY OFF
/ overheating sensor) triggers, the fuel supply is interrupted If an emergency shutdown – EMERGENCY OFF –
and the heater switched off. Once the cause of the overheating is necessary during operation, proceed as follows:
has been eliminated, the heater can be re-started by switching • Switch the heater off with the control or
off and on again. • pull the fuse out or
• disconnect the heater from the battery.
• If the lower or upper voltage limit is reached, the heater is
switched off after 20 seconds.

• The heater does not start up when the glow plug is defect or
when the electric lead to the dosing pump is interrupted.

• If the combined sensor (flame sensor / overheating sensor) is

defect or the electric lead interrupted, the heater starts up and
is then switched off again during the start phase.

• The speed of the fan motor is monitored continuously. If the

fan motor does not start up or if the speed deviates by more
than 10%, the heater is switched off after 30 sec.

• When the heater is switched off, the glow plug is switched on

for 40 seconds (after-glowing) while the fan runs on to clean
off any combustion residues.

Please note!
Do not switch the heater off and on again more
than twice.

31
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Heater wiring
The electronic control box is integrated in the heater, which
considerably simplifies the wiring required during installation.

Caution!
Safety instructions for wiring the heater!
The heater is to be connected up electrically according to the
EMC directives.
EMC can be affected if the heater is not connected up correctly.
For this reason, comply with the following instructions:

• Ensure that the insulation of electrical cables is not damaged.

Avoid: chafing, kinking, jamming or exposure to heat.

• In waterproof connectors, seal any connector chambers not in

use with filler plugs to ensure they are dirt-proof and water-
proof.

• Electrical connections and ground connections must be free of

corrosion and firmly connected.

• Lubricate connections and ground connections outside the

heater interior with contact grease.

Please note!
Comply with the following when wiring the heater and the control
element:

• With the appropriate electrical wiring, the heater fulfils the ADR
regulations; please refer to the circuit diagrams at the end of
this document.

• Electrical leads, switchgear and controllers must be arranged

in the vehicle so that they can function perfectly under normal
operating conditions (e.g.heat exposure, moisture etc.).

• The following cable cross sections are to be used between the

battery and heater. This ensures that the max. tolerable voltage
loss in the cables does not exceed 0.5 V for 12 V or 1 V for 24 V
rated voltage.
Cable cross sections for a cable length of (plus cable + minus
cable):
– up to 5 m = cable cross section 4 mm²
– from 5 to 8 m = cable cross section 6 mm²

• f the plus cable is to be connected to the fuse box (e.g.

terminal 30), the vehicle cable from the battery to the fuse box
must be included in rating the overall cable length and possibly
re-dimensioned if necessary.

• Insulate unused cable ends.

32
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Parts list for the circuit diagrams
Airtronic / Airtronic M and
Airtronic / Airtronic M – ADR mode
-A1 Airtronic / Airtronic M control box
-A30 Fuse holder, 3 pin
-B1 Control sensor, internal
-B6 Flame and overheating sensor
-F1 Fuse 12 V = 20 A / 24 V = 10 A
-M4 Burner motor
-R1 Glow plug
-Y1 Fuel metering pump

Optional
b Activation of vehicle blower and / or separate fresh air
fan

Please note!
• The plus signal is only applied in „Low“ control stage (PIN 16,
plus signal for relay, Imax = 200 mA)

ADR function
Wiring for ADR mode (dangerous goods in utility or commercial
vehicles, e.g. fuel tanker) - wire yourself according to vehicle
circumstances

m Battery isolating switch

n Generator D+
o Auxiliary drive NA+

Please note!
• It must be ensured that if the battery isolating switch is
pressed due to EMERGENCY STOP, all the heater‘s electric cir-
cuits are disconnected from the battery immediately (without
any consideration of the heater‘s status).
• If the battery isolating switch is pressed to disconnect the
battery from all electric circuits, the heater must be switched
off first and if applicable you must wait until the heater’s af-
terrun has finished.

a to the heater
c to the control unit
x Insulate and tie back any cable ends that are not needed.

Please note!
Circuit diagram for Airtronic / Airtronic M see Page 34 and 35.
Circuit diagram for Airtronic / Airtronic M in ADR mode ¬ see also
Page 36.

For circuit diagrams for other control units, e.g. EasyStart T, R

and R+, refer to the installation instructions of the control unit
concerned.

33
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Airtronic / Airtronic M
X:15
Ign (+)
X:58
Light (+)
X:30
Bat (+)
X:31
Bat (-)

-A1

-XS2/1
2,0 WH 1 1
-R1
2,0 BN 2 2
-XS16
1,5 RD 1

-XS2/2 2
-M4 0,75 BN 1 1
0,5 BUWH 3
0,75 BK 2 2
0,5 YE 4
M 1,0 GNRD 5
0,5 BNWH 6
0,5 GYRD 7
0,5 BUYE 8
9 a
-XS2/3 1,5 BN 10
1 1
11
2 2
0,5 GY 12
-B6
0,5 BU 0,5 BU 13
Ĭ
-XS2/4 0,5 BUBK 14
0,5 GN 1 1
0,5 PK 15
Ĭ 2
0,5 BNWH 2
0,5 BKGY 16

0,5 YE
-B1
0,5 YE
Ĭ

Parts list page 33 25.2069.0089.02.0A

34
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Airtronic / Airtronic M
X:15
Ign (+)
X:58
Light (+)
X:30
Bat (+)
X:31
Bat (-)
/ / /

b x x x

4,0 RD 0,5 WHRD 4,0 BN 0,5 BU 0,5 BUVT

4,0 RD 1,0 RD

-A30 1 1 1
-F1 -F2 -F3
5A
2 2 2

-XB16
1 2,5 RD 0,5 RD
2
3 0,5 BN
4 0,5 YE 0,5 BUWH
5 1,0 GNRD
c
6 0,5 BNWH
7 0,5 GYRD
8 0,5 BUWH 0,5 GYRD
a 9 0,5 BNWH
10 2,5 BN 0,5 YE x
11 0,5 GY x
12 0,5 GY 0,5 WHRD x
13 0,5 BU
14 0,5 BUVT
15 0,5 WHRD
16

1,0 GNRD 1,0 BN

-XB2 2 1

-Y1
2 1

Parts list page 33 25.2069.0089.03.0A

35
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Circuit diagram Airtronic / Airtronic M – ADR mode
X:15
Ign (+)
X:58
Light (+)
X:30
Bat (+)
X:31
Bat (-)

b m n o

4,0 RD 0,5 WHRD 4,0 BN 0,5 BU 0,5 BUVT

4,0 RD 1,0 RD

-A30 1 1 1
-F1 -F2 -F3
5A
2 2 2

-XB16
1 2,5 RD 0,5 RD
2
3 0,5 BN
4 0,5 YE 0,5 BUWH
5 1,0 GNRD
c
6 0,5 BNWH
7 0,5 GYRD 0,5 WHRD
8 0,5 BUWH 0,5 GYRD
a 9 0,5 BNWH
10 2,5 BN 0,5 YE x
11 0,5 GY x
12 0,5 GY
13 0,5 BU
14 0,5 BUVT
15 0,5 WHRD
16

1,0 GNRD 1,0 BN

-XB2 2 1

-Y1
2 1

Parts list page 33 25.2069.0089.04.0A

36
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Circuit diagram EasyStart Timer

X:15
Ign (+)
X:58
Light (+)

0,5 GYRD

g y
0,5 BNWH -E3

-XB10 -XS10
0,5 RD 1 1 0,35 RD
0,5 GYBK 2 2 0,22 GYBK
c 0,5 BN 3 3 0,22 BN
0,5 BUWH 4 4 0,22 BUWH
5 5 0,22 VT
6 6 0,35 YE
7 7 0,22 BNYE
8 8 0,22 WHRD
9 9 0,22 BNWH
10 10 0,22 GY

-XB10 -XS10

22 1000 34 97 20

Cable colours

E3 EasyStart Timer Timer RD = red VT = violet

c to the heater BU = blue BK = black
g to the heater WH = white GN = green
y Connect cables and insulate GY = grey BN = brown
YE = yellow

Please note!
• For heater circuit diagrams see page 34, 35 and 36.
• Further circuit diagrams for the EasyStart Timer are printed in
the Installation Instructions Plus, these are available to view
and download from the Service Portal.

37
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Circuit diagram EasyStart Remote+

X:15
Ign (+)
X:58
Light (+)

0,5 GYRD

g y
0,5 BNWH -E5 -W2

-XB12
0,5 RD
1
2
c 0,5 BN
3
0,5 BUWH
4
5

-H2 0,22 RDYE

6
0,22 BNYE
7

0,22 BN
8
0,22 BNWH
-B8 9
0,22 GY
10
Ĭ
11
12

-XB12

25 2361 00 97 01 C

Cable colours

B8 Room temperature sensor RD = red VT = violet

E5 EasyStart Remote+ radio remote control BU = blue BK = black
H2 Button WH = white GN = green
W2 Antenna GY = grey BN = brown
c to the heater YE = yellow
g to the heater
y Connect cables and insulate

Please note!
• For heater circuit diagrams see page 34 and 35.
• Further circuit diagrams for the EasyStart Remote+ are print-
ed in the Installation Instructions Plus, these are available to
view and download from the Service Portal.

38
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Circuit diagram EasyStart Select

X:15
Ign (+)
X:58
Light (+)

0,5 GYRD

g y
0,5 BNWH -E2

-XB4 -XS4
0,5 RD 1 1 0,35 RD
0,5 GYBK 2 2 0,35 GYBK
c 0,5 BN 3 3 0,35 BN
0,5 BUWH 4 4 0,35 BUWH

-XB4 -XS4

25 2361 00 97 05 B

Cable colours

E2 EasyStart Select RD = red VT = violet

c to the heater BU = blue BK = black
g to the heater WH = white GN = green
y Connect cables and insulate GY = grey BN = brown
YE = yellow

Please note!
• For heater circuit diagrams see page 34 and 35.
• Further circuit diagrams for the EasyStart Select are printed in
the Installation Instructions Plus, these are available to view
and download from the Service Portal.

39
www.butlertechnik.com
 www.butlertechnik.com

5 Electrical system
Circuit diagram EasyStart Call
X:15
Ign (+)
X:58
Light (+)

0,5 GYRD
y
g -E1
0,5 BNWH -W1

-XS9 -XB12
-XB9
0,5 RD 1 1 RD RD
1
2 2
2
0,5 BN 3 3 BN BN
c 3
4 4 VT BUWH
4
0,5 BUWH 5 5 BUWH VT
5
6 6 YE
7 7 -H1 0,22 RDYE
6
8 8 0,22 BNYE
7
9 9

0,22 BN
8
0,22 BNWH
-B8 9
0,22 GY
10
Θ
YE
11
12

25 2361 00 97 02 B

Cable colours

B8 Room temperature sensor RD = red VT = violet

E1 EasyStart Call radio remote control BU = blue BK = black
H1 EasyStart Call button WH = white GN = green
W1 EasyStart Call antenna GY = grey BN = brown
c to the heater YE = yellow
g to the heater
y Connect cables and insulate

Please note!
• For heater circuit diagrams see page 34 and 35.
• Further circuit diagrams for the EasyStart Call are printed in
the Installation Instructions Plus, these are available to view
and download from the Service Portal.

40
www.butlertechnik.com
 www.butlertechnik.com

6 Troubleshooting / Maintenance / Service

In case of faults, please check the following points Maintenance instructions
• Switch the heater on once a month for about 10 minutes, even
• If the heater does not start after being switched on: outside the heating period.
– Switch the heater off and on again.
• Before the heating period starts, the heater should undergo a
• If the heater still does not start, check whether: trial run. If persistent extreme smoke develops, unusual burn-
– There is fuel in the tank? ing noises or a clear fuel smell can be perceived or if electric /
– The fuses are OK? electronic parts heat up, the heater must be switched off and
– The electrical cables, connections etc. are OK? put out of service by removing the fuse. In this case, the heater
– Anything is clogging the combustion air supply should not be started up again until it has been checked by
or exhaust system? qualified staff who have been trained on Eberspächer heaters.

• Check the openings of the combustion air supply and exhaust

Troubleshooting system after longer standstill periods, clean if necessary!
If the heater remains faulty even after these points have been
checked, or another malfunction occurs in your heater, please
contact: Service

• For installation ex works, your contract workshop. Technical Support

• For subsequent installation, the workshop who installed your If you have any technical questions or problems with the heater,
heater. the control unit or the operating software, please contact the
following service address:
Please note! support-UK@eberspaecher.com
Please note that warranty claims can be become void if the
heater is changed by a third party or by this installation of third
party parts.

41
www.butlertechnik.com
 www.butlertechnik.com

7 Environment
Certification EU Declaration of Conformity

The high quality of Eberspächer’s products is the key to our We herewith declare that the version of the heater placed on
success. the market by us conforms to the applicable provisions of the
To guarantee this quality, we have organised all work processes following EU Directive.
in the company along the lines of quality management (QM).
Even so, we still pursue a large number of activities for continu- EU Directive 2014/30/EU
ous improvement of product quality in order to keep pace with
the similarly constantly growing requirements made by our
customers.
All the steps necessary for quality assurance are stipulated in
The full Declaration of Conformity can be viewed and down-
international standards.
loaded from the download centre under
This quality is to be considered in a total sense.
www.eberspaecher.com.
It affects products, procedures and customer / supplier relation-
ships.
Officially approved public experts assess the system and the
corresponding certification company awards
a certificate.

Eberspächer Climate Control Systems GmbH & Co.KG has already

qualified for the following standards:

Quality management as per

ISO TS 9001:2015 and IATF 16949:2016

Environment management system as per

ISO 14001:2015

Disposal

Disposal of materials
Old devices, defect components and packaging material can
all be separated and sorted into pure-grade factions so that all
parts can be disposed of as required in an environment-friendly
manner or recycled where applicable.
Electric motors, controllers and sensors (e.g. temperature sen-
sors) are deemed to be “electronic scrap”.

Dismantling the heater

The heater is dismantled according to the repair stages in the
current troubleshooting / repair instructions.

Packaging
The packaging of the heater can be kept in case
it has to be sent back.

42
www.butlertechnik.com
 www.butlertechnik.com

8 Lists
List of abbreviations

ADR
European agreement about the international transport of danger-
ous goods on the road.

ECE regulation
Internationally agreed, uniform technical specifications for
vehicles, parts and equipment of motor vehicles

EMC directive
Electromagnetic compatibility.

JE partner
Eberspächer partner.

FAME
Biodiesel according to DIN V 14 214.

CE marking
With the CE marking, the manufacturer declares in a declaration
of conformity, that the version of the heater placed on the market
conforms to the relevant provisions of the EU Directive.

43
www.butlertechnik.com
 www.butlertechnik.com

© Eberspächer Climate Control Systems GmbH & Co. KG

www.eberspaecher.com
Printed in Germany

Eberspächer Climate Control Systems

Subject to changes

GmbH & Co. KG

Eberspächerstraße 24
73730 Esslingen
Germany
www.eberspaecher.com
info@eberspaecher.com

www.butlertechnik.com